[0001] The present disclosure relates to a cross flow fan and an air conditioner.
[0002] In general, an air conditioner is a device that cools or heats indoor space. The
air conditioner includes a compressor compressing refrigerants, a condenser condensing
the refrigerants discharged from the compressor, an expander expanding the refrigerants
having passed through the condenser, and an evaporator evaporating the refrigerants
expanded in the expander.
[0003] The condenser and the evaporator in the air conditioner are installed in an outdoor
unit or an indoor unit and function as a heat exchanger for heat exchanging between
the refrigerants and outside air. The indoor unit, when installed with the heat exchanger,
may include a cross flow fan at one side thereof.
[0004] The cross flow fan includes a circular plate and a plurality of blades provided on
the circular plate. The cross flow fan serves to discharge introduced air in a radial
direction. That is, the cross flow fan may introduce outside air into the indoor unit
to cause the air to exchange heat with refrigerants flowing through the heat exchanger,
and discharge the air out of the indoor unit.
[0005] However, such a cross flow fan according to the related art generates vortexes in
the stream of air being discharged due to the blades that are rotating, and this may
cause noise and vibration to be generated by the cross flow fan to the indoor space,
thereby bringing about inconvenience to a user. Also, the vortexes may degrade efficiency
in introducing and discharging air, resulting in deterioration in overall performance
of the air conditioner.
[0006] Embodiments provide a cross flow fan and an air conditioner, capable of achieving
reduction in noise and improvement in discharge efficiency by having a protrusion
at one end of a blade.
[0007] The objects of the present invention are achieved by the inventions defined in the
claims.
[0008] In one embodiment, a cross flow fan includes a fixing member; and a plurality of
blades fixed to an upper surface of the fixing member and spaced apart from each other
in a circumferential direction, wherein one or more of the blades have a protrusion
at one end portion thereof, the protrusion protruding in a downward direction from
a surface of the blade.
[0009] In another embodiment, an air conditioner includes a heat exchanger provided inside
a case; a cross flow fan disposed at one side of the heat exchanger, the cross flow
fan including a plurality of blades; and a flow path guide disposed in the vicinity
of an outer circumferential surface of the cross flow fan, wherein an outer edge portion
of one or more of the blades include a protrusion protruding in a downward direction
from a surface of the blade.
[0010] According to an aspect of the present invention, there is provided a cross flow fan,
comprising: a fixing member; and a plurality of blades fixed on an upper surface of
the fixing member and spaced apart from each other in a circumferential direction,
the blades having an inner edge and an outer edge, wherein one or more of the blades
have a protrusion at one end portion thereof, the protrusion protruding in a downward
direction from a surface of the blade.
Preferably, the protrusion extends in a length direction of the one or more blades.
The protrusion may protrude from the outer edge of the blade.
Further, an outer surface of the protrusion facing outwardly of the cross flow fan
may be smoothly connected to an outer edge surface of the blade.
Furthermore, the outer surface of the protrusion may be connected to the outer edge
surface of the blade in the form of a curved surface.
Moreover, an inner surface of the protrusion facing inwardly of the cross flow fan
may be in a form of a flat surface inclined with respect to a lower surface of the
blade at a predetermined angle.
In addition, the angle defined by the inner surface of the protrusion and the lower
surface of the cross flow fan may be an acute angle.
Alternatively, the protrusion may be in the form of a curved shape protruding in the
downward direction from a surface of the blade.
The blade may have a thickness that decreases in a direction from the inner edge toward
the outer edge.
Further, the inner edge may have a thickness equal to the sum of a thickness of the
outer edge and a thickness of the protrusion.
Furthermore, an outer edge portion of the one or more of the blades may include a
plurality of projections protruding in an outward direction of the cross flow fan.
Moreover, an end portion of one or more of the projections may be in a form of a curved
surface.
In addition, the protrusion may extend in a length direction of the blade. Besides,
the plurality of projections may be spaced apart from each other at a predetermined
interval in the length direction of the blade.
Additionally, a thickness of the projections attached to the one or more blades may
be equal or smaller than a sum of a thickness of the outer edge portion of the blade
and a thickness of the protrusion.
The one or more of the projections may have a width that decreases in a direction
toward an end portion thereof.
[0011] The details of one or more embodiments are set forth in the accompanying drawings
and the description below. Other features will be apparent from the description and
drawings, and from the claims.
[0012] Fig. 1 is a cross-sectional view illustrating an air conditioner according to a first
embodiment;
[0013] Fig. 2 is a perspective view illustrating a blade according to the first embodiment;
[0014] Fig. 3 is a partially enlarged view of Fig. 2;
[0015] Fig. 4 is a graph illustrating performance comparison between cross flow fans according
to the first embodiment and the related art;
[0016] Fig. 5 is a perspective view illustrating a blade according to a second embodiment;
[0017] Fig. 6 is a partially enlarged view of Fig. 5;
[0018] Fig. 7 is a perspective view illustrating a blade according to a third embodiment;
[0019] Fig. 8 is a partially enlarged view of Fig. 7; and
[0020] Fig. 9A and 9B are graphs illustrating performance comparison between cross flow
fans according to the third embodiment and the related art;
[0021] Fig. 10 is a view illustrating a flow of air on a blade according to the third embodiment.
[0022] Reference will now be made in detail to the embodiments of the present disclosure,
examples of which are illustrated in the accompanying drawings.
[0023] Hereinafter, a cross flow fan and an air conditioner according to the embodiments
will be described with reference to the accompanying drawings.
[0024] Fig. 1 is a cross-sectional view illustrating an air conditioner according to a first
embodiment.
[0025] Referring to Fig. 1, an air conditioner 1 according to the first embodiment includes
a case 10, a heat exchanger 20, a fan 100, and a flow path guide 30. In this case,
this part of the air conditioner 1 may be referred to as an indoor unit.
[0026] The case 10 may include a front intake part 11 at its front side, and an upper intake
part 12 at an upper side thereof. The front intake part 11 and the upper intake part
12 may be provided with a filter 13 for filtering introduced air. The filter 13 may
be disposed at the front and upper sides of the case 10 so as to cover the front intake
part 11 and the upper intake part 12. In this case, the filter 13 may be fixedly or
detachably mounted at the front side of the case 10.
[0027] Furthermore, the case 10 may include an air discharge part 14 at its lower side.
The air discharge part 14 may be provided with a discharge louver 15 which can control
the direction in which air is discharged. When the air conditioner 1 stops, the discharge
louver 15 may be controlled to close the air discharge part 14.
[0028] The heat exchanger 20 is disposed inside the case 10 and serves for heat exchange
between outside air and refrigerants. The heat exchanger 20 may be a fin-tube heat
exchanger that includes a refrigerant tube in which refrigerants flow, and a plurality
of heat exchange fins through which the refrigerant tube passes.
[0029] The heat exchanger 20 is disposed to surround the intake side of the fan 100. For
example, the heat exchanger 20 includes a plurality of heat exchange parts 21, 22
and 23 arranged in bent fashion. The heat exchange parts 21, 22 and 23 are disposed
to surround the intake side of the fan 100. Accordingly, in this embodiment, a heat
exchanger 20 with a relatively large size, which is bent in multiple places, can be
installed in a space provided by the indoor unit, thus increasing heat-exchange capacity.
Of course, the heat exchanger 20 may be formed as a single bent body.
[0030] The air introduced through the front and upper intake parts 11 and 12 flows through
the heat exchanger 20. In detail, the air introduced into the case 10 can be cooled
or heated through heat exchange with refrigerants flowing along the refrigerant tube
while passing through the heat exchange parts 21, 22 and 23. Thereafter, the cooled
or heated air is discharged to the indoor space through the air discharge part 14
to thereby create an indoor environment desired by a user.
[0031] The fan 100 is disposed at one side of the heat exchanger 20. The fan 100 may be
a cross flow fan 100 that discharges radially introduced air in the radial direction.
[0032] The cross flow fan 100 is formed by coupling a plurality of fan units (not shown)
in a length direction. Each of the fan units includes a fixing member 120 having a
disk shape, and a plurality of blades 110 fixed on the upper surface of the fixing
member 120 and spaced apart from each other in a circumferential direction. That is,
the cross flow fan 100 is formed with the plurality of blades 110 arranged in the
circumferential direction. The blades 110 of the cross flow fan 100 will be described
later in detail.
[0033] The flow path guide 30 is disposed in the vicinity of the outer circumferential surface
of the cross flow fan 100, and guides the flow of air. That is, the flow path guide
30 guides smooth air intake and discharge of the cross flow fan 100. The flow path
guide 30 may include a rear guide 31 and a stabilizer 32.
[0034] The rear guide 31 extends from the rear side of the case 10 toward the intake side
of the cross flow fan 100. Such a rear guide 31 allows introduced air to be smoothly
guided toward the cross flow fan 100 which is in rotation. Also, the rear guide 31
can minimize the separation of air from the cross flow fan 100.
[0035] The stabilizer 32 is disposed at the discharge side of the cross flow fan 100. The
stabilizer 32 is spaced apart from the outer circumferential surface of the cross
flow fan 100 so as to prevent air discharged from the cross flow fan 100 from flowing
back toward the heat exchanger 20.
[0036] The rear guide 31 and the stabilizer 32 are disposed along the length direction of
the cross flow fan 100. Also, the rear guide 31 and the stabilizer 32 are spaced apart
from the outer circumferential surface of the cross flow fan 100 at a predetermined
distance.
[0037] When the cross flow fan 100 rotates, air is introduced through the front and upper
intake parts 11 and 12, and the introduced air is subjected to heat exchange with
refrigerants that are passing through the heat exchanger 20, and then flows toward
the cross flow fan 100. In this case, the air can be smoothly introduced by the rear
guide 31.
[0038] Thereafter, the cross flow fan 100 guides the air to flow from the rear guide 31
side toward the discharge side. In this case, the stabilizer 32 prevents the air discharged
from the cross flow fan 100 from being introduced toward the heat exchanger 20 side,
so that the air of the air discharge part 14 can be smoothly discharged to the indoor
space.
[0039] Fig. 2 is a perspective view illustrating a blade according to the first embodiment,
and Fig. 3 is a partially enlarged view of Fig. 2.
[0040] Referring to Figs. 2 and 3, in the blade 110 of the cross flow fan 100 according
to the first embodiment, a line extending in the length direction of each blade 110
is defined as a span S, and the height of the blade 110 which is perpendicular to
the span S is defined as a chord C. Also, the inner end along the length (span S)
direction of the blade 110 is defined as an inner edge 111, and an outer end along
the length (span S) direction of the blade 110 is defined as an outer edge 112.
[0041] When the blade 110 is installed at the cross flow fan 100, the inner edge 111 faces
inwardly of the cross flow fan 100 while the outer edge 112 faces outwardly of the
cross flow fan 100. In this case, the inner edge 111 and the outer edge 112 may each
have a rounded section. Also, the inner edge 111 of the blade 110 may be disposed
parallel or substantially parallel to the rotation axis of the cross flow fan 100.
[0042] Furthermore, the blade 110 may have a difference in thickness between the inner edge
111 and the outer edge 112. That is, the blade 110 may be provided such that the thickness
thereof gradually decreases from the inner edge 111 toward the outer edge 112.
[0043] Each blade 110 has a protrusion 113 at one end, the protrusion 113 protruding from
a lower surface of the blade 110, that is, in a downward direction. The protrusion
113 may reduce the generation of vortexes when air is discharged. The protrusion 113
may be provided at the outer edge 112 of the blade 110, and may extend in the length
direction of the blade 110.
[0044] In this case, the sum of the thickness of the outer edge 112 and the protrusion thickness
of the protrusion 113 may be equal to the thickness of the inner edge 111. This is
to make the intake and discharge of the air smooth.
[0045] When air passing through the center of the cross flow fan 100 flows along the lower
surface of the blade 110, vortexes may be generated in the stream of air between the
flow path guide 30 and the blade 110. In this case, the protrusion 113 provided at
the blade 110 divides the vortexes into small pieces and thus may prevent irregular
air flow caused by the vortexes. Accordingly, the blade 110 allows the air introduced
through the front and upper intake parts 11 and 12 to be smoothly discharged along
the air discharge part 14, and may increase the discharge flow rate.
[0046] In this case, the outer surface 113a of the protrusion 113 facing outwardly of the
cross flow fan 100 may be smoothly connected to the outer edge 112 surface of the
blade 110. That is, the outer surface 113a of the protrusion 113 may be connected
to the outer edge 112 surface of the blade 110 in the form of a curved surface. This
is to prevent the intake flow rate from being lowered by the protrusion 113 when air
is introduced through the outer surface 113a of the protrusion 113.
[0047] Meanwhile, the inner surface 113b of the protrusion 113 facing inwardly of the cross
flow fan 100 may be in the form of a flat plane inclined with respect to the lower
surface of the blade 110 at a predetermined angle. The predetermined angle may be
any angle that provides for a desired effect. In this case, an angle defined by the
inner surface 113b of the protrusion 113 and the lower surface of the cross flow fan
100 may be an acute angle.
[0048] In the case where the inner surface 113b of the protrusion 113 has the aforementioned
form, vortexes may be generated in the space between the lower surface of the blade
110 and the protrusion 113 when air is introduced along the outer edge 112 of the
blade 110. Of course, when air is discharged, the protrusion 113 may serve to reduce
vortexes. That is, the protrusion 113 may reduce vortexes in the air being discharged
while generating them in the air being introduced. However, since the discharge speed
of the air is higher than its intake speed, the overall efficiency may be sufficiently
increased by adjusting vortexes generated in the discharge area although vortexes
may be generated in the intake area.
[0049] Fig. 4 is a view showing a graph illustrating performance comparison between cross
flow fans according to the first embodiment and the related art. In Fig. 4, the horizontal
axis represents flow rates, and the vertical axis represents static pressure. The
related art, which is a comparative example, is associated with a cross flow fan using
a blade without the protrusion 113. In Fig. 4, the driving RPM of this embodiment
is equal to that of the related art, and the cross flow fan according to this embodiment
is indicated using a solid line, and the related art is indicated using a dotted line.
[0050] Referring to Fig. 4, as compared to the related art, the cross flow fan 100 according
the first embodiment shows higher static pressure at the same flow rate, and shows
a higher flow rate at the same static pressure when the static pressure is above set
value. That is, as compared to the related art, the present embodiment can achieve
an overall improvement in flow rate and static pressure performance by using the protrusion
113 to control vortexes in the discharge area.
[0051] Fig. 5 is a perspective view illustrating a blade according to a second embodiment,
and Fig. 6 is a partially enlarged view of Fig. 5.
[0052] Referring to Figs. 5 and 6, the blade 110 according to the second embodiment may
include a protrusion 113 protruding downwardly from the outer edge 112 of the blade
110 as in the first embodiment. However, unlike the first embodiment, the protrusion
113 according to the second embodiment may be curved protrusion protruding downwardly
of the blade 110. This is to reduce the generation of vortexes in the intake area.
[0053] Of course, as in the first embodiment, the outer surface 113a of the protrusion 113
may be connected to the outer edge 112 of the blade 110 in the form of a curved surface.
In this embodiment, both the inner and outer surfaces 113b and 113a of the protrusion
113 are provided in the form of a curved surface protruding in the downward direction.
In this case, the effect of dividing vortexes in the discharge area is lowered as
compared to the first embodiment; however, the amount of vortexes generated in the
intake area may be reduced.
[0054] Fig. 7 is a perspective view of a blade according to a third embodiment, and Fig.
8 is a partially enlarged view of Fig. 7.
[0055] Referring to Figs. 7 and 8, the outer edge of each blade according to the third embodiment
may include the protrusion 113 protruding in the downward direction, and a plurality
of projections 114 protruding outwardly of the cross flow fan 100. In this case, as
shown in the drawing, the protrusion 113 may be provided in the shape depicted in
the first embodiment, but the present embodiment is not intended to limit the shape
of the protrusion 113 as above.
[0056] The projections 114 may reduce noise and increase flow rates by reducing the strength
of vortexes in the stream of air being discharged from the cross flow fan 100. The
plurality of projections 114 may be spaced apart from each other at a predetermined
distance in the length direction of the blade 110.
[0057] In this case, the tip of each of the projections 114 may be curved. This is to prevent
air resistance caused by the projections 114.
[0058] The projections 114 may each have a square or rectangular shape when viewed from
the upper or lower surface of the blade 110. In detail, the projections 114 may each
have a trapezoid shape tapered toward the end portion thereof. The shape of the projections
is not to interrupt the stream of air being introduced to the cross flow fan 100.
Also, the projections 114 may have a thickness that decreases in the direction towards
the end portion.
[0059] The thickness of each projection 114 at an end attached to the blade 110 is equal
to or greater than the thickness in the vicinity of the outer edge 112, and may be
smaller than or equal to the sum of the thickness in the vicinity of the outer edge
112 and the protrusion thickness of the protrusion 113. In this case, the thickness
in the vicinity of the outer edge 112 refers to a thickness of a portion spaced apart
from the outer edge 112 at a predetermined distance in an inward direction of the
cross flow fan 100.
[0060] In this embodiment, since the protrusion 113 is provided on the lower surface of
the blade 110, the outer edge 112 of the blade 110 may be thicker than the related
art blade 110. Here, since the projection 114 may be coupled to the outer edge 112
and the protrusion 113, the thickness of the projection 114 may be greater than the
thickness in the vicinity of the outer edge 112 by the thickness of the protrusion
113. That is, in this embodiment, the coupling strength of the projection 114 may
be enhanced by expanding the coupling area between the projection 114 and the blade
110 by the use of the protrusion 113.
[0061] Fig. 9A and 9B are graphs illustrating performance comparison between cross flow
fans according to the third embodiment and the related art. In Fig. 9A, the horizontal
axis represents RPM of a motor driving a fan, and the vertical axis represents flow
rates. In Fig. 9B, the horizontal axis represents flow rates, and the vertical axis
represents noise. In Fig. 9B, the driving RPM of the related art is equal to that
of this embodiment. Also, the related art in Figs. 9A and 9B is associated with a
cross flow fan 100 using a blade 110 without any protrusion 113 or projection 114
as in Fig. 4. In Figs. 9A and 9B, the present embodiment is indicated using a solid
line, and the related art is indicated using a dotted line.
[0062] Referring to Figs. 9A and 9B, the cross flow fan 100 according to the third embodiment
may ensure higher flow rates than the related art when driven at the same RPM. This
means that lower RPM than that of the related art is sufficient to ensure a certain
flow rate. Accordingly, the present embodiment may achieve a reduction in power consumption
by approximately 5%.
[0063] Also, when compared to the related art, this embodiment may achieve a reduction in
noise generation when the same flow rate is ensured. Accordingly, when air is introduced
and discharged at a predetermined flow rate, the present embodiment may increase a
user's satisfaction because noise generation in air flow is reduced.
[0064] Fig. 10 is a view illustrating a flow of air on a blade according to the third embodiment.
[0065] Referring to Fig. 10, when air flows on the blade 110 according to the third embodiment,
a plurality of vortexes which flow along the upper surface of the blade can be created
in span direction, and also a plurality of vortexes which flow along the projection
can be created in span direction. In this case, the vortexes which flow along the
upper surface may rotate in opposite direction of the vortexes which flow along the
projection, such that the vortexes can offset each other. Therefore, the present embodiment
may reduce the total strength of the vortexes, and also improve flow rate of air and
reduce noise.
[0066] As set forth herein, according to the embodiments, a protrusion protruding from the
outer edge of a blade in a downward direction of the blade may reduce the generation
of vortexes and increases the flow rate of the air being discharged, thus enhancing
efficiency of a cross flow fan.
[0067] According to the embodiments, one surface of the protrusion facing outside the cross
flow fan is formed as a curved surface, so that a reduction in an intake flow rate
may be prevented when air is introduced by the blade.
[0068] Furthermore, according to the embodiments, the outer edge of the blade is provided
with a plurality of projections to thereby reduce the strength of vortexes in an air
discharge area, and the projections are coupled to the outer edge and the protrusion
of the blade so as to ensure a sufficient thickness of the projections, thus having
enhanced durability.
[0069] Although embodiments have been described with reference to a number of illustrative
embodiments thereof, it should be understood that numerous other modifications and
embodiments can be devised by those skilled in the art that will fall within the scope
of the principles of this disclosure. More particularly, various variations and modifications
are possible in the component parts and/or arrangements of the subject combination
arrangement within the scope of the disclosure, the drawings and the appended claims.
In addition to variations and modifications in the component parts and/or arrangements,
alternative uses will also be apparent to those skilled in the art.
1. A cross flow fan, comprising:
a fixing member (120); and
a plurality of blades (110) fixed on an upper surface of the fixing member and spaced
apart from each other in a circumferential direction, the blades having an inner edge
(111) and an outer edge (112),
wherein one or more of the blades have a protrusion (113) at one end portion thereof,
the protrusion protruding in a downward direction from a surface of the blade.
2. The cross flow fan according to claim 1, wherein the protrusion (113) extends in a
length direction of the one or more blades (110).
3. The cross flow fan according to claim 1 or 2, wherein the protrusion (113) protrudes
from the outer edge of the blade (110) .
4. The cross flow fan according to any of claims 1 to 3, wherein an outer surface of
the protrusion (113) facing outwardly of the cross flow fan is smoothly connected
to an outer edge surface of the blade (110).
5. The cross flow fan according to claim 4, wherein the outer surface (113a) of the protrusion
(113) is connected to the outer edge surface of the blade (110) in the form of a curved
surface.
6. The cross flow fan according to any of preceding claims, wherein an inner surface
(113b) of the protrusion (113) facing inwardly of the cross flow fan is in a form
of a flat surface inclined with respect to a lower surface of the blade (110) at a
predetermined angle.
7. The cross flow fan according to claim 6, wherein the angle defined by the inner surface
(113b) of the protrusion (113) and the lower surface of the cross flow fan is an acute
angle.
8. The cross flow fan according to any of claims 1 to 3, wherein the protrusion (113)
is in the form of a curved shape protruding in the downward direction from a surface
of the blade (110) .
9. The cross flow fan according to any of preceding claims, wherein the blade (110) has
a thickness that decreases in a direction from the inner edge (111) toward the outer
edge (112).
10. The cross flow fan according to claim 9, wherein the inner edge (111) has a thickness
equal to the sum of a thickness of the outer edge (112) and a thickness of the protrusion
(113).
11. The cross flow fan according to any of preceding claims, wherein an outer edge portion
of the one or more of the blades (110) includes a plurality of projections (114) protruding
in an outward direction of the cross flow fan.
12. The cross flow fan according to claim 11, wherein an end portion of one or more of
the projections (114) is in a form of a curved surface.
13. The cross flow fan according to claim 11 or 12, wherein the protrusion (113) extends
in a length direction of the blade (110), and
the plurality of projections (114) are spaced apart from each other at a predetermined
interval in the length direction of the blade (110).
14. The cross flow fan according to any of claims 11 to 13, wherein a thickness of the
projections (114) attached to the one or more blades (110) is equal or smaller than
a sum of a thickness of the outer edge portion of the blade (110) and a thickness
of the protrusion (113).
15. The cross flow fan according to any of claims 11 to 14, wherein the one or more of
the projections (114) have a width that decreases in a direction toward an end portion
thereof.