TECHNICAL FIELD
[0001] The present invention relates to construction machines such as a hydraulic excavator
and, in particular, to a construction machine provided with a revolving frame formed
by connecting a tail frame to a rear part side of a center frame.
BACKGROUND ART
[0002] Generally, a hydraulic excavator as a typical example of a construction machine is
largely constituted by a automotive lower traveling structure, an upper revolving
structure that is rotatably mounted on the lower traveling structure and forms a vehicle
body together with the lower traveling structure, and a working mechanism liftably
provided on the front part side of the upper revolving structure.
[0003] The upper revolving structure is formed of a revolving frame, a cab that is provided
on a front left side of the revolving frame, an engine and a hydraulic pump mounted
on a rear part side of the revolving frame, a housing cover that covers the engine
and the like, and a counterweight that is provided on a back end portion of the revolving
frame.
[0004] The revolving frame of the upper revolving structure is composed of a center frame
forming the center part of the revolving frame, a tail frame connected to the rear
part side of the center frame, and left and right side frames provided on both the
left and right sides sandwiching the center frame and the tail frame, for example
(Patent Document 1).
[0005] In this case, the center frame of the revolving frame is composed of a front bottom
plate, left and right front vertical plates extending in the front and rear direction
on the front bottom plate and erected in the left and right directions with an interval
and the front part side is a bracket portion which pin-connects a boom of a working
mechanism and a boom cylinder. On the other hand, the tail frame is composed of left
and right I-section beams joined to the rear part of each front vertical plate and
a rear bottom plate which connects each I-section beam to each other.
[0006] The left and right I-section beams of the tail frame are formed of left and right
rear vertical plates extending in the front and rear directions and having the front
ends joined to each front vertical plate, an upper flange portion provided on the
upper side of each rear vertical plate, extending in the front and rear directions
and having the front end joined to each front vertical plate, and a lower flange portion
provided on the lower side of each rear vertical plate, extending in the front and
rear directions and having the front end joined to the front bottom plate.
[0007] Moreover, in regard to the bracket portion of the center frame, a boom pin through
hole for performing pin-connection at a foot portion (base end portion) of the boom
and a cylinder pin through hole for performing pin-connection of a base end portion
of a boom cylinder are provided. The foot portion of the boom is rotatably (tiltably)
mounted on the bracket portion of the center frame through a boom connecting pin inserted
through the boom pin through hole, and the base end portion of the boom cylinder is
rotatably mounted on the bracket portion of the center frame through a cylinder connecting
pin inserted through the cylinder pin through hole.
[0008] In order to effectively use the force of the boom cylinder, a distance between the
foot portion of the boom and the base end portion of the boom cylinder is preferably
large. In order to increase the distance, a height dimension from the front bottom
plate of the center frame to the foot portion of the boom, that is, a height dimension
from the front bottom plate of the center frame to the hole center of the boom pin
through hole can be increased. In this case, the left and right front vertical plates
including the bracket portion should have sufficient strength so as to bear a twisting
moment applied from the boom or the like.
[0009] On the other hand, Patent Document 2 discloses a configuration in which strength
of the left and right front vertical plates is ensured by providing reinforcing members
between the left and right front vertical plates and the front bottom plate. Further,
Patent Document 3 discloses a configuration in which strength of the front part sides
of the left and right vertical plates is ensured by forming the front part sides of
the left and right vertical plates (center beam) having a box shape.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF THE INVENTION
[0011] With regard to the conventional art according to Patent Document 2, there is a concern
that a weight of a revolving frame might be increased by provision of a reinforcing
member. On the other hand, with regard to the conventional art according to Patent
Document 3, since the front part sides of the left and right vertical plates (center
beam) are formed having a box shape, there are problems in that the structure becomes
complicated, and size and weight might be increased.
[0012] In view of the above-discussed problems with the conventional art, it is an object
of the present invention to provide a construction machine which can constitute a
small-sized and light-weighted center frame of a revolving frame.
[0013] (1) In order to solve the above-described problems, the present invention is applied
to a construction machine comprising: a lower traveling structure; an upper revolving
structure rotatably mounted on the lower traveling structure; and a working mechanism
liftably provided on a front part side of the upper revolving structure, wherein a
center frame of a revolving frame constituting the upper revolving structure is composed
of a front bottom plate and left and right front vertical plates extending in the
front and rear directions on the front bottom plate, erecting in the left and right
directions with an interval, and having the front part side being a bracket portion
for performing pin-connection of a boom of the working mechanism and a boom cylinder;
a tail frame connected to a rear part side of the center frame is composed of left
and right I-section beams joined to a rear part of each of the front vertical plates
and a rear bottom plate connecting each of the I-section beams to each other; and
the left and right I-section beams are formed of left and right rear vertical plates
extending in the front and rear directions and having front ends joined to each of
the front vertical plates, an upper flange portion provided on the upper side of each
of the rear vertical plates, extending in the front and rear directions, and having
a front end joined to each of the front vertical plates, and a lower flange portion
provided on the lower side of each of the rear vertical plates, extending in the front
and rear directions and having the front end joined to the front bottom plate.
[0014] A feature of the configuration adopted by the present invention is that a boom pin
through hole performing pin-connection of a foot portion of the boom is provided on
the bracket portion of the center frame; and supposing that a height dimension from
the front bottom plate to a hole center of the boom pin through hole is (A) and a
height dimension from the front bottom plate to the front end of the upper flange
portion is (B), the height dimension (A) is set smaller than the height dimension
(B).
[0015] In this arrangement, the height dimension from the front bottom plate to the foot
portion of the boom can be reduced, and a twisting moment, a bending moment and the
like applied to the left and right front vertical plates from the boom can be suppressed
by that portion. Thus, as in the conventional arts, it is no longer necessary to provide
a reinforcing member between the left and right front vertical plates and the front
bottom plate or to constitute the front part sides of the left and right vertical
plates (center beam), each having a box shape and the size and weight of the center
frame can be reduced. Moreover, the height dimension as the entire construction machine
can be also reduced by which the height position of the foot portion of the boom can
be reduced. Therefore, when a trailer on which the construction machine is loaded
travels on a public road, the height dimension can be easily arranged within a range
regulated by laws and regulations.
[0016] (2) In the present invention, a cylinder pin through hole performing pin-connection
of the boom cylinder is provided in the bracket portion of the center frame on the
front side of the boom pin through hole and at a position on the lower side; and supposing
that a distance dimension between the hole center of the cylinder pin through hole
and the hole center of the boom pin through hole is (C) and a distance in the horizontal
direction is (D) when the height dimension (A) is set smaller than the height dimension
(B), and supposing that, as a comparison target, a distance dimension between the
hole center of a cylinder pin through hole and the hole center of a boom pin through
hole is (Cp) and a distance in the horizontal direction is (Dp) when a height dimension
(Ap) from a front bottom plate to the hole center of the boom pin through hole is
set larger than a height dimension (Bp) from the front bottom plate to the front end
of the upper flange portion, the distance (D) is set larger than the distance (Dp)
in accordance with a portion by which the height dimension (A) is set smaller than
the height dimension (Ap) so that the distance dimension (C) becomes substantially
equal to the distance dimension (Cp).
[0017] In this arrangement, since the distance (D) in the horizontal direction between the
hole center of the cylinder pin through hole and the hole center of the boom pin through
hole is set larger in accordance with the portion by which the height dimension (A)
from the front bottom plate to the hole center of the boom pin through hole is set
smaller, the distance dimension (C) between the hole center of the cylinder pin through
hole and the hole center of the boom pin through hole can be ensured. As a result,
even if the height dimension (A) from the front bottom plate to the hole center of
the boom pin through hole is set smaller, the distance between the foot portion of
the boom and the base end portion of the boom cylinder can be ensured, and the force
of the boom cylinder can be effectively used.
[0018] (3) In the present invention, supposing that a distance between a center line (S-S)
in the front and rear directions passing through the middle of the left front vertical
plate and the right front vertical plate of the center frame and a revolving center
(O) of the center frame is (E) when the height dimension (A) is set smaller than the
height dimension (B), and supposing that, as a comparison target, a distance between
a center line (Sp-Sp) in the front and rear directions passing through the middle
of a left front vertical plate and the right front vertical plate of a center frame
and a revolving center (Op) of the center frame is (Ep) when the height dimension
(Ap) from the front bottom plate to the hole center of the boom pin through hole is
set larger than the height dimension (Bp) from the front bottom plate to the front
end of the upper flange portion, the distance (E) is set smaller than the distance
(Ep).
[0019] In this arrangement, since the distance (E) between the center line (S-S) in the
front and rear directions passing through the middle of the left front vertical plate
and the right front vertical plate and the revolving center (O) of the center frame
is set smaller, balance (position relationship) between the left front vertical plate
and the right front vertical plate with respect to a swing circle provided between
the upper revolving structure and the lower traveling structure can be made close
to equal in the left and right directions. As a result, the swing circle can receive
the force applied from the left and right front vertical plates through the front
bottom plate in a state closer to equal in the left and right directions, and torsion
of the center frame can be reduced (configuration can be made advantageous in terms
of strength).
[0020] (4) According to the present invention, a cylinder pin through hole performing pin-connection
of the boom cylinder is provided in the bracket portion of the center frame on the
front side of the boom pin through hole and at a position on the lower side; and supposing
that a distance dimension between the hole center of the cylinder pin through hole
and the hole center of the boom pin through hole is (C) and a distance in the horizontal
direction is (D) when the height dimension (A) is set smaller than the height dimension
(B), and that a distance between a center line (S-S) in the front and rear directions
passing through the middle of the left front vertical plate and the right front vertical
plate of the center frame and the revolving center (O) of the center frame is (E),
supposing that, as a comparison target, a distance dimension between the hole center
of the cylinder pin through hole and a hole center of the boom pin through hole is
(Cp) and a distance in the horizontal direction is (Dp) when a height dimension (Ap)
from a front bottom plate to the hole center of the boom pin through hole is set larger
than a height dimension (Bp) from the front bottom plate to a front end of an upper
flange portion, and that a distance between a center line (Sp-Sp) in the front and
rear directions passing through the middle of a left front vertical plate and a right
front vertical plate of a center frame and the revolving center (Op) of the center
frame is (Ep), it is preferable that the distance (D) is set larger than the distance
(Dp) and also, the distance (E) is set smaller than the distance (Ep) in accordance
with a portion by which the height dimension (A) is set smaller than the height dimension
(Ap) so that the distance dimension (C) becomes substantially equal to the distance
dimension (Cp). As a result, the same effect as that in (2) and (3) can be obtained.
[0021] (5) Further, the present invention is arranged that a front plate extending in the
left and right directions and connecting the left and right front vertical plates
is provided on the front part sides between the left and right front vertical plates;
and a first bent portion and a second bent portion bent at two spots in the front
and rear directions are provided in the front plate.
[0022] In this arrangement, since the front plate connecting the front part sides of the
left and right front vertical plates is configured to be bent at two spots, strength
of the front plate can be improved as compared with bending at one spot, and design
freedom in an inclination angle of the front plate and the position relationship of
the front end portion (lower end portion) of the front plate with respect to the swing
circle and the like can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
Fig. 1 is a front view illustrating a hydraulic excavator according to an embodiment
of the present invention.
Fig. 2 is a plan view illustrating a single body of a revolving frame.
Fig. 3 is a front view illustrating a state in which a swing circle is attached to
the revolving frame shown in Fig. 2.
Fig. 4 is a front view illustrating a state in which the swing circle and a working
mechanism are attached to the revolving frame shown in Fig. 2.
Fig. 5 is a right side view of Fig. 2 illustrating a single body of the revolving
frame.
Fig. 6 is a perspective view illustrating the revolving frame.
Fig. 7 is an exploded perspective view illustrating the revolving frame.
Fig. 8 is a front view illustrating a center frame.
Fig. 9 is a plan view of Fig. 8 illustrating the center frame.
Fig. 10 is a front view illustrating the center frame according to a comparative example.
Fig. 11 is a plan view of Fig. 10 illustrating the center frame according to the comparative
example.
MODE FOR CARRYING OUT THE INVENTION
[0024] Hereafter, a construction machine to be applied to an embodiment in the present invention
will be in detail explained with reference to the accompanying drawings by taking
a case in which the hydraulic excavator is applied as an example.
[0025] In the figure, designated at 1 is a wheel-type hydraulic excavator as a typical example
of a construction machine, and the hydraulic excavator 1 is largely constituted by
an automotive wheel-type lower traveling structure 2, an upper revolving structure
4 that is rotatably mounted on the lower traveling structure 2 through a swing circle
3 and forms a vehicle body together with the lower traveling structure 2, and a working
mechanism 5 liftably provided on the front part side of the upper revolving structure
4. This wheel-type hydraulic excavator 1 runs on a public road by the wheel-type lower
traveling structure 2 and performs earth and sand excavation and the like by using
the working mechanism 5 at a work site.
[0026] Here, the lower traveling structure 2 is composed of a truck frame 2A on which the
swing circle 3 is mounted on the upper surface side and front and rear wheels 2B provided
on the truck frame 2A and driven by a hydraulic motor (not shown). The lower traveling
structure 2 is configured to travel on a public road, a work site and the like by
driving each wheel 2B.
[0027] The upper revolving structure 4 is largely constituted by a revolving frame 11, which
will be described later, rotatably mounted on the truck frame 2A of the lower traveling
structure 2 through the swing circle 3, a cab 6 provided on the front left side of
the revolving frame 11 and defining a driver's room, a counterweight 7 provided on
the rear end side of the revolving frame 11 and balancing a weight with the working
mechanism 5, a housing cover 8 provided on the front side of the counterweight 7 and
accommodating an engine, a hydraulic pump and the like (none of them is shown), an
operating oil tank 9 provided on the front side of the housing cover 8, and a fuel
tank 10.
[0028] Moreover, the working mechanism 5 is composed of a lower boom 5A having a base end
side rotatably mounted in the upper and lower directions on the front part side of
the revolving frame 11 as a boom , an upper boom 5B rotatably mounted on a distal
end side of the lower boom 5A, an arm 5C rotatably mounted on the distal end side
of the upper boom 5B, a bucket 5D rotatably mounted on the distal end side of the
arm 5C, and various cylinders composed of left and right boom cylinders 5E (only the
right one is shown), a positioning cylinder 5F, an arm cylinder 5G, and a bucket cylinder
5H.
[0029] Subsequently, the configuration of the revolving frame 11 used in this embodiment
will be described. In this embodiment, the revolving frame 11 is composed of four
parts, each of which is integrally joined so as to form a single frame.
[0030] That is, as illustrated in Figs. 2 to 7, the revolving frame 11 is composed of a
center frame 12 located on the front center side, a tail frame 30 located on the rear
center side, a left side frame 35 located on the left side sandwiching the center
frame 12 and the tail frame 30, and a right side frame 39 similarly located on the
right side.
[0031] Designated as 12 is the center frame constituting the center part of the revolving
frame 11, and the center frame 12 is largely constituted by a flat-plate shaped front
bottom plate 13, a left front vertical plate 14 and a right front vertical plate 17
extending in the front and rear directions on the front bottom plate 13 and erected
with an interval in the left and right directions, a front plate 20, which will be
described later, located on the front part side of each of the front vertical plates
14 and 17, extending in the left and right directions, and connecting each of the
front vertical plates 14 and 17 to each other, a left cylinder mounting plate 21 and
a right cylinder mounting plate 22 located on the front side of the front plate 20,
extending in the front and rear directions and erected on the front bottom plate 13
with an interval in the left and right directions.
[0032] Indicated at 13 is the front bottom plate 13 of the center frame 12, and the front
bottom plate 13 is formed of a substantially rectangular thick steel plate, for example,
and the swing circle 3 is mounted on the lower surface side thereof. Thus, as illustrated
in Fig. 9, a plurality of bolt insertion holes 13A are provided in the front bottom
plate 13 on the same circumference around the revolving center O, the swing circle
3 is mounted on the lower surface side of the front bottom plate 13 by using mounting
bolts (not shown) inserted through each of the bolt insertion holes 13A.
[0033] Moreover, a center hole 13B through which a center joint (not shown) is inserted
is provided in the front bottom plate 13 at a portion corresponding to the revolving
center O. A revolving apparatus mounting hole 13C on which a revolving apparatus (not
shown) is mounted is provided on the rear side of this center hole 13B.
[0034] Subsequently, the left front vertical plate 14 constituting a part of the center.frame
12 will be specifically described.
[0035] Designated at 14 is the left front vertical plate located close to the left side
on the front bottom plate 13 and erected substantially perpendicularly so as to extend
in the front and rear directions. This left front vertical plate 14 has the center
part in the front and rear directions in the shape of a mountain protruding upward,
and the front part side is constituted as a left bracket portion 14A, which will be
described later, for pin-connecting the lower boom 5A of the working mechanism 5 and
a left boom cylinder (not shown), respectively.
[0036] This left bracket portion 14A is located on the front part side of the left front
vertical plate 14 and performs pin-connection between the lower boom 5A and the left
boom cylinder. Thus, the left bracket portion 14A is composed of a left boom mounting
plate portion 15 and a left cylinder mounting plate portion 16, which will be described
later.
[0037] Indicated at 15 is the left boom mounting plate portion located on the upper part
side part of the bracket portion 14A of the left front vertical plate 14, and the
left boom mounting plate portion 15 rotatably supports (pin-connection) the foot portion
(base end portion) of the lower boom 5A through a boom connecting pin 27, which will
be described later. Thus, a left boom pin through hole 15A through which the boom
connecting pin 27 is inserted is provided on the left boom mounting plate portion
15 coaxially with a right boom pin through hole 18A of a right boom mounting plate
portion 18, which will be described later.
[0038] Here, the left boom pin through hole 15A is provided at a position lower than the
front end of an upper flange portion 31B of an I-section beam 31 constituting the
tail frame 30, which will be described later. That is, as illustrated in Figs. 3 and
8, supposing that a height dimension from the front bottom plate 13 to the hole center
of the left boom pin through hole 15A is A and a height dimension from the front bottom
plate 13 to the front end of the upper flange portion 31B is B, the height dimension
A is set smaller than the height dimension B as shown in the following formula 1.
As a result, a height dimension from the front bottom plate 13 to the foot portion
of the lower boom 5A can be reduced, and a twisting moment, a bending moment and the
like applied from the lower boom 5A to the left front vertical plate 14 can be suppressed.
[0039]
[Formula 1] Height dimension A < Height dimension B
[0040] Indicated at 16 is the left cylinder mounting plate portion constituting the left
bracket portion 14A of the left front vertical plate 14 together with the left boom
mounting plate portion 15, and the left cylinder mounting plate portion 16 is located
on the front side and the lower side of the left boom mounting plate portion 15. This
left cylinder mounting plate portion 16 rotatably supports (pin-connection) the base
end portion (bottom portion) of the left boom cylinder through the left cylinder connecting
pin (none of them is shown). Here, a pair of left cylinder pin through holes 16A and
21A is provided coaxially in the left cylinder mounting plate portion 16 and the left
cylinder mounting plate 21, which will be described later, provided oppositely to
the left bracket portion 14A of the left front vertical plate 14. These left cylinder
pin through holes 16A and 21A support the left boom cylinder through the left cylinder
connecting pin.
[0041] Subsequently, the right front vertical plate 17 constituting a part of the center
frame 12 will be specifically described.
[0042] Designated at 17 is the right front vertical plate provided with an interval in the
left and right directions from the left front vertical plate 14 on the front bottom
plate 13. This right front vertical plate 17 is located close to the right on the
front bottom plate 13 and erected substantially perpendicularly so as to extend in
the front and rear directions. This right front vertical plate 17 has the center part
in the front and rear directions in the shape of a mountain protruding upward similarly
to the above-described left front vertical plate 14, and the front part side is constituted
as a right bracket portion 17A for pin-connecting the lower boom 5A and the right
boom cylinder 5E of the working mechanism 5, respectively. That is, this right bracket
portion 17A is composed of the right boom mounting plate portion 18, which will be
described later, and a right cylinder mounting plate portion 19.
[0043] Indicated at 18 is the right boom mounting plate portion located on the upper part
side part of the right bracket portion 17A of the right front vertical plate 17 and
rotatably supports (pin-connection) the foot portion (base end portion) of the lower
boom 5A through the boom connecting pin 27, which will be described later. Thus, the
right boom pin through hole 18A through which the boom connecting pin 27 is inserted
is provided in the right boom mounting plate portion 18 coaxially with the left boom
pin through hole 15A of the left boom mounting plate portion 15.
[0044] Here, the right boom pin through hole 18A is also provided at a position lower from
the front end of the upper flange portion 32B of the I-section beam 32 constituting
the tail frame 30, which will be described later, similarly to the left boom pin through
hole 15A. That is, as illustrated in Figs. 3 and 8, supposing that a height dimension
from the front bottom plate 13 to the hole center of the right boom pin through hole
18A is A and a height dimension from the front bottom plate 13 to the front end of
an upper flange portion 32B is B, as shown in the formula 1, the height dimension
A is set smaller than the height dimension B. As a result, the height dimension from
the front bottom plate 13 to the foot portion of the lower boom 5A can be reduced,
and a twisting moment, a bending moment and the like applied from the lower boom 5A
to the right front vertical plate 17 can be suppressed.
[0045] Indicated at 19 is the right cylinder mounting plate portion constituting the right
bracket portion 17A of the right front vertical plate 17 together with the right boom
mounting plate portion 18, and the right cylinder mounting plate portion 19 is located
on the front side and also on the lower side of the right boom mounting plate portion
18. This right cylinder mounting plate portion 19 rotatably supports (pin-connection)
the base end portion (bottom portion) of the right boom cylinder 5E through a right
cylinder connecting pin 28, which will be described later. Here, a pair of right cylinder
pin through holes 19A and 22A is coaxially and also coaxially with respect to the
left cylinder pin through holes 16A and 21A provided in the right cylinder mounting
plate portion 19 and the right cylinder mounting plate 22, which will be described
later. These right cylinder pin through holes 19A and 22A support the right boom cylinder
5E through the right cylinder connecting pin 28.
[0046] Subsequently, indicated at 20 is the front plate located on the front side of the
front bottom plate 13 and connecting the left and right front vertical plates 14 and
17, and the front plate 20 constitutes a part of the center frame 12. Here, the front
plate 20 is formed as a three-face plate bent at two spots in the front and rear directions
by applying bending to a plate material such as a steel plate and the like, for example.
[0047] Specifically, the front plate 20 is composed of a front surface portion 20A erecting
perpendicularly from the front bottom plate 13, a first bending portion 20B located
on the upper end side of the front surface portion 20A and bent toward the rear side,
a first inclined portion 20C continuing to the front surface portion 20A through the
first bending portion 20B, a second bending portion 20D located on the upper end side
of the first inclined portion 20C and bent toward the front side, and a second inclined
portion 20E continuing to the first inclined portion 20C through the second bending
portion 20D. This front plate 20 had a lower end edge of the front surface portion
20A joined to the upper surface of the front bottom plate 13 through welding means,
a left end edge joined to the inner side surface of the left front vertical plate
14, and a right end edge joined to the inner side surface of the right front vertical
plate 17.
[0048] On the other hand, an opening 20F is formed in the front plate 20 from the front
surface portion 20A to the first inclined portion 20C, and the opening 20F is an opening
through which a hydraulic hose (not shown) for the working mechanism 5, for example,
passes. Moreover, left and right cylinder mounting plates 21 and 22, which will be
described later, are joined to the front surface of the front plate 20 from the front
surface portion 20A to the first inclined portion 20C.
[0049] Indicated at 21 is the left cylinder mounting plate provided on the left side front
surface of the front plate 20, and the left cylinder mounting plate 21 extends in
the front and rear directions and is erected from the front bottom plate 13 to the
first inclined portion 20C of the front plate 20. The left cylinder mounting plate
21 is opposed to the left cylinder mounting plate portion 16 provided on the left
bracket portion 14A of the left front vertical plate 14.
[0050] Here, the left cylinder mounting plate 21 is joined to the left side upper surface
of the front bottom plate 13 and the left side front surface of the front plate 20
by using the welding means. The left cylinder pin through hole 21A through which the
left cylinder connecting pin is inserted is provided in the front end portion of the
left cylinder mounting plate 21. This left cylinder pin through hole 21A is arranged
oppositely to the left cylinder pin through hole 16A provided in the left cylinder
mounting plate portion 16.
[0051] Indicated at 22 is the right cylinder mounting plate provided on the right side front
surface of the front plate 20, and the right cylinder mounting plate 22 extends in
the front and rear directions and is erected from the front bottom plate 13 to the
first inclined portion 20C of the front plate 20 similarly to the above-described
left cylinder mounting plate 21. The right cylinder mounting plate 22 is opposed to
the right cylinder mounting plate portion 19 and joined to the right side upper surface
of the front bottom plate 13 and to the right side front surface of the front plate
20 by using the welding means. The right cylinder pin through hole 22A through which
the right cylinder connecting pin 28 is inserted is provided in the front end portion
of the right cylinder mounting plate 22, and this right cylinder pin through hole
22A is arranged oppositely to the right cylinder pin through hole 19A.
[0052] Indicated at 23 and 24 are outside reinforcing plates provided on the outer side
surfaces of the front portions of the left and right front vertical plates 14 and
17, respectively, and each of the outside reinforcing plates 23 and 24 is joined to
outer side surfaces of the portions (portions which become the left and right bracket
portions 14A and 17A) where the boom pin through holes 15A and 18A and the cylinder
pin through holes 16A and 19A are formed in the left and right front vertical plates
14 and 17 so as to increase the thicknesses of the portions.
[0053] Indicated at 25 and 26 are inside reinforcing plates provided on the inner side surfaces
of the upper portions of the left and right front vertical plates 14 and 17, and each
of the inside reinforcing plates 25 and 26 is joined to inner side surfaces of portions
(portions which become left and right boom mounting plate portions 15 and 18) where
boom pin through holes 15A and 18A are formed in the left and right front vertical
plates 14 and 17 so as to increase the thicknesses of the portions.
[0054] Indicated at 27 is the boom connecting pin which rotatably supports the foot portion
of the lower boom 5A on the left and right boom mounting plate portions 15 and 18,
and the boom connecting pin 27 is inserted through the left and right boom pin through
holes 15A and 18A.
[0055] Indicated at 28 is the right cylinder connecting pin on the bottom side for rotatably
supporting the base end portion (bottom portion) of the right boom cylinder 5E between
the right cylinder mounting plate portion 19 and the right cylinder mounting plate
22, and the right cylinder connecting pin 28 is inserted through the right cylinder
pin through holes 19A and 22A. Moreover, indicated at 29 is the right cylinder connecting
pin on the rod side for rotatably supporting the distal end side (rod side) of the
right boom cylinder 5E on the lower boom 5A.
[0056] Subsequently, designated at 30 is a tail frame connected to the rear part side of
the center frame 12. This tail frame 30 is largely constituted by left and right I-section
beams 31 and 32, a rear bottom plate 33, and a pair of lateral plates 34, which will
be described later.
[0057] Indicated at 31 and 32 are left and right I-section beams connected to the left and
right front vertical plates 14 and 17 of the center frame 12 and the front bottom
plate 13, and each of the I-section beams 31 and 32 is formed having an I-shaped section
as a whole. Each of these I-section beams 31 and 32 is arranged on the rear side of
the left and right front vertical plates 14 and 17 so as to extend in the front and
rear directions with an interval in the left and right directions.
[0058] Here, the left I-section beam 31 is formed of a left rear vertical plate 31A extending
in the front and rear directions, the upper flange portion 31B joined to the upper
end edge of the left rear vertical plate 31A by using the welding means and extending
in the front and rear directions, and a lower flange portion 31C joined to the lower
end edge of the left rear vertical plate 31A by using the welding means and extending
in the front and rear directions. Similarly, the right I-section beam 32 is also formed
of a right rear vertical plate 32A, the upper flange portion 32B, and a lower flange
portion 32C similarly to the left I-section beam 31.
[0059] The front end side of the tail frame 30 is configured to be connected to the rear
end portion of the center frame 12 by the welding means. Thus, the front end edge
of each of the rear vertical plates 31A and 32A is joined to the rear end edge of
each of the front vertical plates 14 and 17, the front end portions of the upper flange
portions 31B and 32B to the upper surface side on the rear end portion of each of
the front vertical plates 14 and 17, and the front end edges of the lower flange portions
31C and 32C and the front end edge of the rear bottom plate 33, which will be described
later, to the rear end edge of the front bottom plate 13, respectively. Here, in case
the tail frame 30 and the center frame 12 are connected, the height dimension B of
the front ends of the upper flange portions 31B and 32B is larger than the height
dimension A of the boom pin through holes 15A and 18A (See Formula 1).
[0060] Indicated at 33 is the rear bottom plate which connects the lower end sides of the
left and right I-section beams 31 and 32, and the rear bottom plate 33 is formed having
a flat-plate shape by a steel plate or the like and joined to the lower flange portions
31C and 32C of each of the I-section beams 31 and 32 by using the welding means. Two
openings 33A and 33B are formed in the rear bottom plate 33 and configured so that
maintenance and the like of mounted equipment such as an engine or the like from the
lower side of the upper revolving structure 4 through each of the openings 33A and
33B can be performed.
[0061] Indicated at 34 are a pair of lateral plates which connect the I-section beams 31
and 32 at two spots in the intermediate portions of the left and right I-section beams
31 and 32, and each of the lateral plates 34 is formed having a flat-plate shape by
a steel plate and the like and joined to the upper surface of the rear bottom plate
33 and each of the vertical plates 31A and 32A, the upper flange portions 31B and
32B, and the lower flange portions 31C and 32C of each of the I-section beams 31 and
32 by using the welding means. Two each engine support brackets 34A, totaling in four
(See Figs. 2 to 4), are provided on each of the lateral plates 34, and each of the
engine support brackets 34A supports the engine through an antivibration mount (not
shown).
[0062] Designated at 35 is a left side frame mounted at left side positions of the center
frame 12 and the tail frame 30. The left side frame 35 is composed of a left D-section
frame 36 having a D-shaped section and extending in the front and rear directions,
a plurality of left extension beams 37 provided between the left D-section frame 36
and the center frame 12 as well as the tail frame 30 and extending in the left and
right directions, a cab support frame 38 which supports the cab 6 and the like.
[0063] Designated at 39 is the right side frame mounted on the right side positions of the
center frame 12 and the tail frame 30, and the right side frame 39 is composed of
a right D-section frame 40 having a D-shaped section and extending in the front and
rear directions, a plurality of right extension beams 41 provided between the right
D-section frame 40 and the center frame 12 as well as the tail frame 30 and extending
in the left and right directions and the like.
[0064] Subsequently, the configuration of the center frame 12 used in this embodiment will
be described in comparison with the configuration in a comparative example illustrated
in Figs. 10 and 11. In the comparative example, dashes (') are given to the configurations
corresponding to those in this embodiment, and the description will be omitted.
[0065] A center frame 12' of the comparative example illustrated in Figs. 10 and 11 has
each of boom pin through holes 15A' and 18A' of left and right boom mounting plate
portions 15' and 18' provided at positions higher than the front ends of upper flange
portions 31B' and 32B' of I-section beams 31' and 32' constituting a tail frame 30'.
That is, in the comparative example, supposing that a height dimension from a front
bottom plate 13' to the hole centers of the boom pin through holes 15A' and 18A' is
Ap and a height dimension from the front bottom plate 13' to the front ends of the
upper flange portions 31B' and 32B' is Bp, the height dimension Ap is set larger than
the height dimension Bp as shown in the following formula 2:
[0066]
[Formula 2] Height dimension Ap > height dimension Bp
[0067] On the other hand, in this embodiment, as illustrated in Figs. 3 and 8, supposing
that the height dimension from the front bottom plate 13 to the hole centers of the
boom pin through holes 15A and 18A is A and the height dimension from the front bottom
plate 13 to the front ends of the upper flange portions 31B and 32B is B, the height
dimension A is set smaller than the height dimension B as shown in the above-described
formula 1.
[0068] Moreover, in this embodiment, suppose that a distance dimension between the hole
centers of the left and right cylinder pin through holes 16A, 21A, 19A, and 22A and
the hole centers of the boom pin through holes 15A and 18A is C and the distance in
the horizontal direction as D. In this case, in this embodiment, the horizontal direction
distance D is set larger than a horizontal direction distance Dp of the configuration
of the comparative example illustrated in Figs. 10 and 11 as shown in the following
formula 3:
[0069]
[Formula 3] Distance D in horizontal direction > distance Dp in horizontal
direction
[0070] That is, as illustrated in Fig. 10, suppose that a distance dimension between the
hole centers of the left and right cylinder pin through holes 16A' and 19A' and the
hole centers of the boom pin through holes 15A' and 18A' in the comparative example
is Cp and a distance in the horizontal direction is Dp. In this case, the horizontal
direction distance D in this embodiment illustrated in Fig. 8 is set larger than the
horizontal direction distance Dp in the comparative example (See Formula 3).
[0071] Specifically, even if the height dimension A in this embodiment is set smaller than
the height dimension Ap in the comparative example, the distance dimension C in this
embodiment is set substantially equal to the distance dimension Cp in the comparative
example. That is, in this embodiment, the horizontal direction distance D is set larger
than the horizontal direction distance Dp by the comparative example in accordance
with a portion by which the height dimension A is set smaller than the height dimension
Ap (See Formula 3).
[0072] As a result, in this embodiment, even if the height dimension A from the front bottom
plate 13 to the hole centers of the boom pin through holes 15A and 18A is lowered,
the distance (distance dimension C) between the foot portion of the lower boom 5A
and the base end portion of each boom cylinder 5E can be set larger, whereby the force
of each boom cylinder 5E can be effectively used.
[0073] Moreover, as illustrated in Fig. 9, in this embodiment, suppose that a distance (interval
in the horizontal direction) between the center line S-S in the front and rear directions
passing through the middle of the left front vertical plate 14 and the right front
vertical plate 17 of the center frame 12 and the revolving center O of the center
frame 12 is E. In this case, in this embodiment, this distance E is set smaller compare
to the distance Ep of the configuration of the comparative example illustrated in
Figs. 10 and 11 as shown in the following formula 4:
[0074]
[Formula 4] Distance E < distance Ep
[0075] That is, as illustrated in Fig. 11, suppose that a distance (interval in the horizontal
direction) between the center line Sp-Sp in the front and rear directions passing
through the middle of the left front vertical plate 14' and the right front vertical
plate 17' of the center frame 12' and the revolving center Op of the center frame
12' is Ep in the comparative example. In this case, the distance E in this embodiment
illustrated in Fig. 9 is set smaller compare to the distance Ep in the comparative
example (See Formula 4).
[0076] As a result, in this embodiment, balance (position relationship) between the left
front vertical plate 14 and the right front vertical plate 17 with respect to the
swing circle 3 can be made close to equal in the left and right directions, and torsion
of the center frame 12 can be reduced.
[0077] According to this embodiment, the hydraulic excavator 1 has the configuration as
above, and this hydraulic excavator 1 travels to a work site by running on a public
road or the like by using the lower traveling structure 2 and then, moving the working
mechanism 5 upward/downward while revolving the upper revolving structure 4 so as
to perform earth and sand excavation.
[0078] Here, during the excavation or the like by the working mechanism 5, a large load
such as an excavation reaction force or the like is applied to the left and right
front vertical plates 14 and 17 of the center frame 12 which supports this working
mechanism 5. On the other hand, regarding the center frame 12 according to this embodiment,
the height dimension A from the front bottom plate 13 to the hole centers of the boom
pin through holes 15A and 18A is set smaller than the height dimension B from the
front bottom plate 13 to the front ends of the upper flange portions 31B and 32B of
the I-section beams 31 and 32. As a result, the height dimension from the front bottom
plate 13 to the foot portion of the lower boom 5A can be reduced, and a twisting moment,
a bending moment and the like applied to the left and right front vertical plates
14 and 17 from the lower boom 5A can be suppressed by that portion.
[0079] Thus, it is no longer necessary to provide a reinforcing member between the left
and right front vertical plates and the front bottom plate or to constitute a box-like
form front part sides of the left and right vertical plates (center beam), as in the
conventional art and the size and weight of the center frame 12 can be reduced. Moreover,
the height dimension of the entire hydraulic excavator 1 can be reduced by the portion
by which the height position of the foot portion of the lower boom 5A can be reduced.
Therefore, when a trailer on which the hydraulic excavator 1 is loaded runs on a public
road, for example, this height dimension can be easily arranged within a range regulated
by laws and regulations.
[0080] According to this embodiment, the horizontal direction distance D between the hole
centers of the left and right cylinder pin through holes 16A, 21A, 19A and 22A and
the hole centers of the boom pin through holes 15A and 18A is set larger in correspondence
with the portion by which the height dimension A from the front bottom plate 13 to
the hole centers of the boom pin through holes 15A and 18A is set small. Therefore,
in this embodiment the distance dimension C between the hole centers of each of the
cylinder pin through holes 16A, 21A, 19A, and 22A and the hole centers of the boom
pin through holes 15A and 18A can be secured large. As a result, even if the height
dimension A from the front bottom plate 13 to the hole centers of the boom pin through
holes 15A and 18A is set small, the distance dimension C between the foot portion
of the lower boom 5A and the base end portion of each of the boom cylinders 5E can
be ensured large, and the force of each of the boom cylinders 5E can be effectively
used.
[0081] According to this embodiment, the distance E between the center line S-S in the front
and rear directions passing through the middle of the left front vertical plate 14
and the right front vertical plate 17 and the revolving center O of the center frame
12 is set small. Therefore, in this embodiment, balance (position relationship) between
each of the left front vertical plate 14 and the right front vertical plate 17 with
respect to the swing circle 3 can be made close to equal in the left and right directions.
As a result, the swing circle 3 can receive the force applied from each of the front
vertical plates 14 and 17 through the front bottom plate 13 in a state closer to equal
in the left and right directions, and torsion of the center frame 12 can be reduced.
That is, the center frame 12 can be configured advantageously in terms of strength.
[0082] In other words, if the horizontal direction distance D between the hole centers of
the cylinder pin through holes 16A, 21A, 19A, and 22A and the hole centers of the
boom pin through holes 15A and 18A is set larger as in this embodiment, an extended
amount (overhung amount) to the front side of the base end portion of each of the
boom cylinders 5E becomes large. However, in this embodiment, a shift amount (offset
amount) of each of the boom cylinders 5E with respect to the revolving center O is
reduced by setting the distance E smaller so as to ensure strength of the entire center
frame 12.
[0083] Moreover, according to this embodiment, the front plate 20 connecting the front part
sides between the left and right front vertical plates 14 and 17 is configured to
be bent at two spots. As a result, in this embodiment, strength of the front plate
20 can be improved more compare to the front plate 20' formed by being bent at one
spot as in the comparative example illustrated in Figs. 10 and 11.
[0084] In this embodiment, it is explained by citing the hydraulic excavator 1 provided
with the working mechanism 5 having two-piece boom specification, in which the boom
is divided into two parts, that is, the lower boom 5A and the upper boom 5B, as an
example. However, the present invention is not limited to the same, and can be applied
to a hydraulic excavator provided with a mono-boom working device configured by a
single boom, for example.
[0085] Moreover, in this embodiment, the wheel-type hydraulic excavator 1 having the wheels
2B was described as an example of a construction machine, but the present invention
is not limited to the same, and can be applied to other construction machines such
as a crawler-type hydraulic excavator and the like, for example.
DESCRIPTION OF REFERENCE NUMERALS
[0086]
1: Hydraulic excavator (Construction machine)
2: Lower traveling structure
4: Upper revolving structure
5: Working mechanism
5A: Lower boom (Boom)
5E: Boom cylinder
11: Revolving frame
12, 12': Center frame
13, 13' : Front bottom plate
14, 14' : Left front vertical plate
14A: Left bracket portion
15A, 15A': Left boom pin through hole
16A, 21A, 16A' : Left cylinder pin through hole
17, 17' : Left front vertical plate
17A: Right bracket portion
18A, 18A' : Right boom pin through hole
19A, 22A, 19A' : Right cylinder pin through hole
20, 20': Front plate
20B : First bending portion
20D: Second bending portion
30, 30': Tail frame
31, 32, 31', 32': Left and right I-section beam
31A, 32A: Left and right rear vertical plate
31B, 32B, 31B', 32B': Upper flange portion
31C, 32C: Lower flange portion
33: Rear bottom plate
A, Ap: Height dimension
B, Bp: Height dimension
C, Cp: Distance dimension
D, Dp: Horizontal direction distance
E, Ep: Distance
O, Op: Revolving center
S-S, Sp-Sp: Center line
1. A construction machine comprising:
a lower traveling structure (2);
an upper revolving structure (4) rotatably mounted on said lower traveling structure
(2); and
a working mechanism (5) liftably provided on a front part side of said upper revolving
structure (4) ;
wherein a center frame (12) of a revolving frame (11) constituting said upper revolving
structure (4) is composed of a front bottom plate (13) and left and right front vertical
plates (14, 17) extending in the front and rear directions on said front bottom plate
(13), erecting in the left and right directions with an interval, and having the front
part side being a bracket portion (14A, 17A) for performing pin-connection of a boom
(5A) of said working mechanism (5) and a boom cylinder (5E) ;
a tail frame (30) connected to a rear part side of said center frame (12) is composed
of left and right I-section beams (31, 32) joined to a rear part of each of said front
vertical plates (14, 17) and a rear bottom plate (33) connecting each of said I-section
beams (31, 32) to each other; and
said left and right I-section beams (31, 32) are formed of left and right rear vertical
plates (31A, 32A) extending in the front and rear directions and having front ends
joined to each of said front vertical plates (14, 17), an upper flange portion (31B,
32B) provided on the upper side of each of said rear vertical plates (31A, 32A), extending
in the front and rear directions, and having a front end joined to each of said front
vertical plates, and a lower flange portion (31C, 32C) provided on the lower side
of each of said rear vertical plates (31A, 32A), extending in the front and rear directions
and having the front end joined to said front bottom plate (13); characterized in that:
a boom pin through hole (15A, 18A) performing pin-connection of a foot portion of
said boom (5A) is provided on said bracket portion (14A, 17A) of said center frame
(12) ; and
supposing that a height dimension from said front bottom plate (13) to a hole center
of said boom pin through hole (15A, 18A) is (A) and a height dimension from said front
bottom plate (13) to the front end of said upper flange portion (31B, 32B) is (B),
said height dimension (A) is set smaller than said height dimension (B).
2. The construction machine according to claim 1, wherein a cylinder pin through hole
(16A, 19A) performing pin-connection of said boom cylinder (5E) is provided in said
bracket portion (14A, 17A) of said center frame (12) on the front side of said boom
pin through hole (15A, 18A) and at a position on the lower side; and
supposing that a distance dimension between the hole center of said cylinder pin through
hole (16A, 19A) and the hole center of said boom pin through hole (15A, 18A) is (C)
and a distance in the horizontal direction is (D) when said height dimension (A) is
set smaller than said height dimension (B), and
supposing that, as a comparison target, a distance dimension between the hole center
of a cylinder pin through hole (16A', 19A') and the hole center of a boom pin through
hole (15A', 18A') is (Cp) and a distance in the horizontal direction is (Dp) when
a height dimension (Ap) from a front bottom plate (13') to the hole center of said
boom pin through hole (15A', 18A') is set larger than a height dimension (Bp) from
said front bottom plate (13') to the front end of an upper flange portion (31B', 32B'),
said distance (D) is set larger than said distance (Dp) in accordance with a portion
by which said height dimension (A) is set smaller than said height dimension (Ap)
so that said distance dimension (C) becomes substantially equal to said distance dimension
(Cp).
3. The construction machine according to claim 1, wherein supposing that a distance between
a center line (S-S) in the front and rear directions passing through the middle of
said left front vertical plate (14) and said right front vertical plate (17) of said
center frame (12) and a revolving center (O) of said center frame (12) is (E) when
said height dimension (A) is set smaller than said height dimension (B), and
supposing that, as a comparison target, a distance between a center line (Sp-Sp) in
the front and rear directions passing through the middle of a left front vertical
plate (14') and a right front vertical plate (17') of a center frame (12') and a revolving
center (Op) of said center frame (12') is (Ep) when said height dimension (Ap) from
said front bottom plate (13') to the hole center of said boom pin through hole (15A'
, 18A') is set larger than said height dimension (Bp) from said front bottom plate
(13') to the front end of said upper flange portion (31B', 32B'),
said distance (E) is set smaller than said distance (Ep).
4. The construction machine according to claim 1, wherein a cylinder pin through hole
(16A, 19A) performing pin-connection of said boom cylinder (5E) is provided in said
bracket portion (14A, 17A) of said center frame (12) on the front side of said boom
pin through hole (15A, 18A) and at a position on the lower side; and
supposing that a distance dimension between the hole center of said cylinder pin through
hole (16A, 19A) and the hole center of said boom pin through hole (15A, 18A) is (C)
and a distance in the horizontal direction is (D) when said height dimension (A) is
set smaller than said height dimension (B), and that a distance between a center line
(S-S) in the front and rear directions passing through the middle of said left front
vertical plate (14) and said right front vertical plate (17) of said center frame
(12) and the revolving center (O) of said center frame (12) is (E),
supposing that, as a comparison target, a distance dimension between a hole center
of a cylinder pin through hole (16A', 19A') and a hole center of a boom pin through
hole (15A', 18A') is (Cp) and a distance in the horizontal direction is (Dp) when
a height dimension (Ap) from a front bottom plate (13') to the hole center of said
boom pin through hole (15A', 18A') is set larger than a height dimension (Bp) from
said front bottom plate (13') to a front end of an upper flange portion (31B' , 32B'),
and that a distance between a center line (Sp-Sp) in the front and rear directions
passing through the middle of a left front vertical plate (14') and a right front
vertical plate (17') of a center frame (12') and a revolving center (Op) of said center
frame (12') is (Ep),
said distance (D) is set larger than said distance (Dp) and also, said distance (E)
is set smaller than said distance (Ep) in accordance with a portion by which said
height dimension (A) is set smaller than said height dimension (Ap) so that said distance
dimension (C) becomes substantially equal to said distance dimension (Cp).
5. The construction machine according to claim 1, wherein a front plate (20) extending
in the left and right directions and connecting said left and right front vertical
plates (14, 17) is provided on the front part sides between said left and right front
vertical plates (14, 17) ; and
a first bent portion (20B) and a second bent portion (20D) bent at two spots in the
front and rear directions are provided in said front plate (20).