[TECHNICAL FIELD]
[0001] The present invention relates to a cooling device for an engine.
[BACKGROUND ART]
[0002] An engine is generally cooled by a coolant. Also, there is known a cylinder head
having a high heat load. Patent Document 1 discloses a cooling device for a multi-cylindered
engine where the cylinder block is prevented from being excessively cooled while the
cooling performance of the cylinder block is improved.
[PRIOR ART DOCUMENT]
[PATENT DOCUMENT]
[0003]
[Patent Document 1] Japanese Patent Application Publication No. 08-177483
[SUMMARY OF THE INVENTION]
[PROBLEMS TO BE SOLVED BY THE INVENTION]
[0004] The engine is cooled for suppressing, for example, the generation of knocking. When
the engine is cooled down more than necessary, a cooling loss will be increased, resulting
in a decrease in the heat efficiency
[0005] Thus, the present invention has been made in view of the above circumstances and
has an object to provide a cooling device for an engine satisfying both a reduction
in cooling loss and anti-knocking performance.
[MEANS FOR SOLVING THE PROBLEMS]
[0006] The present invention is an engine cooling device including: an engine including
a cylinder block, a cylinder head, an intake side cooling medium passage, an exhaust
side cooling medium passage, and a divergent cooling medium passage; and a first state
change portion; wherein the intake side cooling medium passage is provided at an intake
side in the cylinder block, and is provided in such a direction as to arrange a plurality
of bores provided in the cylinder block, the exhaust side cooling medium passage is
provided at an exhaust side in the cylinder block, is independent of the intake side
cooling medium passage, and is provided in such a direction as to arrange the plurality
of the bores, the divergent cooling medium passage diverges from a given position
of the intake side cooling medium passage, is provided from the intake side cooling
medium passage toward the exhaust side of the cylinder head through the intake side
of the cylinder head, and is provided at the exhaust side in such a direction as to
arrange the plurality of the bores, and the first state change portion makes a cooling
medium flowing state changeable between a state where the cooling medium is caused
to flow in the intake side cooling medium passage and a state where the cooling medium
is caused to flow in the intake side cooling medium passage and the divergent cooling
medium passage, selected from the intake side cooling medium passage and the divergent
cooling medium passage.
[0007] Preferably, the present invention further includes a first flow control portion including
the first state change portion, causing the cooling medium to flow in the intake side
cooling medium passage and the exhaust side cooling medium passage when an engine
driving state is in a low speed and a high load, and causing the cooling medium to
flow in the intake side cooling medium passage selected from the intake side cooling
medium passage and the divergent cooling medium passage.
[0008] Preferably, the present invention further includes a second flow control portion
including the first state change portion, prohibiting the cooling medium from flowing
in the intake side cooling medium passage and the exhaust side cooling medium passage
when the engine driving state is in a low load.
[0009] Preferably, the present invention further includes: a heat exchanger transferring
heat between air and the cooling medium caused to flow in the exhaust side cooling
medium passage; a heat accumulator storing the cooling medium caused to flow in the
exhaust side cooling medium passage, and keeping heat of the cooling medium; a second
state change portion making the cooling medium flowing state changeable between a
state where the cooling medium is caused to flow in the heat exchanger and the a state
where the cooling medium is caused to flow in the heat accumulator selected from the
heat exchanger and the heat accumulator; and a third flow control portion including
the second state change portion, causing the cooling medium to flow in the exhaust
side cooling medium passage when the engine driving state is in a cold driving or
in an engine starting, and causing the cooling medium to flow in the heat accumulator,
selected from the heat exchanger and the heat accumulator.
[0010] Preferably, the present invention further includes a high heat conductive portion
provided at a portion between adjacent bores selected from the plurality of the bores,
exposed from a deck surface of the cylinder block, and having a heat conductivity
higher than a base material of the cylinder block.
[0011] Preferably, in the present invention, the high heat conductive portion includes a
channel portion and a high heat conductive material, the channel portion is provided
at the portion between the adjacent bores selected from the plurality of the bores
of the cylinder block, opens toward the deck surface, and has a given depth, and a
material is supplied to the channel portion and is melted by a laser beam, whereby
the high heat conductive material is provided at the channel portion so as to be exposed
at the deck surface and has a heat conductivity higher than the base material of the
cylinder block.
[EFFECTS OF THE INVENTION]
[0012] According to the present invention, both a reduction in the cooling loss and the
anti-knocking performance can be satisfied.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0013]
FIG. 1 is a schematic view of a cooling device for an engine according to a first
embodiment;
FIG. 2 is a schematic view of the engine according to the first embodiment;
FIG. 3 is a view of each water jacket;
FIG. 4 is a view of intake side and exhaust side water jackets;
FIG. 5 is a view of a divergent water jacket;
FIG. 6 is a schematic view of an ECU;
FIG. 7 is a view of divisions of an engine driving state;
FIG. 8 is a view of a first flow manner of a coolant;
FIG. 9 is a view of a second flow manner of the coolant;
FIG. 10 is a view of a third flow manner of the coolant;
FIG. 11 is a flowchart of a first operation;
FIG. 12 is a view of a heat transfer coefficient and a surface area ratio of the combustion
chamber in response to a crank angle;
FIG. 13 is a schematic view of a cooling device for the engine according to a second
embodiment;
FIG. 14 is a view of a fourth flow manner of the coolant;
FIG. 15 is a flow chart of a second operation;
FIG. 16 is a vertical sectional view of an engine according to a third embodiment;
FIG. 17 is a top view of a cylinder block according to the third embodiment;
FIG. 18 is an enlarged view around a first high heat conductive portion illustrated
in FIG. 16;
FIG. 19 is a view of a first example of a second high heat conductive portion;
FIG. 20 is a view of a second example of the second high heat conductive portion;
FIG. 21 is an enlarged view around a third high heat conductive portion illustrated
in FIG. 16;
FIG. 22 is a schematic view of a method for forming a high heat conductive material;
FIG. 23 is a view of a first variation of the cooling device for the engine; and
FIG. 24 is a view of a second variation of the cooling device for the engine.
[MODES FOR CARRYING OUT THE INVENTION]
[0014] Embodiments according to the present invention will be described with reference to
the drawings.
[First Embodiment]
[0015] FIG. 1 is a schematic view of a cooling device for an engine (hereinafter, referred
to as cooling device). A cooling device 1A is mounted on a vehicle not illustrated.
The cooling device 1A includes: a first water pump (hereinafter, referred to as W/P)
11; a first radiator 12; a second W/P 21; a second radiator 22; a first control valve
31; and an engine 50A.
[0016] The W/Ps 11 and 21 are cooling medium pressure feeding portions, and pressure-feed
a coolant as a cooling medium. The W/Ps 11 and 21 are variableness W/Ps changing a
flow rate of the coolant to be pressure-fed. The W/Ps 11 and 21 pressure-feed the
coolant, thereby causing the coolant to flow in the engine 50A. The radiators 12 and
22 are heat exchangers, and transfer heat between air and the coolant caused to flow
in the engine 50A.
[0017] The engine 50A is provided with an intake side water jacket (hereinafter referred
to as W/J) 501 and an exhaust side W/J 502. In response to this, specifically, the
first W/P 11 causes the coolant to flow in the intake side W/J 501. On the other hand,
the second W/P 21 causes the coolant to flow in the exhaust side W/J 502. Also, the
first radiator 12 transfers heat between air and the coolant caused to flow in the
intake side W/J 501. On the other hand, the second radiator 22 transfers heat between
air and the coolant caused to flow in the exhaust side W/J 502.
[0018] The cooling capacity of the second radiator 22 is set to be greater than that of
the first radiator 12. Specifically, the capacity of the second radiator 22 is greater
than that of the first radiator 12. For this reason, when the flow rates of the coolants
are the same, the second radiator 22 transfers heat between air and the coolant caused
to flow in the exhaust side W/J 502 such that the temperature of the coolant flowing
in the exhaust side W/J 502 is lower than that of the coolant flowing in the intake
side W/J 501.
[0019] The engine 50A is provided with a divergent W/J 503A in addition to the W/Js 501
and 502. The divergent W/J 503A diverges from the intake side W/J 501. The coolant
flowing in the divergent W/J 503A joins the coolant flowing in the intake side W/J
501 again.
[0020] The first control valve 31 is provided at a joining point where the coolant flowing
in the intake side W/J 501 joins the coolant flowing in the divergent W/J 503A. The
first control valve 31 switches the coolant flowing state between the state where
the coolant is caused to flow in the intake side W/J 501 selected from the W/Js 501
and 503A and the state where the coolant is caused to flow in the W/Js 501 and 503A.
This makes the coolant flowing state changeable.
[0021] The cooling device 1A is formed with plural coolant circulation passages. For example,
as the coolant circulation passage, there is a first circulation passage C1 in which
the intake side W/J 501 is installed. After being discharged from the first W/P 11,
the coolant flowing in the first circulation passage C1 flows the intake side W/J
501 through the first radiator 12. After flowing in the intake side W/J 501, the coolant
returns to the first W/P 11 through the first control valve 31.
[0022] Also, as the coolant circulation passage, for example, there is a second circulation
passage C2 in which the exhaust side W/J 502 is installed. After being discharged
from the second W/P 21, the coolant flowing in the second circulation passage C2 flows
the exhaust side W/J 502 through the second radiator 22. After flowing in the exhaust
side W/J 502, the coolant retunes to the second W/P 21.
[0023] Also, as the coolant circulation passage, for example, there is a third circulation
passage C3 in which divergent W/J 503A is installed. After being discharged from the
first W/P 11, the coolant flowing in the third circulation passage C3 flows in the
intake side W/J 501 through the first radiator 12. Subsequently, the coolant flows
into the divergent W/J 503A from a partway of the intake side W/J 501. After flowing
in the divergent W/J 503A, the coolant returns to the first W/P 11 through the first
control valve 31.
[0024] Thus, the first control valve 31 is provided at, specifically, the joining point
where the first circulation passage C1 and the third circulation passage C3 join together.
For example, the first control valve 31 may be provided in the circulation passage
C3 at a position of the downstream side of the engine 50A and the upstream side of
the joining point where the circulation passage C3 and the first circulation passage
C1 join together. In this case, for example, the first control valve 31 is switched
between whether or not the flow rate of the coolant flowing in the divergent W/J 503A
is zero, thereby changing the coolant flowing state.
[0025] For example, the flow of the coolant in the divergent W/J 503A is allowed or prohibited,
in order to switch whether or not the flow rate of the coolant flowing in the divergent
W/J 503A is zero. Further, for example, the flow rate of the coolant flowing in the
divergent W/J 503A is changeable. The first control valve 31 corresponds to a first
state change portion.
[0026] FIG. 2 is a schematic view of the engine 50A. The engine 50A is a spark-ignition
internal combustion engine, and includes: a cylinder block 51 A; a cylinder head 52A;
a piston 53; a head gasket 54A; an inlet valve 55; an exhaust valve 56; a spark plug
57.
[0027] Bores 51a are provided in the cylinder block 51A. The piston 53 is provided in the
bore 51 a. The cylinder head 52A is provided in the cylinder block 51A through the
head gasket 54A. Thus, the head gasket 54A is provided between the cylinder block
51A and the cylinder head 52A. The head gasket 54A has a high heat insulating property.
In this regard, a board of the head gasket 54A is made of SUS, and a surface thereof
is coated with a rubber (for example, NBR rubber) having a high heat insulating property.
A wall portion of the bore 51a, the cylinder head 52A, and the piston 53 define a
combustion chamber E.
[0028] The cylinder head 52A is formed with an intake port 52a for introducing intake air
to the combustion chamber E and an exhaust port 52b for exhausting gas from the combustion
chamber E. Also, the intake valve 55 for opening and closing the intake port 52a and
the exhaust valve 56 for opening and closing the exhaust port 52b are provided. The
spark plug 57 is provided in the cylinder head 52A to face an upper center of the
combustion chamber E.
[0029] The intake side W/J 501 and the exhaust side W/J 502 are provided in the cylinder
block 51A. The intake side W/J 501 is provided in the cylinder block 51A at the intake
side. The exhaust side W/J 502 is provided in the cylinder block 51A at the exhaust
side. The W/Js 501 and 502 are provided adjacently to the wall portion of the bore
51a.
[0030] Partial W/Js 503aa to 503ad are provided in the cylinder head 52A. The partial W/Js
503aa, 503ab, and 503ac are provided around the intake port 52a, an exhaust port 52ab,
and the spark plug 57, respectively. Also, the partial W/Js 503ad are provided for
cooling a portion between the intake valve 55 and the exhaust valve 56, and another
portion.
[0031] FIG. 3 is a view of the W/Js 501, 502, and 503A. FIG. 4 is a view of the W/Js 501
and 502. FIG. 5 is a view of the divergent W/J 503A. FIG. 3 is a perspective view
of the engine 50A and illustrates the W/Js 501, 502, and 503A. FIG. 4 is a top view
of the cylinder block 51A and illustrates the W/Js 501 and 502. FIG. 5 is a perspective
view of an inner structure of the cylinder head 52A and schematically illustrates
the divergent W/J 503A.
[0032] Plural bores 51a (herein, four) are provided in the cylinder block 51A. Plural bores
51a are arranged in series. The intake side W/J 501 is provided in such a direction
as to arrange plural bores 51a. An intake side inlet portion 51b which introduces
the coolant into the intake side W/J 501 is provided in the cylinder block 51A at
a front side of the engine 50A, that is, at an opposite side of where the engine 50A
produces an output. Moreover, an intake side outlet portion 51c which discharges the
coolant from the intake side W/J 501 is provided at a rear side of the engine 50A.
The intake side W/J 501 causes the coolant to flow from the front side to the rear
side of the engine 50A.
[0033] The exhaust side W/J 502 is provided independently of the intake side W/J 501. Also,
the exhaust side W/J 502 is provided in such a direction as to arrange the plural
bores 51 a. An exhaust side inlet portion 51d which introduces the coolant into the
exhaust side W/J 502 is provided in the cylinder block 51A at the front side of the
engine 50A. Also, an exhaust side outlet portion 51e which discharges the coolant
from the exhaust side W/J 502 is provided at the rear side of the engine 50A. The
exhaust side W/J 502 causes the coolant to flow from the front side to the rear side
of the engine 50A.
[0034] The W/Js 501 and 502 open toward a deck surface D of the cylinder block 51A. That
is, the cylinder block 51A is an open deck type of the cylinder block. The intake
side W/J 501 corresponds to an intake side cooling medium passage, and the exhaust
side W/J 502 corresponds to an exhaust side cooling medium passage.
[0035] The divergent W/J 503A diverges from a given position of the intake side W/J 501,
and is provided to extend from the intake side W/J 501 toward the exhaust side of
the cylinder head 52A through the intake side of the cylinder head 52A. Further, the
divergent W/J 503A is provided in the cylinder head 52A at the exhaust side in such
a direction as to arrange the plural bores 51 a.
[0036] A given position is set to correspond to the bore 51a. For this reason, the divergent
W/J 503A is provided with the plural (herein, four) partial W/Js 503a which are diverged
to respectively correspond to the bores 51a. The partial W/Js 503a cause the coolant
to flow from the intake side toward the exhaust side of the cylinder head 52A. That
is, the coolant is caused to flow in the lateral direction crossing the front-rear
direction of the engine 50A.
[0037] The partial W/J 503a is provided to extend from the intake side toward the exhaust
side, and defines, for example, the above mentioned partial W/Js 503aa to 503ad so
as to cool each portion of the cylinder head 52A. The divergent W/J 503A is provided
at the exhaust side of the cylinder head 52A and extends in such a direction as to
arrange the plural bores 51a so as to join the W/J 503a. The divergent W/J 503A corresponds
to a divergent cooling medium passage.
[0038] FIG. 6 is a schematic view of an ECU 70A. The cooling device 1A is further equipped
with the ECU 70A. The ECU 70A is an electronic control unit, and includes a microcomputer
equipped with a CPU 71, a ROM 72, a RAM 73, and the like, and input-output circuits
75 and 76. These parts are connected to each other via a bus 74.
[0039] The ECU 70A is electrically connected with various sensors or switches such as a
crank corner sensor 81 for detecting the rotational number of the engine 50A, an air
flow meter 82 for measuring the amount of intake air of the engine 50A, an accelerator
opening sensor 83 for detecting the degree of an accelerator opening, and a water
temperature sensor 84 for detecting the temperature of the coolant. Also, the ECU
70A is electrically connected with various control objects such as the W/Ps 11 and
21, and the first control valve 31. The ECU 70A detects the load of the engine 50A
based on the outputs of the air flow meter 82 and the accelerator opening sensor 83.
[0040] The ROM 72 stores map data or programs about various kinds of processing performed
by the CPU 71. The CPU 71 processes based on a program stored in the ROM 72 and uses
a temporary memory area of the RAM 73 if necessary, whereby the ECU 70A functions
as various portions such as a control portion, a determination portion, a detecting
portion, and a calculating portion.
[0041] For example, the ECU 70A functions as a control portion for controlling the flow
of the coolant in the W/Js 501, 502, and 503A in response to the engine driving state
(the driving state of the engine 50A). The control portion controls the W/Ps 11 and
21, and the first control valve 31 to control the flow of the coolant.
[0042] FIG. 7 is a view of divisions of the engine driving state. As illustrated in FIG.
7, the engine driving state is classified into six divisions D1 to D6, in response
to the number of the rotation of the engine 50, the load thereof, the cold driving,
and the engine starting. In control of the control portion, the control portion sets
requirements to be satisfied in each of the divisions D 1 to D6 and control indications
for satisfying the set requirements, as will be described below in detail.
[0043] Firstly, when the engine driving state is an idle state corresponding to the division
D1, two requirements are set for improving a combustion speed depending on an increase
in the intake air temperature, and for increasing an exhaust gas temperature to activate
an exhaust gas purifying catalyst. In response to this, two control indications are
set for increasing the temperatures of the intake port 52a and the upper portion of
the wall portion of the bore 51a, and for increasing the temperature of the exhaust
port 52b.
[0044] Further, when the engine driving state is in a low load corresponding to the division
D2, two requirements are set for improving the heat efficiency (reducing the cooling
loss), and for improving the combustion speed by increasing the intake air temperature.
In response to this, two control indications are set for the insulation of the cylinder
head 52A, and for an increase in the temperatures of the intake port 52a and the upper
portion of the wall portion of the bore 51a.
[0045] Further, when the engine driving state is in a low rotation and high load corresponding
to the division D3, the requirements are set for reducing the knocking and for improving
the heat efficiency (reducing the cooling loss). In response to this, there are set
two control indications for cooling the intake port 52a and the upper portion of the
wall portion of the bore 51a and for insulating the cylinder head 52A.
[0046] Further, when the engine driving state is in a high rotation and high load corresponding
to the division D4, two requirements are set for ensuring reliability and reducing
the knocking. In response to this, two control indications are set for cooling the
periphery of the spark plug 57, the portion between the intake and exhaust valves
55 and 56, and the exhaust port 52b, and for cooling the intake port 52a.
[0047] Also, in a cold driving corresponding to the division D5, two requirements are set
for accelerating warm-up of the engine and improving the combustion speed depending
on an increase in the intake air temperature. In response to this, two control indications
are set for accelerating the heat transfer of the cylinder head 52A and for increasing
the temperatures of the intake port 52a and the upper portion of the wall portion
of the bore 51a.
[0048] Also, in an engine startup corresponding to the division D6, two requirements are
set for improving the ignition property and for promoting the fuel vaporization. In
response to this, two control indications are set for increasing the temperature of
the intake port 52a, and for increasing the temperatures of the periphery of the spark
plug 57 and the upper portion of the wall portion of the bore 51a.
[0049] In this regard, the control portion of the cooling device 1A is achieved to perform
the following controls. FIG. 8 is a view of a first flow manner of the coolant. FIG.
9 is a view of a second flow manner of the coolant.
FIG. 10 is a view of a third flow manner of the coolant. In FIGs. 8, 9, and 10, broken
lines indicate a state where the coolant does not flow, and heavy lines indicate a
state where the coolant flows.
[0050] As illustrated in FIG. 8, the control portion prohibits the coolant from flowing
in the W/Js 501 and 502, when the engine driving state is in the idle state corresponding
to the division D1, the low load corresponding to the division D2, the cold driving
corresponding to the division D5, or the engine starting corresponding to the division
D6. Specifically, the W/Ps 11 and 21 are controlled to stop.
[0051] As illustrated in FIG. 9, the control portion causes the coolant to flow in the W/Js
501 and 502 and in the intake side W/Js 501 selected from the W/Js 501 and 503A, when
the engine driving state is in the low rotation and high load corresponding to the
division D3. Specifically, the W/Ps 11 and 21 are controlled to drive, and the first
control valve 31 is controlled to cause the coolant to flow in the intake side W/J
501 selected from the W/Js 501 and 503A.
[0052] As illustrated in FIG. 10, the control portion causes the coolant to flow in the
W/Js 501 and 502 and in the W/Js 501 and 503A selected from the W/Js 501 and 503A,
when the engine driving state is in the high rotation and high load corresponding
to the division D4. Specifically, the W/Ps 11 and 21 are controlled to drive, and
the first control valve 31 is controlled to cause the coolant to flow in the W/Js
501 and 503A selected from the W/Js 501 and 503A.
[0053] The control portion may cause the coolant to flow in the W/Js 501 and 502, and may
further cause the coolant to flow in the W/Js 501 and 503A or the divergent W/J 503A
selected from the W/Js 501 and 503A as need, when the engine driving state is in the
low rotation and high load corresponding to the division D3. In this case, for example,
the coolant can be caused to arbitrarily flow in the divergent W/J 503A in order to
prevent the coolant from boiling.
[0054] In response to the engine driving state, the control portion and the W/Ps 11 and
12, and the control portion and the first control valve 31 define different flow control
portions. In this regard, a first flow control portion corresponds to the W/Ps 11
and 12, the first control valve 31, and a portion, of the control portion, performing
the above control when the engine driving state is in the low rotational and high
load. Also, a second flow control portion corresponds to the W/Ps 11 and 12, the first
control valve 31, and a portion, of the control portion, performing the above control
when the engine driving state is in the low load.
[0055] Next, a description will be given of a first operation of the ECU 70A with reference
to a flowchart illustrated in FIG. 11. The ECU 70A determines whether or not the engine
50A has just started up (step S1). If a positive determination is made, the ECU 70A
stops the W/Ps 11 and 21 (step S21A). Accordingly, this flowchart is temporarily finished.
On the other hand, if a negative determination is made, the ECU 70A determines whether
or not the engine 50A is in the cold driving (step S2). Whether or not the engine
50A is in the cold driving is determined, for example, in response to a determination
whether or not the coolant temperature is equal to or less a given value (for example,
75 degrees Celsius). If a positive determination is made in step S2, the processing
proceeds to step S21A.
[0056] If a negative determination is made in step S2, the ECU 70A detects the rotational
number and the load of the engine 50A (step S11). Subsequently, the ECU 70A determines
the division corresponding to the detected rotational number and load (from step S12
to S14). Specifically, when the division corresponds to the division D1, the processing
continues to step S21A from the positive determination in S12. When the division corresponds
to the division D2, the processing continues to step S21A from the positive determination
in S13.
[0057] When the division corresponds to the division D3, the processing continues to step
S31 from the positive determination in S 14. In this case, the ECU 70A drives the
W/Ps 11 and 21, and then controls the first control valve 31 to cause the coolant
to flow in the intake side W/J 501 selected from the W/Js 501 and 503A. This flowchart
is temporarily finished after step S31.
[0058] When the division corresponds to the division D4, the processing continues to step
S11 from the negative determination in S 14. In this case, the ECU 70A drives the
W/Ps 11 and 21, and then controls the first control valve 31 to cause the coolant
to flow in the W/Js 501 and 503A selected from the W/Js 501 and 503A. This flowchart
is temporarily finished after step S41.
[0059] Next, the effect of the cooling device 1A will be described. FIG. 12 is a view of
a heat transfer coefficient and a surface area ratio of the combustion chamber E in
response to a crank angle. As illustrated in FIG. 12, the heat transfer coefficient
rises around the top dead center in the compression stroke. The surface area ratio
between the cylinder head 52A and the piston 53 rises around the top dead center in
the compression stroke. It is thus understood that the temperature of the cylinder
head 52A greatly influences the cooling loss.
[0060] On the other hand, knocking depends on the compression end temperature. It is recognized
that the surface area ratio of the wall portion of the bore 51 a is great in the intake
compression stroke influencing the compression end temperature. It is thus understood
that the temperature of the wall portion of the bore 51 a greatly influences knocking.
[0061] In response to this, the cooling device 1A can cause the coolant to flow in the W/Js
501 and 502. Therefore, the wall portion of the bore 51a can be cooled. For this reason,
the cooling device 1A can suppress the knocking. Further, the cooling device 1A can
switch the coolant flowing state so as to cause the coolant to flow in the intake
side W/J 501 selected from the W/Js 501 and 503A. This can reduce the cooling loss
generated in the cylinder head 52A. For this reason, the cooling device 1A can ensure
both the anti-knocking property and a reduction in the cooling loss.
[0062] In this regard, the cooling device 1A controls the flow of the coolant as follows.
That is, when the engine driving state is in the low rotation and high load, the coolant
is caused to flow in the W/Js 501 and 502, and in the intake side W/J 501 selected
from the W/Js 501 and 503A. Therefore, when the engine driving state is in the low
rotation and high load, the coolant is caused not to flow in the divergent W/J 503A,
thereby reducing the cooling loss and suppressing the knocking.
[0063] Also, when the engine driving state is in the low load, the coolant is prohibited
from flowing in the W/Js 501 and 502. This can increase the temperatures of intake
air and exhaust gas while reducing the cooling loss.
Also, when the engine driving state is in the idle state, the cold driving, or the
engine starting, the temperatures of intake air and exhaust gas can be increased in
the same manner. This can achieve the improvement in combustion, the activation of
the exhaust gas purifying catalyst, and the maintenance of the active temperature
thereof. This can result in suppressing the deterioration of fuel consumption and
exhaust emission.
[0064] Also, when the engine driving state is in the high rotation and high load, the coolant
is caused to flow in the W/Js 501 and 502, and in the W/Js 501 and 503A selected from
the W/Js 501 and 503A. This can ensure reliability and suppress the knocking. Further,
for example, the exhaust gas temperature is reduced, thereby reducing the heat load
applied to the exhaust gas purifying catalyst.
[0065] In such a way, the cooling device 1A which controls the flow of the coolant can improve
the heat efficiency mainly in the low rotation and high load state. On the other hand,
the cooling device 1A can also establish the driving of the engine 50A in another
driving state. Thus, the heat efficiency can be improved not only in the specific
driving state but also in the whole usual driving state of the engine 50A.
[0066] Incidentally, the exhaust side of the wall portion of the bore 51 a corresponds to
a portion hit by the intake air that has flowed into the combustion chamber E. Also,
the above portion tends to have a high temperature in light of the exhaust gas. For
this reason, the temperature of the exhaust side of the wall portion of the bore 51a
influences on the knocking more than that of the intake side thereof.
[0067] Correspondingly, the cooling device 1A can cause the temperature of the coolant flowing
in the exhaust side W/J 501 to be lower than that of the coolant flowing in the intake
side W/J 501 at the side of the second radiator 22, under the conditions where the
flow rates of the coolant are the same. Therefore, the exhaust side of the wall portion
of the bore 51a is effectively cooled, thereby suitably suppressing the knocking.
[0068] Also, the cooling device 1A is equipped with the head gasket 54A having the high
heat insulating property, thereby suppressing the cooling of the cylinder head 52A
in accordance with the cooling of the wall portion of the bore 51a. This can also
result in reducing the cooling loss.
[0069] Further, the cooling device 1A causes the coolant to flow in the W/Js 501 and 502.
Additionally, the cooling device 1A causes the coolant to further flow in the divergent
W/J 503A, when the coolant is caused to flow in the intake side W/J 501 selected from
the W/Js 501 and 503A. Therefore, the cooling loss can be reduced while the coolant
is being cooled at minimum to prevent the coolant from boiling.
[Second Embodiment]
[0070] FIG. 13 is a schematic view of a cooling device 1B. The cooling device 1B is substantially
the same as the cooling device 1A, except that the cooling device 1B is further equipped
with a heat accumulator 25, a second control valve 32, and an ECU 70B instead of the
ECU 70A. The ECU 70B is substantially the same as the ECU 70A, except that the ECU
70B is electrically connected to the second control valve 32 and a control portion
is achieved as will be described later. Thus, an illustration of the ECU 70B is omitted.
[0071] The cooling device 1B is further formed with a fourth circulation passage C4 in which
the heat accumulator 25 is installed. The coolant flowing in the fourth circulation
passage C4 flows in the heat accumulator 25, after being discharged from the second
W/P 21. Further, the coolant flows at the exhaust side through the second control
valve 32, after flowing in the heat accumulator 25. The coolant returns to the second
W/P 21, after flowing in the exhaust side W/J 502.
[0072] The heat accumulator 25 is provided to bypass the second radiator 22. The heat accumulator
25 stores the coolant flowing in the exhaust side W/J 502 and keeps heat of the coolant.
After the coolant flows in the exhaust side W/J 502, the heat accumulator 25 stores
the coolant before the coolant flows in the second radiator 22. The heat accumulator
25 can store the coolant and keep its heat, when the temperature of the coolant is
at least higher than a normal temperature (for example, 25 degrees Celsius).
[0073] The second control valve 32 is provided in the point where the second circulation
passage C2 and the fourth circulation passage C4 joins together. The second control
valve 32 switches the coolant flowing state between a state where the coolant is caused
to flow in the second radiator 22 and a state where the coolant is caused to flow
in the heat accumulator 25, selected from the second radiator 22 and the heat accumulator
25. This makes the coolant flowing state changeable. For example, the second control
valve 32 may switch between a connection state and a disconnection state of the heat
accumulator 25, and may be built therein. The second control valve 32 corresponds
to the second state change portion.
[0074] FIG. 14 is a view of a fourth flow manner of the coolant. In FIG. 14, broken lines
indicate a state where the coolant does not flow, and heavy lines indicate a state
where the coolant flows. As illustrated in FIG. 14, the control portion prohibits
the coolant from flowing in the intake side W/J 501 selected from the W/Js 501 and
502, and causes the coolant to flow in the exhaust side W/J 502, when the engine driving
state is in the cold driving or the engine starting. Specifically, the first W/P 11
is controlled to stop, and the second W/P 21 is controlled to drive.
[0075] Also, the control portion changes the coolant flowing state so as to cause the coolant
to flow in the heat accumulator 25 selected from the second radiator 22 and the heat
accumulator 25. Specifically, the second control valve 32 is controlled to cause the
coolant to flow in the heat accumulator 25 selected from the second radiator 22 and
the heat accumulator 25.
[0076] When the engine driving state is in the warm-up driving, the control portion changes
the coolant flowing state so as to cause the coolant to flow in the second radiator
22 selected from the second radiator 22 and the heat accumulator 25. Specifically,
the second control valve 32 is controlled to cause the coolant to flow in the second
radiator 22 selected from the second radiator 22 and the heat accumulator 25. Except
for these arrangements, the control portion is the same as the control portion of
the ECU 70A. A third flow control portion corresponds to the W/Ps 11 and 12, the second
control valve 32, and a portion, of the control portion, performs the above mentioned
control when the engine driving state is in the cold driving or in the engine starting.
[0077] Next, a description will be given of an second operation of the ECU 70B with reference
to a flowchart illustrated in FIG. 15. Herein, parts different from the flowchart
illustrated in FIG. 11 will be explained herein. If positive determinations are made
in steps S1 and S2, the ECU 70B controls the first W/P 11 to stop and controls the
second W/P 21 to drive. Further, the ECU 70B controls the second control valve 32
to cause the coolant to flow in the heat accumulator 25 selected from the second radiator
22 and the heat accumulator 25 (step S21B). Therefore, the coolant that is stored
and kept in the heat accumulator 25 at a previous engine driving is used. This flowchart
is temporarily finished after step S21B.
[0078] If a negative determination is made in step S2, the engine driving state is determined
to be in the warm-up driving. At this time, the ECU 70B controls the second control
valve 32 to cause the coolant to flow in the second radiator 22 selected from the
second radiator 22 and the heat accumulator 25 (step S3). Therefore, the second radiator
22 can be used in the warm-up driving. Simultaneously, the heat accumulator 25 can
store the coolant having a temperature higher than an atmosphere temperature at least
and keep heat of the coolant.
[0079] Next, the effect of the cooling device 1B will be explained. When the engine driving
state is in the cold driving or the engine start-up, the cooling device 1B prohibits
the coolant from flowing, and causes the coolant to flow in the exhaust side W/J 502.
Moreover, the coolant is caused to flow in the exhaust side W/J 502, and the coolant
is caused to flow in the heat accumulator 25 selected from the second radiator 22
and the heat accumulator 25.
[0080] For this reason, the cooling device 1B can suitably increase temperatures of intake
air and exhaust gas, when the engine driving state is in the cold driving or the engine
starting. Also, the fuel vaporization can be promoted, for example, when the fuel
is directly injected into the cylinder. This can also suppress the oil dilution at
the wall portion of the bore 51 a. Consequently, the driving of the engine 50A can
be suitably established as compared with the cooling device 1A.
[Third Embodiment]
[0081] FIG. 16 is a vertical sectional view of an engine 50B. FIG. 16 is a view of the vertical
section of the engine 50B in such a direction as to arrange the bores 51 a when viewed
from the exhaust side. A cooling device 1C according to the present embodiment is
substantially the same as the cooling device 1B, except that the cooling device 1C
is equipped with the engine 50B instead of the engine 50A. Thus, a schematic illustration
of the cooling device 1C is omitted. Additionally, the cooling device 1 A can be changed
in the same manner.
[0082] The engine 50B is equipped with a cylinder block 51B instead of the cylinder block
51A. Further, a head gasket 54B is provided instead of the head gasket 54A. Furthermore,
a cylinder head 52B is provided instead of the cylinder head 52A. Except for these
arrangements, the engine 50B is substantially the same as the engine 50A.
[0083] The cylinder block 51B is substantially the same as the cylinder block 51 A, except
that the cylinder block 51 B is further provided with a first high heat conductive
portion 511. The first high heat conductive portion 511 is provided at a portion between
the adjacent bores 51a (between the bores 51a) of the plural bores 51 a in the cylinder
block 51 B. The first high heat conductive portion 511 is exposed from the deck surface
D of the cylinder block 51B, and has a heat conductivity higher than a base material
of the cylinder block 51B.
[0084] The head gasket 54B is substantially the same as the head gasket 54A, except that
the head gasket 54B is further provided with a second high heat conductive portion
541. The second high heat conductive portion 541 is provided to correspond to the
portion between the bores 51a. Specifically, the second high heat conductive portion
541 is provided to correspond to the first high heat conductive portion 511. The second
high heat conductive portion 541 is exposed at the surface of the cylinder block 51
B side and the cylinder head 52B side. The second high heat conductive portion 541
has a heat conductivity higher than the other portions of the head gasket 54B. For
example, copper, or copper compound metal can be applied to the second high heat conductive
portion 541.
[0085] The cylinder head 52B is substantially the same as the cylinder head 52A, except
that the cylinder head 52B is further provided with a third high heat conductive portion
521 and is further provided with a divergent W/J 503B instead of the divergent W/J
503A. The third high heat conductive portion 521 is provided to correspond to the
portion between the bores 51a. Specifically, the third high heat conductive portion
521 is provided to correspond to the second high heat conductive portion 541. The
third high heat conductive portion 521 is exposed at a surface facing the deck surface
D of the cylinder block 51B, and has a heat conductivity higher than a base material
of the cylinder head 52B.
[0086] The divergent W/J 503B is substantially the same as the divergent W/J 503A, except
that the divergent W/J 503B is provided with a partial W/J 503b instead of the partial
W/J 503a. The partial W/J 503b is substantially the same as the partial W/J 503a,
except that the partial W/J 503b is provided to correspond to the portion between
the bores 5 1 a, and both ends of the whole plural bores 51a. That is, the partial
W/J 503b is substantially the same as the partial W/J 503a, except that a given position
is set to correspond to the portion between the bores 5 1 a, and the both ends of
the whole plural bores 51a.
[0087] In the partial W/J 503b, for example, a given position may be correspond to the bore
51 a, and the partial W/J 503b may be provided to extend from the intake side toward
the exhaust side so as to cool a portion, of the cylinder head 52B, facing the portion
between the bores 51a.
[0088] FIG. 17 is a top view of the cylinder block 51B. The first high heat conductive portion
511 has a given length along the direction from the intake side to the exhaust side.
The given length is set so that the first high heat conductive portion 511 does not
reach the W/Js 501 and 502. This restrict the heat which is transferred from the first
high heat conductive portion 511 to the coolant flowing in the W/Js 501 and 502 to
some extent. However, the present invention is not limited to these arrangements.
For example, the given length may be set so that the first high heat conductive portion
511 reaches at least one of the W/Js 501 and 502.
[0089] FIG. 18 is an enlarged view around the first high heat conductive portion 511 illustrated
in FIG. 16. Specifically, the first high heat conductive portion 511 is provided with
a channel portion 511 a and a high heat conductive material 511b. The channel portion
511a is provided between the bores 51a, and opens toward the deck surface D. The channel
portion 511 a has a given depth. The given depth can be set to correspond to the upper
portion of the wall portion of the bore 51 a. The channel portion 511 a has a given
length along the direction from the intake side to the exhaust side. The given length
is described above.
[0090] The high heat conductive material 511b is provided within the channel portion 511a.
A material is supplied to the channel portion 511a and is melted by a laser beam,
thereby providing the high heat conductive material 511b. The high heat conductive
material 511b is provided to be exposed at the deck surface D. Further, the high heat
conductive material 511b is provided to fill the channel portion 511a. The high heat
conductive material 511b has a heat conductivity higher than the base material of
the cylinder block 51B.
[0091] FIG. 19 is a view of a first specific example of the second high heat conductive
portion 541. (a) is a general view of the head gasket 54B, and (b) is an enlarged
sectional view of the second high heat conductive portion 541. In this example, each
of boards 54a is provided with holes at portions facing the first high heat conductive
portion 511, and the boards 54a sandwich and hold the second high heat conductive
portion 541 such that the second high heat conductive portion 541 is exposed from
the hole at the surface. The second high heat conductive portion 541 is made of a
high heat conduction member (for example, copper sheet).
[0092] FIG. 20 is a view of a specific example of the second high heat conductive portion
541. In this example, among a bead 54b provided to correspond to the wall portion
of the bore 51a, a width of a portion of the bead 54b corresponding to the portion
between the bores 51a is greater than that of another portion of the bead 54b. Further,
the bead 54b is exposed at the surface of the portion facing the first high heat conductive
portion 511. That is, it is not coated with a rubber having a high heat insulating
property. The second high heat conductive portion 541 is defined by the portion where
the bead 54b is exposed.
[0093] The second high heat conductive portion 541 has a given length along the direction
from the intake side toward the exhaust side. The given length can be set to correspond
to a given length of the first high heat conductive portion 511.
[0094] FIG. 21 is an enlarged view around the third high heat conductive portion 521 illustrated
in FIG. 16. The third high heat conductive portion 521 is provided with a channel
portion 521a and a high heat conductive material 521b. The channel portion 521a is
provided at the portion, of the cylinder head 52B, facing the portion between the
bores 51a, and opens at the surface facing the deck surface D. The channel portion
521a has a given depth and a given length along the direction from the intake side
toward the exhaust side. The given depth is set not to reach the divergent W/J 503B.
However, the present invention is not limited to these arrangements. The given depth
may be set to reach the divergent W/J 503B. The given length can be set to correspond
to the given length of the first high heat conductive portion 511.
[0095] The high heat conductive material 521b is provided within the channel portion 521a.
A material is supplied to the channel portion 521a and is melted by a laser beam,
thereby providing the high heat conductive material 521 b. The high heat conductive
material 521 b is provided to be exposed at the deck surface D. Further, the high
heat conductive material 521b is provided to fill the channel portion 521a. The high
heat conductive material 521 b has a heat conductivity higher than that of the base
material of the cylinder head 52B.
[0096] FIG. 22 is a schematic view of a method for forming the high heat conductive material
511b. A laser cladding device 90 is equipped with: a laser beam supply source 91;
a condenser lens 92; a feeder 93; an oscillator 94;and a shield gas nozzle 95.
[0097] The laser beam supply source 91 generates laser beam. For example, the laser beam
is a fiber laser or a CO
2 laser. The condenser lens 92 condenses the laser beam. The feeder 93 supplies materials
to the channel portion 511 a. The oscillator 94 oscillates the laser beam, with a
high period, irradiated from the laser beam supply source 91 through the condenser
lens 92, to irradiate the leaser beam to the material supplied from the feeder 93.
The shield gas nozzle 95 supplies a shield gas intercepting the material from outside
air. For example, a shield gas is argon gas.
[0098] The laser cladding device 90 melts the material supplied to the channel portion 511a
with the laser beam to overlay (clad) the material, thereby providing the high heat
conductive material 511b. The material employs metal powders having a heat conductivity
higher than the base material of the cylinder block 51B. This enables the heat conductivity
of the high heat conductive material 511b to be higher than that of the base material
of the cylinder block 51B. For example, the base material of the cylinder block 51B
is an aluminum die-casting, and is made of, for example, copper powders. For example,
the material may be alloy powders such as copper alloy, or metal powders mixed with
plural types of metal powders.
[0099] When the high heat conductive material 511b is provided at the channel portion 511a,
the cylinder block 51B is moved arbitrarily. This can change the position where the
material is supplied and the position where the laser beam is irradiated. For example,
the high heat conductive material 511b can be provided by use of a coaxial nozzle
which can supply the material and irradiate the laser beam. In this case, the coaxial
nozzle is moved appropriately, thereby changing the position where the material is
supplied and the position where the laser beam is irradiated.
[0100] The high heat conductive material 521b can be provided in the same manner as the
high heat conductive material 511b. In this case, the material employs metal powders
having a heat conductivity higher than the base material of the cylinder head 52B.
For example, as for the cylinder head 52B, the base material is an aluminum die-casting,
and the material is the same as the high heat conductive material 511b.
[0101] Next, the effect of the cooling device 1C will be described. Herein, as to the upper
portion of the wall portion of the bore 51a, in particular, the portion between the
adjacent bores 51a tends to have a high temperature due to the influence of the combustion.
Correspondingly, the cooling device 1C having the first high heat conductive portion
511 can promote the heat transfer from the portion between the bores 51a. The heat
transfer can be promoted without especially increasing the heat transfer from the
cylinder head 52B to the cylinder block 51B.
[0102] For this reason, as compared with the cooling device 1B, the cooling device 1C having
the first high heat conductive portion 511 can suppress an increase in the cooling
loss and further suppress the knocking. Also, the given depth of the first high heat
conductive portion 511 is set to correspond to the upper portion of the wall portion
of the bore 51a, thereby suitably promoting the heat transfer from the portion between
the bores 51a.
[0103] Further, the portion, between the adjacent bores 51a, of the upper portion of the
wall portion of the bore 51a tends to have a temperature higher than the portion,
of the cylinder head 52B, facing the portion between the bores 51 a. Correspondingly,
the cooling device 1C having the second high heat conductive portion 541 can promote
the heat transfer from the portion between the bores 51a to the cylinder head 52B.
Accordingly, the cooling device 1C having the second high heat conductive portion
541 can suppress the knocking in addition to an increase in the cooling loss, as compared
with the cooling device 1B.
[0104] In this regard, the head gasket 54B can suppress the heat transfer from the cylinder
head 52B to the cylinder block 51 B at another portion other than the second high
heat conductive portion 541. Thus, the cooling device 1C having the head gasket 54B
can suppress an increase in the cooling loss, and suitably suppress the knocking.
[0105] Also, the cooling device 1C having both the high heat conductive portions 511 and
541 can further suitably promote the heat transfer from the portion between the bores
51a to the cylinder head 52B. This can result in suppressing the knocking in addition
to an increase in the cooling loss, as compared with a case of providing any one of
the high heat conductive portions 511 and 541. It is also suitable to promote the
heat transfer in such a manner, when the given length of the first high heat conductive
portion 511 is set not to reach the W/Js 501 and 502.
[0106] Also, the cooling device 1C equipped with the second high heat conductive portion
541 selected from the high heat conductive portions 511 and 541, and the third high
heat conductive portion 521 can promote the heat transfer from the third high heat
conduction portion 521. That is, the heat transfer from the third high heat conductive
portion 521 can be made improved. This can further promote the heat transfer to the
cylinder head 52B from the portion between the bores 51a in a more suitable manner
than a case without the third high heat conductive portion 521. This can result in
suppressing the knocking in addition to the cooling loss, as compared with the case
without the third high heat conductive portion 521.
[0107] Also, the cooling device 1C having the high heat conductive portions 511, 521, and
541 can promote the heat transfer in a suitable manner, as compared with a case without
the first high heat conductive portion 511. This can result in suppressing the knocking
in addition to the cooling loss, as compared with a case without the first high heat
conductive portion 511.
[0108] Also, in the cooling device 1C, the first high heat conductive portion 511 is equipped
with the channel portion 511 a and the high heat conductive material 511b. In providing
the high heat conductive material 511b within the channel portion 511 a, the material
is supplied to the channel portion 511 a and is melted by the laser beam. For this
reason, the cooling device 1C can improve the adhesion between the channel portion
511 a and the high heat conductive material 511b. This can result in promoting the
heat transfer from the portion between the bores 51 a in a suitable manner. Further,
the high heat conductive material 511b is provided to fill the channel portion 511a,
thereby suitably promoting the heat transfer. This also applies to the third high
heat conductive portion 521.
[0109] Also, the cooling device 1C having the divergent W/J 503B can ensure the flow rate
higher than a case where the coolant is caused to flow from the front side to the
rear side of the engine 50B. This can improve the ability to cool the portion, of
the cylinder head 52B, facing the portion between the bores 51a. For this reason,
the cooling device 1C having the divergent W/J 503B is equipped with, for example,
at least the second high heat conductive portion 541 selected from the high heat conductive
portions 511, 521, and 541, thereby suitably promoting the heat transfer from the
portion between the bores 51a to the cylinder head 52B.
[0110] While the exemplary embodiments of the present invention have been illustrated in
detail, the present invention is not limited to the above-mentioned embodiments, and
other embodiments, variations and modifications may be made without departing from
the scope of the present invention.
[0111] For example, the case of providing the W/Ps 11 and 12 has been described in the above
mentioned embodiments. However, the present invention is not limited to these arrangements.
For example, the cooling device may have a common cooling medium pressure feeding
portion that pressure-feeds a cooling medium to both an intake side cooling medium
passage and an exhaust side cooling medium passage. As a variation of the cooling
device 1A, FIG. 23 illustrates a cooling device 1A' having a third W/P 13 corresponding
to the common cooling medium pressure feeding passage. This case has an advantage
of a cost lower than the case where the W/Ps 11 and 12 are respectively provided in
the W/Js 501 and 502. In such a way, each flow control portion can have, for example,
the third W/P 13 instead of the W/Ps 11 and 12.
[0112] Further, the case of providing the radiators 12 and 22 has been described in the
above embodiments. However, the present invention is not limited to these arrangements.
The cooling device may have a common heat exchanger that has a common cooling medium
inlet portion and first and second cooling medium outlet portions at such positions
that the flowing distances of the coolant medium are different from each other. As
a variation of the cooling device 1A', FIG. 24 illustrates a cooling device 1A" having
a third radiator 23 corresponding to a common heat exchanger.
[0113] In this case, the coolant flowing distance passing through a first coolant outlet
portion 23a is relatively short, and the coolant flowing distance passing through
a second coolant outlet portion 23b is relatively long, selected from the first coolant
outlet portion 23a and the second coolant outlet portion 23b. The coolant outlet portion
23a can be connected to the intake side W/J 501, and the coolant outlet portion 23b
can be connected to the exhaust side W/J 502. The cooling device 1A" having the third
radiator 23 has an advantage of a cost lower the case where the radiators 12 and 22
are respectively provided in the W/Js 501 and 502.
[0114] Additionally, a mechanical W/P may be employed as the cooling medium pressure feeding
portion that pressure-feeds the cooling medium to the intake side cooling medium passage
or the exhaust side cooling medium passage. This case is further provided with: a
bypass pipe that bypasses the intake side cooling medium passage or the exhaust side
cooling medium passage; and a bypass control valve that controls the cooling medium
flowing in the bypass pipe. This can allow the cooling medium to flow in the intake
side cooling medium passage or the exhaust side cooling medium passage, or prohibit
the coolant medium from flowing therein. Further, this can change the flow rate. Thus,
for example, each flow control portion can be provided with the third W/P 13 as the
mechanical W/P, the above bypass pipe, and the bypass control valve, instead of the
W/Ps 11 and 12.
[DESCRIPTION OF LETTERS OR NUMERALS]
[0115]
Cooling device |
1A, 1A', 1A", 1B, 1C |
First W/P |
11 |
Second W/P |
21 |
First control valve |
31 |
Second control valve |
32 |
Engine |
50A, 50B |
Intake side W/J |
501 |
Exhaust side W/J |
502 |
Divergent W/J |
503A, 503B |
Cylinder block |
51A, 51B |
Cylinder head |
52A, 52B |
ECU |
70A, 70B |