Technical Field
[0001] The present invention relates to microwave heating devices for inductively heating
objects to be heated through radiation of microwaves and, more particularly, relates
to heating cookers for cooking food as objects to be heated through induction heating.
Background Art
[0002] Among microwave heating devices, heating cookers using microwaves, which are represented
by microwave ovens, have basic structures including a heating chamber sealed in such
a way as to prevent leakages of microwaves to the outside, a magnetron for generating
microwaves, and a waveguide for propagating microwaves generated from the magnetron
to the heating chamber.
[0003] Such heating cookers have employed various structures according to the system suitable
for the aim, as components other than the heating chamber, the magnetron and the waveguide
which have been described above. For example, there have been lateral feeding systems,
downward feeding systems, upward feeding systems and upward-and-downward feeding systems,
depending on the direction in which microwaves should be incident to the heating chamber.
According to these respective feeding systems, there have been provided different
structures.
[0004] In cases of lateral feeding systems adapted to cause microwaves to be incident to
a side surface of a heating chamber, there is a need for rotating food itself as an
object to be heated, within the heating chamber, in order to prevent ununiformity
of the microwave distribution. Such lateral feeding systems have employed so-called
turn table systems. On the other hand, in cases of downward feeding systems adapted
to cause microwaves to be incident to the bottom surface of the heating chamber, upward
feeding systems adapted to cause microwaves to be incident to the ceiling surface
of the heating chamber, and upward-and-downward feeding systems adapted to cause microwaves
to be incident to both the bottom surface and the ceiling surface of the heating chamber,
and the like, an antenna as a feeding part provided in the portion which couples the
waveguide and the heating chamber is rotated to stir and radiate microwaves, without
moving food as an object to be heated. So-called rotational antenna systems for rotating
an antenna as described above have been employed with downward feeding systems, upward
feeding systems and upward-and-downward feeding systems.
[0005] Which feeding system should be employed in a microwave oven is determined, in consideration
of not only functions of the microwave oven but also other functions, such as oven
functions, grill functions, steam functions and the like. In cases of employing functions
of a microwave oven in combination with other functions, it is necessary to provide
heaters, a water tank, a steam generating mechanism and the like, for example, in
addition to a microwave feeding structure. Therefore, the respective components should
be efficiently placed within the apparatus (refer to Patent Literature 1, for example).
[0006] Further, in cases of employing, for example, an oven, a grill and a superheated steam,
which is water vapor at a temperature higher than 100 degrees, in a heating cooker,
a plate made of a conductor having higher heat resistance may be used, as the material
of the plate for placing food as objects to be heated thereon, since the inside of
the heating chamber can be raised to higher temperatures. In cases of employing such
a plate made of a conductor, the plate made of the conductor reflects microwaves,
which changes the microwave distribution within the heating chamber from those in
cases of employing plates made of dielectric members such as glasses, ceramics and
the like which pass microwaves therethrough.
[0007] Also, instead of plates made of conductors, grids made of conductors may be employed,
in some cases. In cases of employing a grid made of a conductor, when its meshes have
a size larger to some extent than the wavelength, microwaves may pass therethrough.
Therefore, the microwave distribution within the heating chamber may be also changed
depending on the shape of the meshes.
[0008] Further, recently, there have been increasingly needs for cooking using functions
of a microwave oven in combination with other functions. For example, in cases of
roasting larger food or in cases of roasting frozen food, and the like, the food can
be heated only at its surface by heating using heaters and, thus, the food can not
be cooked in its interior. Toaster ovens including only heaters as heating sources
correspond to such cookers using only heaters. In order to heat food in its interior
only with heaters, using a toaster oven, it is possible to employ only a method which
includes a step of gradually heating the food through heat conduction for a long time
period at a lower temperature, with reduced heating power (output), in order to prevent
the food surfaces from being scorched.
[0009] On the other hand, by heating an object to be heated using a microwave oven for induction
heating, it is possible to heat the food in its interior, since the food as the object
to be heated is a dielectric member and, thus, microwaves can penetrate up to the
interior of the food. By employing a microwave oven as described above, it is possible
to cook food in its interior in a shorter time period. Accordingly, by employing functions
of a microwave oven for heating the interior of food in combination with functions
of heaters for roasting the surfaces of food, it is possible to deliciously roast
larger food and frozen food in shorter time periods.
Citation List
Patent Literatures
[0010] Patent Literature 1: Unexamined Japanese Patent Publication No.
58-181289
Summary of Invention
Technical Problem
[0011] However, in order to allow a microwave feeding structure and another structure (for
example, a heater structure) to coexist in a conventional heating cooker, there is
the problem that microwaves from the antenna as the feeding part can heat the heaters,
thereby degrading the efficiency of heating food. Further, in order to prevent the
microwave feeding structure from overlapping with the structure for supplying electric
power to the heaters, there is the problem that the heating cooker is required to
have a larger apparatus size for placing them inside the apparatus. As described above,
in cases of causing a microwave feeding structure and a heater electric-power supplying
structure to coexist in a conventional heating cooker, there has been the problem
of difficulty in attaining both improvement of the heating efficiency and the size
reduction of the apparatus.
[0012] Fig. 10 is a front cross-sectional view illustrating a schematic structure of a heating
cooker having a conventional microwave feeding structure provided on the upper side
of a heating chamber, in cases where a heater electric-power supply structure including
heaters is further provided therein. The heating cooker illustrated in Fig. 10 is
provided with a heating chamber 101 for inductively heating food as an object to be
heated, inside a cabinet 100 which forms the external appearance of the heating cooker.
Heaters 102 are provided at upper and lower positions within the heating chamber 101.
Further, above the upper heater 102 and, further, above the heating chamber 101, there
is placed the microwave feeding structure constituted by a magnetron 103, a waveguide
104, a rotational antenna 105, a motor 106, and the like. The conventional heating
cooker having such a structure is structured such that heat generated from the heating
chamber 101 is conducted to the magnetron 103 through the waveguide 104, which tends
to heat the magnetron. As a result thereof, the conventional heating cooker has induced
temperature rises in the magnetron 103, thereby inducing the problem of degradation
of the microwave heating efficiency of the magnetron 103. Further, in the conventional
heating cooker, some microwaves are radiated within the heating chamber 101 from the
rotational antenna 105 to heat the upper heater 102, thereby inducing the problem
of degradation of the microwave heating efficiency. Further, since the microwave feeding
structure is placed in the space above the heating chamber 101, there has been a need
for a significantly-larger space above the heating chamber 101, thereby inducing the
problem that the cabinet 100 is required to have a larger size.
[0013] It is an object of the present invention to provide a microwave heating device with
higher heating efficiency which is capable of suppressing temperature rises in a magnetron
due to heat from a heating chamber and, also, to provide a small-sized microwave heating
device having a compacted microwave feeding structure placed on the upper side of
the heating chamber.
Solution to Problem
[0014] A microwave heating device in a first aspect of the present invention includes:
a heating chamber for housing an object to be heated and for radiating a microwave
toward the object to be heated for performing high-frequency heating on the object
to be heated;
a microwave generating part adapted to generate a microwave for performing high-frequency
heating on the object to be heated within the heating chamber;
a waveguide having a horizontal propagation path and a vertical propagation path orthogonal
to each other such that the microwave generating part is horizontally coupled to the
vertical propagation path, for propagating a microwave from the microwave generating
part through the horizontal propagation path;
a feeding part which is coupled to the horizontal propagation path and includes an
antenna part for radiating, within the heating chamber, the microwave propagated through
the waveguide; and
an antenna room which is provided in a ceiling surface of the heating chamber, further
is adapted to reflect the microwave radiated in a horizontal direction from the antenna
part, and is opened at its lower end portion such that the microwave from the antenna
part is radiated within the heating chamber;
wherein the waveguide is structured such that a horizontal propagation distance in
the horizontal propagation path is longer than 1/2 the wavelength of the microwave
which propagates through the waveguide.
[0015] With the microwave heating device having the structure in the first aspect of the
present invention, since the horizontal propagation distance to the feeding port from
the folding position in the waveguide is longer than 1/2 the wavelength of the microwave
which propagates through the waveguide, it is possible to stabilize the coupling of
the propagation between the microwave generating part and the feeding part, which
enables maintaining heating with higher efficiency, even in cases of changes of operating
conditions, such as load changes. Further, with the microwave heating device in the
first aspect of the present invention, the waveguide having the longer horizontal
propagation path can suppress heat conduction from the heating chamber to the magnetron.
Further, with the microwave heating device in the first aspect of the present invention,
since the microwave generating part, such as a magnetron, is horizontally coupled,
in a lateral orientation, to the vertical propagation path of the waveguide, it is
possible to compact the entire apparatus in heightwise size.
[0016] In a second aspect of the present invention, the microwave heating device in the
first aspect further includes a radiant heating part for heating the object to be
heated through radiant heat from above the object to be heated, the radiant heating
part being provided within the heating chamber, wherein the radiant heating part is
placed in an area which is not beneath the antenna room. With the microwave heating
device having the structure in the second aspect of the present invention, it is possible
to prevent the microwave radiated from the feeding part from directly heating the
radiant heating part, which prevents occurrences of heating losses, thereby improving
the heating efficiency.
[0017] In a third aspect of the present invention, the microwave heating device in the first
or second aspect further includes a convection heating part adapted to circulate a
hot air flow within the heating chamber, for heating the object to be heated. With
the microwave heating device having the structure in the third aspect of the present
invention, it is possible to suppress heat conduction from the heating chamber to
the magnetron and, further, it is possible to prevent occurrences of heating losses,
thereby enabling heating processing through hot air flows within the heating chamber
with higher efficiency.
[0018] In a fourth aspect of the present invention, in the microwave heating device in any
of the first to third aspects, the antenna part in the feeding part is adapted to
rotate within the antenna room for stirring and radiating a microwave within the heating
chamber. With the microwave heating device having the structure in the fourth aspect
of the present invention, it is possible to uniformly radiate microwaves within the
entire heating chamber.
[0019] In a fifth aspect of the present invention, in the microwave heating device in any
of the first to fourth aspects, the waveguide is adapted such that the vertical propagation
path is extended downwardly with respect to the horizontal propagation path, and a
feeding port in the horizontal propagation path is coupled to an opening in an upper
end portion of the antenna room which is formed to protrude upwardly from the ceiling
surface of the heating chamber. With the microwave heating device having the structure
in the fifth aspect of the present invention, it is possible to eliminate wasted spaces
within the microwave feeding structure, thereby compacting it, since the antenna room
protruding from the heating chamber is offset by the heightwise size of the waveguide
in the upward and downward direction. Further, with the microwave heating device in
the fifth aspect of the present invention, since the waveguide is coupled to the heating
chamber with the antenna room interposed therebetween, it is possible to eliminate
portions of the waveguide and the heating chamber which come in contact with each
other and, further, it is possible to reduce heat conducted from the heating chamber
to the microwave generating part, which can improve the heating efficiency of the
microwave generating part.
[0020] In a sixth aspect of the present invention, in the microwave heating device in any
of the first to fourth aspects, the waveguide is adapted such that the vertical propagation
path is extended upwardly with respect to the horizontal propagation path, and a feeding
port in the horizontal propagation path is coupled to an opening in an upper end portion
of the antenna room which is formed to protrude upwardly from the ceiling surface
of the heating chamber, and such that the microwave from the microwave generating
part coupled horizontally to the vertical propagation path is radiated within the
heating chamber from the feeding part through the horizontal propagation path. With
the microwave heating device having the structure in the sixth aspect of the present
invention, it is possible to compactly form the microwave feeding structure.
[0021] In a seventh aspect of the present invention, in the microwave heating device in
any of the first to fourth aspects, a heat insulation part is provided in a space
between the waveguide and the heating chamber, outside the antenna room. With the
microwave heating device having the structure in the seventh aspect of the present
invention, it is possible to largely reduce the amount of heat conducted to the microwave
generating part from the heating chamber through the waveguide during heating at higher
temperatures, which can improve the output efficiency of the microwave generating
part.
[0022] In an eighth aspect of the present invention, in the microwave heating device in
any of the first to fourth aspects, the antenna room includes a shield wall protruding
downwardly from the ceiling surface of the heating chamber, and the radiant heating
part is placed around the outer peripheral portion of the shield wall. With the microwave
heating device having the structure in the eighth aspect of the present invention,
it is possible to prevent microwaves from the feeding part from directly heating the
radiant heating part, which can reduce losses thereof in the radiant heating part,
thereby enabling heating the object to be heated with higher efficiency. Further,
it is possible to make the entire apparatus have a smaller heightwise size, thereby
making it have a compact structure.
[0023] In a ninth aspect of the present invention, in the microwave heating device in any
of the first to fourth aspects, the waveguide is provided with through holes having
a diameter which prevents the microwave from being leaked through the through holes,
in its surfaces facing each other, such that a cooling air flow created by a cooling
fan passes through the through holes. With the microwave heating device having the
structure in the ninth aspect of the present invention, it is possible to cool the
waveguide, thereby reducing heat conducted from the heating chamber to the microwave
generating part through the waveguide.
[0024] In a tenth aspect of the present invention, in the microwave heating device in any
of the first to fourth aspects, the waveguide is provided with a ventilation area
having a plurality of through holes having a diameter which prevents the microwave
from being leaked through the through holes. With the microwave heating device having
the structure in the tenth aspect of the present invention, it is possible to increase
the heat transfer resistance in the wall surfaces of the waveguide and, further, it
is possible to cause cooling air to flow through the through holes in the ventilation
area for cooling the waveguide, thereby reducing heat conducted from the heating chamber
to the microwave generating part through the waveguide. This realizes a structure
which increases the microwave heating efficiency of the microwave generating part.
[0025] In an eleventh aspect of the present invention, in the microwave heating device in
any of the first to fourth aspects, the waveguide is adapted such that the vertical
propagation path is extended downwardly with respect to the horizontal propagation
path, and a feeding port in the horizontal propagation path is coupled to an opening
in an upper end portion of the antenna room which is formed to protrude upwardly from
the ceiling surface of the heating chamber, and such that the microwave generating
part is placed in a space between the antenna room and the vertical propagation path.
With the microwave heating device having the structure in the eleventh aspect of the
present invention, it is possible to effectively utilize the space above the heating
chamber, which can eliminate wasted spaces, thereby compacting the heating cooker,
since the microwave generating part is placed in a space which exists under the horizontal
propagation path, which is sandwiched between the antenna room and the vertical propagation
path in the waveguide, in the direction of the extension of the horizontal propagation
path in the waveguide.
[0026] In a twelfth aspect of the present invention, in the microwave heating device in
any of the first to fourth aspects, the waveguide is adapted such that a vertical
propagation distance in the vertical propagation path is shorter than 1/4 the wavelength
of the microwave which propagates through the waveguide. With the microwave heating
device having the structure in the twelfth aspect of the present invention, it is
possible to prevent occurrences of electric fields in the opposite direction within
the vertical propagation path, which can prevent occurrences of complicated reflections
within the propagation path in the waveguide, thereby increasing the propagation efficiency.
Advantageous Effects of Invention
[0027] With the present invention, it is possible to increase the heating efficiency and,
further, it is possible to compact the microwave feeding structure placed on the upper
side of the heating chamber, which can provide a small-sized microwave heating device
with a reduced apparatus size.
Brief Description of Drawings
[0028]
Fig. 1 is a front cross-sectional view illustrating the internal structure of a main
part of a heating cooker according to a first embodiment of the present invention.
Fig. 2 is a perspective view illustrating a waveguide and an antenna room in the heating
cooker according to the first embodiment of the present invention.
Fig. 3 is a front cross-sectional view illustrating the internal structure of a main
part of a heating cooker according to a second embodiment of the present invention.
Fig. 4 is a side cross-sectional view of the main part of the heating cooker according
to the second embodiment of the present invention.
Fig. 5 is a rear view illustrating a feeding part, a heating part and the like, which
are provided on a ceiling surface of a heating chamber in the heating cooker according
to the second embodiment of the present invention.
Fig. 6 is a front cross-sectional view illustrating a microwave feeding structure
in a heating cooker according to a third embodiment of the present invention.
Fig. 7 is a front cross-sectional view illustrating a microwave feeding structure
in a heating cooker according to a fourth embodiment of the present invention.
Fig. 8 is a front cross-sectional view illustrating a microwave feeding structure
in a heating cooker according to a fifth embodiment of the present invention.
Fig. 9 is a front cross-sectional view illustrating a microwave feeding structure
in a heating cooker according to a sixth embodiment of the present invention.
Fig. 10 is a front cross-sectional view illustrating a schematic structure of a common
microwave feeding structure in a heating cooker.
Description of Embodiments
[0029] Hereinafter, with reference to the accompanying drawings, there will be described
preferred embodiments of a microwave heating device according to the present invention.
Further, in the following embodiments, the microwave heating device will be described
with respect to a heating cooker. However, the heating cooker is merely illustrative,
and the microwave heating device according to the present invention is not limited
to heating cookers and is intended to include heating apparatuses utilizing induction
heating as high-frequency heating, and heating apparatuses such as garbage disposers,
semiconductor fabrication apparatuses, and the like. Accordingly, the present invention
is not limited to the concrete structures in the following embodiments and is intended
to include structures based on equivalent technical concepts.
(First Embodiment)
[0030] A heating cooker, among microwave heating devices, will be described, as a first
embodiment of the present invention. Further, in the following respective embodiments,
there will be described a microwave oven including at least one heater as a heating
part, as an example of a heating cooker.
[0031] Fig. 1 is a front cross-sectional view illustrating the internal structure of a main
part of the heating cooker as the microwave heating device according to the first
embodiment of the present invention. The heating cooker illustrated in Fig. 1 is provided
with a heating chamber 11 for performing induction heating (higher-frequency heating)
on food 15 as an object to be heated, within a cabinet 10 which forms the external
appearance of the heating cooker. Namely, within the heating chamber 11, the food
15 as an object to be heated is housed, and microwaves are radiated toward the food
15 for performing high-frequency heating thereon. Within the heating chamber 11 having
surfaces formed from steel plates coated with an enamel, there are provided two heaters
12 and 13 as radiant heating parts for raising the inside of the heating chamber to
a higher temperature. One heater 12 is placed near the ceiling surface (in the upper
side) of the heating chamber 11, while the other heater 13 is placed near the bottom
surface (in the lower side) of the heating chamber 11. Inside the heating chamber
11, there is detacheably provided a roasting grid 14 formed from stainless-steel rod
members which are longitudinally and laterally coupled and welded to one another.
The roasting grid 14 can be mounted at desired positions in a plurality of stages
in the heating chamber 11. The food 15 as the object to be heated, which is placed
on the roasting grid 14, is sandwiched between the upper heater 12 and the lower heater
13 and is radiatively heated thereby in upper and lower directions. The corners of
the bonding portions between the respective wall surfaces forming the heating chamber
11 are formed to have curved surfaces. Further, the bottom surface of the heating
chamber 11 is formed to have a curved-surface shape having a larger radius of curvature,
in its entirety.
[0032] Further, the heating cooker according to the first embodiment will be described with
respect to an example where the wall surfaces are formed from enamel-coated steel
plates, but they can be also formed from steel places provided with other thermal-resistant
coating. Also, the material of the wall surfaces can be PCM (Pre-coated metal) steel
plates. While, in the first embodiment, the roasting grid 14 is formed from stainless-steel
rod members coupled to one another, it can be also formed from plated steel members
and the like.
[0033] As illustrated in Fig. 1, an antenna room 24 is provided around the center of the
ceiling surface of the heating chamber 11. Inside the antenna room 24, a feeding part
22 which forms a rotational antenna is placed, as radio-wave stirring means. The antenna
room 24 is made of a material which reflects microwaves radiated from the feeding
part 22 and has a shield structure for preventing leakages of microwaves to the outside
of the antenna room 24. The feeding part 22 forming the rotational antenna is provided
in such a way as to protrude through a feeding port 25 formed in a waveguide 21. The
waveguide 21 is adapted to propagate, to the feeding part 22, microwaves from a magnetron
16 as a microwave creating part. The magnetron 16 creates microwaves for performing
high-frequency heating on the food 15 as the object to be heated, within the heating
chamber 11. The microwaves propagated to the feeding part 22 are radiated within the
heating chamber 11. The magnetron 16 is placed on the right end portion (see Fig.
1) of the waveguide 21 placed on the upper side of the heating chamber 11, and a magnetron
output part 44, which forms an oscillation antenna of the magnetron 16, is inserted,
in a lateral orientation, into the waveguide 21.
[0034] The heating cooker having the structure according to the first embodiment includes
an induction heating part which uses microwaves, as single heating means, and, further,
includes a radiant heating part which uses radiation from the upper and lower heaters
12 and 13, as another heating means. As described above, the heating cooker according
to the first embodiment is adapted to perform desired heating cooking on the food
15 as the object to be heated within the heating chamber 11, by employing both the
induction heating part and the radiant heating part. Further, the first embodiment
will be described with respect to a structure including the induction heating part
which uses microwaves as single heating means and, further, including the radiant
heating part using the upper and lower heaters 12 and 13 as another heating means.
However, instead of the radiant heating part, it is also possible to provide a convection
heating part adapted to circulate hot air flows within the heating chamber for performing
heating cooking. Such a convection heating part is structured to heat air within the
heating chamber to a higher temperature and to circulate it, with a circulation fan
and a circulation heater which are provided near the back surface of the heating chamber.
As a matter of course, it is also possible to provide the three heating means, which
are the induction heating part, the radiant heating part and the convection heating
part, in order to perform heating cooking.
[0035] In the first embodiment, the upper and lower heaters 12 and 13 as the radiant heating
part are formed from electrically-heated wires and a filler material which are enclosed
in metal pipes. Within the heating chamber 11, an upper-heater thermocouple 17 is
provided in contact with the surface of the upper heater 12. The upper-heater thermocouple
17 is covered with a metal pipe, in order to prevent it from being influenced by microwaves
radiated from the feeding part 22 and, further, the upper-heater thermocouple 17 functions
as means for detecting the temperature of the upper heater 12. Further, within the
heating chamber 11, a lower-heater thermocouple 18 is provided in contact with the
surface of the lower heater 13, wherein the lower-heating thermocouple 18 has the
same structure as that of the upper-heater thermocouple 17. The lower-heater thermocouple
18 functions as means for detecting the temperature of the lower heater 13. A thermistor
19 is fixed to a wall surface of the heating chamber 11, as means for detecting the
temperature within the heating chamber. The upper-heater thermocouple 17, the lower-heater
thermocouple 18 and the thermistor 19 are electrically connected to a control part
20 as control means. The control part 20 is adapted to control the amounts of electricity
supplied to the upper heater 12 and the lower heater 13, based on respective detection
signals from the upper-heater thermocouple 17, the lower-heater thermocouple 18 and
the thermistor 19. As described above, in the heating cooker according to the first
embodiment, the amount of heating for the heating chamber 11 is accurately controlled
to be increased and decreased, in such a way as to realize a set temperature.
[0036] Within the heating chamber 11, the upper heater 12 in the radiant heating part, which
is adapted to heat the food 15 as the object to be heated, through radiant heat from
thereabove, is placed in an area which is not beneath the antenna room 24. Namely,
the food 15 as the object to be heated is directly irradiated with microwaves radiated
from the feeding part 22 as the rotational antenna within the antenna room 24, while
the upper heater 12 is not directly irradiated therewith.
[0037] The waveguide 21 provided on the upper side of the heating chamber 11 is constituted
by a horizontal part 42 extended in the horizontal direction, and a vertical part
43 extended in the vertical direction. Namely, the waveguide 21 includes an internal
passage (propagation path) having an orthogonally-folded L-shape which is constituted
by a horizontal propagation path (42) formed by the horizontal part 42, and a vertical
propagation path (43) formed by the vertical part 43. The magnetron output part 44
as the oscillation antenna is inserted in the horizontal direction into the vertical
part 43 of the waveguide 21, so that the magnetron 16 as the microwave creating part
is coupled thereto. Accordingly, the magnetron 16 is coupled in a lateral orientation
(coupled horizontally) to the waveguide 21, so that its heightwise size in the vertical
direction is smaller than that in a case where the magnetron 16 is coupled longitudinally
(coupled vertically, see Fig. 10) to the waveguide 21.
[0038] In the feeding port 25 formed in the horizontal part 42 (the horizontal propagation
path) in the waveguide 21 having the L-shaped internal passage (the propagation path)
as described above, the feeding part 22 as the rotational antenna is provided. The
feeding part 22 is constituted by an antenna part 22a and a shaft part 22b. The shaft
part 22b in the feeding part 22 is coupled to a motor 23. By driving the motor 23,
the shaft part 22b is rotated, thereby rotating the antenna part 22a. The feeding
part 22 is coupled to the horizontal propagation path (42) in the waveguide 21, so
that microwaves propagated through the waveguide 21 are radiated within the heating
chamber 11 through the antenna part 22a in the feeding part 22.
[0039] Substantially at the center of the ceiling surface of the heating chamber 11, there
is provided the dome-shaped antenna room 24 which houses the antenna part 22a adapted
to rotate. The antenna room 24 is shaped to extend in a circular shape at its lower
end portion and, thus, has a circular truncated cone shape. The antenna room 24 is
formed to have such a circular truncated cone shape, by outwardly protruding the ceiling
surface of the heating chamber 11 through drawing processing. The feeding port 25
formed in the lower surface of the horizontal part 42 of the waveguide 21 is coupled
to an opening formed in the upper end portion of the antenna room 24, which secures
a feeding port with a predetermined diameter, around the portions of the waveguide
21 and the feeding part 22 which are coupled to each other. As described above, the
antenna room 24 is provided in the ceiling surface of the heating chamber 11 and,
further, is structured to reflect microwaves radiated horizontally from the antenna
part 22a. Further, the antenna room 24 is opened at its lower end portion, such that
microwaves from the antenna part 22a are radiated within the heating chamber.
[0040] Fig. 2 is a perspective view illustrating the waveguide 21 and the antenna room 24
in the heating cooker according to the first embodiment. As illustrated in Fig. 2,
the waveguide 21 includes the horizontal part 42 forming the horizontal propagation
path, and the vertical part 43 forming the vertical propagation path, wherein the
internal passage forming the propagation path has a folded shape which is folded orthogonally
in an L shape. Namely, the direction in which the horizontal propagation path (42)
extends (the horizontal direction) is orthogonal to the direction in which the vertical
propagation path (43) extends (the vertical direction). As described above, the waveguide
21 includes the horizontal propagation path (42) and the vertical propagation path
(43) which are orthogonal to each other, wherein the magnetron 16 as the microwave
creating part is horizontally coupled to the vertical propagation path (43), so that
microwaves from the magnetron 16 are propagated through the horizontal propagation
path (42).
[0041] In the first embodiment, assuming that the horizontal propagation distance to the
center of the feeding port 25 from the folding position C (see Fig. 2) at the portion
at which the horizontal part 42 and the vertical part 43 are coupled to each other
is H (see Fig. 2), the distance H is set to be about 135 mm in the first embodiment.
Further, the horizontal propagation distance H refers to the horizontal distance from
the folding position C to the center of the feeding port 25 in the propagation path
in the waveguide 21, along the direction in which the horizontal propagation path
extends (the rightward and leftward direction in Fig. 1).
[0042] The width a of the internal passage, which is the propagation path in the waveguide
21, is about 80 mm, and the height b of the internal passage in the horizontal part
42 in the waveguide 21 is about 16 mm. Further, the width a of the internal passage
and the height b of the internal passage in the horizontal part 42 indicate the lengths
of the propagation path in the inner-surface side of the waveguide 21.
[0043] As described above, the magnetron 16 is secured to the vertical part 43 of the waveguide
21, by being horizontally coupled thereto in a lateral orientation. Namely, the magnetron
output part 44 as the oscillation antenna in the magnetron 16 is inserted and mounted,
in a lateral orientation, in an opening part 21a formed in the side surface wall (the
right side surface wall) of the vertical part 43 in the waveguide 21. Assuming that
the vertical propagation distance (the length in the vertical direction) from the
folding position C to the center of the magnetron output part 44 in the magnetron
16 is V (see Fig. 2), the vertical propagation distance V is set to be about 15 mm
in the first embodiment.
[0044] The heating cooker according to the first embodiment employs, as the magnetron 16,
one having an oscillation frequency of about 2450 MHz. Therefore, assuming that the
in-tube wavelength within the waveguide 21 is λg) λg is about 190 mm, and the length
of half the wavelength (λg/2) is about 95 mm (λg/2 = 95 mm). Accordingly, in the heating
cooker according to the first embodiment, the waveguide 21 is structured such that
the horizontal propagation distance H (about 135 mm), which is substantially the length
of the propagation path in the horizontal part 42, is larger than half the wavelength
(λg/2) (H > λg/2). Further, the vertical propagation distance V (about 15 mm), which
is substantially the length of the propagation path in the vertical part 43, is smaller
than 1/4 the wavelength (λg/4), i.e., (V < λg/4).
[0045] The antenna part 22a in the feeding part 22, which is adapted to stir and radiate
microwaves propagated through the waveguide 21, is made of a metal and has a substantially-disk
shape with a thickness of 1 mm and a diameter of about φ62. The shaft part 22b adapted
to transmit the rotation of the motor 23 to the antenna part 22a is coupled to the
antenna part 22a at a position decentered by about 12 mm from the disk center. The
shaft part 22b includes a portion made of a fluorocarbon resin which is closer to
the motor 23 and, further, includes a portion made of a metal which is closer to the
antenna part 22a. The metal portion of the shaft part 22b is inserted in the waveguide
21 by about 11 mm and, further, is protruded by about 15 mm into the antenna room
24 through the feeding port 25 in the waveguide 21. Further, it is ensured that the
gap between the feeding port 25 and the metal portion of the shaft part 22b has a
length equal to or more than 5 mm.
[0046] As illustrated in Fig. 1, a cover 27 is provided on the ceiling surface of the heating
chamber 11, over the opening part at the lower end of the antenna room 24. The cover
27, which is made of mica, is provided, in order to prevent contaminations and the
like which have scattered from the food within the heating chamber 11 from being adhered
to the antenna part 22a of the feeding part 22, and the like. The cover 27 is detacheably
mounted on an insulation hook 26 provided on the ceiling surface of the heating chamber
11. Further, although there has been described an example where the cover 27 is made
of mica, which is a low dielectric-loss material, the material thereof is not limited
to mica, and it is also possible to employ ceramics, glasses or other materials, which
can offer the same effects.
[0047] The upper heater 12 provided at an upper portion within the heating chamber 11 is
placed so as not be beneath the opening part at the lower end of the antenna room
24, in order that the upper heater 12 is not directly heated by microwaves from the
feeding part 22. Thus, the upper heater 12 is placed in such a way as to evade the
opening part in the antenna room 24, thereby forming a vacant part 28 at the center
portion of the upper heater 12. Accordingly, microwaves M (see Fig. 1) radiated directly
toward the food 15 from the feeding part 22 are not obstructed by the upper heater
12. As described above, the heating cooker according to the first embodiment is adapted
to prevent the upper heater 12 from being directly heated by microwaves radiated from
the feeding part 22, which prevents occurrences of losses, thereby improving the heating
efficiency.
[0048] In the heating cooker according to the first embodiment, the waveguide 21 is orthogonally
folded to have an L shape, and the magnetron 16 is coupled, in a lateral orientation,
to the waveguide 21. Namely, the magnetron output part 44 in the magnetron 16 is mounted
to the vertical wall surface of the waveguide 21, such that its protruded portion
is orthogonal thereto. This reduces the space within which there is placed the waveguide
21 to which the magnetron 16 is coupled, in vertical size (the height) in the upward
and downward direction. For example, in comparison with the height of the space within
which there is placed the waveguide 104 to which the magnetron 103 is vertically coupled
in the structure illustrated in Fig. 10, the space within which there is placed the
waveguide 21 to which the magnetron 16 is coupled according to the first embodiment
has a reduced height. Further, since the magnetron 16 is coupled, in a lateral orientation,
to the waveguide 21, there is leeway in the space above the magnetron 16, which enables
placing other structural members.
[0049] Accordingly, in the heating cooker according to the first embodiment, it is possible
to compactly form the microwave feeding structure constituted by the magnetron 16,
the waveguide 21, the antenna room 24 and the like. In the heating cooker according
to the first embodiment, the horizontal part 42 of the waveguide 21 is coupled to
the opening in the protruding end portion of the antenna room 24 protruded upwardly
from the ceiling surface of the heating chamber 11, and the lower end portion of the
vertical part 43 of the waveguide 21 is placed on the ceiling surface of the heating
chamber 11. Accordingly, in the first embodiment, the length of the heightwise size
K (see Fig. 2) of the vertical part 43 in the waveguide 21 is set so as to cancel
the protruding size L (see Fig. 1) of the antenna room 24. Namely, the protruding
size K of the vertical part 43 and the heightwise size L of the antenna room 24 are
set to have substantially the same length. Since the antenna room 24 is placed within
the heightwise size of the waveguide 21 having the L shape, as described above, the
protruding size L of the antenna room 24 is cancelled by the heightwise size K of
the waveguide 21 in the upward and downward direction. Further, since the magnetron
16 which is laterally oriented is placed within the heightwise size of the waveguide
21, the antenna room 24 and the magnetron 16 are placed substantially within the heightwise
size of the waveguide 21.
[0050] As described above, with the heating cooker according to the first embodiment, it
is possible to eliminate wasted spaces in the microwave feeding structure, thereby
attaining compaction thereof. Further, in the heating cooker according to the first
embodiment, as illustrated in Fig. 1, the vertical part 43 of the waveguide 21 is
provided proximally to the bottom edge (the lower end portion) of the antenna room
24, which enables compaction of the microwave feeding structure without increasing
the size of the microwave feeding structure in the leftward and rightward direction
(the direction of the extension of the horizontal part 42), even through the magnetron
16 is placed in a lateral orientation.
[0051] In the heating cooker according to the first embodiment, the antenna room 24 is formed
in the ceiling surface of the heating chamber 11, and the waveguide 21 is coupled
to the upper end portion of the antenna room 24. Therefore, the waveguide 21 is coupled
to the heating chamber 11 with the antenna room 24 interposed between the waveguide
21 and the heating chamber 11. This allows the waveguide 21 and the antenna room 24
to come in contact with each other over a smaller area than that in cases where the
waveguide is directly in contact with the ceiling surface of the heating chamber.
Further, a space is formed between the waveguide 21 and the heating chamber 11, which
prevents direct heat conduction to the waveguide 21 from the ceiling surface of the
heating chamber 11 during heating at higher temperatures. Further, a significantly-reduced
amount of heat is conducted from the heating chamber 11 to the magnetron 16 through
the antenna room 24 and the waveguide 21.
[0052] In the heating cooker according to the first embodiment, by setting the horizontal
propagation path H (see Fig. 2) in the horizontal part 42 of the waveguide 21 to be
larger, it is possible to further reduce the amount of heat conducted from the heating
chamber 11 to the magnetron 16 through the antenna room 24 and the waveguide 21. This
can further improve the output efficiency of the magnetron 16, since the magnetron
16 exhibits higher efficiency at lower temperatures in general.
[0053] Further, in the structure according to the first embodiment, the horizontal propagation
distance H in the horizontal part 42 of the waveguide 21 is set to be larger than
half the wavelength (λg/2), which can stabilize the state of coupling between the
magnetron 16 and the feeding part 22, thereby realizing a structure capable of maintaining
higher efficiency, even in cases of changes of operating states, such as load changes.
[0054] Further, in the heating cooker according to the first embodiment, by setting the
vertical propagation distance V to the folding position C from the center of the magnetron
output part 44 in the waveguide 21 to be shorter than 1/4 the wavelength (λg/4), it
is possible to improve the propagation efficiency. Further, by setting the vertical
propagation distance V to be equal to or less than 1/4 the wavelength corresponding
to the oscillation frequency, it is possible to prevent occurrences of electric fields
in the opposite direction within the area from the magnetron output part 44 to the
folding portion including the folding position C, which can prevent occurrences of
complicated reflections within the propagation path in the waveguide 21. As a result
thereof, the heating cooker according to the first embodiment has higher oscillation
efficiency and, thus, forms an apparatus with higher heating efficiency.
[0055] Further, the heating cooker according to the first embodiment has been described
as having a structure employing the induction heating part which uses microwaves as
single heating means and, further, employing the radiant heating part which uses radiation
through the upper and lower heaters 12 and 13 as another heating means, in combination
with each other. However, the present invention is not limited to this structure,
and it is also possible to provide a convection heating part adapted to circulate
hot air flows within the heating chamber for performing heating cooking, as another
heating means. Also, it is possible to provide both the radiant heating part and the
convection heating part, in addition to the induction heating part employing the magnetron.
The microwave heating device having the structure according to the present invention
is capable of improving the heating efficiency, even with other heating means, since
it is possible to largely reduce the amount of heat conducted from the heating chamber
11 to the magnetron 16 through the antenna room 24 and the waveguide 21, in the structure
of the induction heating part.
(Second Embodiment)
[0056] Hereinafter, a heating cooker according to a second embodiment of the present invention
will be described. The heating cooker according to the second embodiment is different
from the heating cooker according to the first embodiment, in terms of the structure
for supplying microwaves to a heating chamber.
[0057] The heating cooker according to the second embodiment will be described, hereinafter,
by designating components having the same functions and structures as those of the
components of the heating cooker according to the first embodiment by the same reference
characters, and by substituting the description about the first embodiment for detailed
descriptions thereof. Fig. 3 is a front cross-sectional view illustrating the internal
structure of a main part of the heating cooker according to the second embodiment.
Fig. 4 is a side cross-sectional view of the heating cooker illustrated in Fig. 3.
[0058] As illustrated in Fig. 3 and Fig. 4, in the heating cooker according to the second
embodiment, a waveguide 46 for propagating microwaves from a magnetron 16 is structured
to include a horizontal part 47 and a vertical part 48 and, thus, is folded in an
L shape, similarly to the waveguide 21 according to the first embodiment. Namely,
the waveguide 46 includes an internal passage constituted by a horizontal propagation
path and a vertical propagation path which are orthogonal to each other. In the waveguide
46 according to the second embodiment, the vertical part 48 which forms the vertical
propagation path is extended so as to protrude upwardly from the horizontal part 47
which forms the horizontal propagation path. The magnetron 16 is coupled in a lateral
orientation(horizontally coupled) to the waveguide 46, such that a magnetron output
part 44 is horizontally inserted in the waveguide 46. Namely, the magnetron output
part 44 is provided such that its protruding portion is orthogonal to the vertical
side surface of the vertical part 48 of the waveguide 46. Accordingly, in the state
where the magnetron 16 is coupled to the waveguide 46, the heightwise size in the
vertical direction, which is the upward and downward direction, is made smaller, similarly
to in the structure according to the first embodiment. In the waveguide 46 according
to the second embodiment, the horizontal propagation distance H in the horizontal
part 47 is about 135 mm and, thus, is set to be longer than half the wavelength (λg/2),
i.e., (H > λg/2), similarly to in the waveguide 21 according to the first embodiment.
Further, the vertical propagation distance V in the vertical part 48 is about 15 mm
and, thus, is set to be shorter than 1/4 the wavelength (λg/4), i.e., (V < λg/4).
Further, in the second embodiment, similarly, the magnetron 16 used therein has an
oscillation frequency of about 2450 MHz and, therefore, the in-tube wavelength λg
within the waveguide 46 is about 190 mm, and the length of half the wavelength is
95 mm (λg/2 = 95 mm).
[0059] A feeding part 22 including an antenna part 22a and a shaft part 22b is coupled to
the horizontal part 47 of the waveguide 46 having the L-shaped internal passage (the
propagation path) as described above. Substantially at the center of the ceiling surface
of the heating chamber 11, there is formed an antenna room 49 for housing the antenna
part 22a. The antenna room 49 is shaped to extend in a circular shape at its lower
end portion and, thus, has a circular truncated cone shape. The antenna room 49 is
formed, by applying drawing processing to the ceiling surface of the heating chamber
11. Further, in the second embodiment, there is provided no cover which covers the
lower end portion of the antenna room 49, which prevents occurrences of slight dielectric
losses in such a cover, thereby realizing a structure capable of further improving
the heating efficiency.
[0060] As illustrated in Fig. 3, the antenna room 49 is protruded into the heating chamber
11, at its bottom portion at the lower end portion, to form a shield wall protruding
downwardly from the ceiling surface of the heating chamber. On the other hand, the
antenna room 49 is protruded upwardly, at its upper end portion, from the ceiling
surface of the heating chamber 11. A feeding port 25 formed in the horizontal part
47 of the waveguide 46 is coupled to an opening formed in the upper end portion of
the antenna room 49. Therefore, the waveguide 46 is coupled to the heating chamber
11 with the antenna room 49 interposed therebetween. This allows the waveguide 46
and the antenna room 49 to come in contact with each other over a smaller area than
that in cases where the waveguide is directly in contact with the ceiling surface
of the heating chamber. Further, on the upper surface in the ceiling surface of the
heating chamber 11, a heat insulation part 50 made of a heat insulation material is
provided in such a way as to surround the periphery of the antenna room 49. Since
the heat insulation part 50 is provided as described above, it is possible to suppress
heat dissipation in the upward direction from the ceiling surface of the heating chamber
11. The heat insulation part 50 is placed in the space between the waveguide 46 and
the ceiling surface of the heating chamber 11, which prevents the waveguide 46 from
being directly heated by heat dissipated through the ceiling surface of the heating
chamber 11. This can largely reduce the amount of heat conducted from the heating
chamber 11 to the magnetron 16 through the waveguide 46, during heating at higher
temperatures. As a result thereof, the heating cooker according to the second embodiment
is structured to largely improve the heating efficiency of the magnetron 16.
[0061] Further, by setting the horizontal propagation distance H in the horizontal part
47 of the waveguide 46 to be larger than half the wavelength (λg/2), it is possible
to stabilize the state of coupling between the magnetron 16 and the feeding part 22,
thereby realizing a structure capable of maintaining higher efficiency, even in cases
of changes of operating states, such as load changes.
[0062] Further, in the heating cooker according to the second embodiment, by setting the
vertical propagation distance V to the folding position C from the center of the magnetron
output part 44 in the waveguide 46 to be shorter than 1/4 the wavelength (λg/4), it
is possible to improve the oscillation efficiency. Further, by setting the vertical
propagation distance V to be equal to or less than 1/4 the wavelength corresponding
to the oscillation frequency, in the waveguide 46, it is possible to prevent occurrences
of electric fields in the opposite direction within the area from the magnetron output
part 44 to the folding portion including the folding position C, which can prevent
occurrences of complicated reflections within the propagation path in the waveguide
46. As a result thereof, the heating cooker according to the second embodiment can
have largely improved oscillation efficiency.
[0063] As described above, in the heating cooker according to the second embodiment, the
waveguide 46 is shaped to be folded in an L shape, and the antenna room 49 is protruded
upwardly from the ceiling surface of the heating chamber 11. This enables provision
of the heat insulation part 50 in the space between the horizontal part 47 of the
waveguide 46 and the ceiling surface of the heating chamber 11. Accordingly, it is
possible to provide the heat insulation part 50 for preventing heat conduction in
the space between the heating chamber 11 and the waveguide 46, since the heating chamber
11 and the waveguide 46 are coupled to each other with the antenna room 49 interposed
therebetween. Since the heat insulation part 50 is provided as described above, it
is possible to form the heating cooker with excellent heating efficiency and with
a compact structure.
[0064] Further, in the heating cooker according to the second embodiment, the waveguide
46 folded upwardly is provided on the upper end portion of the antenna room 49 which
is protruded from the ceiling surface of the heating chamber 11, which can secure
a space for providing the heat insulation part 50 on the ceiling surface of the heating
chamber 11, thereby enabling placing the heat insulation part 50 with a larger thickness
therein. Further, the heating cooker according to the second embodiment is provided
with a ventilation fan 61 for exhausting air within the heating chamber, and a lamp
62 adapted to provide illumination within the heating chamber.
[0065] With the heating cooker having the structure according to the second embodiment,
it is possible to largely improve the heating efficiency, in cooking processing using
high-temperature heating means such as heaters as the radiant heating part, since
heat dissipated upwardly from the heating chamber 11 is interrupted due to the heat
insulation effect of the heat insulation part 50. Further, the heating cooker according
to the second embodiment is structured to largely reduce the amount of heat conducted
from the heating chamber 11 to the magnetron 16 and, therefore, forms a compact cooker
having excellent heating efficiency, in cases of cooking using induction heating in
combination with convection heating and radiative heating through heaters.
[0066] Further, the heating cooker according to the second embodiment is structured such
that an upper heater 12 is provided at an upper portion within the heating chamber
11, and a lower heater 13 is provided under the bottom surface wall of the heating
chamber 11. Further, the heating cooker according to the second embodiment is structured
to heat the bottom surface wall of the heating chamber 11 through the lower heater
13. Further, the heating cooker according to the second embodiment includes a back-surface
heater 30 and a circulation fan 31 for circulating hot air flows for oven cooking,
near the back surface of the heating chamber 11. As described above, the heating cooker
according to the second embodiment is enabled to directly heat food through radiant
heat and convective heat, in addition to heating through induction heating. Accordingly,
the heating cooker according to the second embodiment forms a sophisticated cooker
capable of coping with a plurality of cooking menus.
[0067] The upper heater 12 provided at an upper portion in the heating chamber 11 is fixed,
at its one end (near the terminal), to the back surface of the heating chamber 11
and, further, the upper heater 12 is held at its front-surface side by upper heater
supporting tools 51. The upper-heater supporting tools 51 are structured to hold the
upper heater 12 with degrees of freedom enough to cope with the thermal expansion
of the upper heater 12. Further, as the material of the upper-heater supporting tools
51, the upper-heater supporting tools 51 are formed from ceramic members such as insulators
according to the required heat-resistant temperature and, further, are made of a material
which exerts smaller influences on microwaves than those of metal tools.
[0068] As illustrated in Fig. 3 and Fig. 4, the lower end portion of the antenna room 49
is protruded into the heating chamber 11 from the ceiling surface, and the upper heater
12 is placed around the lower end portion of the antenna room 49. Namely, the upper
heater 12 is provided so as not be beneath the opening part at the lower end portion
of the antenna room 49. Thus, the upper heater 12 is provided outside the shield wall
formed by the lower end portion of the antenna room 49 protruded into the heating
chamber. Therefore, the upper heater 12 is prevented from being directly heated by
microwaves from the feeding part 22. This can prevent occurrences of losses in microwave
heating.
[0069] Fig. 5 is a placement view illustrating the lower surface side of the ceiling surface
of the heating chamber 11, illustrating the feeding part 22 provided in the ceiling
surface, the antenna room 49, the upper-heater supporting tools 51, the upper heater
12, and the like. In Fig. 5, the front surface side of the apparatus is in the upper
side. As illustrated in Fig. 5, the upper heater 12 is placed so as to avoid the opening
part at the lower end portion of the antenna room 49 and, further, the upper heater
12 is held by the upper-heater supporting tools 51 at a plurality of positions so
as to be movable.
[0070] In the heating cooker according to the second embodiment, the lower heater 13 provided
under the bottom surface wall of the heating chamber 11 is adapted to heat the bottom
surface wall of the heating chamber 11. The lower heater 13 is adapted to heat the
bottom surface wall of the heating chamber 11, in order to generate convective heat
within the heating chamber 11.
[0071] Further, the heating cooker according to the second embodiment is structured to include
the back-surface heater 30 and the circulation fan 31 for circulating hot air flows
for oven cooking, which are provided near the back surface of the heating chamber
11,thereby forming a convection heating part. The convection heating part is structured
to heat air within the heating chamber 11 and to circulate hot air flows within the
heating chamber 11, through heat generation from the back surface heater 30 and through
the rotation of the circulation fan 31. The heating cooker according to the second
embodiment is structured to circulate hot air flows within the heating chamber 11
for performing heating cooking on food as an object to be heated, with the convection
heating part having the aforementioned structure.
[0072] Further, as illustrated in Fig. 4, the heating cooker according to the second embodiment
is provided, at its front surface side, with a door 32 for opening and closing it,
which enables taking in and out the object to be heated into and from the heating
chamber 11 by opening and closing the door 32. Above the door 32, there is provided
a manipulation part 33 for making settings of various conditions and the like for
heating cooking.
[0073] As illustrated in Fig. 4, in the heating cooker according to the second embodiment,
a gap 34 is formed between the door 32 and the manipulation part 33. The gap 34 forms
a cooling passage for exhausting cooling air flows from a cooling fan 35, which is
provided at a back position in the space above the heating chamber 11. Cooled air
flows from the cooking fan 35 flow while coming in contact with the upper surface
of the heat insulation part 50, further pass through small through holes 36a and 36b
formed in the opposite wall surfaces of the waveguide 46 which are faced to each other
and, further, are exhausted in the forward direction through the gap 34. In this case,
the small through holes 36a and 36b are holes having a size which prevents leakages
of microwaves through the small through holes 36a and 36b, such as a diameter of 2
to 5 mm, for example. Accordingly, cooling air flows from the cooling fan 35 are caused
to cool the heat insulation part 50 and, further, caused to flow through the waveguide
46 to cool the waveguide 46.
[0074] As described above, the heating cooker according to the second embodiment is provided
with the cooling fan 35 and the cooling passage and, therefore, is capable of cooling
the ceiling surface of the heating chamber 11 from the outside, by driving the cooling
fan 35, even when the inside of the heating chamber has been raised to higher temperatures
during oven cooking, for example. Therefore, the heating cooker according to the second
embodiment is capable of preventing temperature rises in various types of components
which constitute the control part 20 and the like, which are placed above the ceiling
surface of the heating chamber 11. Further, the heating cooker according to the second
embodiment is adapted to suppress temperature rises therein, even in cases of densely
mounting and placing components above the ceiling surface of the heating chamber 11.
Therefore, the heating cooker according to the second embodiment can be structured
compactly, in the entirety of the apparatus.
[0075] In the heating cooker according to the second embodiment, the antenna room 49 is
structured to protrude into the heating chamber 11 at its lower end portion, and the
upper heater 12 is placed around the outer periphery of the lower end portion of the
antenna room 49. Since the upper heater 12 is placed as described above, microwaves
radiated from the feeding part 22 are radiated directly to the food 15 and, thus,
are not interrupted by the upper heater 12. Thus, with the structure according to
the second embodiment, the upper heater 12 is prevented from interrupting microwaves
from the feeding part 22, which can prevent microwaves from the feeding part 22 from
heating the upper heater 12 to induce losses therein. This can improve the heating
efficiency.
[0076] Further, in the heating cooker according to the second embodiment, the portion of
the antenna room 49 which protrudes into the heating chamber 11 functions as a microwave
shield wall. This shield wall is made of a material which interrupts microwaves radiated
from the antenna part 22a. Therefore, microwaves radiated in substantially-horizontal
directions from the feeding part 22 as the rotational antenna are certainly interrupted
by the shield wall, which prevents the upper heater 12 and the upper-heater supporting
tools 51 provided around the antenna room 49 from being directly heated by microwaves
from the feeding part 22. Namely, the shield wall reflects microwaves from the antenna
part, which prevents these microwaves from directly heating the radiant heating part
in the upper heater 12 placed around the outer peripheral portion of the antenna room
49. As a result thereof, the heating cooker according to the second embodiment is
adapted to largely suppress microwave losses and, thus, is enabled to perform heating
cooking on food as objects to be heated, with higher heating efficiency.
(Third Embodiment)
[0077] Hereinafter, a heating cooker according to a third embodiment of the present invention
will be described. The heating cooker according to the third embodiment is largely
different from the heating cookers according to the first and second embodiments,
in terms of the structure for supplying microwaves to a heating chamber. The structures
according to the first and second embodiments are applied to the other structures
in the heating cooker according to the third embodiment.
[0078] The heating cooker according to the third embodiment will be described, hereinafter,
by designating components having the same functions and structures as those of the
components of the heating cookers according to the first and second embodiments by
the same reference characters, and by substituting the descriptions about the first
and second embodiments for detailed descriptions thereof. Fig. 6 is a front cross-sectional
view illustrating the microwave feeding structure in the heating cooker according
to the third embodiment.
[0079] As illustrated in Fig. 6, in the heating cooker according to the third embodiment,
an upper heater 12 is placed so as to be housed within a concave part 52, wherein
the concave part 52 is formed by outwardly (upwardly) protruding a portion of the
ceiling surface 37 of the heating chamber 11. An antenna room 53 provided on the upper
side of the heating chamber 11 is structured to have a square planar shape, which
is the shape of its lower end portion and, further, to have a rectangular-parallelepiped
shape in its entirety. On the upper end portion of the antenna room 53, there is provided
an L-shaped waveguide 21 having a horizontal part 42 and a vertical part 43. In the
waveguide 21 according to the third embodiment, similarly to in the waveguide 21 according
to the first embodiment, a feeding port 25 in the horizontal part 42 in the waveguide
21 is coupled to an opening in the protruding end portion of the antenna room 53 which
is protruded upwardly from the ceiling surface 37 of the heating chamber 11, and the
lower end portion of the vertical part 43 in the waveguide 21 is placed on the ceiling
surface 37 (the concave part 52) of the heating chamber 11 in such a way as to interpose
a slight gap between a lower end face of the vertical part 43 and an upper face of
the ceiling surface 37. Accordingly, in the third embodiment, the heightwise size
of the vertical part 43 of the waveguide 21 is set, in length, in such a way as to
cancel the protruding portion of the antenna room 53.
[0080] A magnetron output part 44 as an oscillation antenna is inserted in the horizontal
direction into the vertical part 43 of the waveguide 21, so that a magnetron 16 is
coupled thereto. Accordingly, the magnetron 16 is coupled in a lateral orientation
(coupled horizontally) to the waveguide 21, so that its heightwise size in the vertical
direction is smaller than that in a case where the magnetron is coupled longitudinally
(coupled vertically) to the waveguide.
[0081] The heating cooker according to the third embodiment is provided with ventilation
areas 21a including pluralities of through holes 36a and 36b, in the opposite wall
surfaces of the waveguide 21 which are faced to each other. Although Fig. 6 illustrates
only the ventilation area 21a formed from the plurality of the through holes 36a in
one of the wall surfaces, there is also formed the ventilation area 21a formed from
the plurality of through holes 36b (see Fig. 4), similarly, in the other wall surface
which is faced to the one wall surface. The ventilation areas 21a are areas in the
wall surfaces in which there are arranged the pluralities of small through holes 36a
and 36b with a diameter of about 2 to 5 mm, in order to prevent leakages of microwaves
to the outside of the waveguide 21. Due to the provision of the ventilation areas
21a including the pluralities of the through holes 36a and 36b in the wall surfaces
of the waveguide 21, it is possible to increase the heat transfer resistance in the
wall surfaces of the waveguide 21 and, further, it is possible to allow air to move
through the through holes 36a and 36b in the ventilation areas 21a. This results in
movement of air through the waveguide 21, which exerts a cooling effect thereon, thereby
reducing heat conducted from the heating chamber 11 to the magnetron 16 through the
waveguide 21. The heating cooker according to the third embodiment is structured to
further improve the microwave heating efficiency of the magnetron 16, since the magnetron
16 exhibits higher efficiency at lower temperatures in general.
[0082] The heating cooker according to the third embodiment can be provided with a cooling
fan 35 and a cooling passage as described in the second embodiment, which enables
cooling the waveguide 21 and, further, cooling the ceiling surface of the heating
chamber 11 from the outside, by driving the cooling fan 35, even when the inside of
the heating chamber 11 has been raised to higher temperatures during oven cooking,
for example.
[0083] In the heating cooker according to the third embodiment, since the upper heater 12
is provided within the concave part 52 in the ceiling surface 36, the upper heater
12 is placed at a position at the same height as that of the lower end portion of
the antenna room 53 or at a greater height than that of the lower end portion. This
can eliminate a wasted space in the upward and downward size in the heating space
under the antenna room 53, thereby compacting the entire apparatus. Further, since
the upper heater 12 is placed at the same height as that of the lower end portion
of the antenna room 53 or at a greater height than the lower end portion, it is possible
to prevent the upper heater 12 from obstructing microwaves radiated from the feeding
part 22 as the rotational antenna toward the food therebelow. Accordingly, the heating
cooker according to the third embodiment is adapted to prevent microwaves from the
feeding part 22 from directly heating the upper heater 12 to induce losses therein.
Therefore, the heating cooker according to the third embodiment is capable of performing
heating cooking of food with higher efficiency.
[0084] Further, the concave part 52 at a portion of a wall surface of the heating chamber
11 can also have an inner surface shape having such an angle as to reflect radiant
heat from the upper heater 12 toward the food, as illustrated in Fig. 6.
[0085] Further, although the third embodiment has been described with respect to an example
where the antenna room 53 has a square planar shape, the planar shape of the antenna
room 53 can be any shape which does not interfere with the rotation of the antenna
part 22a and can also be an elliptical shape, a polygonal shape or a combination thereof,
as well as a circular shape or a square shape.
(Fourth Embodiment)
[0086] Hereinafter, a heating cooker according to a fourth embodiment of the present invention
will be described. The heating cooker according to the fourth embodiment is largely
different from the heating cookers according to the first to third embodiments, in
terms of the structure for supplying microwaves to a heating chamber. The structures
according to the first or second embodiment are applied to the other structures in
the heating cooker according to the fourth embodiment.
[0087] The heating cooker according to the fourth embodiment will be described, hereinafter,
by designating components having the same functions and structures as those of the
components of the heating cookers according to the first and second embodiments by
the same reference characters, and by substituting the descriptions about the first
and second embodiments for detailed descriptions thereof. Fig. 7 is a front cross-sectional
view illustrating the microwave feeding structure in the heating cooker according
to the fourth embodiment.
[0088] As illustrated in Fig. 7, in the heating cooker according to the fourth embodiment,
an upper heater 12 is housed within a concave part 52 which is formed by outwardly
(upwardly) protruding a portion of a ceiling surface 37 of the heating chamber 11.
An antenna room 53 provided in the upper side of the heating chamber 11 has a square
planar shape at its lower end portion and, further, the antenna room 53 has a rectangular-parallelepiped
shape in its entirety. Further, the fourth embodiment will be described with respect
to an example where the antenna room 53 has a square planar shape at its lower end
portion, but the shape thereof is not limited in the present invention and can also
be other shapes, such as circular shapes, polygonal shapes and the like.
[0089] On the upper end portion of the antenna room 53, there is provided an L-shaped waveguide
46 having a horizontal part 47 and a vertical part 48. In the waveguide 46 according
to the fourth embodiment, the vertical part 48 is extended to protrude upwardly from
the horizontal part 47, similarly to in the waveguide 46 according to the second embodiment.
Further, a magnetron 16 is coupled in a lateral orientation (horizontally coupled)
to the vertical part 48 of the waveguide 46, such that a magnetron output part 44
is inserted the vertical part 48 in the horizontal direction.
[0090] As illustrated in Fig. 7, the antenna room 53 is formed such that its upper end portion
is protruded upwardly from the ceiling surface 37 of the heating chamber 11. A feeding
port 25 formed in the horizontal part 47 of the waveguide 46 is coupled to an opening
formed in the upper end portion of the antenna room 53. Therefore, the waveguide 46
is coupled to the heating chamber 11 with the antenna room 53 interposed between the
waveguide 46 and the heating chamber 11.
[0091] In the fourth embodiment, the waveguide 46 is fixed only to the antenna room 53 and,
thus, is adapted to be supported by the antenna room 53. The waveguide 46 and the
magnetron 16 are placed in such a way as to interpose a space with a predetermined
length between them and the ceiling surface 37 of the concave part 52 which houses
the upper heater 12. Due to this placement, cooling air flows from a cooling fan 35
in a back side of the apparatus are caused to flow through the space between the ceiling
surface 37 and the waveguide 46 and through the space between the ceiling surface
37 and the magnetron 16, similarly to in the second embodiment. This inhibits heat
from the upper heater 12 from being conducted to the magnetron 16, which prevents
temperature rises in the magnetron 16. This improves the microwave heating efficiency
of the magnetron 16, since the magnetron 16 exhibits higher efficiency at lower temperatures,
in general.
[0092] The heating cooker according to the fourth embodiment is provided with ventilation
areas 46a including pluralities of small through holes 36a and 36b, in the opposite
wall surfaces of the waveguide 46 which are faced to each other, similarly to the
heating cooker according to the third embodiment. Although Fig. 7 illustrates only
the ventilation area 46a formed from the plurality of the through holes 36a in one
of the wall surfaces, there is also formed the ventilation area 46a formed from the
plurality of through holes 36b (see Fig. 4), similarly, in the other wall surface
which is faced to the one wall surface. The ventilation areas 46a are areas in the
wall surfaces in which there are arranged the pluralities of small through holes 36a
and 36b with a diameter of about 2 to 5 mm, in order to prevent leakages of microwaves
to the outside of the waveguide 46. Due to the provision of the ventilation areas
46a including the pluralities of the through holes 36a and 36b in the wall surfaces
of the waveguide 46, it is possible to increase the heat transfer resistance in the
wall surfaces of the waveguide 46 and, further, it is possible to allow air to move
through the through holes 36a and 36b in the ventilation areas 46a. This results in
movement of air through the waveguide 46, which exerts a cooling effect thereon, thereby
reducing heat conducted to the magnetron 16 through the waveguide 46. This can certainly
cool the magnetron 16 and the waveguide 46.
[0093] Further, in the heating cooker according to the fourth embodiment, air flows are
blown from the cooling fan 35 (see Fig. 4) through the ventilation areas 46a into
the waveguide 46 which communicates with the heating chamber 11, which maintains the
pressure within the waveguide 46 higher than the pressure within the heating chamber
11. Due to the provision of this pressure difference, it is possible to prevent intrusions
of greasy fumes and the like from the heating chamber 11 into the space housing the
control part 20 and the like which are placed above the ceiling surface 37 of the
heating chamber 11. Furthermore, heat generated from the magnetron 16 during microwave
heating is transferred to the heating chamber 11, which realizes a structure having
higher heating efficiency.
(Fifth Embodiment)
[0094] Hereinafter, a heating cooker according to a fifth embodiment of the present invention
will be described. The heating cooker according to the fifth embodiment is largely
different from the heating cookers according to the first to fourth embodiments, in
terms of the structure for supplying microwaves to a heating chamber. The structures
according to the first or second embodiment are applied to the other structures in
the heating cooker according to the fifth embodiment.
[0095] The heating cooker according to the fifth embodiment will be described, hereinafter,
by designating components having the same functions and structures as those of the
components of the heating cookers according to the first and second embodiments by
the same reference characters, and by substituting the descriptions about the first
and second embodiments for detailed descriptions thereof. Fig. 8 is a front cross-sectional
view illustrating the microwave feeding structure in the heating cooker according
to the fifth embodiment.
[0096] In the heating cooker according to the fifth embodiment, the microwave feeding structure
is formed such that an antenna room 54 is provided within the heating chamber 11 and,
thus, the microwave feeding structure has a significantly-compacted structure.
[0097] As illustrated in Fig. 8, in the fifth embodiment, an antenna-room structural member
54a having a cylindrical shape is secured to the ceiling surface 37 of the heating
chamber 11 to form the antenna room 54. The antenna-room structural member 54a functions
as a wall for interrupting microwaves radiated in substantially-horizontal directions
from an antenna part 22a in a feeding part 22, which prevents microwaves from the
feeding part 22 from directly heating an upper heater 12 and upper-heater supporting
tools 51 (see Fig. 5) which are provided around the outer periphery of the antenna
room 54. Further, the planar shape of the antenna room 54 is not limited to a circular
shape and can also be a square shape, a rectangular shape, other polygonal shapes,
and the like.
[0098] The ceiling surface 37 of the heating chamber 11 is provided with an opening in,
its portion over which the antenna room 54 is formed, and a feeding port 25 formed
in a horizontal part 47 of a waveguide 46 is coupled to this opening. In the fifth
embodiment, the waveguide 46 includes the horizontal part 47 and a vertical part 48
to have an L shape, wherein the vertical part 48 is extended to protrude upwardly
from the horizontal part 47, similarly to the waveguide 46 according to the second
embodiment. Further, a magnetron 16 is coupled in a lateral orientation (horizontally
coupled) to the vertical part 48 of the waveguide 46, such that a magnetron output
part 44 is horizontally inserted in the vertical part 48.
[0099] The heating cooker according to the fifth embodiment is provided with ventilation
areas 46a including pluralities of small through holes 36a and 36b, in the opposite
wall surfaces of the waveguide 46 which are faced to each other, similarly to the
heating cookers according to the third and fourth embodiments. This results in movement
of air through the waveguide 46, which exerts a cooling effect thereon, thereby reducing
heat conducted to the magnetron 16 through the waveguide 46. This can certainly cool
the magnetron 16 and the waveguide 46.
[0100] The heating cooker according to the fifth embodiment is structured such that the
antenna room 54 is not protruded upwardly from the heating chamber 11, and such that
the horizontal part 47 of the waveguide 46 is provided on the upper surface of the
ceiling surface 37 of the heating chamber 11, and the vertical part 48 of the waveguide
46 is upwardly extended. Further, a heat insulation part for intercepting heat can
be also provided between the horizontal part 47 of the waveguide 46 and the ceiling
surface 37 of the heating chamber 11, in order to inhibit heat from the heating chamber
11 from being conducted to the waveguide.
[0101] In the heating cooker according to the fifth embodiment, as illustrated in Fig. 8,
the antenna room 54 and the upper heater 12 are placed substantially at the same height,
and the magnetron 16 and a motor 23 are placed within the heightwise size of the vertical
part 48 of the waveguide 46. The heating cooker having the structure according to
the fifth embodiment has a minimized heightwise size and, thus, has a compact structure,
in comparison with the heating cookers according to the other embodiments.
[0102] The heating cooker according to the fifth embodiment is not provided with a cover
which covers the lower end portion of the antenna room 54, which prevents the occurrence
of slight dielectric losses in such a cover, thereby further improving the heating
efficiency. Further, in the heating cooker according to the fifth embodiment, the
antenna room 54 is constituted by the antenna-room structural member 54a provided
on the ceiling surface 37 of the heating chamber 11, and the antenna-room structural
member 54a is placed between the antenna room 54 and the upper heater 12 to function
as a shield wall for interrupting microwaves radiated in substantially-horizontal
directions from the antenna part 22a.
[0103] This inhibits microwaves radiated from the feeding part 22 within the heating chamber
11 from being influenced by the presence or absence of members around the feeding
part 22 within the heating chamber and from being influenced by the shapes and placement
of members around the feeding part 22. Due to the provision of the antenna room 54,
microwaves radiated from the feeding part 22 are prevented from directly heating the
upper heater 12, which reduces losses thereof in the upper heater 12, thereby enabling
heating the object to be heated, with higher efficiency.
(Sixth Embodiment)
[0104] Hereinafter, a heating cooker according to a sixth embodiment of the present invention
will be described. The heating cooker according to the sixth embodiment is largely
different from the heating cookers according to the first and second embodiments,
in terms of the structure for supplying microwaves to a heating chamber. The structures
according to the first or second embodiment are applied to the other structures in
the heating cooker according to the sixth embodiment.
[0105] The heating cooker according to the sixth embodiment will be described, hereinafter,
by designating components having the same functions and structures as those of the
components of the heating cookers according to the first and second embodiments by
the same reference characters, and by substituting the descriptions about the first
and second embodiments for detailed descriptions thereof. Fig. 9 is a front cross-sectional
view illustrating the microwave feeding structure in the heating cooker according
to the sixth embodiment.
[0106] In the microwave feeding structure in the heating cooker according to the sixth embodiment,
as illustrated in Fig. 9, a magnetron 16 is placed in the space between a waveguide
21 and an antenna room 53.
[0107] In the heating cooker according to the sixth embodiment, similarly to in the third
embodiment (Fig. 6), an upper heater 12 is placed so as to be housed within a concave
part 52, wherein the concave part 52 is formed by outwardly protruding a portion of
a ceiling surface 37 of the heating chamber 11. The antenna room 53 provided in the
upper side of the heating chamber 11 is structured to have a square planar shape,
which is the shape of its lower end portion and, further, to have a rectangular parallelepiped
shape in its entirety. On the upper end portion of the antenna room 53, there is provided
an L-shaped waveguide 21 having a horizontal part 42 and a vertical part 43. In the
waveguide 21 according to the sixth embodiment, a feeding port 25 formed in the lower
surface of the horizontal part 42 in the waveguide 21 is coupled to an opening in
the protruding end portion of the antenna room 53. The lower end portion of the vertical
part 43 in the waveguide 21 is placed above the concave part 52 in the ceiling surface
37 of the heating chamber 11 in such a way as to interpose a space therebetween. Accordingly,
in the sixth embodiment, the waveguide 21 is coupled to only the antenna room 53 and,
thus, is supported only by the antenna room 53.
[0108] Further, a magnetron output part 44 is inserted in the horizontal direction into
the side surface of the vertical part 43 of the waveguide 21 which is faced to the
antenna room 53, so that the magnetron 16 is coupled (horizontally coupled) thereto.
Accordingly, the magnetron 16 is placed in the space sandwiched between the antenna
room 53 and the vertical part 43 of the waveguide 21.
[0109] The heating cooker according to the sixth embodiment is provided with ventilation
areas 21a including pluralities of small through holes 36a and 36b, in the opposite
wall surfaces of the waveguide 21 which are faced to each other, similarly to in the
third embodiment (Fig. 6). The formation of these ventilation areas 21a induces movement
of air through the waveguide 21, which exerts a cooling effect thereon. This results
in reduction of heat conducted from the heating chamber 11 to the magnetron 16 through
the waveguide 21.
[0110] Further, as illustrated in Fig. 9, the magnetron output part 44 in the magnetron
16 which is inserted into the waveguide 21 is surrounded by the ventilation areas
21a, which causes the magnetron output part 44 to be cooled by cooling air flows passing
through the ventilation areas 21a. With the heating cooker according to the sixth
embodiment, it is possible to improve the heating efficiency of the magnetron 16,
since the magnetron 16 exhibits higher efficiency at lower temperatures, in general.
[0111] As described above, the heating cooker according to the sixth embodiment is structured
to include the waveguide 21 which is orthogonally folded in an L shape, such that
the vertical part 43 of the waveguide 21 is extended downwardly in the vertical direction,
and the magnetron 16 is provided in the space between the waveguide 21 and the antenna
room 53. Therefore, in the structure of the heating cooker according to the sixth
embodiment, the magnetron 16 is placed within the range of the horizontal part 42,
in the direction of the extension of the horizontal part 42 in the waveguide 21. Accordingly,
the heating cooker according to the sixth embodiment is adapted to effectively utilize
the space above the heating chamber 11, which eliminates wasted spaces and attains
compaction of the heating cooker.
[0112] With the heating cooker according to the sixth embodiment, even when the horizontal
propagation distance H (see Fig. 2) in the horizontal part 42 of the waveguide 21
is set to be longer than half the wavelength (λg/2), it is possible to compactly form
the entire apparatus. Accordingly, with the heating cooker according to the sixth
embodiment, it is possible to stabilize the coupling in the microwave feeding structure,
which enables maintaining higher heating efficiency. Therefore, with the structure
according to the sixth embodiment, it is possible to structure a heating cooker capable
of having both improved heating efficiency and improved compactness.
[0113] As described above, as described in the respective embodiments, by setting the horizontal
propagation distance (H) of the horizontal propagation path in the waveguide to be
longer than 1/2 the wavelength of microwaves which propagates through the waveguide
(λg/2), in the microwave heating device according to the present invention, the distance
to the feeding port in the horizontal propagation path in the waveguide is made to
be sufficiently longer with respect to the wavelength of propagated waves. This results
in an increase of the stability of the coupling in the microwave feeding structure,
which can maintain higher efficiently for heating operations, regardless of changes
of operating states, such as load changes.
[0114] Further, since the microwave heating device according to the present invention is
provided with the waveguide having a folded shape which is folded in an L shape, the
microwave generating part which is horizontally coupled to the vertical propagation
path in the waveguide, and the antenna room which houses the feeding part, such that
the antenna room is coupled to the horizontal propagation path in the waveguide, it
is possible to compact the microwave feeding structure and, also, it is possible to
reduce the amount of heat conducted from the heating chamber to the microwave generating
part. As a result thereof, the microwave heating device according to the present invention
is capable of improving the heating efficiency of the microwave generating part and,
also, is capable of attaining both compaction and heating-efficiency improvement in
the microwave feeding structure including the microwave generating part.
Industrial Applicability
[0115] The present invention can be applied to heating cookers for inductively heating food
through radiation of microwaves, particularly heating cookers using other heating
through ovens, grills, superheated steams and the like. Furthermore, the present invention
can be applied to microwave heating devices for various industrial applications, such
as drying apparatuses, ceramic-art heating apparatuses, garbage disposers, semiconductor
fabrication apparatuses, and the like.
Reference Signs List
[0116]
10 |
Cabinet |
11 |
Heating chamber |
12 |
Upper heater |
13 |
Lower heater |
15 |
Object to be heated (food) |
16 |
Magnetron |
17 |
Upper-heater thermocouple |
18 |
Lower-heater thermocouple |
19 |
Thermistor |
21 |
Waveguide |
22 |
Feeding part |
22a |
Antenna part |
22b |
Shaft part |
23 |
Motor |
24 |
Antenna room |
25 |
Feeding port |
26 |
Hook |
27 |
Cover |
42 |
Horizontal part (horizontal propagation path) |
43 |
Vertical part (vertical propagation path) |