[0001] The invention relates to a conveyor dishwasher and, in particular, to a conveyor
dishwasher having at least one wash zone and at least one final rinse zone and also
having a conveyor apparatus for conveying washware through the at least one wash zone
and the at least one final rinse zone.
[0002] The conveyor dishwasher according to the invention is, in particular, a commercial
conveyor dishwasher and can be in the form of a flight-type dishwasher (flight-type
warewasher) or a rack-conveyor dishwasher (rack-conveyor warewasher).
[0003] Conveyor dishwashers (conveyor warewashers) are used in the commercial sector. In
contrast to domestic dishwashers, in which the washware to be cleaned remains stationary
in the machine during cleaning, in conveyor dishwashers the washware is conveyed through
various treatment zones of the machine.
[0004] In the case of conveyor dishwashers, the washware, for example trays, tableware,
pots, glasses, cutlery and other articles which are to be cleaned, is conveyed through
a plurality of treatment zones, for example prewash zone(s), main wash zone(s), postwash
or prerinse zone(s), final rinse zone(s) and drying zone(s). A conveyor apparatus
which generally has compartments for holding washware is used to convey washware in
a conveying direction through the conveyor dishwasher. In the case of a flight-type
dishwasher, the compartments can be formed by supporting fingers on a conveyor belt
of the conveyor apparatus. In the case of rack-conveyor dishwashers, dish racks in
which compartments can be formed in order to hold the washware to be treated serve
as the conveyor apparatus. It is feasible here for the dish racks to be conveyed through
the rack-conveyor dishwasher by a conveying device.
[0005] The washware to be cleaned is usually presorted before being placed on the conveyor
belt. For example,
US 6,530,996 B2 discloses a rack-conveyor dishwasher in which the washware to be treated is fed to
the respective treatment zones in a state in which it is presorted in dish racks.
US 6,026,831 discloses a dishwasher having two conveyors for dishes and for vertically placed
trays.
[0006] GB 2155772 discloses a washer for trays, wherein trays are vertically placed on a conveyor and
are de-stacked at an outlet of the washer. With regard to tray or tray-like articles,
the presorting process is usually performed by the set of tableware and cutlery being
removed from a tray to be cleaned and the tray then being stacked in front of the
conveyor apparatus or in the feed region (dirty side) of the conveyor dishwasher.
The trays from this stack of trays are from time to time placed, in manner sorted
by type, in the conveyor belt of the dishwasher and cleaned. This procedure of sorting
by type has the advantage that trays cannot cast spray shadows over smaller items
of washware which have been stacked behind the trays. Furthermore, this procedure
greatly simplifies the sequence of work for stacking and destacking and makes it more
efficient in comparison to mixing the washware with the trays to be cleaned.
[0007] However, while the trays from this stack of trays are placed, in a manner sorted
by type, in the conveyor belt of the dishwasher and cleaned, it is not possible to
clean other washware, for example plates, bowls or other tableware, since the trays
which are to be placed in the conveyor belt usually have to be placed in the conveyor
belt transverse to the conveying direction and therefore take up all the available
surface area of the conveyor belt. Therefore, a relative large amount of time is required
to clean trays in comparison to other types of washware.
[0008] Furthermore, the operating personnel of the conveyor dishwasher at the machine inlet
have to include each tray twice in their sequence of work: the first time when removing
the items of cutlery and tableware from the tray to be cleaned and the second time
when actually placing the tray in the conveyor belt of the conveyor dishwasher.
[0009] On the basis of this problem, the object of the present invention is to develop a
conveyor dishwasher of the type cited in the introductory part in such a way that
this enables the entire washing and rinsing process to be made more efficient, as
a result of which, in particular, the working time of the dishwashing personnel can
be reduced and the consumption of resources by the dishwasher can be reduced.
[0010] According to the invention, this object can be achieved by the subject matter claimed
below.
[0011] In this regard, a typical tray or tray-like item of washware has a lengthwise dimension
and a widthwise dimension, where the widthwise dimension is smaller than the lengthwise
dimension. The end edges of the tray or tray-like washware item define the lengthwise
dimension and the sides edges of the tray or tray-like washware item define the widthwise
dimension.
[0012] In accordance with the subject matter, the invention proposes that the conveyor apparatus
of the conveyor dishwasher has a first conveyor belt for trays or tray-like washware,
and a second conveyor belt, which runs parallel to the first conveyor belt, for other
washware, with the first conveyor belt having a width which is reduced in comparison
to the second conveyor belt in such a way that a tray or a tray-like item of washware
can be held by the first conveyor belt only when it is in a state in which it is placed
on edge and is oriented parallel to the conveying direction.
[0013] The tray or tray-like washware may typically be placed on either an end edge or a
side edge on the first conveyor belt. The tray or tray-like washware item is considered
oriented parallel to the conveying direction if either the lengthwise dimension or
the widthwise dimension of the tray or tray-like washware item runs substantially
paralallel to the conveying direction.
[0014] The term "width of the conveyor belt" used here is to be understood to mean the horizontal
extent of the conveyor belt transverse, that is to say perpendicular, to the conveying
direction.
[0015] Since a separate conveyor belt (first conveyor belt) is provided in the conveyor
dishwasher according to the invention for trays or tray-like articles, it being possible
for trays or tray-like articles to be in a state in which they are placed on edge
and are oriented parallel to the conveying direction in the conveyor belt, it is possible
for the trays or tray-like articles to be cleaned with other washware at the same
time, without the risk of the trays or tray-like articles casting a spray shadow on
the washware which is to be cleaned at the same time as the trays or tray-like articles
during cleaning.
[0016] Furthermore, the orientation of the trays or tray-like articles parallel to the direction
in which the first and second conveyor belts run results in minimal utilization of
the surface area of the total belt surface area. This minimal utilization of surface
area means that the second conveyor belt, which is provided for the other washware,
can continue to be used virtually without restriction. Both racks of glasses and GN
containers can be placed on the second conveyor belt next to a tray which is disposed
on the first conveyor belt.
[0017] Therefore, the arrangement of two conveyor belts reduces the length of the overall
washing and rinsing process in a commercial scullery and therefore reduces the working
time of the dishwashing personnel and also, secondly, reduces the consumption of resources
by the conveyor dishwasher.
[0018] In a preferred embodiment of the solution according to the invention, provision is
made for the conveying speed of the first conveyor belt to be increased relative to
the conveying speed of the second conveyor belt. This increase in the conveying speed
enables each tray to be placed in position, without delay, at the time at which all
the items of cutlery and tableware are removed from the tray. Accordingly, it is possible
for the trays to not be deposited in a stack after the items of tableware and cutlery
possibly present on the tray are removed from them, but rather for the trays to be
placed directly into the first conveyor belt. Therefore, a second working step involving
the respective tray is dispensed with in this embodiment. Automatic destacking of
trays at the machine outlet is likewise preferred for this machine configuration since,
under certain circumstances, the operating personnel at the machine outlet may be
unable to cope with destacking the conveyor dishwasher on account of the cleaning
processes running in parallel on the two conveyor belts.
[0019] The concept of providing a separate conveyor belt for specific types of washware
can be extended as desired and various combinations of individual conveyor belts are
possible. Therefore, in a preferred embodiment of the solution according to the invention,
provision is also made for at least one further conveyor belt, which runs parallel
to the first and second conveyor belts, to be used, with this further conveyor belt
preferably being provided for items of cutlery. In this case, it is preferred when
the further conveyor belt which is provided for items of cutlery runs directly next
to the first conveyor belt and between the first and second conveyor belts. In this
embodiment, it is no longer necessary for the operator of the conveyor dishwasher
to manually remove the set of cutlery from the respective tray at the machine inlet.
Since the tray is placed on edge in order to be fed and placed on the first conveyor
belt, the set of cutlery falls automatically - driven by the force of gravity - from
the upended tray into the cutlery lane (further conveyor belt) and likewise into a
provided container after washing and drying. Therefore, the handling actions for the
cutlery are completely dispensed with. Furthermore, special lanes for individual types
of washware, for example plates and/or bowls, can be provided since automatic destacking
systems for all these types of washware are already known from semi- and fully automatic
technology. On account of the degree of automation which is increased by virtue of
these special lanes in conjunction with automated destacking, working time can be
saved both at the clean end and at the dirty end of the conveyor dishwasher. The dishwashing
process therefore runs more efficiently and its overall length is reduced, so that,
in addition to working time, resources can be saved.
[0020] The invention will be described below by way of example on the basis of various embodiments
and with reference to the drawings. Parts which are the same or have the same functions
are provided with the same reference numerals here.
[0021] In the drawings:
- Fig. 1
- shows a schematic longitudinal view of a conveyor dishwasher in which a conveyor apparatus
according to the invention can be used to treat (clean and dry) a plurality of types
of washware, which are arranged next to one another, at the same time;
- Fig. 2a
- shows a plan view of a sub-region of a first exemplary embodiment of a conveyor apparatus
which can be used in a conveyor dishwasher according to Fig. 1;
- Fig. 2b
- shows a cross-sectional view of the conveyor apparatus according to Fig. 2a;
- Fig. 3a
- shows a plan view of a sub-region of a second exemplary embodiment of a conveyor apparatus
which can be used in a conveyor dishwasher according to Fig. 1;
- Fig. 3b
- shows a cross-sectional view of the conveyor apparatus according to Fig. 3a;
- Fig. 4a
- shows a plan view of a sub-region of a third exemplary embodiment of a conveyor apparatus
which can be used in a conveyor dishwasher according to Fig. 1; and
- Fig. 4b
- shows a cross-sectional view of the conveyor apparatus according to Fig. 4a.
[0022] Fig. 1 shows a schematic longitudinal view of an exemplary embodiment of a conveyor
dishwasher 1 in which a conveyor apparatus 2 is used for conveying washware (not illustrated
in Fig. 1) through the conveyor dishwasher 1 in a conveying direction T. As will be
described later with reference to the illustrations in Figures 2 to 4, the conveyor
apparatus 2 is designed, according to the invention, to treat (clean and dry) a plurality
of types of washware, which are arranged next to one another, at the same time, in
order to thus make the entire washing and rinsing process more efficient, as a result
of which, in particular, the working time of the dishwashing personnel can be reduced
and the consumption of resources by the dishwasher can be reduced.
[0023] As can be seen in the illustration in Fig. 1, the conveyor dishwasher 1 according
to the exemplary embodiment has at least one wash zone (as illustrated in Fig. 1 for
example), a prewash zone 10 and two main wash zones 11.1, 11.2 which are arranged
downstream of the prewash zone 10 as seen in the conveying direction T.
[0024] As seen in the conveying direction T, a postwash zone 12 is arranged downstream of
the at least one wash zone 10, 11.1, 11.2, and at least one final rinse zone, for
example only a single final rinse zone 13 as illustrated, is arranged downstream of
the postwash zone 12. In the conveyor dishwasher 1 illustrated in Fig. 1, the final
rinse zone 13 is followed in the conveying direction T of the washware by a drying
zone 14.
[0025] The respective zones 10, 11.1, 11.2, 12, 13, 14 of the conveyor dishwasher 1 can
be separated from one another by means of separating curtains 5. In the embodiment
illustrated in Fig. 1, the inlet tunnel 3 of the conveyor dishwasher 1 itself is also
separated from the inlet 4 by means of a separating curtain 5. The provision of the
separating curtains 5 prevents wash liquid and final rinse liquid spraying between
zones and prevents vapours escaping from the conveyor dishwasher 1.
[0026] The treatment zones 10, 11.1, 11.2, 12, 13 of the conveyor dishwasher 1 have associated
spray nozzles 30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b, 33a, 33b, 33c. These
spray nozzles 30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b, 33a, 33b, 33c serve
to spray liquid onto the washware which is to be treated as the washware is conveyed
through the respective treatment zones 10, 11.1, 11.2, 12, 13 by the conveyor apparatus
2. The individual spray systems of the treatment zones 10, 11.1, 11.2, 12, 13 ensure
that the washware which is to be treated is hosed down both from the top and from
the bottom.
[0027] However, in the conveyor dishwasher 1 schematically illustrated in Fig. 1, the final
rinse zone 13 not only has downwardly directed upper spray nozzles 33a and upwardly
directed lower spray nozzles 33b, but also transversely directed lateral final rinse
nozzles 33c on either side of the conveyor apparatus 2. The use of lateral final rinse
nozzles 33c permits areas of the washware (areas of the tableware) to be sprayed with
final rinse liquid in a targeted manner in shadow zones too. The use of lateral final
rinse nozzles 33c in the final rinse zone 13 has a significant advantage in terms
of the final rinse result (effective rinsing-off of detergent residues from surfaces
of the tableware in shadow zones too) compared to systems in which only upper and
lower final rinse nozzles 33a, 33b and no transversely directed lateral final rinse
nozzles 33c are provided in the final rinse zone 13, specifically when the conveying
system is fully loaded, for example with plate-to-plate loading of the dish rack.
[0028] The postwash or prerinse zone 12, main wash zones 11.1, 11.2 and prewash zone 10
also have associated tanks (postwash tank 22, main wash tank 21.1, 21.2, prewash tank
20) for accommodating sprayed liquid and/or for providing liquid for the spray nozzles
30a, 30b, 31.1a, 31.1b, 31.2a, 31.2b, 32a, 32b of the relevant treatment zones 10,
11.1, 11.2, 12.
[0029] As already indicated, final rinse liquid, which comprises fresh water with rinse
aid which is added in a metered fashion, is sprayed onto the washware (not illustrated)
by means of final rinse nozzles 33a, 33b, 33c which are arranged above and below the
conveyor apparatus 2 and on the side in the conveyor dishwasher 1 illustrated in Fig.
1. A portion of the sprayed final rinse liquid is conveyed from treatment zone to
treatment zone via a cascade system in the opposite direction to the conveying direction
T of the washware. The remaining portion of the final rinse liquid sprayed in the
final rinse zone 13 is conducted directly to the prewash tank 20 which is associated
with the prewash zone 10 via a valve V1 and a bypass line 6.
[0030] In the cascade system, the final rinse liquid sprayed by the final rinse nozzles
33a, 33b, 33c flows from the final rinse zone 13 into the postwash tank 22, which
is associated with the postwash zone 12, due to the force of gravity. The final rinse
liquid sprayed in the final rinse zone 13 and collected by the postwash tank 22 is
then delivered to the spray nozzles of the postwash zone 12 (upper and lower postwash
nozzles 32a, 32b) with the aid of a postwash pump 36.
[0031] Wash liquid is rinsed off from the washware in the postwash zone 12. The liquid (postwash
liquid) produced in the process flows into the first main wash tank 21.1, which is
associated with the first main wash zone 11.1, due to the force of gravity. A discharge
element 7, for example a discharge base or a baffle plate, which conducts the postwash
liquid sprayed by the postwash nozzles 32a, 32b into the main wash tank 21.1 is preferably
provided for this purpose. According to another embodiment (not illustrated) of the
conveyor dishwasher 1, the outlet element 7 can be dispensed with if the main wash
tank 21.1 extends as far as beneath the postwash nozzles 32a, 32b of the postwash
zone 12.
[0032] The liquid accommodated by the main wash tank 21.1 of the first main wash zone 11.1
is usually provided with a detergent and sprayed onto the washware by means of the
spray nozzles of the first main wash zone 11.1 (upper and lower main wash nozzles
31.1a, 31.1b) with the aid of a first main wash pump 35.1. The wash liquid which is
sprayed by the main wash nozzles 31.1a, 31.1b then flows back into the main wash tank
21.1 due to the force of gravity.
[0033] The main wash tank 21.1 is fluidically connected to the main wash tank 21.2, which
is associated with the second main wash zone 11.2, via an overflow line 9.1. The wash
liquid which is sprayed in the first main wash zone 11.1 enters the main wash tank
21.2 of the second main wash zone 11.2 via this overflow line 9.1 when there is a
sufficient quantity of wash liquid in the main wash tank 21.1 of the first main wash
zone 11.1.
[0034] The liquid accommodated by the main wash tank 21.1 of the second main wash zone 11.2
is sprayed onto the washware by means of the spray nozzles of the second main wash
zone 11.2 (upper and lower main wash nozzles 31.2a, 31.2b) with the aid of a second
main wash pump 35.2. The wash liquid which is sprayed by the main wash nozzles 31.2a,
31.2b then flows back into the main wash tank 21.2 of the second main wash zone 11.2
due to the force of gravity.
[0035] The main wash tank 21.2 of the second main wash zone 11.2 is fluidically connected
to the prewash tank 20 which is associated with the prewash zone 10 via an overflow
line 9.2. The wash liquid which is sprayed in the second main wash zone 11.2 enters
the prewash tank 20 via this overflow line 9.2 when there is a sufficient quantity
of wash liquid in the main wash tank 21.2 of the second main wash zone 11.2.
[0036] The liquid accommodated in the prewash tank 20 of the prewash zone 10 is then sprayed
onto the washware by means of the spray nozzles of the prewash zone 10 (upper and
lower prewash nozzles 30a, 30b) with the aid of a prewash pump 34, in order to remove
coarse particles of dirt from the washware. The wash liquid which is sprayed by the
prewash nozzles 30a, 30b then flows back into the prewash tank 20 due to the force
of gravity.
[0037] The prewash tank 20 is provided with an overflow line 8 which is used to feed the
excess quantity of liquid to a waste water system if a specific liquid level in the
prewash tank 20 is exceeded.
[0038] As already indicated, the liquid which is sprayed in the main wash zones 11.1, 11.2
and in the prewash zone 10 preferably contains detergent which is added in a metered
fashion with the aid of a detergent metering apparatus (not shown in the drawings),
for example, to the liquid which is accommodated in the main wash tank 21.1 of the
first main wash zone 11.1.
[0039] As already mentioned, the final rinse zone 13 is followed by the drying zone 14 in
the conveying direction T. In the drying zone 14, the washware is dried using dry
and heated air in order to blow off and/or dry up the moisture on the washware. In
order to keep the moisture content of the air in a range which is expedient for drying,
it is feasible, for example, to supply external room air to the drying zone 14 via
an opening, for example through the outlet opening for the washware.
[0040] The warm and moisture-laden air in the drying zone 14 is then drawn-off from the
drying zone 14 via a further opening, for example with the aid of a fan 15. It is
advantageous here if the exhaust-air stream from the drying zone 14 passes a heat
recovery device 16 in which, for example, a condenser can be provided. The heat recovery
device 16 serves to recover at least some of the thermal energy contained in the exhaust
air. This recovered thermal energy can be used, for example, to heat the liquid which
is to be sprayed in the final rinse zone 13.
[0041] If, before initial starting of the conveyor dishwasher 1, the tanks (prewash tank
20, main wash tank 21.1, 21.2, postwash tank 22) which are associated with the treatment
zones 10, 11.1, 11.2, 12 are empty or insufficiently filled, the tanks first have
to be filled via a fresh water line 18 and/or by spraying final rinse liquid in the
final rinse zone 13. The fresh water line 18 can be connected to a fresh water supply
system via an actuable valve V3. The quantity of wash liquid available in the main
wash zones 11.1, 11.2 and in the prewash zone 10 can in each case be monitored and
signalled to a control device 40 with the aid of a level sensor which is provided
in the main wash tank 21.1, 21.2 of the first and/or second main wash zone 11.1, 11.2
and with the aid of a level sensor which is provided in the prewash tank 20.
[0042] The final rinse zone 13 can - as illustrated in Fig. 1 - have an associated fresh
water container 23 for temporarily storing at least a portion of the fresh water which
is provided for final rinsing purposes. The fresh water container 23 is firstly provided
with a fresh water connection which can be connected to a fresh water supply system
via an actuable fresh water feed valve V2. Secondly, the fresh water container 23
is connected to the intake end of a final rinse pump 37.
[0043] The delivery end of the final rinse pump 37 is connected to the upstream end region
47 of a main line system 44 by means of which fresh water is conveyed from the fresh
water container 23 to the final rinse nozzles 33a, 33b, 33c when the final rinse pump
37 is operated. Specifically, the main line system 44 connects the delivery end of
the final rinse pump 37 to a water heater 17 (boiler). In this case, the main line
system 44 is designed in such a way that the liquid which is supplied from the final
rinse pump 37 to the final rinse nozzles 33a, 33b, 33c first passes the heat recovery
device 16 before reaching the water heater 17. In this way, it is possible to use
at least some of the thermal energy of the exhaust air which is discharged to the
drying zone 14 to heat up the liquid which is supplied to the spray nozzles 33a, 33b,
33c via the main line system 44.
[0044] Various embodiments of conveyor apparatuses 2 for conveying washware through the
conveyor dishwasher 1 which is schematically illustrated in Fig. 1 will be described
below with reference to the illustrations in Figures 2a to 4b.
[0045] Specifically, Figures 2a and 2b schematically show a region of a first exemplary
embodiment of a conveyor apparatus 2 which is suitable for use in a conveyor dishwasher
1 according to the illustration in Fig. 1. In this case, Fig. 2a shows a plan view
of the machine outlet-end region of the conveyor apparatus 2, while Fig. 2b illustrates
the corresponding cross-sectional view.
[0046] Accordingly, the conveyor apparatus 2 which is illustrated in Figures 2a and 2b has
a first conveyor belt 50 for trays or tray-like washware 100 and also a second conveyor
belt 51, which runs parallel to the first conveyor belt 50, for other washware, in
particular plates 101, bowls 102 and/or cutlery 103. The first conveyor belt 50 is
relatively narrow in comparison with the second conveyor belt 51, and therefore a
tray or tray-like item 100 of washware can be held by the first conveyor belt 50 only
in a state in which it is placed on edge and is oriented parallel to the conveying
direction T. The orientation of the washware 100 which is to be held by the first
conveyor belt 50 parallel to the direction in which the first conveyor belt 50 runs
results in minimal utilization of the surface area of the total belt surface area.
In other words, the first conveyor belt 50 has a width which is reduced in such a
way that only a minimal surface area of the total belt surface area is occupied by
the first conveyor belt 50, this specifically permitting trays or tray-like washware
100 to be placed in position when this washware 100 is in a state in which it is placed
on edge and is oriented parallel to the conveying direction T.
[0047] This means that it is possible for the second conveyor belt 51, as before, to have
a sufficient width in order to continue to be able to be used almost without restriction
for conveying other washware, in particular plates 101, bowls 102 and/or cutlery 103,
through the individual treatment zones of the conveyor dishwasher 1. Therefore, for
example, racks of glasses or GN containers can, as before, also be placed on the second
conveyor belt 51 next to the tray or tray-like item 100 of washware which is held
on the first conveyor belt 50.
[0048] In the embodiment which is illustrated in Figures 2a and 2b, a tray 100 and two plates
101 are arranged next to one another merely as an example, with the tray 100 being
disposed on the first conveyor belt 50 of the conveyor apparatus 2 and the plates
101 being disposed on the second conveyor belt 51 of the conveyor apparatus 2. In
this embodiment, the plates 101 are retained on the second conveyor belt 51 with the
aid of compartments, with these compartments being formed by supporting fingers 63
which are provided on the second conveyor belt 51.
[0049] As already indicated, the second conveyor belt 51 has - despite the provision of
a first conveyor belt 50 which runs parallel to the second conveyor belt 51 - a sufficient
width to also be able to accommodate conventional racks of glasses etc. This is achieved
without the conveyor dishwasher 1 having to have a conveyor apparatus 2 which is wider
overall.
[0050] The solution therefore allows both trays or tray-like washware 100 and other washware,
in particular plates 101, bowls 102 and/or cutlery 103, to be cleaned at the same
time. Therefore, cleaning processes which proceed in parallel can be implemented on
both conveyor belts 50, 51, this ultimately reducing the total length of the washing
and rinsing process in a commercial scullery. This in turn reduces the working time
of the dishwashing personnel and leads to a reduction in the consumption of resources
by the conveyor dishwasher 1.
[0051] As can be seen in the illustration in Fig. 2b in particular, the first conveyor belt
50 is designed to hold trays or tray-like washware 100 in the exemplary embodiment
of the conveyor apparatus 2, with this washware being supported on the first conveyor
belt surface by means of a border or edge region 100'. In order to securely retain
the tray-like washware 100 which is held on the first conveyor belt 50 and is placed
on edge, it is advantageous, in particular, if a guide which is associated with the
first conveyor belt 50 is provided. This guide preferably serves not only to retain
the washware 100 on the first conveyor belt 50, but also to guide the washware 100
which is held on the first conveyor belt 50 as it is conveyed through the respective
treatment zones of the conveyor dishwasher 1.
[0052] In the embodiment of the conveyor apparatus 2 which is illustrated in Figures 2a
and 2b, a guide of this kind is implemented in the form of a lower guide groove at
one end and in the form of an upper guide rail at the other end. The illustration
in Fig. 2b shows, in particular, that a guide groove 60, which is formed in the first
conveyor belt 50 and runs in the longitudinal direction of the first conveyor belt
50, is designed to guide and retain the tray-like item 100 of washware which is held
on the first conveyor belt 50. This guide groove 60 serves to hold a border or edge
region 100' of a tray or tray-like item 100 of washware which is placed on the first
conveyor belt 50.
[0053] In addition to the (lower) guide groove, 60, an upper guide element 61, which is
situated opposite the first conveyor belt 50 and is implemented as a guide rail in
this case, is used in the embodiment which is illustrated in Figures 2a and 2b. As
indicated in Fig. 2b, this guide element 61 is designed to hold a region 100" of a
tray or tray-like item 100 of washware which is placed on the first conveyor belt
50 and to guide the washware 100 as it is conveyed through the individual treatment
zones of the conveyor dishwasher 1. It is clear that the washware 100 which is placed
on edge on the first conveyor belt is securely retained on the first conveyor belt
50 on account of the provision of the lower guide groove 60 and of the upper guide
element 61.
[0054] As can be seen in the illustration in Fig. 2b, the upper guide element 61 is preferably
designed to hold a region 100" of the tray or tray-like item 100 of washware which
is placed on the first conveyor belt 50, which region 100" is situated opposite the
border or edge region 100' by means of which the tray or tray-like item 100 of washware
is supported on the first conveyor belt 50.
[0055] In order to be able to hold trays or tray-like washware with different dimensions
on the first conveyor belt 50, it is advantageous if the upper guide element 61 is
adjustable in the vertical direction. In this way, the upper guide element 61, in
a manner which is simple to implement, can be matched to the height of a tray or tray-like
item 100 of washware which is to be held by the first conveyor belt 50 and is placed
on edge. Accordingly, the first conveyor belt 50 is suitable firstly for holding trays
100 which are supported on the first conveyor belt 50 by means of their longitudinal
side edge, and secondly for holding trays 100 which are supported on the first conveyor
belt 50 by means of their transverse side edge. Therefore, the first conveyor belt
50 can be used flexibly for various applications.
[0056] The illustration in Fig. 2b, in particular, shows that a belt guide 62 which is associated
with the first conveyor belt 5 is provided in the exemplary embodiment of the conveyor
apparatus 2 which is schematically shown in said illustration. A belt guide 62 of
this kind is advantageous, in particular, when - as in the embodiment which is illustrated
in Figures 2a and 2b - the first conveyor belt 50 is in the form of an endless drive
belt. The provision of a belt guide 62 of this kind ensures, in a simple to implement
yet effective manner, that the first conveyor belt 50 always runs parallel to the
second conveyor belt 51. Furthermore, it has proven advantageous if the first conveyor
belt 50 is in the form of a flat belt, a V-belt, a toothed belt or a round belt, in
order to provide additional guidance of the first conveyor belt 50.
[0057] As indicated in Fig. 2b, the belt guide 62 which is associated with the first conveyor
belt 50 can be fixed, for example, to belt rod shafts 55 of the second conveyor belt
51, as a result of which the conveyor apparatus 2 is provided with a compact design.
However, it goes without saying that other embodiments for fixing the belt guide 62
are feasible.
[0058] As already cited, a guide groove 60, which is formed in the first conveyor belt 50
and runs in the longitudinal direction of the first conveyor belt 50, is provided
in the embodiment which is illustrated in Figures 2a and 2b, it being possible for
a border or edge region 100' of a tray or tray-like item 100 of washware which is
placed on the first conveyor belt 50 to be held in the guide groove in order to guide
the washware 100 which is placed on edge on the first conveyor belt 50 as it is conveyed
through the respective treatment zones of the conveyor dishwasher 1. However, instead
of a guide groove 60 of this kind, it is also feasible for the belt guide 62 to be
used to not only guide the first conveyor belt 50, but also the washware 100, which
is placed on the first conveyor belt 50, as it is conveyed through the respective
treatment zones of the conveyor dishwasher 1. If - as illustrated in Fig. 2b - the
belt guide 62 is in the form of a vertically oriented guide face, this vertically
oriented guide face can, at the same time, serve as a stop face for a border or edge
region 100' of a tray or tray-like item 100 of washware which is held on the first
conveyor belt 50 and is placed on edge. Although not illustrated in the drawings,
it is therefore feasible for the border or edge region 100' of the tray or tray-like
item 100 of washware which is held on the first conveyor belt 50 and is placed on
edge to be supported on the vertically oriented guide face of the belt guide 62, this
enabling the washware 100 which is held on the first conveyor belt 50 to be guided
through the respective treatment zones of the conveyor dishwasher 1.
[0059] In one possible implementation, the upper guide element 61 is in the form of a guide
rail. This guide rail preferably runs in such a way that a tray or tray-like item
100 of washware, which is held on the first conveyor belt 50, is transferred from
its state in which it is placed on edge to its horizontally oriented normal state
and then destacked at the outlet of the conveyor dishwasher 1, that is to say downstream
of the at least one final rinse zone 13 as seen in the conveying direction T. In this
embodiment, the tray or tray-like washware 100 which was originally held on the first
conveyor belt 50 is therefore automatically destacked at the machine outlet, this
enabling a further reduction in operating personnel at the machine outlet.
[0060] It is preferred, in principle, if the first conveyor belt 50, which is provided for
conveying trays or tray-like washware 100, has a higher conveying speed in comparison
to the second conveyor belt 51 which is provided for other washware. The increase
in the conveying speed enables the trays or the tray-like washware 100 to be placed
in position, without delay, at the time at which all the items of cutlery and tableware
are removed from the tray. Therefore, the trays 100 are not deposited in a stack after
the items of tableware and cutlery are removed, but rather are placed directly into
the first conveyor belt 50. Therefore, a second working step with the respective tray
100 is dispensed with in this embodiment.
[0061] In a preferred implementation of the last-mentioned embodiment, provision is made
for a common drive apparatus to be provided for the first and second conveyor belts
50, 51, the first and second conveyor belts 50, 51 being jointly driven by means of
the common drive apparatus. The provision of a common drive apparatus simplifies the
overall design of the conveyor dishwasher.
[0062] In order to be able to implement different conveying speeds in a common drive apparatus
for the first and second conveyor belts 50, 51, it is feasible for the first conveyor
belt 50 to be connected to the common drive apparatus by means of a first drive shaft
which is associated with the first conveyor belt 50 and a first gear mechanism apparatus
which is associated with the first conveyor belt 50, while the second conveyor belt
51 is connected to the common drive apparatus by means of a second drive shaft which
is associated with the second conveyor belt 51 and a second gear mechanism apparatus
which is associated with the second conveyor belt 51. The respective transmission
ratio of the first and the second gear mechanism apparatus is preferably selected
in such a way that the conveying speed at which an item 100 of washware which is held
by the first conveyor belt 50 is conveyed through the respective treatment zones of
the conveyor dishwasher 1 is higher than the conveying speed at which an item 100
of washware 101, 102, 103 which is held by the second conveyor belt 51 is conveyed
through the respective treatment zones of the conveyor dishwasher 1.
[0063] However, as an alternative to this, it goes without saying that it is also possible
to provide an associated drive apparatus for each conveyor belt 50, 51 for the purpose
of driving the corresponding conveyor belt 50, 51 in such a way that an item of washware
which is held by the respective conveyor belt 50, 51 is conveyed through the respective
treatment zones of the conveyor dishwasher 1 at a conveying speed which is or can
be set individually for the respective conveyor belt 50, 51.
[0064] An embodiment of the solution according to the invention will be described below
with reference to the illustrations in Figures 3a and 3b. Specifically, these figures
schematically show the machine outlet-end region of a second exemplary embodiment
of a conveyor apparatus 2 which is suitable for use in a conveyor dishwasher 1 according
to the illustration in Fig. 1.
[0065] The embodiment of the conveyor apparatus 2 which is illustrated in Figures 3a and
3b differs from the embodiment which is described above with reference to the illustrations
in Figures 2a and 2b in that, in addition to the first and second conveyor belts 50,
51, a further conveyor belt 52 is provided. In the embodiment which is illustrated
in Figures 3a and 3b, this further conveyor belt 52 runs parallel to the first and
second conveyor belts 50, 51 and serves to hold cutlery or cutlery-like washware 103.
In this case, provision is preferably made for the further conveyor belt 52 to run
directly next to the first conveyor belt 50 and between the first and second conveyor
belts 50, 51.
[0066] Like the first conveyor belt 50, the further conveyor belt 52 also has a reduced
width in comparison to the total belt surface area, and in particular in comparison
to the width of the second conveyor belt 51, in order to ensure minimal utilization
of the surface area of the total belt surface area. In other words, despite the provision
of the first conveyor belt 50 and of the further conveyor belt 52, the second conveyor
belt 51 is suitable, as before, for holding, for example, racks of glasses or two
items of washware which are arranged next to one another, for example a plate 101
and a bowl 102.
[0067] It is likewise preferred if, after passing through the conveyor dishwasher 1, the
cutlery 103 which is held by the further conveyor belt 52 falls into a container which
is provided at the machine outlet, this enabling a further reduction in operating
personnel at the machine outlet. In particular, this embodiment enables handling actions
for cutlery to be completely dispensed with both at the machine inlet (dirty end of
the conveyor dishwasher 1) and at the machine outlet (clean end of the conveyor dishwasher
1).
[0068] The concept of the plurality of conveyor belts which run in parallel can be extended
virtually as desired in this sense and various combinations of conveyor belts which
are specially provided for specific types of washware are possible. In addition to
the above-described solutions in which up to three conveyor belts 50, 51, 52 which
run in parallel are provided, it is feasible, in particular, to provide special conveyor
lanes for plates 101 and bowls 102 since automatic destacking systems for these types
of washware are already known from semi- and fully automatic technology.
[0069] Therefore, with regard to a conveyor dishwasher 1 which operates as efficiently as
possible, it is advantageous if, in addition to the first conveyor belt 50 which is
specially designed for holding trays or tray-like washware 100, and in addition to
the further conveyor belt 52 which is specially designed for holding cutlery 103,
further conveyor belts or conveyor belt lanes which are designed in respect of a special
type of washware are provided.
[0070] In this connection, reference is made to the embodiment which is illustrated in Figures
4a and 4b. The conveyor apparatus 2 which is partially illustrated in these figures
corresponds substantially to the embodiment which is described above with reference
to the illustration in Figures 3a and 3b, but with the second conveyor belt 51 now
having been subdivided into a conveyor lane for the type of washware "plates" and
a further conveyor lane for the type of washware "bowls". In other words, in the embodiment
which is illustrated in Figures 4a and 4b, the second conveyor belt 51 is subdivided
into two conveyor belts 51a, 51b which run parallel to one another. Although not illustrated
in the drawings, each conveyor belt 51a, 51b has an automatic stacking or destacking
device at the machine inlet (dirty end of the conveyor dishwasher 1) and/or at the
machine outlet (clean end of the conveyor dishwasher 1) in order to stack plates 101
into or to destack plates 101 from the conveyor belt 51a and in order to stack bowls
102 into the conveyor belt 51b or to destack bowls 102 from the conveyor belt 51b.
[0071] This subdivision of the second conveyor belt 51 into special lanes and automated
stacking and destacking increase the degree of automation of the conveyor dishwasher
1, and therefore working time can be saved both at the clean end and at the dirty
end of the conveyor dishwasher 1. The dishwashing process therefore runs more efficiently
and its total length is reduced, and therefore, in addition to working time, resources
can also be saved.
[0072] It is feasible for a common drive apparatus to be provided for the second conveyor
belt 51 and the at least one further conveyor belt 52, or for the conveyor belt 51
which is subdivided into two conveyor belts 51a, 51b and the at least one further
conveyor belt 52, the corresponding conveyor belts 51, 51a, 51b, 52 being jointly
driven by means of the common drive apparatus. The conveying speed of each conveyor
belt 50, 51, 51a, 51b, 52 can preferably be set individually.
[0073] The illustration in Fig. 4b shows that the respective upper faces of the conveyor
belts 50, 51a, 51b and 52 of the conveyor apparatus 2 lie in a common horizontal plane.
This allows washware to also be held across a plurality of conveyor belts 50, 51a,
51b and 52, that is to say by a plurality of conveyor belts 50, 51a, 51b and 52 at
the same time.
[0074] It should be noted that the invention is not restricted to the exemplary embodiments
which are illustrated above with reference to the drawings, but rather can be gathered
by examining all the individual features disclosed in these exemplary embodiments
together.
1. Conveyor dishwasher (1), in particular commercial conveyor dishwasher (1), having
at least one wash zone (10, 11.1, 11.2, 12) and at least one final rinse zone (13)
and also having a conveyor apparatus (2) for conveying washware (100, 101, 102, 103)
through the at least one wash zone (10, 11.1, 11.2, 12) and the at least one final
rinse zone (13), wherein the conveyor apparatus (2) has a first conveyor belt (50)
for trays or tray-like washware (100) and a second conveyor belt (51), which runs
parallel to the first conveyor belt (50), for other washware (101, 102, 103), and
wherein the first conveyor belt (50) has a width which is reduced in comparison to
the second conveyor belt (51) in such a way that a tray or a tray-like item (100)
of washware can be held by the first conveyor belt (50) only when it is in a state
in which it is placed on edge and is oriented parallel to the conveying direction
(T), wherein a guide which is associated with the first conveyor belt (50) is provided
for guiding a tray or tray-like item (100) of washware which is held by the first
conveyor belt (50) as it is conveyed through the at least one wash zone (10, 11.1,
11.2, 12) and the at least one final rinse zone (13),
and wherein a machine outlet is provided downstream of the at least one final rinse
zone (13) as seen in the conveying direction (T),
wherein automatic destacking of trays or tray-like washware (100) at the machine outlet
is provided, wherein - for automatic destacking of trays or tray-like washware (100)
at the machine outlet - the guide which is associated with the first conveyor belt
(50) is designed to transfer a tray or tray-like item (100) of washware, which is
held on the first conveyor belt (50), from its state in which it is placed on edge
to its horizontally oriented normal state and to destack said tray or tray-like item
of washware at the machine outlet,
wherein the conveying speed at which an item (100) of washware which is held by the
first conveyor belt (50) is conveyed through the at least one wash zone (10, 11.1,
11.2, 12) and the at least one final rinse zone (13) is higher than the conveying
speed at which an item (101, 102, 103) of washware which is held by the second conveyor
belt (51) is conveyed through the at least one wash zone (10, 11.1, 11.2, 12) and
the at least one final rinse zone (13),
the conveyor dishwasher is characterized in that a further conveyor belt (52) which runs parallel to the first and second conveyor
belts (50, 51) also is provided, wherein the further conveyor belt (52) is a further
conveyor belt (52) for cutlery (103) that runs directly next to the first conveyor
belt (50) and between the first and second conveyor belts (50, 51).
2. Conveyor dishwasher (1) according to claim 1,
wherein the tray or tray-like washware (100) which is to be held by the first conveyor
belt (50) has a peripheral border or a peripheral edge, and wherein the first conveyor
belt (50) is designed to hold the tray or tray-like item of washware (100) which is
supported on the first conveyor belt (50) by means of a border or edge region (100').
3. Conveyor dishwasher (1) according to claim 1 or 2,
wherein the guide has a guide groove (60), which is formed in the first conveyor belt
(50) and runs in the longitudinal direction of the first conveyor belt (50), for holding
a border or edge region (100') of a tray or tray-like item (100) of washware which
is placed on the first conveyor belt (50); and/or
wherein the guide has at least one upper guide element (61), which is situated opposite
the first conveyor belt (50), for holding a region (100") of a tray or tray-like item
(100) of washware which is placed in the first conveyor belt (50), wherein this region
(100") is situated opposite the border or edge region (100') by means of which the
tray or tray-like item (100) of washware is supported on the first conveyor belt (50),
wherein the at least one upper guide element (61) is preferably in the form of a guide
rail, and wherein the at least one upper guide element (61) is preferably adjustable
in the vertical direction for the purpose of matching the guide to the height of a
tray or tray-like item (100) of washware which is to be held by the first conveyor
belt (50) and is placed on edge.
4. Conveyor dishwasher (1) according to one of claims 1 to 3,
wherein a belt guide (62) which is associated with the first conveyor belt (50) is
provided for guiding the first conveyor belt (50), wherein the belt guide (62) preferably
is fixed to belt rod shafts (55) which are part of the second conveyor belt (51),
and wherein the belt guide (62) is preferably designed to support and/or to guide
a border or edge region (100') of a tray or tray-like item (100) of washware which
is placed on edge.
5. Conveyor dishwasher (1) according to one of claims 1 to 4,
wherein the first conveyor belt (50) is embodied by means of drive belts, in particular
by means of flat belts, V-belts, toothed belts or round belts.
6. Conveyor dishwasher (1) according to one of claims 1 to 5,
wherein a common drive apparatus is provided for the second and the further conveyor
belt (51, 52), the second and the further conveyor belt (51, 52) being jointly driven
by means of the said common drive apparatus.
7. Conveyor dishwasher (1) according to one of claims 1 to 6,
wherein a common drive apparatus is provided for the first and second conveyor belts
(50, 51), the first and second conveyor belts (50, 51) being jointly driven by means
of the said common drive apparatus.
8. Conveyor dishwasher (1) according to claim 7,
wherein the first conveyor belt (50) is connected to the common drive apparatus by
means of a first drive shaft which is associated with the first conveyor belt (50)
and a first gear mechanism apparatus which is associated with the first conveyor belt
(50),
wherein the second conveyor belt (51) is connected to the common drive apparatus by
means of a second drive shaft which is associated with the second conveyor belt (51)
and a second gear mechanism apparatus which is associated with the second conveyor
belt (51), and
wherein the respective transmission ratio of the first and the second gear mechanism
apparatus is different in such a way that the conveying speed at which an item (100)
of washware which is held by the first conveyor belt (50) is conveyed through the
at least one wash zone (10, 11.1, 11.2, 12) and the at least one final rinse zone
(13) is higher than the conveying speed at which an item of washware (101, 102, 103)
which is held by the second conveyor belt (51) is conveyed through the at least one
wash zone (10, 11.1, 11.2, 12) and at least one final rinse zone (13).
9. Conveyor dishwasher (1) according to claim 6 or 7,
wherein the respective conveyor belts (50, 51, 52) is connected to the common drive
apparatus by means of a common drive shaft.
10. Conveyor dishwasher (1) according to one of claims 1 to 5,
wherein an associated drive apparatus is provided for each conveyor belt (50, 51,
52) for the purpose of driving the corresponding conveyor belt (50, 51, 52) in such
a way that an item (100, 101, 102, 103) of washware which is held by the respective
conveyor belt (50, 51, 52) is conveyed through the at least one wash zone (10, 11.1,
11.2, 12) and the at least one final rinse zone (13) at a conveying speed which is
or can be set individually for the respective conveyor belt (50, 51, 52).
11. Conveyor dishwasher (1) according to one of claims 1 to 10,
wherein the respective upper faces of the conveyor belts (50, 51, 52) of the conveyor
apparatus (2) lies in a common horizontal plane in such a way that washware (100,
101, 102, 103) can be held by a plurality of conveyor belts (50, 51, 52) at the same
time.
12. Conveyor dishwasher (1) according to one of claims 1 to 11,
wherein the second conveyor belt (51) is subdivided into a plurality of conveyor belts
(51a, 51b) which run parallel to one another and can in each case be associated with
a specific type of washware.
1. Bandspülmaschine (1), insbesondere gewerbliche Bandspülmaschine (1), zumindest eine
Waschzone (10, 11.1, 11.2, 12) und zumindest eine abschließende Spülzone (13) aufweisend
und außerdem eine Fördereinrichtung (2) zum Fördern von Spülgut (100, 101, 102, 103)
durch die zumindest eine Waschzone (10, 11.1, 11.2, 12) und die zumindest eine abschließende
Spülzone (13) aufweisend, wobei die Fördereinrichtung (2) ein erstes Förderband (50)
für Tabletts oder tablettartiges Spülgut (100) und ein zweites Förderband (51), das
parallel zum ersten Förderband (50) läuft, für anderes Spülgut (101, 102, 103) umfasst,
und wobei das erste Förderband (50) eine Breite aufweist, die im Vergleich mit dem
zweiten Förderband (51) verringert ist, in einer Weise, dass ein Tablett oder ein
tablettartiger Gegenstand (100) von Spülgut durch das erste Förderband (50) nur gehalten
werden kann, wenn es in einem Zustand ist, in dem es hochkant platziert ist und parallel
zur Förderrichtung (T) ausgerichtet ist, wobei eine Führung, die mit dem ersten Förderband
(50) verknüpft ist, zum Führen eines Tabletts oder tablettartigen Gegenstands (100)
von Spülgut bereitgestellt ist, das bzw. der durch das erste Förderband (50) gehalten
wird, während es durch die zumindest eine Waschzone (10, 11.1, 11.2, 12) und die zumindest
eine abschließende Spülzone (13) befördert wird, und wobei ein Maschinenauslass nachgelagert
der zumindest einen abschließenden Spülzone (13) bereitgestellt ist, wie in Förderrichtung
(T) gesehen,
wobei automatisches Entstapeln der Tabletts oder des tablettartigen Spülguts (100)
am Maschinenauslass bereitgestellt ist, wobei - für automatisches Entstapeln von Tabletts
oder tablettartigem Spülgut (100) am Maschinenauslass - die Führung, die mit dem ersten
Förderband (50) verknüpft ist, konzipiert ist, um ein Tablett oder einen tablettartigen
Gegenstand (100) von Spülgut, das bzw. der auf dem ersten Förderband (50) gehalten
wird, von seinem Zustand, in dem es hochkant platziert ist, in seinen horizontal ausgerichteten
normalen Zustand zu überführen und das Tablett oder den tablettartigen Gegenstand
von Spülgut am Maschinenauslass zu entstapeln,
wobei die Fördergeschwindigkeit, mit der ein Gegenstand (100) von Spülgut, der durch
das erste Förderband (50) gehalten wird, durch die zumindest eine Waschzone (10, 11.1,
11.2, 12) und die zumindest eine abschließende Spülzone (13) befördert wird, höher
als die Fördergeschwindigkeit ist, mit der ein Gegenstand (101, 102, 103) von Spülgut,
der durch das zweite Förderband (51) gehalten wird, durch die zumindest eine Waschzone
(10, 11.1, 11.2, 12) und die zumindest eine abschließende Spülzone (13) befördert
wird, wobei die Bandspülmaschine dadurch gekennzeichnet ist, dass
ein weiteres Förderband (52), das parallel zum ersten und zum zweiten Förderband (50,
51) läuft, ebenfalls bereitgestellt ist, wobei das weitere Förderband (52) ein weiteres
Förderband (52) für Besteck (103) ist, das direkt neben dem ersten Förderband (50)
und zwischen dem ersten und dem zweiten Förderband (50, 51) läuft.
2. Bandspülmaschine (1) nach Anspruch 1,
wobei das Tablett oder das tablettartige Spülgut (100), das durch das erste Förderband
(50) zu halten ist, einen umlaufenden Rand oder eine umlaufende Kante aufweist, und
wobei das erste Förderband (50) dazu ausgestaltet ist, das Tablett oder den tablettartigen
Gegenstand von Spülgut (100), das bzw. der auf dem ersten Förderband (50) getragen
wird, mittels einer Rand- oder Kantenregion (100') zu halten.
3. Bandspülmaschine (1) nach Anspruch 1 oder 2,
wobei die Führung eine Führungsnut (60) aufweist, die in dem ersten Förderband (50)
ausgebildet ist und in Längsrichtung des ersten Förderbands (50) läuft, zum Halten
einer Rand- oder Kantenregion (100') eines Tabletts oder tablettartigen Gegenstands
(100) von Spülgut, das bzw. der auf dem ersten Förderband (50) platziert ist; und/oder
wobei die Führung zumindest ein oberes Führungselement (61) aufweist, das sich gegenüber
dem ersten Förderband (50) befindet, zum Halten einer Region (100") eines Tabletts
oder tablettartigen Gegenstands (100) von Spülgut, das bzw. der in dem ersten Förderband
(50) platziert wird, wobei sich diese Region (100") gegenüber der Rand- oder Kantenregion
(100') befindet, mittels der das Tablett oder der tablettartige Gegenstand (100) von
Spülgut auf dem Förderband (50) getragen wird, wobei das zumindest eine obere Führungselement
(61) vorzugsweise in der Form einer Führungsschiene ist, und wobei das zumindest eine
obere Führungselement (61) vorzugsweise in der vertikalen Richtung anpassbar ist zum
Zwecke des Abstimmens der Führung mit der Höhe des Tabletts oder tablettartigen Gegenstands
(100) von Spülgut, das bzw. der durch das erste Förderband (50) zu halten ist und
hochkant platziert ist.
4. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 3,
wobei eine Bandführung (62), die mit dem ersten Förderband (50) verknüpft ist, zum
Führen des ersten Förderbands (50) bereitgestellt ist, wobei die Bandführung (62)
vorzugsweise an Bandstabwellen (55) befestigt sind, die Teil des zweiten Förderbands
(51) sind, und wobei die Bandführung (62) vorzugsweise dazu ausgestaltet ist, eine
Rand- oder Kantenregion (100') eines Tabletts oder tablettartigen Gegenstands (100)
von Spülgut, das bzw. der hochkant platziert ist, zu tragen und/oder zu führen.
5. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 4,
wobei das erste Förderband (50) mittels Antriebsriemen, insbesondere mittels Flachriemen,
Keilriemen, Zahnriemen oder Rundriemen ausgeführt ist.
6. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 5,
wobei eine gemeinsame Antriebseinrichtung für das zweite und das weitere Förderband
(51, 52) bereitgestellt ist, wobei das zweite und das weitere Förderband (51, 52)
zusammen mittels der gemeinsamen Antriebseinrichtung angetrieben werden.
7. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 6,
wobei eine gemeinsame Antriebseinrichtung für das erste und das zweite Förderband
(50, 51) bereitgestellt ist, wobei das erste und das zweite Förderband (50, 51) zusammen
mittels der gemeinsamen Antriebseinrichtung angetrieben werden.
8. Bandspülmaschine (1) nach Anspruch 7,
wobei das erste Förderband (50) mit der gemeinsamen Antriebseinrichtung mittels einer
ersten Antriebswelle, die mit dem ersten Förderband (50) verknüpft ist, und einer
ersten Getriebemechanismuseinrichtung, die mit dem ersten Förderband (50) verknüpft
ist, verbunden ist,
wobei das zweite Förderband (51) mit der gemeinsamen Antriebseinrichtung mittels einer
zweiten Antriebswelle, die mit dem zweiten Förderband (51) verknüpft ist, und einer
zweiten Getriebemechanismuseinrichtung, die mit dem zweiten Förderband (51) verknüpft
ist, verbunden ist, wobei das entsprechende Übersetzungsverhältnis der ersten und
der zweiten Getriebemechanismuseinrichtung in einer Weise unterschiedlich ist, dass
die Fördergeschwindigkeit, mit der ein Gegenstand (100) von Spülgut, der durch das
erste Förderband (50) gehalten wird, durch die zumindest eine Waschzone (10, 11.1,
11.2, 12) und die zumindest eine abschließende Spülzone (13) befördert wird, höher
als die Fördergeschwindigkeit ist, mit der ein Gegenstand von Spülgut (101, 102, 103),
der durch das zweite Förderband (51) gehalten wird, durch die zumindest eine Waschzone
(10, 11.1, 11.2, 12) und zumindest eine abschließende Spülzone (13) befördert wird.
9. Bandspülmaschine (1) nach Anspruch 6 oder 7,
wobei die entsprechenden Förderbänder (50, 51, 52) mittels einer gemeinsamen Antriebswelle
mit der gemeinsamen Antriebseinrichtung verbunden sind.
10. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 5,
wobei eine zugehörige Antriebseinrichtung für jedes Förderband (50, 51, 52) bereitgestellt
ist zum Zwecke des Antreibens des entsprechenden Förderbands (50, 51, 52) in einer
Weise, dass ein Gegenstand (100, 101, 102, 103) von Spülgut, der durch das entsprechende
Förderband (50, 51, 52) gehalten wird, durch die zumindest eine Waschzone (10, 11.1,
11.2, 12) und die zumindest eine abschließende Spülzone (13) bei einer Fördergeschwindigkeit
befördert wird, die individuell für das entsprechende Förderband (50, 51, 52) eingestellt
ist oder werden kann.
11. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 10,
wobei die entsprechenden oberen Seiten der Förderbänder (50, 51, 52) der Fördereinrichtung
(2) in einer gemeinsamen horizontalen Ebene liegen, in einer Weise, dass Spülgut (100,
101, 102, 103) zur gleichen Zeit durch mehrere Förderbänder (50, 51, 52) gehalten
werden kann.
12. Bandspülmaschine (1) nach einem der Ansprüche 1 bis 11,
wobei das zweite Förderband (51) in mehrere Förderbänder (51a, 51b) unterteilt ist,
die parallel zueinander laufen und in jedem Fall mit einem spezifischen Typ von Spülgut
verbunden werden können.
1. Lave-vaisselle à convoyeur (1), en particulier lave-vaisselle à convoyeur industriel
(1), possédant au moins une zone de lavage (10, 11.1, 11.2, 12) et au moins une zone
de rinçage final (13) et possédant également un appareil convoyeur (2) servant à transporter
des articles à laver (100, 101, 102, 103) à travers ladite au moins une zone de lavage
(10, 11.1, 11.2, 12) et ladite au moins une zone de rinçage final (13), l'appareil
convoyeur (2) possédant un premier tapis convoyeur (50) pour les plateaux ou les articles
à laver de type plateau (100) et un deuxième tapis convoyeur (51), qui circule parallèlement
au premier tapis convoyeur (50), pour les autres articles à laver (101, 102, 103),
et dans lequel le premier tapis convoyeur (50) a une largeur qui est plus petite en
comparaison à celle du deuxième tapis convoyeur (51), de telle façon qu'un plateau
ou qu'un article de type plateau (100) à laver puisse être tenu par le premier tapis
convoyeur (50) uniquement lorsqu'il est dans un état dans lequel il est placé sur
le bord et est orienté parallèlement au sens de transport (T), un guide qui est associé
au premier tapis convoyeur (50) étant mis en place pour guider un plateau ou un article
de type plateau (100) à laver qui est tenu par le premier tapis convoyeur (50) lorsqu'il
est transporté à travers ladite au moins une zone de lavage (10, 11.1, 11.2, 12) et
ladite au moins une zone de rinçage final (13),
et dans lequel une sortie de machine est disposée en aval de ladite au moins une zone
de rinçage final (13), vu dans le sens du transport (T),
dans lequel un désempilement automatique des plateaux ou des articles à laver de type
plateau (100) est assuré au niveau de la sortie de machine, et dans lequel - pour
le désempilement automatique des plateaux ou des articles à laver de type plateau
(100) au niveau de la sortie de machine - le guide qui est associé au premier tapis
convoyeur (50) est conçu pour faire passer un plateau ou un article de type plateau
(100) à laver, qui est tenu sur le premier tapis convoyeur (50), de son état dans
lequel il est placé sur le bord à son état normal orienté horizontalement et pour
désempiler ledit plateau ou article de type plateau à laver au niveau de la sortie
de machine, dans lequel la vitesse de transport à laquelle un article (100) des articles
à laver, qui est tenu par le premier tapis convoyeur (50), est transporté à travers
ladite au moins une zone de lavage (10, 11.1, 11.2, 12) et ladite au moins une zone
de rinçage final (13) est supérieure à la vitesse de transport à laquelle un article
(101, 102, 103) à laver, qui est tenu par le deuxième tapis convoyeur (51) est transporté
à travers ladite au moins une zone de lavage (10, 11.1, 11.2, 12) et ladite au moins
une zone de rinçage final (13),
le lave-vaisselle à convoyeur étant caractérisé en ce qu'un autre tapis convoyeur (52) qui circule parallèlement aux premier et deuxième tapis
convoyeurs (50, 51) est également mis en place, l'autre tapis convoyeur (52) étant
un tapis convoyeur (52) pour les couverts (103), qui circule juste à côté du premier
tapis convoyeur (50) et entre les premier et deuxième tapis convoyeurs (50, 51).
2. Lave-vaisselle à convoyeur (1) selon la revendication 1,
dans lequel le plateau ou l'article de type plateau (100) qui est tenu par le premier
tapis convoyeur (50) a une bordure périphérique ou un bord périphérique, et dans lequel
le premier tapis convoyeur (50) est conçu pour supporter le plateau ou l'article de
type plateau à laver (100) qui est supporté par le premier tapis convoyeur (50) au
moyen d'une région de bordure ou de bord (100').
3. Lave-vaisselle à convoyeur (1) selon la revendication 1 ou 2,
dans lequel le guide possède une rainure de guidage (60), qui est formée dans le premier
tapis convoyeur (50) et qui va dans le sens de la longueur du premier tapis convoyeur
(50), pour tenir une région de bordure ou de bord (100') d'un plateau ou article de
type plateau (100) à laver qui est placé sur le premier tapis convoyeur (50) ; et/ou
dans lequel le guide possède au moins un élément de guidage supérieur (61), qui est
situé à l'opposé du premier tapis convoyeur (50), pour tenir une région (100") d'un
plateau ou article de type plateau (100) à laver qui est placé sur le premier tapis
convoyeur (50), cette région (100") étant située à l'opposé de la région de bordure
ou de bord (100') au moyen de laquelle le plateau ou l'article de type plateau (100)
à laver est supporté sur le premier tapis convoyeur (50), ledit au moins un élément
de guidage supérieur (61) ayant de préférence la forme d'un rail de guidage, et ledit
au moins un élément de guidage supérieur (61) pouvant de préférence être réglé dans
le sens vertical pour adapter le guide à la hauteur d'un plateau ou article de type
plateau (100) à laver qui doit être tenu par le premier tapis convoyeur (50) et qui
est placé sur le bord.
4. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 3,
dans lequel un guide de tapis (62) qui est associé au premier tapis convoyeur (50)
est mis en place pour guider le premier tapis convoyeur (50), le guide de tapis (62)
étant de préférence fixé à des arbres de barre de tapis (55) qui font partie du deuxième
tapis convoyeur (51), et le guide de tapis (62) étant de préférence conçu pour supporter
et/ou guider une région de bordure ou de bord (100') d'un plateau ou article de type
plateau (100) à laver qui est placé sur le bord.
5. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 4,
dans lequel le premier tapis convoyeur (50) est réalisé au moyen de courroies d'entraînement,
en particulier au moyen de courroies plates, de courroies en V, de courroies dentées
ou de courroies rondes.
6. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 5,
dans lequel un appareil d'entraînement commun est mis en place pour le deuxième tapis
convoyeur et l'autre tapis convoyeur (51, 52), le deuxième tapis convoyeur et l'autre
tapis convoyeur (51, 52) étant entraînés conjointement au moyen dudit appareil d'entraînement
commun.
7. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 6,
dans lequel l'appareil d'entraînement commun est mis en place pour les premier et
deuxième tapis convoyeurs (50, 51), les premier et deuxième tapis convoyeurs (50,
51) étant entraînés conjointement au moyen dudit appareil d'entraînement commun.
8. Lave-vaisselle à convoyeur (1) selon la revendication 7,
dans lequel le premier tapis convoyeur (50) est raccordé à l'appareil d'entraînement
commun au moyen d'un premier arbre d'entraînement qui est associé au premier tapis
convoyeur (50) et d'un premier appareil à mécanisme à engrenages qui est associé au
premier tapis convoyeur (50),
dans lequel le deuxième tapis convoyeur (51) est raccordé à l'appareil d'entraînement
commun au moyen d'un deuxième arbre d'entraînement qui est associé au deuxième tapis
convoyeur (51) et d'un deuxième appareil à mécanisme à engrenages qui est associé
au deuxième tapis convoyeur (51), et
dans lequel les rapports de transmission respectifs des premier et deuxième appareils
à mécanisme à engrenages sont différents, de telle façon que la vitesse de transport
à laquelle un article (100) à laver, qui est tenu par le premier tapis convoyeur (50),
est transporté à travers ladite au moins une zone de lavage (10, 11.1, 11.2, 12) et
ladite au moins une zone de rinçage final (13) soit supérieure à la vitesse de transport
à laquelle un article à laver (101, 102, 103) qui est tenu par le deuxième tapis convoyeur
(51) est transporté à travers ladite au moins une zone de lavage (10, 11.1, 11.2,
12) et ladite au moins une zone de rinçage final (13).
9. Lave-vaisselle à convoyeur (1) selon la revendication 6 ou 7,
dans lequel les tapis convoyeurs respectifs (50, 51, 52) sont raccordés à l'appareil
d'entraînement commun par un arbre d'entraînement commun.
10. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 5,
dans lequel un appareil d'entraînement associé est mis en place pour chaque tapis
convoyeur (50, 51, 52) afin d'entraîner le tapis convoyeur correspondant (50, 51,
52) de telle façon qu'un article (100, 101, 102, 103) à laver qui est tenu par le
tapis convoyeur respectif (50, 51, 52) soit transporté à travers ladite au moins une
zone de lavage (10, 11.1, 11.2, 12) et ladite au moins une zone de rinçage final (13)
à une vitesse de transport qui est fixée ou qui peut être fixée individuellement pour
le tapis convoyeur respectif (50, 51, 52).
11. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 10,
dans lequel les faces supérieures respectives des tapis convoyeurs (50, 51, 52) de
l'appareil convoyeur (2) se trouvent dans un plan horizontal commun de telle façon
que les articles à laver (100, 101, 102, 103) puissent être tenus par une pluralité
de tapis convoyeurs (50, 51, 52) en même temps.
12. Lave-vaisselle à convoyeur (1) selon l'une des revendications 1 à 11,
dans lequel le deuxième tapis convoyeur (51) est subdivisé en une pluralité de tapis
convoyeurs (51a, 51b) qui circulent parallèlement les uns aux autres et qui peuvent,
dans chaque cas, être associés à un type particulier d'articles à laver.