Object of the invention
[0001] The present invention relates to a recoverable temporary traverse applicable in the
construction of railway tracks consisting of plates with rails that are not interconnected,
and that are anchored by means of block or plate supports with inserts.
State of the art
[0002] Currently, the construction of railways by means of the so-called plate tracks with
rails that are not interconnected and that are anchored by means of block or plate
supports with inserts is becoming more common.
[0003] In this type of railway, the rails are held by fixing means that are part of block-shaped
supports or plates with inserts that are independent for each rail, which are anchored
in place by a setting concrete slab where they are embedded and that holds them when
the concrete is set, so in this type of railway it is the setting concrete slab, when
hardened, what determines the track gauge, the inclination of the rails, and their
position in the space, so that the track and their fittings must be perfectly mounted
and positioned before pouring the concrete that will form the slab. To do this, generally
a concrete base is firstly poured, on which, once set, the track is assembled by using
temporary traverses that are placed every 1.5 to 2 metres away and which are responsible
for maintaining the track gauge and the inclination of the rails with respect to the
running surface. Then, the track is lifted by jacks, the block supports or plates
with insert are hanged to the rails and topographers position the track in that space
by making all the necessary corrections. When the track is perfectly aligned and levelled,
it is maintained in position by means of shims placed under the rails or the supports,
or using threaded levelling rods incorporated to the temporary traverses and that
maintain the track in place while the concrete, which will form the setting slab,
is poured. Once it has set, the temporary traverses are removed.
[0004] When this type of tracks began to be used, temporary traverse were built lying on
the running surface and covering the rail above its head and which, by means of screw,
tightly pressed the active side of the rail head and the internal end of the rail
foot against the central part of the traverse, thus keeping the rail in the suitable
position and preventing it from sliding in case the track were held high by temporary
traverses provided with levelling rods. These traverses, being constructed by forming
a single piece, were solid and precise, and, as they were removed upwards, they were
easy to disassemble. However, as they interfere with the running surface, they prevent
the circulation and therefore the use of topographic carts used for the track positioning,
which were created afterwards and that are cars with three support points equipped
with rollers that allow for its circulation by the track by taking data along the
entire path instead on a point to point basis as it was previously done. This enables
topographers to do their job quickly and accurately.
[0005] To solve this problem other temporary traverses were designed that position each
rail by holding it from the rail foot and allow for the circulation of topography
carts but causing other problems. This type of traverses has lost much of its rigidity
in the vertical direction because, in most rail tracks of this kind, there are only
25 or 30 millimetres between the setting concrete and the rail foot, which has forced
to construct them very thin in the direction where they have to perform a greater
effort. Furthermore, the reduced space between the rail foot and the setting slab
raise serious challenges, because if the temporary traverses are built in a single
piece, then it is necessary to loosen all the rail fixing means in order to lift them
and remove the traverses with the aim of recovering them; on the other hand, if they
are built divided so they can be removed without having to raise the track just assembled,
then they lose stiffness and precision. Moreover, the attachment of the rails at the
rail foot, which is the farthest part from the running surface and the active side
of the rail, which is where the track parameters must apply, causes the occurrence
of deformations that affect the slope of the track and the track gauge, thus complicating
the topographer's work and reducing the accuracy of the track.
[0006] It would be therefore desirable to conceive a new kind of recoverable temporary traverse
that does not interfere in the circulation of topography carts, ensures the track
gauge and the inclination of the rails with respect to the running surface and allows
for an easy disassembly without having to move the rails for removal.
Description of the invention
[0007] In order to offer a solution to the above problems presented by the hitherto known
temporary traverses, a recoverable temporary traverse having a new structure and functionality
is provided.
[0008] The recoverable temporary traverse of the present invention is characterized in that
it comprises a main supporting structure to be placed on the inside of the track between
the rails, perpendicularly to the axis thereof, and intended to set the track gauge,
the inclination of the rails with respect to the running surface and to maintain the
rails and stands in the proper position while the setting concrete, which forms the
slab, hardens, and at least one pair of secondary elements to be placed from each
of the outer faces of the track by passing beneath the rails in order to be temporarily
attached to the main structure and intended to press the rails against the main structure
by fixing them to it, thus ensuring their correct position.
[0009] The main supporting structure is formed by at least one piece where their vertices
form a rectangle perpendicularly oriented to the ground, and in the two upper corners
of which are angular shaped housings in which a portion of the inner lower corners
of the rail head is inserted and supported, and in the two lower corners of which
are other angular shaped housings in which a portion of the inner upper corners of
the rail foot is inserted and supported. Moreover, this main structure has two main
anchoring systems located at its bottom and intended for the temporary attachment
of the secondary parts. This main structure may also have at least two mechanisms
for regulating the height of the structure with respect to the concrete base on which
the track is assembled.
[0010] This arrangement allows for the rails to rest against the main structure at two points,
one located at the rail head just below the point where the track gauge is measured
thus ensuring this, the other located at the corner of the rail foot, that is, the
point situated on the same side of the farthest rail from the previous one and therefore
ensuring as greater accurately as possible in the inclination angle of the rails.
Furthermore, as the rail is engaged by the upper and lower housings of the main structure,
it is impossible that a vertical sliding occurs between the main structure and the
track in case the track were maintained in an elevated position through temporary
traverses provided with mechanism for adjusting the height of the structure. This
arrangement also allows for the main support structure to be extracted from the recently
assembled track by turning and rotating it, thus making unnecessary to remove any
element in the track to facilitate the removal thereof and decreasing the work, increasing
the accuracy of the track parameters, while allowing, if desired, the main structure
for being made in a single piece, what eliminates potential errors in manufacturing
and in the assembly of the joints, increasing the accuracy of the track and making
cheaper the manufacture of both, the temporary traverse and the track.
[0011] It should be noted that, in some cases, in order to facilitate the alignment of the
track, it may be interesting to separate the height adjusting mechanisms and to integrate
them into a substructure independent from the main structure in order to allow that
said main structure and the track supported by it to move transversely without the
need to move said adjusting mechanisms. For this purpose, the supporting substructure
of the height adjusting mechanisms has been provided with at least one sliding mechanism
of the main supporting structure and at least a mechanism for adjusting and fixing
the position thereof on the substructure.
[0012] Secondary angle parts whose wings form an angle of about 90 degrees are also provided.
These pieces have, at the end of the lower wing, an anchoring element which allows
to temporarily fixing them to the anchors provided for this purpose on the main frame
passing beneath the rail through the space existing between the setting concrete and
the bottom face of the rail foot. They also have, at the end of the vertical wing,
a tightening mechanism intended to push the rail from the outside of the track by
supporting it at its ends against the housings of the main structure. Furthermore,
this wing includes at least one projection, situated under the tightening mechanism
and intended to rest on the upper and outer face of the rail foot and to prevent the
secondary part from sliding from the anchoring element of the main structure because
of the pressure mechanism action on the rail by pushing it against the main structure.
[0013] This arrangement allows to attach the rails to the main support structure in a solid
and accurate way as it allows for the rails to be pressured against the angular housings
of the main supporting structure, but without interfering in any way with the running
surface, thereby enabling the use of topography carts, what facilitates the work of
topographers and increases the accuracy of the track parameters. Additionally, as
they are separate pieces that can be easily assembled and disassembled, they allow
the main structure to be extracted from the recently assembled track by turning and
rotating it without the need to disassemble any of its parts.
[0014] The features disclosed in the recoverable temporary traverse for tracks in plates
with anchoring by means of blocks or plates with inserts provide a solution to the
drawbacks described above presented by the temporary traverses previously known.
Description of the drawings
[0015] With the aim of facilitating the understanding of the invention described herein
some explanatory drawings have been included.
[0016] These drawings represent an embodiment schematic example of the recoverable temporary
traverse object of the present invention.
Figures 1, 2, and 3 represent the temporary traverse according to the present invention,
seen respectively in a front elevation (Fig. 1), side elevation (Fig. 2) and plan
(Fig. 3) view.
Figure 4 represents an enlarged detail of the attachment of the rail to the temporary
traverse.
Figures 5 and 6 represent, respectively, a schematic elevation and plan view of the
turning and rotation movements to be performed by the traverse of the invention in
order to be removed from the rails.
Figures 7 and 8 are respective front elevation (Fig. 7) and plan (Fig. 8) views of
an alternative embodiment of the temporary traverse of the invention in which the
height adjusting mechanisms (6) have been integrated on a substructure (17) independent
of the main support structure (1).
Figures 9 and 10 show elevation (Fig. 9) and top plan (Fig. 10) views of an embodiment
variant of the temporary traverse in which the height adjusting mechanisms are integrated
into one independent substructure of the main supporting structure and connected with
it by means of a regulating and locking system, in this case a tensioner for the relative
attachment in the cross direction.
Preferred embodiment of the invention
[0017] In the example shown in the accompanying figures, the recoverable temporary traverse
comprises: a main supporting structure (1), secondary pieces (2) intended to hook
onto the opposite ends of the main structure (1) and a tightening mechanism (10),
made of screws mounted on said secondary parts and laterally pushing the rails (12)
of the track against the opposite ends of the main structure by establishing a fixed
separation and inclination of said rails (12).
[0018] The main supporting structure (1) located on the inside of the track between the
rails (12) is intended to maintain the track gauge and inclination of the rails (12)
while the setting concrete (21), which will definitely attach the track to said concrete
base (22), hardens.
[0019] The main supporting structure (1) is formed by a flattened piece, in this case, a
cast piece, perpendicularly oriented to the ground and having, at its opposite ends,
upper housings (3), of angular shape, into which a portion of the inner lower corners
of the heads (13) of the rails (12) are inserted and supported, and other lower housings
(4), of angular shape, into which a portion of the inner upper corners of the foot
(14) of the rails (12) are inserted and supported.
[0020] Furthermore, this main structure (1) has two hook-shaped anchoring systems (5) located
at its bottom and intended for the temporary attachment of the secondary parts (2).
[0021] This main structure (1) also have two height adjusting mechanisms (6) for adjusting
the height of the structure with respect to the concrete base (22) on which the track
is mounted.
[0022] The secondary parts (2) have two wings (7, 9) which, in the example shown, form an
angle of about 90 degrees.
[0023] These secondary parts (2) have, at the end of the lower wing (7), a housing (8) which
allows to temporarily attach them to the hook-like anchoring elements (5) of the main
structure (1); said lower wings (7) passing beneath the rails (12) without interfering
in the running surface (23).
[0024] Said secondary parts (2) also have, at the end of the wing vertically located (9),
a tightening mechanism (10), represented in this case by a screw, intended to push
the rail (12) from the outside of the track by supporting it at its ends against the
housings (3, 4) of the main structure (1).
[0025] Furthermore, in the exemplary embodiments shown in Figures 1 to 8, this vertically
positioned wing (9) includes a projection (11) intended to rest on the upper and outer
face of the rail foot (14) and prevent that the secondary piece (2) swing from the
anchoring element (5) of the main structure (1) upon actuation of the tightening mechanism
(10) on the rail (12) when pushing it against the main structure (1).
[0026] Figures 5 and 6 represent a schematic elevation (Fig. 5) and plan (Fig. 6) view of
the turning (15) and rotation (16) movements to be performed by the traverse of the
invention in order to be removed from the rails once its task has finished, in case
its main supporting structure (1) is made in a single piece without detachable joints.
[0027] As can be seen in the accompanying figures, the height adjusting mechanisms (6) can
have different configurations.
[0028] Specifically, in the embodiments shown in Figures 1 to 6, said height adjusting mechanisms
(6) are constituted by threaded rods mounted on two drilled and threaded housings
that vertically pass through the axis of the main structure (1), so that they allow
for the regulation of the height of the main structure and of the track on the concrete
base (22).
[0029] In Figures 7 and 8, the height adjusting mechanisms (6) are integrated in a substructure
(17) situated between the rails and independent from the main supporting structure
(1). These height adjusting means allow for keeping the rails (12) and their supporting
elements (20) elevated and in position on the concrete base (22) while the setting
concrete (21), which is intended to definitely attach the track, hardens.
[0030] This substructure (17) also incorporates sliding mechanisms (18) and a position locking
mechanism (19) allowing the cross movement of the main supporting structure (1) and
of the track, thus facilitating the alignment of the latter.
[0031] In the illustrative embodiment shown in Figures 9 and 10, the sliding mechanism in
the cross direction and the locking mechanism of the substructure (17), which has
the height adjusting mechanism, are constituted by an adjustable tensioner (24) that
is attached at one of its ends to said substructure (17) and at its opposite end to
the main structure (1).
[0032] In said Figures 9 and 10, the vertical wing (9) does not have the projection intended
to rest on the upper and outer surface of the rail foot (14), having, however, the
lower wing (7) of each of the secondary parts (2) two housings (8) for being hooked
onto the respective pairs of anchoring elements (5) defined at the lower areas of
the respective ends of the main structure. This double anchor prevents the swinging
of the secondary parts (2) with respect to the main structure (1) during the pushing
of the rails (12) against said main structure by means of the tightening mechanisms
(10).
1. Recoverable temporary traverse applicable in the construction of railway tracks on
plates with rails that are not interconnected and anchored by means of block or plate
supports with inserts, and intended to attach and position in a given space rails
(12) provided with a head (13) and a foot (14) defining a running surface and forming
a track and anchoring supports (20) thereof while performing a mounting, levelling
and alignment process of the track and pouring and hardening on a concrete base (22)
a setting concrete (21) that will definitively secure said track in a position,
characterized in that it comprises:
- a main supporting structure (1) intended to be placed between the rails (12) perpendicularly
to the axis of the track, said main structure having, at its opposite ends, upper
housings (3) wherein at least one portion of the heads (13) of the rails (12) are
inserted and are laterally and vertically supported, and lower housings (4) wherein
at least one portion of the feet (14) of the respective rails (12) are laterally and
vertically supported in a given position, said main structure (1) having at least
two anchoring systems (5) for temporary attaching secondary parts (2);
- at least two secondary parts (2) having: a lower wing (7) provided with a housing
(8) or the like for temporary attachment to at least one anchoring system (5) of respective
lateral end of the main structure (1) and intended to be positioned beneath the corresponding
rail (12) without interference with a running surface (23) of the track, and an vertical
wing (9) arranged on the outer side of the corresponding rail (12),
- tightening mechanisms (10) mounted on the vertical wings (9) of the secondary parts
(2) and intended to push the rails (12) from the outer side of the track against the
housings (3, 4) of the main structure (1); said main structure (1) determining, in
the pushing operating position of the tightening mechanisms (10), the track gauge
and the inclination of the rails (12) with respect to the running surface (23).
2. Recoverable temporary traverse, according to claim 1, characterized in that it comprises at least two main structure (1) height adjusting mechanisms (6) for
keeping the rails (12) and supports (20) thereof at a suitable height and position
relative to the concrete base (22) during hardening of the setting concrete (21) that
definitely secures the supports (20) on said concrete base (22).
3. Recoverable temporary traverse according to claim 2, characterized in that the height adjusting mechanisms (6) are located at the ends of the main structure
(1).
4. Recoverable temporary traverse according to any of the preceding claims, characterized in that the vertical wing (9) of the secondary parts has at least one projection (11) located
beneath the tightening mechanism (10) and intended to rest on an upper face of the
rail foot (14) and prevent the secondary part (2) from swinging from the anchoring
system (5) of the main structure (1) while the tightening mechanism (10) actuates
sidewards against the rail (12) and pushes against the main structure (1).
5. Recoverable temporary traverse according to claim 1, characterized in that the main supporting structure (1) is formed by a single part without detachable attachments,
wherein the housings (3, 4) for lateral support of the heads (13) and feet (14) of
the respective rails (12) have vertical faces arranged parallel to one another, so
as to allow to turn (15) the main structure (1) over in the same direction as the
axis of the rails (12) and then rotate it (16) to be removed from between the rails
of the track.
6. Recoverable temporary traverse according to any of claims 1 and 2, characterized in that the height adjusting mechanisms (6) are independent from the main structure (1) and
are incorporated into a supporting substructure (17) located between the rails and
equipped with a sliding and guiding mechanism (18) and a position locking mechanism
(19) allowing the main structure (1) to be moved transversally relative to the height
adjusting mechanisms and the track to be alligned without having to move the supporting
substructure (17).