[0001] Contemporary automatic household dishwashers may have either a single compartment
or multiple compartments for receiving soiled utensils to be treated. Typically, dishwashers
with a single compartment have a single tub at least partially defining a treating
chamber and a hinged door that provides access to the treating chamber. Multiple racks
slidably mounted to the tub and movable relative to the treating chamber support the
utensils. In multiple compartment dishwashers, the compartments are often in the form
of multiple, separate drawers or pull-out compartments. Each compartment can include
a slidable tub at least partially defining a treating chamber. One or more racks in
the multiple compartment dishwashers may be disposed inside and moveable with its
respective treating chamber to support the utensils in the treating chamber.
[0002] A dishwasher according to one embodiment of the invention configured to execute at
least one cycle of operation for treating utensils comprises a tub at least partially
defining a treating chamber with an open face for receiving utensils for treatment,
a utensil rack slidably coupled to the tub for slidable movement relative to the tub,
and a door having a first part hingedly mounted to the dishwasher for pivotal movement
relative to the open face, and a second part selectively coupled to one of the first
part and the utensil rack, wherein the door is operable in a door mode, where the
second part is connected to the first part and the second part pivotally moves with
the first part to selectively open and close the open face, and a drawer mode, where
the second part is coupled to the utensil rack and the second part may be pulled or
pushed to slidably move the utensil rack.
[0003] In the drawings:
Figure 1 is a perspective view of a dishwasher according to one embodiment.
Figure 2 is a front view of the dishwasher of Figure 1 with a door in an open position
showing an upper treatment chamber with a slidable drawer carrying a utensil rack
and a lower treatment chamber with a slidable utensil rack.
Figure 3 is a perspective view of the dishwasher of Figure 1 with the drawer in an
extended position and the utensil rack in a retracted position.
Figure 4 is a perspective view similar to Figure 3 with both the drawer and utensil
rack in retracted positions.
Figure 5 is a perspective view similar to Figure 3 with the drawer in a retracted
position and the utensil rack in an extended position.
Figure 6 is a schematic side view of a portion of the dishwasher of Figure 1 illustrating
a liquid circulation system, a liquid supply system, and an air supply system.
Figure 7 is a schematic rear view of a portion of the dishwasher of Figure 1 illustrating
components of the liquid circulation system, the liquid supply system, and the air
supply system.
Figures 8A and 8B are rear exploded views of an embodiment of an upper door of the
dishwasher of Figure 1.
Figure 9 is a sectional view of the upper door taken through line IX-IX of Figure
8A.
Figure 10 is a rear exploded view of an embodiment of a lower door of the dishwasher
of Figure 1.
Figure 11 is a schematic view of an embodiment of the door of the dishwasher of Figure
1 illustrating various electrical components carried by the door, including a door
alignment sensing assembly.
Figure 12 is an enlarged view of the region labeled XII in Figure 1 illustrating an
embodiment of a user interface for the dishwasher.
Figure 13 is a schematic view of an embodiment of a controller and components operably
coupled to the controller for the dishwasher of Figure 1.
Figure 14A is a sectional view similar to Figure 9 also showing a portion of the lower
door and the drawer of the dishwasher, wherein the door is in a door mode.
Figure 14B is a rear view of a transformation assembly from Figure 9 showing the position
of a mounting pin from the drawer when the door is in the door mode.
Figure 15A is a sectional view similar to Figure 14A, wherein the door is in a drawer
mode.
Figure 15B is a view similar to Figure 14B showing the position of the mounting pin
when the door is in the drawer mode.
Figure 16 is a perspective view of the dishwasher of Figure 1 with the door in the
drawer mode and the upper door in an extended position.
Figure 17A is a schematic view of an alternative door alignment sensing assembly for
the dishwasher of Figure 1.
Figure 17B is a schematic view similar to Figure 17A of another alternative door alignment
sensing assembly for the dishwasher of Figure 1.
Figure 18 is a schematic side view of a dishwasher according to another embodiment
having a door with an upper door and a lower door in a closed position.
Figure 19 is a schematic side view of the dishwasher of Figure 18 with the upper door
pivoted open in a partial door mode.
Figure 20 is a schematic side view of the dishwasher of Figure 18 with the upper door
pivoted partially open in the partial door mode.
Figure 21 is a schematic side view of the dishwasher of Figure 18 with the upper door
and the lower door pivoted open together in a full door mode.
Figure 22 is a perspective view of a dishwasher door according to another embodiment
having an upper door and a lower door, with a portion of the door broken away to show
a transformation assembly.
Figure 23 is an enlarged view of a portion of the door of Figure 22 with the transformation
assembly positioned to place the door in a drawer mode.
Figure 24 is an enlarged view similar to Figure 23 with the transformation assembly
positioned to place the door in a door mode.
Figure 25A is a front perspective view of a closure element from the transformation
assembly of Figure 22.
Figure 25B is a rear perspective view of the closure element from the transformation
assembly of Figure 22.
Figure 26 is a rear view of a portion of the door of Figure 22.
Figure 27 is a block diagram illustrating selected electrical components housed in
the upper and lower doors of the door of Figure 22.
[0004] Figure 1 is a perspective view of a convertible multi-compartment dishwasher 10 according
to an embodiment of the invention. Although the actual dishwasher 10 into which the
embodiments of the invention may be incorporated may vary, the invention is shown
in connection with the dishwasher 10 for illustrative purposes. The dishwasher 10
includes a chassis 12 and a closure element, illustrated in the form of a door 14
mounted to the chassis 12. The chassis 12 may be a cabinet or a frame, with or without
exterior panels. Built-in dishwashers typically have only a frame without panels,
whereas stand-alone dishwashers have a frame with decorative panels covering the frame.
[0005] Referring now to Figure 2, which is a front view of the dishwasher 10 with the door
14 in an open position, the dishwasher 10 may comprise an open-face tub 16 having
opposing top and bottom walls 18, 20, opposing side walls 22, a rear wall 24, and
a front wall 26 that collectively define an interior. The tub front wall 26 may be
a moveable element provided by the door 14, which may be moveably mounted to the chassis
12 for selective access to the tub 16 through the open face for loading and unloading
utensils or other washable items. In particular, the tub top and bottom walls 18,
20 and opposing side walls 22 define a front opening that provides access to the interior
of the tub 16, and the door 14 may selectively close the opening for selective access
to the interior of the tub 16.
[0006] The interior of the tub 16 may include any number of multiple compartments, and the
illustrated embodiment features two compartments, an upper compartment 28 and a lower
compartment 30. The upper and lower compartments 28, 30 are illustrated as having
differing size, with the upper compartment 28 being smaller than the lower compartment
30; however, the compartments 28, 30 may be of the same size.
[0007] As shown in the perspective view of the dishwasher in Figure 3, the upper compartment
28 may be at least partially formed by a drawer 40 slidably mounted to the side walls
22 by slide rails 42. The slide rails 42 may be well-known, conventional drawer slides;
alternatively, the drawer 40 may be mounted to the side walls 22 by other suitable
extendible support guides or attachment devices. The drawer 40 includes opposing side
walls 44 joined by a rear wall 46, a bottom wall 48, and a front frame 50 that supports
a drawer handle 52 spanning an upper portion of the frame 50 and forwardly projecting
mounting pins 54 having reduced diameter notches 55 and positioned, by way of example,
in vertically aligned pairs on opposite sides of the frame 50. The drawer handle 52
facilitates movement of the drawer 40 between an extended position, as shown in Figure
3, and a retracted position, illustrated in Figure 4. Collectively, the drawer 40
and the portion of the tub 16 in the upper compartment 28 form an upper tub defining
an upper treatment chamber 56. The drawer 40 may be provided with a utensil rack 58
for supporting various objects, such as utensils and the like, to be exposed to a
treating operation in the upper treatment chamber 56.
[0008] Further, a spray system is provided for spraying liquid or a mixture of gas and liquid,
including foams, hereinafter collectively referred to as liquid, within the upper
treatment chamber 56. The spray system may include a sprayer of some type for spraying
liquid in the treatment chamber. As illustrated, the sprayer is a spray assembly 60
that may be located in the upper treatment chamber 56 to function as a fluid inlet
for the upper treatment chamber 56. The spray assembly 60 may comprise a traditional
spray arm located below the rack 58, as shown for illustrative purposes in the figures.
The spray assembly 60 is configured to rotate in the upper treatment chamber 56 and
generate a spray of liquid in a generally upward direction, over at least a portion
of the upper treatment chamber 56, typically directed to treat utensils located in
the racks 58. Alternatively or additionally, the spray assembly 60 may include other
types of spray assemblies, including stationary sprayers, zone sprayers, individual
spray nozzles, and the like, located at any suitable location, such as on the tub
top wall 18, side walls 22, rear wall 24, and the utensil rack 58 to provide treatment
fluid to the upper treatment chamber 56. The type, number, and location of the spray
assembly 60 are not germane to the present invention. Optionally, the bottom wall
48 of the drawer 40 may be sloped to function as a sump or fluid outlet to drain treatment
fluid from the upper treatment chamber 56.
[0009] With continued reference to Figure 4, the lower compartment 30 may include a lower
tub collectively formed by the underside of the drawer 40 and the portion of the tub
16 below the drawer 40 to define a lower treatment chamber 70. Alternatively, the
dishwasher 10 may include a partition, such as a wall, below the drawer 40 to physically
separate the tub 16 into the upper and lower compartments 28, 30 rather than having
the drawer 40 form the partition. A utensil rack 72 for supporting various objects,
such as utensils and the like, to be exposed to a treating operation in the lower
treatment chamber 70, and the rack 72 may have wheels 73 on its lower side such that
the rack 72 may roll on the door 14 between the retracted and extended positions.
Alternatively, the rack 72 may be slidably mounted to the side walls 22 by slide rails.
The slide rails may be well-known, conventional drawer slides or other suitable extendible
support guides or attachment devices. The wheels 73 enable movement of the rack 72
between a retracted position, as shown in Figure 4, and an extended position, illustrated
in Figure 5.
[0010] The spray system may also spray liquid within the lower treatment chamber 70. As
seen in Figure 5, the spray system may include a sprayer in the form of a spray assembly
74 located in the lower treatment chamber 70 to function as a fluid inlet for the
lower treatment chamber 70. The spray assembly 74 may comprise a traditional spray
arm located below the rack 72, as shown for illustrative purposes in the figures.
The spray assembly 74 is configured to rotate in the lower treatment chamber 70 and
generate a spray of liquid in a generally upward direction, over at least a portion
of the lower treatment chamber 70, typically directed to treat utensils located in
the rack 72. The spray assembly 74 may be operated independently of the spray assembly
60 for the upper treatment chamber 56. Alternatively or additionally, the spray assembly
74 may include other types of spray assemblies, including stationary sprayers, zone
sprayers, individual spray nozzles, and the like, located at any suitable location,
such as on the tub side walls 22 and rear wall 24 or on the utensil rack 72, to provide
treatment fluid to the lower treatment chamber 70. The type, number, and location
of the spray assembly 74 are not germane to the present invention. Optionally, the
bottom wall 20 of the tub 16 may be sloped to function as a sump or fluid outlet to
drain treatment fluid from the lower treatment chamber 70.
[0011] A sealing system, which is illustrated in the form of one or more seals, may be located
in the dishwasher 10 to prevent fluid leakage between the upper and lower treatment
chambers 56, 70 and between the door 14 and the tub 16 outside the dishwasher 10.
For example, an upper seal 76 may be present around the front perimeter of the tub
16 above the drawer 40 and along the upper edge of the drawer side walls 44 and the
drawer rear wall 46, and a drawer front seal 78 may be placed on the side edges and
across the lower edge of the drawer front frame 50. Further, a lower seal 80 (Figure
2) may be positioned around the front perimeter of the tub 16 below the drawer 40.
The portion of the upper seal 76 around the front perimeter of the tub 16, the drawer
front seal 78, and the lower seal 80 abut and seal with the door 14 when the door
14 is closed to prevent fluid leakage outside the dishwasher 10. The remaining portions
of the upper seal 76 fluidly seal the upper treatment chamber 56 from the lower treatment
chamber 70. While the sealing system of the present embodiment is formed of multiple
seals, it is to be understood that the sealing system may have any suitable number
of seals, including a single seal, or differing types of seals to accomplish the sealing
function, depending on the structure of the dishwasher 10 into which the sealing system
is incorporated. For example, the lower seal 80 may include a portion that extends
horizontally across the opening of the tub 16 to form a seal for the upper limit of
the lower compartment 30. In such an embodiment, the horizontal portion of the lower
seal 80 could be located along the aforementioned alternative partition separating
the upper and lower compartments 28, 30.
[0012] Further, a closing system, which is illustrated as having one or more sensors and
latches on the drawer 40 and the tub 16, may interact with corresponding components
on the door 14 to detect the position of various portions of the door 14 and to secure
the door 14 in a locked condition, respectively. A pair of lower door positional sensors
64 are shown as projecting downwardly from the top wall 18 of the tub 16, particularly
near the front edge of the top wall 18. The lower door positional sensors 64 interact
with the door 14 to detect the position of a lower portion of the door 14 and may
be any suitable type of sensor, such as a limit switch, for example. Further, the
tub 16 may carry a locking device in the form of a pair of latches 66 on the periphery
of the tub 16 for securing the lower portion of the door 14 in a locked condition.
The latches 66 may be any suitable type of latches and are illustrated by example
as electromagnets that, when activated, exert a magnetic force on a part of the door
14 made of a magnetic material, such as metal. Interaction between the upper and lower
portions of the door 14 and the various sensors 64 and the latches 66 will be discussed
in further detail below.
[0013] The dishwasher 10 may further include a liquid circulation system 82, which may include
a pump and filter unit 84, as shown in the schematic view of the dishwasher 10 in
Figure 6, for selectively supplying, recirculating, and draining liquid from the upper
and lower treatment chambers 56, 70. The liquid circulation system 82 may be fluidly
coupled to the spray system having the upper spray assembly 60 and the lower spray
assembly 74 described above. Further, the liquid circulation system 82 includes an
upper spray conduit 86 provided in the drawer 40 and coupled to the upper spray assembly
60 and to an upper supply conduit 88 for supplying liquid to the spray assembly 60.
To accommodate sliding movement of the drawer 40 and the upper spray assembly 60 that
moves with the drawer 40, an extendable tube 90, such as a corrugated tube, may be
fluidly coupled between the upper spray conduit 86 and the upper supply conduit 88.
Alternatively, other types of couplings may be employed, such as a docking type connection,
telescoping conduits, or other types of moveable conduits. For the lower treatment
chamber 70, a lower spray conduit 92 provided in the lower treatment chamber 70 and
coupled to the lower spray assembly 74 and to a lower supply conduit 94 may supply
liquid to the lower spray assembly 74.
[0014] Similar conduits may be present for fluidly coupling the upper and lower sumps to
the pump and filter unit 84. An upper return conduit 100 extending along the underside
of the drawer 40 and an upper outlet conduit 102 fluidly couple the upper sump formed
by the drawer bottom wall 48 with the pump and filter unit 84. To accommodate sliding
movement of the drawer 40 and the upper sump that moves with the drawer 40, the upper
return conduit 100 may selectively uncouple and recouple with the upper sump. Alternatively,
the upper return conduit 100 may be configured such that the upper return conduit
100 remains coupled with the upper sump during movement of the drawer 40. For the
lower treatment chamber 70, a lower return conduit 104 extending below the tub 16
and a lower outlet conduit 106 fluidly couple the lower sump formed by the tub bottom
wall 20 with the pump and filter unit 84.
[0015] The liquid circulation system 82 may further comprise a liquid diverter system 110
having tub inlet and outlet diverters 112, 114 to selectively control the liquid movement
within and between the lower and upper treatment chambers 56, 70. The tub inlet diverter
112 has an inlet fluidly coupled to a pump outlet conduit 116 of the pump and filter
unit 84 and a pair of outlets fluidly coupled to the upper and lower supply conduits
88, 94. Correspondingly, the pump and filter unit 84 may supply liquid to the upper
and lower treatment chambers 56, 70 through the pump outlet conduit 116, the tub inlet
diverter 112, and the respective upper and lower supply conduits 88, 94, upper and
lower spray conduits 86, 92, and upper and lower spray assemblies 60, 74. The tub
outlet diverter 114 has a pair of inlets fluidly coupled to the upper and lower outlet
conduits 102, 106 and an outlet fluidly coupled to a pump inlet conduit 118 of the
pump and filter unit 84. Correspondingly, the pump and filter unit 84 may receive
liquid drained from the upper and lower treatment chambers 56, 70 through the respective
upper and lower sumps, upper and lower sump conduits 100, 104, upper and lower outlet
conduits 102, 106, the tub outlet diverter 114, and the pump inlet conduit 118. The
tub inlet and outlet diverters 112, 114 may be valve type diverters or other types
of diverters capable of diverting all or some of the liquid passing therethrough.
[0016] With continued reference to Figure 6, the dishwasher 10 may also include a liquid
supply system 120 for providing liquid to the pump and filter unit 84, which selectively
supplies the liquid to either or both of the upper and lower treatment chambers 56,
70 through the liquid circulation system 82. The liquid supply system 120 may include
a liquid supply conduit 122 extending from a liquid source 124, such as a household
water supply, to the pump and filter unit 84, and a supply valve 126 may control flow
of the liquid from the liquid source 124 to the liquid supply conduit 122 and the
pump and filter unit 84. A siphon break or reservoir 128 with an overflow conduit
130 may be located along the liquid supply conduit 122 to aid in supplying the liquid
from the liquid source 124 to the pump and filter unit 84. Alternatively, the liquid
supply system 120 may employ separate liquid supplies for the upper and lower treatment
chambers 56, 70.
[0017] Referring now to the schematic view of the dishwasher 10 in Figure 7, the pump and
filter unit 84 may be a single assembly incorporating several devices, such as a supply
and recirculation pump 140 for pumping liquid from the liquid supply conduit 122 and/or
the pump inlet conduit 118 to the pump outlet conduit 116, a drain pump 142 for pumping
liquid from the pump inlet conduit 118 to a household drain conduit 144, a liquid
filter (not shown) to filter the liquid prior to being supplied to the pump outlet
conduit 116, a heater (not shown) for heating the liquid prior to being supplied to
the pump outlet conduit 116, and a fan or blower 146. Further details of exemplary
pump and filter units may be found in
U.S. Patent Application No. 12/643,394, filed December 21, 2009,
U.S. Patent Application No. 12/910,203, filed October 22, 2010,
U.S. Patent Application No. 12/947,317, filed November 16, 2010,
U.S. Patent Application No. 12/959,483, filed December 3, 2010,
U.S. Patent Application No. 12/949,687, filed December 3, 2010,
U.S. Patent Application No. 12/959,507, filed December 3, 2010,
U.S. Patent Application No. 12/959,673, filed December 3, 2010,
U.S. Patent Application No. 12/966,420, filed December 13, 2010, and related applications, which are incorporated herein by reference in their entirety.
The '673 application further includes additional details of an exemplary liquid circulation
system, including an exemplary liquid diverter system, and an exemplary liquid supply
system.
[0018] The dishwasher 10 may further include an air supply system 150 that comprises the
blower 146 of the pump and filter unit 84, along with a blower outlet conduit 152
in fluid communication with an upper inlet vent 154 in the upper treatment chamber
56 through an upper air conduit 156 and a lower inlet vent 158 in the lower treatment
chamber 70 through a lower air conduit 160. An air diverter 162 may selectively direct
air from the blower outlet conduit 152 to one of the upper and lower air conduits
156, 160 to thereby selectively deliver air to the upper and lower treatment chambers
56, 70, respectively. Optionally, the heater of the pump and filter unit 84 may heat
the air prior to delivery to the upper and lower treatment chambers 56, 70. Further
details of an exemplary air supply system may be found in the aforementioned and incorporated
'673 application.
[0019] The described and illustrated liquid circulation system 82, liquid supply system
120, and air supply system 150, along with the pump and filter unit 84 are provided
for exemplary purposes. Any suitable systems capable of supplying, delivering, recirculating,
and draining liquid and any suitable system for supplying and delivering air may be
employed with the dishwasher 10.
[0020] Referring back to Figure 1, the door 14 of the dishwasher 10 may be capable of transforming
between a drawer mode (
i.e., partial door mode) and a door mode (
i.e., full door mode) for accessing selective treatment chambers inside the dishwasher
10. The door 14 may have a first part, illustrated as an upper door 170, and a second
part, illustrated as lower door 172, to facilitate transformation between these modes.
When the dishwasher 10 is in drawer mode, the user may move or open only the upper
door 170 with a sliding movement for access only to the upper treatment chamber 56.
Conversely, in the door mode, the user may move or open both the upper and lower doors
170, 172 as a single, full door with a pivoting movement to access both the upper
and lower treatment chambers 56, 70. The upper and lower treatment chambers 56, 70
are shown schematically in phantom in Figure 1, the boundaries of which are not intended
to limit the invention.
[0021] The upper door 170 may include a handle 174 graspable by a user for moving the door
14 relative to the chassis 12. The handle 174 may be mounted to a front window 176
through which the user may view at least a portion of the interior of the dishwasher
10. The handle 174 and the front window 176 shown in the figures are for illustrative
purposes only; the dishwasher 10 may include any type of handle or other device for
moving the door 14 relative to the chassis 12 and may be mounted to any suitable part
of the dishwasher 10, and the front window 176 can be any size or type of window or
may be omitted if desired. The upper door 170 may further include a front panel 178
that surrounds and supports the front window 176 and carries a user interface 180.
The front panel 178 may be generally rectangular with a top wall 182 and may wrap
around a portion of the sides of the upper door 170 to form a bezel 186. A charging
port 188 may be located on the upper door 170, such as on the front panel 178. The
charging port 188 may be adapted for receiving a plug of a power cord (not shown)
that may electrically couple with an external source of power, such as a conventional
household electrical socket.
[0022] The description of the upper door 170 continues with reference to Figures 8A and
8B, which are exploded rear views of the upper door 170. A rear panel 220 surrounding
and supporting a rear window 221 encloses the rear side of the upper door 170. The
rear panel 220 may be generally rectangular with opposing top and bottom walls 222,
224 and opposing side walls 226. An upwardly extending lip 228 oriented generally
perpendicular to the top wall 222 may carry a pair of pins 230 located at opposite
ends of the lip 228 and projecting rearward, that is, towards the interior of the
dishwasher 10 when the door 14 is closed. The rear panel 220 may be sized for receipt
by the front panel 178 with space between the respective top walls 182, 222 and between
the side walls 226 and the bezel 186. The rear portion of the upper door 170 may include
several apertures. For example, two pair of generally circular apertures 232, 234
may be positioned with one pair on each side of the rear window 221, each pair having
two vertically aligned apertures. Further, a pair of apertures 236 may be positioned
at opposite ends of the top wall 222, and another pair of apertures 238 may be located
at opposite ends of the bottom wall 224. The upper door 170 may also house a power
source or assembly, which is shown in the illustrated embodiment as a plurality of
batteries 240 mounted along the bottom wall 224, electrically coupled to the user
interface 180 and to the charging port 188 on the front panel 178 (Figure 1).
[0023] To facilitate transformation between the drawer mode and the door mode for the door
14, a transformation assembly 250 may be positioned within the upper door 170. The
transformation assembly 250 of the present embodiment includes two sets of transformation
mechanisms 252, one located on each side of the upper door 170 and slidably mounted
within the upper door 170 by a bracket 254. As best seen in Figure 9, which is a sectional
view of the upper door taken through the line IX-IX in Figure 8A, each transformation
mechanism 252 may include a locking member in the form of a lock block 256 having
generally elongated, vertically oriented front and rear parts 258, 260 coupled for
cooperative movement. The front part 258 terminates at its upper end at an upwardly
extending locking finger 262 aligned vertically with the corresponding aperture 236
of the rear panel top wall 222 and at its lower end at a forwardly projecting foot
264 that covers the corresponding aperture 238 in the rear panel bottom wall 224.
The rear part 260 terminates at its upper end at an upwardly extending post 266 that
receives one end of a compression spring 268. The compression spring 268 in its rest
state pushes the lock block 256 downward, away from the rear panel top wall 222, which
includes a downwardly extending post 270 that receives the opposite end of the spring
268. Referring back to Figures 8A and 8B, the rear part 260 of the lock block 256
further includes a pair of vertically aligned key slots 272 having a circular portion
274 and an upwardly extending linear portion 276 with a width smaller than the diameter
of the circular portion 274. The key slots 272 align with the corresponding apertures
232, 234 in the rear panel 220 such that either the circular portion 274 or the linear
portion 276 aligns with the corresponding apertures 232, 234 when the lock block 256
slides within the bracket 254, as will be described in further detail below.
[0024] Referring back to Figure 1, the lower door 172 may include a generally rectangular
front panel 290 with a bottom wall 294 and may wrap around a portion of the sides
of the lower door 172 to form a bezel 296. As shown in Figure 10, which is an exploded
view of the lower door 172 showing a rear side of the lower door 172, an upper lip
292 of the front panel 290 may extend rearward and generally perpendicular to the
upper edge of the front panel 290. The front panel 290 may be mounted to a generally
U-shaped door frame 300 having side arms 302 that extend within and along the bezel
296 and above the front panel 290 and a top arm 304 that joins the upper ends of the
side arms 302. The portion of the side arms 302 above the lower door front panel 290
and the top arm 304 are sized for receipt by the upper door 170, as will be described
in further detail below, and define an opening through which the drawer 40 may be
sized for slidable movement. The top arm 304 includes a pair of apertures 308, with
the apertures 308 located at opposite ends of the top arm 304.
[0025] A horizontal bracket 310 with a pair of spaced apertures 311 spans the frame 300
below the front panel upper lip 292, and hinges 312 may be mounted to the lower ends
of the frame 300 to pivotally mount the lower door 172 to the chassis 12. The bracket
310 supports a pair of upper door positional sensors 62. The upper door positional
sensors 62 interact with the upper door 170 to detect the position of the upper door
170 relative to the lower door 172 (
i.e., the alignment of the upper and lower doors 170, 172) and may be any suitable type
of sensors, such as reed switches, for example. A rear panel 314 sized similarly to
the front panel 290 and having a generally U-shaped peripheral frame 316 that mates
with the door frame 300 encloses the lower door 172 on its rear side. At least a portion
of the rear panel 314 and/or the frame 316 may be constructed of a magnetic material,
such as metal, for magnetic communication with the electromagnetic latches 66 on the
tub 16 (Figure 5).
[0026] Between the front and rear panels 290, 314, the lower door 172 houses a pair of horizontally
spaced actuator assemblies 320, each one mounted to the lower door 172 by a mounting
bracket 322. The actuator assembly 320 may be an electrical actuator but could be
any type of suitable actuator, including a mechanical actuator, such as a mechanical
linkage assembly with a lead screw and motor, a pneumatic actuator, or a hydraulic
actuator. Further, the actuator assembly 320 may be configured such that it may be
located within the upper door 170 rather than the lower door 172. For example, a mechanically
actuated actuator assembly may be adapted to fit within the upper door 170 to selectively
couple the upper door 170 with the lower door 172. The illustrated actuator assembly
320 includes a housing 324 coupled to a cylinder 326 within which an upwardly extending
actuating rod 328 sized and positioned for receipt through the corresponding aperture
311 on the rear panel bracket 310 may be slidably mounted.
[0027] The door 14 houses several electrical components, such as sensors, switches, and
devices, for the dishwasher 10. Figure 11 provides a schematic view of the door 14
and its corresponding electrical components. The lower door 172 carries the actuating
assemblies 320, which may require electricity depending on the type of actuator employed
for moving the actuating rod 328, and the upper door proximity sensors 62.
[0028] As discussed above, the upper door 170 carries the user interface 180, the power
assembly in the form of the batteries 240, and the charging port 188, which are all
electrically coupled such that the batteries 240 provide power to the user interface
180. The electrical system may be configured to have the batteries 240 provide power
to the user interface 180 at all times, or the batteries may be a supplemental power
source, such that the batteries 240 provide power to the user interface 180 only when
the door 14 is in the drawer mode, while another electrical system provides power
to the user interface 180 when the door 14 is in the door mode. The charging port
188 may be selectively electrically or electromagnetically and wired or wirelessly
coupled to an external power charger or source 189, such as a conventional household
electrical socket or a direct current (DC) power source, for charging the batteries
240 with low voltage DC power. Optionally, the user interface 180 may include an indicator
to communicate to the user a power status of the batteries 240, such as a percentage
of power remaining, approximate duration of battery life remaining (
e.g., time left in days, minutes, hours,
etc.), or a simple alert notifying the user when the batteries 240 need to be or are
approaching a condition (
e.g., nearing battery chemistry critical thresholds) where they need to be recharged
or replaced.
[0029] The batteries 240 may be any type of rechargeable or replaceable batteries, including
customized or conventional batteries, such as AA, AAA, or other standard batteries,
and may be portable power storage devices other than batteries. Further, the power
assembly may include any number of portable power storage devices or batteries, including
one or multiple batteries, depending on the power demands of the user interface 180
and the type of power storage devices or batteries employed to provide power to the
user interface 180. Other alternative methods for charging the batteries 240 include,
but are not limited to, transferring power from the lower door 172 to the upper door
170 through the air gap therebetween over an electromagnetic link, whereby the electrical
energy may be converted to DC power for battery charging. In another embodiment, the
batteries 240 may be removable for recharging using a standard or customized charger,
such as a remote inductive charging pad or charger that plugs into a household wall
socket, that couples to an external power source rather than coupling the dishwasher
10 to the external power source. In yet another embodiment, the charging port 188
may be internal such that the charging port 188 is not visible to the user when the
door 14 is closed. For example, the charging port 188 may be located on an inside
surface of the door 14 and may mate with a corresponding dock on the chassis 12 when
the door 14 closed. The charging port 188 and the dock may be coupled in any suitable
manner or with any suitable type of connection, such as a pin and socket connection,
an inductive coupling, or conductive contacts, as with cordless phone chargers.
[0030] When the connection between the power supply and the power source for recharging
the power supply is a non-wired electromagnetic radiation connection, the power may
be transmitted between an electromagnetic radiation transmitter coupled to the power
source and an electromagnetic radiation receiver coupled to the rechargeable power
supply such that power from the power source may be transmitted to the rechargeable
power supply by electromagnetic radiation. Examples of the electromagnetic radiation
transmitter include an electromagnetic short, medium, or microwave generator. As another
example, a magnetic field generator may be coupled to the power source, and a magnetic
field receiver may be coupled to the rechargeable power supply.
[0031] In addition to the above electrical components, the door 14 may include, as part
of the aforementioned closing system, a door alignment sensing assembly or device
330 to ensure that the upper and lower doors 170, 172 are properly aligned prior to
transforming the door from the drawer mode to the door mode when the door 14 is closed.
In the illustrated schematic embodiment, the door alignment sensing assembly 330 may
employ one or more infrared (IR) beams or other type of communication, such as a visible
light optoelectronics link, transmitted between the upper and lower doors 170, 172
to establish a data communication link. A first data connector in the form of, for
example, a transmitter 332 may be located in one of the upper and lower doors 170,
172 with a corresponding second data connector in the form of, for example, a receiver
334 in the other of the upper and lower doors 170, 172. Optionally, the data connectors
332, 334 may be transceivers having the ability to both transmit and receive data.
At least one partition, such as the walls of the upper and lower doors 170, 172, between
the transmitter 332 and the receiver 334 may include an aperture 336 sized and positioned
for transmission of the IR beam, or other visible light optoelectronic beam, from
the transmitter 332 to the receiver 334 only when the upper and lower doors 170, 172
are properly aligned for transformation.
[0032] The electrical components carried by the door 14 and other components of the dishwasher
10 communicate with an electronic control, shown in the illustrated embodiment as
a controller 340, that may be located in the chassis 12 below the tub 16 as part of
the pump and filter unit 84 (Figure 6). The controller 340 may be a single controller
for both the upper and lower treatment chambers 56, 70 and may be operably coupled
to various components of the dishwasher 10 to implement a treating cycle of operation
in one or both of the upper and lower treatment chambers 56, 70 and to transform the
door 14 between the drawer and door modes. As illustrated herein, the controller 340
may be part of the pump and filter unit 84 to provide a compact and modular assembly
for installation within the dishwasher 10; however, one or more components shown as
integrated with each other in the pump and filter unit 84 may also be provided separately.
[0033] The controller 340 may communicate with the components of the dishwasher 10 located
in the door 14 over a wireless communication link using a wireless communication protocol.
The wireless communication link and protocol may be any type of wireless communication,
including radio frequency, microwave, and infrared (IR) communications, and communications
involving bit by bit, RS232, WIDE, I2C,
etc. The controller 340 may also communicate with the user over Wi-Fi or wireless telecommunications
to a portable computing device, such as a tablet computer or phone, for controlling
the dishwasher 10 remotely. Alternatively, the controller 340 may communicate with
the components of the dishwasher 10 over wired connections, if desired. The controller
340 may be positioned in locations of the dishwasher 10 other than below the tub 16,
such as in other locations on the chassis 12 or on the door 14.
[0034] As mentioned above, the controller 340 may be operably coupled with the user interface
180, shown in an enlarged view in Figure 12, which may include various indicators
and/or selectors for communicating with the user of the dishwasher 10. For example,
the user interface 180 may provide operation cycle indicators 190 that communicate
to the user a state of operation of the dishwasher 10, such as washing, rinsing, drying,
clean, and sanitized. The operation cycle indicators 190 may include multiple sets
of indicators to communicate the state of operation for the individual treatment chambers
56, 70, and in the illustrated embodiment, an upper set of indicators 192 corresponding
to the upper treatment chamber 56 and a lower set of indicators 194 corresponding
to the lower treatment chamber 70 arranged by example in upper and lower rows of lights
may be positioned adjacent status labels 196 communicating various states of operation.
For exemplary purposes, the status labels 196 shown on the user interface 180 are
washing, rinsing, drying, clean, and sanitized, although any suitable status labels
196 may be employed.
[0035] The user interface 180 may further include a mode selector 198, such as a button,
to enable the user to select the drawer mode or the door mode for the door 14 of the
dishwasher 10 and thereby effect transformation of the door 14 to the door mode or
the drawer mode. Mode indicators 200 may be provided near the mode selector 198 to
communicate to the user the current mode for the door 14 and the mode enabled by actuation
of the mode selector 198. As an example, the illustrated embodiment of the mode indicator
200 includes a drawer mode indicium 202 with a light corresponding to the upper door
170 and a door mode indicium 204 with a light corresponding to the upper and lower
doors 170, 172. Actuation of the mode selector 198, such as by pressing the button
one or more times, may cause cycling through the lights of the mode indicator 200
to communicate to the user selection of the drawer mode or the door mode. In the illustrated
embodiment, the mode selector 198 and the mode indicator 200 are shown, respectively,
as a button and as indicium with lights but may have any suitable form and, further,
may be provided in any suitable location on the dishwasher 10. Alternative forms for
the mode selector 198 may include, for example, a button or other actuator located
on the handle 174, a switch operated by the foot of the user near the bottom of the
door 14, selectors on a display, such as an LCD panel, and the handle 174 itself,
whereby actuation of the mode selector may be achieved by twisting or otherwise moving
or manipulating all or a portion of the handle 174.
[0036] The user interface 180 may further provide other selectors, such as an illumination
selector 206 to control actuation of an illumination source (not shown) inside the
dishwasher 10 and other commonly used selectors 208, such as dishwasher operation
cycle selectors and operation options selectors. Further, because the user may select
operation of a particular treatment chamber 56, 70, the user interface 180 may provide
an upper treatment chamber selector 210 and a lower treatment chamber selector 212.
The user may choose operation of the upper or lower treatment chamber 56, 70 via the
upper and lower treatment chamber selectors 210, 212 prior to selection of an operation
cycle and, possibly, options for the selected operation cycle via the commonly used
selectors 208. The various selectors 206, 208, 210, 212 may have any suitable form,
number, and location, and the selectors 206, 208, 210, 212 are shown in the illustrated
embodiment for exemplary purposes.
[0037] Further, the user interface 180 is non-removably mounted to the upper door 170 in
the present embodiment. In other words, the user interface 180 may not be removed
during its use, and disassembly of at least part of the upper door 170 would be required
to remove the user interface 180 from the door 14. Other alternative embodiments may
include a removable user interface, if desired, such that the user interface would
be easily removed from the door 14 without any exterior tools or disassembly of the
dishwasher 10.
[0038] Referring now to Figure 13, which is a schematic view of the controller 340 for the
dishwasher 10, the controller 340 may be operably coupled to the user interface 180
to communicate with the user regarding the selection of treatment cycles and options,
operation status, and the selection and status of the mode of the door 14 through
the mode selector 198 and mode indicators 200. The controller 340 may be also be coupled
with the actuator assemblies 320 to execute transformation of the door 14 between
the drawer and door modes according to the mode selected by the user via the mode
selector 198. Further, the controller 340 may be coupled to the door alignment sensing
assembly 330 to detect alignment of the upper and lower doors 170, 172 prior to conversion
from the drawer mode to the door mode, the upper door positional sensors 62 and the
lower door positional sensors 64 to sense the open or closed positions and the relative
positions of the upper and lower doors 170, 172, and the electromagnetic latches 66,
which may be activated during conversion between the drawer and door modes and remain
activated to lock the lower door 172 to the tub 16 when in the drawer mode.
[0039] In addition to being operably coupled with the above electrical components, the controller
340 may be coupled with the supply and recirculation pump 140, the tub inlet diverter
112, and the tub outlet diverter 114 for supply and circulation of fluid in the upper
and lower treatment chambers 56, 70 and with the drain pump 142 for drainage of fluid
from the dishwasher 10. The controller 340 may be coupled with the supply valve 126
for supplying liquid to the pump and filter unit 84. The controller 340 may also be
operably coupled with the blower 146 and the air diverter 162 to provide air into
the upper and lower treatment chambers 56, 70. The controller 340 may also be coupled
with the heater 350 to heat the fluid and/or air depending on the step being performed
in the cycle of operation. The controller 340 may also be coupled to dispensers 352
provided in each of the upper and lower treatment chambers 56, 70 for dispensing a
detergent during a wash step of a cycle of operation or a rinse aid during a rinse
step of a cycle of operation, for example. Alternatively, a single dispenser may be
shared by both of the upper and lower treatment chambers 56, 70.
[0040] The controller 340 may also be coupled with one or more temperature sensors 354,
which are known in the art, such that the controller 340 may control the duration
of the steps of the cycle of operation based upon the temperature detected in the
upper and lower treatment chambers 56, 70 or in one of the various conduits of the
dishwasher 10. The controller 340 may also receive inputs from one or more other additional
sensors 356, examples of which are known in the art. Non-limiting examples of the
additional sensors 356 that may be communicably coupled with the controller 340 include
a moisture sensor, a turbidity sensor, a detergent and rinse aid presence/type sensor(s),
and sensors for detection of overload and overfill states.
[0041] The controller 340 may also be provided with a memory 360 and a central processing
unit (CPU) 362. The memory 360 may be used for storing control software that may be
executed by the CPU 362 in completing a cycle of operation using one or both of the
upper and lower treatment chambers 56, 70 of the dishwasher 10 and any additional
software. For example, the memory 360 may store one or more preprogrammed cycles of
operation that may be selected by a user and completed by one or more of the upper
and lower treatment chambers 56, 70. A cycle of operation for the upper and lower
treatment chambers 56, 70 may include one or more of the following steps: a wash step,
a rinse step, and a drying step. The wash step may further include a pre-wash step
and a main wash step. The rinse step may also include multiple steps such as one or
more additional rinsing steps performed in addition to a first rinsing. The amounts
of fluid and/or rinse aid used during each of the multiple rinse steps may be varied.
The drying step may have a non-heated drying step (so called "air only"), a heated
drying step, or a combination thereof. These multiple steps may also be performed
by the upper and lower treatment chambers 56, 70 in any desired combination.
[0042] Referring now to Figures 1 and 13, the operation of the dishwasher 10 will now be
described with a focus on the operation of the door 14 and the conversion thereof
between the drawer and door modes. Details regarding the supply, circulation, and
draining of fluid and the delivery of heated and non-heated air to the upper and lower
treatment chambers 56, 70 may be found in the aforementioned and incorporated '673
application. The following description is provided for illustrative purposes only
with the understanding that the operation may proceed in any suitable order and may
be adapted according to variations of embodiments of the dishwasher 10. While the
operation description will include reference to different figures, inherent reference
to Figure 13 may continually be made when discussing communication between the controller
340 and various components of the dishwasher 10.
[0043] As described above, the user of the dishwasher 10 may access only the upper treatment
chamber 56 when the door 14 is in the drawer mode or both the upper and lower treatment
chambers 56, 70 when the door 14 is in the door mode. For descriptive purpose only,
it will be assumed that the door 14 is initially in the door mode, as indicated to
the user by the mode indicator 200 on the user interface 180, such as by illuminating
the door mode indicium 204.
[0044] Referring now to Figure 14A, which is a sectional view taken through one of the actuator
assemblies 320 with the door 14 closed and in the door mode, the actuator assembly
320 is in an engaged position whereby the actuating rod 328 extends through the corresponding
aperture 311 in the bracket 310 of the lower door 172 and the corresponding aperture
238 in the bottom wall 224 of the upper door rear panel 220 to abut the foot 264 of
the lock block 256 and apply an upward force to push the lock block 256 upward. Application
of the upward force to the lock block 256 compresses the spring 268 and forces the
locking finger 262 upward through the corresponding aperture 236 on the top wall 222
of the upper door rear panel 220 and through the corresponding aperture 308 on the
top arm 304 of the lower door frame 300. The extension of the actuating rods 328 between
the upper and lower doors 170, 172 at the lower end of the upper door 170 and of the
projection of the locking fingers 262 from the upper door 170 through the lower door
frame 300 at the upper end of the upper door 172 effectively locks the upper and lower
doors 170, 172 together for the door mode.
[0045] Further, in the door mode, the lock blocks 256 decouple the drawer 40 from the upper
door 170 so that the door 14 can be opened with a pivoting motion to the position
illustrated in Figure 4. In particular, when the lock block 256 is in the upward position
shown in Figure 14A, the mounting pins 54 on the front frame 50 of the drawer 40 extend
through the corresponding apertures 232, 234 on the upper door rear panel 220 and
horizontally align with the circular portions 274 of the corresponding key slots 272,
as shown in Figure 14B, thereby allowing movement of the door 14 relative to the chassis
12 without concurrent movement of the drawer 40. In other words, the drawer 40 remains
stationary during pivoting movement of the door 14 because the apertures 232, 234
and the circular portions 274 of the key slots 272 on the lock blocks 256 easily slide
onto and off of the mounting pins 54.
[0046] To convert the door 14 from the door mode to the drawer mode, the user actuates the
mode selector 198 on the user interface 180, such as by depressing the button. The
user interface 180 communicates the mode selection to the controller 340, which, in
turn, communicates with the door alignment sensing assembly 330 to ensure proper alignment
between the upper and lower doors 170, 172 and with the upper door and lower door
positional sensors 62, 64 to confirm that the upper and lower doors 170, 172 are both
closed and aligned. Further, the upper door positional sensors 62 detect alignment
of the upper door 170 with the lower door 172 when the rear panel 220 is in close
proximity to the positional sensors 62. As mentioned above, the lower door positional
sensors 64 detect closure of the lower door 172 when the top arm 304 of the frame
300 of the lower door 172 are near the lower door positional sensors 64 on the tub
16. It follows that the controller 340 can confirm closure of both the upper and lower
doors 170, 172 by detecting closure of the lower door through the lower door positional
sensors 64 and infer closure of the upper door 170 by detecting alignment of the upper
door 170 with the closed lower door 172.
[0047] Once the alignment and the closed position of the upper and lower doors 170, 172
are confirmed, the controller 340 activates the latches 66 to lock the lower door
172 to the tub 16. Activating the latches 66 may entail providing power to the electromagnets
to activate the magnetic force and, thereby, magnetically couple the latches 66 to
the metallic frame 316 on the rear panel 314. The latches 66 may remain active during
the transformation process and will remain so thereafter when the drawer mode has
been selected to keep the lower door 172 locked to the tub 16.
[0048] With the latches 66 activated, the controller 340 instructs the actuator assemblies
320 to transform the door 14 from the door mode to the drawer mode. Referring now
to Figure 15A, which is a sectional view similar to Figure 14A with the door 14 in
the drawer mode, the actuator assembly 320 retracts the actuating rod 328 through
the corresponding aperture 238 in the bottom wall 224 of the upper door rear panel
220 and the corresponding aperture 311 in the bracket 310 of the lower door 172 to
a resting position within the lower door 172. The retraction of the actuating rod
328 and, thereby, removal of the upward force on the lock block 256 allows the spring
268 to expand to its natural state and push the lock block 256 downward against the
bottom wall 224 of the upper door rear panel 220. Further, the downward movement of
the lock block 256 disengages the locking finger 262 from the lower door frame 300
as the locking finger 262 moves downward through the corresponding aperture 308 on
the top arm 304 of the lower door frame 300 and through the corresponding aperture
236 on the top wall 222 of the upper door rear panel 220 into the upper door 170.
With the actuating rod 328 positioned entirely within the lower door 172 and the locking
finger 262 residing completely within the upper door 170, the upper and lower doors
170, 172 are unlocked for the drawer mode. While the travel distance of the actuating
rods 328 may depend on the configuration of the door 14, an exemplary travel distance
may be about 1-1.25 inches (25.4-31.8 mm).
[0049] Further, in the drawer mode, the lock blocks 256 couple the drawer 40 to the upper
door 170 so that the drawer 40 moves with the upper door 170 when the upper door 170
slides between opened and closed positions. In particular, when the lock block 256
moves to the downward position shown in Figure 15A, the linear portion 276 of the
key slot 272 slidingly receives the notch 55 of the corresponding mounting pin 54
on the front frame 50 of the drawer 40. Because the linear portion 276 of the key
slot 272 and the notch 55 of the mounting pin 54 have a respective width and diameter
less than the diameters of the adjacent portions of the mounting pin 54, relative
horizontal movement between the lock block 256 and the mounting pin 54 is not feasible,
and the drawer 40 locks to the upper door 170, thereby enabling sliding movement of
the upper door 170 relative to the chassis 12 with concurrent movement of the drawer
40, as shown in Figure 16, which is a perspective view of the dishwasher 10 with the
door 14 in the drawer mode and the upper door 170 slid open to an extended position.
[0050] Upon completion of the transformation to the drawer mode, the mode indicator 200
may communicate to the user that the door 14 is now in drawer mode, such as by illuminating
the drawer mode indicium 202. As stated above, when the door 14 is in the drawer mode,
the latches 66 remain active such that the lower door 172 is locked to the tub 16,
and the user cannot access the lower treatment chamber 70. The user may slide the
upper door 170 relative to the chassis 12 to selectively access the upper treatment
chamber 56.
[0051] To convert the door 14 from the drawer mode to the door mode, the user actuates the
mode selector 198 on the user interface 180, such as by depressing the button. The
user interface 180 communicates the mode selection to the controller 340, which, in
turn, communicates with the door alignment sensing assembly 330 to ensure proper alignment
between the upper and lower doors 170, 172 and with the upper and lower door positional
sensors 62, 64 to confirm that the upper and lower doors 170, 172 are both closed.
Once the alignment and the closed position of the upper and lower doors 170, 172 are
confirmed, the controller 340 activates the latches 66, if not already activated,
to lock the lower door 172 to the tub 16. The latches 66 may remain active during
the transformation process until being deactivated by the controller 340 upon completion
of the transformation process so that the lower door 172 can move relative to the
tub 16.
[0052] With the latches 66 activated, the controller 340 instructs the actuator assemblies
320 to transform the door 14 from the drawer mode to the door mode by extending the
actuating rods 328 to the engaged position described above. The extension of the actuating
rods 328 locks the upper and lower doors 170, 172 together and decouples the drawer
40 from the upper door 172 such that the door 14 may freely pivot relative to the
chassis 12. Upon completion of the transformation to door mode, the mode indicator
200 may communicate to the user that the door 14 is now in door mode, such as by illuminating
the door mode indicium 204. As stated above, when the door 14 is in the door mode,
the latches 66 deactivate such that the lower door 172 can pivot with the upper door
170 as a full door relative to the tub 16, and the user can selectively access both
the upper and lower treatment chambers 56, 70.
[0053] After transformation of the door 14 from one mode to another selected mode, the door
14 may remain in the selected mode until the user once again transforms the door 14.
The door 14 may alternatively have a default mode whereby the door 14 automatically
converts to the default mode, either the door mode or the drawer mode, a predetermined
duration after transformation of the door 14 if the selected mode is different than
the default mode. As another option, the mode of the door 14 may depend on the operation
status of the upper and lower treatment chambers 56, 70. For example, the door 14
may default to the drawer mode if a treatment cycle is running or has just been completed
in only the upper treatment chamber 56, and the door 14 may default to the door mode
if a treatment cycle is running or has just been completed in the lower treatment
chamber 70, regardless of whether a treatment cycle is running or has been run in
the upper treatment chamber 56.
[0054] When the user is ready to run a treatment operation in the upper and/or lower treatment
chambers 56, 70, the user may select the desired cycle of operation and possible options
for the cycle of operation through the user interface 180 on the dishwasher 10 or
through a remote user interface, such as the aforementioned remote tablet computer
or phone. The selected cycle of operation may be executed by the controller 340, which
communicates the appropriate commands to and receives necessary information from the
components of the dishwasher 10. When a treatment cycle is running in only the upper
treatment chamber 56, the door 14 may be opened in either the door mode or the drawer
mode, both of which will interrupt the cycle in the upper treatment chamber 56. When
a treatment cycle is running in only the lower treatment chamber 70, the door 14 may
be opened in the door mode, which will interrupt the cycle in the lower treatment
chamber 70, or in the drawer mode to access only the upper treatment chamber 56 without
interrupting the cycle in the lower treatment chamber 70. When treatment cycles are
running in both of the upper and lower treatment chambers 56, 70, which can be running
the same or different treatment cycles started at the same or different times, the
door 14 may be opened in the door mode to interrupt both of the treatment cycles or
in the drawer mode to interrupt only the treatment cycle in the upper treatment chamber
56.
[0055] The structure of the door 14 in the embodiment illustrated in Figures 1-16 not only
enables transformation of the door 14 so that the door 14 may function as drawer but
also provides sufficient strength for the door 14 to function as a full door. In particular,
the door 14 includes on the lower door 172 the frame 300 that surrounds the upper
door 170 so that when the upper and lower doors 170, 172 are coupled, the full door
has sufficient strength to withstand the stress induced by the pivoting motion of
the full door. Further, the frame 300 may be hidden from the user by the bezel 186
and the top wall 182 of the upper door front panel 178, as evidenced by the inability
to view the frame 300 in Figure 1. Referring to Figures 8A and 8B, a channel formed
between the rear panel side walls 226 and the bezel 186 and between the rear panel
top wall 222 and the front panel top wall 182 may be sized for receipt of the frame
300. The channel without the presence of the frame 300 may be seen in the sectional
view of Figure 9 and with the presence of the frame 300 in the sectional views of
Figures 14A and 15A.
[0056] It is within the scope of the invention to make various modifications to the dishwasher
10. For example, the window formed by the front and rear windows 176, 221 on the upper
door 170 may be omitted. Omission of the window would provide additional space in
the upper door 170 to employ additional transformation assemblies 250 and corresponding
actuator assemblies 320 across the width of the door 14, which may lend additional
strength to the door 14 when in the door mode. In another modification, latches, such
as electromagnetic latches, may be incorporated between the upper and lower doors
170, 172 to maintain alignment therebetween during the transformation process.
[0057] In another embodiment, the door alignment sensing assembly 330 may be modified to
incorporate transmission of the IR beam to the controller 340 in the chassis 12 such
that misalignment of the upper and lower doors 170, 172 would result in interruption
of the IR beam transmission, thereby, preventing communication between the sensing
assembly 330 and the controller 340 and the door transformation process.
[0058] In yet another embodiment illustrated schematically in Figure 17A, the data connector
332 in the upper door 170 may be operably coupled to the user interface 180, and the
data connector 334 in the lower door 172 may be operably coupled to the controller
340 such that alignment of the upper and lower doors 170, 172 physically aligns the
data connectors 332, 334 in the upper and lower doors 170, 172 and establishes communication
between the user interface 180 and the controller 340 and, conversely, misalignment
between the upper and lower doors 170, 172 physically misaligns the data connectors
332, 334 in the upper and lower doors 170, 172 and prevents communication between
the user interface 180 and the controller 340. The alignment of the upper and lower
doors 170, 172 could be detected whether the upper and lower doors 170, 172 are both
in opened or closed positions, and the controller 340 could refer to the lower door
positional sensors 64 to determine whether the aligned upper and lower doors 170,
172 are opened or closed, if necessary.
[0059] The data communication over the communication link between the user interface 180
and the controller 340 through the data connectors 332, 334 may occur in any direction.
For example, the data communication may be uni-directional, wherein the communication
is from the user interface 180 to the controller 340 or vice-versa from the controller
340 to the user interface 180. As another option, the data communication may be bi-directional
between the user interface 180 and the controller 340.
[0060] Still referring to Figure 17A, the data connectors 332, 334 may be any suitable type
of connector capable of carrying, transmitting, or receiving data communications.
For example, the data connectors 332, 334 may be optical connectors, such as fiber
optics. In such an example, the user interface 180 and the controller 340 may be equipped
with an illumination transmitter 370 and an illumination receiver 372. For uni-directional
communication, each of the user interface 180 and the controller 340 may be equipped
with one of the illumination transmitter 370 and the illumination receiver 372. Both
of the user interface 180 and the controller 340 may have both of the illumination
transmitter 370 and the illumination receiver 372 for bi-directional communication,
as shown in Figure 17A. As mentioned above, the controller 340 may be located in the
chassis 12, wherein the fiber optics or other form of the data connector 334 may be
configured for communication from the door 14 to the chassis 12, or the controller
340 may be located in the lower door 172, as illustrated by example in Figure 17A.
[0061] In addition to establishing data communication between the user interface 180 and
the controller 340, the data connectors 332, 334 may also function as electrical connectors
for establishing an electrical path between the controller 340 and the user interface
180. In this manner, the communication link is also a power link whereby power is
provided to the user interface 180. Electricity may travel from the controller 340
to the user interface 180 across the connectors 332, 334 in the same manner as described
above for data communication. When the data connectors 332, 334 also serve as electrical
connectors, they may be any suitable type of connector capable of carrying, transmitting,
or receiving data communications and electricity, such as, for example, connectors
forming an inductive coupling and the above optical connector. The data connector
332 may further be in communication with a converter (not shown) that converts the
transmitted signal into electricity, if needed, for supplying power to the user interface
180. Further, the establishment of the electrical path may serve as a door sensor
in a manner similar to that described above for establishment of the data communication;
the establishment of the electrical path may form the door sensor to determine when
the upper and lower doors 170, 172 are closed and/or aligned.
[0062] In the example provided in Figure 17A, the data connectors 332, 334 communicate over
the gap between the upper and lower doors 170, 172 with a non-wired link, such as
the optical communication link. As another example, the link may be formed by a physical
coupling of the connectors 332, 334, which is illustrated in the schematic view of
Figure 17B. The connectors 332, 334 may be configured such that they are uncoupled
when the upper door 170 is not aligned with the lower door 172 and automatically couple
or physically mate when the upper and lower doors 170, 172 are aligned, such as when
the upper and lower doors 170, 172 are both closed.
[0063] In another embodiment, omission of the frame 300 may allow access to the lower treatment
chamber 70 without concurrent access to the upper treatment chamber 56; the door 14
may be strengthened by other means, such as the aforementioned use of additional transformation
assemblies 250 and corresponding actuator assemblies 320. The user would be able to
access the upper treatment chamber 56 alone and the lower treatment chamber 70 alone
via the respective upper and lower doors 170, 172 in a drawer mode, or both of the
upper and lower treatment chambers 56, 70 would be accessible simultaneously with
the upper and lower doors 170, 172 coupled in a door mode.
[0064] As another alternative, the upper door 170 may be adapted for pivoting movement rather
than sliding movement when in the drawer mode, which would enable the drawer 40, not
coupled to the upper door 170, to slide forward through the door 14. In another alternative,
the lower door 172 rather than the upper door 170 may be adapted for use as a drawer
when the door 14 is in the drawer mode.
[0065] Figures 18-20 schematically illustrate an exemplary embodiment of a dishwasher 10A
wherein the upper door 170A is configured for pivoting movement relative to the lower
door 172A when in a partial door mode. Elements similar to those in previous embodiments
described above are identified with the same reference numeral bearing the letter
"A." Referring to Figure 18, the door 14A includes the upper door 170A and the lower
door 172A that selectively close the respective upper and lower treatment chambers
56A, 70A defined by the tub 16A and access thereto through the open face of the tub
16A. The upper and lower treatment chambers 56A, 70A may be physically separate such
that the upper door 170A provides access to only the upper treatment chamber 56A,
and the lower door 172A provides access to only the lower treatment chamber 70A. Alternatively,
the upper and lower treatment chambers 56A, 70A may be in communication with each
other to effectively form a single, common chamber.
[0066] As seen in Figure 19, the upper door 170A may be coupled to the lower door 172A by
a hinge 380 or similar connection to provide pivoting movement of the upper door 170A
relative to and independently of the lower door 172A. In the partial door mode, the
upper door 170A may pivot open to a position that permits movement of the utensil
rack 58A relative to the tub 16A. For example, the upper door 170A may open to a position
between about 90 degrees and 180 degrees relative to the generally vertical position
of the upper door 170A when the upper door 170A is in the closed position of Figure
18 to allow movement of the utensil rack 58A into and out of the tub 16A. This range
of pivotal movement, shown in Figure 19, defines a lower limit of pivoting movement
at position X, wherein movement less than 90 degrees would interfere with movement
of the utensil rack 58A, and an upper limit of pivoting movement at position Y, wherein
the lower door 172A blocks further pivoting movement of the upper door 170A. The upper
door 170A may be configured such that it may or may not be coupled to the lower door
172A in the partial door mode. Regardless of whether the upper door 170A is coupled
to the lower door 172B in the partial door mode, the upper door 170A is configured
to move independently of the lower door 172A in the partial door mode.
[0067] Optionally, the utensil rack 58A may include a drip shield 382 extending along a
bottom surface of the utensil rack 58A to catch any liquid or other substance that
may fall from the utensil rack 58A when the utensil rack 58A is slid out from the
tub 16A. The drip shield 382 may be especially beneficial in a configuration where
the upper door 170A opens to a position greater than 90 degrees from the general vertical
position such that liquid or other substances may otherwise drip from the utensil
rack 58A onto the floor below the utensil rack 58A. The drip shield 382 may extend
upward along the front of the utensil rack 58A as well and may include a handle or
grip 384 graspable by a user to aid in moving the utensil rack 58A relative to the
tub 16A. Optionally, the upper door 170A may be coupled to the utensil rack so that
the utensil rack slides from the tub 16A upon opening of the upper door 170A in the
partial door mode.
[0068] Optionally, in the partial door mode, the upper door 170A may also be configured
to be partially opened to a position less than about 90 degrees relative to the generally
vertical position, as shown in Figure 20. In this position, the user is able to access
the inside surface of the upper door 170A, that is, the surface facing the tub 16A,
and any components mounted on the inside surface of the upper door 170A, such as a
silverware basket 386 shown for exemplary purposes in Figure 20, without having to
fully pivot the upper door 170A to the position between about 90 degrees and 180 degrees
from the generally vertical position. Another exemplary component that may be located
on the inside surface of the upper door 170A may be a detergent dispenser or a dispenser
for other types of treating chemistries.
[0069] When the door 14 operates in a full door mode, the upper door 170A and the lower
door 172A are coupled together to form a generally planar full door, as illustrated
in Figure 21, and may pivot together about the hinge 312A relative to the tub 16A
to selectively close the upper and lower treatment chambers 56A, 70A and access thereto
through the open face of the tub 16A. In this manner, the upper door 170A and the
lower door 172A function similarly to a traditional pivotable dishwasher door.
[0070] Figure 22 illustrates another alternative embodiment for the door 14B of the dishwasher;
this embodiment is similar to the door 14 from the embodiment of Figures 1-16 with
the primary differences relating to an alternative actuator assembly 320B located
in the upper door 170B rather than the lower door 172B and an alternative transformation
assembly 250B in the upper door 170B actuated by the actuator assembly 320B. Elements
similar to those in previous embodiments described above are identified with the same
reference numeral bearing the letter "B." The following text describes one of the
transformation assemblies 250B and one of the corresponding actuator assemblies 320B
with it being understood that a duplicate set or sets of the transformation assembly
250B and the actuator assembly 320B may be located on the opposite side of the door
14B or other locations on the door 14B if desired.
[0071] Referring now to Figure 23, which is an enlarged view of the region identified in
Figure 22, the transformation assembly 250B includes a locking member 256B in the
form of a generally vertically oriented arm terminating at its upper end at an upwardly
extending locking finger 262B and at its lower end at a finger 400 with a transverse
pin 402. A link 404 mounted to the upper door 170B for pivoting movement at a pivot
pin 406 includes at one end a first slot 408 that receives the pin 402 on the locking
member 256B and at an opposite end a second slot 410 that receives a pin 412 of a
plunger 414 extending downwardly from the link 404. The locking member 256B further
includes a pair of vertically aligned key slots 272B having a circular portion 274B
and an upwardly extending linear portion 276B (Figure 24) with a width smaller than
the diameter of the circular portion 274B. As with the previous embodiment, the key
slots 272B align with corresponding apertures 232B in the upper door rear panel 220B
(Figure 26) such that either the circular portion 274B or the linear portion 276B
aligns with the corresponding apertures 232B when the locking member 256B slides within
the upper door 170B, as will be described in further detail below.
[0072] The locking member 256B is biased to a down position, illustrated in Figure 23, or
an up position, depicted in Figure 24, by a biasing member 416 shown by example in
the form of a compression spring. The biasing member 416 may be any type of part or
device that retains the locking member 256B in the down and/or up positions, such
as a leaf spring. In the present embodiment, the biasing member 416 may be mounted
at its ends to the upper door 170B, such that its ends are in a fixed position, and
coupled to the locking member 256B at some point between the ends of the biasing member
416 for vertical movement of the central portion of the biasing member 416 with the
locking member 256B.
[0073] The actuator assembly 320B in the present embodiment is located in the upper door
170B, as mentioned above, and operatively coupled to the locking member 256B. In particular,
the actuator assembly 320B may be a linear solenoid having a rod 418 coupled to the
locking member 256B for cooperative movement of the locking member 256B and the rod
418. Downward movement of the rod 418 pulls the locking member 256B toward the down
position of Figure 23, while upward movement of the rod 418 pushes the locking member
256B upward toward the up position of Figure 24.
[0074] The actuator assembly 320B can be any suitable type of actuator, examples of which
are provided above with respect to the embodiment of Figures 1-16, such as a mechanical
actuator, such as a mechanical linkage assembly with a lead screw and motor, a pneumatic
actuator, or a hydraulic actuator. Furthermore, the actuator assembly 320B can be
located at any suitable position within the door 14 that can accommodate the size
of the actuator assembly 320B. In the embodiment of Figures 23 and 24, exemplary alternative
positions for the actuator assembly 320B include, but are not limited to, at the upper
end of the upper door 170B and at the lower end of the upper door 172B. When the actuator
assembly 320B is located at either of these alternative positions, the rod 418 or
other movable part of the actuator assembly 320B that induces movement of the transformation
assembly 250B may be coupled to the transformation assembly 250B, such as to the locking
member 256B, by a coupling mechanism that transfers movement of actuator assembly
320B to the transformation assembly 250B. In one embodiment, the rod 418 may be coupled
to the locking bar 256B by a resilient link or arm, such as a spring steel link.
[0075] The transformation assembly 250B may optionally include a pair of closure elements
420 mounted to the upper door 170B at a closure element support 422 and operatively
coupled to the locking member 256B for cooperation with the key slots 272B of the
locking member 256B. Shown in enlarged perspective views in Figures 25A and 25B, each
closure element 420 has a mounting fixture 424 at one end for mounting the closure
element 420 to the closure element support 422 and a generally U-shaped peripheral
body 426 extending from the mounting fixture 424 and forming an elongated internal
space. An elongated spring arm 428 extends from near the mounting fixture 424 and
along the internal space formed by the peripheral body 426 and terminates at a plug
430 projecting in a direction transverse to the longitudinal axis of the spring arm
428. The spring arm 428 is configured such that the plug 430 is biased into the corresponding
key slot 272B, as shown in Figures 23 and 24, and into the corresponding apertures
232B on the rear panel 220B of the upper door 170B, as shown in Figure 26 and described
in more detail below.
[0076] The operation of the door 14B of Figures 22-26 for conversion between the drawer
mode (
i.e., partial door mode) and the door mode (
i.e., the full door mode) is generally similar to that of the embodiment of Figures 1-16
in that the transformation assembly 250B couples the upper door 170B to the drawer
40 with the utensil rack 58 and decouples the upper door 170B from the lower door
172B in the drawer mode and, conversely, decouples the upper door 170B from the drawer
40 with the utensil rack 58 and couples the upper door 170B to the lower door 172B
in the door mode. The difference in the conversion operation between this and the
prior embodiment relates to the actuation and operation of the transformation assembly
250B to effect the coupling and decoupling, a description of which follows.
[0077] The description of the operation begins with the door 14B initially in the drawer
mode, as shown in Figure 23, for exemplary purposes. When in the drawer mode, the
locking member 256B is held in the down position by the biasing member 416, which
is in a "smile" concave up configuration. In this position of the locking member 256B,
the locking finger 262B at the upper end of the locking member 256B is retracted into
the upper door 170B, and the finger 400 at the lower end of the locking member 256B
pushes down on the link 404, which pivots about the pivot pin 406 to lift the plunger
414 into the upper door 170B, thereby decoupling the upper door 170B from the lower
door 172B. Further, the mounting pins 54 on the drawer 40 (see Figure 3) are received
within the linear portion 276B of the key slots 272B to couple the upper door 170B
to the drawer 40. The plugs 430 are also aligned with the liner portion 276B of the
key slots 272B, but the mounting pins 54 push the plugs 430 against the bias of the
spring arm 428 out of the key slots 272B and into the upper door 170B.
[0078] Conversion of the door 14B from the drawer mode to the door mode occurs when the
actuator assembly 320B moves the transformation assembly 250B upward by the rod 418
extending upward to push the locking member 256B in the same direction. During the
upward movement of the locking member 256B, the force exerted by the rod 418 overcomes
the biasing force of the biasing member 416, which moves from the position where the
biasing member 416 is concave up, through a generally horizontal center position,
and to an over-center position where the biasing member 416 assumes a "frown" concave
down configuration, as shown in Figure 24, to hold the locking member 256B in the
up position. The actuator assembly 320B may be in an activated condition wherein power
is supplied to the actuator assembly 320B during movement of the transformation assembly
250B and subsequently in a deactivated condition wherein power is no longer supplied
to the actuator assembly 320B when the transformation assembly 250B achieves the position
where the biasing member 416 retains the locking member 256B in the up position. The
force of the biasing member 416 not only holds the locking member 256B in the up position
but also prevents the rod 418 from retracting when the actuator assembly 320B is in
the deactivated condition.
[0079] When the locking member 256B is in the up position in Figure 24, the locking finger
262B at the upper end of the locking member 256B projects through the top of the upper
door 170B and into the frame 300B of the lower door 172B that surrounds the upper
door 170B. Additionally, the finger 400 at the lower end of the locking member 256B
pulls up on the link 404, which pivots about the pivot pin 406 to push the plunger
414 through the bottom of the upper door 170B and into a bracket 432 in the lower
door 170B. The insertion of the locking finger 262B and the plunger 414 into components
of the lower door 170B couples the upper door 170B to the lower door 172B. Furthermore,
the upward movement of the locking member 256B decouples the upper door 170B from
the drawer 40 due to movement of the key slots 272B relative to the mounting pins
54 on the drawer 40 (see Figure 3) such that the mounting pins 54 are received within
the circular portion 274B of the key slots 272B. Because the circular portion 274B
of the key slots 272B is larger than the mounting pins 54, the upper door 170B can
move relative to the drawer 40. When the upper door 170B pivots away from the drawer
40, the mounting pins 54 vacate the key slots 272B and the apertures 232B, and the
spring arms 428 of the closure elements 420 bias the plugs 430, which are also aligned
with the circular portion 274B of the key slots 272B, through the key slots 272B and
into the apertures 232B. The plugs 430 effectively close the apertures 232B, thereby
preventing foreign matter from entering the upper door 170B through the apertures
232B. When the upper door 170B pivots toward the drawer 40 such that the mounting
pins 54 enter the apertures 232B and the key slots 272B, the mounting pins 54 push
the plugs 430 into the upper door 170B against the bias of the spring arms 428.
[0080] Conversion of the door 14B from the door mode to the drawer mode is achieved by performing
the above process in the opposite direction. The actuator assembly 320B moves the
transformation assembly 250B downward by the rod 418 retracting downward to pull the
locking member 256B in the same direction. During the downward movement of the locking
member 256B, the force exerted by the rod 418 overcomes the biasing force of the biasing
member 416, which moves from the position where the biasing member 416 is concave
down, through the generally horizontal center position, and to the over-center position
where the biasing member 416 assumes the "smile" concave up configuration, as shown
in Figure 23, to hold the locking member 256B in the down position. Again, the actuator
assembly 320B may be in the activated condition wherein power is supplied to the actuator
assembly 320B during movement of the transformation assembly 250B and subsequently
in the deactivated condition wherein power is no longer supplied to the actuator assembly
320B when the transformation assembly 250B achieves the position where the biasing
member 416 retains the locking member 256B in the down position. The force of the
biasing member 256B not only holds the locking member 256B in the down position but
also prevents the rod 418 from extending when the actuator assembly 320B is in the
deactivated condition. The down position of the locking member 256B and the resulting
decoupling of the upper door 170B from the lower door 172B and the coupling of the
upper door 170B to the drawer 40 are described above.
[0081] Advantageously, locating the actuator assembly 320B in the upper door 170B and modifying
the transformation assembly 250B with the biasing member 416 that holds the locking
member 256B in up and down positions reduces the overall amount of power required
by the actuator assembly 320B. The actuator assembly 320B requires power only during
the conversion of the door 14B between the drawer and door modes and does not have
to remain activated (
i.e., does not require power) to maintain the door 14B in a given mode because the biasing
member 416 holds the locking member 256B in position. It follows that the door 14B
will remain in a given mode even if power to the actuator assembly 320B is interrupted.
[0082] In order to locate the actuator assembly 320B in the upper door 170B, power must
be supplied to the actuator assembly 320B. As an example, power may be provided to
the actuator assembly 320B by a rechargeable power source, such as a battery 240B.
Figure 27 provides a block diagram of the door 14B with selected electrical components,
including the actuator assembly 320B, located in the upper door 170B and the lower
door 172B. The battery 240B may provide power to the actuator assembly 320B and to
other components in the upper door 170B requiring a source of power, including, but
not limited to, a user interface 180B, a data connector in the form of a transceiver
436 adapted for communication with a data connector in the form of a transceiver 438
in the lower door 172B, and an illumination source (not shown).
[0083] The battery 240B may be charged by a power charger comprising a first inductive part
440 in the lower door 172B and second inductive part 442 in the upper door 170B, which
function together to form an inductive coupling when the first and second inductive
parts 440, 442 are in sufficient proximity to each other, such as when the upper door
170B and the lower door 172B are in juxtaposition. The power charging may be accomplished
with electromagnetic induction, electrostatic induction, or any suitable type of induction
charging. Examples of juxtaposition of the upper and lower doors 170B, 172B include,
but are not limited to, when the upper and lower doors 170B, 172B are coupled together
for the door mode, when the upper and lower doors 170B, 172B are both in the closed
position, and when the upper and lower doors 170B, 172B are coplanar, regardless of
whether they are coupled to each other. In another example, the first and second inductive
parts 440, 442 may be adjacent one another when the upper and lower doors 170B, 172B
are in juxtaposition, regardless of the position of the upper and lower doors 170B,
172B relative to the tub 16B. When the inductive coupling forms between the first
and second inductive parts 440, 442, power is transferred therebetween and may be
converted to DC power at 444 before being supplied to a charger 446 for the battery
240B. The first inductive part 440 may be coupled to an external power source (not
shown), such as through the hardwired main power supply to the dishwasher, and may
be in communication with the controller 340B directly or indirectly, for example,
through an expansion board 448 that may be located in the lower door 172B or elsewhere.
[0084] The expansion board 448 may also communicate with the transceiver 438 in the lower
door 172B for data transfer with the transceiver 436 in the upper door 170B and, ultimately,
the user interface 180B and the actuator assembly 320B. The data communication may
optionally be designed such that the transfer of data between the transceivers 436,
438 occurs only when the upper and lower doors 170B, 172B are in juxtaposition or
aligned with each other. The transceivers 436, 438 may function to transmit data in
the manners as described above with respect to Figure 17A. Other exemplary options
for data transmission methods are wireless communication methods, including radio
frequency, microwave, infrared (IR) communications, Wi-Fi, and wireless telecommunications.
[0085] The use of the inductive coupling formed across adjacent doors or parts of doors
to charge the battery 240B or other rechargeable power source may be adapted for use
in other appliances. As an example, in a refrigerator, an inductive coupling may be
formed between a refrigerator door and a freezer door or between adjacent refrigerator
doors configured to close the open face of the refrigerator cabinet. Each of the doors
may include respective inductive parts that form the inductive coupling when the doors
are in juxtaposition. Furthermore, the inductive coupling shown in Figure 27 may be
adapted for use in other embodiments of the dishwasher with the transforming door
14B, including those wherein the actuator assembly 320B is located in the lower door
172B.
[0086] Some of the embodiments described above include a detailed description of the coupling
of the upper door 170 to the drawer 40, particularly the insertion of the mounting
pins 54 on the drawer 40 into the apertures 232 in the upper door 170. This particular
system for coupling the upper door 170 to the drawer 40 is provided for illustrative
purposes only, and it is within the scope of the invention for the coupling to be
accomplished with other systems or with modifications to the above described system,
such as differing number, alignment, and locations of the apertures 232 and different
numbers, locations, and types of the mounting pins 54.
[0087] It is also within the scope of the invention to transform the door 14 between the
partial door/drawer mode and the full door/door mode with an actuator and a transformation
assembly different than those described above and shown in the figures. Instead of
having a linear actuator induce vertical movement of the transformation mechanism,
the mode conversion may be accomplished with other kinds of actuators inducing various
types of movement of other kinds of transformation assemblies. Examples of mechanical
systems for coupling the upper door 170 to the lower door 172 include, but are not
limited to, rotating a lever and catch system wherein rotating the lever on one of
the upper and lower doors 170, 172 engages and disengages the catch on the other of
the upper and lower doors 170, 172, rotating a cam finger, rotating a corner bracket,
and moving a pin, such as a rack and pinion mounted pin and a laterally moving pin.
The particular manner in which the transformation of the door 14 between the modes
is not germane to the invention.
[0088] Further, while the illustrated embodiments show a two compartment dishwasher with
a single drawer and door, with the drawer being located in an upper position, or two
pivotable doors, any desired number of compartments may be used, and the arrangement
of the compartments may vary. For example, if three compartments are desired, another
drawer could be added. The second drawer could be located adjacent the first drawer
to have two drawer compartments adjacent each other. The drawer compartments could
be located at either the top or bottom of the door. Alternatively, the drawers could
be spaced from each other, say one at the top and one at the bottom, with the door
compartment lying between the drawer compartments. Alternatively, a single drawer
could be placed in the middle of the door to form two door compartments, separated
by a drawer compartment. In another embodiment, two vertically arranged drawers could
be employed such that either drawer could be accessed independently with its respective
door in a drawer mode, or both could be accessed simultaneously with the door in a
full door mode. In this case, the door could be configured with separate openings
in a frame through which the independent drawers may move when in drawer mode, or
the door could be designed without a surrounding frame such that the drawers span
the entire width of the dishwasher. Any conceivable combination and arrangements of
drawer and door compartments could be used.
[0089] In the above description, the mode of the door 14 is referred to as the drawer/partial
door mode and the door/full door mode. These terms are meant to differentiate the
modes from each other and are not intended to be limiting. In the drawer/partial door
mode, at least one part (hence, "partial") of the door can move independently of at
least one other part of the door, regardless of the total number of parts that form
the door. The independently movable part of the door can optionally function as part
of a drawer, as in the embodiments of Figures 1-16 and 22-26, or can function in another
manner, such as a pivoting door, as in the embodiment of Figures 18-23 or in any other
suitable manner. In the door/full door mode, at least two of the parts of the door
are coupled together for cooperative movement, regardless of the total number of parts
that form the door. The term "full" does not require that all parts that form the
door are coupled together, unless the door comprises only two parts.
[0090] While the invention has been specifically described in connection with certain specific
embodiments thereof, it is to be understood that this is by way of illustration and
not of limitation. Further, it will be understood that any features of the above described
embodiments may be combined in any manner. Reasonable variation and modification are
possible within the scope of the invention which is defined in the appended claims.
[0091] It is intended that the following claims define the scope of the invention and that
the method and apparatus within the scope of these claims and their equivalents be
covered thereby. This description of the invention should be understood to include
all novel and non-obvious combinations of elements described herein, and claims may
be presented in this or a later application to any novel and non-obvious combination
of these elements. Moreover, the foregoing embodiments are illustrative, and no single
feature or element is essential to all possible combinations that may be claimed in
this or a later application. For example, other inventions arising from this disclosure
may include any combination of the following concepts set forth in bulleted form,
with any of the bulleted concepts being combinable with any of the other bulleted
concepts, and any concept of the described embodiments:
- A dishwasher configured to execute at least one automatic cycle of operation for treating
utensils, the dishwasher comprising: a tub at least partially defining a treating
chamber with an open face for receiving utensils for treatment; a closure element
movable between opened and closed conditions to selectively close the open face; a
user interface non-removably mounted to the closure element; a rechargeable power
supply operably coupled to the user interface; and a power charger remote from the
closure element selectively providing power to the rechargeable power supply.
- further comprising a non-wired connection coupling the power charger to the rechargeable
power supply.
- wherein the rechargeable power supply is removably mounted to the closure element
and configured to be operably coupled to the power charger when remote from the closure
element to receive power from the power charger.
- wherein the non-wired connection comprises an electromagnetic radiation transmitter
coupled to the power charger and an electromagnetic radiation receiver coupled to
the rechargeable power supply, wherein power from the power charger may be transmitted
to the rechargeable power supply by electromagnetic radiation.
- wherein the electromagnetic radiation transmitter comprises at least one of an electromagnetic
short, medium, and microwave generator.
- wherein the non-wired connection comprises a magnetic field generator coupled to the
power charger and a magnetic field receiver coupled to the rechargeable power supply.
- further comprising a wired connection selectively coupling the rechargeable power
supply to the power charger.
- wherein the wired connection comprises a wired port on the closure element, and the
power charger comprises a wired connector receivable within the wired port.
- wherein the closure element comprises at least one of a door and a drawer.
- further comprising a utensil rack slidably coupled to the tub, and the closure element
comprises a door having a first part hingedly mounted to the dishwasher for pivotal
movement relative to the open face, and a second part selectively coupled to one of
the first part and the utensil rack, wherein the door is operable in one of a door
mode, where the second part is connected to the first part and the second part pivotally
moves with the first part to selectively open and close the open face, and a drawer
mode, where the second part is coupled to the utensil rack and second part can be
pulled or pushed to slidably move the utensil rack.
- further comprising a controller operably coupled to the user interface, wherein the
user interface is provided with the second part of the door, and the controller is
not provided with the second part of the door.
- wherein the controller is provided with the first part of the door.
- wherein the controller is not provided with the first part of the door.
- wherein the rechargeable power supply comprises at least one battery.
- A household appliance comprising: a cabinet having an open face; a first door movable
relative to the cabinet to provide selective access to at least a first portion of
the open face; a second door movable relative to the cabinet to provide selective
access to at least a second portion of the open face, which is different than the
first portion, and the second door having at least one electrical component powered
by a battery; and a power charger having a first inductive part mounted to the first
door and operatively coupled to an external power source and a second inductive part
mounted to the second door and operatively coupled to the battery such that when the
first and second doors are in juxtaposition, the first and second inductive parts
form an inductive coupling to charge the battery with electricity from the external
power source.
- wherein the inductive parts are adjacent to each other when the first and second doors
are in juxtaposition.
- wherein the first door and the second door are coplanar when they are in juxtaposition.
- wherein the first door and the second door are in juxtaposition at least when both
of the first door and the second door are positioned to close the respective first
and second portions of the open face.
- wherein the first door is configured to be selectively coupled to the second door,
and the first and second doors are in juxtaposition when they are coupled together.
- wherein the household appliance is a dishwasher wherein the cabinet forms a tub having
an open face and defining a treating chamber for receiving utensils to be treated,
the first door is hingedly mounted to the dishwasher for pivotal movement relative
to the tub open face, and the second door is configured to be coupled to the first
door in a full door mode, wherein the first and second doors pivot together relative
to the tub to selectively open and close the first and second portions of the tub
open face, and configured to move independently of the first door in a partial door
mode, wherein the second door moves relative to the first door to selectively open
and close the second portion of the tub open face.
- further comprising a utensil rack slidably coupled to the tub for slidable movement
relative to the tub, wherein the second door is coupled to the utensil rack in the
partial door mode such that the second door can be pulled or pushed to slidably move
the utensil rack.
- wherein the at least one electrical component comprises an actuator mounted in the
second door and configured to convert the first and second doors between the full
door mode and the partial door mode.
- wherein the at least one electrical component comprises a user interface.
- wherein the power charger charges the batteries by electromagnetic induction.
- wherein the power charger charges the batteries by electrostatic induction.
- A dishwasher configured to execute at least one automatic cycle of operation for treating
utensils, the dishwasher comprising: a tub at least partially defining a treating
chamber with an open face for receiving utensils for treatment; a closure element
movable between opened and closed conditions to selectively close the open face; a
controller implementing the at least one cycle of operation; a user interface provided
with the closure element; and a data communication link having a first data connector
coupled to the controller and a second data connector coupled to the user interface,
wherein the first and second data connectors communicatively couple when the closure
element is in the closed condition to establish data communication between the controller
and the user interface.
- wherein the first and second data connectors are physically aligned when the closure
element is in the closed condition.
- further comprising a door sensor formed by the establishment of data communication
between the controller and user interface to sense when the closure element is in
the closed condition.
- wherein the data communication is at least uni-directional between the controller
and the user interface.
- wherein the uni-directional communication is from the user interface to the controller.
- wherein the data communication is bi-directional between the controller and the user
interface.
- wherein the first and second data connectors are optical connectors.
- wherein the first and second data connectors are fiber optics.
- wherein at least one of the controller and the user interface has an illumination
transmitter for transmitting light over the fiber optics, and the other of the at
least one of the controller and the user interface has an illumination receiver receiving
the transmitted light.
- wherein both the controller and user interface have the illumination transmitter and
the illumination receiver.
- wherein the closure element comprises at least one of a door and a drawer.
- wherein the closure element comprises a door having a first part hingedly mounted
to the dishwasher for pivotal movement relative to the open face, and a second part
configured to be coupled to the first part in a full door mode, wherein the first
and second parts pivot together relative to the tub to selectively open and close
the open face, and configured to move independently of the first part in a partial
door mode, wherein the second part moves relative to the first part to selectively
open and close a portion of the open face.
- further comprising a utensil rack slidably coupled to the tub for slidable movement
relative to the tub, wherein the second part of the door is coupled to the utensil
rack in the partial door mode such that the second part can be pulled or pushed to
slidably move the utensil rack.
- wherein the user interface is provided with the second part of the door, and the controller
is not provided with the second part of the door.
- wherein the controller is provided with the first part of the door.
- wherein the controller is not provided with the first part of the door.
- wherein the closure element comprises a door having a first part and a second part
separate from the first part, the first data connector and the user interface are
provided with the second part of the door, the second data connector is provided with
the first part of the door, and the first and second data connectors communicatively
couple when the first and second parts of the door are aligned with each other.
- wherein the establishment of communication between the controller and user interface
forms a sensor for determining when the first and second parts of the door are aligned.
- wherein the controller is provided with the dishwasher but not provided with the closure
element.
- A dishwasher configured to execute at least one automatic cycle of operation for treating
utensils, the dishwasher comprising: a tub at least partially defining a treating
chamber with an open face for receiving utensils for treatment; a closure element
movable between opened and closed conditions to selectively close the open face; a
controller implementing the at least one cycle of operation; a user interface provided
with the closure element; and a power link having a first connector coupled to the
controller and a second connector coupled to the user interface, wherein the first
and second connectors communicatively couple when the closure element is in the closed
condition to establish an electrical path between the controller and the user interface
to provide power to the user interface.
- wherein the first and second connectors are physically aligned when the closure element
is in the closed condition.
- wherein the first and second connectors are physically coupled when the closure element
is in the closed condition.
- further comprising a door sensor formed by the establishment of the electrical path
to sense when the closure element is in the closed condition.
- wherein the first and second connectors are optical connectors.
- wherein the first and second optical connectors are fiber optics.
- wherein at least one of the controller and the user interface has an illumination
transmitter for transmitting light over the fiber optics, and the other of the at
least one of the controller and the user interface has an illumination receiver receiving
the transmitted light.
- wherein both the controller and the user interface have the illumination transmitter
and the illumination receiver.
- wherein the electrical link also establishes data communication between the controller
and the user interface when the first and second connectors communicatively couple
when the closure element is in the closed condition.
- wherein the data communication is at least uni-directional between the controller
and the user interface.
- wherein the uni-directional communication is from the user interface to the controller.
- wherein the data communication is bi-directional between the controller and the user
interface.
- wherein the closure element comprises at least one of a door and a drawer.
- wherein the closure element comprises a door having a first part hingedly mounted
to the dishwasher for pivotal movement relative to the open face, and a second part
configured to be coupled to the first part in a full door mode, wherein the first
and second parts pivot together relative to the tub to selectively open and close
the open face, and configured to move independently of the first part in a partial
door mode, wherein the second part moves relative to the first part to selectively
open and close a portion of the open face.
- further comprising a utensil rack slidably coupled to the tub for slidable movement
relative to the tub, wherein the second part of the door is coupled to the utensil
rack in the partial door mode such that the second part can be pulled or pushed to
slidably move the utensil rack.
- wherein the user interface is provided with the second part of the door, and the controller
is not provided with the second part of the door.
- wherein the controller is provided with the first part of the door.
- wherein the controller is not provided with the first part of the door.
- wherein the closure element comprises a door having a first part and a second part
separate from the first part, the first connector and the user interface are provided
with the second part of the door, the second connector is provided with the first
part of the door, and the first and second connectors communicatively couple when
the first and second parts of the door are aligned with each other.
- wherein the establishment of the electrical path between the controller and the user
interface forms a sensor for detecting alignment of the first and second parts of
the door.
- A dishwasher configured to execute at least one cycle of operation for treating utensils,
the dishwasher comprising: a tub at least partially defining a treating chamber with
an open face for receiving utensils for treatment; and a door comprising: a first
part hingedly mounted to the dishwasher for pivotal movement relative to the open
face; and a second part configured to be coupled to the first part in a full door
mode, wherein the first and second parts pivot together relative to the tub to selectively
open and close the open face, and configured to move independently of the first part
in a partial door mode, wherein the second part moves relative to the first part to
selectively open and close a portion of the open face.
- wherein the second part is hinged to the first part, and the second part pivots relative
to the first part in the partial door mode to selectively open and close a portion
of the open face.
- further comprising a utensil rack slidably coupled to the tub for slidable movement
relative to the tub, wherein the second part is configured to pivot from a generally
vertical position to a position between about 90 and 180 degrees from the generally
vertical position in the partial door mode to allow sliding movement of the utensil
rack through the open face.
- wherein the second part is further configured to pivot to a position less than about
90 degrees from the generally vertical position in the partial door mode to allow
user access to an inside surface of the second part.
- further comprising a drip tray on the bottom of the utensil rack.
- wherein the second part is not coupled to the first part in the partial door mode.
- further comprising a utensil rack slidably coupled to the tub for slidable movement
relative to the tub, wherein the second part is coupled to the utensil rack in the
partial door mode for sliding movement with the utensil rack.
- wherein the utensil rack further comprises a drawer slidably mounted to the tub and
carrying the utensil rack, and the second part is coupled to the drawer in the partial
door mode.
- further comprising a mode selector to select between the full door mode and the partial
door mode.
- further comprising a user interface with a user-selectable input to select the full
door mode or the partial drawer mode for the mode selector.
- wherein the mode selector comprises at least one of a button, a handle, a button on
the handle, a twisting portion on the handle, and a foot switch.
- further comprising a mode indicator communicating to the user the mode of the door.
- wherein the mode indicator comprises a first light corresponding to the door mode
and a second light corresponding to the drawer mode.
- further comprising a locking device locking the first part to the tub when the door
closes the open face.
- wherein the locking device comprises at least one electromagnetic latch coupling the
first part to the tub when the door closes the open face.
- wherein the locking device has two of the electromagnetic latches and the tub has
opposing upper corners, and one of the two electromagnetic latches is located in each
of the upper corners.
- further comprising an alignment device that senses alignment between the first and
second parts.
- wherein the alignment device further comprises a data communication link between the
first part and the second part, with one of a transmitter and a receiver in the first
part and the other of the transmitter and the receiver in the second part, wherein
when the first and second parts are aligned, the transmitter and the receiver couple
to establish data communication therebetween.
- wherein the second part comprises a user interface coupled to the transmitter, and
the dishwasher further comprises a controller coupled to the receiver, wherein the
controller uses the presence of data communication between the user interface and
the controller as an indication of alignment.
- wherein the treating chamber is divided into separate first and second treating chambers,
with the first part selectively opening and closing the first treating chamber and
the second part selectively opening and closing the second treating chamber.
- The dishwasher as described in the appended claims:
- wherein the first and second liquid sprayers are independently operable.
- wherein the transformation assembly further comprises a biasing member configured
to hold the locking member in at least one of the first and second positions.
- wherein the locking member comprises at least one locking finger that extends from
the second part into the first part in the first position to lock the second part
to the first part in the door mode.
- wherein the utensil rack comprises at least one mounting pin, and the locking member
comprises a key slot for holding the at least one mounting pin to lock the second
part to the utensil rack in the drawer mode.
- wherein the utensil rack further comprises a drawer slidably mounted to the tub and
carrying the utensil rack, with the at least one mounting pin provided on the drawer.
- wherein the second part comprises a window aligned with the opening.
- wherein the second part further comprises a bezel overlying the door frame.