Field of the invention
[0001] The present invention generally finds application in the field of electric control
devices and particularly relates to a switch control unit for electric plants.
Background art
[0002] Electric switch control apparatus, such as switchboard boxes or control pushbutton
stations of electric plants for handling or transportation, generally include a box-like
body, which houses one or more electric switch devices designed to be connected to
the electric terminals of respective electric circuits.
[0003] Particularly, switch devices include one or more switch contact units, of single-
or double-contact type, each having an enclosure that contains pairs of fixed and
movable contacts associated with an actuating cursor.
[0004] The latter is designed to interact with an actuator, such as a pushbutton or a selector,
which is anchored to the box-like body, generally to a movable or removable part thereof.
[0005] For example, in the case of switchboards, actuators are anchored to a closing panel
of the box-like body, whereas in the case of control pushbutton stations, the cover
of the box is used for anchoring purposes.
[0006] As a rule, contact units are coupled to the corresponding actuators by snap fit means,
allowing anchorage of one or more contact units, with the actuator portion extending
from the panel into the box-like body.
[0007] Nevertheless, prior art solutions do not ensure stable anchorage of the contact units
with their respective actuators, particularly if control apparatus are subjected to
shocks caused by accidental falls or impacts by users.
[0008] In an attempt to at least partially obviate these drawbacks, switch control apparatus,
and particularly control pushbutton stations have been proposed, which integrate additional
anchor means acting upon the contact units to prevent or limit movements thereof in
the box-like body.
[0009] For example, a control pushbutton station is known, which has a cage for absorbing
any direct or indirect axial shock upon the contact units, by supporting such units
at a bottom wall.
[0010] While a higher stability is imparted to each contact unit in this solution, only
axially-directed forces may be counteracted, and no resistance is afforded to lateral
stresses, whereby the risk of separation is not totally prevented.
[0011] Furthermore, as the cage is positioned, it may block the passages that are formed
in the enclosure on the contact unit to allow access to the terminals of the fixed
contacts and introduction of the terminals of the electric circuits, thereby adding
complexity to the installation process.
[0012] A further serious drawback is that this particular type of anchor means is not adapted
to pushbutton stations that allow coupling of various numbers of contact units to
a single contact, which makes the entire apparatus poorly flexible.
[0013] A further prior art pushbutton station uses a protective plate located at the bottom
walls of the contact units and anchored to the cover of the push-button station. The
plate has such a size as to cover all the contact units at the same time, thereby
preventing any separation thereof in the axial direction.
[0014] Nevertheless, once again protection is restricted, as the plate does not ensure any
lateral support. Furthermore, like in the previous case, the plate covers the entire
passages formed in the enclosure, and cannot accommodate any change in the number,
configuration and type of contact units that can be received in the pushbutton station
at the same time.
Disclosure of the invention
[0015] The present invention has the object to overcome the above drawbacks, by providing
a switch control apparatus for electric plants that achieves high efficiency and relative
cost effectiveness.
[0016] A particular object of the present invention is to provide a switch control apparatus
for electric plants that ensures positional stability of the contact units installed
therein.
[0017] A further object of the present invention is to provide a switch control apparatus
for electric plants that allows easy installation and quick wiring of the contact
units.
[0018] Furthermore, an object of the present invention is also to provide a switch control
apparatus for electric plants that can accommodate changes in the number, configuration
and type of contact units associated with each actuator, while always ensuring coupling
stability.
[0019] These and other objects, as better explained hereafter, are fulfilled by a switch
control apparatus for electric plants as defined in claim 1, comprising a box-like
body which is adapted to be anchored to a fixed o movable part of an electric plant
and has a closing panel with at least one passage therethrough, at least one contact
unit which is accommodated in the box-like body at said passage and is adapted to
be electrically connected to at least one respective electric circuit of the plant
for selective open/close control thereof, at least one actuator which is adapted to
interact with said at least one contact unit for the latter to ensure selective opening/closing
of the respective circuits, anchor means for anchoring said at least one contact unit
to said actuator.
[0020] The apparatus is
characterized in that the anchor means comprise a container member which is adapted to envelope and contain
said at least one contact unit and to be anchored to said closing panel in the box-like
body for stably securing said at least one contact unit on said actuator.
[0021] With these particular features, the apparatus allows stable positioning of the contact
units even in case of accidental falls of or shocks to the box/like body or the contact
units themselves, as the substantially box-shaped element will absorb both axial and
transverse stresses.
[0022] Advantageous embodiments of the invention are obtained in accordance with the dependent
claims.
Brief description of the drawings
[0023] Further characteristics and advantages of the invention will become more apparent
upon reading of the following detailed description of a few preferred non-exclusive
embodiments of a switch control apparatus for electric plants, which are described
by way of a non-limiting example with the help of the accompanying drawings in which:
FIG. 1 is an exploded perspective view of an apparatus of the invention according
to a first preferred embodiment;
FIG. 2 is an enlarged view of the apparatus of Fig. 1 with certain elements being
omitted;
FIG. 3 is a side view of a detail of the apparatus of Fig. 1 in an assembled state;
FIG. 4 is a sectional view of the detail of Fig. 3, as taken along a plane IV-IV;
FIG. 5 is a bottom view of the detail of Fig. 3;
FIGS. 6 and 7 are perspective top and bottom views respectively of a container member
that is part of the inventive apparatus, in a first preferred configuration;
FIG. 8 is a bottom view of the container member of Fig. 1, in a second configuration;
FIG. 9 is a side view of the element of Fig. 8;
FIG. 10 is a partial exploded perspective view of an apparatus of the invention in
a third preferred configuration and having a container member in a second preferred
configuration;
FIGS. 11 and 12 are perspective top and bottom views respectively of the container
member in the third preferred configuration.
Detailed description of a preferred embodiment
[0024] Referring to the above figures, a switch apparatus is shown, which is designed to
control electric plants, namely plants for handling or transportation such as, without
limitation, elevators, hoists, escalators, cranes, bridge cranes, and the like.
[0025] Particularly, Fig. 1 shows an apparatus of the control pushbutton station type, generally
referenced 1, which has a box-like body 2 adapted for anchorage to a fixed or movable
part of an electric plant, not shown and known per se, and having a closing panel
3 with a passage 4 formed therethrough.
[0026] In the illustrated embodiment, the box-like body 2 has a lower container portion
5, which may be anchored in a known manner to a fixed or movable support of the plant
or to a suspension cable for the passage of electric cables, and an upper closing
cover 6, which is adapted to be stably and removably coupled to the lower portion
5 by first screw means 7 or the like, to define a closed box-like body 2.
[0027] Here, the passage 4 is formed on the upper wall of the cover 6 that comprises said
closing panel 3, in a substantially central position.
[0028] The box-like body 2 houses one or more switch contact units 8 arranged at the passage
4 and adapted to be electrically connected to respective electric circuits of the
plant, that may be power and/or service circuits, for selective opening/closing thereof.
[0029] The switch units 8 are adapted to interact with a corresponding actuator 9 operating
along a longitudinal axis L and partially inserted in the passage 4 to promote the
mutual movement of the fixed and movable contacts and cause selective opening/closing
of the electric circuit connected to the contact units 8, in a known manner, that
will not be described in further detail below.
[0030] The one or more switch units 8 and the respective actuator 9 are joined together
by anchor means 10 which, according to a peculiar characteristic of the invention,
include a container member 11 that is adapted to be anchored to the closing panel
or cover 3 and to envelope and contain the one or more contact units 8 to stably secure
them to the actuator 9.
[0031] This will prevent mutual disengagement thereof due to impacts on the box-like body
2 and/or the contact units 8 themselves.
[0032] In a preferred arrangement, the actuator 9 has an outer portion 12 that is designed
to be actuated by a user, and an inner portion 13 that is designed to be inserted
in the passage 4 for engagement of one or more respective contact units 8.
[0033] Figs. 1 to 5 show a control pushbutton station 1 having a single actuator 9 that
consists of a common emergency button, i.e. of the type that can be actuated by a
translational motion or by a rotational and translational motion.
[0034] Nevertheless, as more clearly described below, the actuator 9 may be any actuator
that is typically used in this kind of apparatus, with no particular limitation, and
may be selected, for instance, from the group comprising emergency buttons, selectors,
actuator buttons, directional buttons or the like.
[0035] Furthermore, the apparatus 1 of the invention may be a pushbutton station having
a plurality of such actuators 9, possibly differing from one another, and designed
to be inserted in respective passages in the panel or closing cover 3 to interact
with respective one or more contact units 8.
[0036] In this case, a container member 11 may be provided for one or more of such actuators
9, to envelope and contain the corresponding contact units 8.
[0037] Also, in a further configuration, not shown in the annexed figures, the apparatus
1 may be a control switchboard having a box-like body adapted to be anchored to a
fixed or movable support of the plant, with the closing panel being hinged thereto.
[0038] The container member 11 is substantially of the box-or cage-like type, and may be
made of any polymeric material that can ensure adequate resistance as well as relative
light weight and cost-effectiveness, such as glass-filled nylon.
[0039] Particularly, the container member 11 has a substantially flat upper wall 14 which
is designed to be placed in facing relationship to the closing panel 3 and a sidewall
15 that is closed at its bottom by a substantially flat bottom wall 16.
[0040] Thus, the container member 11 will define therein one or more housings 17 in side-by-side
and transversely juxtaposed relationship, to retain respective contact units 8 and
prevent displacement thereof in either longitudinal and transverse directions.
[0041] Furthermore, the side wall 15 of the container member 11 has substantially longitudinal
inwardly-extending ribs 18, for separating the various housings 17.
[0042] The bottom wall 16 of the container member 11 is substantially open with substantially
transverse abutments surfaces 19, as more clearly shown in Figs. 7, 8, with the contact
units 8 being laid thereupon.
[0043] Figs. 6 and 7 show a container member 11 having three substantially similar housings
17, for simultaneously receiving up to three contact units 8, not necessarily of the
same type, which are designed to interact with a single actuator 9.
[0044] On the other hand, Figs. 8 and 9 show a container member 11 having four substantially
similar housings 17, for simultaneously receiving up to four contact units 8, not
necessarily of the same type, which are designed to interact with a single actuator
9.
[0045] Therefore, there is no particular restriction about the number of housings 17, that
may change according to functional requirements and to the size of the box-like body
2.
[0046] The contact units 8 are of known type and essentially include an insulating case
20 of such a size as to fit into a respective housing 17 with a substantially tight
fit or with a very small clearance.
[0047] The insulating case 20 houses one or more pairs of movable contacts, not shown, which
are adapted to interact with the actuator 9. e.g. via a slider 21 that moves longitudinally
in the case 20, and to cooperate with respective pairs of fixed contacts, also not
shown.
[0048] For example, one or two pairs of fixed contacts may be provided, to define a switch
contact unit 8 of single- or double-contact type respectively. The fixed contacts
have respective terminals 22 for connection to the terminals of respective electric
circuits.
[0049] The case 20 has first openings 23 for access to the terminals 22 and second openings
24 for receiving the terminals of the electric circuits, in view of connecting the
contact units 8.
[0050] As is known in the art, the first access openings 23 may be arranged in the bottom
wall 25 of the case 20, as shown in Fig. 5, and the terminals 22 are accommodated
in respective hollow seats that may possibly contain a lock screw or the like, the
latter being adapted to be actuated by an ordinary screwdriver through the partially
open bottom wall 16 of the container member 11.
[0051] Alternatively and in a known manner, this terminal 22 may also be a spring terminal,
of the type having solder pins and configured according to any other common use in
the field.
[0052] Conveniently, the bottom wall 16 of the container member 11 is open at least at said
first openings 23 or has first peripheral passages that face corresponding first openings
23 of the case 20.
[0053] Advantageously, the side wall 15 of the container member 11 has a plurality of second
peripheral passages 26 that face corresponding second openings 24 of the case 20.
[0054] Thus, the contact units 8 can be also wired while being fitted in stable positions
in the container member 11, which will considerably simplify installation, as well
as any required maintenance.
[0055] Furthermore, if the contact units 8 have first openings 23 for access to the terminals
22 arranged on the side wall 27 of their respective case 20, access thereto will be
allowed by the second passages 26.
[0056] Preferably, the container member 11 includes a pair of half-shells, i.e. an upper
half-shell 28 and a lower half-shell 29, which are removably secured to each other,
e.g. without limitation by second screw means 30 or equivalent removable connector
means.
[0057] The upper half-shell 28 is adapted to be removably anchored to the inner portion
13 of the actuator 9 and has a substantially central hole 31 that can be longitudinally
aligned in substantially coaxial fashion with the passage 4 of the cover 6, for the
actuator 9 and the contact units 8 to be coupled together.
[0058] On the other hand, the lower half-shell 29 has both the first passages, or the at
least partially open bottom wall 16, and the second peripheral passages 26.
[0059] The anchor means 10 include a locking nut 32, which is adapted to be held within
an annular seat 33 that is formed in the upper wall 14 of the container member 11
and is disposed at the periphery of the central hole 31 thereof to be tightened on
an externally threaded surface of the inner portion 13 of the actuator 9.
[0060] Furthermore, a connecting plate 34 may be also provided, which is designed for snap
connection with the contact units 8 and has a central access 35 for the passage of
the actuating sliders 21 that actuate the contact units 8 and for interaction with
the actuator 9.
[0061] Fig. 10 shows a detail of a switch apparatus 1 of the invention in a second preferred
configuration, also concerning a control pushbutton station. Particularly, the apparatus
1 has a single actuator 9 which is defined, in this case, by a selector.
[0062] Furthermore, the container member 11 includes a central extension portion 36, which
has a substantially rectangular tubular shape, and is adapted to be interposed between
the two half-shells 28, 29 and to be coupled thereto via third screw means 37 of appropriate
size.
[0063] This allows one or more of the housings 17 to accommodate respective pairs of contact
units 8, 8', which are mutually joined and longitudinally aligned, as also shown in
Fig. 10. The number of housings 17 may be also changed as needed.
[0064] In a particularly advantageous aspect of the invention, as more clearly shown in
Figs. 12 and 12, the extension portion 36 has third peripheral passages 38, longitudinally
aligned with respective second passages 26 of the second half-shell 29, allowing access
to first and/or second openings 23, 24 of corresponding contact units 8.
[0065] This will provide the apparatus 1 with a high functional versatility, due to the
typical modularity of switch contact units, and will constantly ensure utmost positional
stability.
[0066] The above disclosure clearly shows that the present invention fulfills the intended
objects and particularly meets the requirement of providing a switch control device
that ensures high positional stability of the switch control units accommodated therein.
[0067] The apparatus of this invention is susceptible of a number of changes and variants,
within the inventive principle disclosed in the appended claims. All the details thereof
may be replaced by other technically equivalent parts, and the materials may vary
depending on different needs, without departure from the scope of the invention.
[0068] While the apparatus has been described with particular reference to the accompanying
figures, the numerals referred to in the disclosure and claims are only used for the
sake of a better intelligibility of the invention and shall not be intended to limit
the claimed scope in any manner.
1. A switch control apparatus for electric plants, comprising:
- a box-like body (2) adapted to be anchored to a fixed o movable part of an electric
plant and having a closing panel (3) provided with at least one passage (4);
- at least one contact unit (8) housed into said box-like body (2) at said passage
(4) and adapted to be electrically connected to at least one respective electric circuit
of the plant to control the selective opening/closing thereof;
- at least one actuator (9) adapted to interact with said at least one contact unit
(8) to promote the selective opening/closing of the respective circuits thereby;
- means (10) for anchoring said at least one contact unit (8) to said actuator (9);
characterized in that said anchoring means (10) comprise a containment member (11) adapted to envelope
and contain said at least one contact unit (8) and anchorable to said closing panel
(3) into said box-like body (2) for stably securing said at least one contactl unit
(8) on said actuator (9).
2. Apparatus as claimed in claim 1, characterized in that said containment member (11) is substantially box-like with an upper wall (14) adapted
to face said closing panel (3) and a side wall (15) closed by a substantially planar
bottom wall (16) to define one or more adjacent housings (17) adapted to hold respective
contact units (8).
3. Apparatus as claimed in claim 2, characterized in that said at least one contact unit (8) comprises an insulating case (20) adapted to be
inserted in a substantially precise manner in a respective housing (17).
4. Apparatus as claimed in claim 3, characterized in that said insulating case (20) houses fixed contacts provided with connecting terminals
(22) for connecting with the electric circuits and movable contacts adapted to interact
along a longitudinal axis (L) with said actuator (9) and to cooperate with corresponding
fixed contacts, said case (20) having first openings (23) for the access to said terminals
(22) and second openings (24) for connecting the ends of the electric circuits with
said fixed contacts.
5. Apparatus as claimed in claim 4, characterized in that said bottom wall (17) of said containment member (11) is at least partially open
and/or is provided with a plurality of first passages facing corresponding first openings
(23) of said case (20).
6. Apparatus as claimed in claim 5, characterized in that said lateral wall (15) of said containment member (11) comprises a plurality of second
peripheral passages (26) facing corresponding second openings (24) of said case (20).
7. Apparatus as claimed in any claim 2 to 6, characterized in that said actuator (9) has an outer portion (12) adapted to be actuated by a user and
an inner portion (13) adapted to be inserted into said box-like body (2) through said
passage (4) to engage said at least one contact unit (8), said upper wall (14) of
said containment member (11) having a substantially central through hole (31) adapted
to be longitudinally aligned with said passage (4)
8. Apparatus as claimed in claim 7, characterized in that said containment member (11) comprises an upper half-shell (28) and a lower half-shell
(29) reciprocally and removably anchorable and respectively provided with said central
hole (31) and with said first and second peripheral passages (26).
9. Apparatus as claimed in 8, characterized in that said containment member (11) comprises an hollow intermediate extension portion (36)
adapted to be interposed between said upper half-shell (28) and said lower half-shell
(29) for housing pairs of contact units (8, 8') reciprocally joined and longitudinally
aligned, said extension portion (36) having third peripheral passages (38) longitudinally
aligned with corresponding second passages (26) of said lower half-shell (29).
10. Apparatus as claimed in any claim 7 to 9, characterized in that said anchoring means (10) comprise a locking nut (32) adapted to be housed in an
annular seat (33) located peripherally to said central hole (31) of said containment
member (11) to be screwed on a threaded surface of said inner portion (13) of said
actuator (9).