BACKGROUND OF THE INVENTION
[0001] The present invention relates to a scroll type compressor which includes an oil-feed
mechanism adapted to supply lubricating oil to a bearing which supports a orbiting
scroll member connected to a rotary shaft of the scroll type compressor.
[0002] Japanese Patent Application Publication No.
10-141256 discloses a scroll type compressor in which a compression chamber is formed by engagement
of wraps of the fixed and orbiting scroll members which are disposed to face each
other. The orbiting scroll member is formed with a cylindrical boss extending from
the center of the end plate of the orbiting scroll member. A drive bushing is rotatably
fitted within the boss through a roller bearing and the crank pin of the drive shaft
is slidably fitted in the drive bushing. During the operation of the scroll type compressor,
the orbiting scroll member is driven to make an orbiting motion relative to the fixed
scroll member and the compression chamber formed between the movable and the fixed
scroll members is moved inwardly toward the center of the movable and the fixed scroll
members while reducing the volume of the compression chamber, thereby compressing
the refrigerant gas in the compression chamber.
[0003] An oil-feed passage is formed in the end plate of the orbiting scroll member for
communication between the high-pressured region of the compression chamber and a space
within the boss. The oil-feed passage includes an inner small-diameter portion, an
outer large-diameter portion and a conical portion which connects the small-diameter
portion and the large-diameter portion. A ring is inserted in the large-diameter portion
of the oil-feed passage and fixed by any suitable means, such as press-fitting or
adhering, for preventing leakage of oil from the outer periphery of the oil-feed passage.
The ring has an oil-feed hole or a restricted passage whose diameter is smaller than
the small-diameter portion of the oil-feed passage. In the scroll type compressor,
lubrication of the movable bearing is accomplished by bypassing part of the refrigerant
gas containing lubricating oil from the high-pressure region of the compression chamber
to the space within the boss through the oil-feed passage.
[0004] However, according to the scroll type compressor disclosed in the above Publication
wherein a roller bearing is used for supporting the drive bushing, refrigerant gas
flows in the axial direction of the compressor through a clarance formed in the bearing
freely. A ring having a restricted passage whose diameter is smaller than that of
the oil-feed passage need to be provided for preventing excessive flow of refrigerant
gas from the high-pressure region of the compression chamber. The use of a roller
bearing for supporting drive bushing increase the number of parts and the bearing
itself is complicated in structure and requires a large space in the radial direction
of the compressor for installation.
[0005] The present invention is directed to providing a scroll type compressor which includes
a bearing adapted to support the orbiting scroll member connected to the rotary shaft,
having a simple structure and capable of lubricating the bearing effectively.
SUMMARY OF THE INVENTION
[0006] In accordance with the present invention, a scroll type compressor includes a housing,
fixed and orbiting scroll members, a rotary shaft, a drive bushing, a bearing, a boss,
a drive mechanism accommodation space and a compression chamber. The fixed scroll
member is joined to the housing. The orbiting scroll member makes an orbital motion.
The rotary shaft includes an eccentric pin extending toward the fixed scroll member
and is supported in the housing. The drive bushing is rotatably fitted on the eccentric
pin. The bearing is formed of a plain bearing and includes a sliding surface. The
boss is formed in the orbiting scroll member. The drive bushing is slidably inserted
and supported by the bearing in the boss. The drive mechanism accommodation space
is formed by the housing. The eccentric pin, the drive bushing and the bearing are
disposed in the drive mechanism accommodation space. Upstream and downstream spaces
are defined in the drive mechanism accommodation space by the bearing. The compression
chamber is formed by the fixed and the orbiting scroll members. A clearance is formed
facing the sliding surface of the bearing. A communication passage is formed in the
orbiting scroll member for communication between the compression chamber and the upstream
space or the clearance. The communication passage is opened toward the bearing.
[0007] Other aspects and advantages of the invention will become apparent from the following
description, taken in conjunction with the accompanying drawings, illustrating by
way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The invention together with objects and advantages thereof, may best be understood
by reference to the following description of the presently preferred embodiments together
with the accompanying drawings in which:
Fig. 1 is a longitudinal sectional view showing a scroll type compressor according
to a first preferred embodiment of the present invention;
Fig. 2 is a partially fragmentary longitudinal sectional view showing the scroll type
compressor of Fig. 1;
Fig. 3 is a sectional view that is taken along the line A-A in Fig. 1;
Fig. 4 is a partially fragmentary longitudinal sectional view showing a scroll type
compressor according to a second preferred embodiment of the present invention; and
Fig. 5 is a partially fragmentary longitudinal sectional view showing a scroll type
compressor according to a third preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] The following will describe a scroll type compressor according to a first preferred
embodiment of the present invention with reference to Figs. 1 through 3. The scroll
type compressor forms a part of a refrigerant circuit which is provided in a vehicle
air conditioner.
[0010] Referring to Fig. 1, the scroll type compressor is designated by reference numeral
10. The scroll type compressor 10 includes a first housing 11, a fixed scroll member
12 joined to the first housing 11 and a second housing 13 joined to the fixed scroll
member 12. A rotary shaft 14 having an axis P is rotatably supported in the first
housing 11 through a ball bearing 15 so as to be rotatable around the axis P. The
rotary shaft 14 includes a large-diameter shaft portion 16 supported by the ball bearing
15 and a small-diameter shaft portion 17 extending toward the outside of the first
housing 11 from the large-diameter shaft portion 16. The first housing 11 has an axial
hole 18 through which the small-diameter shaft portion 17 of the rotary shaft 14 is
inserted. A pulley (not shown) is mounted to the small-diameter shaft portion 17 for
rotating the rotary shaft 14 by receiving the power from an engine EG serving as an
external drive source through a belt (not shown). Thus, the rotational speed of the
rotary shaft 14 varies corresponding to the rotational speed of the engine EG.
[0011] An eccentric pin 19 is formed on one end surface of the large-diameter shaft portion
16 on the side thereof that is opposite from the small-diameter shaft portion 17 and
extends toward the fixed scroll member 12 or an orbiting scroll member 24 which will
be described later. The eccentric pin 19 has an axis Q which is eccentric with respect
to the axis P of the rotary shaft 14. As the rotary shaft 14 is rotated, the eccentric
pin 19 is rotated eccentrically with respect to the axis P of the rotary shaft 14.
A drive bushing 20 of a substantially tubular shape is rotatably fitted on the eccentric
pin 19. The drive bushing 20 includes a tubular portion 21 in which the eccentric
pin 19 is inserted and a balance weight 22 formed integrally with the tubular portion
21 and extending from the tubular portion 21 in radial direction of the scroll type
compressor 10. Referring to Fig. 2, the tubular portion 21 of the drive bushing 20
includes a projection 21A extending in the axial direction of the scroll type compressor
10 toward the end of the orbiting scroll member 24 which will be described later.
The projection 21A serves as a first projecting portion. The projection 21A extends
further than one end of a bearing 23, which will be described later, on the side thereof
that is adjacent to the orbiting scroll member 24. The balance weight 22 is correct
the imbalance of rotation caused by eccentric rotation of the eccentric pin 19 and
the tubular portion 21 of the drive bushing 20 by the rotation of the rotary shaft
14. The balance weight 22 includes a weight portion 22A having the center of gravity
of the balance weight 22 and extending radially from the proximal end of the eccentric
pin 19 and a projection 22B extending also radially toward the proximal end of the
eccentric pin 19. The projection 22B of the balance weight 22 serves as a second projecting
portion. As shown in Fig. 2, movement of the drive bushing 20 in the direction of
the axis Q is restricted by a circular clip 19A which is mounted to the eccentric
pin 19 at a position adjacent to the distal end thereof.
[0012] The orbiting scroll member 24 is rotatably connected to the drive bushing 20 through
the bearing 23. The orbiting scroll member 24 includes a disk-shaped base plate 25,
a spiral wall 26 and a boss 27 which are all formed unitarily. The boss 27 supports
the drive bushing 20. The disk surface of the base plate 25 extends perpendicularly
to the axis P. The spiral wall 26 extends from the base plate 25 from the side thereof
that faces the fixed scroll member 12. The base of the spiral wall 26 is connected
to the base plate 25 and the top of the spiral wall 26 faces the fixed scroll member
12. The spiral wall 26 includes a surface extending parallel to the axis P. As shown
in Fig. 2, a groove is formed in the distal end of the spiral wall 26 and a seal member
28 is mounted in the groove.
[0013] The first housing 11, the ball bearing 15, the drive bushing 20, the bearing 23 and
the orbiting scroll member 24 cooperate to define a drive mechanism accommodation
space for the drive mechanism. The drive mechanism accommodation space includes an
upstream space 29 formed on the upstream side of the bearing 23 and a downstream space
49 formed on the downstream side of the bearing 23. In other words, the upstream and
the downstream spaces 29, 49 are defined by the bearing 23 in the drive mechanism
accommodation space. The eccentric pin 19 of the rotary shaft 14 which is an element
of the drive mechanism for driving the orbiting scroll member 24, the drive bushing
20 and the bearing 23 are disposed in the drive mechanism accommodation space.
[0014] The drive bushing 20 is slidably inserted in the boss 27 of the orbiting scroll member
24 and rotatably supported in the boss 27 by the bearing 23. The boss 27 is formed
on the center of the base plate 25 on the side thereof facing eccentric pin 19. The
drive bushing 20 is rotatably supported in the boss 27 by the bearing 23. The boss
27 has an end surface 27A on the side thereof that is adjacent to the ball bearing
15. The eccentric pin 19, the drive bushing 20, the bearing 23 and the base plate
25 cooperate to form the upstream space 29 inside the boss 27. The inside of the boss
27 is a cylindrical space. The upstream space 29 is a closed space. The projection
21A of the drive bushing 20 extends in the upstream space 29.
[0015] The bearing 23 disposed between the tubular portion 21 of the drive bushing 20 and
the boss 27 of the orbiting scroll member 24 is formed of a plurality of plain bearings.
As shown in Fig. 2, the bearing 23 includes a first plain bearing 30 which is press-fitted
to the inner surface of the boss 27 and a second plain bearing 31 which is interposed
between the first plain bearing 30 and the drive bushing 20 in the radial direction
of the eccentric pin 19. Each of the first plain bearing 30 and the second plain bearing
31 is a tubular bush bearing. The inner peripheral surface of the first plain bearing
30 and the outer peripheral surface of the second plain bearing 31 are slidable relative
to each other and the outer peripheral surface of the drive bushing 20 and the inner
surface of the second plain bearing 31 are also slidable relative to each other. Each
of the inner peripheral surface of the first plain bearing 30 and the outer peripheral
surface of the second plain bearing 31 serves as a sliding surface and a micro clearance
E1 is formed between the inner peripheral surface of the first plain bearing 30 and
the outer peripheral surface of the second plain bearing 31. Each of the outer peripheral
surface of the tubular portion 21 of the drive bushing 20 and the inner peripheral
surface of the second plain bearing 31 serves as the sliding surface and a micro clearance
E2 is formed between the outer peripheral surface of the tubular portion. Refrigerant
gas may be flowed through these micro clearances E1, E2, so that an oil film of lubricating
oil that is contained in the refrigerant gas is formed in the micro clearances E1,
E2 and the sliding surfaces of the first and the second plain bearings 30, 31 are
lubricated by such lubricating oil. The dimension of the micro clearances E1, E2 in
radial direction of the eccentric pin 19 is set to such an extent that the first and
the second plain bearings 30, 31 are slidable relative to each other and is significantly
smaller than that of a clearance formed in a roller bearing. Thus, the first and the
second plain bearings 30, 31 are disposed such that the upstream space 29 is closed
tight enough to store therein lubricating oil.
[0016] The pins 32 are press-fitted in the base plate 25 at positions adjacent to the periphery
thereof such that the axis of the pins 32 is parallel to the axis P of the rotary
shaft 14. Pins 33 are press-fitted in the first housing 11 at positions adjacent to
the pins 32 such that the axis of the pins 33 is parallel to that of the pins 32.
The pins 32, 33 are inserted in holes of a ring 34. The pins 32, 33 and the ring 34
serves as an automatic anti-rotation mechanism adapted to prevent the rotation of
the orbiting scroll member 24 on the axis Q of the eccentric pin 19. When the rotary
shaft 14 rotates, the orbiting scroll member 24 makes an orbital motion around the
axis P without rotating on the axis Q of the eccentric pin 19 or on its own axis.
Thus, the orbiting scroll member 24 is adapted to make an orbital motion around the
axis P without rotating on its own axis.
[0017] The fixed scroll member 12 includes a base plate 35, a spiral wall 36 and an outer
shell 37 connected to the first housing 11, which are integrally formed. The base
plate 35 is arranged so that its disk surface extends perpendicular to the axis P
and the spiral wall 36 extends from the surface of the base plate 35 on the side facing
the orbiting scroll member 24. The spiral wall 36 has a surface which extends parallel
to the axis P and a groove which is formed in the distal end of the spiral wall 36
and a seal member 38 is mounted in the groove.
[0018] Referring to Fig. 3, the outer shell 37 of the fixed scroll member 12 has a suction
port 39 formed therethrough and connected to an external refrigerant circuit (not
shown) and refrigerant gas is introduced into the fixed scroll member 12 from the
external refrigerant circuit through the suction port 39. A discharge port 40 is formed
in the center of the base plate 35 of the fixed scroll member 12 and compressed refrigerant
gas is discharged through the discharge port 40.
[0019] As shown in Fig. 1, the second housing 13 is fixed to the base plate 35 of the fixed
scroll member 12. A discharge chamber 41 is formed by and between the base plate 35
and the second housing 13 for communication with the discharge port 40. In the discharge
chamber 41, a reed type discharge valve 42 adapted to open and close the discharge
port 40 and a retainer plate 43 regulating the maximum opening angle of the discharge
valve 42 are fixed to the base plate 35 by a bolt (not shown). A discharge passage
44 is formed in the second housing 13 for communication with the discharge chamber
41 and connected to the external refrigerant circuit.
[0020] A tubular oil separator 45 is mounted in the discharge passage 44. When refrigerant
gas is flowed through the discharge passage 44, part of the lubricating oil contained
in the refrigerant gas is separated from the refrigerant gas by the oil separator
45 and the separated lubricating oil is stored in an oil chamber 46 which is formed
at a position lower than the discharge chamber 41. A filter 47 is provided in the
passage formed between the discharge passage 44 and the oil chamber 46 for removing
foreign matter contained in the lubricating oil. The lubricating oil stored in the
oil chamber 46 is flowed through a passage (not shown) and then introduced into the
suction port 39.
[0021] According to the scroll type compressor 10, the spiral wall 36 of the fixed scroll
member 12 and the spiral wall 26 of the orbiting scroll member 24 are engaged in contact
with each other so that a compression chamber S is formed between the spiral walls
36 and 26. As shown in Fig. 3, a pair of the compression chambers S of the substantially
the same volume is formed around the discharge port 40. The volume of the compression
chamber S is reduced in accordance with the orbiting motion of the orbiting scroll
member 24, so that the refrigerant gas is compressed in the compression chamber S.
[0022] A communication passage 48 is formed in the base plate 25 of the orbiting scroll
member 24 for communication between the compression chamber S and the upstream space
29. The communication passage 48 is adapted to allow refrigerant gas containing lubricating
oil in the compression chamber S to flow into the upstream space 29. The opening of
the communication passage 48 on the side of the compression chamber S is formed in
the base plate 25 at a position that is adjacent to the outer periphery of the base
of the spiral wall 26. The opening of the communication passage 48 on the side of
the upstream space 29 is formed in the base plate 25 at a position adjacent to the
base of the boss 27 and also to the end surface of the bearing 23. In other words,
the communication passage 48 is opened toward the bearing 23. The downstream space
49 in the first housing 11 which supports the large-diameter shaft portion 16 of the
rotary shaft 14 is sealed by a seal G. The boss 27 extends in the downstream space
49. The balance weight 22 extends in the downstream space 49 in the radial direction
of the scroll type compressor 10 or the projection 22B of the balance weight 22 extends
in the downstream space 49. The downstream and the upstream spaces 49, 29 in the first
housing 11 have a suction pressure and the refrigerant gas in the compression chamber
S having a pressure that is higher than the suction pressure is flowed through the
communication passage 48 into the upstream space 29. The downstream and the upstream
spaces 49, 29 communicate with each other through the micro clearances E1, E2 formed
between the sliding surfaces of the bearing 23 and the drive bushing 20 and each of
the micro clearances E1, E2 functions to regulate the flow of lubricating oil passing
therethrough.
[0023] The following will describe the operation of the scroll type compressor 10 according
to the first preferred embodiment, During the operation of the scroll type compressor
10, power from the external drive source is transferred to the rotary shaft 14 and
the orbiting scroll member 24 connected to the eccentric pin 19 is rotated around
the axis P by the rotation of the rotary shaft 14. The pins 32, 33 and the ring 34
prevent the rotation of the orbiting scroll member 24 around its own axis and, therefore,
the orbiting scroll member 24 makes an orbital motion around the axis P without rotating
on its own axis.
[0024] The compression chamber S formed between the orbiting scroll member 24 and the fixed
scroll member 12 is reduced in volume while being moved inwardly of the scroll members
24, 12 by the orbital motion of the orbiting scroll member 24. Thus, the refrigerant
gas trapped into the compression chamber S through the suction port 39 is compressed
and the pressure of the refrigerant gas is increased to be relatively high. The compressed
refrigerant gas is flowed out through the discharge port 40 while opening the discharge
valve 42 and then flowed into the discharge chamber 41. The refrigerant gas in the
discharge chamber 41 is introduced into the discharge passage 44 and the oil separator
45 disposed in the discharge passage 44 separates lubricating oil contained in the
refrigerant gas from the refrigerant gas. The refrigerant gas having the lubricating
oil separated therefrom is discharged into the external refrigerant circuit and the
separated lubricating oil is flowed through the filter 47 and then stored in the oil
chamber 46.
[0025] During the operation of the scroll type compressor 10, a part of the refrigerant
gas in the compression chamber S that is in the process of reducing its volume is
flowed into the upstream space 29 through the communication passage 48 formed in the
orbiting scroll member 24. Since the upstream and the downstream spaces 29, 49 have
a suction pressure, the refrigerant gas in the compression chamber S is flowed into
the upstream space 29 due to the pressure differential between the upstream space
29 and the compression chamber S. The upstream and the downstream spaces 29, 49 communicate
with each other through the micro clearance E1 between the sliding surfaces of the
first and the second plain bearings 30, 31 of the bearing 23 and the micro clearance
E2 between the sliding surfaces of the second plain bearing 31 and the drive bushing
20. When the pressure of the upstream space 29 becomes higher than that of the downstream
space 49, the refrigerant gas in the upstream space 29 is flowed to pass through the
micro clearances E1, E2 due to the pressure differential between the upstream and
the downstream spaces 29, 49. Therefore, the lubricating oil contained in the refrigerant
gas forms an oil film between the sliding surfaces which form the micro clearances
E1, E2, the sliding surfaces are lubricated by the lubricating oil.
[0026] The micro clearances E1, E2 of the bearing 23 function to regulate the flow of lubricating
oil passing through the micro clearances E1, E2. Since the pressure of the upstream
space 29 is slightly lower than that of the compression chamber S, the refrigerant
gas in the compression chamber S is not flowed excessively into the upstream space
29, so that the pressure of the compression chamber S is not excessively reduced.
Lubricating oil contained in the refrigerant gas in the downstream space 49 lubricates
sliding parts, such as the ball bearing 15, the pins 32, 33 and the ring 34. The lubricating
oil in the refrigerant gas flowing from the compression chamber S and stored in the
upstream space 29 is dispersed by the projection 21A of the drive bushing 20, so that
the lubricating oil may be flowed easily through the micro clearances E1, E2. Part
of the lubricating oil flowed toward the inner side of the projection 21A is directed
toward the fist and the second plain bearings 30, 31 by the centrifugal force generated
by the rotation of the drive bushing 20. The projection 22B of the rotating drive
bushing 20 and the end surface 27A of the rotating boss 27 disperse the lubricating
oil in the downstream space 49, so that lubricating oil is easily supplied to the
sliding parts which needs lubrication.
[0027] The scroll type compressor 10 according to the first preferred embodiment offers
the following advantageous effects.
(1) The micro clearances E1, E2 between the sliding surfaces of the bearing 23 function
as a throttle to regulate the flow of lubricating oil passing through the micro clearances
E1, E2, so that the refrigerant gas in the compression chamber S is not flowed excessively
into the upstream space 29. The scroll type compressor 10 dispenses with a member
which functions to regulate the flow of lubricating oil in a communication passage
formed in the orbiting scroll member as in the case of a conventional scroll type
compressor. In a case that each of the bearing 23 and the communication passage 48
has a simple structure, the sliding surface of the bearing 23 may be lubricated effectively.
(2) A part of the refrigerant gas in the compression chamber S is flowed to the upstream
space 29 through the communication passage 48, from where the refrigerant gas is flowed
through the micro clearances E1, E2 between the sliding surfaces of the bearing 23.
Thus, the lubricating oil contained in the refrigerant gas flows easily over the entire
sliding surfaces of the bearing 23, thereby to form an oil film and lubricate the
sliding surfaces of the bearing 23.
(3) The bearing 23 includes the first plain bearing 30 located on the outer peripheral
surface of the drive bushing 20 and the second plain bearing 31 interposed between
the first plain bearing 30 and the boss 27 of the orbiting scroll member 24. Thus,
the area of the sliding surfaces of the bearing 23 is increased and the relative rotational
speed of the sliding surfaces is reduced, so that the durability of the bearing 23
is improved. The lubricating oil contained in the refrigerant gas flowed into the
upstream space 29 and then through the micro clearances E1, E2 can lubricate the sliding
surfaces of the bearing 23 effectively.
(4) The use of a plain bearing for the bearing 23 may reduce the space required for
installation of the bearing in the radial direction of the scroll type compressor
10, as compared with a roller bearing, and also decrease the number of parts of the
bearing, so that the manufacturing cost of the scroll type compressor 10 may be reduced.
(5) Micro clearances serving as a passage for the refrigerant for communication between
the upstream and the downstream spaces 29, 49 and having a flow regulating mechanism
may be formed by the first and the second plain bearings 30, 31 without any additional
machining.
(6) Since the scroll type compressor 10 is driven in conjunction with the engine EG,
or the rotary shaft 14 is driven to rotate in conjunction with the engine EG or a
vehicle external drive source, the bearing 23 of the scroll type compressor 10 may
be lubricated regularly while the engine EG is running.
[0028] The following will describe a scroll type compressor according to a second preferred
embodiment of the present invention. The scroll type compressor of the second preferred
embodiment differs from that of the first preferred embodiment in the structure of
the bearing and the communication passage formed in the orbiting scroll member. The
same reference numerals and description of the first preferred embodiment for the
common elements and components are applicable to the second preferred embodiment.
In the following second preferred embodiment, the same reference numerals and symbols
as used in the description of the first preferred embodiment will be used and the
description of the same parts and elements will be omitted.
[0029] Referring to Fig. 4, the scroll type compressor is designated by the reference numeral
50 and the scroll type compressor 50 includes a bearing 51 which has a simple tubular
shape and is a plain bearing. The bearing 51 is press-fitted to the drive bushing
20. The outer peripheral surface of the bearing 51 and the inner peripheral surface
of the boss 27 serve as the sliding surface. A micro clearance E3 is formed between
these two sliding surfaces. The upstream and the downstream spaces 29, 49 communicate
with each other through the micro clearance E3.
[0030] A communication passage 52 is formed in the orbiting scroll member 24 for communication
between the compression chamber S and the inner peripheral surface of the boss 27
and opened toward the bearing 51. A part of the refrigerant gas in the compression
chamber S reaches the outer peripheral surface of the bearing 51 and the inner peripheral
surface of the boss 27 through the communication passage 52 and then is flowed to
the upstream and the downstream spaces 29, 49 through the micro clearance E3. Thus,
the outer peripheral surface of the bearing 51 and the inner peripheral surface of
the boss 27 are lubricated by the lubricating oil contained in the refrigerant gas.
Since the micro clearance E3 formed between the outer peripheral surface of the bearing
51 and the inner peripheral surface of the boss 27 functions to regulate the flow
of the refrigerant gas passing through the micro clearance E3, so that the refrigerant
gas in the compression chamber S is not flowed excessively into the upstream and the
downstream spaces 29, 49.
[0031] According the scroll type compressor 50 of the second preferred embodiment, the same
advantageous effects as the effects (1), (4) and (6) of the first preferred embodiment
are obtained. Furthermore, the use of a single plain bearing for the bearing 51 and
direct supply of refrigerant gas from the compression chamber S to the sliding surface
of the bearing 51 help to form an oil film on the sliding surface of the bearing 51
by the lubricating oil contained in the refrigerant gas, thus making possible positive
lubrication of the sliding surface. The bearing 51 and the boss 27 may form a passage
for communication between the communication passage 52 and the respective upstream
space 29 and the downstream space 49 having a flow regulating mechanism. In addition,
the use of a single plain bearing for the bearing 51 makes it possible for the boss
27 to be made smaller in thickness.
[0032] The following will describe a scroll type compressor according to a third preferred
embodiment of the present invention. Referring to Fig. 5, the scroll type compressor
is designated by reference numeral 60 and the scroll type compressor 60 includes a
bearing 61 which is made of a single tubular plain bearing slidable relative to the
drive bushing 20 and the boss 27. The outer peripheral surface of the bearing 61 and
the inner peripheral surface of the boss 27 serve as the sliding surface and a micro
clearance E4 is formed between these sliding surfaces. The outer peripheral surface
of the drive bushing 20 and the inner peripheral surface of the bearing 61 also serve
as the sliding surface and a micro clearance E5 is formed between these sliding surfaces.
The upstream and the downstream spaces 29, 49 communicate with each other through
the micro clearances E4, E5.
[0033] A communication passage 48 having substantially the same structure as the counterpart
of the first preferred embodiment is formed in the orbiting scroll member 24 so as
to be opened toward the bearing 61. Apart of the refrigerant gas in the compression
chamber S is flowed into the upstream space 29 through the communication passage 48
and then into the downstream space 49 through the micro clearances E4, E5. Thus, an
oil film is formed by the lubricating oil contained in the refrigerant gas on the
outer and the inner peripheral surfaces of the bearing 61, the inner peripheral surface
of the boss 27 and the outer peripheral surface of the drive bushing 20, thereby lubricating
these surfaces. Each of the micro clearances E4, E5 functions to regulate the flow
of refrigerant gas passing therethrough, so that the refrigerant gas in the compression
chamber S is not flowed excessively into the upstream and the downstream spaces 29,
49.
[0034] According the scroll type compressor 60 of the third preferred embodiment, the same
advantageous effects as the effects (1), (4) and (6) of the first preferred embodiment
are obtained. Furthermore, the used of the bearing 61 having sliding surfaces which
are in sliding contact with the outer peripheral surface of the drive bushing 20 and
the inner peripheral surface of the boss 27 increases the area of the sliding surfaces,
with the result that the relative rotational speed of the sliding surfaces is reduced
and the durability of the bearing 61 is improved, accordingly. In addition, the use
of a simple plain bearing for the bearing 61 helps to reduce the thickness of the
boss 27.
[0035] The present invention is not limited to the above-described first through third embodiments,
but may be modified in various ways within the scope of the invention, as exemplified
below.
[0036] According to the first through the third preferred embodiments, one or two plain
bearings are used for the bearing 23, 51 or 61. Alternatively, three or more plain
bearings may be used for the bearing 23,51 or 61, As the number of the plain bearings
used for the bearing is increased, the number of the clearances formed between the
plain bearings are increased, so that the relative rotational speed of the sliding
surfaces is reduced.
[0037] According to the first through the third preferred embodiments, the surfaces of the
plain bearings used as the bearing, the outer peripheral surface of the drive bushing
20 and the inner peripheral surface of the boss 27 serve as the sliding surface. The
sliding surfaces may have surface treatment or coating for improving the lubrication
and durability. Alternatively, the whole surface of plain bearings may have surface
treatment or coating.
[0038] According to the first preferred embodiment, the outer peripheral surface of the
drive bushing 20 and the inner peripheral surface of the second plain bearing 31 serve
as the sliding surface and the micro clearance E2 is formed between these sliding
surfaces. Alternatively, the second plain bearing 31 may be fixed to the drive bushing
20. In this structure, the inner peripheral surfaces of the first and the second plain
bearings 30, 31 serve as the sliding surface and a micro clearance is formed only
between the inner peripheral surfaces of the first and the second plain bearings 30,
31, through which refrigerant gas is flowed.
[0039] According to the first through the third preferred embodiment, the drive bushing
20 is rotatably fitted on the eccentric pin 19. Alternatively, the drive bushing may
be press-fitted on the eccentric pin.
1. A scroll type compressor (10, 50, 60) comprising:
a housing;
a fixed scroll member (12) joined to the housing
an orbiting scroll member (24) adapted to make an orbital motion, and
a rotary shaft (14) including an eccentric pin (19) extending toward the orbiting
scroll member (24), the rotary shaft (14) supported in the housing;
a drive bushing (20) rotatably fitted on the eccentric pin (19);
a boss (27) formed in the orbiting scroll member (24), the boss (27) in which the
drive bushing (20) is slidably inserted;
a bearing (23, 51, 61) by which the drive bushing (20) is rotatably supported in the
boss (27);
a drive mechanism accommodation space formed by the housing, the drive mechanism accommodation
space in which the eccentric pin (19), the drive bushing (20) and the bearing (23,
51, 61) are disposed; and
a compression chamber (S) formed by the fixed scroll member (12) and the orbiting
scroll member (24),
characterized in that a bearing (23, 51, 61) is formed of a plain bearing and includes a sliding surface,
wherein an upstream space (29) and a downstream space (49) are defined in the drive
mechanism accommodation space by the bearing (23, 51, 61),
wherein a clearance (E1, E2, E3, E4, E5) is formed facing the sliding surface of the
bearing (23, 51, 61) for communication between the upstream space and the downstream
space,
wherein a communication passage (48, 52) is formed in the orbiting scroll member (24)
for communication between the compression chamber (S) and the upstream space (29)
or between the compression chamber (S) and the clearance (E1, E2, E3, E4, E5) and
opened toward the bearing (23, 51, 61).
2. The scroll type compressor (10, 60) according to claim 1, characterized in that the communication passage (48, 52) communicates between the compression chamber (S)
and the upstream space (29).
3. The scroll type compressor (10) according to claim 2, characterized in that the drive bushing (20) has a outer peripheral surface, the bearing (23) includes
a first plain bearing (30) located on the outer peripheral surface of the drive bushing
(20) and having a tubular shape and a second plain bearing (31) interposed between
the first plain bearing (30) and the drive bushing (20) in the radial direction of
the eccentric pin (19) and having a tubular shape.
4. The scroll type compressor (50, 60) according to claim 1 or 2, characterized in that the bearing (51, 61) is formed of a single tubular plain bearing and at least one
of the outer peripheral surface of the bearing (51, 61) or the inner peripheral surface
of the bearing (51, 61) serves as the sliding surface of the bearing (51,61).
5. The scroll type compressor (10, 50, 60) according to any one of claims 1 through 4,
characterized in that the rotary shaft (14) is driven to rotate in conjunction with a vehicle external
drive source.
6. The scroll type compressor (10, 50, 60) according to any one of claims 1 through 5,
characterized in that the drive bushing (20) includes a first projecting portion (21A) extending in the
upstream space (29) toward an end of the orbiting scroll member (24).
7. The scroll type compressor (10, 50, 60) according to any one of claims 1 through 6,
characterized in that the drive bushing (20) includes a second projecting portion (22B) extending in the
downstream space (49) toward a proximal end of the eccentric pin (19).
8. The scroll type compressor (10, 50, 60) according to any one of claims 1 through 7,
characterized in that the boss (27) includes an end surface (27A) extending in the downstream space (49).