[0001] This invention relates to the technology of the production of closing elements, in
particular threaded caps for forced screwing in a recipient unit, and in particular
relates to a gasket equipped with means for allowing it to stably hold itself in the
closing element.
[0002] The prior art already refers to caps intended for industrial use, having a dome-shaped
geometry and equipped with a head and an internally threaded tubular body, which are
intended to cover and block with forced tightening the externally threaded ends of
a pipe, found on recipient units for the cap, having the most diverse shapes.
[0003] Such caps are used for the most diverse purposes, including, for example, blocking
pieces of pipe, protecting them from any damage, covering them for functional or aesthetic
reasons, for marking them, etc.
[0004] When such caps are intended to hermetically seal an end of a pipe, or in any case
to securely make it impervious, the cap is usually equipped with an inner gasket which,
being functionally interposed between the closing element and the end of the pipe,
prevents the contents from leaking, or vice versa prevents unwanted substances from
entering the pipe.
[0005] Usually, such gaskets are made of elastically yielding material and substantially
have the shape of a disk, being circular.
[0006] As indicated in patents
DE B697 01876,
EP 697 345,
FR 850957 and
US 6425492, there are prior art gaskets with tabs, in which the tabs project from the entire
thickness of the gasket, or at least from one end of the edge of the gasket. However,
it is clear that gaskets which are not symmetrical relative to the thickness will
not be reversible relative to insertion in the cap.
[0007] To allow easy insertion of the gasket in the cap, a coupling with play is provided
between the tubular body and the disk shape. Said play is obtained by giving the disk
shape a diameter which is less than the diameter of the tubular body of the cap.
[0008] The presence of the above-mentioned assembly play causes problems during the mechanised
assembly of caps to the related pieces of pipe.
[0009] In fact, in industrial automated plants, as is well known widespread use is made
of continuous transport feeders, for conveying the caps into the station where they
will be assembled with the recipient pipes.
[0010] During transportation, the caps bump against each other and, when they are transported
using mechanical vibrations, for example to position the caps in an orderly fashion
and place them in sequence and/or convey them one after another along the feed lines,
the gaskets, due to the play existing relative to the tubular body of the cap, tend
to very easily become detached from the caps and come out of them, compromising the
operation of the line and the quality of the final assembly. Moreover, the variability
of the pitch of the thread in the cap means that gaskets whose tabs cover the entire
thickness of the gasket are difficult to adapt to threads with different pitches.
[0011] Finally, the thermal stresses to which gaskets may be subjected can cause size changes
which are uniform on the entire edge, consequently also involving the tabs which coincide
with the edge.
[0012] The aim of this invention is to overcome that problem by proposing a solutions which,
according to the invention, comprises a gasket structured in such a way that it holds
itself stably on the cap, irrespective of the mechanical and thermal actions to which
the cap may be subjected.
[0013] Accordingly, this invention achieves said aim with such a gasket in which the tabs
are located in the central zone of the thickness.
[0014] The main advantage of the invention is the fact that gaskets obtained in this way
are reversible relative to insertion in the threaded caps and are flexible relative
to thread ridges with different pitches.
[0015] Moreover, the fact that the tab circumscribes the central zone of the thickness makes
it less sensitive to the size variations caused by thermal stresses to which the gasket
may be subjected.
[0016] The advantages of this invention are more apparent in the detailed description which
follows, with reference to the accompanying drawings which illustrate an example,
non-limiting embodiment of the invention, in which:
- Figure 1 is an exploded schematic assembly view of a condition of use of the invention;
- Figure 2 is a perspective view of the invention;
- Figure 3 is an elevation view of the invention;
- Figure 4 is a side view of the invention;
- Figure 5 is a greatly enlarged view of a cross-section of the invention.
[0017] With reference to the accompanying drawings, in Figure 1 the numeral 11 denotes in
its entirety a generic unit with a stretch 12 of externally threaded pipe which is
the intended recipient of a substantially dome-shaped closing element 2, which can
be associated with the stretch 12 of threaded pipe by interposing a gasket 1 between
them.
[0018] More particularly, the closing element 2 comprises a head 13 and a tubular body 14
provided with an inner thread 9 projecting inwards and jutting transversally relative
to it.
[0019] The gasket 1 is disk-shaped and is made of flexible material. As Figures 2, 3 and
4 clearly show, the gasket 1 is provided with a plurality of tabs 4, which are contained
in the thickness 5 of the disk shape and project from the lateral edge 6 of the gasket
1 at a central portion 61 of the edge 6.
[0020] The tabs 4 which, in plan view, substantially have the shape of a circular segment,
are distributed in a reasonable number and evenly along the outline 6 of the disk
shape. Such a method of distribution is preferable to guarantee correct centring of
the gasket 1 relative to the closing element 2.
[0021] When the gasket 1 is associated with the closing element 2, thanks to the elasticity
of the material used to make the gasket 1 and the cantilever-style projection of the
tabs 4 from the disk shape, when the gasket 1 is pushed into the closing element 2,
the tabs 4 tend to bend in contact with the projections of the inner thread 9 of the
closing element 2, and move over and past the projections 3 with an elastic snap-fit
action, connecting the gasket 1 to the closing element 2.
[0022] It should be noticed that due to the way in which the gasket 1 is associated with
the closing element 2, a high level of gasket 1 stability in its position in the closing
element 2 is achieved. Although the gasket can still be removed if necessary, said
stability guarantees the gasket 1 the ability to react elastically and to dampen the
vibrating actions which may shake the closing element 2.
[0023] Figure 5 shows an alternative embodiment of the tabs 4 in which each tab 4 has a
thickness 51 which decreases from the outline 6 of the disk shape to a free end 8
of the tab 4.
1. A discoidal gasket made of flexible material for threaded closing elements (2), comprising
at least one tab (4) projecting from a lateral edge (6) of the gasket (1), characterised in that the tab (4) projects from the lateral edge (6) at a central portion (61) of the edge
(6), in such a way that it engages with a snap-fit action in the closing element.
2. The gasket according to claim 1, characterised in that, in plan view, the one or each tab (4) substantially has the shape of a circular
segment.
3. The gasket according to claim 1 or 2, characterised in that it comprises a plurality of tabs (4) distributed in a reasonable number along the
edge (6) of the disk shape.
4. The gasket according to claim 3, characterised in that the tabs (4) are evenly distributed along said edge (6).
5. The gasket according to any of the foregoing claims, characterised in that the one or each tab (4) has a thickness (51) decreasing from the edge (6) of the
disk shape to a free end (8) of the tab (4).