Field of the invention
[0001] The present invention relates to a laundry-drying machine, of the type indicated
in the preamble of Claim 1.
Prior art
[0002] Laundry-drying machines typically comprise a substantially parallelepipedal cabinet,
housed in which in a rotatable way is a drum, driven by an electric motor so as to
turn about a substantially horizontal axis. The front of the drum has an opening that
is accessible via a door hinged to the front wall of the cabinet in order to enable
loading and unloading of the laundry to be dried. In some solutions, the access door
is hinged to the upper part of the cabinet and the cylindrical wall of the drum is
in turn provided with a door. Usually provided inside the drum are laundry-agitation
members or paddles, associated to the peripheral wall of the drum itself.
[0003] The machine has a system for conveying a flow of drying air, including at least one
duct operatively associated to which are a fan and air-heating means. The fan is operative
for forcing the air into the drum, via a delivery branch of the system, after the
air itself has been heated by the heating means, for example comprising an electrical
resistance. The hot air traverses the inside of the drum and is saturated with the
humidity yielded by the laundry articles contained therein, said articles being thus
progressively dried. In evacuation machines, the system for conveying the air is provided
in such a way that the fan sucks fresh air into the cabinet of the machine and/or
from the environment where the laundry dryer is installed and then forces the heated
air into the drum; the moist air leaving the drum is then expelled from the appliance.
In condensation machines, the system for conveying the air is substantially of a closed-circuit
type: in this case, the moist air leaving the drum passes in a suction branch of the
circuit, upstream of the fan, along which there is a condenser designed to subtract
humidity from the air, said dehumidified air being then again heated and re-introduced
into the drum via the delivery branch of the circuit.
[0004] In dryers according to the prior art, the hot drying air is introduced into the drum
substantially axially, through its rear wall, purposely provided with an inlet constituted
by an array of holes. The duct that conveys the heated air downstream of the fan is
shaped in such a way that at least its terminal portion forms a chamber, within which
the air diffuses and then penetrates into the drum through the aforesaid array of
holes. This chamber has in general an at least approximately circular profile so as
to circumscribe a region of diffusion of the air that substantially faces the array
of holes.
[0005] The moist air exits from the drum through its front wall, which is provided with
a central outlet, used - in the case of front-loading machines - also for loading
and unloading the laundry. Along the circuit, usually downstream of the outlet of
the drum, a filter is provided accessible to the user of the machine, having the function
of withholding the fluff released by the garments during treatment and entrained by
the forced flow of air.
[0006] In order to improve the quality of the drying treatment, it has been proposed to
exploit the paddles inside the drum in order to diffuse the drying air on the laundry
also in a radial direction with respect to the axis of rotation of the drum. A solution
of this type is known from
DE-A-19623959.
[0007] In said solution, at least one paddle has an internal cavity, delimited at the rear
by the rear wall of the drum. The array of holes of the rear wall of the drum has
some dedicated holes, which are set in a position corresponding to the cavity of the
paddle: in this way, during rotation of the drum, the dedicated holes cyclically face
the diffusion chamber that constitutes the terminal part of the air duct. A part of
the flow of drying air can thus penetrate into the cavity of the paddle, which is
provided with outlets that make it possible to orient the drying air towards the central
area of the drum. The remaining part of the flow of drying air penetrates, instead,
axially into the drum, through the other holes of the array provided in the end wall.
[0008] A substantially similar arrangement, in which a number of paddles are singularly
fed with hot air, is known from
DE-A-4042600.
[0009] EP-A-1559827, on which the preamble of claim 1 is based, discloses a laundry-drying machine wherein
a baffle device is associated to the rear wall of the drum, to define a chamber wherefrom
the hot air entering the drum can diffuse for entering a plurality of paddles.
Summary of the invention
[0010] From practical tests, the Applicant has ascertained that the solution according to
the prior document cited presents a low efficiency. The object of the present invention
is consequently to provide a laundry-drying machine of the type indicated at the start
having a circuit for conveying the drying air that will present an enhanced efficiency,
and will be simple to produce, inexpensive, and reliable.
[0011] According to the present invention, said object is achieved by a laundry-drying machine
having the characteristics forming the subject of the attached claims. The attached
claims form an integral part of the technical teaching provided herein in relation
to the invention.
[0012] In accordance with the invention, there is provided a laundry-drying machine, comprising
a drum rotatable about a substantially horizontal axis and having a rear wall, a front
wall, and a substantially cylindrical peripheral wall, which extends between the front
and rear walls, the rear wall having an inlet for the air and the front wall having
an outlet for the air, the machine further comprising a fan and air-heating means,
wherein the drum is designed to be traversed by hot air, forced by the fan and heated
by the heating means before being introduced into the drum at said inlet, the fan
and the heating means being operatively associated to an air-conveying duct having
a delivery section, which is in fluid communication with said inlet, and a suction
section, which is in fluid communication with said outlet,
wherein inside the drum a plurality of laundry-agitation members are provided, which
are associated to the peripheral wall, each agitation member having a cavity, configured
for receiving at least part of the hot air introduced into the drum, and one or more
passages for diffusing the hot air from the cavity towards a central area of the drum,
wherein inside the drum a baffle device is mounted, configured for directing in a
radial direction at least part of the flow of air introduced into the drum, to the
inside of the cavity of each agitation member,
and wherein the baffle device comprises a baffle including a first wall generally
facing the rear wall of the drum and at a distance therefrom, the baffle having, at
a peripheral edge of the first wall, a plurality of passageways for connection with
the cavities of the agitation member, such that all the agitation members of said
plurality are simultaneously traversed by flows of hot air.
[0013] The machine is characterized in that the baffle has a plurality of radial guide cavities
for directing the air to the connection passageways, each radial guide cavity of the
baffle being delimited laterally by a pair of second walls that extend from the first
wall towards the rear wall of the drum,), at the opposite end with respect to the
passageways the second walls having connection stretches in order to circumscribe
a central cavity designed to be initially reached by the hot air introduced into the
drum through said inlet.
[0014] In one embodiment, the first wall of the baffle has, in a central area thereof corresponding
to said central cavity, one or more through holes, the section of passage of the one
or more through holes being smaller than the section of passage of the inlet of the
air of the rear wall of the drum.
[0015] The above said inlet of the air comprises preferably a plurality of through holes
of the rear wall of the drum.
[0016] The machine comprises a plurality of said agitation members, the baffle device being
configured for conveying at least part of the flow of air to the cavity of each agitation
member. In such a case, the first wall of the baffle has a plurality of said radial
cavities, each for directing air to a respective said connection passageway.
[0017] Preferably, the first wall of the baffle has a generally circular shape.
[0018] The baffle may be advantageously made of a single piece with the agitation member
or agitation members.
[0019] The baffle and the agitation member, or each agitation member, may be made of plastic
material.
Brief description of the drawings
[0020] Further purposes, characteristics, and advantages of the invention will emerge clearly
from the ensuing detailed description, with reference to the attached drawings, which
are provided purely by way of non-limiting example and in which:
- Figure 1 is a schematic perspective view of a laundry-drying machine according to
a first embodiment falling outside the scope of the invention;
- Figure 2 is a schematic cross section, at a larger scale, of the machine of Figure
1;
- Figure 3 is a schematic perspective view, substantially according to the arrow 3 of
Figure 2, of a directing device of the machine;
- Figure 4 is a schematic cross section, according to the line IV-IV of Figure 2, at
a larger scale;
- Figure 5 is a schematic cross section, according to the line V-V of Figure 2, at a
larger scale, with a rear wall of a drum of the machine represented only partially;
- Figure 6 is a schematic cross section similar to the one of Figure 5, corresponding
to a first variant of the above first embodiment;
- Figure 7 is a schematic cross section similar to the one of Figure 2, corresponding
to a second variant of the above first embodiment;
- Figure 8 is a schematic cross section, similar to the one of figure 2, of a machine
according to an embodiment of the invention;
- Figures 9 and 10 are schematic cross sections, according to the lines III-III and
IV-IV of Figure 8;
- Figure 11 is a schematic perspective view, according to the arrow V of Figure 8, of
a component of the machine of figure 8;
- Figure 12 is a further schematic perspective view of the component of Figure 11;
- Figure 13 is a schematic perspective view of a component similar to that of Figures
11 and 12, in a possible variant.
Description of preferred embodiments of the invention
[0021] Reference to "an embodiment" or "one embodiment" in the framework of the present
description is meant to indicate that a particular configuration, structure, or characteristic
described in relation to the embodiment is comprised in at least one embodiment. Hence,
phrases such as "in an embodiment" or "in one embodiment" and the like that may be
present in various points of the present description do not necessarily all refer
to one and the same embodiment. In addition, the details, configurations, structures,
or characteristics may be combined in any adequate way in one or more embodiments.
The references used in what follows are provided only for convenience and do not define
the sphere of protection or the scope of the embodiments.
[0022] It is moreover pointed out that in the sequel of the present description only the
elements useful for an understanding of the invention will be described, it being
taken for granted that the machine forming the subject of the invention comprises
all the other elements in themselves known for normal operation of a laundry dryer.
[0023] With particular reference to Figures 1 and 2, designated as a whole by 1 is a laundry-drying
machine, which is assumed as being of the closed-circuit condensation type. The machine
1 has a load-bearing structure, including a cabinet 2 provided with a front door 3.
Designated by 4 is a user interface or control panel, forming part of a control system
of the machine 1, the interface 4 enabling selection of the drying programs and the
possible associated options.
[0024] Rotatably mounted inside the cabinet 2 is a laundry drum 5, having a generally cylindrical
shape and mounted for turning about a substantially horizontal axis A. Inside the
cabinet 2 means are provided, of any known type, for supporting the drum 5 in a rotatable
way, as well as motor means, which are designed to cause rotation of the drum 5 in
an r.p.m. range for example comprised between 0 and approximately 250 r.p.m., preferably
between 0 and approximately 150 r.p.m. In a preferred embodiment, one or more of the
programs that can be selected and started by a user via the interface 4 include at
least one step of satellization of the load, i.e., a step in the course of which the
r.p.m. of the drum 5 is equal or a little greater than the minimum r.p.m. that enables
the laundry to remain adherent to the walls of the drum so as to reduce the stresses
on the garments.
[0025] In the example illustrated, the aforesaid means include a rear shaft 6, coaxial to
the axis A and associated to an electric motor 7, as well as a pair of front wheels,
one of which is designated by 8. The shaft 6 is carried by a corresponding hub (not
illustrated) associated to the load-bearing structure that also supports the motor
7. The wheels 8 are provided with corresponding supports (not illustrated) associated
to the load-bearing structure of the machine in order to turn about respective axes
parallel to the axis A. It should be noted that, in embodiments not represented, the
means for supporting the drum 5 and driving it in rotation may differ from the ones
exemplified, according to any known technique, and comprise, for example, two pairs
of bottom wheels, for supporting the drum 5 in a front area and a rear area, and a
motor mounted underneath the drum, with an associated transmission belt fitted on
the peripheral wall of the drum.
[0026] The drum 5 has a structure that comprises a rear wall 9, to which the shaft 6 is
rendered fixed, a substantially cylindrical peripheral wall 10, and a front wall 11.
The rear wall 9 has an array of through holes 9a. In an embodiment not illustrated,
and unlike the known art, the rear wall 9 is, instead, without holes. The cylindrical
wall 10 is prevalently unperforated, apart from the presence of one or more localized
openings provided according to one embodiment that, as will emerge hereinafter, constitute
part of an inlet for the hot drying air into the drum. The front wall 11 is generally
flange-shaped so as to present a central opening (not indicated) for access to the
inside of the drum 5 and moreover functioning as outlet for the air from the drum
itself. The peripheral area of the front wall 11 is moreover shaped so as to define
a guide 11a for engagement and rolling of the wheels 8. The door 3 of the machine
1 is mounted in a position corresponding to a front opening (not indicated) provided
in the front wall of the cabinet 2, said opening being substantially coaxial to the
central opening of the front wall 11 of the drum 5 and coaxial to the axis A.
[0027] The machine 1 comprises ventilation means, designed to generate a forced flow of
air, and heating means, which are designed to heat the air of the forced flow. In
the example of embodiment illustrated, the ventilation means include a substantially
closed path for the air, defined inside the cabinet. The aforesaid path includes a
duct, designated as a whole by 12: in Figure 2, the arrows F1 indicate the flow along
the aforesaid duct. The ventilation means moreover comprise a fan 13 that is operative
along the duct 12.
[0028] Designated by 14 is an annular conveying and sealing member, of a conception in itself
known, which is mounted on the load-bearing structure and extends between the front
opening of the cabinet 2 and the front opening of the drum, defined in the front wall
11. In order to prevent any dispersion of the flow of hot air, between a cylindrical
part of the member 14 and a respective cylindrical part of the wall 11 annular-seal
sliding means 15 are provided, for example made of a material such as felt, associated
to the aforesaid cylindrical part of the member 14.
[0029] A lower area of the member 14 comprises passageways, for example in the form of holes
14a, which basically provide the mouth of a suction section of the drying circuit.
Advantageously, in said area a removable filter 16 for withholding fluff is mounted
in a known way.
[0030] Provided along the aforesaid suction section of the drying circuit, designated by
12a, is a condenser device 17, of a conception in itself known and, downstream of
this, means 18 for heating the drying air. The heating means 18 may include one or
more electrical resistances, which are also set downstream of the fan 13. In one embodiment,
the machine may include a heat pump that fulfils both functions of heating and functions
of condensation of the drying air, all according to the known art.
[0031] Set downstream of the fan 13 is the delivery section of the circuit, designated by
12b, which terminates with a stationary diffusion chamber 12c, substantially bell-shaped
or dome-shaped. In the embodiment illustrated, the drive shaft 6 of the drum 5, or
the corresponding hub, extends through the duct 12 and the chamber 12c, with interposition
of corresponding seal means aimed at preventing any dispersion of the flow of hot
air.
[0032] Provided inside the drum 5 is at least one laundry-agitation member or paddle: in
the embodiment exemplified, the drum 5 has inside it three paddles, two of which are
designated by 20 in Figure 2. The three paddles 20 axially extend in a direction generally
parallel to the axis A and are set up against the internal surface of the peripheral
wall 10 of the drum 5, spaced at approximately 120° apart. As may be seen also in
Figure 4, each paddle 20 has an internal cavity 21, which, as will be seen hereinafter,
is configured for receiving at least part of the flow of hot air forced into the drum
5, as well as one or more passages 22 for diffusing the hot air from the cavity 21
towards the central area of the drum 5, as indicated by the arrows F2 in Figure 2.
The paddles have a substantially open boxlike structure, with the corresponding cavity
that is delimited laterally and at the front by a peripheral wall 20', the front edge
of which bears upon the internal surface of the peripheral wall 10 of the drum, with
possible interposition of a gasket.
[0033] In the embodiment exemplified, the paddles 20 have a rear portion 20a having a generally
restricted cross section, to which there corresponds a restricted portion of the corresponding
internal cavity 21, and a front portion 20b having a wider cross section, to which
there corresponds a wider portion of the corresponding cavity 21. In the example,
the front portion 20b includes a dome-shaped part. It should be noted that the shape
of the members 20 must be understood as merely an example and that, in the practical
embodiment, said shape may differ from the one illustrated in the figures, for example
including rounded edges and/or a substantially constant cross section.
[0034] Preferably, the passages 22 are provided only in the front portion 20b of the paddles
20, even though not excluded is the presence of passages 22 also in the rear portion
20a.
[0035] In the embodiment exemplified, the inlet for the hot air into the drum 5 comprises,
in addition to the holes 9a of the rear wall 9, at least one passageway in a position
corresponding to at least one paddle 20, in fluid communication with the cavity of
the latter.
[0036] According to a characteristic, mounted on the outside of the drum 5 is a directing
device, fixed in rotation with respect to the structure of the drum itself, which
is operatively coupled to the duct 12 and is configured for conveying at least part
of the hot air coming from said duct as far as the aforesaid passageway, and then
the cavity 21 of the corresponding paddle 20.
[0037] In a preferred embodiment, such as the one illustrated in the figures, the aforesaid
passageway is located in the cylindrical wall 10 of the drum in an area corresponding
to a respective paddle 20. Such a passageway, designated by 10a in Figures 2 and 5,
may comprise one or more through openings of the wall 10. The dimensions of the passageway
10a are such that it is located in an area of the wall 10 that is circumscribed by
the peripheral wall 20' of the corresponding paddle, on the inside of the drum 5.
[0038] With reference also to Figure 3, the aforesaid directing device, designated as a
whole by 25, has at least one first body portion 26 that is operatively set between
the end chamber 12c of the duct 12 and the rear wall 9 of the drum 5, where the body
portion 26 has at least one inlet opening 27 for the hot drying air, which faces the
inside of the end chamber 12c.
[0039] In the embodiment illustrated, the directing device 25 includes three body portions
26, which extend radially with respect to the axis A. The angular distance between
these portions 26, defined hereinafter as "radial portions", substantially corresponds
to that of the paddles 20: consequently, in the example considered, the radial portions
26 are spaced at approximately 120° apart.
[0040] The radial portions 26 extend generally parallel to the rear wall 9 of the drum 5
to define a corresponding stretch of radial path for the drying air. For said purpose,
each radial portion 26 has a respective cavity, designated by 26a, for passage of
the drying air, onto which the openings 27 open. In the embodiment illustrated, for
this purpose, the radial portions 26 have an open boxlike structure, for delimiting
with the rear wall 9 of the drum 5 a corresponding stretch of path for the drying
air. For this purpose, the front surface of the body of the device 25 bears upon the
rear wall 9 of the drum 5, with possible interposition of seal means.
[0041] The cavity 26a has a relatively contained depth - in the region of 1 - 2 cm - so
as not to require a significant reduction of the size of the drum, without, however,
determining significant losses of charge and/or pressure of the flow of air.
[0042] The end chamber 12c has a generally circular profile defined by a substantially cylindrical
peripheral wall (not indicated). Between the front edge of said peripheral wall and
the rear surface of the directing device annular-seal sliding means 12d (Figure 2)
are provided, aimed at preventing any dispersion of the flow of hot air. Also said
means may for example be made of a material such as felt. Given that, in the case
exemplified, the part of the body of the directing device 25 set between the chamber
12c and the rear wall 9 of the drum 5 includes radial portions 26, the latter are
connected together by walls having a development of an arc of circumference, designated
by 28 in Figure 3. Said arch-like walls 28 hence define, together with respective
stretches of the radial portions 26, the annular surface with respect to which the
seal means 12d operate.
[0043] In the preferred embodiment illustrated, the directing device 25 then includes at
least one second body portion, which is substantially parallel to the peripheral wall
10 of the drum 5 to define a corresponding stretch of axial path for the drying air.
In the case exemplified, three of the aforesaid second portions are provided, hereinafter
defined as "axial portions", designated by 29.
[0044] The axial portions 29 depart substantially orthogonal from the distal end of the
radial portions 26 and have an arched profile, conformable to the peripheral wall
10 of the drum 5. The axial portions 29 bear in fact upon the outside of the wall
10 of the drum 5 to delimit therewith the aforesaid stretch of axial path for the
hot air, and in such a way that an area of the peripheral wall 10 in which a corresponding
passageway 10a is located is set between a respective axial portion 29 and a corresponding
paddle 20, as may be clearly seen for example in Figure 5.
[0045] In the example illustrated, the axial portions 29 have a respective cavity 29a (Figures
3 and 5) for passage of the hot drying air, each of which is in communication with
the cavity 26a of the corresponding radial portion 26. For this purpose, once again
with reference to the embodiment illustrated, also the axial portions 29 have an open
boxlike structure in order to delimit, with the peripheral wall 10 of the drum 5,
the corresponding stretch of path for the drying air. Also the cavities 29a have a
relatively contained depth, in the region of 1 - 2 cm so as to limit the overall dimensions
thereof without, however, determining any significant losses of charge and/or pressure
of the flow of air.
[0046] Once again with reference to the non-limiting example of embodiment illustrated in
Figure 3, the radial portions 26 have respective bottom stretches 30, preferably massive,
basically having structural functions, which converge in a central part 31 provided
with a through hole 31a for the shaft 6 of the drum 5.
[0047] From what has been described previously, it will be appreciated that the inlet openings
27 of the directing device 25 face the inside of the end chamber 12c of the delivery
section 12b of the circuit of the forced air (Figure 2), with the cavities 26a of
the radial portions 26 that communicate directly with the cavities 29a of the radial
portions 29 and then, via the passageways 10a of the peripheral wall 11 of the drum
5, with the cavities 21 of the paddles 20.
[0048] In the examples of embodiment provided, the drum 5 is equipped with a plurality of
paddles 20, with the device 25 configured for enabling the drying air to reach the
internal cavity of each of said paddles. Obviously, the drum could have a single hollow
paddle 20, with the device 25 shaped accordingly.
[0049] In the examples of embodiment provided, the body of the device 25 has a substantially
spider shape, in its part operatively set between the chamber 12c and the rear wall
9 of the drum 5, but it will be appreciated that said part could have an as a whole
circular shape, it remaining understood that at least one radial cavity 26a with the
corresponding inlet opening 27 is present therein. Likewise, also the part of the
device 25 that embraces the peripheral wall 10 of the drum could have a substantially
cylindrical shape, it remaining understood that at least one axial cavity 29a is present
therein, in communication with a radial cavity 26a and in a position corresponding
to a corresponding passageway 10a.
[0050] In the embodiment at the moment deemed preferential, the device 25 is made of a single
piece, for example of moulded plastic material, which can be obtained in a simple
and inexpensive way. Said single piece can be readily fixed on the outside of the
drum 5 with modalities that are evident to a person skilled in the art, for example
via screws that secure the structure of the device 25 to the rear wall 9 and/or to
the peripheral wall 10 of the drum. Fixing of the device 25 may also be obtained at
least in part by snap-action engagement means or the like, in part defined in the
plastic piece.
[0051] Operation of the machine 1, as regards circulation of the air, is very simple. The
hot air is forced by the fan 13 into the delivery section 12b of the circuit and penetrates
into the chamber 12c. From here, a part of the flow of hot air penetrates substantially
axially inside the drum 5, through the openings 9a of its rear wall 9. It will be
appreciated, in this regard, that the openings 9a (the position of which is also represented
with a dashed line in Figure 5) are positioned in the areas delimited between the
massive portions 30 and the arched walls 30 of the device 25, which provide a sort
of sub-chambers directly facing the chamber 12c of the delivery section. Another part
of the hot drying air penetrates, instead, through the inlet openings 27, into the
cavities 26a of the radial portions 26. The respective parts of flow traverse the
cavities 26a, in a radial direction with respect to the axis A, until they reach the
cavities 29a of the axial portions 29, performing an - even minimal - axial path,
and then reach the inside of the cavities 21 of the paddles 20 via the passageways
10a: the hot air is then diffused towards the central area of the drum 5 through the
holes 22, as exemplified by the arrows F2 of Figure 2. After it has lapped the laundry,
the air now saturated with humidity exits from the drum 5 through the opening of its
front wall 11, as indicated by the arrows F3 of Figure 2, and then penetrates into
the suction section 12a of the circuit, passing through the filter 16. The air in
the suction section 12a is dehumidified by the condenser device 17 and then again
heated by the heating means 18, to go back into circulation. Consequently, in a preferred
solution, at least part of the flow of the hot drying air is divided, on the outside
of the drum 5, into a plurality of partial flows, which are directed into different
regions of the space containing the laundry to be dried.
[0052] This enables a more uniform distribution of the current of hot air inside the drum
5, improving the efficiency of the drying process.
[0053] In
DE-A-19623959 the introduction of hot air into the drum in a radial direction takes place through
the cavities of just the paddle that comes to be set facing the dedicated holes of
the rear wall of the drum, i.e., the paddle that, during the motion of rotation of
the drum, each time occupies the lowest position. Unlike
DE-A-19623959 or
DE-A-4042600, all the paddles are designed to be simultaneously traversed by flows of drying air.
This in particular guarantees an efficient drying action in conditions of satellization
of the garments, i.e., when these remain adherent to the internal surface of the drum
during its rotation; for example, said condition is generated during cycles of drying
of wool or delicate garments.
[0054] It is once again pointed out that in the embodiment represented in the figures (see
by way of reference Figure 3) the width and the length of the radial portions 26 must
be understood as purely an example. In a particularly advantageous embodiment as the
one illustrated in Figure 6, the radial portions 26 are shaped with cavities 26a that
develop more in length, towards the central part 31. In this way, the openings 27
for inlet of the air can be shifted accordingly towards the centre, in the proximity
of or in a position corresponding to the part 31. In this way, moreover, the arched
walls 28 can have a smaller radius, as in the example illustrated in Figure 6.
[0055] As may be appreciated, with such an arrangement, the diffusion chamber 12c of the
delivery section 12b of the circuit (Figure 2) can have a diameter, and hence a volume,
that is decidedly smaller as compared to the solution provided in
DE-A-19623959, a fact that enables a further increase in the containment of any dispersion of heat
and the minimization of the charge losses. In a further variant in this sense, the
surface of seal with respect to the means 12d, which have a decidedly smaller diameter,
may be possibly provided via the central part 31, as far as which the radial cavities
26a provided with the openings 27 extend. The fact that the flow of the heated air
is divided into partial flows that pass through reduced sections of passage also enables
maintenance of a good outflow pressure of the hot air towards the laundry, with reduced
or absent losses of speed (unlike what occurs in the prior solution cited, in which
the terminal diffusion chamber of the delivery section of the system, having necessarily
to be of large dimensions, has the effect of causing a reduction of the speed of the
hot air flow and turbulence).
[0056] In the preferred embodiment the device 25 is made of a single piece, but it will
be appreciated that its various functional and structural parts could be configured
as distinct components operatively coupled together so as to guarantee a sufficient
seal to the flow of air.
[0057] In a possible variant embodiment, one or more passageways 10a are provided, instead
of on the peripheral wall 10, in the proximity of, or in a position corresponding
to, the outer edge of the rear wall 9 of the drum 5. In such an embodiment, exemplified
in Figure 7, the cavity 21 of the corresponding paddle 20, delimited laterally by
a peripheral wall 20", is open at the rear, i.e., in a position corresponding to the
wall 9, so as to be set facing the corresponding passageway 10a. In this case, also
between the rear edge of the paddle 20 and the rear wall 9 there may be provided seal
means. It will be appreciated that in said embodiment, which is functionally similar
to the one described previously, it is not necessary to envisage the axial portions
29 of the directing device 25.
[0058] In figures 8-11 there is shown an embodiment of the invention. In said figures the
same reference numerals of the preceding figures are used, to indicate elements that
are technically equivalent to those previously described.
[0059] Also in this case, the drum 5 has a rear wall 9, with respect to which the shaft
6 is rendered fixed, a substantially cylindrical peripheral wall 10, and a front wall
11. The rear wall 9 has, in a central region thereof that surrounds the area of fixing
of the shaft 6, an inlet for a flow of hot drying air, preferably constituted by an
array of through holes, one of which is designated by 9a'. The cylindrical wall 10
is, instead, unperforated, and the front wall 11 is generally flange-shaped so as
to present a central opening (not indicated) for access to the inside of the drum
5 that moreover functions as outlet for the air from the drum itself The peripheral
area of the front wall 11 is moreover shaped so as to define a guide 11a, for engagement
and rolling of the wheels 8. The door 3 of the machine 1 is mounted at a front opening
(not indicated) provided in the front wall of the cabinet 2, said opening being substantially
coaxial to the central opening of the front wall 11 of the drum 5 and coaxial to the
axis A.
[0060] The machine 1 comprises ventilation means, designed to generate a forced flow of
air, and heating means, which are designed to heat the air of the forced flow. In
the example of embodiment illustrated, the ventilation means include a substantially
closed path for the air, defined inside the cabinet. The aforesaid path includes a
duct, designated as a whole by 12, which sets the opening of the front wall 11 of
the drum 5 in communication with the inlet represented by the holes 9a' of the rear
wall 9: in Figure 8, the arrows F1 indicate the flow along the aforesaid duct. The
ventilation means moreover comprise a fan 13 that is operative along the duct 12.
[0061] Designated by 14 is an annular conveying and sealing member, of a conception in itself
known, which is mounted on the load-bearing structure and extends between the front
opening of the cabinet 2 and the front opening of the drum, defined in the front wall
11. In order to prevent any dispersion of the flow of hot air, between a cylindrical
part of the member 14 and a respective cylindrical part of the wall 11 annular-seal
sliding means 15 are provided, for example made of a material such as felt, associated
to the aforesaid cylindrical part of the member 14.
[0062] A lower area of the member 14 comprises passageways, for example in the form of holes
14a, which basically provide the mouth of a suction section of the drying circuit.
Advantageously, in said area a removable filter 16 for withholding fluff is mounted
in a known way.
[0063] Provided along the aforesaid suction section of the drying circuit, designated by
12a, is a condenser device 17, of a conception in itself known and, downstream of
this, means 18 for heating the drying air. The heating means 18 may include one or
more electrical resistances, which are also set downstream of the fan 13. In one embodiment,
the machine may include a heat pump that fulfils both functions of heating and functions
of condensation of the drying air, all according to the known art.
[0064] Set downstream of the fan 13 is the delivery section of the circuit, designated by
12b, which terminates with a stationary diffusion chamber 12c, having a generally
circular profile defined by a cylindrical wall. Between the front edge of said cylindrical
wall and the surface of the rear wall 9 of the drum annular-seal sliding means are
provided (not represented) aimed at preventing any dispersion of the flow of drying
air. Also said means may for example be made of a material such as felt. In the embodiment
illustrated, the drive shaft 6 of the drum 5, or the corresponding hub, extends through
the duct 12 and the chamber 12c, with interposition of corresponding seal means aimed
at preventing any dispersion of the flow of drying air.
[0065] Provided inside the drum 5 is a plurality of laundry-agitation members or paddles:
in the embodiment exemplified, the drum 5 has inside it three paddles, two of which
are designated by 20 in Figure 8. The three paddles 20 axially extend in a direction
generally parallel to the axis A and are set up against the internal surface of the
cylindrical wall 10 of the drum 5, spaced at approximately 120° apart. Each paddle
20 has a cavity 21 that, as will be seen hereinafter, is configured for receiving
at least part of the flow of hot air forced into the drum 5, as well as one or more
passages 22 for diffusing the hot air from the cavity 21 towards the central area
of the drum 5, as indicated by the arrows F2 in Figure 8. The paddles have a substantially
open boxlike structure, with the corresponding cavity that is delimited laterally
and at the front by a peripheral wall 20', the front edge of which bears upon the
internal surface of the cylindrical wall 10 of the drum, with possible interposition
of a gasket.
[0066] In the embodiment exemplified, and as may be seen also in Figures 9 and 10, the paddles
20 have a rear portion 20a having a generally restricted cross section, to which there
corresponds a restricted portion of the corresponding cavity 21, and a front portion
20b having a wider cross section, to which there corresponds a wider portion of the
corresponding cavity 21. In the example, the front portion 20b includes a dome-shaped
part. It should be noted that the shape of the members 20 must be understood as merely
an example and that, in the practical embodiment of the invention, said shape may
differ from the one illustrated in figures 8-11, for example including rounded edges
and/or a substantially constant cross section.
[0067] Preferably, the passages 22 are provided only in the front portion 20b of the paddles
20, even though not excluded is the presence of passages 22 also in the rear portion
20a (see, for example, Figure 11, where some passages 22 are exemplified also in the
portion 20a).
[0068] Mounted inside the drum 5 is a baffle device, configured for conveying at least part
of the flow of air introduced into the drum 5 in a radial direction with respect to
the axis A, to the cavity 21 of the agitation members or paddles 20.
[0069] With reference also to Figure 11, the aforesaid baffle device comprises a baffle,
designated as a whole by 25', fixed in rotation with respect to the structure of the
drum 5. The baffle 25' includes a first wall 26' generally facing, or parallel to,
the rear wall 9 of the drum 5 and at a distance therefrom. The distance between the
two walls 9 and 26' is relatively contained (in the region of 1 - 2 cm) so as not
to reduce excessively the useful space inside the drum 5 without, however, determining
any significant losses of charge and/or pressure in the flow of air entering the drum
5. The baffle 25' then has a passageway 27' (Figure 11) for connection with the cavity
21 of a corresponding paddle 20, said passageway being defined at the peripheral edge
of the wall 26'. In the embodiment illustrated, the cavity 21 of the paddles is open
at the rear end, at the passageway 27'.
[0070] As may be appreciated, with the arrangement described, defined between the walls
9 and 26' is a relatively thin chamber, in which part of the hot drying air can diffuse
radially (as indicated by the arrows F3 of Figure 8) until it reaches, through the
passageways 27', the internal cavities 21 of the paddles 20, and then exits towards
the central area of the drum 5 through the passages 22 of the members 20 themselves,
as indicated by the arrows F2.
[0071] In accordance with the invention, the baffle 25' has radial cavities, for directing
the air to respective connection passageways 27'. In this way, the losses of charge
and/or pressure of the flow of air can be contained, when this flows radially inside
the drum, between the walls 9 and 26'. Such a structure is shown in Figure 12, where
the aforesaid cavities are designated by 28'. Each cavity 28' is delimited at the
front by the wall 26' and laterally by a pair of second walls 29' that extend towards
the rear wall 9 of the drum, starting from the rear surface of the wall 26'. Preferably,
the walls 29' bear upon the rear wall 9 of the drum, with possible interposition of
a gasket.
[0072] In the example, given the presence of three paddles 20, the baffle 25' has three
radial cavities 28', delimited laterally by respective pairs of walls 29'. At the
opposite end with respect to the passageways 27', the walls 29' have connection stretches
30' in order to circumscribe a central cavity 31' which is initially reached by the
flow of hot drying air introduced into the drum 5 through the holes 9a' of the rear
wall 9. Elements 28'-31' are not represented in figures 8 and 11 for sake of greater
clarity
[0073] The wall 26' of the baffle 25' may be unperforated or else have, as in the embodiments
exemplified, one or more through holes 32 in a central region thereof: with particular
reference to Figure 12, said central area is preferably circumscribed by the connection
stretches of the walls 29', i.e., is at the cavity 31'. In this way, part of the flow
of hot air that penetrates through the holes 9a' of the rear wall 9 can be directed
into the drum also in a generally axial direction, as exemplified by the arrows F4
of Figure 8, through the holes 32. In addition or as an alternative, one or more through
holes may be provided in the wall 26' at the radial cavities 28'.
[0074] It will be appreciated that the holes 32 generally face the holes 9a', which are
set in the region circumscribed by the diffusion chamber 12c. Preferably, the section
of passage of the holes 32 (or of the holes 32 as a whole) is smaller than the section
of passage of the holes 9a' (or of the holes 9a' as a whole) in order to ensure that
part of the flow in any case traverses the radial cavities 28'. For this purpose it
is also possible to envisage, within the cavity 31' of the baffle 25', a further sub-cavity
defined by a cylindrical wall projecting from the wall 26', with the holes 32 provided
only at said sub-cavity.
[0075] In the examples of embodiment provided, the drum 5 is equipped with a plurality of
paddles 20, with the baffle 25' configured for enabling hot air to reach the cavity
21 of each of said paddles, via corresponding radial cavities 28'.
[0076] In the embodiment of Figures 11-12, the wall 26' of the baffle 25' has a generally
circular shape, but said shape must be deemed merely an example. A different embodiment
is illustrated in Figure 13, where the reference numbers of the previous figures 8-12
are used to indicate elements that are technically equivalent to the ones already
described above. In said embodiment, the wall 26' of the baffle 25' is substantially
spider shaped; i.e., it comprises a plurality of radial stretches, each including
the respective radial cavity 28'.
[0077] In the embodiment at the moment deemed preferential, the baffle 25' is made of a
single piece with the paddles 20, for example made of moulded plastic material, which
can be obtained in a simple and inexpensive way. Said single piece can be fixed inside
the drum 5 with modalities that appear evident to a person skilled in the art, for
example via screws that secure the paddles 20 to the peripheral wall 10 of the drum
and/or screws that secure the wall 26' of the baffle 25' to the rear wall 9 of the
drum, with possible interposition of spacer bushings. Fixing between the aforesaid
single piece and the drum can be obtained also at least in part by snap-action engagement
means or the like, in part defined in the plastic piece. Of course, the installation
of the baffle 25' and of the associated paddles 20 is carried out prior to completion
of the drum 5, i.e., prior to fixing of the front wall 11 and/or rear wall 9 to the
cylindrical wall 10.
[0078] Operation of the machine 1, as regards circulation of the air, is very simple. The
hot air is forced by the fan 13 into the delivery section 12b of the circuit and penetrates
into the chamber 12c. From here, the flow of hot air penetrates, through the holes
9a', into the drum 5: part of the flow proceeds axially (arrows F4) towards the centre
of the drum itself, whereas part of the flow proceeds radially along the cavities
28' of the baffle 25', until it reaches the inside of the paddles 20, from where then
the hot air is diffused towards the central area of the drum 5 through the holes 22.
After it has lapped the laundry, the air now saturated with humidity exits from the
drum 5 through the opening of its front wall 11, as indicated by the arrows F5 of
Figure 8, and then penetrates into the suction section 12a of the circuit, passing
through the filter 16. The air in the suction section 12a is dehumidified by the condenser
device 17 and then again heated by the heating means 18 to go back into circulation.
[0079] Hence, in the solution according to the invention, the flow of the hot air is divided,
inside the drum 5, into a plurality of partial flows F2, F4, which are directed in
different regions of the space containing the laundry to be dried.
[0080] This enables a more uniform distribution of the current of hot air inside the drum
5, improving the efficiency of the drying process.
[0081] Unlike
DE-A-19623959 or
DE-A-4042600, also in the embodiments of figures 8-13, all the paddles are designed to be simultaneously
traversed by flows of drying air. This in particular guarantees an efficient drying
action in conditions of satellization of the garments, i.e., when these remain adherent
to the internal surface of the drum during its rotation; for example, said condition
is generated during cycles of drying of wool or delicate garments.
[0082] The diffusion chamber 12c of the machine 1 according to the embodiments of the invention
of figures 8-13 can have a decidedly smaller volume as compared to the solution provided
in
DE-A-19623959, which enables containment of any dispersion of heat. The fact that the flow of the
heated air is divided into partial flows that pass in the drum 5 through reduced sections
of passage also enables maintenance of a good pressure of outflow of the hot air towards
the laundry, with reduced or absent losses of speed (unlike what occurs in the prior
solution cited, in which the terminal diffusion chamber of the delivery section of
the system, having necessarily to be of large dimensions, has the effect of causing
a reduction of the speed of the hot air flow and turbulence).
[0083] In the preferred embodiment the paddles 20 are made of a single piece with the baffle
25', but it will be appreciated that the components in question could be configured
as distinct components operatively coupled together so as to guarantee a sufficient
seal to the flow of air.
[0084] From the above description the characteristics of the present invention emerge clearly.
The invention affords significant advantages in terms of efficiency as compared to
the prior art mentioned in the introductory part of the present description, in terms
of reduction of drying times, of containment of any dispersion of heat, of maintenance
of the outflow pressure without significant losses of speed and concentration of the
useful energy. Among the advantages, also the simplicity and low cost of the solution
proposed are to be mentioned.
[0085] In the foregoing description reference has been made to a machine of the front-loading
type, but it will be appreciated that the idea of solution underlying the invention
may be readily applied also to top-loading drying machines. Likewise, the invention
has been described with reference to a closed-circuit condensation dryer, but it will
be appreciated that the invention may be used also in the case of expulsion dryers.