[0001] The present invention relates to a single-serve capsule for preparing espresso coffee
which can be used in machines in which the supply thereof requires perforating the
base of the capsule to allow the passage of pressurized hot water into the capsule.
Background of the Invention
[0002] Capsules such as those described in
EP 1,190,959 manufactured from deep drawn aluminum and closed in a leak-tight manner with a cover
which is also made of aluminum or of a suitable material are used today so that the
product contained in the capsule does not lose its properties during transport and
storage. The capsule has a frustoconical shape base or bottom which must be perforated
so that the pressurized hot liquid penetrates into the capsule and causes the supply,
for which purpose the machine has several perforating fingers or teeth. The base of
the capsule which is closed with the cover is coupled in a leak-tight manner to the
machine which has second perforating means, such that said second means perforate
the cover so that the infusion goes into a cup once filtered, for which purpose the
machine incorporates filtering means.
[0003] As described in
EP 1,190,959, such capsule has a fabric layer, preferably made of polyurethane, which is located
at the bottom of the capsule and the purposes of which are, on one hand, given flexibility
of polyurethane, to prevent the perforating means from contacting the content of the
capsule and, on the other, to form a barrier preventing the return of coffee residues,
which is not always achieved in practice because the perforating means, i.e., the
fingers or teeth perforating the base of the capsule, sometimes also go through also
the thin polyurethane layer and contact the ground coffee of the capsule, the cleanliness
of the extraction system thereby being lost.
[0004] On the other hand, capsules made of injected plastic which can be used in the type
of machines described above have been introduced in the market. These frustoconical
shaped capsules have a larger base closed with a leak-tight cover and lack the conical
extension typical of deep drawn aluminum capsules that must be perforated for the
passage of the supply liquid, so they are somewhat shorter in length and have a flat
base with multiple perforations for the passage of supply liquid without the need
of said bottom being perforated by the teeth or fingers of the machine. The capsule
made in such a way is not leak-tight since, as indicated, its smaller base is perforated,
which means that it is necessary to introduce it in a vacuum-packaging envelope or
case for storage and transport, such that the capsule is removed from its container
right at the time of use. The use of these capsules requires a more complex packaging
system and a particular presentation and packing carton that are very different from
that of deep drawn aluminum capsules.
Description of the Invention
[0005] The applicant of the present Utility Model has developed a capsule which solves the
aforementioned drawbacks of deep drawn aluminum and injected plastic capsules, such
that it is extremely useful, practical and economical for application in espresso
coffee machines with a filter and perforating means for perforating the base or bottom
of the capsule.
[0006] In this case, the capsule is made of injected plastic, has a general frustoconical
shape and has a larger open base provided with a wide circumferential flange. This
base is sealed with a cover made of aluminum or a suitable material once the capsule
is filled.
[0007] The bottom of the capsule has a perimetral supporting foot and a central area provided
with multiple uniformly distributed perforations. Said central area is sunken or recessed
towards the inside of the capsule, such that a hollow space with sufficient height
so as to prevent the perforating means of the machine from penetrating into the capsule
is established between the perforated central area and the support plane of the capsule,
the cleanliness thus being fully maintained. It must be highlighted that the perforated
central area has a dual purpose. On one hand, when the capsule is used in machines
with perforating means for perforating the base or bottom, it does not require such
perforation since the capsule itself internally has the perforations for the passage
of the pressurized hot liquid into the capsule and, on the other hand, the plurality
of uniformly distributed holes means that the supply is more homogenous. Furthermore,
this capsule can be used interchangeably in machines of the type described, i.e.,
in machines having perforating means for perforating the base for the passage of the
supply liquid and in machines lacking a filter, i.e., in machines in which the filter
must be established in the capsule itself. In this latter case, the perforated base
of the capsule acts as a filter.
[0008] Once the capsule is filled with the ground coffee, the bottom of the capsule is closed
with a removable cover which can optionally be eliminated when introducing the capsule
in the machine, whether or not said removable cover is eliminated depending on the
type of machine to which the capsule is applied. Likewise, the open base is sealed
with another cover, such that the content of the capsule is protected from the outside
in a leak-tight manner. The closure cover of the open base can be a fixed or removable
cover.
[0009] As indicated, the capsule has a wide circumferential flange in its open filling base
having several purposes which include:
- To form a good base for coupling and fixing the leak-tight closure cover.
- To provide good flexibility for optimum coupling, which must be a completely leak-tight
coupling, between the capsule and the machine during supply.
[0010] To that end, the face of the flange opposite to the coupling has a series of ribs
providing it with rigidity where required and with the flexibility necessary at other
points.
[0011] The capsule is complemented with internal vertical ribs stemming from the base and
extending more or less to the middle area of the capsule, the purpose of which is
to prevent the empty capsules from stacking together when they are moved by the centrifuge
feeder responsible for directing them towards the filling area.
[0012] Like other capsules, the supply starts with the entry of pressurized hot water which
penetrates into the capsule through the holes of the base or bottom. The liquid goes
through the ground coffee mass uniformly and the infusion exits towards the cup through
the upper cover, for which purpose said cover is perforated by means existing in the
machine, which also provides the filtering means so that the infusion that fills the
cup free is free of solid coffee residues.
Description of the Drawings
[0013] To complement the description that is being made and for the purpose of aiding to
better understand the features of the invention according to a preferred practical
example thereof, a set of drawings is attached as an integral part of said description
wherein the following has been depicted with an illustrative and nonlimiting character:
Figure 1 shows a side view of the capsule object of the invention in which its general
frustoconical shape and the wide flange of the larger base are observed.
Figure 2 shows a longitudinal section view of the capsule with the leak-tight closure
covers coupled to the larger filling base and to the smaller bottom or base.
Figure 3 shows in detail a section of the perimetral flange of the larger base.
Figure 4 depicts in detail another section of the supporting foot of the smaller base
or bottom of the capsule.
Figure 5 depicts a top plan view of the capsule in which the bottom is provided with
several uniformly distributed perforations.
Preferred Embodiment of the Invention
[0014] In view of the described drawings, it can be observed how the capsule proposed by
the invention comprises a body (1) having a general frustoconical shape, a larger
base provided with a wide circumferential flange (2) and a smaller bottom or base
formed by a perimetral supporting foot (3) and a central area (4), that is sunken
or recessed towards the inside of the capsule, having multiple uniformly distributed
perforations, such that a hollow (9) which is closed in a leak-tight manner with a
second sealing cover (6) is established between the support plane of the capsule and
the central area (4). This sealing cover is a removable cover and can be made of aluminum
or of a material suitable for leak-tight closure.
[0015] Once filled with ground coffee, the capsule is closed on its larger base by means
of a first sealing cover (5). Both the first and second sealing covers (5) and (6)
close the capsule in a leak-tight manner which is necessary for preserving the product
contained therein so that it does not lose its characteristics during capsule transport
and storage.
[0016] The circumferential flange (2) has a substantially flat machine coupling surface
(2a) which receives the sealing cover (5). The circumferential flange (2) has a circumferential
end finishing (2b) and circumferential teeth (2c) providing said flange with rigidity
and flexibility for an optimum leak-tight coupling to the machine in the supply phase.
[0017] An inner hollow area (7) which can be used as a space useful for filling the capsule
with coffee is formed between the central area (4) and the perimetral supporting foot
(3).
[0018] The capsule internally has vertical ribs (8) preventing the capsules from stacking
together when they move in a chaotic manner in the feeder of the filling station,
and the capsules are therefore completely separated from one another.
[0019] In view of this description and the set of drawings, the person skilled in the art
will understand that the embodiments of the invention which have been described can
be combined in many ways within the object of the invention. The invention has been
described according to several preferred embodiments thereof, but for the person skilled
in the art it will be evident that multiple variations can be introduced in said preferred
embodiments without exceeding the object of the claimed invention.
1. Single-serve capsule for espresso coffee machines which is made of an injected plastic
material and has a general frustoconical shape, comprising a smaller bottom or base
and a larger open base for filling the capsule with ground coffee, provided with a
circumferential flange (2) which is closed with a first sealing cover (5) once the
capsule is filled, characterized in that the smaller bottom or base has a perimetral supporting foot (3) and a central area
(4) sunken towards the inside of the capsule, said central area (4) having a plurality
of uniformly distributed perforations, such that a hollow (9) which is closed in a
leak-tight manner with a second removable sealing cover (6) is established between
the support plane of the capsule and the central area (4).
2. Single-serve capsule for espresso coffee machines according to claim 1, characterized in that an inner hollow area (7) useful for filling the capsule with coffee is formed between
the perimetral supporting foot (3) and the perforated central area (4).
3. Single-serve capsule for espresso coffee machines according to claim 1, characterized in that the face of the circumferential flange (2) opposite the machine coupling face has
a circumferential end finishing (2b) and circumferential teeth (2c) providing said
flange with rigidity and flexibility for an optimum leak-tight coupling to the machine
in the supply phase.