FIELD OF THE INVENTION
[0001] The invention relates to a method of coordinating at least two groups of compressors,
a low temperature (LT) compressor group and a high temperature (MT) compressor group.
The invention also relates to a system with at least two such groups of compressors
and being controlled by the method according to the invention. The invention also
relates to a control unit operating according to the method of the invention, and
to a system with such a control unit.
BACKGROUND OF THE INVENTION
[0002] In compressor cascade plants or systems, or in compressor booster plants or systems,
both with multiple groups of compressors, it is necessary to perform coordination
between the different groups of compressors, said different groups of compressors
comprising at least one low temperature (LT) compressor and at least one high temperature
(MT) compressor. Coordination is necessary when the LT compressor group needs to reject
heat, but the MT compressor group is not in operation, i.e., none of the MT compressors
are running. If the MT compressors are not running, the LT compressor group cannot
reject heat. The LT compressor circuit is operating at lower evaporator temperatures
than the evaporator temperatures of the MT compressor circuit.
SUMMARY OF THE INVENTION
[0003] The present invention operates so that the MT compressor group constitutes the master
functionality of the cooling plant, and the LT compressor group constitutes the slave
functionality of the cooling plant.
[0004] The invention is especially applicable in supermarket cooling plants, and even more
applicable if the cooling medium is carbon dioxide (CO
2). However, other applications and other cooling mediums are possible as well.
[0005] The problem to be solved is that - under some conditions - starting of one or more
LT compressors may result in undesirable high suction pressure of the MT compressors
while - under some (other) conditions - starting of one or more MT compressors may
result in undesirable low suction pressure of the MT compressors. Too low or too high
a suction pressure in the MT compressor circuit is undesirable for various reasons,
e.g., it may violate allowed operation limits of either or both of the MT compressor
group itself or of both the MT compressor group and the LT compressor group.
[0006] Apart from that, it may be necessary to provide a signal to a possible injection
regulator of the compressor plant, so that any injection of refrigerant into the MT
compressor group circuit is started and is stopped in a synchronous manner in relation
to start and stop of one or more of the MT compressors. Injection of refrigerant into
a cascade heat exchanger on the MT compressor circuit side may be necessary for having
sufficient refrigerant in the MT compressor circuit side of the cascade heat exchanger
for the LT compressor group to be able to reject heat generated during prolonged operation
of the LT compressor group and/or to be able to reject heat generated at a point of
time where the MT compressor group is not in operation or has just started operation.
[0007] An object of the invention is to coordinate at least two compressor groups, a low
temperature (LT) compressor group and a high temperature (MT) compressor group, in
a cascade compressor cooling system or in a booster compressor cooling system, so
that the LT compressors are allowed to start operation only when risk of faulty operation
of the MT compressor group or risk of alarm being triggered in the MT compressor group
or other malfunctions of the MT compressor group are avoided due to allowing operation
of the LT compressors.
[0008] According to a first aspect the invention provides a method for coordinating operation
between at least two groups of compressors in a cooling circuit, a first group of
compressors forming part of a low temperature (LT) part of the cooling circuit and
a second group of compressors forming part of a high temperature (MT) part of the
cooling circuit, each of the compressor groups comprising one or more compressors,
and each of the compressor groups comprising a controller, the controllers being capable
of exchanging signals, the method comprising the following steps:
- the LT compressor group needing one or more of the LT compressors to start operation,
- investigating whether or not one or more of the MT compressors is/are operating,
- in the case that one or more of the MT compressors is operating, allowing one or more
of the LT compressors to start operation,
- in the case that none of the MT compressors is operating:
- establishing the suction pressure in the MT part of the cooling circuit, and comparing
the suction pressure to a lower and an upper limit of a neutral pressure zone, said
neutral pressure zone lying within an operating pressure zone of the MT part of the
cooling circuit, and
- operating the MT compressors and the LT compressors based on the comparing step.
[0009] The first aspect of the invention relates to a method for coordinating operation
between at least two groups of compressors in a cooling circuit. In the present context
the term 'cooling circuit' should be interpreted to mean a system in which refrigerant
is alternatingly compressed and expanded, while flowing along a closed refrigerant
path. Suitable heat exchangers, e.g. in the form of evaporators, condensers and/or
gas coolers, are arranged in the refrigerant path, thereby allowing heat exchange
between refrigerant flowing in the refrigerant path and a secondary fluid flow. Thereby
the system is capable of providing cooling or heating for a closed volume arranged
around one of the heat exchangers. The cooling circuit may, e.g., be or form part
of a cooling system of a supermarket. Such cooling systems normally include several
separate cooling compartments, which may not all be operated at the same setpoint
temperature. For instance, some of the cooling compartments may be arranged for providing
cooling (typically operated at a setpoint temperature around 5° C), while other cooling
compartments may be arranged for providing freezing (typically operated at a setpoint
temperature around -18° C).
[0010] A first group of compressors form a part of a low temperature (LT) part of the cooling
circuit, and a second group of compressors form a part of a high temperature (MT)
part of the cooling circuit. The LT part of the cooling circuit could advantageously
be a part of the cooling circuit which controls the temperature inside one or more
freezing compartments of a cooling system, while the MT part of the cooling circuit
could be a part of the cooling circuit which controls the temperature inside one or
more cooling compartments of the cooling system.
[0011] For instance, the evaporator temperature of the low temperature (LT) part of the
cooling system may be between -50° C and -10° C, such as between -40° C and -20° C,
such as approximately -30° C. Similarly, the evaporator temperature of the high temperature
(MT) part of the cooling system may be between -20° C and 10° C, such as between -10°
C and 5° C, such as approximately -5° C.
[0012] Each compressor group comprises a controller arranged to control operation of a respective
group of compressors. The controllers are further capable of exchanging signals. Thereby
it is possible to operate the groups of compressors in dependence of each other.
[0013] The MT compressor group may advantageously be controlled in such a manner that the
suction pressure in the MT part of the cooling circuit is kept within a specific operating
pressure zone. It is also advantageous to control the LT compressor group in such
a manner that the suction pressure in the LT part of the cooling circuit is kept within
an operating pressure zone. However, since the MT part and the LT part both form part
of the same cooling system, operation of the LT compressors affects the suction pressure
in the MT part of the cooling circuit, and vice versa. Accordingly, if one or more
of the LT compressors is/are started while none of the MT compressors are running,
there is a risk that the operation of the LT compressor(s) drives the suction pressure
in the MT part of the cooling circuit outside the operating pressure zone.
[0014] According to the invention, when the LT compressor group needs one or more of the
LT compressors to start operation, it is initially investigated whether or not one
or more of the MT compressors is/are operating. If this is the case, the LT compressor
group is simply allowed to start operation of the required LT compressor.(s), since
in this case the operating MT compressor(s) will be able to counteract any detrimental
effects of the operation of the LT compressor(s) on the suction pressure of the MT
part of the cooling circuit.
[0015] In the case that none of the MT compressors is operating, the suction pressure in
the MT part of the cooling circuit is established. This may, e.g., be done by measuring
the suction pressure by means of a pressure probe arranged in the suction line of
the MT part of the cooling circuit. As an alternative, the suction pressure may be
derived or calculated from one or more other measured parameters.
[0016] The established suction pressure is then compared to a lower and an upper limit of
a neutral pressure zone. The neutral pressure zone lies within the operating pressure
zone of the MT part of the cooling circuit, i.e. the lower limit of the neutral pressure
zone is higher than the lower limit of the operating pressure zone, and the upper
limit of the neutral pressure zone is lower than the upper limit of the operating
pressure zone. Furthermore, the neutral pressure zone may advantageously contain a
setpoint pressure value being an optimal suction pressure of the MT part of the cooling
circuit. Accordingly, the neutral pressure zone represents a pressure range in which
it is particularly advantageous for the suction pressure of the MT part of the cooling
circuit.
[0017] Finally, the MT compressors and the LT compressors are operated based on the comparing
step. Accordingly, the MT compressors and the LT compressors are operated based on
whether the suction pressure in the MT part of the cooling circuit is within the neutral
pressure zone, above the neutral pressure zone or below the neutral pressure zone.
Thereby it is possible to foresee expected detrimental effects on the suction pressure
in the MT part of the cooling circuit, caused by starting operation of one or more
LT compressors, or by starting one or more MT compressors, and it is possible to counteract
such detrimental effects in order to ensure that the suction pressure remains within
the operating pressure zone.
[0018] The step of operating the MT compressors and the LT compressors may comprise the
steps of:
- in the case that the suction pressure in the MT part of the cooling circuit is within
the neutral pressure zone, starting at least one MT compressor and at least one LT
compressor substantially simultaneously,
- in the case that the suction pressure in the MT part of the cooling circuit is below
the lower limit of the neutral pressure zone, starting at least one of the LT compressors,
while preventing the MT compressors from starting, and
- in the case that the suction pressure in the MT part of the cooling circuit is above
the upper limit of the neutral pressure zone, starting at least one of the MT compressors,
while preventing the LT compressors from starting.
[0019] If the suction pressure in the MT part of the cooling circuit is within the neutral
pressure zone, the suction pressure is close to an optimum suction pressure value,
and it is therefore desired to keep suction pressure substantially constant. Therefore,
in order to counteract the effects which starting operation of one or more of the
LT compressors will have on the suction pressure in the MT part of the cooling circuit,
one or more MT compressors is/are started simultaneously with starting the one or
more LT compressors.
[0020] If the suction pressure in the MT part of the cooling circuit is below the lower
limit of the neutral pressure zone, the suction pressure is between the lower limit
of the operating pressure zone and the neutral zone. In this case there is a risk
that the suction pressure drops below the lower limit of the operating pressure zone
if the one or more MT compressors is/are started. On the other hand, starting one
or more of the LT compressors will increase the suction pressure in the MT part of
the cooling circuit, thereby driving the suction pressure closer to the desired neutral
pressure zone. Therefore, in this case one or more of the LT compressors is/are allowed
to start, but start of the MT compressors is prevented.
[0021] If the suction pressure in the MT part of the cooling circuit is above the upper
limit of the neutral pressure zone, the suction pressure is between the neutral zone
and the upper limit of the operating pressure zone. In this case there is a risk that
the suction pressure increases above the upper limit of the operating pressure zone
if one or more LT compressors is/are started. On the other hand, starting one or more
of the MT controllers will decrease the suction pressure in the MT part of the cooling
circuit, thereby driving the suction pressure closer to the desired neutral pressure
zone. Therefore, in this case one or more of the MT compressors is/are started, but
start of the LT compressors is prevented.
[0022] The step of operating the MT compressors and the LT compressors may further comprise
the steps of:
- monitoring the suction pressure in the MT part of the cooling circuit, and
- when the suction pressure of the MT part of the cooling circuit reaches the neutral
pressure zone, starting at least one of the MT compressors in the case that at least
one of the LT compressors was/were previously started, or starting at least one of
the LT compressors in the case that at least one of the MT compressors was/were previously
started.
[0023] According to this embodiment, in the case that it was initially established that
the suction pressure in the MT part of the cooling circuit was below the lower limit
of the neutral pressure zone, resulting in operation of one or more LT compressors
being started, it is awaited that the suction pressure is increased sufficiently to
enter the neutral pressure zone. Once this occurs, one or more MT compressors is/are
started, in order to keep the suction pressure in the MT part of the cooling circuit
within the neutral zone.
[0024] Similarly, in the case that it was initially established that the suction pressure
in the MT part of the cooling circuit was above the upper limit of the neutral zone,
resulting in operation of one or more MT compressors being started, it is awaited
that the suction pressure is decreased sufficiently to enter the neutral zone, thereby
indicating that it is safe to start one or more of the LT compressors as desired.
Once this occurs, one or more LT compressors is/are started, in order to control the
suction pressure in the LT part of the cooling circuit to be within a desired operating
pressure zone.
[0025] The step of investigating whether or not one or more of the MT compressors is/are
operating may comprise the steps of the LT controller transmitting a request signal
to the MT controller, and the MT controller generating and transmitting a response
signal to the LT controller. According to this embodiment, the LT controller, whishing
to start operation of one or more LT compressors, transmits a request signal to the
MT controller in order to investigate whether or not it is safe to start one or more
of the LT compressors. Since the MT controller controls operation of the MT compressors,
it 'knows' whether or not one or more of the MT compressors is/are operating. If this
is the case, the MT controller can generate and transmit a signal to the LT controller,
allowing that one or more of the LT compressors starts operating. If none of the MT
compressors is operating, the MT controller can initiate the investigation of the
suction pressure in the MT part of the cooling circuit, in the manner described above,
and generate and transmit a response signal based on the outcome of this investigation.
Thus, the response signal generated and transmitted by the MT controller is either
a 'release' signal allowing that operation of one or more of the LT compressors is/are
started or a 'hold' signal preventing the LT compressors from starting. The 'hold'
signal may simply be omitting sending a release signal.
[0026] The cooling system may be a cascade cooling system, in which case the method may
further comprise the step of injecting refrigerant into the MT side of the cascade
heat exchanger of the cooling circuit in the case that the operating step results
in one or more LT compressors being started. According to this embodiment, heat exchange
takes place between refrigerant flowing in the LT part of the cooling system and refrigerant
flowing in the MT part of the cooling system, but the refrigerant paths of the LT
part and the MT part of the cooling system are not fluidly connected. In the case
that there is no liquid refrigerant present in the MT part of the cascade heat exchanger
when one or more LT compressors is/are started, starting the LT compressor(s) will
not lead to evaporation in the MT part of the cascade heat exchanger. Therefore the
suction pressure in the MT part of the cooling circuit will not increase, and the
MT controller will therefore not start the MT compressor(s). As a consequence, heat
exchange does not take place in the cascade heat exchanger, and the LT part of the
cascade heat exchanger can not reject heat as required. In order to avoid this situation,
liquid refrigerant can be injected into the MT part of the cascade heat exchanger.
[0027] As an alternative, the cooling system may be a booster cooling system. According
to this embodiment, the refrigerant paths of the LT part and the MT part of the cooling
system are fluidly interconnected. For instance, refrigerant may be supplied directly
from the LT compressors to the MT compressors.
[0028] According to a second aspect the invention provides a control unit for coordinating
operation between at least two groups of compressors in a cooling circuit, a first
group of compressors forming part of a low temperature (LT) part of the cooling circuit
and a second group of compressors forming part of a high temperature (MT) part of
the cooling circuit, each of the compressor groups comprising one or more compressors,
the control unit comprising:
- an LT controller arranged for controlling operation of the LT compressor group, and
an MT controller arranged for controlling operation of the MT compressor group,
- said LT controller and said MT controller being capable of exchanging signals in order
to coordinate operation of the compressor groups according to the method of the first
aspect of the invention.
[0029] The control unit according to the second aspect of the invention is capable of operating
the LT compressors and the MT compressors in accordance with the method of the first
aspect of the invention. The remarks set forth above are therefore equally applicable
here.
[0030] According to a third aspect the invention provides a plant comprising a cooling circuit
with at least two groups of compressors, a first group of compressors forming part
of a low temperature (LT) part of the cooling circuit and a second group of compressors
forming part of a high temperature (MT) part of the cooling circuit, each of the compressor
groups comprising one or more compressors, and each of the compressor groups comprising
a controller, the controllers being capable of exchanging signals in order to coordinate
operation of the compressor groups according to the method of the first aspect of
the invention.
[0031] It should be noted that a person skilled in the art would readily recognise that
any feature described in combination with the first aspect of the invention could
also be combined with the second or third aspect of the invention, that any feature
described in combination with the second aspect of the invention could also be combined
with the first or third aspect of the invention, and that any feature described in
combination with the third aspect of the invention could also be combined with the
first or second aspect of the invention.
[0032] The LT controller and the MT controller may be embedded in a single common hardware
unit, and the LT controller and the MT controller may be individual software applications
embedded in the single common hardware unit. According to this embodiment, only one
hardware unit is required instead of two. This lowers the manufacturing costs. Furthermore,
it makes it easier to allow communication between the LT controller and the MT controller.
[0033] The plant may, e.g., be at least one of the following plants, a refrigeration plant
for a supermarket vending area and/or a refrigeration plant for a supermarket storing
area, a refrigeration plant for a distribution centre storing area, or a refrigeration
plant for a manufacturing site storing area.
[0034] According to a specific embodiment the invention relates to a method for coordinating
operation between at least two groups of compressors in a cooling circuit, a low temperature
(LT) group comprising at least one low temperature compressor with a low temperature
(LT) controller, and a high temperature (MT) group comprising at least one high temperature
compressor with a high temperature (MT) controller, said LT controller and MT controller
capable of exchanging signals, and said method comprising the following steps:
- the LT compressor group needing one or more of the LT compressor to be allowed to
start operation, i.e., to be allowed to start running, the LT controller transmitting
a request signal to the MT controller, and the MT controller receiving said signal
requesting one or more of the LT compressors to start, while the MT compressor group
is not in operation,
- allowing one or more of the LT compressors to start, when the LT controller receives
a release signal transmitted from the MT controller, said release signal being transmitted
only when the MT compressors are in ready state, said ready state of the MT compressors
being one of the following conditions:
- a) the pressure of the MT compressor circuit being within a neutral zone, and one
or more of the MT compressors are ready to start operation,
- b) the pressure of the MT compressor circuit initially being below a neutral zone,
and one or more of the MT compressors are ready to start operation,
- c) the pressure of the MT compressor circuit initially being above a neutral zone,
and one or more of the MT compressors are put into operation, and until the pressure
of the MT compressor circuit subsequently has decreased from above the neutral zone
to an upper limit of the neutral zone.
DETAILED DESCRIPTION OF THE INVENTION
[0035] Coordination between the LT compressors and the MT compressors may be performed in
different ways. In the following, one possible way of performing coordination is described
by reference to the drawings.
[0036] Fig. 1 is an example of a cooling circuit in a cooling plant with LT/MT coordination.
[0037] Part of the function of the MT controller is as follows: The MT controller utilises
an input signal from the LT controller called 'Request signal', which signal is transmitted
from the LT controller to the MT controller, when the LT compressor group needs to
reject heat. The MT controller also utilises an output signal called 'Release signal',
which signal is transmitted from the MT controller to the LT controller, when one
or more of the MT compressors are in operation or are ready to start operation, i.e.,
are ready to start running.
[0038] Fig. 2 is a chart showing the function of the LT controller and the MT controller.
[0039] Various suction pressure levels of the MT part of the compressor circuit are shown
as horizontal lines. The middle horizontal line is an optimal operation suction pressure.
Above and below the middle line, a neutral zone N is present, and within which the
MT compressors operate normally.
[0040] The neutral pressure zone is arranged within an acceptable suction pressure zone.
The MT compressors are not allowed to operate outside the acceptable operating suction
pressure zone, since this may result in safety limits or rated operating ranges for
one or more components of the MT part of the cooling circuit being exceeded, and it
may therefore lead to damage to one or more components. Thus, the MT compressors are
operated in such a manner that the suction pressure in the MT part of the cooling
circuit is within the neutral pressure zone, at least for the most of the time. The
suction pressure is allowed to exceed the limits of the neutral pressure zone, but
not the limits of the acceptable pressure zone.
[0041] When it is desired to start operation of one or more LT compressors, and it has been
established that none of the MT compressors is running, the actual suction pressure
in the MT part of the cooling circuit is compared to the pressure levels shown in
Fig. 2. If it turns out that the suction pressure of the MT part of the cooling circuit
is within the neutral zone, the LT compressor(s) is/are allowed to start operation,
and operation of one or more MT compressors is/are started simultaneously.
[0042] If the suction pressure of the MT part of the cooling circuit is above the upper
limit of the neutral pressure zone, there is a risk that starting operation of one
or more LT compressors will cause an increase in the suction pressure which will drive
the suction pressure above the upper limit of the acceptable pressure zone. Therefore,
in this case, operation of one or more MT compressors is started, but the LT compressors
are not allowed to start. This will cause the suction pressure in the MT part of the
cooling circuit to decrease, thereby approaching the neutral pressure zone. Once the
neutral pressure zone is reached, one or more LT compressors is/are allowed to start
operation.
[0043] If the suction pressure of the MT part of the cooling circuit is below the lower
limit of the neutral pressure zone, there is a risk that starting operation of one
or more MT compressors will cause a decrease of the suction pressure which will drive
the suction pressure below the lower limit of the acceptable pressure zone. Therefore,
in this case, operation of one or more LT compressors is started, but the MT compressors
are not allowed to start. This will cause the suction pressure in the MT part of the
cooling circuit to increase, thereby approaching the neutral pressure zone. Once the
neutral pressure zone is reached, one or more MT compressors may be allowed to start
operation.
[0044] According to the invention, the LT compressors are only allowed to start, when the
LT controller receives a release signal transmitted from the MT controller. The release
signal is transmitted only when the MT compressors are in ready state, said ready
state of the MT compressors being one of the following conditions:
- a) the suction pressure in the MT part of the cooling circuit being within a neutral
zone, and one or more of the MT compressors are ready to start operation,
- b) the suction pressure in the MT part of the cooling circuit initially being below
a neutral zone, and one or more of the MT compressors are ready to start operation,
- c) the suction pressure in the MT part of the cooling circuit initially being above
a neutral zone, and one or more of the MT compressors are put into operation, and
until the suction pressure in the MT part of the cooling circuit subsequently has
decreased from above the neutral zone to an upper limit of the neutral zone.
[0045] Fig. 3 is a flowchart illustrating a decision tree for the LT controller.
[0046] The LT controller decides whether or not it wants the LT compressors to operate.
If it decides that this is not the case, it will not transmit a request signal to
the MT controller, and it will either refrain from starting the LT compressors or
stop any LT compressors which may be operating.
[0047] If the LT controller decides that it wants one or more LT compressors to operate,
it investigates whether or not the LT compressors are released, i.e. whether or not
the MT controller has indicated that it is safe to operate one or more LT compressors.
If this is the case, operation of one or more LT compressors is/are started, and/or
any LT compressor which is already operating is allowed to continue operation.
[0048] If the LT controller establishes that the LT compressors are not released, a request
signal is transmitted to the MT controller, and a release signal from the MT controller
is awaited. Furthermore, any LT compressors which are operating are stopped.
[0049] Fig. 4 is a flowchart illustrating a decision tree for the MT controller.
[0050] The MT controller checks whether or not a request signal has been received from the
LT controller. If this is not the case, no release signal is generated, and the MT
compressors are controlled in a normal manner.
[0051] If a request signal has been received, the MT controller investigates whether or
not a release signal has already been transmitted to the LT controller. If this is
the case, another release signal is transmitted to the LT controller, or a previous
'release flag' is simply maintained, and the MT controller ensures that the MT compressors
continue operation, i.e. a full stop of all the MT compressors is not allowed.
[0052] If the LT compressors are not already released, the suction pressure in the MT part
of the cooling circuit is compared to the upper and lower limits of the neutral pressure
zone, in the manner described above. If the suction pressure is above the neutral
pressure zone, no release signal is generated, but operation of one or more MT compressors
is/are started, if no MT compressors are already running.
[0053] If the suction pressure is within the neutral pressure zone, a release signal is
transmitted to the LT controller, and it is ensured that one or more MT compressors
is/are also running. Thus, if one or more MT compressors is/are already operating,
it/they is/are kept running, and if no MT compressors are already running, one or
more MT compressors is/are started.
[0054] If the suction pressure is below the neutral pressure zone, a release signal is transmitted
to the LT controller, and the MT compressors are prevented from starting operation.
[0055] Special occasions of coordination:
[0056] On certain conditions of compressor cascade plants, the LT compressors must be allowed
to start before start of the MT compressors. It is often not possible ensuring that
the MT compressors are ready for starting, when the MT controller receives the 'Request
signal' from the LT controller. The LT compressors must not be allowed to be in operation,
if the MT compressors are inhibited of starting. In this case, no release signal will
be issued by the MT controller.
[0057] An injection signal output port of the LT controller may be connected to the input
signal port for the signal called 'Request signal' transmitted from the LT controller
to the MT controller. When the 'Release signal' is sent from the MT controller to
the LT controller, the injection signal will be activated. This causes liquid refrigerant
to be injected into the MT part of the cascade heat exchanger. Thereby it is ensured
that liquid refrigerant is available for evaporation due to heat exchange with refrigerant
flowing in the LT part of the cascade heat exchanger. Accordingly it is ensured that
the LT part of the cascade heat exchanger can reject heat via the cascade heat exchanger.
It is also ensured that this heat exchange results in gaseous refrigerant being produced
in the MT part of the cascade heat exchanger, and thereby an increase in the suction
pressure in the MT part of the cooling circuit, eventually resulting in one or more
of the MT compressors being started.
1. A method for coordinating operation between at least two groups of compressors in
a cooling circuit, a first group of compressors forming part of a low temperature
(LT) part of the cooling circuit and a second group of compressors forming part of
a high temperature (MT) part of the cooling circuit, each of the compressor groups
comprising one or more compressors, and each of the compressor groups comprising a
controller, the controllers being capable of exchanging signals, the method comprising
the following steps:
- the LT compressor group needing one or more of the LT compressors to start operation,
- investigating whether or not one or more of the MT compressors is/are operating,
- in the case that one or more of the MT compressors is operating, allowing one or
more of the LT compressors to start operation,
- in the case that none of the MT compressors is operating:
- establishing the suction pressure in the MT part of the cooling circuit, and comparing
the suction pressure to a lower and an upper limit of a neutral pressure zone, said
neutral pressure zone lying within an operating pressure zone of the MT part of the
cooling circuit, and
- operating the MT compressors and the LT compressors based on the comparing step.
2. A method according to claim 1, wherein the step of operating the MT compressors and
the LT compressors comprises the steps of:
- in the case that the suction pressure in the MT part of the cooling circuit is within
the neutral pressure zone, starting at least one MT compressor and at least one LT
compressor substantially simultaneously,
- in the case that the suction pressure in the MT part of the cooling circuit is below
the lower limit of the neutral pressure zone, starting at least one of the LT compressors,
while preventing the MT compressors from starting, and
- in the case that the suction pressure in the MT part of the cooling circuit is above
the upper limit of the neutral pressure zone, starting at least one of the MT compressors,
while preventing the LT compressors from starting.
3. A method according to claim 2, wherein the step of operating the MT compressors and
the LT compressors further comprises the steps of:
- monitoring the suction pressure in the MT part of the cooling circuit, and
- when the suction pressure of the MT part of the cooling circuit reaches the neutral
pressure zone, starting at least one of the MT compressors in the case that at least
one of the LT compressors was/were previously started, or starting at least one of
the LT compressors in the case that at least one of the MT compressors was/were previously
started.
4. A method according to any of the preceding claims, wherein the step of investigating
whether or not one or more of the MT compressors is/are operating comprises the steps
of the LT controller transmitting a request signal to the MT controller, and the MT
controller generating and transmitting a response signal to the LT controller.
5. A method according to any of the preceding claims, wherein the cooling system is a
cascade cooling system, and wherein the method further comprises the step of injecting
refrigerant into the MT side of the cascade heat exchanger of the cooling circuit
in the case that the operating step results in one or more LT compressors being started.
6. A method according to any of claims 1-4, wherein the cooling system is a booster cooling
system.
7. A control unit for coordinating operation between at least two groups of compressors
in a cooling circuit, a first group of compressors forming part of a low temperature
(LT) part of the cooling circuit and a second group of compressors forming part of
a high temperature (MT) part of the cooling circuit, each of the compressor groups
comprising one or more compressors, the control unit comprising:
- an LT controller arranged for controlling operation of the LT compressor group,
and an MT controller arranged for controlling operation of the MT compressor group,
- said LT controller and said MT controller being capable of exchanging signals in
order to coordinate operation of the compressor groups according to the method of
any of claims 1-6.
8. A plant comprising a cooling circuit with at least two groups of compressors, a first
group of compressors forming part of a low temperature (LT) part of the cooling circuit
and a second group of compressors forming part of a high temperature (MT) part of
the cooling circuit, each of the compressor groups comprising one or more compressors,
and each of the compressor groups comprising a controller, the controllers being capable
of exchanging signals in order to coordinate operation of the compressor groups according
to the method of any of claims 1-6.
9. A plant according to claim 8, wherein the LT controller and the MT controller are
embedded in a single common hardware unit, and wherein the LT controller and the MT
controller are individual software applications embedded in the single common hardware
unit.