Background of the Present Invention
Field of Invention
[0001] The present invention relates to the field of Organic Rankin Cycle (ORC) technology,
specifically to an ORC power generation system, and more specifically to a double-screw
liquid pump of the ORC power generation system.
Description of Related Arts
[0002] Referring to Fig. 1, Fig 1 is a typical ORC, which includes an expander 1', a generator
2', an evaporator 3', a liquid pump 4' and a condenser 5'.
[0003] A low-temperature and low-pressure liquid refrigerant is pressurized in the liquid
pump 4', and then enters the evaporator 3' to be evaporated through heating until
the refrigerant becomes an overheated gas (high temperature and high pressure). The
overheated gas enters the expander 1' to work through expansion, so as to drive the
generator 2' to generate power. After working, the low-temperature and low-pressure
gas enters the condenser 5' and is condensed to liquid, and then flows back into the
liquid pump 4', thus completing a cycle.
[0004] Most of the existing liquid pumps are open-type gear pumps or centrifugal pumps.
The gear pump has the following defects: in the gear pump, one gear always drives
another gear, and half of the consumed work is consumed during a driving process;
meanwhile, in the ORC cycle, liquid viscosity is usually low, and the gear wears easily.
The centrifugal pump has the following defect: after the centrifugal pump sucks the
liquid, a pressure during the suction process is decreased, and the liquid evaporates
easily, which causes efficiency of the centrifugal pump to decrease, thereby affecting
efficiency of the entire ORC cycle. The open-type liquid pump has the following defect:
the refrigerant leaks easily through a shaft seal.
Summary of the Present Invention
[0005] The technical problem to be solved by the present invention is to provide a double-screw
liquid pump, in which a resistance torque of a female rotor is very small, and the
liquid pump does not wear even when the liquid viscosity is very low, contributing
to good reliability.
[0006] In order to solve the above technical problem, the present invention adopts the following
technical solution.
[0007] A double-screw liquid pump is provided, comprising a semi-sealed or fully sealed
shell, wherein the shell comprises a first cavity and a second cavity isolated from
each other; a motor is disposed in the first cavity, and a main body part of a double-screw
is disposed in the second cavity; at least one rotor of the double-screw is fixedly
connected to a rotor of the motor, and the double-screw rotates through driving of
the motor; a liquid refrigerant injection inlet and a refrigerant outlet are disposed
on the first cavity, and the motor is cooled through evaporation of the liquid refrigerant;
a liquid inlet and a liquid outlet are disposed on the second cavity.
[0008] As a preferential solution of the present invention, the double-screw comprises a
male rotor and a female rotor, and a first end of the male rotor is fixedly connected
to the rotor of the motor.
[0009] As a preferential solution of the present invention, the male rotor comprises a rotor
part and a connection part which are integrally designed; the rotor part is disposed
in the second cavity and coordinates with the female rotor; the connection part extends
into the motor in the first cavity; the first cavity and the second cavity are isolated
from each other through an isolation mechanism, so that a hole is formed between the
first cavity and the second cavity; the connection part passes through the hole and
enters the first cavity, and an end of the connection part away from the rotor part
is fixedly connected to the rotor of the motor.
[0010] As a preferential solution of the present invention, a first male rotor bearing is
disposed at a second end of the male rotor away from the motor, and female rotor bearings
are separately disposed at two ends of the female rotor.
[0011] As a preferential solution of the present invention, a second male rotor bearing
is disposed at the connection part and between the rotor part of the male rotor and
the rotor of the motor.
[0012] As a preferential solution of the present invention, the connection part and an end
of the second male rotor bearing close to the rotor of the motor are sealed through
a shaft seal.
[0013] As a preferential solution of the present invention, the motor is an inverter motor
or a motor with a fixed rotating speed.
[0014] The present invention has the following beneficial effects: in the double-screw liquid
pump applied to the ORC provided in the present invention, since a resistance torque
of the female rotor is very small, the liquid pump does not wear even when the liquid
viscosity is very low, contributing to good reliability, and thereby improving power
generation efficiency of the ORC. In addition, the semi-sealed or fully sealed shell
can effectively prevent leakage of the refrigerant.
Brief Description of the Drawings
[0015]
Fig. 1 is a schematic view of composition of an ORC power generation system.
Fig. 2 is a schematic view of composition of an ORC power generation system using
the present invention.
Fig. 3 is a sectional view of a double-screw liquid pump in a vertical direction consistent
with the present invention.
Fig. 4 is a sectional view of a double-screw liquid pump in a horizontal direction
consistent with the present invention.
Fig. 5 is a sectional view of the male and female motors of a double-screw liquid
pump consistent with the present invention.
List of Reference Numerals:
[0016]
- 1'
- Expander
- 2'
- Generator
- 3'
- Evaporator
- 4'
- Liquid pump5' Condenser
- 1
- Expander
- 2
- Generator
- 3
- Evaporator
- 4
- Liquid pump
- 5
- Condenser
- 401
- Motor
- 402
- Male rotor
- 403
- Female rotor
- 4041
- First male rotor bearing
- 4042
- Second male rotor bearing
- 405
- Female rotor bearing
- 406
- Seal ring
- 407
- Liquid inlet
- 408
- Liquid outlet
- 409
- Refrigerant injection inlet
- 410
- Refrigerant outlet
- 411
- Shaft seal
Detailed Description of the Preferred Embodiments
[0017] Exemplary embodiments of the present invention are described in detail with reference
to the accompanying drawings below.
Embodiment 1
[0018] Referring to Fig. 2, Fig. 2 shows an ORC power generation system using the present
invention. The ORC power generation system includes a condenser 5, a liquid pump 4,
an evaporator 3, an expander 1, and a generator 2. The main improvement of the present
invention is the liquid pump 4. In this embodiment, the liquid pump 4 is a double-screw
liquid pump 4.
[0019] Referring to Fig. 3 and Fig. 4, the double-screw liquid pump 4 includes a semi-sealed
or fully sealed shell. The shell is formed of multiple components, and a seal ring
406 is disposed at each gap between components. The shell includes a first cavity
and a second cavity isolated from each other. A motor 401 is disposed in the first
cavity, and a main body part of a double-screw is disposed in the second cavity. At
least one rotor of the double-screw is fixedly connected to a rotor of the motor.
The double-screw rotates through driving of the motor 401. A dynamic source of the
motor 401 may be from electric energy generated by the ORC power generation system.
A liquid refrigerant injection inlet 409 and a refrigerant outlet 410 are disposed
on the first cavity, and the motor 401 is cooled through evaporation of the liquid
refrigerant. A liquid inlet 407 and a liquid outlet 408 are disposed on the second
cavity. The motor may be an inverter motor or a motor of a fixed rotating speed, and
definitely may be an ordinary motor.
[0020] The double-screw liquid pump includes a male rotor 402, and a female rotor 403. A
first end of the male rotor 402 is fixedly connected to the rotor of the motor 401.
The male rotor 402 includes a rotor part and a connection part which are integrally
designed. The rotor part is disposed in the second cavity and coordinates with the
female rotor 403. The connection part extends into the motor 401 in the first cavity.
The first cavity and the second cavity are isolated from each other through an isolation
mechanism, so that a hole is formed between the first cavity and the second cavity;
the connection part passes through the hole and enters the first cavity, and an end
of the connection part away from the rotor part is fixedly connected to the rotor
of the motor 401.
[0021] A first male rotor bearing 4041 is disposed at a second end of the male rotor 402
away from the motor 401. Female rotor bearings 405 are separately disposed at two
ends of the female rotor 403. A second male rotor bearing 4042 is disposed at the
connection part and between the rotor part of the male rotor and the rotor of the
motor. The connection part and an end of the second male rotor bearing 4042 close
to the rotor of the motor are sealed through a shaft seal 411.
[0022] In conclusion, in the fully sealed or semi-sealed double-screw liquid pump applied
to the ORC power generation system provided in the present invention, since a resistance
torque of the female rotor is very small, the liquid pump does not wear even when
the liquid viscosity is very low, contributing to good reliability, and thereby improving
power generation efficiency of the ORC. In addition, the semi-sealed or fully sealed
shell can effectively prevent leakage of the refrigerant.
[0023] Herein, the description and application of the present invention are illustrative,
and the scope of the present invention is not intended to be limited to the above
embodiments. Variations and changes to the embodiments disclosed herein are possible.
Replacement made to the embodiments and equivalent parts are well-known to persons
skilled in the art. It should be known to persons skilled in the art that, the present
invention can be implemented in other forms, structures, arrangements, ratios and
through other components, materials, and parts without departing from the script or
essential features of the present invention. Other variations and changes may be made
to the embodiments disclosed herein without departing from the scope and script of
the present invention.
1. A double-screw liquid pump, comprising a semi-sealed or fully sealed shell, wherein
the shell comprises a first cavity and a second cavity isolated from each other;
a motor is disposed in the first cavity, and a main body part of a double-screw is
disposed in the second cavity;
at least one rotor of the double-screw is fixedly connected to a rotor of the motor,
and the double-screw rotates through driving of the motor;
a liquid refrigerant injection inlet and a refrigerant outlet are disposed on the
first cavity; and the motor is cooled through evaporation of a liquid refrigerant;
and
a liquid inlet and a liquid outlet are disposed on the second cavity.
2. The double-screw liquid pump as in claim 1, wherein
the double-screw comprises a male rotor and a female rotor; and a first end of the
male rotor is fixedly connected to the rotor of the motor.
3. The double-screw liquid pump as in claim 2, wherein
the male rotor comprises a rotor part and a connection part which are integrally designed;
the rotor part is disposed in the second cavity and coordinates with the female rotor;
the connection part extends into the motor in the first cavity;
the first cavity and the second cavity are isolated from each other through an isolation
mechanism, so that a hole is formed between the first cavity and the second cavity;
the connection part passes through the hole and enters the first cavity, and an end
of the connection part away from the rotor part is fixedly connected to the rotor
of the motor.
4. The double-screw liquid pump as in claim 3, wherein
a first male rotor bearing is disposed at a second end of the male rotor away from
the motor, and female rotor bearings are separately disposed at two ends of the female
rotor.
5. The double-screw liquid pump as in claim 4, wherein
a second male rotor bearing is disposed at the connection part and between the rotor
part of the male rotor and the rotor of the motor.
6. The double-screw liquid pump as in claim 5, wherein
the connection part and an end of the second male rotor bearing close to the rotor
of the motor are sealed through a shaft seal.
7. The double-screw liquid pump as in claim 1, wherein
the motor is an inverter motor or a motor with a fixed rotating speed.