[0001] The present invention generally relates to compositions containing titanium and aluminum
and the processing thereof. More particularly, this invention relates to methods of
processing cast titanium aluminide intermetallic compositions that entail hot isostatic
pressing and heat treatment to close porosity and yield a desirable microstructure.
[0002] Because weight and high temperature strength are primary considerations in gas turbine
engine design, there is a continuing effort to create relatively light weight alloys/compositions
that have high strength at elevated temperatures. Titanium-based alloy systems are
well known in the art as having mechanical properties that are suitable for relatively
high temperature applications. High temperature capabilities of titanium-based alloys
has increased through the use of titanium intermetallic systems based on the titanium
aluminide compounds Ti
3Al (alpha-2 (α-2) alloys) and TiAl (gamma (γ) alloys). These titanium aluminide intermetallic
compounds (or, for convenience, TiAl intermetallics) are generally characterized as
being relatively light weight, yet are known to be capable of exhibiting high strength,
creep strength and fatigue resistance at elevated temperatures. Additions of chromium
and niobium are known to promote certain properties of TiAl intermetallics, such as
oxidation resistance, ductility, strength, etc. As a nonlimiting example,
U.S. Patent No. 4,879,092 to Huang discloses a titanium aluminide intermetallic composition having an approximate formula
of Ti
46-50Al
46-50Cr
2Nb
2, or nominally about Ti-48Al-2Cr-2Nb. This alloy, referred to herein as the 48-2-2
alloy, is considered to have a nominal temperature capability of up to about 1400°F
(about 760°C), with useful but diminishing capabilities up to about 1500°F (about
815°C). In gas turbine engines used in commercial aircraft, the 48-2-2 alloy is well
suited for low pressure turbine blade (LPTB) applications.
[0003] The production of components from TiAl intermetallics is complicated by their relatively
low ductility and the typical desire for these compositions to be extrudable, forgeable,
rollable and/or castable. Hot isostatic pressing (HIP) is commonly performed to eliminate
internal voids and microporosity in titanium aluminide intermetallic castings. Because
uncontrolled cooling rates typically performed following HIP are not effective to
generate a desired microstructure, responsiveness to post-HIP heat treatments is another
desirable characteristic in order to achieve microstructures and mechanical properties
needed for specific applications.
[0004] HIP cycles are typically separate from the heat treatment cycle in the processing
of castings. As an example, desired microstructures and mechanical properties have
been obtained in castings of the 48-2-2 alloy using a process represented in FIG.
3. Following the production of the casting, a pre-HIP heat treatment is performed
at a temperature within a range of about 1800 to about 2000°F (about 980 to about
1090°C) and for a duration of about five to twelve hours. Thereafter, the casting
is cooled and transferred to a HIP chamber and then subjected to a high pressure HIP
step (for example, 25 ksi (about 1720 bar) or more) at about 2165°F for a duration
of about three hours. The HIPed casting is then cooled, removed from the HIP chamber,
and then subjected to a post-HIP solution treatment at a temperature of about 2200°F
for a duration of about two hours. This sequence requires the use of at least two
different vessels and loading and unloading the casting three times from these vessels.
In addition to incurring additional cost and cycle time, this process has been associated
with the loss of aluminum from the casting surface, which leads to reduced environmental
and/or mechanical properties.
[0005] Unexpectedly, net-shape castings that have been produced, for example, by spin casting
from the 48-2-2 alloy to produce low pressure turbine blades have not responded well
to the heat treatment process described above, or to other processes employed with
conventional TiAl castings, such as gravity casting and overstock casting. In particular,
the 48-2-2 alloy net-shape castings processed by net-shape casting methods do not
develop a desirable duplex microstructure containing equiaxed and lamellar gamma TiAl
morphologies that improve the ductility of the casting, particularly when the volume
fraction of the lamellar structure is about 10 to about 90 percent, particularly if
the volume fraction of the lamellar structure is about 20 to about 80 percent and
ideally about 30 to about 70 percent. FIGS. 1 and 2 are photomicrographs showing desirable
duplex microstructures present in two conventional TiAl castings.
[0006] In view of the above, a method is needed that is capable of processing TiAl intermetallics,
including but not limited to net-shape geometries of the 48-2-2 alloy, to yield a
duplex microstructure containing equiaxed and lamellar morphologies. It would be further
desirable if such a method did not require a sequence in which a casting is not required
to be transferred between multiple different vessels.
[0007] The present invention provides methods capable of processing compositions containing
titanium and aluminum, and especially titanium aluminide intermetallic compositions
(TiAl intermetallics) based on the TiAl (gamma) intermetallic compound, to yield desirable
microstructures. The methods have the further capability of being performed in a single
vessel, resulting in a less complicated process than conventional methods used to
produce compositions that require void closure (for example, by HIPing) and heat treatment.
[0008] According to a first aspect of the invention, a method of processing a titanium aluminide
intermetallic composition includes hot isostatic pressing the composition at a temperature
of at least 1260°C (about 2300°F), cooling the composition to a temperature of not
less than 1120°C (about 2050°F), heat treating the composition at a temperature of
about 1150 to about 1200°C (about 2100 to about 2200°F), and then cooling the composition
to room temperature. Following the above procedure, the titanium aluminide intermetallic
composition exhibits a desirable duplex microstructure containing equiaxed and lamellar
morphologies of the gamma TiAl phase.
[0009] According to a second aspect of the invention, an alternative method of processing
a titanium aluminide intermetallic composition includes hot isostatic pressing the
titanium aluminide intermetallic composition, cooling the composition, heat treating
the composition at a temperature of at least 1260°C (about 2300°F) for about 2.5 to
about 5 hours, cooling the composition to a temperature of not less than 1120°C (about
2050°F), holding the composition at a hold temperature of about 1150 to about 1200°C
(about 2100 to about 2200°F) for a duration of about two to about six hours, and then
cooling the composition to room temperature. Following this procedure, the titanium
aluminide intermetallic composition exhibits a desirable duplex microstructure containing
equiaxed and lamellar morphologies of the gamma TiAl phase.
[0010] A beneficial effect of the invention is the ability to produce desirable duplex microstructures
in TiAl intermetallics that may otherwise be difficult to obtain, particularly if
produced by net-shape casting methods such as spin casting and possibly certain other
casting techniques. Another beneficial effect is the ability to take advantage of
the energy available for phase equilibration during cool down from a HIP step to assist
in a subsequent heat treatment, which has been determined to eliminate the requirement
for conventional pre- and post-heat treatment cycles that may cause aluminum to be
lost from the casting surface as well as incur additional cost and cycle time. These
advantages have been particularly observed with net-shape castings produced by net-shape
casting methods, such as spin casting, in the aforementioned 48-2-2 alloy, though
other TiAl intermetallic compositions also benefit from the processing methods provided
by the present invention.
[0011] Other aspects and advantages of this invention will be better appreciated from the
following detailed description.
FIG. 1 and 2 are photomicrographs showing the microstructures of two castings formed
of a TiAl intermetallic composition with a desirable duplex microstructure.
FIG. 3 is a flow chart representing a method of processing castings formed of TiAl
intermetallic compositions in accordance with a prior art HIP and heat treatment process.
FIGS. 4 and 5 are flow charts representing two methods of processing castings formed
of TiAl intermetallic compositions in accordance with embodiments of the present invention.
FIGS. 6 and 7 are microphotographs showing the microstructures of two castings formed
of the same TiAl intermetallic composition, wherein the casting of FIG. 6 was processed
in accordance with the prior art HIP and heat treatment process of FIG. 3 and the
casting of FIG. 7 was processed in accordance with the HIP and heat treatment process
of FIG. 4.
[0012] FIGS. 4 and 5 contain flow charts that represent two related methods by which TiAl
intermetallic compositions, including but not limited to the 48-2-2 alloy, can be
processed to yield a desirable duplex microstructure, with the additional benefit
of avoiding the disadvantages of the prior art process summarized in FIG. 3. In particular,
the methods of FIGS. 4 and 5 avoid the pre- and post-HIP vacuum heat treatments that
are believed to promote the loss of aluminum in TiAl intermetallic compositions. The
invention also takes advantage of the high gas pressures and protective (inert) atmospheres
used during HIP, the combination of which is believed to be capable of reducing the
loss of aluminum in a TiAl intermetallic composition. Furthermore, each of the methods
summarized in FIGS. 4 and 5 provide for interrupted cooling from a HIP step (FIG.
4) or a temperature that is believed to take advantage of the non-equilibrium phase
distribution in TiAl intermetallic compositions following HIP (FIG. 5) to generate
(during a subsequent heat treatment) microstructures that are capable of providing
desirable mechanical properties, especially if the TiAl intermetallic composition
is a cast using a net-shape casting process, such as spin casting or other means.
[0013] As noted above, the processes summarized in FIGS. 4 and 5 are believed to be particularly
beneficial to the 48-2-2 alloy, whose composition is based on the gamma (TiAl) intermetallic
compound. Castings of the 48-2-2 alloy exhibit improved ductility and other desirable
properties if they contain a duplex microstructure containing equiaxed and lamellar
gamma phase morphologies. FIGS. 6 and 7 are representative of LPTB castings produced
from the 48-2-2 alloy. Both castings were produced by spin casting, the casting in
FIG. 6 was processed by a HIP and heat treatment procedure corresponding to that represented
in FIG. 3, and the casting in FIG. 7 was processed by a modified HIP and heat treatment
procedure corresponding to that represented in FIG. 4. The microstructure of the heat
treated casting shown in FIG. 6 possesses an excessive amount of equiaxed gamma phase
and an inadequate amount of the lamellar phase (less than 10% volume fraction of the
lamellar phase). Such a microstructure would yield a component with insufficiently
high temperature creep strength. The microstructure of the heat treated casting shown
in FIG. 7 has acceptable amounts of the equiaxed gamma phase and the lamellar phase
(about 20% volume fraction of the lamellar phase), the sole exception being at the
outermost surface of the casting where titanium levels are depleted. However, the
outermost surface can be removed by conventional techniques, such as abrasive blasting
or chemical milling, with the result that the entire remaining casting would contain
acceptable amounts of the equiaxed gamma phase and lamellar phase.
[0014] While the invention has been shown to yield particularly advantageous results with
the 48-2-2 alloy, the invention is believed to be more generally applicable to titanium
aluminide intermetallic compositions, particularly TiAl (gamma) intermetallic compositions
modified with elements that are intended to promote various properties. For example,
the invention has also been shown to be effective with TiAl intermetallic compositions
that contain tantalum. Particular compositions that have been successfully evaluated
include TiAl compositions that contain chromium, niobium and/or tantalum, for example,
about 1.8 to about 2 atomic percent chromium, up to about 2 atomic percent niobium,
and up to about 4 atomic percent tantalum. Specific compositions that were successfully
evaluated contained, in atomic percent: about 47.3% aluminum, about 1.9% chromium,
about 1.9% niobium and the balance titanium and incidental impurities (roughly corresponding
to the 48-2-2 alloy); or about 47.3% aluminum, about 1.8% chromium, about 0.85% niobium,
about 1.7% tantalum and the balance titanium and incidental impurities; or about 47.3%
aluminum, about 2.0% chromium, about 4.0% tantalum and the balance titanium and incidental
impurities. More generally, the levels of titanium and aluminum in these TiAl intermetallic
compositions are selected to yield a casting whose predominant constituent is the
TiAl (gamma) intermetallic compound. While the compositions evaluated all contained
about 47.3 atomic percent aluminum and about 46.7 to 48.9 atomic percent titanium,
those skilled in the art will appreciate that aluminum and titanium levels beyond
these amounts can be used to yield a casting that is entirely or predominantly the
TiAl intermetallic compound, and such variations are within the scope of the invention.
Furthermore, those skilled in the art will recognize that other alloy constituents
could be included to modify the properties of the TiAl intermetallic compound, and
such variations are also within the scope of the invention.
[0015] During investigations leading to the present invention, solidification modeling was
conducted that suggested that areas of low pressure turbine blade (LPTB) castings
formed by net-shape casting, including spin casting, solidified in less than a few
seconds. It was concluded that, compared to other casting methods and/or other types
of castings, such a rapid solidification rate may modify the route through the Ti-Al
phase diagram that the alloy/composition takes during solidification and may lead
to unexpected responses to conventional heat treatments that are subsequently performed
on the castings. These unexpected results negatively impact the uniformity of the
microstructure of net-shape cast and heat treated components, such as the chemistry
and uniformity of the microstructure over the full chord and span in net-shape TiAl
airfoils. The process represented in FIG. 4 combines a HIP cycle with a heat treatment
without cooling to room temperature therebetween, which reestablishes phase equilbria
that are capable of developing a duplex microstructure that provides desirable mechanical
properties.
[0016] The process of FIG. 4 generally entails preparing a TiAl intermetallic composition.
A preferred but not limiting example entails spin casting an appropriate melt containing
the desired constituents of the TiAl intermetallic composition. The composition (casting)
is then loaded in a suitable HIP chamber and heated in a protective atmosphere (for
example, argon or another inert gas) to a temperature at which the casting is to undergo
HIPing. According to a preferred aspect of the invention, the HIP temperature (T
HIP1) is at least 2300°F (about 1260°C), more preferably at least 2350°F (about 1290°C),
and most preferably in a range of about 2375 to about 2425°F (about 1300 to about
1330°C). The pressure applied to the casting during the HIP cycle is intended to eliminate
internal voids and microporosity in the castings. For this purpose, pressures of at
least 15 ksi (about 1030 bar) are believed to be sufficient, with pressures of about
18 ksi (about 1240 bar) and higher believed to be particularly preferred. The duration
of the HIP cycle may vary depending on the particular composition and pressure used,
but suitable results are believed to be obtained with HIP cycles having durations
of about 2.5 to about 5 hours, and particularly about 2.5 to about 3.5 hours.
[0017] Following the HIP cycle, the casting is cooled to a temperature of not less than
2050°F (about 1120°C), more preferably not less than 2100°F (about 1150°C), and most
preferably about 2100 to about 2150°F (about 1150 to about 1175°C). The cooling rate
may vary, but rates of about 5 to about 20°F/minute (about 3 to about 11 °C/minute)
have been found to be acceptable. Without needing to be removed from the HIP chamber,
the casting then undergoes a heat treatment at a temperature of about 2100 to about
2200°F (about 1150 to about 1200°C), for example, about 2100 to about 2150°F (about
1150 to about 1175°C). The duration of this heat treatment may vary depending on the
particular composition and HIP treatment used, but suitable results are believe to
be obtained with heat treatment cycles having durations of about two to about six
hours, and especially about 4.5 to about 5.5 hours.
[0018] Following heat treatment, the casting can be cooled directly to room temperature
(about 20 to about 25°C) at any desired rate. At the result of this process, the TiAl
intermetallic casting preferably exhibits a duplex microstructure of the type seen
in FIG. 7. From the above, it should be evident that the casting is not required to
be removed from the HIP chamber during the steps identified in FIG. 4, and that the
casting can be continuously exposed to the inert atmosphere of the HIP chamber throughout
the process represented in FIG. 4.
[0019] The process set forth in FIG. 5 differs from that set forth in FIG. 4 by the allowance
of a full cool down (to room temperature) between the HIP cycle and the heat treatment.
The process of FIG. 5 additionally involves heating the casting to the T
HIP1 temperature prior to the heat treatment. This process is believed to allow more flexibility
in the temperature used for the HIP cycle, in that HIPing is not required to be performed
at the T
HIP1 temperature of FIG. 4, but instead can be at a temperature (designated as T
HIP2) that can be higher or lower than the temperatures within the ranges stated above
for T
HIP1.
[0020] In view of the above, the process set forth in FIG. 5 generally entails HIPing a
TiAl intermetallic composition (typically a casting) at a suitable temperature (T
HIP2), which can be followed by cooling the casting to essentially any temperature (including
room temperature). Thereafter, the casting is heat treated at the T
HIP1 temperature (for example, at least 2300°F (about 1260°C)) for a duration sufficient
to ensure the entire casting is at T
HIP1, The casting can then be cooled at a suitable rate (for example, about 5 to about
20°F/minute (about 3 to about 11°C/minute)) to a temperature of not less than 2050°F
(about 1120°C), more preferably not less than 2100°F (about 1150°C), and most preferably
about 2100 to about 2150°F (about 1150 to about 1175°C). The casting can then be subjected
to the same heat treatment as described for the process of FIG. 4, after which the
casting can be cooled directly to room temperature (about 20 to about 25°C). As the
result of this process, the TiAl intermetallic casting preferably exhibits a duplex
microstructure of the type seen in FIG. 7. As with the process of FIG. 4, it should
be evident that the casting is not required to be removed from the HIP chamber for
any step of FIG. 5, and that the casting can be continuously exposed to the inert
atmosphere of the HIP chamber throughout the process represented in FIG. 5.
[0021] While the invention has been described in terms of particular embodiments, it is
apparent that other forms could be adopted by one skilled in the art. Therefore, the
scope of the invention is to be limited only by the following claims.
[0022] Various aspects and embodiments of the present invention are defined by the following
numbered clauses:
- 1. A method of processing a titanium aluminide intermetallic composition based on
a TiAl intermetallic compound to yield a duplex microstructure containing equiaxed
and lamellar morphologies of the gamma TiAl phase, the method comprising:
hot isostatic pressing the titanium aluminide intermetallic composition at a temperature
of at least 1260°C;
cooling the titanium aluminide intermetallic composition to a temperature of not less
than 1120°C;
heat treating the titanium aluminide intermetallic composition at a temperature of
about 1150 to about 1200°C; and then
cooling the titanium aluminide intermetallic composition to room temperature;
wherein the titanium aluminide intermetallic composition exhibits the duplex microstructure
following the step of cooling the titanium aluminide intermetallic composition to
room temperature.
- 2. The method according to clause 1, wherein the hot isostatic pressing step is conducted
at a pressure of at least 1030 bar.
- 3. The method according to any preceding clause, wherein the hot isostatic pressing
step is conducted at a pressure of at least 1240 bar.
- 4. The method according to any preceding clause, wherein the hot isostatic pressing
step is conducted at a temperature of at least 1290°C.
- 5. The method according to any preceding clause, wherein the hot isostatic pressing
step is conducted at a temperature of about 1300 to about 1330°C.
- 6. The method according to any preceding clause, wherein the hot isostatic pressing
step is conducted for a duration of about 2.5 to about 5 hours.
- 7. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition is cooled to a temperature of not less than 1150°C during the cooling
step.
- 8. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition is cooled to a temperature of 1150 to about 1175°C during the cooling
step.
- 9. The method according to any preceding clause, wherein the heat treatment step is
performed at a temperature of about 1150 to about 1175°C.
- 10. The method according to any preceding clause, wherein the heat treatment step
is performed for a duration of about two to about six hours.
- 11. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition consists of titanium and aluminum in amounts to yield the TiAl intermetallic
compound, one or more of chromium, niobium and tantalum, and incidental impurities.
- 12. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition consists of, by atomic percent, about 1.8 to about 2% chromium, up to
about 2% niobium, up to about 4% tantalum, titanium and aluminum in amounts to yield
the TiAl intermetallic compound, and incidental impurities.
- 13. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition contains about 46.7 to 48.9 atomic percent titanium.
- 14. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition contains about 47.3 atomic percent aluminum.
- 15. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 1.9% chromium, about 1.9 atomic percent
niobium, and no intentional amount of tantalum.
- 16. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 1.8% chromium, about 0.85 atomic percent
niobium, and about 1.7% tantalum.
- 17. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 2% chromium, about 4% tantalum, and
no intentional amount of niobium.
- 18. A method of processing a titanium aluminide intermetallic composition based on
a TiAl intermetallic compound to yield a duplex microstructure containing equiaxed
and lamellar morphologies of the gamma TiAl phase, the method comprising:
hot isostatic pressing the titanium aluminide intermetallic composition;
cooling the titanium aluminide intermetallic composition;
heat treating the titanium aluminide intermetallic composition at a temperature of
at least 1260°C for about 2.5 to about 5 hours;
cooling the titanium aluminide intermetallic composition to a temperature of not less
than 1120°C;
holding the titanium aluminide intermetallic composition at a hold temperature of
about 1150 to about 1200°C for a duration of about two to about six hours; and then
cooling the titanium aluminide intermetallic composition to room temperature;
wherein the titanium aluminide intermetallic composition exhibits the duplex microstructure
following the step of cooling the titanium aluminide intermetallic composition to
room temperature.
- 19. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition is cooled after the heat treating step to a temperature of not less than
1150°C prior to the holding step, and the hold temperature is 1150 to about 1200°C.
- 20. The method according to any preceding clause, wherein the titanium aluminide intermetallic
composition consists of titanium and aluminum in amounts to yield the TiAl intermetallic
compound, one or more of chromium, niobium and tantalum, and incidental impurities.
1. A method of processing a titanium aluminide intermetallic composition based on a TiAl
intermetallic compound to yield a duplex microstructure containing equiaxed and lamellar
morphologies of the gamma TiAl phase, the method comprising:
hot isostatic pressing the titanium aluminide intermetallic composition at a temperature
of at least 1260°C;
cooling the titanium aluminide intermetallic composition to a temperature of not less
than 1120°C;
heat treating the titanium aluminide intermetallic composition at a temperature of
about 1150 to about 1200°C; and then
cooling the titanium aluminide intermetallic composition to room temperature;
wherein the titanium aluminide intermetallic composition exhibits the duplex microstructure
following the step of cooling the titanium aluminide intermetallic composition to
room temperature.
2. The method according to claim 1, wherein the hot isostatic pressing step is conducted
at a pressure of at least 1030 bar.
3. The method according to any of the preceding claims, wherein the hot isostatic pressing
step is conducted at a temperature of at least 1290°C.
4. The method according to either of claim 1 or 2, wherein the hot isostatic pressing
step is conducted at a temperature of about 1300 to about 1330°C.
5. The method according to any of the preceding claims, wherein the hot isostatic pressing
step is conducted for a duration of about 2.5 to about 5 hours.
6. The method according to any of the preceding claims, wherein the titanium aluminide
intermetallic composition is cooled to a temperature of not less than 1150°C during
the cooling step.
7. The method according to claim 6, wherein the titanium aluminide intermetallic composition
is cooled to a temperature of 1150 to about 1175°C during the cooling step.
8. The method according to any of the preceding claims, wherein the heat treatment step
is performed at a temperature of about 1150 to about 1175°C.
9. The method according to any of the preceding claims, wherein the titanium aluminide
intermetallic composition consists of titanium and aluminum in amounts to yield the
TiAl intermetallic compound, one or more of chromium, niobium and tantalum, and incidental
impurities.
10. The method according to any of the preceding claims, wherein the titanium aluminide
intermetallic composition consists of, by atomic percent, about 1.8 to about 2% chromium,
up to about 2% niobium, up to about 4% tantalum, titanium and aluminum in amounts
to yield the TiAl intermetallic compound, and incidental impurities.
11. The method according to claim 10, wherein the titanium aluminide intermetallic composition
contains about 46.7 to 48.9 atomic percent titanium.
12. The method according to either of claim 10 or 11, wherein the titanium aluminide intermetallic
composition contains about 47.3 atomic percent aluminum.
13. The method according to any of claims 10 to 12, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 1.9% chromium, about 1.9 atomic percent
niobium, and no intentional amount of tantalum.
14. The method according to any of claims 10 to 12, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 1.8% chromium, about 0.85 atomic percent
niobium, and about 1.7% tantalum.
15. The method according to any of claims 10 to 12, wherein the titanium aluminide intermetallic
composition contains, in atomic percent, about 2% chromium, about 4% tantalum, and
no intentional amount of niobium.
16. A method of processing a titanium aluminide intermetallic composition based on a TiAl
intermetallic compound to yield a duplex microstructure containing equiaxed and lamellar
morphologies of the gamma TiAl phase, the method comprising:
hot isostatic pressing the titanium aluminide intermetallic composition;
cooling the titanium aluminide intermetallic composition;
heat treating the titanium aluminide intermetallic composition at a temperature of
at least 1260°C for about 2.5 to about 5 hours;
cooling the titanium aluminide intermetallic composition to a temperature of not less
than 1120°C;
holding the titanium aluminide intermetallic composition at a hold temperature of
about 1150 to about 1200°C for a duration of about two to about six hours; and then
cooling the titanium aluminide intermetallic composition to room temperature;
wherein the titanium aluminide intermetallic composition exhibits the duplex microstructure
following the step of cooling the titanium aluminide intermetallic composition to
room temperature.