BACKGROUND
1. Field
[0001] Embodiments of the present disclosure relate to a drum washing machine having a wash
water sensor capable of measuring the amount of the detergent contained in the wash
water therein.
2. Description of the Related Art
[0002] A drum washing machine is an apparatus configured to wash clothes by using electricity,
and in general, the drum washing machine includes a tub to store wash water, a drum
rotatively installed at an inside the tub, and a motor to drive the drum.
[0003] In a state when a laundry and wash water are input to an inside the drum, when the
drum is rotated by the motor, the laundry makes contact with the drum and the wash
water, and thereby the stain on the laundry is removed.
[0004] A washing machine is provided with a turbidity sensor and an electrode sensor to
measure the amount of the detergent contained by wash water, and includes a function
to control the time that takes at least one of a washing process, a rinsing process,
and a draining process.
SUMMARY
[0005] Therefore, it is an aspect of the present disclosure to provide a drum washing machine
provided with a wash water sensor mounted at a drain hose to easily measure the amount
of the detergent contained in the wash water therein.
[0006] Additional aspects of the disclosure will be set forth in part in the description
which follows and, in part, will be apparent from the description, or may be learned
by practice of the disclosure.
[0007] In accordance with one aspect of the present disclosure, a drum washing machine include
a cabinet, a tub, a drain pump, a first drain hose, a second drain hose, and a wash
water sensor. The tub may be disposed at an inside the cabinet to accommodate wash
water. The drain pump may be disposed at a lower portion of the tub to pump the wash
water at an inside the tub. The first drain hose may be configured to connect the
tub to the drain pump, such that the wash water at an inside the tub is introduced
to the drain pump. The second drain hose may be configured to connect the drain pump
to an outside the cabinet. The wash water sensor may be configured to sense the amount
of the detergent contained in the wash water drained from the tub, and mounted at
the first drain hose.
[0008] The first drain hose comprises a settling hole in which the wash water sensor is
settled.
[0009] The first drain hose may include a split part branching from the first drain hose.
[0010] The first drain hose may further include a settling hole formed at one end portion
of the split part, and configured such that the wash water sensor is settled in the
settling hole.
[0011] The drum washing machine may further include a fixation apparatus. The fixation apparatus
may be configured to surround an outer circumferential surface of the split part,
in which the wash water sensor is settled, such that the wash water sensor and the
split part are closely attached and fixed to each other.
[0012] The fixation apparatus may include a clamp.
[0013] The fixation apparatus may include a cable tie.
[0014] The wash water sensor may include a body, and a sensing part protrudedly formed from
the body to measure the amount of the detergent contained in the wash water.
[0015] The wash water sensor may further include a position determining protrusion protrudedly
formed from a side surface of the body in an outward radial direction.
[0016] The first drain hose may further include a position determining groove formed on
an inner side of the split part in a carved manner, such that the position determining
groove corresponds to the position determining protrusion.
[0017] The first drain hose and the split part may be integrally formed with each other.
[0018] The wash water sensor may be insertedly mounted on the split part, such that the
sensing part is disposed at an inside the first drain hose.
[0019] The wash water sensor may include a turbidity sensor.
[0020] The wash water sensor may include an electrode sensor.
[0021] In accordance with another aspect of the present disclosure, a drum washing machine
includes a cabinet, a tub, a drain hose, and a wash water sensor. The tub may be disposed
at an inside the cabinet to accommodate wash water. The drain hose may be connected
to the tub to guide the wash water at an inside the tub to an outside the cabinet.
The wash water sensor may be configured to sense the amount of the detergent contained
in the wash water. The drain hose may include a main line and a split line. The main
line may be configured to guide the wash water. The split line may branch from the
main line. The wash water sensor may be insertedly mounted on the split line.
[0022] The drum washing machine may further include a fixation apparatus. The fixation apparatus
may be installed to surround a circumference of the split line, such that the split
line and the wash water sensor are closely attached to each other, and thus one end
portion of the split line is sealed.
[0023] The wash water sensor may include a body, and a sensing part protrudedly formed from
the body to measure the amount of the detergent of the wash water.
[0024] The wash water sensor may further include a position determining protrusion protrudedly
formed from a side surface of the body. The split line may further include a position
determining groove formed as one end portion of the split line is slit at a position
corresponding to the position determining protrusion.
[0025] The wash water sensor may be mounted at the split line, such that the sensing part
is disposed at an inside the main line.
[0026] The split line may be separately formed from the main line, and may be coupled to
the main line.
[0027] The split line may be integrally formed with the main line.
[0028] By mounting a wash water sensor at a drain hose that generally accommodates wash
water, such that the wash water sensor makes contact with the wash water at all times,
and through such, the amount of the detergent contained in the wash water is accurately
sensed by the wash water sensor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] These and/or other aspects of the disclosure will become apparent and more readily
appreciated from the following description of embodiments, taken in conjunction with
the accompanying drawings of which:
FIG. 1 is a cross-sectional view illustrating a structure of a drum washing machine
in accordance with an embodiment of the present disclosure.
FIG. 2 is a perspective view illustrating only a structure of an inside a cabinet
of the drum washing machine in FIG. 1.
FIG. 3 is an expanded view illustrating a drain pump and a drain hose in FIG. 2.
FIG. 4 is a view illustrating a drain hose and a turbidity sensor in accordance with
an embodiment of the present disclosure.
FIGS. 5 to 6 are views each illustrating a fixation apparatus configured for the coupling
of the drain hose and the turbidity sensor of FIG. 4 in accordance with another embodiment
of the present disclosure.
FIG. 7 is a view illustrating a drain hose and a turbidity sensor in accordance with
another embodiment of the present disclosure.
FIG. 8 is a view illustrating a drain hose, a turbidity sensor, and a drain pump in
accordance with another embodiment of the present disclosure.
DETAILED DESCRIPTION
[0030] Reference will now be made in detail to embodiments of the present disclosure, examples
of which are illustrated in the accompanying drawings, wherein like reference numerals
refer to like elements throughout.
[0031] FIG. 1 is a cross-sectional view illustrating a structure of a drum washing machine
in accordance with an embodiment of the present disclosure, and FIG. 2 is a perspective
view illustrating only a structure of an inside a cabinet of the drum washing machine
in FIG. 1.
[0032] As illustrated in FIGS. 1 to 2, a drum washing machine 1 includes a cabinet 10 forming
an exterior, a tub 20 disposed at an inside the cabinet 10, a drum 30 rotatively formed
at an inside the tub 20, and a motor 41 to drive the drum 30.
[0033] An input unit 11 is formed at a front of the cabinet 10 to input a laundry to an
inside the drum 30. The input unit 11 is open/closed by a door 12 installed at a front
surface unit of the cabinet 10.
[0034] The tub 20 is supported by at least one damper 25. The damper 25 connects a lower
surface of an inner side of the cabinet 10 and an outer surface of the tub 20.
[0035] At least one water supply pipe 50 is installed at an upper portion of the tub 20
to supply wash water to the tub 20. One side of the water supply pipe 50 is connected
to an outside water supply source (not shown), and other end of the water supply pipe
50 is connected to a detergent supply apparatus 52. At least one water supply valve
56 is provided between the outside water supply source and the detergent supplying
apparatus 30 to control water supply is provided,
[0036] The detergent supply apparatus 52 is connected to the tub 20 through a connecting
pipe 54. The water supplied through the water supply pipe 50 passes through the detergent
supply apparatus 52, and is supplied to an inside the tub 20 along with detergent.
[0037] The drum 30 includes a cylindrical unit 31, a front surface panel 32 disposed at
a front of the cylindrical unit 31, and a rear surface panel 33 disposed at a rear
of the cylindrical unit 31. An opening hole 32a is formed at the front surface panel
32 for the entry/exit of the laundry, and a driving shaft 42 is connected to the rear
surface panel 33 to deliver the driving force of the motor 41.
[0038] A plurality of penetrating holes 34 is provided at a circumference of the drum 30,
and an inside space of the drum 30 and an inside space of the tub 20 are communicated
with each other.
[0039] A plurality of lifters 35 is installed at an inner circumferential surface of the
drum 30, such that the laundry ascends and descends as the drum 30 rotates.
[0040] The driving shaft 42 is disposed in between the drum 30 and the motor 41. One end
of the driving shaft 42 is connected to the rear surface panel 33 of the drum 30,
and other end of the driving shaft 42 is extended to an outer side of the rear wall
of the rub 20. As the motor 41 rotates the driving shaft 42, the drum 30 connected
to the driving shaft 42 is rotated while having the driving shaft 42 as a center.
[0041] A bearing housing 43 is installed at the rear wall of the tub 20 to rotatively support
the driving shaft 42. The bearing housing 43 may be provided with aluminum alloy,
and may be inserted into the rear wall of the tub 20 when the tub 20 is injection-molded.
A plurality of bearings 44 is installed in between the bearing housing 43 and the
driving shaft 42, such that the driving shaft 43 may be smoothly rotated.
[0042] In the washing cycle, the motor 41 rotates the drum 30 in a normal direction and
in an opposite direction at low speed, and accordingly, the laundry at an inside the
drum 30 repeats the ascending and descending motion, and thus, the stain on the laundry
is removed.
[0043] In the spin dry cycle, as the motor 41 rotates the drum 30 in a single direction
at high speed, by the centrifugal force applied to the laundry, water is separated
from the laundry.
[0044] A drain pump 60 is installed at a lower portion of an inner side of the cabinet 10
to pump the wash water stored in the tub 20.
[0045] The drain pump 60 is connected to other components through a plurality of hoses.
A first drain hose 100 and a bubble hose 95 connect the tub 20 to the drain pump 60,
and a second drain hose 90 connects the drain pump 60 to an outside the cabinet 10.
[0046] Other drawings hereinafter are illustrated while the bubble hose 95 is omitted.
[0047] FIG. 3 is a drawing illustrating an expanded view of the drain pump and the drain
hose in FIG. 2.
[0048] As illustrated in FIG. 3, the drain pump 60 includes a pump case having a wash water
inlet compartment 61, a drain pump compartment 62 and a bubble generating compartment
63, a pump filter 75 inserted into the wash water inlet compartment 61, a pumping
motor 70 providing a driving force to pump the wash water introduced to an inside
the pump case, and a bubble generating motor 73 to generate bubbles in the wash water.
The drain pump compartment 62 and the bubble generating compartment 63 are disposed
to face each other while having the wash water inlet compartment 61 thereinbetween.
[0049] The bubble generating motor 73 is mounted at the bubble generating compartment 63.
A bubble discharging port 65, while upwardly extended, is formed at an upper portion
of the bubble generating compartment 63 to circulate the wash water to an inside the
tub 20 (FIG. 1). The bubble discharging port 65 is connected to the bubble hose 95
(FIG. 1).
[0050] As a bubble impeller (not shown) connected to the bubble generating motor 73 is rotated,
the wash water at an inside the wash water inlet compartment 61 is drawn in an axis
direction. By using the pressure difference by the drop of the pressure as a result
of the flow of the wash water at the bubble generating compartment 63, air and the
wash water are mixed to generate bubbles. The bubbles, by the bubble impeller (not
shown), pass through the bubble discharging port 65 and the bubble hose 95 (FIG. 1),
and are introduced to an inside the tub 20 (FIG. 1).
[0051] The pump filter 75 is mounted at a front of the wash water inlet compartment 61,
and removes foreign substances contained in the wash water that is introduced from
the tub 20. A wash water inlet port 67 is formed at a rear of the wash water inlet
compartment 61, such that the first drain hose 100, which is configured to allow the
wash water to be introduced from the tub 20, is connected to the wash water inlet
port 67. An air discharging port 64 is formed at an upper portion of the wash water
inlet compartment 61 to discharge the air inside the wash water inlet compartment
61.
[0052] A wash water discharging port 66 is formed at a rear of the drain pump compartment
62, such that the second drain hose 90, which is configured to guide the wash water
to an outside the drum washing machine 1 (FIG. 1), is connected to the wash water
discharging hole 66. The pumping motor 70 is mounted at the drain pump compartment
62. As a pumping impeller (now shown) connected to the pumping motor 70 is rotated,
the wash water at an inside the wash water inlet compartment 61 is drawn in an axis
direction and is discharged in a radius direction. By the force as such, the wash
water is discharged to an outside the drum washing machine 1 (FIG. 1) along the second
drain hose 90. That is, the second drain hose 90 may be referred to as a guiding hose
to guide the wash water, which is pumped by the drain pump 60, to an outside the washing
machine 1.
[0053] FIG. 4 is a drawing illustrating a drain hose and a turbidity sensor in accordance
with an embodiment of the present disclosure.
[0054] As illustrated in FIGS. 3 to 4, a main line 110 of the first drain hose 100 forms
a main stem of the wash water that flows from the tub 20 (FIG. 1) to the drain pump
60. A split line 120 is formed while branching from the main line 110. The split line
120 is protrudedly formed from the circumference of a side surface of the main line
110. A settling hole 130, in which a wash water sensor 500 is settled, is formed at
one end portion of the split line 120.
[0055] The split line 120 may be integrally formed with the main line 110, for example,
through an injection molding. However, depending on an embodiment, the split line
120 may be coupled to and/or mounted at the main line 110 after the split line 120
and the main line 110 are separately formed. In addition, the split line 120, which
is separately formed, or integrally formed with the main line 110 through a predetermined
process may be included in the aspect of the present disclosure.
[0056] In an embodiment, the washing water sensor 500 may be a turbidity sensor that determines
the amount of the detergent contained in wash water by comparing the amount of the
light radiating from a light-emitting unit 520 with light received from a light-receiving
unit 530. However, other types of sensors may be included in the aspect of the present
disclosure to measure the amount of the detergent contained in wash water.
[0057] The wash water sensor 500 includes a body 510, the light-receiving unit 530 protrudedly
formed from the body 510, and the light emitting unit 520 protrudedly formed from
the body 510. The wash water sensor 500 is mounted at the settling hole 130 such that
the light-receiving unit 530 and the light emitting unit 520 are inserted into an
inside the main line 110.
[0058] As the wash water sensor 500 is mounted at the settling hole 130, the circumference
of a side surface of the split line 120 is fastened by using a fixation member 400.
The fixation member 400 may include, as a non-limiting example, a spring hose clamp
(FIG. 4), a ring type hose clamp (FIG. 5), or a cable tie (FIG. 6). However, the fixation
member 400 may be any type of a fastening member that closely attach and seal the
wash water sensor 500 and the inner side surface of the split line such that the wash
water present at the inside the split line 120 is not leaked.
[0059] The fixation member 400 applies a pressure while having the split line 120 as a center
of pressure applied, such that the inner side surface of the spit line 120 is closely
attached to the wash water sensor 500. As the wash water sensor 500 and the inner
side surface of the split line 120 are closely attached and thus sealed, the wash
water that is present at an inside the split line 120 is not leaked.
[0060] In the drum washing machine 1 (FIG. 1), the first drain hose 100 disposed in between
the tub 20 (FIG. 1) and the drain pump 60 is filled with wash water in the washing
process and the rinsing process, all the time when the wash water sensor 500 determines
the amount of the detergent contained in the wash water. Thus, as the wash water sensor
500 is mounted at the first drain hose 100, the light-receiving unit 530 and the light-emitting
unit 520 of the wash water sensor 500 are maintained in the state of making contact
with wash water at all times. Thus, the wash water sensor 500 may be able to measure
the amount of the detergent contained in the wash water. Even when wash water flows,
since the wash water sensor 500 makes contact with the wash water at all times, the
noise, which is generated as the light-receiving unit 530 and the light-emitting unit
520 of the wash water sensor 500 are spaced apart from the wash water, may be eliminated.
[0061] In addition, by mounting the wash water sensor 500 at the first drain hose 100 formed
of flexible material and by fastening the wash water sensor 500 with the fixation
member 400, the wash water being leaked from the surroundings of the mounting area
of the wash water sensor 500 may be prevented.
[0062] In the washing process, the wash water sensor 500 senses the amount of the detergent
contained in the wash water, and by determining the amount of the detergent contained
in the wash water at a control unit (not shown), the washing time may be extended
or reduced. When the amount of the detergent in the wash water is determined to be
less than the predetermined amount of the detergent for the laundry, the control unit
(not shown) may require more detergent to be input. When the amount of the detergent
in the wash water is determined to be more than the predetermined amount of the detergent
for the laundry, the control unit may control the water supply valve to supply more
water.
[0063] In the rinsing process, the wash water sensor 500 continuously measures the amount
of the detergent contained in the wash water, so that the rinsing process may continue
until the wash water sensor 500 measures that the detergent contained in the wash
water is less amount than the predetermined amount. Even when the predetermined time
is not passed, the rinsing process may be stopped when the amount of the detergent
contained in the wash water is below the predetermined amount. By extending the washing
and the rinsing time as the above, the washing and the rinsing may be performed more
completely. Furthermore, by reducing the washing and the rinsing time according to
circumstances, the washing time is decreased, and thus, the power consumption may
be reduced at the time of a washing.
[0064] In accordance with an embodiment illustrated on the drawing, a spring hose clamp
410 is illustrated as the fixation member 400. The spring hose clamp 410, by using
the elasticity thereof, closely attaches and fastens the first drain hose 100 to the
wash water sensor 500.
[0065] FIGS. 5 to 6 are drawings illustrating another embodiment of the fixation apparatus
configured for the coupling of the drain hose and the turbidity sensor in FIG. 4.
[0066] As illustrated in FIG. 5, as another embodiment of the fixation member 400, a ring-type
hose clamp 420 is illustrated.
[0067] The ring-type hose clamp 420, by using the elasticity thereof, is configured to fasten
the first drain hose 100 and the wash water sensor 500. Two handles are provided at
the ring-type hose clamp 420 for a mounting purpose, and a user may fasten the ring-type
hose clamp 420 to the first drain hose 100 by a simple motion of clutching the two
handles of the ring-type hose clamp 420.
[0068] As illustrated in FIG. 6, as another embodiment of the fixation member 400, a cable
tie 430 is illustrated. The cable tie 430 provided with an extension unit 431 and
a fixation unit 432 may be fastened by inserting the extension unit 431 having a gear
shape on one side thereof into the fixation unit 432.
[0069] By placing the extension unit on a portion to be desired fastened and inserting the
extension unit into the fixation unit, the first drain hose 100 may be simply fastened.
The hose clamp illustrated on the earlier drawing may be mounted in a manner to insert
the hose clamp from one end portion of the wash water sensor 500. However, since the
cable tie 430 is open, the mounting may be easily performed as the cable tie 430 may
be directly placed on a portion desired to be mounted.
[0070] As an example of the fixation member 400 in the FIGS. 4 to 6, the hose clamp and
the cable tie are illustrated, but other than the above, any type of a fastening member
that may closely attach and fasten the first drain hose 100 and the wash water sensor
500 may be included as the fixation member 400.
[0071] FIG. 7 is a drawing illustrating a first drain hose and a turbidity sensor in accordance
with another embodiment of the present disclosure.
[0072] As illustrated in FIG. 7, a drain hose 200 includes a main line 210, and a split
line 220 branching from the main line 210. A settling hole 230, in which a wash water
sensor 600 may settle, is formed at one end portion of the split line 220.
[0073] The wash water sensor 600 includes a body 610, and a light-receiving unit 630 and
a light-emitting unit 620 that are protrudedly formed from the body 610. The light-receiving
unit 630 and a light-emitting unit 620 may be mounted at the settling hole 230 such
that the light-receiving unit 630 and the light-emitting unit 620 are inserted into
an inside the main line 210. A position determining groove 240 is formed at an inner
side surface of the split line 220. For example, a portion of the inner side surface
is carved to form the position determining groove 240. In an embodiment, two units
of the position determining groove 240 are formed to face each other, as shown in
FIG. 7. However, the number of units of the position determining groove 240 is not
limited thereto. Any number of the position determining groove 240 may be included
in the aspect of the present disclosure.
[0074] A position determining protrusion 640 is protrudedly formed on a side surface of
the body of the wash water sensor 600 at a position corresponding to the position
determining groove 240. In an embodiment, two units of the position determining protrusions
640 are formed as shown in FIG. 7 as an example, but, any number of the position determining
protrusions 640 may be included in the aspect of the present disclosure, as long as
the number of the position determining grooves 240 and the number of the position
determining protrusions 640 are same.
[0075] The position determining groove 240 and the position determining protrusion 640,
when the wash water sensor 600 is mounted at the split line 220, enables the wash
water sensor 600 to be mounted at the settling hole 230 at a desired position.
[0076] For example, if the length d1 which is the length from the main line 210 to the one
end portion of the position determining groove 240 is shorter than the length d2 which
is the length from one end portion of the light-receiving unit 630 and/or the light-emitting
unit 620 of the wash water sensor 600 to the one end portion of the position determining
protrusion 640, the light-receiving unit 630 and the light-emitting unit 620 may be
disposed at an inside the main line 210. That is, the wash water flows only to the
main line 210, and is not introduced to the split line 220, and the split line 220
merely provides a place at which the wash water sensor 600 is mounted. As the wash
water sensor 600 is mounted as such, even when the flow of the wash water is not changed,
the amount of the detergent contained in the wash water may be precisely measured.
[0077] In FIG. 7, the illustration is provided while the fixation apparatus 400 (FIG. 3)
configured to fasten the circumference of the side surface of the split line 220 is
omitted.
[0078] FIG. 8 is a drawing illustrating a drain hose, a turbidity sensor, and a drain pump
in accordance with another embodiment of the present disclosure.
[0079] As illustrated in FIG. 8, the drain pump 60 includes the pump case including the
wash water inlet compartment 61, the drain pump compartment 62 and the bubble generating
compartment 63, the pump filter 75 inserted into the wash water inlet compartment
61, the pumping motor 70 providing a driving force to pump the wash water introduced
to an inside the pump case, and the bubble generating motor 73 to generate bubbles
in the wash water. The drain pump compartment 62 and the bubble generating compartment
63 are disposed to face each other while having the wash water inlet compartment 61
thereinbetween.
[0080] The wash water inlet port 67 is formed at a rear of the wash water inlet compartment
61, such that a first drain hose 300, which is configured such that the wash water
is introduced from the tub 20, is connected to the wash water inlet port 67.
[0081] The first drain hose 300 includes a main line 310, and a split line 320 branching
from the main line 310. A settling hole 330, in which a wash water sensor 700 is settled,
is formed at one end portion of the split line 320.
[0082] With reference to the main line 310, a wrinkle part 350, which moves by the vibration
caused by the operation of the drum washing machine 1 (FIG. 1) to prevent the damage
of the first drain hose 300, is formed at one end portion side of the main line 310
to which the wash water inlet port 67 is connected.
[0083] In an embodiment, the wash water sensor 700 may be the electrode sensor configured
to determine the amount of the detergent contained in the wash water by measuring
the amount of the current flowing through a plurality of electrodes 720 and 730. However,
other than the above, other types of sensors may be included in the aspect of the
present disclosure.
[0084] The wash water sensor 700 includes a body 710, and the plurality of electrodes 720
and 730 protrudedly formed from the body 710. The washing water sensor 700 is mounted
at the settling hole 330 such that the plurality of electrode sensors 720 and 730
is inserted into an inside the main line 310.
[0085] One end portion of the split line 320 is slit to form a position determining groove.
In an embodiment, two units of the position determining groove 340 are formed to face
each other as shown in FIG. 8. However, the number of units of the position determining
groove 340 is not limited thereto. Any number of the position determining groove 240
may be included in the aspect of the present disclosure.
[0086] A position determining protrusion 740 is protrudedly formed on a side surface of
the body of the wash water sensor 700 at a position corresponding to the position
determining groove 340. In an embodiment, two units of the position determining protrusions
740 are formed in FIG. 8 as an example, but, any number of the position determining
protrusions 740 may be included in the aspect of the present disclosure, as long as
the number of the position determining grooves 340 and the number of the position
determining protrusions 740 are same.
[0087] In FIG. 8, the illustration is provided while the fixation apparatus 400 (FIG. 3)
configured to fasten the circumference of the side surface of the split line 320 is
omitted.
[0088] In accordance with an embodiment illustrated on the drawing, the illustration is
provided that a main line and a split line are only present, but as long as a fixation
apparatus is mounted in such that wash water is not leaked, having a settling hole
directly formed at the main line without forming a split line may be included in the
aspect of the present disclosure.
[0089] Although a few embodiments of the present disclosure have been shown and described,
it would be appreciated by those skilled in the art that changes may be made in these
embodiments without departing from the principles and spirit of the disclosure, the
scope of which is defined in the claims and their equivalents.