[0001] The present invention relates to a method for improving papermaking or board making
process according to the preambles of the enclosed claims.
BACKGROUND OF THE INVENTION
[0002] Economical production of paper and board requires a good runnability of a paper machine.
The paper machine runnability is often evaluated by the number of web breaks in proportion
to production speed. To attain good runnability, the paper must run well with a low
number of web breaks in each sub-process along the entire paper machine line. For
example, the fluttering of the paper web in the drying section should be minimised
in order to avoid the possible web breaks. In order to avoid fluttering and web breaks,
the paper web should preferably have a good tensile strength and good residual tension
after strain.
[0003] Strength of wet paper web is one of the important factors in making of paper or board.
Machines producing paper grades whose strength before drying is a critical factor
may have high efficiency but their average production speed may be significantly lower
than their nominal speed. The speed of these paper machines could be raised if the
strength of the wet paper web could be increased.
[0004] Common dry strength agents do not improve strength of the wet paper web. One example
of such dry strength agents is starch, which has a 1,4-α-anomeric structure. Typical
starches include amylose, which is a linear 1,4-α-glucan polymer and amylopectin,
which has branched structure. The amylopectin backbone is 1,4-α-glucan polymer and
the branches are linked to the backbone with 1,6-α-glycosidic bonds.
[0005] Fillers, such as clay, calcium carbonate, calcium sulphate or talc are used in paper
and board making to reduce costs and to improve optical properties of paper or board.
Fillers are added to the stock before the headbox of the paper machine. For coated
paper grades coating pigments, which comprise the same minerals, may partly enter
to the paper via the broke, which is recycled back to paper making process. The content
of fillers and coating pigments is typically measured through ash content measurement
by burning the stock or paper sample in 525 °C. The base paper for uncoated fine paper
and for coated fine paper is made from softwood and hardwood and its ash content is
typically 18 - 24 %. The base paper for 100 % softwood based uncoated fine paper and
for coated fine paper has an ash content typically 10 - 17 %. An important limiting
factor preventing the increase of filler content in fine papers is the reduced strength
properties of the paper and reduced web runnability.
[0006] Known methods and compositions are disclosed in
US 5,700,917,
EP 0738737,
US 6,346,554,
US 6,596,126,
WO 02/12388 and
WO 02/12349.
[0007] An object of this invention is to minimise or even eliminate the disadvantages existing
in the prior art.
[0008] An object of the present invention is to provide an effective and simple method for
improving tensile strength of a paper web or the like.
[0009] An object of the present invention is to increase filler content of paper in order
to reduce papermaking costs.
[0010] These objects are attained with the present invention having the characteristics
presented below in the characterising parts of the independent claims.
[0011] Typical method according to the present invention for improving papermaking or board
making process is defined in claim 1. It comprises, inter alia,
- forming a fibre stock,
- leading the fibre stock to a headbox and feeding it to a wire to form a wet fibrous
web, and
- applying at least one polysaccharide which is anionic carboxymethyl cellulose having
1,4-β-anomeric configuration in linkages between saccharide units of the polysaccharide
backbone or the main polysaccharide backbone to the fibre stock after machine chest
or on the wet fibrous web.
[0012] Typical paper is produced by using the method according to the invention.
[0013] Now it has been surprisingly found out that the tensile strength of the wet paper
or board is clearly improved when a polysaccharide which is anionic carboxymethyl
cellulose having 1,4-β-anomeric configuration in the linkages between saccharide units
is brought into a contact with fibres in the stock or with fibres in a wet paper web.
The improved tensile strength of the wet web, as well as the improved dry tensile
strength of the paper that may be achieved with the present invention enables an increase
in the filler content of paper. When the residual tension after strain is improved
by the use of the present invention, a high filler content in the base paper may be
used, corresponding to ash content e.g. over 25 % both for uncoated fine paper and
for coated fine paper base paper made from softwood and hardwood mixture. Correspondingly,
a high filler content in the base paper may be used for 100 % softwood based uncoated
fine paper and for coated fine paper base paper, the high filler content corresponding
to an ash content over 18 %. An improvement in tensile strength may enable an ash
content increase also for other paper and board grades, such as ash content increase
to over 15 % for newsprint grades, or ash content increase over 12 % coated mechanical
base paper, or ash content increase over 34 % for SC paper. Improvement in tensile
strength also may be utilised by changing to a cheaper raw material mixture for the
stock. For example, less old corrugated container (OCC) and more collected paper from
households to make test liner or fluting board grade. The ash content of recycled
fibre based fluting or test liner board may be increased over 15%.
[0014] Fillers, which are used in making or paper or board, and which are used in the present
invention, and the content of which may be increased, are clay, calcium carbonate,
calcium sulphate, titanium dioxide or talc, or their mixtures. Often the used filler
has an anionic net charge.
[0015] According to the invention the polysaccharide having 1,4-β-anomeric configuration
in the linkages between saccharide units of the polysaccharide backbone or the main
polysaccharide backbone is anionic carboxymethyl cellulose. It has been selected from
the group comprising water soluble cellulose derivatives; galactomannans, such as
guar gum or locust bean gum; galactoglucomannans; carboxymethyl cellulose; xylan and
substituted glucans, such as xyloglucans; other suitable hydrocolloids, such as tamarind
gum; chitosan; chitin; or their derivatives. According to the invention the polysaccharide
having 1,4-β-anomeric configuration in the linkages between saccharide units is carboxymethyl
cellulose.
[0016] According to another embodiment which does not form part of the present invention
the polysaccharide, which has 1,4-β-anomeric configuration in the linkages between
saccharide units of the polysaccharide backbone or the main polysaccharide backbone,
is guar gum. In this context guar gum is understood as a carbohydrate polymer containing
galactose and mannose structural building blocks, especially containing one galactose
unit for every two mannose units. The backbone is a linear chain of β 1,4-linked mannose
residues to which galactose residues are 1,6-linked at every second mannose, forming
short side-branches. Guar gum is typically obtained as an extract of guar bean. It
may be used in native form or it may be used in cationised or anionised form.
[0017] According to one embodiment which does not form part of the present invention, anionised
guar gum is applied to the fibre stock or on the wet fibre web after application of
cationic strength agent to the fibre stock and/or on the wet fibre web. The cationic
strength agent may be cationic or amphoteric polyacrylamide, polyvinylamide, polyamidoamine,
epichlorohydrin, starch, cationic guar gum or derivative of these. For example, cationic
wet strength agent may be applied on the wet fibre web by spraying, after which anionised
guar gum is applied by spraying. More typically, cationic wet strength agent is applied
into the fibre stock, after which anionised guar gum is applied by spraying on the
wet fibre web. Anionised guar gum has typically a charge density < 2 meq/g.
[0018] According to the invention the polysaccharide having 1,4-β-anomeric configuration
in the linkages between saccharide units of the polysaccharide backbone or the main
polysaccharide backbone is carboxymethyl cellulose, CMC. Carboxymethyl cellulose is
understood here as an anionic polymer, which is produced by introducing carboxylmethyl
groups to the cellulose chain, the degree of substitution and the chain length of
the cellulose backbone affecting the properties of CMC, such as water solubility.
When the degree of substitution exceeds 0.3, carboxymethyl cellulose becomes water
soluble.
[0019] According to the invention the polysaccharide having 1,4-β-anomeric configuration
in the linkages between saccharide units of the polysaccharide backbone or the main
polysaccharide backbone as defined in claim 1 is a polysaccharide with high degree
of polymerisation (DP). This means polysaccharides which comprise > 500 anhydroglucose
units. Size exclusion chromatography, SEC, may be used for determination of the polymerisation
degree. It has been observed that the tensile strength of the wet paper or board is
further improved when these polysaccharides are used.
[0020] Polysaccharide having 1,4-β-anomeric configuration in the linkages between saccharide
units of the polysaccharide backbone or the main polysaccharide backbone and used
in the present invention is water soluble. In case a derivative of the polysaccharide
is used, the derivative is also water soluble. The viscosity (Brookfield) of the polysaccharide
solution is < 5000 mPas, preferably < 2000 mPas. Solution may be diluted in order
to achieve the desired concentration.
[0021] The polysaccharide having 1,4-β-anomeric configuration in the linkages between saccharide
units is applied as a solution to the wet fibre web in any suitable manner. Preferably
the solution is obtained by dissolving the polysaccharide in powder form into a solvent,
typically water. Preferably the polysaccharide solution is free from discrete polysaccharide
particles. The polysaccharide solution may comprise one polysaccharide or it may comprise
a mixture of different polysaccharides, for example a mixture of two or three polysaccharides.
Thus, a mixture of different polysaccharides may be applied to the fibre stock after
machine chest or on the wet fibrous web. Typically the concentration of the polysaccharide(s)
in the polysaccharide solution is < 60 weight-%, more typically 0.02 - 5 weight-%,
preferably 0.05 - 3 weight-%, more preferably 0.05 - 2 weight-%. Concentration of
polysaccharides with high degree of polymerisation (DP) in the solution may be even
< 1 weight-%, more typically 0.05 - 1 weight-%, even more typically 0.2 - 0.6 weight-%.
[0022] According to one embodiment of the invention the polysaccharide is applied to the
fibre stock between the last pump preceding the paper or board machine headbox and
the outlet of the paper or board machine headbox. Preferably, the polysaccharide is
added to the stock as near the headbox as possible, or the polysaccharide may be added
directly to the headbox, if adequate mixing to the stock can be secured. Addition
of the polysaccharide near the headbox improves the bonding of the fibres together
with the polysaccharide, as the polysaccharide remains in outstretched form due to
short residence time in the stock and the adsorption of the polysaccharide over the
fibre surface is reduced. Also, when the polysaccharide is added to the stock after
the last pump, the risk for breaking the flocks generated by the polysaccharide and
fragmentation of the polysaccharide backbone due to shear forces is minimised. Thus,
the activity of the polysaccharide remains in a high level, and it dosage may be reduced
or better tensile strength values may be obtained by using the same dosage.
[0023] According to one embodiment of the invention the polysaccharide is applied into the
fibre stock together with a retention or drainage agent. The polysaccharide and the
retention agent are added to the fibre stock typically near the headbox, for example
by dosing at the machine filter. The retention or drainage agent may be any suitable
retention agent. The retention agent may be selected from a group comprising anionic
or cationic polyacrylamide, polyvinylamine, polyethyleneimine, cationic starch, bentonite
or silica. Especially the retention agent may be anionic or cationic polyacrylamide,
polyvinylamine or polyethyleneimine. The retention agent and the polysaccharide may
be added as separate solutions, or they may be added as single solution, comprising
both the retention agent and the polysaccharide. Polymeric retention agent dosage
may be 50 - 1000 g/t, preferably 100 - 600 g/t, given as dry polymer, and the polysaccharide
dosage may preferably be 200 - 4000 g/t, preferably 500 - 2500 g/t, given as dry polymer.
[0024] According to another embodiment of the invention the polysaccharide is applied into
the fibre stock together with an anionic, cationic or amphoteric dry strength agent.
The dry strength agent is selected from the group comprising polyacrylamides, glyoxylated
polyacrylamides, polyvinylamines, polyamine epichlorohydrine co-polymers (PAAE), starch
derivatives, and carboxymethyl cellulose. The dry strength agent may be applied in
amount of 0.1 - 4 kg/t paper, typically in amount 0.2 - 2 kg/t, given as active substance.
[0025] According to one preferred embodiment of the invention the polysaccharide is applied
on the wet fibre web between the headbox and the last nip of a press section. According
to one preferred embodiment of the invention the polysaccharide is applied on the
wet fibre web by spraying, by coating, by film transfer or by foam layer application.
It may be applied by using film transfer to a press belt, or by feeding of polysaccharide
solution from a separate headbox. Preferably the application of the polysaccharide
solution is performed by spraying. It has been found out that the spraying of the
polysaccharide solution onto the fibre web provides many surprising advantages. Spraying
of the polysaccharide solution does not influence the formation of the paper web,
whereby there is no negative effects to be noticed in the final paper properties.
On the other hand, it has also been noticed that the retention of the polysaccharide
to the web is improved. This means that the used amount of the polysaccharide can
be kept low, and chemical losses may be minimised. It has been observed that when
the polysaccharide solution is added by spraying, the polysaccharide is evenly distributed
through the whole web. No significant difference in amount of the polysaccharide can
be observed between the surfaces and the core part of the web.
[0026] Preferably, the polysaccharide is applied by spraying onto the wet paper web. It
has been observed that the polysaccharide amount, which is applied, may be reduced
when the application is done by spraying, and still the improved tensile strength
characteristics of the paper web are obtained. A polysaccharide solution suitable
for use in the spraying may be obtained, for example, by dissolving a polysaccharide
in powder form into water in order to form a 0.2 - 20 weight-%, preferably 0.3 - 3
weight-% solution.
[0027] According to still another embodiment, the polysaccharide is applied by foam layer
application or foam coating. The polysaccharide may be applied by foam coating, whereby
the polysaccharide is applied as a foam, which has an air content of 60 - 95 %, onto
the wet paper web.
[0028] Irrespective of the method of application of the polysaccharide, the polysaccharide
is applied in amount 0.3 - 3 kg/(ton paper). When the polysaccharide is applied by
spraying, it may be applied in amount ≤ 2 g/m
2, typically 0.05 - 1.5 g/m
2, more typically ≤ 1 g/m
2, most typically 0.05 - 1 g/m
2, preferably 0.05 - 0.5 g/m
2, more preferably 0.05 - 0.3 g/m
2 on the wet paper web.
[0029] According to the invention the polysaccharide solution is applied on the wet paper
web when the dryness of the web is < 50 %, typically < 40 %, more typically < 30 %,
preferably 8 - 15 %. When the pulp suspension enters the headbox and thus the paper
machine, its dryness level is typically more or equal to 0.3 % and less than 2 %.
The first water removal from the web is driven by gravity when the web enters the
wire section from the headbox. As paper travels further in the wire section, water
removal is assisted by different vacuum units. After the wire section, the dryness
of the paper is typically 14 - 22 %. The dryness of paper increases to 40 - 55 % during
wet pressing. The applying of the polysaccharide solution is preferably conducted
before the last vacuum zone of the wire section, preferably by spraying.
[0030] According to one embodiment of the invention two or more polysaccharides may be applied
on the wet fibre web after each other by spraying. Thus layers of different polysaccharides
may easily be applied on top of each other in order to obtain desired properties.
[0031] According to one embodiment an anionic or cationic polymer solution may be applied
to the wet paper web before or after the addition of the polysaccharide. The application
of the anionic polymer is performed to the wet paper web before press section of a
paper machine. For example, the application of the polysaccharide to the wet paper
web may be preceded or followed by application of cationic or anionic polymer solution.
This kind of sequential application of polysaccharide and one or more polymers to
the wet paper web, preferably through spraying, may produce a marked improvement of
dry and wet paper web strength. Anionic and cationic polymer solutions may also be
pre-mixed together before their application, preferably by spraying, to the wet paper
web.
[0032] The present invention is advantageous for improving strength of the wet paper web
when producing wood-free uncoated and coated paper grades. The present invention is
also suitable for improving runnability of a wet paper or board web by improving strength
of the wet paper web when producing paper grades including wood-free uncoated paper,
wood-free coated paper, super calendered (SC) paper, ultralight weight coated (ULWC)
paper, light weight coated (LWC) paper or newsprint paper, but not limited to these.
Especially paper webs that are to be used for making recording substrates for the
inkjet printing are suitable to be treated according to the method of the present
invention. The paper web may comprise fibres from hardwood trees or softwood trees
or a combination of both fibres. The fibres may be obtained by any suitable pulping
or refining technique normally employed in paper making, such as thermomechanical
pulping (TMP), chemimechanical (CMP), chemithermomechanical pulping (CTMP), groundwood
pulping, alkaline sulphate (kraft) pulping, acid sulphite pulping, and semichemical
pulping. The paper web may comprise only virgin fibres or recycled fibres or a combination
of both. The weight of the final paper web is 30 - 800 g/m
2, typically 30 - 600 g/m
2, more typically 50 - 500 g/m
2, preferably 60 - 300 g/m
2, more preferably 60 - 120 g/m
2, even more preferably 70 - 100 g/m
2.
[0033] In some embodiments the paper web may comprise fibres originating from non-wood material,
such as bamboo, sugar cane bagasse, hemp, wheat or rice straw. According to one embodiment
of the invention the filler content of the paper or board is increased, whereby the
ash content in the wet paper or board web is >25 % for wood-free uncoated paper, >25
% for wood-free coated paper base paper, >34 % for super calendered (SC) paper, >13
% for coated mechanical base paper, >15 % for newsprint paper, fluting board or testliner
board, the ash content being measured by burning the stock sample completely in 525
°C.
[0034] One or more layers of chemical solutions may be applied to the wet paper web before
the press section or drying section. The addition of a cationic polymer to the stock
of fibres is not compulsory, but it may be performed. The chemical solutions are preferably
applied to the wet paper web by spraying, as described in the application, but they
may be applied by coating, film transfer, foam layer application or feeding from a
separate headbox. The chemical solution that is applied to the web, e.g. by spraying,
may be a solution of carboxymethyl cellulose (CMC), polyvinyl alcohol (PVA), chitosan
or guar gum. Guar gum is here understood as a galactomannan. It is a polysaccharide
comprising galactose and mannose. The backbone of the guar gum is a linear chain of
β 1,4-linked mannose residues to which galactose residues are 1,6-linked at every
second mannose, forming short side-branches. Guar gum may be applied to the web in
form of native guar gum, anionic guar gum or cationic guar gum. For example, native,
cationic or anionic guar gum may be applied to the wet paper web, which is formed
without using addition of a cationic polymer to the stock. In another example, native
or anionic guar gum may be applied to the wet paper web, which is formed from stock
into which cationic polymer, such as cationic guar gum, is added.
EXPERIMENTAL
Example 1
[0035] Elementary Chlorine Free-bleached pine pulp was obtained from a Finnish pulp mill.
The pulp was refined and dewatered at the mill. The pulp was packed as never-dried
into airtight polyethylene bags, and kept at -18°C until used for testing. The Schopper-Riegler
(SR) value of the pulp after dewatering and freezing was 20, measured according to
ISO 5267-1. Native dissolved guar gum (Sigma G4129), carboxymethyl cellulose (DS 0.7,
DP 140) and chitosan (Mw 400,000 g/mol) was added to the thick stock pulp 30 - 90
min before sheet preparation as a 0.5 weight-% solution.
[0036] Wet and dry handsheets were prepared according to SCAN-C 26:76 standard. Grammage
of handsheets was 60 g/m
2. After wet pressing the handsheets were stored at cold storage room in airproof packages
before measurements in order to maintain constant moisture in the sheets.
[0037] For the spraying of chemicals at laboratory, formed wet handsheets were placed onto
the wire and attached using vacuum. Vacuum usage enhanced also the penetration of
chemicals into the paper during spraying. The experimental unit comprised a vacuum
box, moving sample sledge with wire, and spraying unit. The amount of the chemical
sprayed was adjusted by the speed of the moving sample sledge, while the spray remained
constant and was immobilized. The samples were wet pressed with 350 kPa and 50 kPa
for 5+2 minutes after spraying. The higher pressure gives higher dryness for test
sheet. Chemical consistency during spray tests was 0.5%.
Measurements
[0038] Tensile strength was measured according to ISO 1924-2:2008. The dryness of the paper
samples was determined by using a Mettler Toledo HR73 infra-red dryer.
Results
[0039]
Figure 1 shows results of laboratory tests (Example 1) for guar gum, which was added
to thick stock pulp or sprayed on wet web. It can be seen that it is advantageous
to add guar gum for wet web strength later at paper machine process rather than to
thick stock pulp.
Figure 2 shows results for laboratory tests (Example 1) for CMC, chitosan and guar
gum, each of which was sprayed on wet web. The effect of different polysaccharides
on wet web strength can be seen. Guar gum is most effective. Chitosan and carboxymethyl
cellulose (CMC) improved also wet web strength. As reference were used a spraying
of water or handsheet without any spraying.
Example 2 (not according to the present invention)
[0040] Pulp containing 70% hardwood with SR-value 24 and 30 % softwood with SR-value 28
was acquired from a Finnish pulp mill. SR-value was measured according to ISO 5267-1.
Precipitated calcium carbonate was used as filler. Filler was added to the pulp and
target level for addition was 20 % filler content in the final web. Retention chemical
was Fennopol K3400R (Kemira Oyj) with dosage 200 g/t and it was added to the headbox
feed flow. Tests were made with a small fourdrinier type of wire section. Grammage
of formed web was 70 g/m
2. Chemicals were sprayed on the wet web at the wire. The samples were wet pressed
with 350 kPa and 50 kPa for 5+2 minutes after spraying.
Measurements
[0041] Tensile strength was measured according to ISO 1924-2:2008. The dryness of the paper
samples was determined by using a Mettler Toledo HR73 infra-red dryer.
Results
[0042] Figure 3 shows results for tensile strength in semipilot test (Example 2) for sprayed
guar gum and Figure 4 shows tensile energy adsorption in semipilot test (Example 2)
for sprayed guar gum. The effect of guar gum wet web spraying dosage levels on wet
web strength can be observed in the Figures. Spraying dosages were 0.1 g/m
2 (1.4 kg/t), 0.3 g/m
2 (4.2 kg/t) and 0.5 g/m
2 (7.1 kg/t). Dosages of 0.1 g/m
2 and 0.3 g/m
2 improved both wet web tensile and solids content after wet pressing. Dosage of 0.5
g/m
2 improves strength further, but solids content in wet pressing is reduced. Therefore
optimum dosage may be between 0.1 g/m
2 and 0.5 g/m
2, at least under these experimental conditions. Tensile strength is needed for web
to keep enough tension at paper machine dryer section to allow high operation speed.
If the tension of the web is not high enough, the sheet does not follow dryer fabric
and sheet fluttering may cause web break due to wind effect caused by high speed.
Tensile energy adsorption T.E.A. improvement helps to avoid web break, if web has
fault such as a hole, slime spot, sticky particle or locally lower basis weight, because
higher strength reduces risk that web tears apart beging from the fault position.
Example 3 (not according to the present invention)
[0043] Test furnish was a mixture of softwood and hardwood kraft pulp for fine paper, containing
40 weigth-% scalenohedric precipitated calcium carbonate (PCC) filler. In some tests
additional PCC was applied. Chemicals were added to furnish under stirring with magnetic
stirrer before sheet preparation. Dosing time of cationic polyacrylamide (C-PAM) retention
aid and guar gum was typical for paper machine retention system, see Table 1. Guar
gum and C-PAM were premixed as powder in proportion 1:1, and then dissolved to 0.5
weight-% concentration with water, giving a final concentration of 0.25 weight-% guar
gum and 0.25 weight-% C-PAM.
[0044] Chemicals used in the tests were: cationic potato starch (DS 0.035), guar gum (Sigma
G4129) and cationic polyacrylamide, C-PAM, Fennopol K 3400 R (Kemira Oyj). All were
dissolved to 0.5 weight-% solution except starch was cooked to 1 weight-% solution.
[0045] Handsheets were prepared with Rapid Kötchen semi-automatic sheet former to 80 g/m2
basis weight according to ISO 5269-2:2004. Ash content was measured according to ISO
1762:2001.
[0046] Wet web sheets were wet pressed according to ISO 5269-1:2005, but pressing time was
1 min at 2 bar pressure between 2 plotters on top and 2 plotters under. In tests D
and E the wet pressing was 2 min at 4 bar pressure. Wet web tensile measurements were
performed at the dry content after wet pressing.
[0047] Dry tensile handsheets were vacuum dried according to Rapid-Kötchen method. Tensile
indexes were measured according to ISO 1924-2:2008. The results can be seen in the
Table 1.
Table 1. The wet web tensile index and dry tensile index result for different handsheets.
| Dose time |
-10min |
- 20 s |
-15 s |
-15 s |
|
|
|
| |
Starch |
added PCC |
C-PAM |
Guar gum |
sheet ash, 525 °C |
wet web tensile index |
dry tensile index |
| Test |
kg/t |
% |
g/t |
g/t |
% |
Nm/g |
Nm/g |
| A |
0 |
0 |
0 |
0 |
11 |
0,46 |
40 |
| B |
0 |
0 |
0 |
600 |
17 |
0,71 |
33 |
| C |
0 |
0 |
150 |
150 |
32 |
0,46 |
21 |
| D |
0 |
20 |
150 |
0 |
38 |
0,45 |
14 |
| E |
6 |
20 |
150 |
0 |
38 |
0,37 |
15 |
[0048] From the results it can be seen that the wet web tensile index was improved in test
B compared to test A; also ash content increased, which reduced the dry tensile index.
In test C significantly higher ash content was achieved with guar gum and C-PAM blend
with similar wet web tensile compared to test A. In test E cationic starch was used
as strength agent in high filler containing pulp. Starch decreased wet web strength
compared to test D.
[0049] Even if the invention was described with reference to what at present seems to be
the most practical and preferred embodiments, it is appreciated that the invention
shall not be limited to the embodiments described above, but the invention is intended
to cover also different modifications and equivalent technical solutions within the
scope of the enclosed claims.
1. Method for improving papermaking or board making process, comprising
- forming a fibre stock,
- using a filler in making of paper or board, which filler is selected from clay,
calcium carbonate, calcium sulphate, titanium dioxide, talc, and their mixtures,
- leading the fibre stock to a headbox and feeding it to a wire to form a wet fibrous
web,
characterised in
applying to the fibre stock after machine chest or on the wet fibrous web when the
dryness of the web is < 50 % at least one polysaccharide which is anionic carboxymethyl
cellulose having 1,4-β-anomeric configuration in linkages between saccharide units
of the polysaccharide backbone or the main polysaccharide backbone in amount of 0.3
- 3 kg/(ton paper), the polysaccharide comprising > 500 anhydroglucose units.
2. Method according to claim 1, characterised in applying the polysaccharide as a solution, whereby the concentration of the polysaccharide
in the polysaccharide solution is 0.02 - 5 weight-%, preferably 0.05 - 3 weight-%,
more preferably 0.05 - 2 weight-%.
3. Method according to any of preceding claims 1 - 2, characterised in applying a mixture of different polysaccharides to the fibre stock after machine
chest or on the wet fibrous web.
4. Method according to any of preceding claims 1 - 3, characterised in applying the polysaccharide to the fibre stock between the last pump preceding the
paper machine headbox and the outlet of the paper machine headbox.
5. Method according to claim 4, characterised in applying the polysaccharide into the fibre stock together with a retention agent,
and selecting the retention agent from a group comprising anionic or cationic polyacrylamide,
polyvinylamine, polyethyleneimine, cationic starch, bentonite or silica, especially
from anionic or cationic polyacrylamide, polyvinylamine or polyethyleneimine.
6. Method according to any of claims 1 - 3, characterised in applying the polysaccharide on the wet fibre web between the headbox and the last
nip of the press section.
7. Method according to claim 6, characterised in applying the polysaccharide on the fibre web by spraying, by coating, by film transfer
or by foam layer application.
8. Method according to claim 7, characterised in applying the polysaccharide by spraying as a solution with a concentration in the
range of 0.2 - 20 weight-%, preferably 0.3 - 3 weight-%.
9. Method according to claim 7, characterised in applying the polysaccharide by foam coating, whereby the polysaccharide is applied
as a foam having an air content of 60 - 95 %.
10. Method according to any of claims 7 - 9, characterised in applying the polysaccharide solution on the wet paper web when the dryness of the
web is preferably 8 - 15 %.
11. Method according to claim 1, characterised in producing wood-free uncoated paper, wood-free coated paper, super calendered (SC)
paper, ultralight weight coated (ULWC) paper, light weight coated (LWC) paper or newsprint
paper.
12. Method according to claim 1,
characterised in increasing filler content of the paper or board, whereby the ash content in the wet
paper or board web is
- >25 % for wood-free uncoated paper,
- >25 % for wood-free coated paper base paper,
- >34 % for super calendered (SC) paper,
- >13 % for coated mechanical base paper,
- >15 % for newsprint paper, fluting board or testliner board,
the ash content being measured by burning the stock sample in 525 °C
1. Verfahren zur Verbesserung eines Papier- oder Kartonherstellungsverfahrens, umfassend
- Bilden eines Faserstoffs,
- Verwenden eines Füllstoffs bei der Herstellung von Papier oder Karton, wobei der
Füllstoff aus Ton, Calciumcarbonat, Calciumsulfat, Titandioxid, Talkum und deren Gemischen
ausgewählt wird,
- Leiten des Faserstoffs zu einem Stoffauflaufkasten und Führen zu einem Sieb, um
eine feuchte faserförmige Bahn zu formen,
dadurch gekennzeichnet, dass
auf den Faserstoff nach Stoffkasten oder auf die feuchte faserförmige Bahn, wenn die
Trockenheit der Bahn < 50% ist, wenigstens ein Polysaccharid aufgetragen wird, welches
anionische Carboxymethylcellulose ist, die 1,4-β-anomere Konfiguration in Verknüpfungen
zwischen Saccharideinheiten der Polysaccharidhauptkette oder der Hauptpolysaccharidhauptkette
hat, in einer Menge von 0,3 bis 3 kg/(Tonne Papier), wobei das Polysaccharid > 500
Anhydroglucoseeinheiten umfasst.
2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass das Polysaccharid als eine Lösung aufgetragen wird, wobei die Konzentration des Polysaccharids
in der Polysaccharidlösung 0,02 bis 5 Gew.-%, vorzugsweise 0,05 bis 3 Gew.-%, bevorzugter
bis 2 Gew.-% ist.
3. Verfahren gemäß einem der vorangehenden Ansprüche 1 bis 2, dadurch gekennzeichnet, dass ein Gemisch von verschiedenen Polysacchariden auf den Faserstoff nach Stoffkasten
oder auf die feuchte Faserbahn aufgetragen wird.
4. Verfahren gemäß einem der vorangehenden Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Polysaccharid auf den Faserstoff zwischen der letzten Pumpe, die dem Papiermaschinen-Stoffauflaufkasten
vorgeschaltet ist, und dem Auslass des Papiermaschinen-Stoffauflaufkastens aufgetragen
wird.
5. Verfahren gemäß Anspruch 4, dadurch gekennzeichnet, dass das Polysaccharid in den Faserstoff zusammen mit einem Retentionsmittel aufgetragen
wird und das Retentionsmittel aus einer Gruppe, umfassend anionisches oder kationisches
Polyacrylamid, Polyvinylamin, Polyethylenimin, kationische Stärke, Bentonit oder Siliciumdioxid,
ausgewählt wird, speziell aus anionischem oder kationischem Polyacrylamid, Polyvinylamin
oder Polyethylenimin ausgewählt wird.
6. Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Polysaccharid auf die feuchte Faserbahn zwischen dem Stoffauflaufkasten und dem
letzten Walzenspalt des Pressabschnitts aufgetragen wird.
7. Verfahren gemäß Anspruch 6, dadurch gekennzeichnet, dass das Polysaccharid durch Aufsprühen, durch Beschichten, durch Filmtransfer oder durch
Schaumschichtauftragung auf die Faserbahn aufgetragen wird.
8. Verfahren gemäß Anspruch 7, dadurch gekennzeichnet, dass das Polysaccharid durch Aufsprühen als eine Lösung mit einer Konzentration im Bereich
von 0,2 bis 20 Gew.-%, vorzugsweise 0,3 bis 3 Gew.-%, aufgetragen wird.
9. Verfahren gemäß Anspruch 7, dadurch gekennzeichnet, dass das Polysaccharid durch Schaumbeschichtung aufgetragen wird, wobei das Polysaccharid
als ein Schaum, der einen Luftgehalt von 60 bis 95% hat, aufgetragen wird.
10. Verfahren gemäß einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass die Polysaccharidlösung auf die feuchte Papierbahn aufgetragen wird, wenn die Trockenheit
der Bahn vorzugsweise 8 bis 15% ist.
11. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass holzfreies unbeschichtetes Papier, holzfreies beschichtetes Papier, superkalandriertes
(SC) Papier, ultraleichtes beschichtetes (ULWC) Papier, leichtes beschichtetes (LWC)
Papier oder Zeitungspapier hergestellt wird.
12. Verfahren gemäß Anspruch 1,
dadurch gekennzeichnet, dass der Füllstoffgehalt des Papiers oder des Kartons erhöht wird, wodurch der Aschegehalt
in der feuchten Papier- oder Kartonbahn ist:
- >25% für holzfreies unbeschichtetes Papier,
- >25% für holzfreies beschichtetes Basispapier,
- >34% für superkalandriertes (SC) Papier,
- >13% für beschichtetes mechanisches Basispapier,
- >15% für Zeitungspapier, Wellpappe oder Testlinerkarton,
wobei der Aschegehalt durch Verbrennen des Probestücks bei 525°C gemessen wird.
1. Méthode pour améliorer un procédé de fabrication de papier ou de fabrication de carton,
comprenant les étapes consistant à
- former une source de fibre,
- utiliser une charge dans la fabrication du papier ou du carton, laquelle charge
est choisie parmi l'argile, le carbonate de calcium, le sulfate de calcium, le dioxyde
de titane, le talc, et leurs mélanges,
- conduire la source de fibre vers une caisse d'arrivée et la fournir à un fil pour
former une nappe fibreuse humide,
caractérisée par l'étape consistant à
appliquer à la source de fibre après cuvier de machine ou sur la nappe fibreuse humide
lorsque la siccité de la nappe est < 50 % au moins un polysaccharide qui est de la
carboxyméthylcellulose anionique ayant une configuration 1,4-β-anomère dans des enchaînements
entre des unités saccharide du squelette polysaccharide ou du squelette polysaccharide
principal dans une quantité de 0,3 à 3 kg/(tonne de papier), le polysaccharide comprenant
> 500 unités anhydroglucose.
2. Méthode selon la revendication 1, caractérisée en ce que l'étape consistant à appliquer le polysaccharide sous forme de solution, moyennant
quoi la concentration du polysaccharide dans la solution de polysaccharide est de
0,02 à 5 % en poids, de préférence 0,05 à 3 % en poids, de manière davantage préférée
0,05 à 2 % en poids.
3. Méthode selon l'une quelconque des revendications 1 à 2 précédentes, caractérisée en ce que l'étape consistant à appliquer un mélange de différents polysaccharides à la source
de fibre après cuvier de machine ou sur la nappe fibreuse humide.
4. Méthode selon l'une quelconque des revendications 1 à 3 précédentes, caractérisée en ce que l'étape consistant à appliquer le polysaccharide à la source de fibre entre la dernière
pompe précédant la caisse d'arrivée de la machine à papier et la sortie de la caisse
d'arrivée de la machine à papier.
5. Méthode selon la revendication 4, caractérisée en ce que les étapes consistant à appliquer le polysaccharide dans la source de fibre conjointement
avec un agent de rétention, et sélectionner l'agent de rétention dans un groupe comprenant
le polyacrylamide anionique ou cationique, la polyvinylamine, la polyéthylèneimine,
l'amidon cationique, la bentonite ou la silice, notamment parmi le polyacrylamide
anionique ou cationique, la polyvinylamine ou la polyéthylèneimine.
6. Méthode selon l'une quelconque des revendications 1 à 3, caractérisée en ce que l'étape consistant à appliquer le polysaccharide sur la nappe fibreuse humide entre
la caisse d'arrivée et la dernière pince de la section des presses.
7. Méthode selon la revendication 6, caractérisée en ce que l'étape consistant à appliquer le polysaccharide sur la nappe fibreuse par pulvérisation,
par couchage, par transfert de film ou par application de couche de mousse.
8. Méthode selon la revendication 7, caractérisée en ce que l'étape consistant à appliquer le polysaccharide par pulvérisation sous forme de
solution avec une concentration dans la plage de 0,2 à 20 % en poids, de préférence
0,3 à 3 % en poids.
9. Méthode selon la revendication 7, caractérisée en ce que l'étape consistant à appliquer le polysaccharide par couchage de mousse, moyennant
quoi le polysaccharide est appliqué sous forme de mousse ayant une teneur en air de
60 à 95 %.
10. Méthode selon l'une quelconque des revendications 7 à 9, caractérisée en ce que l'étape consistant à appliquer la solution de polysaccharide sur la nappe de papier
humide lorsque la siccité de la nappe est de préférence de 8 à 15 %.
11. Méthode selon la revendication 1, caractérisée en ce que l'étape consistant à produire du papier non couché sans bois, du papier couché sans
bois, du papier surcalandré (SC), du papier couché ultra léger (ULWC), du papier couché
léger (LWC) ou du papier journal.
12. Méthode selon la revendication 1,
caractérisée en ce que l'augmentation de la teneur en charge du papier ou du carton, moyennant quoi la teneur
en cendre dans la nappe de papier ou carton humide est
- > 25 % pour du papier non couché sans bois,
- > 25 % pour du papier support de papier couché sans bois,
- > 34 % pour du papier surcalandré (SC),
- > 13 % pour du papier support mécanique couché,
- > 15 % pour du papier journal, du carton à canneler ou du carton d'emballage,
la teneur en cendre étant mesurée en brûlant l'échantillon de source à 525 °C.