Technical Field
[0001] The present invention relates to an air conditioner including a refrigerant circuit
having an outdoor heat exchanger and a radiation heat exchanger.
Background Art
[0002] There have been an air conditioner having an indoor unit and an outdoor unit connected
to each other, and including a refrigerant circuit having a compressor, an indoor
heat exchanger, a radiation panel, a decompression structure, and an outdoor heat
exchanger (e.g., see Patent Literature 1). The air conditioner disclosed in Patent
Literature 1 has a panel temperature sensor provided to the radiation panel, the sensor
configured to detect the temperature on the side of the refrigerant inlet port. Then,
based on the temperature detected by the panel temperature sensor, the temperature
of the radiation panel is controlled.
Prior Art Documents
Patent Literature
[0003] [Patent Literature 1] Japanese Examined Utility Model Publication No.
18935/1995 (Jitsukouhei 7-18935)
Summary of the Invention
Technical Problem
[0004] The temperature of refrigerant having flown into the radiation panel rapidly drops
due to radiation from the radiation panel and influences from natural convection.
Therefore, the temperature detected by the panel temperature sensor is not the temperature
of the refrigerant having flown into the radiation panel, but the temperature of the
refrigerant having flown into the radiation panel, which is lowered due to the radiation
or the influences by the natural convection. This leads to a problem that the temperature
of the radiation panel is not suitably controlled.
[0005] In view of the present invention, it is an object of the present invention to provide
an air conditioner capable of suitably controlling the temperature of the radiation
panel (radiation heat exchanger).
Technical Solution
[0006] A first aspect of the present invention is an air conditioner, including a refrigerant
circuit including a compressor, a decompression structure, an outdoor heat exchanger,
an indoor heat exchanger, and a radiation heat exchanger, wherein the refrigerant
circuit is configured to cause a high temperature refrigerant to flow in the radiation
heat exchanger during a radiation heating operation, and wherein a temperature sensor
is provided in at least one of a conduit which, during the radiation heating operation,
is on the upstream side of the radiation heat exchanger in the refrigerant circuit
and a conduit which, during the radiation heating operation, is on the downstream
side of the radiation heat exchanger in the refrigerant circuit.
[0007] Note that the expression "conduit which (during the radiation heating operation)
is on the upstream side of the radiation heat exchanger" means that the conduit on
the upstream side of the most upstream end portion of the conduits constituting the
radiation heat exchanger, and the expression "conduit which (during the radiation
heating operation) is on the downstream side of the radiation heat exchanger" means
the conduit on the downstream side of the most downstream end portion of the conduits
constituting the radiation heat exchanger.
[0008] The temperature sensor in this air conditioner is provided at least one of the conduit
on the downstream side of the radiation heat exchanger and the conduit on the upstream
side of the radiation heat exchanger. Therefore, the temperature detected by the temperature
sensor is hardly influenced by the radiation from the radiation heat exchanger or
by the natural convection. This allows suitable temperature control of the radiation
heat exchanger.
[0009] A second aspect of the present invention is the air conditioner of the first aspect
adapted so that the refrigerant circuit includes: a principal channel having the decompression
structure, the outdoor heat exchanger, and the compressor in this order; a first channel
provided with the indoor heat exchanger, which connects a branching section and a
merging section, the branching section being provided in a position which, during
the heating operation, is on the downstream side of the compressor in the principal
channel, and the merging section being provided in a position which, during the heating
operation, is on the upstream side of the decompression structure; and a second channel
provided with the radiation heat exchanger, which connects the branching section and
the merging section with the first channel in parallel during the heating operation,
the temperature sensor is provided in at least one of the conduit which, during the
heating operation, is on the upstream side of the radiation heat exchanger in the
second channel and the conduit which, during the heating operation, is on the downstream
side of the radiation heat exchanger in the second channel.
[0010] The air conditioner having the indoor heat exchanger and the radiation heat exchanger
provided in parallel with each other allows suitable temperature control of the radiation
heat exchanger.
[0011] A third aspect of the present invention is the air conditioner of the first or second
aspect adapted so that the temperature sensor is provided at the conduit which, during
the heating operation, is on the upstream side of the radiation heat exchanger and
at the conduit which, during the heating operation, is on the downstream side of the
radiation heat exchanger.
[0012] With the temperature sensor provided at the conduit which, during the heating operation,
is on the upstream side of the radiation heat exchanger, the air conditioner is able
to detect the temperature of the refrigerant before it flows into the radiation heat
exchanger, in the circuit during the heating operation. In other words, it is possible
to detect the temperature of the refrigerant before the temperature drops due to the
radiation from the radiation heat exchanger. Thus, excessively high surface temperature
of the radiation heat exchanger (radiation panel) is promptly and reliably restrained.
It is possible to provide a functional part such as a valve in the conduit which is
on the downstream side of the radiation heat exchanger in the circuit during the heating
operation. Closing this valve or the like prevents the refrigerant from flowing into
the radiation heat exchanger, during the cooling operation. In this case, when the
refrigerant leaks out from the functional part such as a valve during the cooling
operation, that leakage is detected before the refrigerant flows into the radiation
heat exchanger by providing a temperature sensor at the conduit which, during the
heating operation, is on the downstream side of the radiation heat exchanger and which
is closer to the radiation heat exchanger than it is to the functional part such as
a valve. Thus, it is possible to promptly and reliably detect the leakage of the refrigerant,
and detect dew condensation on the radiation heat exchanger. Further, a predicted
surface temperature value of the radiation heat exchanger (radiation panel) is highly
accurately calculated based on the temperatures detected by the temperature sensors
on the both sides.
[0013] A fourth aspect of the present invention is the air conditioner of the third aspect
adapted so that the refrigerant circuit has a valve structure provided at the conduit
which, during the heating operation, is on the upstream side of the radiation heat
exchanger in the second channel or the conduit which, during the heating operation,
is on the downstream side of the radiation heat exchanger in the second channel; and
the valve structure is controlled based on a first temperature detected by the temperature
sensor provided at the conduit which is on the upstream side of the radiation heat
exchanger, and a second temperature detected by the temperature sensor provided at
the conduit which is on the downstream side of the radiation heat exchanger.
[0014] In the air conditioner, the valve structure is controlled to adjust the surface temperature
of the radiation heat exchanger (radiation panel) derived from the first temperature
and the second temperature to the target temperature. Thus, the performance of the
indoor heat exchanger is not influenced, unlike the cases where the decompression
structure is controlled to control the surface temperature of the radiation heat exchanger.
[0015] A fifth aspect of the present invention is the air conditioner of the first or second
aspect adapted so that the temperature sensor is provided at the conduit which, during
the heating operation, is on the downstream side of the radiation heat exchanger.
[0016] Further, with the air conditioner, it is possible to provide a functional part such
as a valve in the conduit which is on the downstream side of the radiation heat exchanger
in the circuit during the heating operation. Closing this valve or the like prevents
the refrigerant from flowing into the radiation heat exchanger, during the cooling
operation. In this case, when the refrigerant leaks out from the functional part such
as a valve during the cooling operation, that leakage is detected before the refrigerant
flows into the radiation heat exchanger by providing a temperature sensor at the conduit
which, during the heating operation, is on the downstream side of the radiation heat
exchanger and which is closer to the radiation heat exchanger than it is to the functional
part such as a valve. Thus, it is possible to promptly and reliably detect the leakage
of the refrigerant, and detect dew condensation on the radiation heat exchanger.
[0017] A sixth aspect of the present invention is the air conditioner of the first or second
aspect adapted so that the temperature sensor is provided at the conduit which, during
the heating operation, is on the upstream side of the radiation heat exchanger.
[0018] With the temperature sensor provided at the conduit which is on the upstream side
of the radiation heat exchanger in the circuit during the heating operation, the air
conditioner is able to detect the temperature of the refrigerant before it flows into
the radiation heat exchanger, during the heating operation. In other words, it is
possible to detect the temperature of the refrigerant before the temperature drops
due to the radiation from the radiation heat exchanger. Thus, excessively high surface
temperature of the radiation heat exchanger (radiation panel) is promptly and reliably
restrained.
[0019] A seventh aspect of the present invention is the air conditioner of the second aspect
adapted so that the temperature sensor is provided at the conduit which, during the
heating operation, is on the upstream side of the radiation heat exchanger in the
second channel, and the temperature sensor is positioned closer to the radiation heat
exchanger than it is to the branching section.
[0020] The air conditioner is capable of detecting the temperature of the refrigerant immediately
before it flows into the radiation heat exchanger, during the heating operation. Thus,
the surface temperature of the radiation heat exchanger (radiation panel) is highly
accurately controlled.
[0021] A eighth aspect of the present invention is the air conditioner of the second or
seventh aspect adapted so that the valve structure is provided at the conduit which,
during the heating operation, is on the downstream side of the radiation heat exchanger
in the second channel, and the temperature sensor is provided at the conduit which,
during the heating operation, is on the downstream side of the radiation heat exchanger
in the second channel, and is positioned closer to the radiation heat exchanger than
it is to the valve structure.
[0022] The air conditioner is capable of detecting the temperature of the refrigerant immediately
after it flows out of the radiation heat exchanger, during the heating operation.
Thus, the surface temperature of the radiation heat exchanger (radiation panel) is
highly accurately controlled.
Advantageous Effects
[0023] As hereinabove described, the present invention brings about the following effects.
[0024] The first aspect of the present invention is provided at least one of the conduit
on the downstream side of the radiation heat exchanger and the conduit on the upstream
side of the radiation heat exchanger. Therefore, the temperature detected by the temperature
sensor is hardly influenced by the radiation from the radiation heat exchanger or
by the natural convection. This allows suitable temperature control of the radiation
heat exchanger.
[0025] A second aspect of the present invention having the indoor heat exchanger and the
radiation heat exchanger provided in parallel with each other allows suitable control
of the radiation heat exchanger.
[0026] The third aspect of the present invention, with the temperature sensor provided at
the conduit which is on the upstream side of the radiation heat exchanger in the circuit
during the heating operation, is able to detect the temperature of the refrigerant
before it flows into the radiation heat exchanger, during the heating operation. In
other words, it is possible to detect the temperature of the refrigerant before the
temperature drops due to the radiation from the radiation heat exchanger. Thus, excessively
high surface temperature of the radiation heat exchanger (radiation panel) is promptly
and reliably restrained. It is possible to provide a functional part such as a valve
in the conduit which is on the downstream side of the radiation heat exchanger in
the circuit during the heating operation. Closing this valve or the like prevents
the refrigerant from flowing into the radiation heat exchanger, during the cooling
operation. In this case, when the refrigerant leaks out from the functional part such
as a valve during the cooling operation, that leakage is detected before the refrigerant
flows into the radiation heat exchanger by providing a temperature sensor at the conduit
which, during the heating operation, is on the downstream side of the radiation heat
exchanger and which is closer to the radiation heat exchanger than it is to the functional
part such as a valve. Thus, it is possible to promptly and reliably detect the leakage
of the refrigerant, and detect dew condensation on the radiation heat exchanger. Further,
a predicted surface temperature value of the radiation heat exchanger (radiation panel)
is highly accurately calculated based on the temperatures detected by the temperature
sensors on the both sides.
[0027] With the fourth aspect of the present invention, the valve structure is controlled
to adjust the surface temperature of the radiation heat exchanger (radiation panel)
derived from the first temperature and the second temperature to the target temperature.
Thus, the performance of the indoor heat exchanger is not influenced, unlike the cases
where the decompression structure is controlled to control the surface temperature
of the radiation heat exchanger.
[0028] With the fifth aspect of the present invention, it is possible to provide a functional
part such as a valve in the conduit which is on the downstream side of the radiation
heat exchanger in the circuit during the heating operation. Closing this valve or
the like prevents the refrigerant from flowing into the radiation heat exchanger,
during the cooling operation. In this case, when the refrigerant leaks out from the
functional part such as a valve during the cooling operation, that leakage is detected
before the refrigerant flows into the radiation heat exchanger by providing a temperature
sensor at the conduit which, during the heating operation, is on the downstream side
of the radiation heat exchanger and which is closer to the radiation heat exchanger
than it is to the functional part such as a valve. Thus, it is possible to promptly
and reliably detect the leakage of the refrigerant, and detect dew condensation on
the radiation heat exchanger.
[0029] The sixth aspect of the present invention, with the temperature sensor provided at
the conduit which is on the upstream side of the radiation heat exchanger in the circuit
during the heating operation, is able to detect the temperature of the refrigerant
before it flows into the radiation heat exchanger, during the heating operation. In
other words, it is possible to detect the temperature of the refrigerant before the
temperature drops due to the radiation from the radiation heat exchanger. Thus, excessively
high surface temperature of the radiation heat exchanger (radiation panel) is promptly
and reliably restrained.
[0030] The seventh aspect of the present invention is capable of detecting the temperature
of the refrigerant immediately before it flows into the radiation heat exchanger,
during the heating operation. Thus, the surface temperature of the radiation heat
exchanger (radiation panel) is highly accurately controlled.
[0031] The eighth aspect of the present invention is capable of detecting the temperature
of the refrigerant immediately after it flows out of the radiation heat exchanger,
during the heating operation. Thus, the surface temperature of the radiation heat
exchanger (radiation panel) is highly accurately controlled.
Brief Description of Drawings
[0032]
[Fig. 1] FIG. 1 is a circuit diagram showing a schematic configuration of an air conditioner
related to an embodiment, in accordance with the present invention, and shows a flow
of the refrigerant during a cooling operation and a warm air heating operation.
[Fig. 2] FIG. 2 is a circuit diagram showing a schematic configuration of the air
conditioner related to the embodiment, in accordance with the present invention, and
shows a flow of the refrigerant during a radiation heating operation and a radiation
breeze heating operation.
[Fig. 3] FIG. 3 is a perspective diagram of an indoor unit shown in Fig. 1 and Fig.
2.
[Fig. 4] FIG. 4 is a cross sectional view of the indoor unit taken along the line
IV-IV shown in Fig. 3.
[Fig. 5] FIG. 5 is a front view of a front grill and an open/close panel of the indoor
unit shown in Fig. 3.
[Fig. 6] FIG. 6 (a) is a front view of conduits arranged on the right side of the
indoor heat exchanger shown in Fig. 5, and FIG. 6 (b) is a right side view of the
same shown in FIG. 6(a).
[Fig. 7] FIG. 7 (a) is a front view of the radiation panel shown in Fig. 3, FIG. 7(b)
is a top view of the same shown in FIG. 7(a), and FIG. 7(c) is a rear view of the
same shown in FIG. 7(a).
[Fig. 8] FIG. 8(a) is a rear view of a front panel unit shown in Fig. 7, and FIG.
8 (b) is a cross sectional view taken along the line b-b in FIG. 8(a).
[Fig. 9] FIG. 9 is a cross sectional view taken along the line IX-IX in Fig. 7.
[Fig. 10] FIG. 10 is a block diagram showing a schematic configuration of a controller
controlling the air conditioner.
[Fig. 11] FIG. 11 is an explanatory diagram of a control performed by an indoor motor-operated
valve controller shown in Fig. 10.
[Fig. 12] FIG. 12 is a diagram showing an example control performed by the controller
showing in Fig. 10.
[Fig. 13] FIG. 13 is a circuit diagram showing a schematic configuration of an air
conditioner related to a first modification of the embodiment.
[Fig. 14] FIG. 14 is a circuit diagram showing a schematic configuration of an air
conditioner related to a second modification of the embodiment.
Description of Embodiments
[0033] Hereinafter, an air conditioner 1 according to an embodiment of the present invention
will be described.
<Entire Configuration of Air Conditioner 1>
[0034] As illustrated in Figs. 1 and 2, the air conditioner 1 of the embodiment includes
an indoor unit 2 installed in a room, an outdoor unit 6 installed out of the room,
and a remote controller 9 (see FIG. 10). The indoor unit 2 includes an indoor heat
exchanger 20, an indoor fan 21 disposed near the indoor heat exchanger 20, a radiation
panel 30, an indoor motor-operated valve 23, and an indoor temperature sensor 24 that
detects an indoor temperature. The outdoor unit 6 includes a compressor 60, a four-way
valve 61, an outdoor heat exchanger 62, an outdoor fan 63 disposed near the outdoor
heat exchanger 62, and an outdoor motor-operated valve 64 (a decompression structure).
[0035] The air conditioner 1 includes a refrigerant circuit 10 that connects the indoor
unit 2 and the outdoor unit 6 to each other. The refrigerant circuit 10 includes a
principal channel 11 in which the outdoor motor-operated valve 64, the outdoor heat
exchanger 62, and the compressor 60 are sequentially provided. An intake-side conduit
and a discharge-side conduit of the compressor 60 are connected to the four-way valve
61. A branching section 10a is provided in a portion that becomes a downstream side
of the compressor 60 in the principal channel 11 during a heating operation (as described
later, when a refrigerant is flowing in a direction indicated by a solid-line arrow
in Figs. 1 and 2 in the refrigerant circuit 10), and a merging section 10b is provided
in a portion that becomes an upstream side of the outdoor motor-operated valve 64.
The refrigerant circuit 10 also includes a first channel 12 and a second channel 13.
The first channel 12 connects the branching section 10a and the refrigerant circuit
10 to each other, and the indoor heat exchanger 20 is provided in the first channel
12. The second channel 13 is connected in parallel with the first channel 12 between
the branching section 10a and merging section 10b, and the radiation panel 30 is provided
in the second channel 13.
[0036] An indoor motor-operated valve (valve structure) 23 is provided between the radiation
panel 30 and the merging section 10b in the second channel 13; i.e., to the conduit
downstream of the radiation conduit 36c (see Fig. 8 or the like) of the radiation
heat exchanger 34 in the radiation panel 30. A panel incoming temperature sensor 25
and a panel outgoing temperature sensor 26 are attached to both sides of the radiation
panel 30 in the second channel 13. More specifically, the panel incoming temperature
sensor 25 is provided in a conduit and is on the upstream side of a radiation conduit
36c of the radiation panel 30 during the heating operation. The panel outgoing temperature
sensor 26 is provided at the conduit and is on the downstream side of the radiation
conduit 36c of the radiation panel 30 during the heating operation.
[0037] As shown in Fig. 1, a length L1 from the panel incoming temperature sensor 25 to
the radiation conduit 36c of the radiation panel 30 is shorter than a length L2 from
the branching section 10a to the panel incoming temperature sensor 25. That is, the
panel incoming temperature sensor 25 is positioned closer to the radiation conduit
36c than it is to the branching section 10a. Further, a length L3 from the panel outgoing
temperature sensor 26 to the radiation conduit 36c of the radiation panel 30 is shorter
than a length L4 from the indoor motor-operated valve 23 to the panel outgoing temperature
sensor 26. That is, the panel outgoing temperature sensor 26 is positioned closer
to the radiation conduit 36c than it is to the indoor motor-operated valve 23.
[0038] In the refrigerant circuit 10, an accumulator 65 is interposed between an intake
side of the compressor 60 and the four-way valve 61, and a discharge temperature sensor
66 is attached between a discharge side of the compressor 60 and the four-way valve
61. An outdoor heat exchanger temperature sensor 68 is attached to the outdoor heat
exchanger 62.
[0039] The indoor heat exchanger 20 includes the conduit, which constitutes a part of the
refrigerant circuit 10, and an indoor heat exchanger temperature sensor 27 is attached
to the indoor heat exchanger 20. The indoor heat exchanger 20 is disposed on a windward
side of the indoor fan 21. Air heated or cooled by heat exchange with the indoor heat
exchanger 20 is blown as warm wind or cool wind into the room by the indoor fan 21,
thereby performing warm-air heating or cooling.
[0040] As described in detail later, the radiation panel 30 is disposed on a surface side
of the indoor unit 2, and includes a panel conduit 36 (see Fig. 8 and the like), which
constitutes a part of the refrigerant circuit 10. Heat of the refrigerant flowing
at the conduit is radiated into the room to perform radiation heating. The indoor
motor-operated valve 23 is provided in order to adjust a flow rate of the refrigerant
supplied to the radiation panel 30.
[0041] The air conditioner 1 of the present embodiment is capable of performing a cooling
operation, a warm air heating operation, a radiation heating operation, and a radiation
breeze heating operation. The cooling operation is an operation for performing cooling
by causing the refrigerant to flow not in the radiation panel 30 but in the indoor
heat exchanger 20, and the warm air heating operation is an operation for performing
warm-air heating by causing the refrigerant to flow not in the radiation panel 30
but in the indoor heat exchanger 20. The radiation heating operation is an operation
for performing radiation heating which causes the refrigerant to flow in the radiation
panel 30, while causing the refrigerant to also flow in the indoor heat exchanger
20 to perform warm-air heating. The radiation breeze heating operation is an operation
which performs warm-air heating with a fixed air-flow lower than that of the warm
air heating operation and the radiation heating operation, while causing the refrigerant
to flow in the radiation panel 30 to perform radiation heating operation.
[0042] The indoor motor-operated valve 23 is provided in order to adjust a flow rate of
the refrigerant supplied to the radiation panel 30. During the cooling operation mode,
the indoor motor-operated valve 23 is closed, and the four-way valve 61 is switched
to a state indicated by a broken line in Fig. 1. Therefore, as indicated by a broken-line
arrow in Fig. 1, the high-temperature, high-pressure refrigerant discharged from the
compressor 60 flows in the outdoor heat exchanger 62 through the four-way valve 61.
The refrigerant condensed by the outdoor heat exchanger 62 flows in the indoor heat
exchanger 20 after being decompressed by the outdoor motor-operated valve 64. The
refrigerant vaporized by the indoor heat exchanger 20 flows in the compressor 60 through
the four-way valve 61 and accumulator 65.
[0043] During the warm air heating operation, the indoor motor-operated valve 23 is opened
and the four-way valve 61 is switched to a state indicated by the solid line in Fig.
1. Therefore, as indicated by the solid-line arrow in Fig. 1, the high-temperature,
high-pressure refrigerant discharged from the compressor 60 flows into the indoor
heat exchanger 20 through the four-way valve 61. The refrigerant condensed in the
indoor heat exchanger 20 flows into the outdoor heat exchanger 62 after being depressurized
by the outdoor motor-operated valve 64. The refrigerant vaporized by the outdoor heat
exchanger 62 flows in the compressor 60 through the four-way valve 61 and the accumulator
65.
[0044] During the radiation heating operation mode and the radiation breeze heating operation,
the indoor motor-operated valve 23 is opened, and the four-way valve 61 is switched
to a state indicated by a solid line in Fig. 2. Therefore, as indicated by a solid-line
arrow in Fig. 2, the high-temperature, high-pressure refrigerant discharged from the
compressor 60 flows in the indoor heat exchanger 20 and radiation panel 30 through
the four-way valve 61. The refrigerant condensed by the indoor heat exchanger 20 and
radiation panel 30 flows in the outdoor heat exchanger 62 after being decompressed
by the outdoor motor-operated valve 64. The refrigerant vaporized by the outdoor heat
exchanger 62 flows in the compressor 60 through the four-way valve 61 and accumulator
65.
<Configuration of Indoor Unit 2>
[0045] A configuration of the indoor unit 2 will be described below. As illustrated in Fig.
3, the indoor unit 2 of the embodiment has a rectangular solid shape as a whole, and
is installed near a floor surface in the room. In the embodiment, the indoor unit
2 is attached to a wall surface while floating from the floor surface by about 10
cm. Hereinafter, a direction in which the indoor unit 2 projects from the attached
wall is referred to as a '"front", and the opposite direction is referred to as a
"rear". Aright-left direction in Fig. 3 is simply referred to as a "horizontal direction",
and an up-down direction is simply referred to as a "vertical direction".
[0046] As illustrated in Fig. 4, the indoor unit 2 mainly includes a casing 4, internal
devices, such as the indoor fan 21, the indoor heat exchanger 20, an outlet unit 46,
and an electric component unit 47, which are accommodated in the casing 4, and a front
grill 42. As described in detail later, the casing 4 includes a principal inlet 4a
formed in a lower wall of the casing 4 and auxiliary inlets 4b and 4c that are formed
in a front wall of the casing 4. An outlet 4d is formed in an upper wall of the casing
4. In the indoor unit 2, by driving the indoor fan 21, while the air near the floor
surface is drawn through the principal inlet 4a, the air is drawn through the auxiliary
inlets 4b and 4c. The indoor heat exchanger 20 heats or cools the drawn air to perform
conditioning. Then the post-conditioning air is blown from the outlet 4d and returned
to the room.
[0047] The casing 4 includes a body frame 41, an outlet cover 51, the radiation panel 30,
and an opening-closing panel 52. As described in detail later, the outlet cover 51
includes a front panel section 51a, and the radiation panel 30 includes a radiation
plate 31. The front panel section 51a of the outlet cover 51, the radiation plate
31 of the radiation panel 30, and the opening-closing panel 52 are disposed so as
to be flush with one another in a front surface of the casing 4, and the front panel
section 51a, the radiation plate 31, and the opening-closing panel 52 constitute a
front panel 5. As illustrated in Fig. 3, a power button 48 and an emission display
section 49 that indicates an operation status are provided in an upper right end portion
of the front panel 5, namely, a right end portion of the front panel section 51a of
the outlet cover 51.
[0048] The body frame 41 is one attached to a wall surface, and the body frame 41 supports
various internal devices described above. The front grill 42, the outlet cover 51,
the radiation panel 30, and the opening-closing panel 52 are attached to the front
surface of the body frame 41 while the body frame 41 supports the internal devices.
The outlet cover 51 is attached to an upper end portion of the body frame 41, and
the outlet 4d that is a horizontally long rectangular opening is formed on the upper
wall of the outlet cover 51. The radiation panel 30 is attached below the outlet cover
51, and the opening-closing panel 52 is attached below the radiation panel 30. The
principal inlet 4a that is the horizontally long opening is formed between a lower
front end of the body frame 41 and a lower end of the opening-closing panel 52.
[0049] Each internal device accommodated in the casing 4 will be described below.
The indoor fan 21 is disposed slightly above a middle portion in a height direction
of the casing 4 such that an axial direction of the indoor fan 21 is aligned with
the horizontal direction. The indoor fan 21 draws the air from the lower front and
flows the air to the upper rear.
[0050] The indoor heat exchanger 20 is disposed in substantially parallel with the front
panel 5. The indoor heat exchanger 20 includes a front heat exchanger 20a facing the
rear surface of the front panel 5 and a rear heat exchanger 20b upwardly inclined
toward the rear surface from a vicinity of the lower end portion of the front heat
exchanger 20a. The front-surface heat exchanger 20a is disposed at the front side
of the indoor fan 21, and the upper half thereof faces the indoor fan 21. As shown
in Fig. 4, the upper end of the front-surface heat exchanger 20a is positioned higher
than the position of the upper end of the indoor fan 21. The back-surface heat exchanger
20b is disposed below the indoor fan 21. That is, the indoor heat exchanger 20 as
a whole has a substantially V-shape, and is disposed in such a manner as to face the
front and lower side of the indoor fan 21.
[0051] As illustrated in Fig. 6, when viewed from the front, conduits are provided integral
with the indoor heat exchanger 20 on the right side of the indoor heat exchanger 20
in order to supply the refrigerant sent from the outdoor unit 6 to the indoor heat
exchanger 20 and radiation panel 30. As illustrated in Fig. 5, a drip-resistant cover
45 is attached in front of the conduits.
[0052] As illustrated in Fig. 6(a), a first connection section 15 and a second connection
section 16 are disposed in the right end portion of the indoor unit 2. During the
heating operation, the first connection section 15 is connected to the conduit constituting
the channel on the downstream side of the compressor 60 in the principal channel 11,
and the second connection section 16 is connected to the conduit constituting the
channel on the upstream side of the outdoor motor-operated valve 64 in the principal
channel 11. As shown in Fig. 6 (b), the second connection section 16 is positioned
obliquely above the first connection section 15.
[0053] A third connection section 17 and a fourth connection section 18 are disposed on
the left sides of the first connection section 15 and second connection section 16.
As described later, the third connection section 17 and the fourth connection section
18 are connected to both ends of the panel conduit 36 (see Fig. 8 and the like) provided
integral with the radiation panel 30, respectively. The fourth connection section
18 is positioned obliquely below the third connection section 17.
[0054] The conduit that extends from the first connection section 15 is connected to a branching
conduit that serves as the branching section 10a. The conduits, which constitute the
first channel 12 having the indoor heat exchanger 20 and the second channel 13 having
the radiation panel 30, extend from the branching conduit. The indoor heat exchanger
20 of the embodiment is configured such that the refrigerant flows in the merging
section 10b from the indoor heat exchanger 20 through the plurality of conduits while
the refrigerant flows in the indoor heat exchanger 20 from the branching conduit through
the plurality of conduits. The first channel 12 is constructed by the plurality of
conduits that connect the branching section 10a and the merging section 10b to each
other through the indoor heat exchanger 20. The conduit, which extends from the branching
conduit and constitutes the second channel 13, is connected to the third connection
section 17. The conduit is curved into a substantial U-shape in the vicinity of the
third connection section 17, and the panel incoming temperature sensor 25 is attached
to the curved portion. That is, the panel incoming temperature sensor 25 is disposed
nearby the third connection section 17.
[0055] The conduit that constitutes the second channel 13 extending from the fourth connection
section 18 is connected to a merging conduit that serves as the merging section 10b.
The conduit is curved into the substantial U-shape in the vicinity of the fourth connection
section 18, and the panel outgoing temperature sensor 26 is attached to the curved
portion. That is, the panel outgoing temperature sensor 26 is disposed nearby the
fourth connection section 18. The indoor motor-operated valve 23 is interposed between
the fourth connection section 18 and the merging conduit 75. The first channel 12
and the second channel 13 merge with each other in the merging section 10b. The conduit
from the merging conduit is connected to the second connection section 16.
[0056] As indicated by an arrow in Fig. 6, during the operation in the radiation heating
operation or the radiation breeze heating operation, the refrigerant sent from the
outdoor unit 6 flows from the first connection section 15, and flows in the first
channel 12 and second channel 13 through the merging section 10b. The refrigerant,
which flows in the second channel 13, flows in the panel conduit 36 of the radiation
panel 30 through the third connection section 17. The refrigerant, which flows out
from the panel conduit 36, flows from the fourth connection section 18, and flows
out from the second connection section 16 through the indoor motor-operated valve
23 and merging section 10b.
[0057] As illustrated in Fig. 5, a horizontally extending drain pan 22 is disposed below
the indoor heat exchanger 20. When viewed from the front, the end portion on the left
side of the drain pan 22 is located so as to be substantially opposed to the end portion
of the indoor heat exchanger 20, and the end portion on the right side is located
so as to be opposed to the conduit disposed on the right side of the indoor heat exchanger
20. As illustrated in Fig. 4, the end portions in a front-back direction of the drain
pan 22 are located so as to be substantially opposed to the end portions in a front-back
direction of the indoor heat exchanger 20.
[0058] The outlet unit 46 is disposed above the indoor fan 21, and guides the air blown
from the indoor fan 21 to the outlet 4d formed in the upper wall of the casing 4.
The outlet unit 46 includes a horizontal flap 46a disposed near the outlet 4d. The
horizontal flap 46a opens and closes the outlet 4d while changing a vertical direction
of wind of the air blown from the outlet 4d.
[0059] As illustrated in Fig. 5, the electric component unit 47 is disposed below the drain
pan 22, and includes an electric component box 47a in which a circuit board (not illustrated)
and the like are accommodated and a terminal stage 47b that are electrically connected
to the board accommodated in the electric component box 47a. The electric component
box 47a is disposed in the position that is substantially opposed to a right half
of the indoor heat exchanger 20, and the terminal stage 47b is disposed in the position
that is opposed to the conduit disposed on the right side of the indoor heat exchanger
20. A lead from the electric component unit 47 is routed straight up from the right
side of the terminal stage 47b, and connected to the power button 48 and an LED luminous
body of the emission display section 49, which are provided in the upper right end
portion of the front panel 5.
[0060] As described above, the front grill 42 is attached to the body frame 41 so as to
cover the body frame 41 to which such internal devices as the indoor heat exchanger
20, the indoor fan 21, the outlet unit 46, and the electric component unit 47 are
attached. More specifically, the front grill 42 is attached to the body frame 41 so
as to cover a range from the substantially middle portion in the vertical direction
of the front heat exchanger 20a to the lower end of the body frame 41. The front grill
42 includes a filter retaining section 42a and an inlet grill 42b disposed in the
principal inlet 4a.
[0061] A lower filter 43 and an upper filter 44 are attached to the filter retaining section
42a. As shown in Fig. 4, the lower filter 43 retained by the filter retaining section
42a extends downward from the substantially middle portion in the vertical direction
of the front-surface heat exchanger 20a, and the lower end portion is tilted towards
back. The lower end of the lower filter 43 is positioned nearby the rear end of the
main inlet port 4a. Further, the upper filter 44 extends upward from the substantially
middle portion in the vertical direction of the front-surface heat exchanger 20a.
This lower filter 43 and the upper filter 44 divide the space between the front-surface
heat exchanger 20a and the front panel 5, relative to the front-back direction.
[0062] The outlet cover 51 covers the outlet unit 46. As described above, the outlet 4d
is formed in the upper wall of the outlet cover 51. The front panel section 51a is
provided in the front surface of the outlet cover 51. The front panel section 51a
has the horizontally long rectangular shape. Here, the length of the front panel unit
51a relative to the vertical direction is defined as to be L.
[0063] The radiation panel 30 has the horizontally long, substantially rectangular shape.
As shown in Fig. 7, Fig. 8, and Fig. 9, the radiation panel 30 mainly includes an
aluminum radiation plate 31 and a resin heat-insulating cover 32 attached to the rear
surface of the radiation plate 31. The length of the radiation plate 31 relative to
the vertical direction is substantially twice the length of the front panel unit 51a
of the outlet port cover 51. In other words, the length of the radiation plate 31
relative to the vertical direction is approximately 1L, as shown in FIG. 3. The radiation
plate 31 is positioned below the front-surface panel section 41a of the outlet port
cover 41. As shown in FIG. 4, the substantially middle part of the radiation panel
30 relative to the vertical direction faces the upper end portion of the front-surface
heat exchanger 20a. Further, the panel conduit 36 that is the part of the conduit
constituting the refrigerant circuit 10 is attached to the rear surface of the radiation
plate 31.
[0064] As illustrated in Fig. 7(a), when viewed from the front, both end portions of the
panel conduit 36 are located below the right end portion of the radiation plate 31.
As described above, the connection sections 36a and 36b are provided at both ends
of the panel conduit 36, and connected respectively to the third connection section
17 and fourth connection section 18 of the conduit disposed on the right side of the
indoor heat exchanger 20. The refrigerant sent from the outdoor unit 6 flows in the
panel conduit 36 through the connection section 36a, and flows out from the connection
section 36b to the outside of the panel conduit 36.
[0065] As indicated by the broken line in Fig. 7(a), a substantial U-shape radiation conduit
36c opened onto the right side is provided in a portion opposed to the rear surface
of the radiation plate 31 in the panel conduit 36. More particularly, the radiation
conduit 36c vertically includes two horizontally extending linear portions, and the
left end portions of the linear portions are connected to form the substantial U-shape.
Out of the linear portions, the right end portion of the linear portion located on
the upper side is connected to the connection section 36a, and the right end portion
of the linear portion located on the lower side is connected to the connection section
36b. Therefore, when viewed from the front, the refrigerant, which flows in the panel
conduit 36 through the connection section 36a, flows from the right side toward the
left side in the linear portion located on the upper side of the radiation conduit
36c, then, flows from the left side toward the right side in the linear portion located
on the lower side, and flows out from the connection section 36b.
[0066] As illustrated in Figs. 8(a) and 9, two horizontally extending projections 31a are
vertically formed in the rear surface of the radiation plate 31. The linear portions
of the radiation conduit 36c described above is buried in the projections 31a. More
particularly, in each of the linear portions of the radiation conduit 36c, at least
a half surface is covered with the projection 31a and the portion being opposite side
to the radiation plate 31 is exposed. Thus, most of the surface of the linear portions
of the radiation conduit 36c is substantially covered with the projection 31a formed
in the radiation plate 31, so that the heat of the refrigerant flowing in the radiation
conduit 36c can efficiently be transferred to the radiation plate 31. As illustrated
in Fig. 8(b), in the panel conduit 36, the linear portions of the radiation conduit
36c are in contact with the rear surface of the radiation plate 31, and the portion
except the linear portions of the radiation conduit 36c is separated from the rear
surface of the radiation plate 31.
[0067] In the radiation panel 30, the portion constructed by the whole radiation plate 31
and radiation conduit 36c constitutes the radiation heat exchanger 34. The portion
of the radiation panel 30, where the sub-protrusions 31a to which the linear portions
of the radiation conduit 36c are buried, i.e., the portion where the radiation plate
31 and the panel conduit 36 are in contact with each other, are the portions serving
as the radiation unit. That is, in the present embodiment, there are two radiation
units; in the upper portion and the lower portion.
[0068] A fixation section 31b is formed above the projection 31a located in the upper portion
of the rear surface of the radiation plate 31, and the fixation section 31b is also
formed below the projection 31a located in the lower portion of the rear surface of
the radiation plate 31 for screwing the heat-insulating cover 32 to the rear surface
of the radiation plate 31. The fixation section 31b extends along the horizontal direction,
projecting from the rear surface of the radiation plate 31, and a leading end of the
fixation section 31b is bent toward the side of the projection 31a. The bent portion
is substantially parallel to the rear surface of the radiation plate 31, and a plurality
of screw holes 31c are formed in the fixation section 31b in order to screw the heat-insulating
cover 32.
[0069] The heat-insulating cover 32 is attached to the fixation sections 31b of the radiation
plate 31 by the screws. As illustrated in Fig. 9, the sub-protrusion 31a of the radiation
plate 31 is disposed in a space formed between the rear surface of the radiation plate
31 and the front surface of the heat-insulating cover 32. A heat-insulating effect
caused by the air in the space can suppress the transfer of the heat from the radiation
conduit 36c to a space outside the heat-insulating cover 32. As illustrated in Fig.
7, a side panel 37 constituting the side surface of the casing 4 and an attaching
member 38 used to attach the radiation panel 30 to the body frame 41 are attached
to each of both the end portions in the horizontal direction of the rear surface of
the radiation plate 31 from the end part in turn.
[0070] The opening-closing panel 52 is detachably attached to the lower portion of the radiation
plate 31 of the radiation panel 30. The opening-closing panel 52 has a rectangular
shape which is long in the horizontal direction, and its length relative to the vertical
direction is approximately four times the length of the front-surface panel section
51a of the outlet port cover 51. In other words, the length of the opening-closing
panel 52 relative to the vertical direction is approximately 4L, as shown in FIG.
3. As illustrated in Fig. 4, the vertical position at the upper end of the opening-closing
panel 52 has the substantially same level as the upper end of the front grill 42.
As described above, the lower end of the opening-closing panel 52 constitutes the
part of the principal inlet 4a. Accordingly, the front grill 42 is exposed by detaching
the opening-closing panel 52, so that the lower filter 43 and upper filter 44, which
are attached to the filter retaining section 42a of the front grill 42, can be detached.
[0071] As described above, the front panel 5 includes the front panel section 51a provided
in the outlet cover 51, the radiation plate 31 provided in the radiation panel 30,
and the opening-closing panel 52. The auxiliary inlet 4b that is the slit-like opening
extending in the horizontal direction is formed between the radiation plate 31 of
the radiation panel 30 and the opening-closing panel 52. The auxiliary inlet 4c that
is the slit-like opening extending in the horizontal direction is formed near the
upper end of the opening-closing panel 52. As shown in FIG. 3, the distance from the
upper end of the opening-closing panel 52 to the auxiliary inlet port 4c, relative
to the vertical direction is L.
[0072] Thus, the length of the front-surface panel 5 relative to the vertical direction
is 7L, and the auxiliary inlet port 4b is in a position 3L from the upper end of the
front-surface panel 5, and the auxiliary inlet port 4c is in a position 3L from the
lower end of the front-surface panel 5. In other words, the auxiliary inlet ports
4b, 4c are provided in the middle portion of the front-surface panel 5 relative to
the vertical direction. Further, as shown in Fig. 4, the auxiliary inlets 4b and 4c
are opposed to the front heat exchanger 20a.
<Assembling Indoor Unit 2>
[0073] The following describes the steps of assembling the indoor unit 2 having the above
described structure.
First, to the body frame 41, the indoor fan 21, the indoor heat exchanger 20, the
outlet port unit 46, and the internal devices such as the electrical component unit
47 are attached. At this time, on the right side of the indoor heat exchanger 20,
when viewed from the front, attached to the body frame 41, the conduit integrally
provided with the indoor heat exchanger 20 is disposed. To this conduit is attached
the panel incoming temperature sensor 25 and the panel outgoing temperature sensor
26 at the leading end of the line (not shown) extended from the electrical component
unit 47.
[0074] Next, the radiation panel 30 is attached to the body frame 41. Then, the connecting
sections 36a, 36b of the panel conduit 36 integrally provided with the radiation panel
30 are connected to the third connection section 17 and the fourth connection section
18 of the conduit integrally provided with the indoor heat exchanger 20. After that,
the outlet port cover 51 is attached above the radiation panel 30, and the front grill
42 and the open/close panel 52 are sequentially attached below the radiation panel
30.
[0075] To disassemble the indoor unit 2 for the purpose of maintenance or repairing, the
above describe steps are reversed. That is, for example, to detach the radiation panel
30, the outlet port cover 51, the open/close panel 52, and the front grill 42 are
first detached, and then the radiation panel 30 is detached.
[0076] As described hereinabove, the panel incoming temperature sensor 25 and the panel
outgoing temperature sensor 26 are disposed at the conduit integrally provided with
the indoor heat exchanger 20. Therefore, when the radiation panel 30 is detached,
the panel incoming temperature sensor 25 and the panel outgoing temperature sensor
26 are not moved unless the indoor heat exchanger 20 is detached from the body frame
41. In cases where the panel conduit 36 of the radiation panel 30 has a sensor, the
wiring of the sensor needs to be detached every time the radiation panel 30 is detached.
However, such a process is not necessary in the present embodiment.
<Remote Controller 9>
[0077] With the remote controller 9, a user is able to start or stop the operation of the
air conditioner 1, set the operation mode, set the target indoor temperature (indoor
setting temperature), or set the blowing air quantity, or the like. During the warm
air heating operation and the cooling operation, the air quantity setting may be selected
from "air quantity automatic", and "strong" to "weak". In the present embodiment,
the air quantity is automatically controlled during the radiation heating operation
and the radiation breeze heating operation.
<Controller 7>
[0078] Next, the controller 7 for controlling the air conditioner 1 is described with reference
to Fig. 10.
As shown in Fig. 10, the controller 7 includes a storage 70, an indoor motor-operated
valve controller 72, an indoor fan controller 73, a compressor controller 74, and
an outdoor motor-operated valve controller 75.
[0079] The storage 70 stores various operation settings related to the air conditioner 1,
a control program, a data table necessary for running the control program, or the
like. The operation settings include user-setting set by a user operating the remote
controller 9, such as target indoor temperature (indoor setting temperature), and
a presetting which is set in advance in the air conditioner 1. In the air conditioner
1 of the present embodiment, the range of target temperature of the radiation panel
30 is set to a predetermined temperature range (e.g., 50 to 55°C). The target temperature
range of the radiation panel 30 however may be set by operating the remote controller
9.
[0080] The indoor motor-operated valve controller 72 controls the number of pulses input
to the stepping motor (not shown) for controlling the indoor motor-operated valve
23 so as to control the opening degree of the indoor motor-operated valve 23. During
the cooling operation or the warm air heating operation, the indoor motor-operated
valve controller 72 closes the indoor motor-operated valve 23. Further, during the
radiation heating operation or the radiation breeze heating operation, the indoor
motor-operated valve controller 72 controls the opening degree of the indoor motor-operated
valve 23 based on the temperature of the radiation panel 30. Specifically, as shown
in the following (equation 1), a predicted value (hereinafter, simply referred to
as radiation panel temperature) Tp of the surface temperature of the radiation panel
30 is calculated based on the a temperature Tp1 (first temperature) detected by the
panel incoming temperature sensor 25 and a temperature Tp2 (second temperature) detected
by the panel outgoing temperature sensor 26. The opening degree of the indoor motor-operated
valve 23 is controlled so that this radiation panel temperature Tp is within a panel
target temperature range (e.g. 50 to 55°C).

Note that the above A and B in (equation 1) are both a constant in the present embodiment,
and A = 0.5 and B = 0.
[0081] The following details the control of the indoor motor-operated valve 23, during
the radiation heating operation or the radiation breeze heating operation.
The indoor motor-operated valve controller 72 controls the indoor motor-operated valve
23 differently for each of five different zones set for the radiation panel temperatures
Tp, as shown in Fig. 11. The five different zones are: an up zone, a no-change zone,
a suspended zone, a stop zone, and a recovery zone. When the radiation panel temperature
Tp is in the up zone, the number of pulses input to the stepping motor is increased
at a ratio of DEV1 (pulse)/TEV1 (Sec.) so as to increase the opening degree of the
indoor motor-operated valve 23. When the radiation panel temperature Tp is in the
no-change zone, the number of pulses input to the stepping motor is not changed so
as not to cause a change in the opening degree of the indoor motor-operated valve
23. When the radiation panel temperature Tp is in the suspended zone, the number of
pulses input to the stepping motor is reduced at a ratio of DEV2 (pulse) /TEV2 (Sec.),
so as to reduce the opening degree of the indoor motor-operated valve 23. When the
radiation panel temperature Tp is in the stop zone, the number of pulses input to
the stepping motor is made zero to close the indoor motor-operated valve 23. When
the radiation panel temperature Tp enters the stop zone, a control at the beginning
of operation is executed after the radiation panel temperature Tp drops to the recovery
zone. The control at the beginning of operation is a control to fix the opening degree
of the indoor motor-operated valve 23 to an initial opening degree, for a predetermined
period t1.
[0082] Note that in the present embodiment, the ratio DEV1(pulse)/TEV1(Sec.) at which the
opening degree of the indoor motor-operated valve 23 is increased in the up zone and
the ratio DEV2(pulse)/TEV2(Sec.) at which the opening degree of the indoor motor-operated
valve 23 is reduced in the suspended zone are the same. However, these ratios may
be different from each other.
[0083] As shown in Fig. 11 and Table 1, while the radiation panel temperature Tp is rising,
the radiation panel temperature Tp of less than 53 °C is the up zone, the radiation
panel temperature Tp of 53°C or higher but lower than 55°C is the no-change zone,
the radiation panel temperature Tp of 55°C or higher but lower than 70°C is the suspended
zone, the radiation panel temperature Tp of 70°C or higher is the stop zone. That
is, when the radiation panel temperature Tp is relatively low, the indoor motor-operated
valve controller 72 performs a control to increase the opening degree of the indoor
motor-operated valve 23, and when the radiation panel temperature Tp reaches or exceeds
a certain level, performs control to cause no change in the opening degree of the
indoor motor-operated valve 23. When the radiation panel temperature Tp is relatively
high, the indoor motor-operated valve controller 72 performs a control to reduce the
opening degree of the indoor motor-operated valve 23. When the radiation panel temperature
Tp is excessively high (70°C or higher), the indoor motor-operated valve controller
72 performs a control performs a control to close the indoor motor-operated valve
23.
[Table 1]
| Zone Name |
While Radiation Panel Temp. (Tp) is rising. |
Whiel Radiation Panel Temp. (Tp) is falling. |
| Stop |
70°C ≤ Tp |
70°C ≤ Tp |
| Suspended |
55°C ≤ Tp < 70°C |
53°C ≤ Tp < 70°C |
| No-change |
53°C ≤ Tp < 55°C |
51°C ≤ Tp < 53°C |
| Up |
Tp < 53°C |
Tp < 51°C |
| Recovery |
- |
Tp < 45°C |
[0084] After the radiation panel temperature Tp rises up to 70°C or higher, the indoor motor-operated
valve 23 is kept closed until the temperature drops to the recovery zone which is
lower than 45°C. On the other hand, when the radiation panel temperature Tp rises
and then starts to fall from a temperature of less than 70°C, the radiation panel
temperature Tp of less than 70°C but not less than 53°C is the suspended zone, the
radiation panel temperature Tp of less than 53°C but not less than 51°C is the no-change
zone, the radiation panel temperature Tp of less than 51°C is the up zone.
[0085] The indoor fan controller 73 controls the rotational frequency of the indoor fan
21.
During the warm air heating operation, the air-quantity automatic operation of the
cooling operation, or the radiation heating operation, the indoor fan controller 73
controls the rotational frequency of the indoor fan 21 based on the indoor temperature
detected by the indoor temperature sensor 24, the indoor setting temperature, or the
like. Further, when the air quantity setting is set to any of "strong" to "weak" during
the warm air heating operation or the cooling operation, or during the radiation breeze
heating operation, the rotational frequency of the indoor fan 21 is controlled to
the rotational frequency corresponding to a corresponding one of pre-set fan taps.
[0086] The compressor controller 74 controls the operation frequency of the compressor 60,
based on the indoor temperature, the indoor setting temperature, the heat exchanger
temperature detected by the temperature sensor 27, or the like.
[0087] The outdoor motor-operated valve controller 75 controls the opening degree of the
outdoor motor-operated valve 64. Specifically, the motor-operated valve controller
75 controls the opening degree of the outdoor motor-operated valve 64 so that the
temperature detected by the discharge temperature sensor 66 is the optimum temperature
of the operation state. The optimum temperature is determined based on a calculated
value involving an indoor heat exchanger temperature and/or an outdoor heat exchanger
temperature.
<Example Control by Controller 7>
[0088] With reference to Fig. 12, the following describes an exemplary changes in the room
temperature, the rotational frequency of the indoor fan 21, the radiation panel temperature
Tp, the opening degree of the indoor motor-operated valve 23, the operation frequency
of the compressor 60, when the air conditioner 1 is controlled by the controller 7.
Note that the example of Fig. 12 shows a case where the radiation heating operation
and the radiation breeze heating operation are switched to one another depending on
the room temperatures.
[0089] First, after the operation is started, the operation frequency of the compressor
60 is raised in stages until the time point t1. At this time, the opening degree of
the indoor motor-operated valve 23 is fixed to a predetermined initial opening degree.
Thus, the room temperature and the radiation panel temperature Tp rises. When the
radiation panel temperature Tp is 55°C or higher, the opening degree of the indoor
motor-operated valve 23 is controlled to decrease. Further, at the time point t2 and
thereafter, the rotational frequency of the indoor fan 21 is lowered in stages, and
becomes c1 at the time point t3. At the time point t3 and thereafter, the rotational
frequency of the indoor fan 21 is fixed to c1. The period from the beginning of the
operation to the time point t3 is the radiation heating operation and the operation
is switched to the radiation breeze heating operation at the time point t3 and thereafter.
[0090] At the time point t4 and thereafter, the operation frequency of the compressor 60
is lowered in stages so as to approximate the room temperature higher than the indoor
setting temperature down to the setting temperature. This way, the radiation panel
temperature Tp is lowered. Thus, after the time point t5, the opening degree of the
indoor motor-operated valve 23 is controlled to open so as to raise the radiation
panel temperature Tp to a temperature within the target temperature range.
<Characteristics of Air Conditioner 1 of the Present Embodiment>
[0091] In the air conditioner 1 of the present embodiment, a refrigerant circuit 10 connecting
the indoor unit 2 and the outdoor unit 6 with each other includes: a first channel
12 provided with an indoor heat exchanger 20, and a second channel 13 connected in
parallel with the first channel 12, which is provided with a radiation panel 30. The
circuit includes a panel incoming temperature sensor 25 and a panel outgoing temperature
sensor 26. The panel incoming temperature sensor 25 is disposed in a conduit at a
position which is upstream side of the radiation conduit 36c of the radiation heat
exchanger 34 in the radiation panel 30 in the second channel 13, during the heating
operation. The panel outgoing temperature sensor 26 is provided to the conduit at
a position which is the downstream side of the radiation conduit 36c, during the heating
operation. In other words, the panel incoming temperature sensor 25 is provided in
a conduit which, during the heating operation, is at the upstream side of the most
upstream one of the two radiation units in the radiation heat exchanger 34 (i.e.,
where the radiation plate 31 and the linear portion above the radiation conduit 36c
are in contact) . Further, the panel outgoing temperature sensor 26 is provided at
the conduit which, during the heating operation, is at the downstream side of the
most downstream one of the two radiation units (i.e., where the radiation plate 31
and the linear portion below the radiation conduit 36c are in contact). Therefore,
the temperatures detected by the panel incoming temperature sensor 25 and the panel
outgoing temperature sensor 26 are hardly influenced by radiation from the radiation
heat exchanger 34 or radiation due to the natural convection. This allows suitable
temperature control of the radiation panel 30. Further, during the heating operation,
the panel incoming temperature sensor 25 is able to detect the temperature of the
refrigerant before it flows into the radiation conduit 36c of the radiation heat exchanger
34 in the radiation panel 30. In other words, it is possible to detect the temperature
of the refrigerant before the temperature drops due to the radiation from the radiation
heat exchanger 34. Thus, excessive heat generation of the radiation panel 30 is promptly
and accurately restrained.
Further, during the cooling operation, the indoor motor-operated valve 23 to prevent
the refrigerant from flowing into the radiation conduit 36c of the radiation panel
30. However, even if the refrigerant leaks out from the indoor motor-operated valve
23, the panel outgoing temperature sensor 26 provided between the indoor motor-operated
valve 23 and the radiation conduit 36c in the radiation panel 30 is able to detect
the leakage before the refrigerant flows into the radiation conduit 36c in the radiation
panel 30. Therefore, it is possible to promptly and accurately detect the leakage
of the refrigerant and detect condensation on the radiation panel 30. Additionally,
the predicted temperature value of the radiation panel 30 is accurately calculated
based on the temperatures detected by the panel incoming temperature sensor 25 and
the panel outgoing temperature sensor 26.
[0092] Further, the air conditioner 1 of the present embodiment includes an indoor motor-operated
valve 23 provided in a conduit at a position which, during the heating operation,
is the downstream side of the radiation conduit 36c of the radiation panel 30. This
indoor motor-operated valve 23 is controlled based on the temperature Tp1 detected
by the panel incoming temperature sensor 25 provided at the conduit on the upstream
side of the radiation conduit 36c, and the temperature Tp2 detected by the panel outgoing
temperature sensor 26 provided at the conduit on the downstream side of the radiation
conduit 36c. Thus, by controlling the indoor motor-operated valve 23, it is possible
to adjust, to the target temperature, the radiation panel temperature Tp derived from
the temperature Tp1 detected by the panel incoming temperature sensor 25 and the temperature
Tp2 detected by the panel outgoing temperature sensor 26. Therefore, the performance
of the indoor heat exchanger 20 is not influenced, unlike the case where the radiation
panel temperature Tp is controlled by controlling the outdoor motor-operated valve
64 which is the main decompression structure.
[0093] Further, in the air conditioner 1 of the present embodiment, the panel incoming temperature
sensor 25 is positioned closer to the radiation conduit 36c than it is to the branching
section 10a. This allows detection of the temperature of the refrigerant immediately
before it flows into the radiation conduit 36c. Thus, highly accurate calculation
of the predicted temperature value of the radiation panel 30 is possible.
[0094] Further, in the air conditioner 1 of the present embodiment, the panel outgoing temperature
sensor 26 is provided closer to the radiation conduit 36c than it is to the indoor
motor-operated valve 23. This allows detection of the temperature of the refrigerant
immediately after it flows out of the radiation conduit 36c. Thus, highly accurate
calculation of the predicted temperature value of the radiation panel 30 is possible.
[0095] Embodiment of the present invention is thus described hereinabove. It should be however
noticed that the specific structures of the present invention is not limited to the
above embodiment. The above embodiment shall not be interpreted as the definition
of the scope of present invention which is defined by claims set forth hereinbelow.
Any modification within the scope of claims and those equivalent to claims in terms
of meaning shall be encompassed by the present invention.
[0096] The above embodiment deals with a case where the refrigerant circuit 10 connecting
the indoor unit 2 and the outdoor unit 6 with each other include the first channel
12 having the indoor heat exchanger 20 and the second channel 13 connected in parallel
to the first channel 12, and the radiation panel 30 is provided in the second channel
13. However, the present invention is not limited to this, and the indoor heat exchanger
20 and the radiation panel 30 may be serially connected.
[0097] That is, as shown in Fig. 13, a refrigerant circuit 110 of the air conditioner 101
related to the first modification of the present embodiment includes an annular principal
channel 111 in which an outdoor motor-operated valve 64, an outdoor heat exchanger
62, a compressor 60, a radiation panel 30, and an indoor heat exchanger 20 are sequentially
connected. The discharge side conduit and the intake side conduit of the compressor
60 are connected to a four-way valve 61. On both sides of the radiation panel 30 are
branching sections 101a and 101b, and the branching sections 101a and 101b are connected
to the both ends of the branching passage 112, respectively. Note that the branching
section 101a is positioned between the indoor heat exchanger 20 and the radiation
panel 30, and the branching section 101b is on the opposite side to the branching
section 101a, over the radiation panel 30. The branching passage 112 has a first indoor
motor-operated valve 128.
[0098] Between the radiation panel 30 and the branching section 101a is a second indoor
motor-operated valve 123. A panel incoming temperature sensor 25 is provided between
the branching section 101b and a radiation conduit 36c of the radiation panel 30,
and a panel outgoing temperature sensor 26 is provided between the second indoor motor-operated
valve 123 and the radiation conduit 36c of the radiation panel 30.
[0099] In the refrigerant circuit 110, during the cooling operation, the first indoor motor-operated
valve 128 is opened and the second indoor motor-operated valve 123 is opened, and
the four-way valve 61 is switched to a state shown by the broken line in Fig. 13.
Therefore, the high-temperature, high-pressure refrigerant from the compressor 60
flows into the outdoor heat exchanger 62, through the four-way valve 61, as shown
by the broken-line arrow in Fig. 13. Then, the refrigerant condensed by the outdoor
heat exchanger 62 flows into the indoor heat exchanger 20, after being depressurized
by the outdoor motor-operated valve 64. Further, the refrigerant vaporized by the
indoor heat exchanger 20 flows into the compressor 60, through the branching passage
112, the four-way valve 61, and the accumulator 65.
[0100] During the warm air heating operation, the first indoor motor-operated valve 128
is opened and the second indoor motor-operated valve 123 is closed, and the four-way
valve 61 is switched to a state shown by the solid line in Fig. 13. Therefore, the
high-temperature, high-pressure refrigerant from the compressor 60 flows into the
indoor heat exchanger 20, through the four-way valve 61 and the branching passage
112, as shown by the solid-line arrow in Fig. 13. Then, the refrigerant condensed
by the indoor heat exchanger 20 flows into the outdoor heat exchanger 62, after being
depressurized by the outdoor motor-operated valve 64. Further, the refrigerant vaporized
by the outdoor heat exchanger 62 flows into the compressor 60 through the four-way
valve 61 and the accumulator 65.
[0101] During the radiation heating operation and the radiation breeze heating operation,
the first indoor motor-operated valve 128 is closed and the second indoor motor-operated
valve 123 is opened, and the four-way valve 61 is switched to a state shown by the
solid line in Fig. 13. Therefore, the high-temperature, high-pressure refrigerant
from the compressor 60 flows into the radiation panel 30 through the four-way valve
61, and then flows into the indoor heat exchanger 20, as shown by the bold arrow in
Fig. 13. Then, the refrigerant condensed by the radiation panel 30 and the indoor
heat exchanger 20 flows in to the outdoor heat exchanger 62, after being depressurized
by the outdoor motor-operated valve 64. The refrigerant vaporized by the outdoor heat
exchanger 62 flows into the compressor 60, through the four-way valve 61 and the accumulator
65.
[0102] In the air conditioner 101 of this modification too, the temperatures detected by
the panel incoming temperature sensor 25 and the panel outgoing temperature sensor
26 are not influenced by the radiation from the radiation heat exchanger 34 of the
radiation panel 30, as in the case with the above described embodiment. Thus, the
radiation panel 30 is suitably controlled.
In this modification, the panel incoming temperature sensor 25 is provided at the
conduit extending from the four-way valve 61 to the radiation conduit 36c of the radiation
panel 30, i. e. , at the conduit on the upstream side of the radiation conduit 36c
of the radiation panel 30 in the circuit during the heating operation. Further, the
panel outgoing temperature sensor 26 is provided at the conduit extending from the
indoor heat exchanger 20 to the radiation conduit 36c of the radiation panel 30, i.e.,
at the conduit on the downstream side of the radiation conduit 36c of the radiation
panel 30 in the circuit during the heating operation.
[0103] A refrigerant circuit 210 of an air conditioner 201 related to a second modification
of the present embodiment includes an annular principal channel 211 in which an outdoor
motor-operated valve 64, an outdoor heat exchanger 62, a compressor 60, an indoor
heat exchanger 20 and a radiation panel 30 are sequentially connected, as shown in
Fig. 14. In other words, this modification differs from the refrigerant circuit 110
of the first modification in that the indoor heat exchanger 20 and the radiation panel
30 are positioned other way around. As in the case of the refrigerant circuit 110
of the first modification, branching sections 201a, 201b are provided on both sides
of the radiation panel 30, respectively, and the branching sections 201a, 201b are
connected to the both ends of the branching passage 212, respectively. To the branching
passage 212 is provided a first indoor motor-operated valve 228.
[0104] Between the radiation panel 30 and the branching section 201a is provided a second
indoor motor-operated valve 223. Further, a panel incoming temperature sensor 25 is
provided between the branching section 201b and a radiation conduit 36c of the radiation
panel 30, and a panel outgoing temperature sensor 26 is provided between the second
indoor motor-operated valve 223 and the radiation conduit 36c of the radiation panel
30.
[0105] In the air conditioner 201 of this modification too, the temperatures detected by
the panel incoming temperature sensor 25 and the panel outgoing temperature sensor
26 are hardly influenced by the radiation from the radiation heat exchanger 34 of
the radiation panel 30, as in the case of the above described embodiment. Thus, the
radiation panel 30 is suitably controlled. In this modification, the panel incoming
temperature sensor 25 is provided at the conduit extending from the indoor heat exchanger
20 to the radiation conduit 36c of the radiation panel 30, i.e., at the conduit on
the upstream side of the radiation conduit 36c of the radiation panel 30 in the circuit
during the heating operation. Further, the panel outgoing temperature sensor 26 is
provided at the conduit extending from the outdoor motor-operated valve 64 to the
radiation conduit 36c of the radiation panel 30, i.e., at the conduit on the downstream
side of the radiation conduit 36c of the radiation panel 30 in the circuit during
the heating operation.
[0106] Further, the above embodiment deals with a case where the panel incoming temperature
sensor 25 is provided at the conduit which, during the heating operation, is on the
upstream side of the radiation conduit 36c of the radiation panel 30 in the second
channel 13, and the panel outgoing temperature sensor 26 is provided at the conduit
which, during the heating operation, is on the downstream side of the radiation conduit
36c of the radiation panel 30. However, the present invention is not limited to this.
That is, the temperature may be provided in at least one of the conduits which, during
the heating operation, are on the upstream side or on the downstream side of the radiation
conduit 36c of the radiation panel 30 in the second channel 13. The above embodiment
deals with a case where the indoor motor-operated valve controller 72 calculates the
predicted temperature value of the radiation panel 30, based on the temperatures detected
by the panel incoming temperature sensor 25 and the panel outgoing temperature sensor
26, respectively. When there is only one temperature sensor, the predicted temperature
value of the radiation panel 30 is calculated based on the temperature detected by
that single temperature sensor.
[0107] Further, the above embodiment deals with a case where the indoor motor-operated valve
controller 72 controls the indoor motor-operated valve 23, based on the temperature
Tp1 detected by the panel incoming temperature sensor 25 and the temperature Tp2 detected
by the panel outgoing temperature sensor 26, the indoor motor-operated valve 23 provided
at the conduit which, during the heating operation, is on the downstream side of the
radiation conduit 36c of the radiation panel 30. The indoor motor-operated valve 23
controlled by the indoor motor-operated valve controller 72 may be provided at the
conduit which, during the heating operation, is on the upstream side of the radiation
conduit 36c of the radiation panel 30.
[0108] Further, the above embodiment deals with a case where the radiation panel temperature
Tp is calculated by the following (equation 1).

Note that the Tp1 is a temperature detected by the panel incoming temperature sensor
25, the Tp2 is the temperature detected by the panel outgoing temperature sensor 26,
and the constants A = 0.5, B = 0.
The above values of the constants are not limited to those. The values of the constants
A and B are derived by experiments.
[0109] Further, the above embodiment deals with a case where the panel incoming temperature
sensor 25 is provided closer to the radiation conduit 36c than it is to the branching
section 10a. However, the panel incoming temperature sensor 25 may be provided closer
to the branching section 10a than it is to the radiation conduit 36c.
[0110] Additionally, the above embodiment deals with a case where the panel outgoing temperature
sensor 26 is provided closer to the radiation conduit 36c than it is to the indoor
motor-operated valve 23. However, the panel outgoing temperature sensor 26 is provided
closer to the indoor motor-operated valve 23 than it is to the radiation conduit 36c.
[0111] Further, the above embodiment deals with a case where the panel incoming temperature
sensor 25 and the panel outgoing temperature sensor 26 are provided at the conduits
integrally provided with the indoor heat exchanger 20; however, the present invention
is not limited to this. That is, the panel incoming temperature sensor 25 may be provided
between the radiation conduit 36c and the upper one of the two linear portions in
the connecting sections 36a, as shown in Fig. 8 (a). The panel outgoing temperature
sensor 26 may be provided between the connecting sections 36b and the lower one of
the two linear portions in the radiation conduit 36c.
[0112] Further, in the above embodiment, the radiation conduit 36c constituting the radiation
heat exchanger 34 includes two linear portions fixed to the radiation plate 31, and
the conduit between the two linear portions; however, the present invention is not
limited to this. That is, the entire radiation conduit 36c may be fixed to the radiation
plate 31. The radiation conduit 36c, when there are a plurality of portions fixed
to the radiation plate 31, include a plurality of portions to be fixed to the radiation
plate 31 and the conduit for connecting those portions. That is, the both end portions
of the radiation conduit 36c are fixed to the radiation plate 31.
Industrial Applicability
[0113] The present invention allows suitable control of the temperature of the radiation
panel (radiation heat exchanger).
Reference Signs List
[0114]
1. Air Conditioner
2. Indoor Unit
6. Outdoor Unit
10. Refrigerant Circuit
10a. Branching Section
10b. Merging Section
11. Principal Channel
12. First Channel
13. Second Channel
20. Indoor Heat Exchanger
23. Indoor Motor-Operated Valve (Valve Structure)
25. Panel Incoming Temperature Sensor (Temperature Sensor)
26. Panel Outgoing Temperature Sensor (Temperature Sensor)
30. Radiation Panel
31. Radiation Plate
34. Radiation Heat Exchanger
36c. Radiation Conduit
60. Compressor
62. Outdoor Heat Exchanger
64. Outdoor Motor-Operated Valve (Decompression Structure)