Technical field
[0001] The present invention generally relates to a distribution device for distributing
bulk material. More specifically, the invention relates to a device of the type that
rotates a distribution chute about a first essentially vertical axis and pivots the
distribution chute about a second essentially horizontal axis. This type of distribution
device is typically used in a charging installation of a metallurgical reactor, especially
of a blast furnace, e.g. in charging installations of the well-known Bell-Less Top®
type.
[0002] The present invention also relates to a corresponding distribution chute.
Background Art
[0003] An early example of the above type of distribution device with a trough-shaped rotating
and pivoting distribution chute is known for example from
U.S. patent no. 3'814'403.
[0004] When exposed to the typical high internal temperatures of a metallurgical reactor,
e.g. in case of a blast furnace, such a distribution device usually has to be provided
with an efficient cooling arrangement in order to avoid damage and, especially but
not exclusively, for protecting the gear components required for tilting the chute.
[0005] European Patent
EP 0 116 142 proposed a suitable cooling system, which has found widespread use in distribution
devices for blast furnaces. Due to the typical configuration of the rotor, i.e. the
rotating structure that supports the distribution chute, this kind of charging device
comprises a certain number of horizontal surfaces that need to be cooled. In fact,
the rotor of a distribution device according to
EP 0 116 142 has, among others, a lower horizontal shield with an oval aperture, and an oval horizontal
cover forming the upper limit of an oval cavity into which an upper portion of the
chute can pivot. Obviously, horizontal surfaces are particularly exposed to heat from
inside the reactor, among others due to their direct exposure to radiant heat. Accordingly,
considerable cooling capacity is required on the rotor in a cooling arrangement of
the above type. As opposed to stationary parts, coolant capacity on the rotor is however
inherently limited by low throughput, service-life and/or cost of suitable swivel
joints needed for transferring coolant onto the rotating rotor (and back). In consequence,
there is a desire for reducing the total area of exposed horizontal surfaces on the
rotor.
[0006] A distribution device that has a reduced amount of exposed rotating horizontal surfaces
is known e.g. from
PCT application WO 00/20646. This patent application proposes a distribution device especially designed for small
reactors. Incidentally however,
WO 00/20646 also proposes a design in which the rotor has little, if any, water-cooled horizontal
surfaces.
[0007] In fact,
WO 00/20646 proposes a distribution device with a stationary casing that has, at its bottom,
a stationary lower shield with a central opening coaxial with the rotation axis of
the chute. The stationary shield covers a certain extent of the throat opening of
the furnace and, accordingly, extends outwardly from the opening. It is equipped with
cooling serpentines for protecting the interior of the casing against heat. As will
be understood, the shield being stationary, it can be readily cooled even at high
capacity. The rotor, which is rotatably supported inside the casing and to which the
distribution chute is mounted, on the other hand has a lower end with a small horizontal
disc-shaped protection collar provided with insulation at its lower face. Inside the
collar of the rotor, there is a cavity that is accessible from the outer edge of the
collar so that coolant gas can be injected from the stationary shield. Therefore,
the design of
WO 00/20646 requires little if any coolant capacity on the rotor.
[0008] Compared to
EP 0 116 142, in which the rotor needs to have certain horizontal surfaces so that the chute can
pivot into a nearly vertical position as typically required (for central charging),
the design of
WO 00/20646 avoids pivoting the chute into the rotational envelope defined by the supporting
rotor. This is achieved by virtue of comparatively long curved suspension arms extending
from the upper portion of the trough-shaped chute body to the pivoting shafts at which
the chute is pivotally mounted to the rotor. However, a main drawback of the configuration
of
WO 00/20646 resides in that comparatively high torque is exerted onto the pivoting gears by the
chute and vice-versa. Therefore, this design is not readily suitable for modern large-diameter
reactors, especially blast furnaces, which usually require long chute lengths of 3
to 5m.
[0009] Japan patent application
59 031807 relates to a shaft furnace charging apparatus equipped with a distribution chute
that has a bent shape.
[0010] French patent
2230246 discloses a shaft furnace charging apparatus comprising a stationary casing, a rotor
supported by the casing so as to be rotatable about a rotation axis, and a distribution
chute mounted to the rotor. The stationary casing comprising a stationary lower shield
having an inner border delimiting a central opening that is centered on the rotation
axis, the shield extending outwardly from the central opening for protecting the interior
of the casing against heat from inside the reactor. The rotor comprises a tubular
support that is arranged coaxial with the rotation axis. A tilting mechanism permits
the tilting of the distribution chute about a tilting axis perpendicular to the rotation
axis.The distribution chute, which has a bent shape, has an upper inlet portion that
is arranged in the tubular support. In order to allow the tilting of the chute, the
tubular support has a relatively large diameter.
Technical problem
[0011] It is therefore an object of the present invention to provide an alternative design
of a distribution device of the initially mentioned type that allows reliable operation
with reduced coolant capacity on the rotor side, i.e. on the rotatable parts of the
device, not exclusively but especially when used in a large-diameter blast furnace.
[0012] This object is achieved by a device as claimed in claim 1.
General Description of the Invention
[0013] In order to overcome the above-mentioned problem, the present invention proposes
a distribution device for a changing installation that has a rotating and pivoting
distribution chute. The device has a casing that rotatably supports a rotatable structure
(hereinafter: rotor) to which the chute is mounted. The casing has a stationary heat
protection shield at its lower end. The shield has a central opening delimited by
an inner border. The shield extends radially outward and protects the inside of the
casing against heat. The rotor, on the other hand, has a generally tube-shaped support
coaxial on its rotation axis, with tilting shafts for pivoting the chute. The tilting
shafts define a tilting axis perpendicular to the rotation axis.
[0014] According to the invention, the tubular support reaches with its lower edge to the
border of the opening in the shield, i.e. to the inner border of the stationary heat
protection shield. Furthermore, the chute is mounted with its upper portion inside
the tubular support with its inlet above the lower edge of the support. In order to
enable such mounting of the chute inlet directly inside the rotor without reducing
the radial charging range, the chute is provided with a bent shape. Accordingly, the
chute body has an upper portion, in which material flows along a first direction,
and a lower portion, in which material flows along a diverted second direction that
has a less steep slope. The upper portion of the chute body comprises an annular closed
mounting head that forms the inlet and has two diametrically opposite mounting members.
The tilting shafts each have a respective mount cooperating with one of the mounting
members. The annular closed mounting head has a first longitudinal axis and forms
the inlet. The lower portion comprises a circumferentially closed jacket having a
second longitudinal axis and terminating at the outlet, the longitudinal axes being
arranged at an angle that corresponds approximately to the angle between the first
and second directions. A recess is provided in the chute body that permits tilting
the chute to a raised position, in which the lower edge of the tubular support enters
the recess.
[0015] As will be appreciated, the proposed combination of casing design, rotor design and
chute shape permits a considerable reduction of cooling capacity needed on the rotor
while being compatible with large-site reactors, i.e. achieving sufficient distribution
radius. It may also be noted that, because the upper portion of the chute reaches
into the cooled section of the charging device, the thermal load of the chute is reduced.
It is worthwhile noting that the recess allows the distribution chute to be pivoted
to a higher angle with respect to the vertical without the chute abutting against
the lower edge of the tubular support and, in particular, against the inner border
of the stationary shield. Accordingly, the diameter of the opening in the stationary
shield may be made smaller than in a conventional distribution device, e.g. that of
FR 2230246. As it is easier to cool the stationary shield than the rotor, any reduction of the
rotating horizontal surfaces directly exposed to the heat of the molten material in
the metallurgical reactor is highly appreciated.
[0016] Preferred embodiments of the charging device are defined in the enclosed dependent
claims.
Brief Description of the Drawings
[0017] Further details and advantages of the present invention will be apparent from the
following detailed non-limiting description of a preferred embodiment with reference
to the attached drawings, wherein:
- Fig.1
- is a first vertical cross-sectional view of a charging device schematically illustrating
the charging device and a distribution chute in accordance with the invention;
- Fig.2
- is a second vertical cross-sectional view, taken at right angles to the plane of Fig.1,
schematically illustrating pivoting mechanisms for pivoting the distribution chute;
- Fig.3
- is a vertical cross-sectional view corresponding to Fig.2, illustrating removal of
one of the pivoting mechanisms.
[0018] Identical reference numerals are used to identify identical parts throughout the
drawings.
Detailed Description with respect to the Drawings
[0019] Figs.1-3 schematically illustrate a distribution device, generally identified at
10. The distribution device is designed for use in a charging installation of a metallurgical
reactor, in particular of a blast furnace. Typically, the distribution device 10 is
arranged to close the top opening of the reactor, e.g. on the throat of the furnace
(not shown). The distribution device 10 is fed with charge material from one or more
intermediate storage hoppers, e.g. according to a configuration as disclosed in
WO 2007/082633.
[0020] The distribution device 10 has a stationary casing 12 with a ring-shaped circumferential
mounting flange 14 at its lower outer circumference by means of which the casing 12
is typically fixed e.g. to the brim of the furnace throat opening. Inside the casing
12, a rotor, generally identified at 16, is supported by means of roller bearings
18 on the casing 12, more specifically on the top plate of the stationary casing 12.
The rotor 16 is thus rotatable about a rotation axis A that corresponds e.g. to the
blast furnace axis. As seen in Fig.1, a distribution chute, generally identified at
20, is mounted to the rotor 16 so as to rotate in unison therewith about axis A.
[0021] As further seen in Figs.1-3, the stationary casing 12 has a stationary lower shield
22 having an inner border 24 delimiting a central opening 26 that is centered on the
rotation axis A. In order to shield off, i.e. protect the interior of the casing 12
against heat from inside the reactor, the shield 22 comprises a cooling circuit 28,
e.g. a spiral of tubes for liquid coolant. The shield 22 extends in radial direction
from the central opening 26 to the mounting flange 14 over a substantial extent. In
addition, the lower side of the shield 22 may be provided with thermal insulation.
Whereas other designs, e.g. a frusto-conical shape rising toward the center are not
excluded, the stationary lower shield 22 is preferably substantially horizontal and
disc-shaped.
[0022] Figs.1-3, further show that the rotor 16 has a tubular support 30 that is arranged
coaxial with the rotation axis A. Although embodiments with a single tilting gear
and two pivoting levers are not excluded, as proposed e.g. in European Patent
EP 1 001 039, the rotor 16 preferably has two diametrically opposite tilting gears 32 for pivoting
the chute. Each tilting gear 32 has a respective tilting shaft, schematically illustrated
at 34, that passes through the tubular support 30. The tilting gears 32 are supported
in cantilevered manner on the tubular support 30. Consequently, the tubular support
30 also carries the weight of the mounted chute 20. In conventional manner, the tilting
shafts 34 are collinear i.e. coaxial and define a tilting axis B that is perpendicular
to the rotation axis A. Each tilting shaft 34 has a respective mount, schematically
illustrated at 36, that cooperates with a respective one of two mounting members (not
shown) of the distribution chute 20.
[0023] As clearly seen in Fig.1, the tubular support 30 extends downwards into the opening
26 in the lower shield 22 and has a lower edge 38 that is arranged adjacent to the
inner border 24 of the shield 22. As will be understood, a minimum gap between the
lower edge 38 and the border 24 is ideal, irrespective of where exactly the lower
edge 38 stops, shortly above the shield 22, exactly in the opening 26 or shortly below
of the shield 22. The tubular support 30 has a generally circular annular upper connecting
flange 40 by means of which it is mounted to the rotary race of the bearing 18. The
lower edge 38 is also generally circular.
[0024] Accordingly, as seen in Figs.1-3, the tubular support 30 extends with a constant
circular cylindrical cross-section from the connecting flange 40 to the circular lower
edge 38. Of course, the tubular support 30 may also slightly deviate from this shape,
e.g. slightly widening downwards, but it preferably presents only a minimum of heat-attack
surface seen from vertically below (surface seen in bottom view). When seen from below,
the major heat shielding surface is provided on the stationary shield 22. To this
effect, the shield 22 presents a radial extent (i.e. radial measure from opening 26
to mounting flange 14) of at least 40% of the radius of the tubular support 30. Accordingly,
the exposed surface of the shield 22 is at least 125% of any potentially exposed surface
of the rotor 16 inside the tubular support 30. The radial distance, over which the
lower shield 22 extends from the lower edge of the tubular support 30 towards the
bottom flange 14, is preferably at least 20% of the radius of the bottom flange.
[0025] As further seen in Figs.1-3, the stationary casing 12 further includes a feeder spout
42 that is coaxial with the rotation axis A and fixed, e.g. by means of a detachable
flange, to the top plate of the casing 12 in a typical manner. In order to shield
critical components against heat, in particular the roller bearings 18, the stationary
casing 12 further has a stationary cooling hood 44 arranged in between the feeder
spout 42 and the tubular support 30. The cooling hood 44 is shaped to widen downwards,
e.g. in frusto-conical manner from a small upper radius arranged adjacent the feeder
spout 42 to a comparatively large lower radius adjacent the tubular support 30. In
the preferred embodiment of Figs.1-3, the cooling hood 44 has a generally cylindrical
upper portion followed by a frusto-conical lower portion.
[0026] According to the invention, and as seen in Figs.1-3, the distribution chute 20 has
a chute body that has a generally bent shape in longitudinal sections. The chute 20
is preferably angled (sharply bent), but may also be curved (smoothly bent). In consequence,
the chute body has an upper portion 46 and a lower portion 48 which respectively have
different longitudinal axes as illustrated in Fig.1. As further illustrated in Fig.1,
the upper portion 46 is shaped generally cylindrically and forms a chute inlet 50
at its upstream end. The upper portion 46 confines bulk material to flow along a first
direction D1 inside the upper portion 46 after impact on the chute 20. The lower portion
48, which forms the chute outlet 52 at its downstream end, on the other hand, confines
bulk material to flow from the upper portion 46 to the outlet 52, along a different
second direction D2 that is, in a vertical plane, at an angle with respect to the
first direction D1. More specifically, in a vertical plane, direction D2 is at a less
steep angle than direction D1 with respect to the vertical (axis A) as seen in Fig.1.
For sufficient effect (see below), the angle α between the first and second directions
D1, D2 in a vertical plane is preferably no greater than 165°, e.g. in the range of
135-160°.
[0027] Further according to the invention, as best seen in Fig.1, the upper portion 46 of
the chute body is mounted inside the tubular support 30 on the axis B of the tilting
shafts 34, so that its inlet 50 is arranged above the lower edge 38 of the tubular
support 30. Accordingly, the torque required to tilt the chute 20 is considerably
reduced and - as will be appreciated in comparison to conventional charging devices
with an oval recess in the rotor - the opening in the rotor 16, as defined by the
open cross-section inside the tubular support 30, can be kept relatively small.
[0028] In order to warrant a sufficiently large radius of charging despite the restrained
tilting angle available to the upper portion 46 inside the tubular support 30, the
chute 20 is provided with the aforementioned bent shape. Accordingly, even at comparatively
small pivoting angles about axis B, a considerable radial deviation is achieved due
to the deviation angle α between directions D1 and D2.
[0029] As another benefit, the distance of acceleration of material falling from the feeder
spout 42 onto the chute 20 is reduced. In fact, as seen in Fig.1, the upper portion
46 of the chute body is preferably mounted inside the tubular support 30 so that the
feeder spout 42 reaches into the inlet 50 of the chute body.
[0030] For providing mechanical rigidity to the bent chute 20, the upper portion 46 of the
chute body comprises an annular closed mounting head 54 that forms the inlet 50 and
has two diametrically opposite mounting members (not shown) of any suitable known
shape, e.g. a duckbill shape, to permit reliable mounting of the chute 20 to the mounts
36 of the gears 32. Unimpeded and sufficient pivoting ranges have been found to be
achievable in practice when the mounting head 54 has an outer diameter at the inlet
50 of approximately 65-75% of the inner diameter of the tubular support 30 and, preferably,
with the feeder spout 42 having an outer diameter of 35-50% of the inner diameter
of the tubular support 30. Vice-versa, the required diameter of feeder spout 42 determines
suitable dimensions of the tubular support 30 and the mounting head 54.
[0031] As further seen in Fig.1, the annular closed mounting head 54 is followed by a generally
cylindrical shell. Both have a first longitudinal axis, which in case of a cylindrical
upper portion 46 is parallel to direction D1. The lower portion 48 in turn preferably
has a circumferentially closed jacket for additional stability. As seen in Fig.1,
the jacket forming the lower portion 48 is preferably tapering, e.g. in conical shape,
towards the outlet 52 for additional concentration of the flow. In the latter case
however, the longitudinal axis of the lower portion is not exactly parallel to the
direction D2 of flow inside the lower portion 48. Nevertheless, the longitudinal axes
are necessarily arranged at an angle that corresponds roughly to the angle α between
the first and second directions D1, D2, as seen in Fig.1.
[0032] For enabling pivoting the chute 20 to a more inclined position (for charging to a
greater radius), as illustrated in Fig.1, the chute 20 has a recess 56 which enables
tilting the chute 20 to a position where the lower edge 38 of the tubular support
30 enters into the recess 56. In other words, at a position where the lower edge 38
is within either one or both envelopes of the chute portions 46, 48, the chute 20
has the recess 56.
[0033] For reasons that become apparent below, the charging device 10 is preferably configured
so that the tilting axis B, as defined by the location of the gears 32 and their shafts
34, is arranged vertically above the mounting flange 14. Axis B is located e.g. at
a vertical height above the mounting flange of at least 10%, more preferably at least
20% of the total height of the casing 12. In fact, as seen in Fig.1, the flat lower
shield 22 is arranged above the level of the mounting flange 14. Therefore, the tilting
gears 32 are provided above the level of the mounting flange 14. More specifically
the mounts 36, to which the chute 20 can be mounted, are also arranged above the level
of the mounting flange 14. As a beneficial consequence, best seen by comparing Fig.2
and Fig.3, each of the gears 32 can be removed or installed, e.g. during maintenance
interventions, in simple manner using a rail unit 58 with substantially horizontal
rails. Accordingly, each of the tilting gears 32 has associated permanently mounted
or removable rollers 60 that cooperate with the rail unit 58 for removing the tilting
gears 32 out of the casing 12.
[0034] In conclusion, as will be appreciated, the proposed configuration allows minimizing,
or even totally avoiding, exposed horizontal surfaces on the rotor 16. Furthermore,
this is achieved without increasing the nominal torque according to which the gears
32 have to be designed. On the contrary, torque is even considerably reduced by raising
the upper portion 46 of the chute 20 to the height of the supporting mounts 36.
Legend:
[0035]
- 10
- distribution device
- 12
- stationary casing
- 14
- mounting flange
- 16
- rotor
- 18
- roller bearings
- 20
- distribution chute
- 22
- stationary lower shield
- 24
- inner border
- 26
- central opening
- 28
- cooling circuit
- 30
- tubular support
- 32
- tilting gears
- 34
- tilting shaft
- 36
- mount
- 38
- lower edge
- 40
- connecting flange
- 42
- feeder spout
- 44
- cooling hood
- 46
- upper portion
- 48
- lower portion
- 50
- inlet
- 52
- outlet
- 54
- mounting head
- 56
- recess
- 58
- dismantling rail unit
- 60
- rollers
1. A distribution device (10) for use in a charging installation of a metallurgical reactor,
in particular of a blast furnace, said device (10) being configured for rotating and
pivoting a distribution chute (20) and said device (10) comprising:
a stationary casing (12), a rotor (16) supported by said casing (12) so as to be rotatable
about a rotation axis, and a distribution chute (20) mounted to said rotor (16);
said stationary casing (12) comprising a stationary lower shield (22) having an inner
border (24) delimiting a central opening (26) that is centered on said rotation axis,
said shield (22) extending outwardly from said central opening (26) for protecting
the interior of said casing (12) against heat from inside said reactor;
said rotor (16) comprising a tubular support (30) that is arranged coaxial with said
rotation axis and has at least one tilting gear (32) and two tilting shafts (34) passing
through said support (30) and defining a tilting axis perpendicular to said rotation
axis; wherein
- said tubular support (30) extends downwards to said lower shield (22) and has a
lower edge (38) arranged at said inner border (24) of said lower shield (22);
- said chute body (20) has a bent shape and comprises
an upper portion (46) that has an inlet (50) and confines bulk material to flow along
a first direction, and
a lower portion (48) that has an outlet (52) and confines bulk material to flow along
a second direction that is, in a vertical plane, at an angle with respect to said
first direction;
- said upper portion (46) of said chute body is mounted inside said tubular support
(30) to said tilting shafts (34) with its inlet (50) arranged above said lower edge
(38) of said tubular support (30);
- said upper portion (46) of said chute body comprises an annular closed mounting
head (54) that forms said inlet (50) and has two diametrically opposite mounting members;
- said tilting shafts (34) each have a respective mount (36) cooperating with one
of said mounting members;
- said annular closed mounting head (54) has a first longitudinal axis and forms said
inlet (50),
- said lower portion (48) comprises a circumferentially closed jacket having a second
longitudinal axis and terminating at said outlet (52), said longitudinal axes being
arranged at an angle that corresponds approximately to said angle between said first
and second directions;
and
- a recess (56) is provided in said chute body that permits tilting said chute (20)
to a raised position, in which said lower edge (38) of said tubular support (30) enters
said recess (56).
2. The distribution device according to claim 1, characterized in that said tubular support (30) has an annular upper connecting flange (40), a circular
lower edge (38) and extends cylindrically from said connecting flange (40) to said
circular lower edge (38).
3. The distribution device according to claim 1, characterized in that said stationary casing (12) comprises a feeder spout (42) arranged coaxial with said
rotation axis inside said tubular support (30) for feeding charge material onto said
distribution chute (20), said upper portion (46) of said chute body being mounted
inside said tubular support (30) so that said feeder spout (42) reaches into said
inlet (50) of said chute body.
4. The distribution device according to claim 3, characterized in that said stationary casing (12) comprises a stationary cooling hood (44) arranged in
between said feeder spout (42) and said tubular support (30) and shaped to widen in
a downwards direction from adjacent said feeder spout (42) to adjacent said tubular
support (30).
5. The distribution device according to any one of claims 1 to 4, characterized in that said annular closed mounting head (54) has an outer diameter at said inlet (50) of
approximately 65-75% of the inner diameter of said tubular support (30).
6. The distribution device according to claim 5, characterized in that said feeder spout (42) has an outer diameter of 35-50% of the inner diameter of said
tubular support (30).
7. The distribution device according to any one of claims 1 to 6, characterized in that said mounting head (54) is substantially cylindrical and said circumferentially closed
jacket is substantially conical so as to taper toward said outlet (52).
8. The distribution device according to any one of the preceding claims, characterized in that said angle between said first and second directions is in a vertical plane no greater
than 165°.
9. The distribution device according to any one of the preceding claims, characterized in that said stationary lower shield (22) is substantially horizontal and disc-shaped, and
comprises a cooling circuit (28).
10. The distribution device according to claim 9, characterized in that said stationary lower shield (22) has a radial extent of at least 40% of the radial
extent of said tubular support (30).
11. The distribution device according to any one of the preceding claims, characterized in that said casing (12) has a circular bottom flange (14) for mounting said casing (12)
to a top opening of a metallurgical reactor, in particular to the throat of a blast
furnace, and in that said tilting axis is arranged vertically above said mounting flange (14).
12. The distribution device according claim 11, characterized in that said tilting axis is arranged at a vertical height above said mounting flange (14)
of at least 10%. of the total height of said casing (12).
13. The distribution device according claim 11, characterized in that said tilting axis is arranged at a vertical height above said mounting flange (14)
of at least 20%. of the total height of said casing (12).
14. The distribution device according to claim 11, characterized in that said lower shield (22) is arranged above said mounting flange (14) and in that said rotor (16) has two tilting gears (32), each gear (32) having a respective tilting
shaft (34) with a mount (36), which cooperates with a mounting member of said chute
body, said gears (32) being supported on said tubular support (30) above said lower
shield (22) so that said mounts (36) are arranged above said mounting flange (14).
15. The distribution device according to claim 14, characterized in that each of said tilting gears (32) comprises rollers (60) for removing said tilting
gears (32) out of said casing (12) on substantially horizontal rails (58).
16. The distribution device according to any one of claims 11 to 15, characterized in that said lower shield (22) extends from said lower edge (38) of said tubular support
(30) towards said bottom flange (14).
17. The distribution device according to claim 16, characterized in that said lower shield (22) extends from said lower edge (38) of said tubular support
(30) towards said bottom flange (14) over a radial extent of at least 20% of the radius
of said bottom flange (14).
18. A blast furnace comprising the distribution device according to any one of the preceding
claims.
1. Verteilervorrichtung (10) zur Verwendung in einer Beschickungsanlage eines metallurgischen
Reaktors, insbesondere eines Hochofens, wobei die Vorrichtung (10) für das Drehen
und Schwenken einer Verteilerschurre (20) konfiguriert ist und die Vorrichtung (10)
Folgendes umfasst:
ein feststehendes Gehäuse (12), einen Rotor (16), der derart von dem Gehäuse (12)
getragen ist, dass er um eine Drehachse drehbar ist, und eine am Rotor (16) angebrachte
Verteilerschurre (20); wobei das feststehende Gehäuse (12) einen feststehenden unteren
Schild (22) umfasst, der einen Innenrand (24) aufweist, der eine mittige Öffnung (26)
abgrenzt, die auf die Drehachse zentriert ist, wobei sich der Schild (22) von der
mittigen Öffnung (26) aus nach außen erstreckt, um den Innenraum des Gehäuses (12)
vor Wärme aus dem Innenraum des Reaktors zu schützen;
wobei der Rotor (16) einen rohrförmigen Träger (30) umfasst, der koaxial zu der Drehachse
angeordnet ist und mindestens ein Kippgetriebe (32) und
zwei Kippwellen (34), die durch den Träger (30) verlaufen und eine senkrecht zu der
Drehachse verlaufende Kippachse definieren, aufweist;
wobei
- der rohrförmige Träger (30) sich nach unten zum unteren Schild (22) erstreckt und
eine am Innenrand (24) des unteren Schilds (22) angeordnete Unterkante (38) aufweist;
- der Schurrenkörper (20) eine gekrümmte Form aufweist und Folgendes umfasst:
einen oberen Abschnitt (46), der einen Einlass (50) aufweist und Schüttgut derart
einschränkt, dass es entlang einer ersten Richtung fließt, und
einen unteren Abschnitt (48), der einen Auslass (52) aufweist und Schüttgut derart
einschränkt, dass es entlang einer zweiten Richtung fließt, die sich in einer vertikalen
Ebene in einem Winkel zu der ersten Richtung befindet;
- der obere Abschnitt (46) des Schurrenkörpers innerhalb des rohrförmigen Trägers
(30) an den Kippwellen (34) angebracht ist, wobei sein Einlass (50) über der Unterkante
(38) des rohrförmigen Trägers (30) angeordnet ist;
- der obere Abschnitt (46) des Schurrenkörpers einen ringförmigen geschlossenen Montagekopf
(54) umfasst, der den Einlass (50) bildet und zwei sich diametral gegenüberliegende
Montageelemente bildet;
- die Kippwellen (34) jeweils eine jeweilige Halterung (36) aufweisen, die mit einem
der Montageelemente zusammenwirkt;
- der ringförmige geschlossene Montagekopf (54) eine erste Längsachse aufweist und
den Einlass (50) bildet;
- der untere Abschnitt (48) einen umfänglich geschlossenen Mantel umfasst, der eine
zweite Längsachse aufweist und am Auslass (52) endet, wobei die Längsachsen in einem
Winkel angeordnet sind, der ungefähr dem Winkel zwischen der ersten und zweiten Richtung
entspricht; und
- eine Vertiefung (56) in dem Schurrenkörper vorgesehen ist, die das Kippen der Schurre
(20) bis zu einer erhöhten Position gestattet, bei welcher die Unterkante (38) des
rohrförmigen Trägers (30) in die Vertiefung (56) eintritt.
2. Verteilervorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass der rohrförmige Träger (30) einen ringförmigen oberen Verbindungsflansch (40) und
eine kreisförmige Unterkante (38) aufweist und sich zylindrisch vom Verbindungsflansch
(40) zu der kreisförmigen Unterkante (38) erstreckt.
3. Verteilervorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass das feststehende Gehäuse (12) eine Aufgabeöffnung (42) umfasst, die koaxial zu der
Drehachse innerhalb des rohrförmigen Trägers (30) angeordnet ist, um Einsatzmaterial
auf die Verteilerschurre (20) zu leiten, wobei der obere Abschnitt (46) des Schurrenkörpers
derart innerhalb des rohrförmigen Trägers (30) angebracht ist, dass die Aufgabeöffnung
(42) in den Einlass (50) des Schurrenkörpers hineinreicht.
4. Verteilervorrichtung nach Anspruch 3, dadurch gekennzeichnet, dass das feststehende Gehäuse (12) eine feststehende Kühlhaube (44) umfasst, die zwischen
der Aufgabeöffnung (42) und dem rohrförmigen Träger (30) angeordnet ist und derart
geformt ist, dass sie in Abwärtsrichtung von der Angrenzung an die Aufgabeöffnung
(42) zu der Angrenzung an den rohrförmigen Träger (30) breiter wird.
5. Verteilervorrichtung nach irgendeinem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass der ringförmige geschlossene Montagekopf (54) am Einlass (50) einen Außendurchmesser
von ungefähr 65-75 % des Innendurchmessers des rohrförmigen Trägers (30) aufweist.
6. Verteilervorrichtung nach Anspruch 5, dadurch gekennzeichnet, dass die Aufgabeöffnung (42) einen Außendurchmesser von 35-50 % des Innendurchmessers
des rohrförmigen Trägers (30) aufweist.
7. Verteilervorrichtung nach irgendeinem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass der Montagekopf (54) im Wesentlichen zylindrisch ist und der umfänglich geschlossene
Mantel im Wesentlichen derart kegelförmig ist, dass er sich zum Auslass (52) hin verjüngt.
8. Verteilervorrichtung nach irgendeinem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Winkel zwischen der ersten und zweiten Richtung in einer vertikalen Ebene nicht
größer als 165 ° ist.
9. Verteilervorrichtung nach irgendeinem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der feststehende untere Schild (22) im Wesentlichen horizontal und scheibenförmig
ist und einen Kühlkreislauf (28) umfasst
10. Verteilervorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass der feststehende untere Schild (22) eine radiale Erstreckung von mindestens 40 %
der radialen Erstreckung des rohrförmigen Trägers (30) aufweist.
11. Verteilervorrichtung nach irgendeinem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das Gehäuse (12) einen kreisförmigen unteren Flansch (14) zum Anbringen des Gehäuses
(12) an einer oberen Öffnung eines metallurgischen Reaktors, insbesondere an der Gicht
eines Hochofens, aufweist und dass die Kippachse vertikal über dem Montageflansch
(14) angeordnet ist.
12. Verteilervorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass die Kippachse in einer vertikalen Höhe von mindestens 10 % der Gesamthöhe des Gehäuses
(12) über dem Montageflansch (14) angeordnet ist.
13. Verteilervorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass die Kippachse in einer vertikalen Höhe von mindestens 20 % der Gesamthöhe des Gehäuses
(12) über dem Montageflansch (14) angeordnet ist.
14. Verteilervorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass der untere Schild (22) über dem Montageflansch (14) angeordnet ist und dass der Rotor
(16) zwei Kippgetriebe (32) aufweist, wobei jedes Getriebe (32) eine jeweilige Kippwelle
(34) mit einer Halterung (36) aufweist, welche mit einem Montageelement des Schurrenkörpers
zusammenwirkt, wobei die Getriebe (32) derart auf dem rohrförmigen Träger (30) über
dem unteren Schild (22) getragen sind, dass die Halterungen (36) über dem Montageflansch
(14) angeordnet sind.
15. Verteilervorrichtung nach Anspruch 14, dadurch gekennzeichnet, dass jedes der Kippgetriebe (32) Rollen (60) zum Entfernen der Kippgetriebe (32) aus dem
Gehäuse (12) auf im Wesentlichen horizontalen Schienen (58) umfasst.
16. Verteilervorrichtung nach irgendeinem der Ansprüche 11 bis 15, dadurch gekennzeichnet, dass sich der untere Schild (22) von der Unterkante (38) des rohrförmigen Trägers (30)
zum unteren Flansch (14) hin erstreckt.
17. Verteilervorrichtung nach Anspruch 16, dadurch gekennzeichnet, dass sich der untere Schild (22) von der Unterkante (38) des rohrförmigen Trägers (30)
über eine radiale Erstreckung von mindestens 20 % des Radius des unteren Flansches
(14) zum unteren Flansch (14) hin erstreckt.
18. Hochofen umfassend die Verteilervorrichtung nach irgendeinem der vorangehenden Ansprüche.
1. Dispositif (10) de distribution destiné à une utilisation dans une installation de
chargement d'un réacteur métallurgique, en particulier d'un haut-fourneau, ledit dispositif
(10) étant configuré pour faire tourner et pivoter une goulotte (20) de distribution
et ledit dispositif (10) comprenant :
un carter (12) fixe, un rotor (16) supporté par ledit carter (12) de façon à être
rotatif autour d'un axe de rotation, et une goulotte (20) de distribution montée sur
ledit rotor (16) ;
ledit carter (12) fixe comprenant un écran de protection (22) inférieur fixe ayant
un bord (24) intérieur délimitant une ouverture (26) centrale qui est centrée sur
ledit axe de rotation, ledit écran de protection (22) s'étendant vers l'extérieur
à partir de ladite ouverture (26) centrale pour protéger l'intérieur dudit carter
(12) de la chaleur provenant de l'intérieur dudit réacteur ;
ledit rotor (16) comprenant un support (30) tubulaire qui est agencé coaxialement
avec ledit axe de rotation et a au moins un engrenage (32) de basculement et deux
arbres (34) de basculement passant à travers ledit support (30) et définissant un
axe de basculement perpendiculaire audit axe de rotation ; dans lequel
- ledit support (30) tubulaire s'étend vers le bas jusqu'audit écran de protection
(22) inférieur et a un bord (38) inférieur agencé au niveau dudit bord (24) intérieur
dudit écran de protection (22) inférieur ;
- ledit corps de goulotte (20) a une forme incurvée et comprend
une partie supérieure (46) qui a une entrée (50) et confine une matière en vrac pour
qu'elle s'écoule dans un premier sens, et
une partie inférieure (48) qui a une sortie (52) et confine une matière en vrac pour
qu'elle s'écoule dans un deuxième sens qui décrit, dans un plan vertical, un angle
par rapport audit premier sens ;
- ladite partie supérieure (46) dudit corps de goulotte est montée à l'intérieur dudit
support (30) tubulaire sur lesdits arbres (34) de basculement avec son entrée (50)
agencée au-dessus dudit bord (38) inférieur dudit support (30) tubulaire :
- ladite partie supérieure (46) dudit corps de goulotte comprend une tête (54) de
montage fermée annulaire qui forme ladite entrée (50) et a deux éléments de montage
diamétralement opposés ;
- lesdits arbres (34) de basculement ont chacun une monture (36) respective coopérant
avec l'un desdits éléments de montage ;
- ladite tête (54) de montage fermée annulaire a un premier axe longitudinal et forme
ladite entrée (50),
- ladite partie inférieure (48) comprend une enveloppe circonférentiellement fermée
ayant un deuxième axe longitudinal et se terminant à ladite sortie (52), lesdits axes
longitudinaux étant agencés selon un angle qui correspond approximativement audit
angle entre lesdits premier et deuxième sens ; et
- un creux (56) est prévu dans ledit corps de goulotte qui permet le basculement de
ladite goulotte (20) jusqu'à une position relevée, où ledit bord inférieur (38) dudit
support (30) tubulaire pénètre dans ledit creux (56).
2. Dispositif de distribution selon la revendication 1, caractérisé en ce que ledit support (30) tubulaire a une bride (40) de connexion supérieure annulaire,
un bord (38) inférieur circulaire et s'étend cylindriquement de ladite bride (40)
de connexion jusqu'audit bord (38) inférieur circulaire.
3. Dispositif de distribution selon la revendication 1, caractérisé en ce que ledit carter (12) fixe comprend une bouche (42) cylindrique agencée coaxialement
avec ledit axe de rotation à l'intérieur dudit support (30) tubulaire pour amener
une matière de charge sur ladite goulotte (20) de distribution, ladite partie supérieure
(46) dudit corps de goulotte étant montée à l'intérieur dudit support (30) tubulaire
de telle sorte que ladite bouche (42) cylindrique parvient jusque dans ladite entrée
(50) dudit corps de goulotte.
4. Dispositif de distribution selon la revendication 3, caractérisé en ce que ledit carter (12) fixe comprend un capot (44) de refroidissement fixe agencé entre
ladite bouche (42) cylindrique et ledit support (30) tubulaire et formé de façon à
s'élargir dans une direction vers le bas à partir d'une position adjacente à ladite
bouche (42) cylindrique jusqu'à une position adjacente audit support (30) tubulaire.
5. Dispositif de distribution selon l'une quelconque des revendications 1 à 4, caractérisé en ce que ladite tête (54) de montage fermée annulaire a un diamètre extérieur à ladite entrée
(50) d'approximativement 65 à 75% du diamètre intérieur dudit support (30) tubulaire.
6. Dispositif de distribution selon la revendication 5, caractérisé en ce que ladite bouche (42) cylindrique a un diamètre extérieur de 35 à 50% du diamètre intérieur
dudit support (30) tubulaire.
7. Dispositif de distribution selon l'une quelconque des revendications 1 à 6, caractérisé en ce que ladite tête (54) de montage est substantiellement cylindrique et ladite enveloppe
circonférentiellement fermée est substantiellement conique à diamètre diminuant vers
ladite sortie (52).
8. Dispositif de distribution selon l'une quelconque des revendications précédentes,
caractérisé en ce que ledit angle entre lesdits premier et deuxième sens est dans un plan vertical non
supérieur à 165°.
9. Dispositif de distribution selon l'une quelconque des revendications précédentes,
caractérisé en ce que ledit écran de protection (22) inférieur fixe est substantiellement horizontal et
en forme de disque, et comprend un circuit (28) de refroidissement.
10. Dispositif de distribution selon la revendication 9, caractérisé en ce que ledit écran de protection (22) inférieur fixe a une extension radiale d'au moins
40% de l'extension radiale dudit support (30) tubulaire.
11. Dispositif de distribution selon l'une quelconque des revendications précédentes,
caractérisé en ce que ledit carter (12) a une bride (14) inférieure circulaire pour le montage dudit carter
(12) sur une ouverture supérieure d'un réacteur métallurgique, en particulier sur
le gueulard d'un haut-fourneau, et en ce que ledit axe de basculement est agencé verticalement au-dessus de ladite bride (14)
de montage.
12. Dispositif de distribution selon la revendication 11, caractérisé en ce que ledit axe de basculement est agencé à une hauteur verticale au-dessus de ladite bride
(14) de montage d'au moins 10% de la hauteur totale dudit carter (12).
13. Dispositif de distribution selon la revendication 11, caractérisé en ce que ledit axe de basculement est agencé à une hauteur verticale au-dessus de ladite bride
(14) de montage d'au moins 20% de la hauteur totale dudit carter (12).
14. Dispositif de distribution selon la revendication 11, caractérisé en ce que ledit écran de protection (22) inférieur est agencé au-dessus de ladite bride (14)
de montage et en ce que ledit rotor (16) a deux engrenages (32) de basculement, chaque engrenage (32) ayant
un arbre (34) de basculement respectif avec une monture (36), qui coopère avec un
élément de montage dudit corps de goulotte, lesdits engrenages (32) étant supportés
sur ledit support (30) tubulaire au-dessus dudit écran de protection (22) inférieur
de telle sorte que lesdites montures (36) sont agencées au-dessus de ladite bride
(14) de montage.
15. Dispositif de distribution selon la revendication 14, caractérisé en ce que chacun desdits engrenages (32) de basculement comprend des rouleaux (60) pour faire
sortir lesdits engrenages (32) de basculement au dehors dudit carter (12) sur des
rails (58) substantiellement horizontaux.
16. Dispositif de distribution selon l'une quelconque des revendications 11 à 15, caractérisé en ce que ledit écran de protection (22) inférieur s'étend dudit bord (38) inférieur dudit
support (30) tubulaire vers ladite bride (14) inférieure.
17. Dispositif de distribution selon la revendication 16, caractérisé en ce que ledit écran de protection (22) inférieur s'étend dudit bord (38) inférieur dudit
support (30) tubulaire vers ladite bride (14) inférieure sur une extension radiale
d'au moins 20% du rayon de ladite bride (14) inférieure.
18. Haut-fourneau comprenant le dispositif de distribution selon l'une quelconque des
revendications précédentes.