Communication adapter

Description

[0001] The invention relates to a modular communications adapter for receiving an electrical communications plug-type connector as defined in the preamble of claim 1 or claim 10.

[0002] The invention deals with electrical contact arrangement for telecommunication and data processing technology, has high-frequency electrical contacts electrically and mechanically connected with printed circuit board, where electrical contacts include contact area.

[0003] The connection for high frequency data transmission refers to the RJ45 specification (IEC 60603-7). The RJ45 specification describes the faces of the RJ45 communications plug and the RJ45 communications adapter. The RJ45 specification requires eight (8) contact pins for data transmission. The RJ45 communications plug has eight (8) relatively stiff contacts separated by separators and the RJ45 communications adapter has eight (8) relatively flexible contact springs to connect with the relatively stiff contacts of the RJ45 communications plug. The aim is to use short contact springs within the RJ45 communications adapter for a good high frequency data transmission. On the other hand this contact spring needs a mechanical flexibility.

[0004] The RJ45 communications adapter is also compatible to a RJ11 communications plug having only six (6) contacts. The insertion of a RJ11 communications plug into a RJ45 communications adapter causes more movement of the outer contact springs of the RJ45 communications adapter, because they do not encounter a contact of the RJ11 communications plug and are pressed down much more by the separators of the RJ11 communications plug. For this reason the outer contact springs have to be more flexible than the others. If the outer contact springs of a RJ45 communications adapter would not have a higher appropriate flexibility, the insertion of a RJ11 communications plug would destroy them. No safe connection could be realized. This case has to be avoided.

[0005] Modular communications adapters according to the prior art are disclosed in the prior art documents EP 0952 640 A1, US 6,530,810 B2 and WO 01/52364 A1.

[0006] Against this background, the present invention is based on the object of providing a novel modular communications adapter.

[0007] The object of the invention is according to a first aspect of the invention achieved by a communications adapter according to claim 1.

[0008] The invention provides an appropriate flexibility for the outer contact springs in order to avoid that the outer contact springs become damaged in case a communications plug becomes inserted into the communications adapter which is not of the same type. Especially, outer contact springs of a RJ45 communications adapter will not damaged when inserting a RJ11 communications plug into the same.

[0009] In accordance with an advantageous development of the present invention, each inner contact spring has a first length and each outer contact spring has a second length longer than the first length, wherein the first length and the second length being measured along the respective contact spring from an intersection of the respective fixed end of the respective contact spring and a surface of the printed circuit board to the respective contact end of the respective contact spring. This provides a further improved flexibility for the outer contact springs.

[0010] Preferably, each inner contact spring includes at least two bends, wherein each outer contact spring includes at least one more bend than the inner contact springs. This provides a further improved flexibility for the outer contact springs.

[0011] Preferably, each outer contact spring has multiple widths along the length of the spring, the multiple widths including a first width at the fixed end that tapers to a second width smaller than the first width, the second width tapering to a third width that is larger than the second width but smaller than the first width, the third width tapering to the final width that is smaller than the first, second and third widths. This provides a further improved flexibility for the outer contact springs.

[0012] In accordance with an advantageous development of the present invention, the printed circuit board includes a top surface and a bottom surface, wherein each outer contact spring extends below the top surface in one respective location. The longer, asymmetrical outer springs have a space in the printed circuit board where they can move into.

[0013] The object of the invention is according to a second aspect of the invention achieved by a communications adapter according to claim 10.

[0014] The outer springs have a space in the printed circuit board where they can move into.

[0015] Preferably, each second contact spring extends below the top surface in one respective location in a mated condition and in an unmated condition of the same.

[0016] The features of the first aspect of the invention and of the second aspect of the invention are preferably used in combination with each other.

[0017] The novel communications adapter was developed for the Next Generation of applicants existing Product S500 being a RJ45 communications adapter. A main part of that communications adapter is the contact spring. According to a first aspect, a new design of the contact spring is provided. Eight (8) contact springs mounted on a printed circuit board with a first end of the contact spring, with a second free end of the contact spring is directed away from the mounting location, the second end not contacting the printed circuit board. The first aspect deals with the mechanical flexibility of the outer springs. The outer contact springs have to be more bendable than the inner contact springs. The inner contact springs have the worst crosstalk behavior and need a minimum length. According to a second aspect, the printed circuit board includes locations proving space in the printed circuit board for the second contact springs, wherein each second contact spring extends in one said locations at least in a mated condition of the same. The more flexible outer contact springs have a space in the printed circuit board where they can move into when a communications plug becomes inserted into the communications adapter. As mentioned above, the features of the first aspect of the invention and of the second aspect of the invention are preferably used in combination with each other.

[0018] Additional features and advantages of the invention will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the disclosure as described herein, including the detailed description which follows, the claims, as well as the appended drawings, in which:

Figure 1

shows an exploded view of an exemplary embodiment of a modular communications adapter according to the present invention;

Figure 2

shows a perspective view of a printed circuit board (PCB) having an array of contact springs;

Figure 3

shows a side view of the printed circuit board (PCB) of Figure 2 further having an array of insulation displacement connector (IDC) contacts;

Figure 4

shows a front view of the printed circuit board of Figure 2;

Figures 5-7

show top views of different embodiments of printed circuit boards (PCB), wherein the PCBs of Figures 5-7 each have an array of contact springs, and whereby the PCB of Figures 6 further has an array IDC contacts;

Figure 8

shows a perspective assembly view of an RJ45 communications plug ready to insert into an embodiment of a RJ45 communications adapter;

Figures 9,10

show perspective views of RJ45 and RJ11 communications plugs, for comparison;

Figures 11, 12

show front views of the communications plugs of Figures 9 and 10;

Figures 13, 14

show front views of flat stampings of outer contact springs for the communications adapter;

Figure 15

shows a side view of a full, uninstalled outer contact spring for the communications adapter;

Figure 16

shows a partial perspective view of the contact spring of Figure 15 showing relative measurements along the length of the contact spring;

Figure 17

shows a top view of the contact spring of Figure 15;

Figure 18

shows a side view of full, uninstalled inner contact spring for the communications adapter;

Figure 19

shows a front view of the contact springs of Figure 18;

Figure 20

shows a top view of the contact spring of Figure 18;

Figure 21

shows a partial perspective view of the contact spring of Figure 18 showing relative measurements along the length of the spring;

Figures 22-24

show perspective views of the different contact springs.

[0019] Reference will now be made in detail to the present preferred embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts.

[0020] Most important, especially a RJ11 communications plug can be plugged into a RJ45 communications adapter without damaging the RJ45 communications adapter. The communications adapter is compatible with a RJ11 communications plug and a RJ45 communications plug. There is no additional part like e.g. a stopper needed.

[0021] Outer contact springs of the communications adapter have more mechanical flexibility than inner contact springs of the communications adapter. The inner contact springs of the communications adapter are in contrast designed to allow high frequency data transmission of the communications adapter with less crosstalk.

[0022] Further on, the necessary space for the contact springs of a communications adapter can be reduced. Due to this the dimension of the communications adapter becomes smaller. The manufacturing process is to assemble all spring contacts in one line at the same time. That reduces the assembly-effort and saves money.

[0023] A modular communications adapter 10 consists of a housing 11 and a support part 12. The support part 12 includes an insulation body 13 that carries a printed circuit board (PCB) 14 with a plurality of contact springs 15, 16 and a plurality of insulation displacement connector (IDC) contacts 17.

[0024] All contact springs 15, 16 of the communications adapter 10 stand side-by-side along one line.

[0025] The IDC contacts 17 stand side-by-side along two parallel lines. The parallel lines in which the IDC contacts 17 stand run perpendicular to the line in which the contact springs 15, 16 are positioned.

[0026] The insulation body 13 of the support part 12 comprises in the shown embodiment three elements, namely an upper holding element 18, a lower holding element 19 and a compression element 20. The three elements of the insulation body 13 are made from an electrically insulating material like plastics.

[0027] The support part 12 further includes a shielding body 21. The shielding body 21 is made from an electrically conducting material like metal.

[0028] Each contact spring 15, 16 is fixed with one end 22 in the PCB 14. This end 22 is also called fixed end 22. The other, opposite end 24 of the respective contact spring 15, 16 is free to connect stiff contacts 23a of a communications plug-type connector 23. The free end 24 is also called contact end 24. The fixed ends 22 of the contact springs 15, 16 define a linear array of fixed ends 22.

[0029] The housing 11 of the communications adapter 10 comprises an opening 25 for receiving an electrical communications plug-type connector 23. When the communications plug-type connector 23 is disconnected from the communications adapter 10 and removed from the opening 25 of the housing 11, the opening 25 of the housing 11 can be covered by a dust cap 26.

[0030] The printed circuit board (PCB) 14 includes electrical traces for providing a plurality of electrical paths extending between a first end 38 of the printed circuit board 14 and a second end 39 of the printed circuit board 14.

[0031] The fixed ends 22 of the contact springs 15, 16 are fixed to the first end 38 of the printed circuit board 14. The insulation displacement connector (IDC) contacts 17 are fixed to the second end 39 of the printed circuit board 14.

[0032] The electrical traces of the PCB 14 provide electrical conductive paths between the contact springs 15, 16 and the IDC contacts 17.

[0033] In case of a RJ45 communications plug-type connector 23, the same comprises eight (8) stiff contacts 23a (see Figures 8, 9, 11) hold by an insulation body 23b. The RJ45 communications adapter 10 for such a RJ45 communications plug-type connector 23 comprises eight (8) contact springs 15, 16, namely six (6) first, inner contact springs 15 and two (2) second, outer contact springs 16. When the RJ45 communications plug-type connector 23 is inserted into the RJ45 communications adapter 10, the stiff contacts 23a contact the contact springs 15, 16.

[0034] When a RJ11 communications plug-type connector 23' instead of a RJ45 communications plug-type connector 23 would become inserted into the RJ45 communications adapter 10, the outer springs 16 of the communications adapter 10 would touch the insulation body 23b' of the communications plug-type connector 23'. As a result, the outer contact springs 16 of the communications adapter 10 would be pressed down more than the inner contact springs 15. This could damage the outer contact springs 16 of the communications adapter 10. The outer contact springs 16 therefore need to be more flexible than the inner contact springs 15.

[0035] According to a first aspect of the present invention, the first, inner contact springs 15 of the communications adapter are symmetrical along a first spring central axis X1 (see Figure 19), wherein the second, outer contact springs 16 of the communications adapter are asymmetrical along a second spring central axis X2 (see Figures 13 and 14). Figures 13, 14 show front views of flat stampings of outer contact springs 16.

[0036] The second, outer contact springs 16 are asymmetrical along the second spring central axis X2 in such a way that the second, outer contact springs 16 are symmetrical in the region of the contact ends 24 of the same and asymmetrical in the region of the fixed ends 22 of the same.

[0037] As shown in Figures 13 and 14, the second, outer contact springs 16 comprise in sections which provide the fixed ends 22 of the outer contact springs 16 the thickness d2 at a first side and the thickness d1 at a second side, wherein the thickness d2 is lager than the thickness d1

[0038] The first side with the larger thickness d2 of the outer contact spring 16 is facing away from a respective neighboring inner contact spring 15.

[0039] The second side with the smaller thickness d1 of the outer contact spring 16 is facing towards the respective neighboring inner contact spring 15.

[0040] The asymmetric design of the second, outer contact springs 16 provides an appropriate flexibility for the outer contact springs 16 in order to avoid that the outer contact springs 16 become damaged in case a communications plug becomes inserted into the communications adapter 10 which is not of the same type.

[0041] Especially, outer contact springs 16 of a RJ45 communications adapter 10 will not damaged when inserting a RJ11 communications plug 23' into the same.

[0042] As mentioned above, the second, outer contact springs 16 are asymmetrical along the respective spring central axis X2. Figures 13 and 22 shows an outer left contact spring 16 and Figures 14 and 24 shows an outer right contact spring 16. Both outer contact springs 16 are asymmetrical along a respective spring central axis X2.

[0043] The outer right contact spring 16 of Figure 24 is a mirror image of the outer left contact spring 16 of Figure 22 along the respective central axes X2. Both outer contact springs 16 have about the same length. Figures 13 and 14 show front views of flat stampings of these two outer contact springs 16.

[0044] The first, inner contact springs have a first length and the second, outer contact springs 16 have a second length longer than the first length. This provides a further improved flexibility for the outer contact springs 16.

[0045] The first length and the second length is measured along the contact springs 15, 16 from an intersection of the respective fixed ends 22 and an upper or top surface 27 of the printed circuit board 14 to the respective contact ends 23.

[0046] The second length may be up to 100% longer than the first length.

[0047] The second length may be from 10% to 40% longer than the first length. Preferably, the second length is from 20% to 30% longer than the first length. Most preferably, the second length may be from 25% to 30% longer than the first length.

[0048] Each first, inner contact spring 15 includes at least two bends 28, 29 (see Figures 18, 21, 23). Each second, outer contact spring 16 includes at least one more bend 30, 31, 32 (see Figures 15, 16, 22, 24) than the first, inner contact springs 15. This provides a further improved flexibility for the outer contact springs 16.

[0049] The contact ends 24 of the contact springs 15, 16 define a contact zone for making electrical contact with the electrical plug-type connector 23. The contact zone may include at least one bend 28, 30 on the contact springs 15, 16.

[0050] The printed circuit board 14 includes the upper or top surface 27 and on the opposite side a lower or bottom surface 33. According to a second aspect of the present invention which is preferably used in combination with the first aspect of the invention, each second, outer contact spring 16 extends below the top surface 27 in one respective location 34 at least in a mated condition of the respective outer contact springs 16.

[0051] The second, outer contact springs 16 may extend below the top surface 27 of the PCB 14 in the locations 34 in the mated condition and in an unmated condition.

[0052] Each of said locations 34 includes one conductive aperture 35 for receiving the fixed end 22of the respective second, outer contact spring 16 and at least one cut-out 36 for receiving at least one of the bends 32 of the respective second, outer contact spring 16.

[0053] Preferably, the cut-outs 36 are provided by notches on the printed circuit board 14 (see Figures 2, 5). Each notch extends from the top surface 27 of the printed circuit board 14 to the bottom surface 33 of the printed circuit board 14, and from an edge 37 of the printed circuit board 14 between the top surface 27 of the printed circuit board 14 and bottom surface 33 of the printed circuit board 14.

[0054] Alternatively, the cut-outs 36 are provided by through holes (see Figure 6) extending from the top surface 27 to the bottom surface 33 of the printed circuit board 14.

[0055] In another alternative, the cut-outs 36 are provided by a cavity (see Figure 7) extending from the top surface 27 for a distance in the direction of the bottom surface 33 but not extending through the bottom surface 33 of the printed circuit board 14.

[0056] The communications adapter 10 is preferably designed to receive an electrical communications RJ-type connector, especially to receive a RJ 45 communications connector.

[0057] The plurality of contact springs 15, 16 include an electrically conductive material. The electrically conductive material may be one of the group selected from copper, nickel, brass, iron, steel, stainless steel, bronze, gold, platinum, silver, and combinations of the same.

[0058] Wires of a cable are connected to the IDC contacts 17. The communications adapter 10 may have at least one wire management element for managing the wires of the cable.

[0059] As mentioned above, the plurality of contact springs 15, 16 include the first, inner contact springs 15 being symmetrical along the first spring central axis X1, and the second, outer contact springs 16 being asymmetrical along a second spring central axis X2, wherein the first contact springs 15 may have a first length and the second contact springs 16 may have a second length longer than the first length. Each of the first and second contact springs 15, 16 provides a mating contact force of at least one (1) Newton in a mated condition.

[0060] Preferably, each second, outer contact spring 16 is wider at the fixed end 22 than at the contact end 24 for providing a larger elastic bending range than the first, inner contact springs 15.

[0061] Each second, outer contact spring 16 may have a first width W₀ at the fixed end 22 and a final width W₆ at the contact end 24.

[0062] Preferably, each second, outer contact spring 16 has multiple widths along the length of the same, the multiple widths preferably include a first width W₀ at the fixed end 22 that tapers to at least one second width W₁, W₂, W₃ being smaller than the first width W₀. In the embodiment shown, the first width W₀ tapers successively to three different second widths W₁, W₂, W₃, wherein all of said second widths W₁, W₂, W₃ are associated with a first bend 32 of the respective second contact spring 16 having a first radius R₁ and a first bend angle Θ₁. The widths W₁, W₂ are associated to a first side of the first bend 32 and the width W₃ is associated to a second side of the first bend 32. The widths W₁ is lager than the width widths W₂ and the widths W₂ is lager than the width widths W₃. Alternatively, the widths W₁ and W₂ and/or the widths W₂ and W₃ may be the same. The or each second width W₁, W₂, W₃ taperes to at least one third width W₄, W₅ that is larger than the or each second width W₁, W₂, W₃ but smaller than the first width W₀. In the embodiment shown, the or each second width W₁, W₂, W₃ tapers successively to two different third widths W₄, W₅, wherein all of said third widths W₄, W₅ are associated with a second bend 31 of the respective second contact spring 16 having a second radius R₂ and a second bend angle Θ₂. The widths W₄ is associated to a first side of the second bend 31 and the width W₅ is associated to a second side of the second bend 31. The width W₄ is lager than the width widths W₅. Alternatively, the widths W₄ and W₅ may be the same. The or each third width W₄, W₅ tapers to the final width W6 that is smaller than the first, second and third widths W₁, W₂, W₃, W₄, W₅. The final width W6 is associated with a third bend 30 of the respective second contact spring 16 having a third radius R₃ and a third bend angle Θ₃.

[0063] The first radius R₁ and the second radius R₂ are preferably the same. The first bend angle Θ₁ is preferably smaller than the second bend angle Θ₂. The first bend 32 may have an included bend angle Θ₁ of about 20-30 degrees in an unmated condition and the second bend 32 may have an included bend angle Θ₂ of about 35-45 degrees in an unmated condition. The first bend angle Θ₁ may be about 23 degrees in the unmated condition and the second bend angle Θ₂ may be about 40 degrees in the unmated condition.

[0064] Each second, outer contact spring 16 comprises a first straight tapering section having length L₁+L₂, a second straight tapering section having length L₃, and a third straight tapering section having length L₄. The length L₁+L₂ is smaller than the length L₃ and the length L₃ is smaller than the length L₄.

[0065] Each first, inner contact spring 15 may have a first width W_1-2 at the fixed end 22 and a final width W_5-2 at the contact end 24.

[0066] Preferably, each first, inner contact spring 15 has multiple widths along the length of the same, the multiple widths preferably include a first width W_1-2 at the fixed end 22 that tapers to at least one second width W_2-2, W_3-2 being smaller than the first width W_1-2. In the embodiment shown, the first width W_1-2 tapers successively to two different second widths W_2-2, W_3-2 wherein all of said second widths W_2-2, W_3-2 are associated with a first bend 29 of the respective first contact spring 15 having a first bend angle Θ_1-2. The widths W_2-2 is associated to a first side of the first bend 29 and the width W_3-2 is associated to a second side of the first bend 29. The widths W_2-2 is lager than the width widths W_3-2. Alternatively, the widths W_2-2 and W_3-2 may be the same. The or each second width W_2-2, W_3-2 taperes to at least one third width W_4-2, W_5-2 that is smaller than the or each second width W_2-2, W_3-2. In the embodiment shown, the or each second width W_2-2, W_3-2 tapers successively to two different third widths W_4-2, W_5-2, wherein all of said third widths W_4-2, W_5-2 are associated with a second bend 28 of the respective first contact spring 15 having a second bend angle Θ_2-2. The widths W_4-2 is associated to a first side of the second bend 28 and the width W_5-2 is associated to a second side of the second bend 28. The width W_4-2 is lager than the width widths W_5-2. Alternatively, the widths W_4-2 and W_5-2 may be the same. The widths W_5-2 is the final width W_5-2 at the contact end 24 of the respective first contact spring 15.

[0067] It is to be understood that the foregoing description present embodiments of the disclosure, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The drawings are included to provide a further understanding of the invention, and are incorporated into and constitute a part of this specification. The drawings illustrate various embodiments of the invention, and together with the description serve to explain the principles and operations of the invention.

Claims

1. A communications adapter (10) for receiving an electrical communications plug-type connector, the communications adapter (10) comprising:

a housing (11), the housing (11) including an opening (25) for receiving an electrical communications plug-type connector;

a printed circuit board (14), the printed circuit board (14) including electrical traces for providing a plurality of electrical paths from a first end (38) of the printed circuit board (14) to a second end (39) of the printed circuit board (14);

a plurality of contact springs (15, 16), each contact spring (15, 16) having a fixed end (22) and a contact end (24) opposite the fixed end (22), the fixed ends (22) of the contact springs (15, 16) being mechanically and electrically connected in a generally linear arrangement to the first end (38) of the printed circuit board (14), and the contact ends (24) of the contact springs (15, 16) generally pointing towards the second end (39) of the printed circuit board (14), wherein the plurality of contact springs (15, 16) include first, inner contact springs (15) that are symmetrical along a first spring central axis of the respective first contact spring (15), and second, outer contact springs (16) that are asymmetrical along a second spring central axis of the respective second contact spring (16);

characterized in that

each second contact spring (16) is wider at the fixed end (22) than at the contact end (24) for providing a larger elastic bending range than the first contact springs (15), wherein each second contact spring (16) has a first width (W₀) at the fixed end (22) and a final width (W₆) at the contact end (24).

2. The adapter of claim 1, characterized in that each first contact spring (15) has a first length, and that each second contact spring (16) has a second length longer than the first length, wherein the first length and the second length being measured along the respective contact spring (15, 16) from an intersection of the respective fixed end (22) of the respective contact spring (15, 16) and a surface of the printed circuit board (14) to the respective contact end (24) of the respective contact spring (15, 16).

3. The adapter of claim 2, characterized in that the second length being up to 100% longer than the first length, wherein the second length is from 10% to 40%, preferably from 20% to 30%, longer than the first length.

4. The adapter of one of claims 1 to 3, characterized in that each first contact spring (15) includes at least two bends (28, 29), and that each second contact spring (16) includes at least one more bend (30, 31, 32) than the first contact springs (15).

5. The adapter of one of claims 1 to 4, characterized in that the second, outer contact springs (16) comprises an outer left contact spring (16) and an outer right contact spring (16), wherein both outer contact springs (16) are asymmetrical along a respective spring central axis, wherein the outer right contact spring (16) is a mirror image of the outer left contact spring (16) along the respective central axes, and wherein both outer contact springs (16) have about the same second length.

6. The adapter of one of claims 1 to 5, characterized in that the printed circuit board (14) includes a top surface (27) and a bottom surface (33), wherein each second contact spring (16) extends below the top surface (27) in one respective location (34).

7. The adapter of one of claims 1 to 6, characterized in that each second contact spring (16) has multiple widths along the length of the spring (16), the multiple widths including the first width (W₀) at the fixed end (22) that tapers to at least one second width (W₁, W₂, W₃) smaller than the first width (W₀), the or each second width (W₁, W₂, W₃) tapers to at least one third width (W₄, W₅) that is larger than the or each second width (W₁, W₂, W₃) but smaller than the first width (W₀), the or each third width (W₄, W₅) tapers to the final width (W₆) that is smaller than the first, second and third widths.

8. The adapter of claim 7, characterized in that the or each second width (W₁, W₂ W₃) is associated with a first bend (32) having a first radius (R₁) and the or each third width (W₄, W₅) is associated with a second bend (31) having a second radius (R₂), the first and second radii being the same.

9. The adapter of claim 8, characterized in that the first bend (32) having an included bend angle (Θ₁) of about 20-30 degrees in an unmated condition and the second bend (31) having an included bend angle (Θ₂) of about 35-45 degrees in an unmated condition.

10. A communications adapter (10) for receiving an electrical communications plug-type connector, the communications adapter (10) comprising:

a housing (11), the housing (11) including an opening (25) for receiving an electrical communications plug-type connector;

a printed circuit board (14), the printed circuit board (14) including electrical traces for providing a plurality of electrical paths from a first end (38) of the printed circuit board (14) to a second end (39) of the printed circuit board (14), wherein the printed circuit board (14) includes a top surface (27) and a bottom surface (33);

a plurality of contact springs (15, 16), each contact spring (15, 16) having a fixed end (22) and a contact end (24) opposite the fixed end (22), the fixed ends (22) of the contact springs (15, 16) being mechanically and electrically connected in a generally linear arrangement to the first end (38) of the printed circuit board (14), and the contact ends (24) of the contact springs (15, 16) generally pointing towards the second end (39) of the printed circuit board (14), wherein the plurality of contact springs (15, 16) include first, inner contact springs (15) and second, outer contact springs (16), wherein each second contact spring (16) extends below the top surface (27) in one respective location (34) at least in a mated condition of the same;

wherein each location (34) includes at least one conductive aperture (35) for receiving the fixed end (22) of the respective second contact spring (16), characterized in that each location (34) includes at least one cut-out (36) for receiving at least one of bends (32) of the respective second contact spring (16).

11. The adapter of claim 10, characterized in that the at least one cut-out (36) being at least one notch on the printed circuit board (14), the notch extending from the top surface (27) of the printed circuit board (14) to the bottom surface (33) of the printed circuit board (14), and from an edge (37) of the printed circuit board (14) between the top surface (27) of the printed circuit board (14) and bottom surface (33) of the printed circuit board (14).

12. The adapter of claim 10 or 11, characterized by features of one of claims 1 to 9.

Ansprüche

1. Kommunikationsadapter (10) zum Aufnehmen eines elektrischen Kommunikationssteckertypverbindungselements, wobei der Kommunikationsadapter (10) Folgendes umfasst:

ein Gehäuse (11), wobei das Gehäuse (11) eine Öffnung (25) zum Aufnehmen eines elektrischen Kommunikationssteckertypverbindungselements enthält;

eine Leiterplatte (14), wobei die Leiterplatte (14) elektrische Leiterbahnen zum Bereitstellen von mehreren elektrischen Wegen von einem ersten Ende (38) der Leiterplatte (14) zu einem zweiten Ende (39) der Leiterplatte (14) enthält;

mehrere Kontaktfedern (15, 16), wobei jede Kontaktfeder (15, 16) ein festes Ende (22) und ein Kontaktende (24) dem festen Ende (22) entgegengesetzt aufweist, wobei die festen Enden (22) der Kontaktfedern (15, 16) mechanisch und elektrisch in einer im Allgemeinen linearen Anordnung mit dem ersten Ende (38) der Leiterplatte (14) verbunden sind, und die Kontaktenden (24) der Kontaktfedern (15, 16) im Allgemeinen zu dem zweiten Ende (39) der Leiterplatte (14) zeigen, wobei die mehreren Kontaktfedern (15, 16) erste, innere Kontaktfedern (15), die symmetrisch entlang einer ersten Federmittelachse der entsprechenden ersten Kontaktfeder (15) sind, und zweite, äußere Kontaktfedern (16), die asymmetrisch entlang einer zweiten Federmittelachse der jeweiligen zweiten Kontaktfeder (16) sind, enthalten;

dadurch gekennzeichnet, dass

jede zweite Kontaktfeder (16) an dem festen Ende (22) breiter ist als an dem Kontaktende (24) zum Bereitstellen eines größeren elastischen Krümmungsbereichs als die ersten Kontaktfedern (15), wobei jede zweite Kontaktfeder (16) eine erste Breite (W₀) an dem festen Ende (22) und eine Endbreite (W₆) an dem Kontaktende (24) aufweist.

2. Adapter nach Anspruch 1, dadurch gekennzeichnet, dass jede erste Kontaktfeder (15) eine erste Länge aufweist und dass jede zweite Kontaktfeder (16) eine zweite Länge, die länger als die erste Länge ist, aufweist, wobei die erste Länge und die zweite Länge entlang der jeweiligen Kontaktfeder (15, 16) von einem Schnittpunkt des entsprechenden festen Endes (22) der jeweiligen Kontaktfeder (15,16) und einer Oberfläche der Leiterplatte (14) zu dem jeweiligen Kontaktende (24) der jeweiligen Kontaktfeder (15, 16) gemessen ist.

3. Adapter nach Anspruch 2, dadurch gekennzeichnet, dass die zweite Länge bis zu 100 % länger ist als die erste Länge, wobei die zweite Länge von 10 % bis 40 %, vorzugsweise von 20 % bis 30 %, länger ist als die erste Länge.

4. Adapter nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass jede erste Kontaktfeder (15) wenigstens zwei Krümmungen (28, 29) enthält, und dass jede zweite Kontaktfeder (16) wenigstens eine Krümmung (30, 31, 32) mehr als die ersten Kontaktfedern (15) enthält.

5. Adapter nach einen der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die zweiten, äußeren Kontaktfedern (16) eine äußere linke Kontaktfeder (16) und eine äußere rechte Kontaktfeder (16) umfassen, wobei beide äußeren Kontaktfedern (16) asymmetrisch entlang einer jeweiligen Federmittelachse sind, wobei die äußere rechte Kontaktfeder (16) ein Spiegelbild der äußeren linken Kontaktfeder (16) entlang der jeweiligen Mittelachsen ist, und wobei beide äußere Kontaktfedern (16) ungefähr die gleiche zweite Länge aufweisen.

6. Adapter nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Leiterplatte (14) eine Oberseite (27) und eine Unterseite (33) aufweist, wobei sich jede zweite Kontaktfeder (16) unterhalb der Oberseite (27) an einem jeweiligen Ort (34) erstreckt.

7. Adapter nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass jede zweite Kontaktfeder (16) mehrere Breiten entlang der Länge der Feder (16) aufweist, wobei die mehreren Breiten die erste Breite (W₀) an dem festen Ende (22) aufweisen, die zu wenigstens einer zweiten Breite (W₁, W₂, W₃) zuläuft, die kleiner ist als die erste Breite (W₀), die oder jede zweite Breite (W₁, W₂, W₃) zu wenigstens einer dritten Breite (W₄, W₅) zuläuft, die größer ist als die oder jede zweite Breite (W₁, W₂, W₃) jedoch kleiner als die erste Breite (W₀) ist, wobei die oder jede dritte Breite (W₄, W₅) zu der Endbreite (W₆) zuläuft, die kleiner als die erste, die zweite und die dritte Breite ist.

8. Adapter nach Anspruch 7, dadurch gekennzeichnet, dass die oder jede zweite Breite (W₁, W₂, W₃) einer ersten Krümmung (32), die einen ersten Radius (R₁) aufweist, zugeordnet ist, und die oder jede dritte Breite (W₄, W₅) einer zweiten Krümmung (31), die einen zweiten Radius (R₂) aufweist, zugeordnet ist, wobei der erste und der zweite Radius gleich sind.

9. Adapter nach Anspruch 8, dadurch gekennzeichnet, dass die erste Krümmung (32) einen eingeschlossenen Krümmungswinkel (Θ₁) von etwa 20-30 Grad in einem ungesteckten Zustand aufweist, und die zweite Krümmung (31) einen eingeschlossenen Krümmungswinkel (Θ₂) von etwa 35-45 Grad in einem ungesteckten Zustand aufweist.

10. Kommunikationsadapter (10) zum Aufnehmen eines elektrischen Kommunikationssteckertypverbindungselements, wobei der Kommunikationsadapter (10) Folgendes umfasst:

ein Gehäuse (11), wobei das Gehäuse (11) eine Öffnung (25) zum Aufnehmen eines elektrischen Kommunikationssteckertypverbindungselements enthält;

eine Leiterplatte (14), wobei die Leiterplatte (14) elektrische Leiterbahnen zum Bereitstellen von mehreren elektrischen Wegen von einem ersten Ende (38) der Leiterplatte (14) zu einem zweiten Ende (39) der Leiterplatte (14) enthält, wobei die Leiterplatte (14) eine Oberseite (27) und eine Unterseite (33) enthält;

mehrere Kontaktfedern (15, 16), wobei jede Kontaktfeder (15, 16) ein festes Ende (22) und ein Kontaktende (24) dem festen Ende (22) entgegengesetzt aufweist, wobei die festen Enden (22) der Kontaktfedern (15, 16) mechanisch und elektrisch in einer im Allgemeinen linearen Anordnung mit dem ersten Ende (38) der Leiterplatte (14) verbunden sind und die Kontaktenden (24) der Kontaktfedern (15, 16) im Allgemeinen zu dem zweiten Ende (39) der Leiterplatte (14) zeigen, wobei die mehreren Kontaktfedern (15, 16) erste, innere Kontaktfedern (15) und zweite, äußere Kontaktfedern (16) enthalten, wobei sich jede zweite Kontaktfeder (16) unterhalb der Oberseite (27) an einem jeweiligen Ort (34) wenigstens in einem gesteckten Zustand derselben erstreckt;

wobei

jeder Ort (34) wenigstens eine leitende Öffnung (35) zum Aufnehmen des festen Endes (22) der jeweiligen zweiten Kontaktfeder (16) enthält, dadurch gekennzeichnet, dass jeder Ort (34) wenigstens einen Ausschnitt (36) zum Aufnehmen wenigstens einer der Krümmungen (32) der jeweiligen zweiten Kontaktfeder (16) enthält.

11. Adapter nach Anspruch 10, dadurch gekennzeichnet, dass der wenigstens eine Ausschnitt (36) wenigstens eine Kerbe auf der Leiterplatte (14) ist, wobei sich die Kerbe von der Oberseite (27) der Leiterplatte (14) zu der Unterseite (33) der Leiterplatte (14) und von einer Kante (37) der Leiterplatte (14) zwischen der Oberseite (27) der Leiterplatte (14) und der Unterseite (33) der Leiterplatte (14) erstreckt.

12. Adapter nach Anspruch 10 oder 11, gekennzeichnet durch Merkmale eines der Ansprüche 1 bis 9.

Revendications

1. Adaptateur (10) de communications destiné à recevoir un connecteur électrique de type fiche de communications, l'adaptateur (10) de communications comportant:

un boîtier (11), le boîtier (11) comprenant une ouverture (25) destinée à recevoir un connecteur électrique de type fiche de communications;

une carte (14) à circuit imprimé, la carte (14) à circuit imprimé comprenant des pistes électriques servant à constituer une pluralité de parcours électriques d'une première extrémité (38) de la carte (14) à circuit imprimé à une deuxième extrémité (39) de la carte (14) à circuit imprimé;

une pluralité de ressorts (15, 16) de contact, chaque ressort (15, 16) de contact présentant une extrémité fixe (22) et une extrémité (24) de contact opposite l'extrémité fixe (22), les extrémités fixes (22) des ressorts (15, 16) de contact étant mécaniquement et électriquement reliées selon un agencement généralement linéaire à la première extrémité (38) de la carte (14) à circuit imprimé, et les extrémités (24) de contact des ressorts (15, 16) de contact étant généralement orientées vers la deuxième extrémité (39) de la carte (14) à circuit imprimé, la pluralité de ressorts (15, 16) de contact comprenant des premiers ressorts intérieurs (15) de contact qui sont symétriques par rapport à un premier axe central de ressort du premier ressort (15) de contact considéré, et des deuxièmes ressorts extérieurs (16) de contact qui sont asymétriques par rapport à un deuxième axe central de ressort du deuxième ressort (16) de contact considéré;

caractérisé en ce que

chaque deuxième ressort (16) de contact est plus large à l'extrémité fixe (22) qu'à l'extrémité (24) de contact pour donner une plus grande étendue de flexion élastique que les premiers ressorts (15) de contact, chaque deuxième ressort (16) de contact présentant une première largeur (W₀) à l'extrémité fixe (22) et une largeur finale (W₆) à l'extrémité (24) de contact.

2. Adaptateur selon la revendication 1, caractérisé en ce que chaque premier ressort (15) de contact présente une première longueur, et en ce que chaque deuxième ressort (16) de contact présente une deuxième longueur supérieure à la première longueur, la première longueur et la deuxième longueur étant mesurées le long du ressort (15, 16) de contact considéré d'une intersection de l'extrémité fixe (22) considérée du ressort (15, 16) de contact considéré avec une surface de la carte (14) à circuit imprimé à l'extrémité (24) de contact considérée du ressort (15, 16) de contact considéré.

3. Adaptateur selon la revendication 2, caractérisé en ce que la deuxième longueur est jusqu'à 100% plus grande que la première longueur, la deuxième longueur étant de 10% à 40%, de préférence de 20% à 30%, plus grande que la première longueur.

4. Adaptateur selon l'une des revendications 1 à 3, caractérisé en ce que chaque premier ressort (15) de contact comprend au moins deux coudes (28, 29), et en ce que chaque deuxième ressort (16) de contact comprend au moins un coude (30, 31, 32) de plus que les premiers ressorts (15) de contact.

5. Adaptateur selon l'une des revendications 1 à 4, caractérisé en ce que les deuxièmes ressorts extérieurs (16) de contact comportent un ressort (16) de contact extérieur gauche et un ressort (16) de contact extérieur droit, les deux ressorts extérieurs (16) de contact étant asymétriques par rapport à un axe central de ressort considéré, le ressort (16) de contact extérieur droit étant une image inversée du ressort (16) de contact extérieur gauche par rapport aux axes centraux considérés, et les deux ressorts extérieurs (16) de contact présentant approximativement la même deuxième longueur.

6. Adaptateur selon l'une des revendications 1 à 5, caractérisé en ce que la carte (14) à circuit imprimé comprend une surface supérieure (27) et une surface inférieure (33), chaque deuxième ressort (16) de contact s'étendant au-dessous de la surface supérieure (27) à un emplacement (34) considéré.

7. Adaptateur selon l'une des revendications l to 6, caractérisé en ce que chaque deuxième ressort (16) de contact présente des largeurs multiples sur la longueur du ressort (16), les largeurs multiples comprenant la première largeur (W₀) à l'extrémité fixe (22) qui s'amincit jusqu'à au moins one deuxième largeur (W₁, W₂, W₃) plus petite que la première largeur (W₀), la ou chaque deuxième largeur (W₁, W₂, W₃) s'amincissant jusqu'à au moins une troisième largeur (W₄, W₅) qui est plus grande que la ou chaque deuxième largeur (W₁, W₂, W₃) mais plus petite que la première largeur (W₀), la ou chaque troisième largeur (W₄, W₅) s'amincissant jusqu'à la largeur finale (W₆) qui est plus petite que les première, deuxième et troisième largeurs.

8. Adaptateur selon la revendication 7, caractérisé en ce que la ou chaque deuxième largeur (W₁, W₂, W₃) est associée à un premier coude (32) présentant un premier rayon (R₁) et en ce que la ou chaque troisième largeur (W₄, W₅) est associée à un deuxième coude (31) présentant un deuxième rayon (R₂), les premier et deuxième rayons étant les mêmes.

9. Adaptateur selon la revendication 8, caractérisé en ce que le premier coude (32) présente un angle inscrit (Θ₁) de flexion d'environ 20-30 degrés dans un état non accouplé et en ce que le deuxième coude (31) présente un angle inscrit (Θ₂) de flexion d'environ 35-45 degrés dans un état non accouplé.

10. Adaptateur (10) de communications destiné à recevoir un connecteur électrique de type fiche de communications, l'adaptateur (10) de communications comportant:

un boîtier (11), le boîtier (11) comprenant une ouverture (25) destinée à recevoir un connecteur électrique de type fiche de communications;

une carte (14) à circuit imprimé, la carte (14) à circuit imprimé comprenant des pistes électriques servant à constituer une pluralité de parcours électriques d'une première extrémité (38) de la carte (14) à circuit imprimé à une deuxième extrémité (39) de la carte (14) à circuit imprimé, la carte (14) à circuit imprimé comprenant une surface supérieure (27) et une surface inférieure (33);

une pluralité de ressorts (15, 16) de contact, chaque ressort (15, 16) de contact présentant une extrémité fixe (22) et une extrémité (24) de contact à l'opposé de l'extrémité fixe (22), les extrémités fixes (22) des ressorts (15, 16) de contact étant mécaniquement et électriquement reliées in selon un agencement généralement linéaire à la première extrémité (38) de la carte (14) à circuit imprimé, et les extrémités (24) de contact des ressorts (15, 16) de contact étant généralement orientées vers la deuxième extrémité (39) de la carte (14) à circuit imprimé, la pluralité de ressorts (15, 16) de contact comprenant des premiers ressorts intérieurs (15) de contact et des deuxièmes ressorts extérieurs (16) de contact, chaque deuxième ressort (16) de contact s'étendant au-dessous de la surface supérieure (27) à un emplacement (34) considéré au moins dans un état accouplé de celui-ci;

chaque emplacement (34) comprenant au moins un orifice conducteur (35) destiné à recevoir l'extrémité fixe (22) du deuxième ressort (16) de contact considéré, caractérisé en ce que chaque emplacement (34) comprend au moins une découpe (36) destinée à recevoir au moins un des coudes (32) du deuxième ressort (16) de contact considéré.

11. Adaptateur selon la revendication 10, caractérisé en ce que la ou les découpes (36) sont au moins une encoche sur la carte (14) à circuit imprimé, l'encoche s'étendant de la surface supérieure (27) de la carte (14) à circuit imprimé à la surface inférieure (33) de la carte (14) à circuit imprimé, et à partir d'un bord (37) de la carte (14) à circuit imprimé entre la surface supérieure (27) de la carte (14) à circuit imprimé et la surface inférieure (33) de la carte (14) à circuit imprimé.

12. Adaptateur selon la revendication 10 ou 11, caractérisé par des attributs de l'une des revendications 1 à 9.

Drawing