[0001] This application claims the benefit of the Korean Patent Application No.
P2012-0048067, filed on May 7, 2012, which is hereby incorporated by reference as if fully set forth herein.
BACKGROUND OF THE INVENTION
Field of the Invention
[0002] The present invention relates to a vacuum cleaner, and more particularly, to a vacuum
cleaner having an improved structure for pulling in and withdrawing a power cord,
thereby providing user convenience and enhancing durability.
[0003] In addition, the present invention relates to a vacuum cleaner preventing a power
cord from tangling when the power cord is retracted, thereby enhancing reliability.
Discussion of the Related Art
[0004] In general, the vacuum cleaner is a device suctioning foreign materials along with
air and filtering them out in the body of the vacuum cleaner. The vacuum cleaner generally
includes a body having a motor installed therein to generate suction force, a suction
nozzle to suction foreign matters and air from the floor surface, and a dust collector
to filter out foreign matters.
[0005] In the present specification, the vacuum cleaner will be simply referred to as cleaner
for convenience of description.
[0006] In many cases, the cleaner drives the motor using an external power applied thereto,
and is therefore provided with a power cord to which the external power is connect.
There is also a vacuum cleaner having a self-charging battery. However, cleaners with
a power cord are widely distributed since they are capable of continuously generating
sufficient suction force through sable supply of electrical power.
[0007] For a house or building having a wide space, cleaning may be needed for a very large
area. Accordingly, the cleaner may need to move a very long distance from a wall outlet.
In addition, during cleaning operation, it is tiresome to frequently plug in the power
cord to wall outlets positioned at different places. As a result, the power cord is
elongated to have a very long length. Exposing such a power cord to the outside of
the body after completion of cleaning may result in difficult handling and storing
of the cleaner and degradation in aesthetics of the external appearance of the cleaner.
[0008] For the reasons as above, cleansers having a cord reel allowing the power cord to
be stored in the cleaner body have been widely distributed. The cord reel, which is
used to keep the power cord in a wound state, is a device to automatically wind the
power cord using elastic force.
[0009] A user may withdraw the power cord from the cleaner body to perform cleaning and
allow the power cord to be automatically retracted into the body by releasing the
lock of the cord reel when operation with the cleaner is completed. That is, when
locking by the cord reel locker is released, the power cord may be automatically retracted
into the body. Accordingly, the user does not need to manually re-place or re-wind
the drawn out power cord in the body.
[0010] However, a conventional structure for withdrawal and pulling-in of a power cord has
many problems.
[0011] It is preferable that the power cord is closely wound around the middle portion of
the cord reel. However, when the power cord is automatically retracted, the power
cord may often be wound not around the middle portion of the cord reel, but around
portions near the sides of the cord reel. In this case, the power cord may be entangled
on the cord reel. That is, the power cord is not sequentially wound. Thereby, the
entire power cord may not be sufficiently wound. This results from a portion of the
power cord filling the whole space for the power cord and thus blocking rotation of
the cord reel even when the power cord is not completely wound.
[0012] Once this problem occurs, the user needs to make arduous efforts to repeat pulling
and releasing of the power cord several times to disentangle the power cord. Moreover,
the power cord that is not completely retracted automatically results in inconvenience
to the user by causing the user to push the unwound portion of the power cord back
into the cleaner body.
[0013] Moreover, when the power cord is quickly polled into the cleaner body, it hits the
cord introduction inlet, and thereby may cause damage to the cord introduction inlet.
That is, the cord introduction inlet may be damaged if the cord reel locker is released
after completion of cleaning with the cord introduction inlet misaligned with the
power cord. For this reason, it is highly possible that the power cord is wound not
at the middle portion of the cord reel, but at a portion biased to one side of the
cord reel.
[0014] The cord reel locker functions to prevent the power cord from being automatically
retracted after the power cord is pulled out and released by the user. In conventional
cases, a cord reel locker blocks rotation of the cord reel, not the movement of the
power cord. That is, for the conventional cord reel locker, a user needs to overcome
the elastic force of the cord reel locker and the elastic force of the cord reel to
withdraw the power cord. In addition, once the withdrawal of the power cord is stopped,
rotation of the cord reel is prevented by the elastic recovery of the cord reel locker.
Thereby, the power cord is set in the drawn out state.
[0015] Meanwhile, the user may release the cord reel locker to allow the power cord to be
retracted. In this case, the cord reel elastically rotates to wind the power cord
around the cord reel to cause the power cord to be automatically retractedto the body.
[0016] Therefore, for a conventional cleaner, it may be possible for a user to use excessive
force to withdraw the power cord. This is because the user needs to overcome the elastic
force of the cord reel and further overcome elastic force of the locker to release
the locker when the user withdraws the power cord.
[0017] Moreover, a conventional structure has a following problem.
[0018] For example, when the power cord is drawn out to the maximum length thereof, a user
may release the locker to allow the power cord to be retracted. However, the user
may apply the locker when power cord is not completely retracted. That is, the user
may terminate the pressed state of the lock release button of the locker before the
power cord is completely retracted.
[0019] At this time, a large portion of the power cord may fail to be wound around the cord
reel due to the inertial force of the power cord retracting into the body of the cleaner.
This is because rotation of the cord reel is prevented directly by the locker, while
the power cord is retracted into the body by inertial force. This means that a majority
of the power cord may be retracted into the body without being directly wound around
the cord reel. For this reason, the power cord may be very loosely wound around the
cord reel or be entangled in the body.
[0020] When the locker is released again due to this trouble, a majority of the power cord
may fail to automatically retract, and thereby the user may need to laboriously force
the power cord into the body. In addition, a large force may need to be applied when
the entangled cord reel is drawn out.
[0021] Moreover, in the case that rotation of the cord reel is blocked before the power
cord retracting at high speed is completely drawn in, the inertia of the retracting
power cord may cause the power cord to hit and damage the inside of the body.
SUMMARY OF THE INVENTION
[0022] Accordingly, the present invention is directed to a cleaner that substantially obviates
one or more problems due to limitations and disadvantages of the related art.
[0023] An object of the present invention is to provide a cleaner having enhanced durability
and reliability regarding a structure for drawing out and retracting of a power cord.
[0024] Another object of the present invention is to provide a cleaner which ensures sufficient
winding of the power cord by allowing a power cord to be wound around the central
portion of a cord reel assembly and is thus convenient to use.
[0025] Another object of the present invention is to provide a cleaner securing an improved
durability by preventing damage to a portion of a cleaner body through which a power
cord is introduced into the cleaner body.
[0026] Another object of the present invention is to provide a cleaner which may reduce
impact between a power cord and the cleaner which occurs when the power cord is retracted.
[0027] Another object of the present invention is to provide a cleaner allowing a user to
conveniently use a cord locker.
[0028] Another object of the present invention is to provide a cleaner in which a power
cord is directly held to block automatic retraction of the power cord to thereby prevent
malfunction of a cord reel assembly and entanglement of the power cord and facilitate
repetitive use of a cord locker.
[0029] Another object of the present invention is to provide a cleaner which ensures sufficient
time and distance needed to stop movement of a power cord, thereby preventing occurrence
of impact due to sudden stop of the power cord.
[0030] Another object of the present invention is to provide a cleaner that may effectively
prevent user misrecognition of the position and use of a lock release button for releasing
a cord locker.
[0031] Additional advantages, objects, and features of the invention will be set forth in
part in the description which follows and in part will become apparent to those having
ordinary skill in the art upon examination of the following or may be learned from
practice of the invention. The objectives and other advantages of the invention may
be realized and attained by the structure particularly pointed out in the written
description and claims hereof as well as the appended drawings.
[0032] To achieve these objects and other advantages and in accordance with the purpose
of the invention, as embodied and broadly described herein, a cleaner includes a cleaner
body, a power cord provided for application of electric power to the cleaner, a cord
reel assembly including a cord reel adapted to wind the power cord in the body, and
a direction guide assembly formed to have a width narrowing in a direction of introduction
of the power cord into the cleaner such that the power cord is directed toward a central
portion of the cord reel assembly.
[0033] The cleaner body may be provided with an introduction inlet allowing the power cord
to be introduced into or drawn out of the body therethrough, and all or a portion
of the direction guide assembly may be arranged in the introduction inlet.
[0034] A sidewall defining a width (a horizontal width or vertical width) for introduction
of the power cord may be provided in the introduction inlet. The sidewall may be formed
by the cord reel assembly. For example, the sidewall may be provided through a cord
reel housing surrounding the cord reel.
[0035] The sidewalls may be formed at opposite sides. One of the sidewalls may be integrated
with the cord reel housing, and the other of the sidewalls may be formed through a
bracket coupled to the housing.
[0036] Preferably, the direction guide assembly is arranged to individually or independently
narrow the width for introduction of the power cord with respect to the sidewalls.
[0037] Preferably, the direction guide assembly includes a cord guide to guide a direction
of introduction of the power cord and a direction in which the power cord extends
toward the cord reel to be wound around the cord reel, by diverting the power cord
from the direction of introduction of the power cord to the direction toward the cord
reel
[0038] As the cord guide is allowed to change the direction of movement of the power cord,
the power cord may be more stably wound around the cord reel. This is possible since
the power cord is movable by sliding at the cord guide. That is, by applying a predetermined
tensional force to the power cord introduced or drawn out, the power cord may be more
stably introduced or drawn out
[0039] For example, the direction of introduction of the power cord may be the same as the
direction toward the cord reel. In this case, the rate of introduction of the power
cord may be higher than the rate at which the cord reel winds the power cord. As a
result, the power cord may be closely wound around the cord reel. However, the rate
of introduction of the power cord may be reduced by making the direction of introduction
of the power cord different from the direction toward the cord reel through the cord
guide, and thereby a predetermined tensional force may be applied to the power cord.
Accordingly, the power cord may be closely wound around the cord reel.
[0040] The direction guide assembly may include a direction guide provided at one side or
both sides of the cord guide such that a width for introduction of the power cord
gradually narrows toward a center thereof.
[0041] The cord reel assembly may be mounted vertically or horizontally to an inside of
the body, and the position of the direction guide assembly may vary depending on the
mounting position.
[0042] When the cord reel assembly is vertically mounted, the cord guide may guide the power
cord such that the power cord is substantially horizontally introduced into the body
and then moved vertically downward. That is, the direction of movement of the power
cord may change as the power cord slides on the cord guide. Accordingly, when the
power cord is wound around the cord reel, the cord reel may produce tensional force
to pull the power cord downward. In addition, the direction guide may be formed at
the left and right sides of the cord guide.
[0043] When the cord reel assembly is horizontally mounted, the cord guide may guide the
power cord such that the power cord is substantially introduced and then moved to
vertical one side (to the left side or the right side). Therefore, when the power
cord is wound around the cord reel, the cord reel may produce tensional force to pull
the power cord to one side. In addition, the direction guide may be formed at the
upper and lower portions of the cord guide.
[0044] Preferably, the direction guide is elastically supported to allow the width for introduction
of the power cord to be widened by an external force and to be narrowed when the external
force is removed.
[0045] The direction guide may include a rotation center portion rotatably arranged at a
sidewall extending into an inside of the introduction inlet, and a guide member extending
from the rotation center portion into the body such that the width for introduction
of the power cord is narrowed.
[0046] Preferably, the guide member is elastically supported to be rotatable with respect
to the rotation center portion and to be returned to an original position thereof
by an elastic force produced by rotation of the guide member. That is, the guide member
preferably returns to the original position at which the width is narrowed. Through
such elasticity, an impact produced between the guide member and the power cord may
be buffered.
[0047] Preferably, an elastic member is provided between the sidewall and the guide member
to elastically support the guide member.
[0048] Preferably, the rotation center portion and the guide member are arranged at opposite
sides, and the cleaner is provided with a guide fixing portion connected to the rotation
center portion to fix the direction guide.
[0049] Preferably, the guide fixing portion is formed in a cylindrical shape to reduce an
area of contact with the power cord introduced into the body.
[0050] The cleaner may further include a cord locker adapted to selectively allow or lock
movement of the power cord.
[0051] The cord locker may define a gap in cooperation with the cord guide, and may be adapted
to selectively allow or lock movement of the power cord as a size of the gap varies.
That is, movement of the power cord may be allowed when the size of the gap increases
and may be prevented when the size of the gap decreases. The gap may be increased
by an external force exerted by a user. When the external force is removed, a position
(an original position) at which the gap is narrowed is preferably recovered.
[0052] The cord locker may include a lever adapted to rotate about a central axis and elastically
supported, and a rotational roller provided at one end of the lever to define the
gap in cooperation with the cord guide.
[0053] When the power cord is drawn out, a rotation shaft of the rotational roller may make
translational movement while the lever is not rotated, to increase the size of the
gap. At this time, the rotational roller may make translational movement through the
external force produced when the user hold and draws out the power cord. Accordingly,
the gap is increased by the external force exerted by the user. When the external
force is eliminated, the rotational roller may be returned, by gravity or friction
with the power cord, to the position (the original position) at which the gap is narrowed.
[0054] The user may rotate the lever elastically supported by exerting an external force.
For example, by pressing a release button, the lever may be rotated. The rotational
roller rotates about the central shaft due to such an external force. Through the
rotation, the gap between the rotational roller and the cord guide may increase. In
this case, the power cord may be automatically introduced by elastic force of the
cord reel. In addition, when application of the external force is released, the lever
is returned to the original position by the elastic force, and therefore automatic
introduction of the power cord may be prevented as the gap decreases.
[0055] Preferably, the cord locker is arranged such that the cord guide selectively holds
or releases the power cord to selectively allow or prevent movement of the power cord.
[0056] In another aspect of the present invention, there is provided a cleaner including
a cleaner body, a power cord provided for application of electric power, an introduction
inlet provided to the body to allow the power cord to be introduced into or drawn
out of the body therethrough, a cord reel assembly adapted to wind the power cord
in the body, a cord guide to guide a direction in which the power cord is introduced
into the body and a direction in which the power cord extends toward the cord reel
in the body, and a direction guide formed in a trapezoid shape to have a width narrowing
as the direction guide extends into the introduction inlet to direct the power cord
introduced into the cleaner toward a central portion of the cord reel assembly.
[0057] Preferably, the cord guide guides the power cord in the body to change a direction
of introduction of the power cord or a direction of drawing out of the power cord.
That is, the cord guide preferably guides the power cord such that the power cord
is substantially horizontally introduced into or drawn out of the body. In addition,
the cord guide preferably guides the power cord toward the cord reel assembly.
[0058] Preferably, the power cord horizontally introduced into the body through the cord
guide is perpendicularly bent to extend to the cord reel assembly when the power cord
leaves the cord guide. Accordingly, the cord guide may be viewed as a constituent
to guide the power cord by diverting the power cord introduced or drawn out. Through
the cord guide, stabler introduction or drawing out of the power cord may be implemented.
[0059] The direction guide may be provided at each of opposite sides of the cord guide.
[0060] Preferably, the direction guide is rotatable with respect to one side thereof in
a direction increasing the width, and is elastically supported to return when rotated.
[0061] The cleaner may further include a cord locker to define a gap between the cord locker
and the cord guide and to selectively allow or limit introduction of the power cord
by varying a size of the gap. Through the cord guide, the direction of movement of
the power cord may be smoothly changed. That is, a predetermined tensional force may
be applied to the power cord, and thereby a rate of introduction of the power may
be reduced. Accordingly, by forming a variable gap between the cord locker and the
cord guide, locking and releasing of the power cord may be more stably implemented.
[0062] In another aspect of the present invention, there is provided a cleaner including
a power cord provided for application of electric power, a cord reel assembly adapted
to wind the power cord in the cleaner, a cord guide provided at one side of the cord
reel to guide movement of the power cord, and a cord locker defining a gap in cooperation
with the cord guide and adapted to selectively allow or lock movement of the power
cord as a size of the gap varies.
[0063] The cord locker may include a lever to vary the size of the gap by rotating around
a central axis. The movement of the power cord is allowed when the size of the gap
is large and is prevented when the size of the gap is small since the power cord is
pressed in the gap.
[0064] One end of the lever may be provided with a rotational roller to define the gap in
cooperation with the cord guide. Due to the rotational roller, the area of direct
contact with the power cord may be reduced.
[0065] The cleaner may include a locking guide to selectively contact the lever or the rotational
roller to limit the maximum angle the lever rotates in the direction in which the
size of the gap decreases. Through the locking guide, the contact area of the rotational
roller may be increased, and thereby a locked state may be more securely maintained.
That is, the power cord may be prevented from being introduced into the body by rotation
of the rotational roller in the locked state.
[0066] One end of the lever may be provided with a groove to accommodate a rotation shaft
of the rotational roller. Preferably, the rotation shaft makes translational movement
in the groove. Preferably, the size of the gap is varied by the translational movement
of the rotation shaft while rotation of the lever is limited. In other words, the
translational movement refers to a movement causing the distance between the rotational
roller and the cord guide to vary.
[0067] The inner diameter of the groove may be larger than the outer diameter of the rotation
shaft. The groove may be formed in the shape of a long hole. Due to the shape of the
long hole, the direction of the translational movement may be set to be a specific
direction.
[0068] Preferably, a longitudinal direction of the long hole is a direction of a tangent
of the lever or the rotational roller.
[0069] The other end of the lever may be provided with a lock release button to release
locking of movement of the power cord.
[0070] The lever is provided with a roller accommodation portion to surround an outer circumferential
surface of the rotational roller. The roller accommodation portion may be provided
with a plurality of tooth grooves or recesses extending in a longitudinal direction
of the roller and arranged along a direction of rotation of the roller.
[0071] The cord locker may include an elastic member to apply rotational force in a direction
in which the size of the gap decreased.
[0072] The cord reel assembly may include a cord reel allowing the power cord to be wound
therearound, and a cord reel case provided at one side of the cord reel to accommodate
the cord reel.
[0073] The cord guide and the central shaft may be integrated with the cord reel case. Alternatively,
the cord guide may be separately provided and coupled to the cord reel case.
[0074] The cord locker may include a support bracket coupled to the cord reel case to rotatably
support the lever. The support bracket may be another cord reel case coupled to the
cord reel case.
[0075] The cleaner may include a direction guide assembly to move a position of the power
cord introduced from opposite sides of the cord guide to a center of the cord guide.
[0076] The direction guide assembly may include an elastic member provided at a central
shaft and at a position spaced apart from the central shaft to buffer impact on the
direction guide.
[0077] The direction guide assembly may include direction guides provided at opposite sides
of the cord guide, and formed to have a width therebetween narrowing as the direction
guides extend inward
[0078] In another aspect of the present invention, there is provided a cleaner including
a power cord provided for application of electric power, a cord reel assembly adapted
to wind the power cord in the cleaner, a cord guide provided at one side of the cord
reel to guide movement of the power cord, and a cord locker including a lever adapted
to rotate about a central axis and elastically supported and a rotational roller provided
at one end of the lever to define a gap in cooperation with the cord guide, wherein,
when the power cord is drawn out, a rotation shaft of the rotational roller makes
translational movement while the lever is not rotated, to increase the size of the
gap.
[0079] The other end of the lever may be provided with a lock release button to rotate the
lever in a direction in which a size of the gap increases to release locking of movement
of the power cord. Preferably, the lock release button may be arranged near a introduction
inlet through which the power cord is introduced into the cleaner. Accordingly, misrecognition
of the position and use of the lock release button by a user may be prevented.
[0080] In another aspect of the present invention, there is provided a cleaner including
a power cord provided for application of electric power, a cord reel assembly adapted
to wind the power cord in the cleaner, a cord guide provided at one side of the cord
reel to guide movement of the power cord, and a cord locker arranged in the cord guide
to selectively hold or release the power cord to selectively allow or prevent movement
of the power cord.
[0081] The cleaner may include a direction guide provided at both sides of the cor guide
to direct the power cord introduced into the cleaner toward a central portion of the
cord guide.
[0082] It is possible that the features of the embodiments described above are implemented
in combination with each other unless they are mutually contradictory or exclusive.
[0083] It is to be understood that both the foregoing general description and the following
detailed description of the present invention are exemplary and explanatory and are
intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0084] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this application,
illustrate embodiment(s) of the invention and together with the description serve
to explain the principle of the invention. In the drawings:
[0085] FIG. 1 is a perspective view illustrating an exemplary cleaner applicable to embodiments
according to the present invention;
[0086] FIG. 2 is an exploded perspective view illustrating the cleaner shown in FIG. 1;
[0087] FIG. 3 is a perspective view illustrating a cord reel assembly according to the present
invention;
[0088] FIG. 4 is a longitudinal sectional view illustrating the cord reel assembly shown
in FIG. 3;
[0089] FIG. 5 is a view schematically illustrating mechanism of a cord locker in drawing-out
of a power cord according to the present invention;
[0090] FIG. 6 is a view schematically illustrating mechanism of the cord locker in a locked
state according to the present invention;
[0091] FIG. 7 is a view schematically illustrating mechanism of the cord locker in releasing
the locked state according to the present invention;
[0092] FIG. 8 is a cross-sectional view illustrating a cord reel applicable to embodiments
of the present invention;
[0093] FIG. 9 is a perspective view illustrating a direction guide assembly according to
the present invention;
[0094] FIG. 10 is a perspective view illustrating the direction guide assembly of FIG. 9
mounted to a cleaner body; and
[0095] FIG. 11 is a perspective view illustrating a combination of embodiments shown in
FIGS. 3 and 9.
DETAILED DESCRIPTION OF THE INVENTION
[0096] Reference will now be made in detail to the preferred embodiments of the present
invention, examples of which are illustrated in the accompanying drawings. Wherever
possible, the same reference numbers will be used throughout the drawings to refer
to the same or like parts.
[0097] FIG. 1 is a perspective view illustrating an external appearance of a cleaner according
to the present invention, and FIG. 2 is an exploded perspective view illustrating
the cleaner.
[0098] Some of the constituents and features of the cleaner illustrated in FIGs. 1 and 2
may be the same as or similar to those from conventional cases. However, constituents
and features for retraction and drawing-out of a power cord represent the spirit of
the present invention and thus will be described in detail.
[0099] As shown in FIGs. 1 and 2, the cleaner according to the present invention may include
a suction nozzle (not shown) to move along the floor to be cleaned to suction air
containing foreign matters, a cleaner body 100 provided separately from the suction
nozzle, and a connection tube (not shown) to interconnect the suction nozzle with
the cleaner body 100 and guide suctioned air from the suction nozzle to the cleaner
body 100.
[0100] Here, a nozzle suction inlet (not shown) having a predetermined size is formed at
the bottom of the suction nozzle to suction foreign matters accumulated on the floor
into the cleaner body along with air.
[0101] The front of the cleaner body may be provided with a body suction inlet 162 communicating
with the suction nozzle to allow introduction of air into the cleaner body, and a
body exhaust outlet (not shown) to discharge the air outside the cleaner body may
be provided at one lateral side of the cleaner body.
[0102] In addition, a dust collector 200 may be detachably mounted to the rear of the cleaner
body 100. The dust collector 200 functions to separate foreign matters from the air
suctioned through the suction nozzle and collect the same. Alternatively, the dust
collector 200 may be detachably mounted to the upper portion or the front of the body.
[0103] Further, an electrical unit (not shown) to control the vacuum cleaner and a fan-motor
assembly 130 to suction air into the cleaner body and force the air to flow through
the cleaner body may be installed in the cleaner body 100.
[0104] The fan-motor assembly 130 may be accommodated in a cylindrical motor chamber 133
having an open top. The motor chamber 133 may be installed in a lower case 120 of
the cleaner body.
[0105] More specifically, a motor cover 131 having a motor suction inlet 131a of a predetermined
shape to allow the air past through the dust collector to be suctioned thereinto may
be installed at the upper portion of the motor chamber 133. In addition, a motor mounting
part 134 to fix the motor cover 131 and fan-motor assembly 130 to the motor chamber
133 may be installed at the upper portion of the motor cover 131. The lower case 120
may be provided with a motor chamber installation part (not shown) at which the lower
portion of the motor chamber is installed.
[0106] The motor mounting part 134 may be coupled to an upper case 160 forming the upper
portion of the cleaner body. The upper case 160 is provided with a suction channel
(not shown) to guide suctioned external air into the dust collector 200, and a first
suction inlet 165 communicating with the dust collector is provided at the end of
the suction channel.
[0107] In addition, the upper case 160 is provided with an exhaust channel (not shown) to
guide the air past through the dust collector 200 into the motor chamber 133. One
end of the exhaust channel is provided with a first exhaust outlet 163 communicating
with the dust collector 200, and the other end of the exhaust channel communicates
with the motor suction inlet 131a formed at the motor cover.
[0108] Meanwhile, an exhaust chamber 140 to discharge the air past the motor chamber may
be provided at a lateral surface of the motor chamber 133. An exhaust filter (not
shown) may be installed at the exhaust chamber 140 to re-filter out foreign matters
contained in the air before the air past the motor chamber is discharge to the outside.
[0109] Preferably, a HEPA filter to filter out fine dust is used as the exhaust filter (not
shown). The exhaust filter (not shown) is installed at a filter support member (not
shown). The filter support member (not shown) is detachably coupled at the inside
of the exhaust chamber to facilitate replacement of the exhaust filter (not shown).
The air past through the filter is discharged outside through a body exhaust outlet
(not shown) formed at an exhaust chamber cover 141.
[0110] Installed at the rear of the motor chamber is a cord reel assembly 150. The cord
reel assembly 150 functions to keep a power cord, which is provided to supply electrical
power to the cleaner body, wound therearound. In addition, the central shaft of the
cord reel assembly 150 is perpendicular to the ground. One side of the cord reel assembly
150 is provided with a lock releaser 151 to control operation of the cord reel 150.
Such a lock releaser includes a lock release button 151.
[0111] The other side of the cord reel assembly 150 is provided with an introduction inlet
170 allowing a power cord to be retracted or drawn out therethrough. That is, the
introduction inlet 170 may function as a passage allowing the power cord to be retracted
or drawn out. The introduction inlet 170 may be provided at the body 100.
[0112] When the power cord is drawn out through the introduction inlet 170, the cord reel
150 may rotate, for example, clockwise to allow the wound power cord to be drawn out
from the body. On the other hand, when the power cord retracts through the introduction
inlet, the cord reel 150 may rotate, for example, counterclockwise to allow the power
cord to be wound and retracted into the body.
[0113] In contrast with the embodiment shown in FIG. 2, the central shaft of the cord reel
assembly 150 may alternatively be disposed parallel to the ground. That is, the cord
reel may be disposed perpendicular to the ground. The disposition of the central shaft
may vary depending on the position at which the cord reel 150 is mounted in the body.
[0114] Hereinafter, the cleaner and the cord reel assembly according to the present invention
will be described in detail with reference to FIGs. 3 and 4.
[0115] The cord reel assembly 150 may be provided in the cleaner, more specifically, in
the cleaner body. The cord reel assembly 150 may alternatively be provided at the
exterior of the cleaner body. However, it is preferred in view of aesthetics of the
external appearance of the cleaner that the cord reel assembly 150 is provided in
the cleaner body 100.
[0116] The cord reel assembly 150 is provided to wind a power cord 190 (FIG. 5). The power
cord is provided to apply electrical power to the cleaner. That is, one side of the
power cord may be provided with a power plug, which is not shown, and the other side
thereof may be connected to electrical units in the cleaner. Electrical power may
be applied to the cleaner when the power plug is connected to a wall outlet.
[0117] The cord reel assembly 150 may include a cord reel 152. The cord reel 152 may include
cord reel housings 152a and 152b provided respectively at both sides of the cord reel
152. The power cord may be wound around the central portion 152c between the cord
reel housings 152a and 152b.
[0118] The cord reel housings 152a and 152b of the cord reel 152 may be formed in a circular
shape and coupled to each other. In addition, The cord reel housings 152a and 152b
are arranged to rotate about a cord reel central shaft 154. For example, the cord
reel 152 may rotate clockwise to wind the power cord and rotate counterclockwise to
allow the power cord to be drawn out.
[0119] The cord reel assembly 150 may include an elastic device 158. That is, the cord reel
assembly 150 may be provided with the elastic device 158 to apply torque. The elastic
device 158 may engage with the cord reel central shaft 154. Accordingly, the elastic
device 158 may be provided at the central portion of the cord reel 152 or near the
central portion.
[0120] For example, when the cord reel 152 is rotated counterclockwise, the elastic device
158 may generate torque to cause the cord reel 152 to rotate clockwise to return.
In other words, when the power cord is drawn out by a user, the elastic device 158
generates torque in the opposite direction. That is, as the user pulls the power cord
out, the magnitude of elastic resilience or the restitutive rotational force increases.
Accordingly, the user needs to apply force large enough to overcome the torque to
draw out the power cord. The elastic device 158 is a general constituent for the cord
reel assembly of the cleaner, and thus a detailed description thereof will be omitted.
[0121] Once drawn out, the power cord should remain drawn out in normal cases. When the
user pulls the body while during cleaning, it is preferred that the power cord is
continuously drawn out within an allowable range. To this end, a cord reel locker
is provided. The locker is generally provided to prevent rotation of the cord reel
152 or the cord reel housings 152a and 152b. Such a cord reel locker also uses elastic
force. However, as described above, due to structural disadvantages of the cord reel
locker, the user needs to apply a large force when drawing out the power cord. That
is, since the user needs to pull the power cord, overcoming the elastic restoring
force of the elastic device 158 and the elastic restoring force of the cord reel locker,
the user undergoes much difficulty in drawing out the power cord. However, the present
invention may minimize the inconvenience as above. The disadvantages described above
result from direct prevention of rotation of the cord reel 152 or the cord reel housings.
By contrast, in the present invention, movement of the power cord is directly prevented,
and thereby rotation of the cord reel 152 is prevented. Therefore, the present invention
is very effective and easy to use.
[0122] The cord reel assembly 150 may include a cord reel case 153 to accommodate the cord
reel 152. The cord reel case 153 may be provided at both sides of the cord reel 152,
or at one side thereof.
[0123] FIG. 3 illustrates that the cord reel case 153 is provided only at one side. The
cord reel case 153 may also function to allow the cord reel assembly 150 to be positioned
and fixed in the cleaner body. Accordingly, when the cord reel case 153 is provided
only at one side of the cord reel 152, the cord reel 152 may be surrounded at the
other side of cord reel 152 by structures in the body. When the cord reel assembly
150 is handled as one independent constituent, the cord reel case 153 may be preferably
provided at both sides of the cord reel. In this case, manufacturing and handling
of the cord reel assembly 150 may be facilitated. Further, connection between the
cord reel assembly 150 and the cleaner body 100 may be facilitated
[0124] The cord reel case 153 accommodates the cord reel 152. Therefore, to accommodate
the cord reel 152 at the correct position and prevent the same from being displaced
from the position, the cord reel central shaft 154 is preferably integrated with the
cord reel case 153.
[0125] As described above, the power cord 190 is wound around the central portion 152c of
the cord reel 152. In other words, the power cord 190 is wound between the cord reel
housings 152a and 152b at both sides of the cord reel 152. Accordingly, guide portions
155, 156 and 157 are preferably provided to guide the power cord 190 to the central
portion 152c of the cord reel 152.
[0126] The guide portions 155, 156 and 157 may be formed to correspond to the width of the
cord reel 152. For example, when the cord reel assembly 150 is arranged perpendicular
to the ground, the guide portions 155, 156 and 157 may be formed to correspond to
the horizontal width of the cord reel 152. When the cord reel assembly 150 is arranged
parallel to the ground, the guide portions may be formed to correspond to the vertical
width of the cord reel 152.
[0127] In addition, the guide portions 155, 156 and 157 may be arranged at the inside of
the introduction inlet 170. Parts of the guide portions may alternatively arranged
at the outside of the introduction inlet 170. In any case, the power cord may be guided
through the guide portions 155, 156 and 157 to enter the body 100.
[0128] Specifically, the guide portions 155, 156 and 157 may include a cord guide 156 provided
at one side of the cord reel 152 to guide movement of the power cord 190.
[0129] The direction in which the power cord enters the body may different from the direction
in which the power cord is wound around the cord reel 15. For example, as shown in
FIG. 3, the power cord entering the body in a substantially horizontal direction may
extend substantially in a vertically downward direction to be wound around the cord
reel 152. Alternatively, the power cord entering the body in a substantially horizontal
direction may extend in a substantially perpendicular lateral direction to be wound
around the cord reel 152. Accordingly, the cord guide 156 may be arranged to smoothly
divert the introduced power cord in the body.
[0130] In many cases, the power cord 190 may retract, maintaining contact with the cord
guide 156. Accordingly, the cord guide 156 preferably includes, as shown in FIG. 4,
a level portion 156a and a curved portion 156b. When the power cord moves along the
level portion 156a and reaches the curved portion 156b, the direction of movement
thereof suddenly changes. Accordingly, the curved portion 156b is preferably formed
in the shape of a curved surface to minimize friction.
[0131] The guide portions 155, 156 and 157 may include side guides 155 and 157 provided
at the opposite sides of the cord guide 156. Here, the side guides may guide lateral
sides or vertical sides of the power cord. That is, the portions guided by the side
guides may change depending on whether the cord reel assembly 150 is vertically arranged
or horizontally arranged.
[0132] In addition to guide of the power cord as above, the side guides 155 and 157 may
also be adapted to serve as a structure to mount the cord locker 180. Further, the
side guides 155 and 157 may be integrated with the cord reel case 153 as a portion
of the cord reel case 153. Alternatively, the side guides 155 and 157 may be constituents
adapted to be coupled to the cord reel case 153. For example, in FIG. 3, one side
guide 155 is integrated with the cord reel case 153, while the other side guide 157
is coupled to the cord reel case 153. The other side guide 157 configured as above
may be a support bracket. As will be described later, the support bracket may be coupled
to the cord reel case 153 to facilitate coupling of the cord locker 180. Specifically,
the support bracket may function to facilitate coupling between the lever 180a and
the rotational roller 183 and allow operation or movement thereof. In other words
the support bracket is a constituent to support the cord locker against the cord reel
case.
[0133] The cord locker 180 may be provided at the guide portions that guide the power cord
introduced into the body to the cord reel. That is, movement of the power cord may
be selectively allowed or locked directly by the guide portions.
[0134] The cord locker 180 preferably allows the power cord to be drawn out at any time.
Further, the cord locker 180 preferably prevents automatic retraction of the power
cord when the cord is drawn out. Accordingly, the cord locker 180 in operation means
that retraction of the power cord is prevented. That is, it means that retraction
of the power cord is made difficult. In addition, the cord locker 180 selectively
allows retraction of the power cord. That is, the retraction of the power cord may
be prevented in a locked state, while the power cord may be automatically retracted
in a release state. That is, the power cord may be retracted and wound around the
cord reel by elastic restoring force.
[0135] In the illustrated embodiment, the cord locker 180 is preferably arranged to directly
hold the power cord. That is, the cord locker 180 may be arranged to prevent movement
of the power cord by directly holding the power cord to and allow movement of the
power cord by releasing the power cord. Direction prevention of the movement of the
power cord result in prevention of rotation of the cord reel.
[0136] Meanwhile, the cord locker 180 is preferably arranged such that the power cord is
selectively held and released directly by the cord guide. That is, the cord locker
180 is preferably arranged such that the cord guide selectively allows or prevents
movement of the power cord. Therefore, the cord locking and releasing mechanism for
the power cord may be embodied by the cord guide. More specifically, the mechanism
to hold or release the power cord may be embodied on the cord guide 156.
[0137] The cord locker 180 may be arranged to directly hold the power cord in the guide
portions 155, 156 and 157. That is, the mechanism may be embodied in the space in
the guide portions. Thereby, the cord locker 180 is arranged to directly hold the
power cord that is not yet wound around the cord reel. Thereby, inertia may be prevented
from obstructing winding of the retracting power cord around the cord reel.
[0138] This means that the power cord is closely wound around the cord reel, and that elastic
restoring force of the cord reel is sufficiently exercised and thereby the power cord
is allowed to be completely wound and retracted into the body. For this reason, re-drawing
out the power cord is greatly facilitated. Accordingly, durability and reliability
of a product and convenience in using the product may be greatly enhanced.
[0139] Hereinafter, the cord locker 180 will be more specifically described.
[0140] The cord locker 180 selectively performs allowing or preventing the movement of the
power cord. Specifically, such a function may be realized through a gap defined between
the cord locker 180 and the cord guide 156, as shown in FIG. 4. That is, the cord
locker 180 and the cord guide 156 define a gap g, and the size of the gap g is variable.
That is, when the size of the gap increases, movement of the power cord is allowed.
When the size of the gap decreases, movement of the power cord may be prevented. Therefore,
the cord locker 180 may be arranged such that as the size of the gap varies, movement
of the power cord is selectively allowed or locked.
[0141] The cord locker 180 may include a lever 180a adapted to rotate about the central
shaft 184. That is, the central shaft 184 and the lever 180a may be arranged to form
a structure similar to that of a seesaw. As the lever 180a rotates, the size of the
gap g may be varied.
[0142] The lever 180a may include a locking portion 182 and a releasing portion 181 arranged
at opposite sides of the central shaft 184. In addition, the locking portion 182 and
the releasing portion 181 may be integrated with each other. Thereby, the gap may
be defined between the locking portion 182 and the cord guide 156.
[0143] More specifically, one end of the lever 180a may be provided with a rotational roller
183 defining the gap g through cooperation with the cord guide 156. That is, the locking
portion 182 may include the rotational roller 183, or the rotational roller 183 may
be provided at the locking portion 182. The rotational roller 183 may be arranged
to rotate about the rotation shaft 186. The rotational roller 183 may be arranged
to rotate to minimize friction with the power cord 190. However, friction needs to
be ensured to some extent since it is preferable for the rotational roller to rotate
to an extent through friction between the power cord and the rotational roller.
[0144] Rotation of the rotational roller may suggest that the rotational roller may function
as a buffer to prevent sudden impact when the power cord starts or stops moving. Therefore,
the outer surface of the rotational roller is formed of rubber or silicone to satisfy
required properties of buffering and friction.
[0145] The locking portion 182 may be provided, as shown in FIG. 3, with a roller accommodation
portion 185 allowing the rotational roller 183 to be arranged therein. Accordingly,
the rotation shaft 186 of the rotational roller may be rotatably arranged in the accommodation
portion 185, and the rotational roller 183 may be arranged on the rotation shaft 186.
The roller accommodation portion 185 may be formed to surround the outer circumferential
surface of the rotational roller 183. Alternatively, the roller accommodation portion
185 may be formed to surround only a portion of the outer circumferential surface
of the rotational roller 183.
[0146] When cleaning is proceeded, the power cord may be dragged around on the floor surface,
and thereby dust on the floor surface may attach to the power cord. Therefore, the
power cord may be easily contaminated, and the dust may be introduced into the cleaner
body when the power cord retracts into the cleaner body. This dust may affect performance
of the elastic device 158 of the cord reel assembly 150, and further obstruct rotation
of the cord reel. Therefore, it is necessary to prevent such contaminants from affecting
the cord reel assembly 180.
[0147] To this end, the rotational roller 183 is preferably arranged to contact the power
cord when rotating such that contaminants attached to the power cord is transferred
to the rotational roller 183. In addition, the contaminants attached to the rotational
roller 183 are preferably removed by a recess structure 185a of the roller accommodation
portion 185.
[0148] Here, the recess structure 185a may include a structure provided with a plurality
of recesses formed in the longitudinal direction of the rotational roller 183. Such
a structure may prevent a large contaminant from being stuck between the rotational
roller 183 and the accommodation portion 185 and obstruction rotation of the rotational
roller 183. The recess structure 185a may be formed in the shape of tooth grooves.
The tooth grooves may minimize the areas of the rotational roller 183 and the roller
accommodation portion 185 facing each other, thereby effectively removing contaminants
and preventing the contaminant from being stuck.
[0149] The cord locker 150 may include a central shaft 184 and a rotational roller rotation
shaft 186. That is, the cord locker 150 may include at least two constituents to rotate
about two centers. Accordingly, it is preferable that one side of the cord locker
150 is constrained by the cord reel case 155 and the other side thereof is constrained
by the support bracket 157. By using the support bracket 157, the constituents having
at least two centers of rotation may be easily coupled to each other.
[0150] Specifically, by arranging the cord locker 150 at the position corresponding to the
cord reel case 155 and coupling the support bracket 157 to the cord reel case 155,
the cord locker 150 may be fixed. The cord locker 150 may be fixed such that the cord
locker 150 is allowed to perform desired operation. Accordingly, assembly is facilitated.
[0151] Hereinafter, mechanism in which movement and lock of the power cord is performed
will be described in detail with reference to FIGs. 5 to 7. FIGs. 5 to 7 are conceptual
views for clear understanding of a structure for such mechanism. Accordingly, constituents
of FIGs. 5 to 7 may be different from those of FIGs. 3 and 4.
[0152] FIG. 5 shows a state to which the cord locker 180 is set when a user draws out the
power cord 190. That is, FIG. 5 shows a state in which the power cord is continuously
drawn out.
[0153] When the user draws out the power cord 190, the size of the gap g may increase. To
this end, the lever may rotate, for example, clockwise. At this time, the size of
the gap between one end of the lever and the cord guide 156, i.e., the gap g may increase.
More specifically, the size of the gap between the rotational roller 183 of the lever
and the cord guide 156, i.e., the gap g may increase.
[0154] When the user pulls the power cord 190, the power cord 190 is drawn out and movement
of the rotational roller 183 is not constrained. That is, the rotational roller 183
may rotate in a direction allowing the power cord to be drawn out. The rotation may
be caused by friction between the power cord and the rotational roller 183.
[0155] Here, the rotational roller rotation shaft 186 may be arranged to allow translational
motion of the rotational roller 183 in addition to rotation of the rotational roller
183. That is, the rotational roller 183 may be allowed to rotate and make translational
movement due to friction between the rotational roller 183 and the power cord.
[0156] To this end, one end of the lever 180a may be provided with a groove to accommodate
the rotation shaft 186 of the rotational roller 183. Specifically, the rotation shaft
186 may rotate and make translational movement in the groove. For example, the inner
diameter of the groove may be larger than the outer diameter of the rotation shaft
186. Thereby, the rotation shaft 186 is allowed to rotate and make translational movement
in the groove. However, the direction of translational movement may not be constant.
Therefore, the groove 187 is preferably formed in the shape of a long hole. That is,
the rotation shaft 186 is allowed to make translational movement in the longitudinal
direction of the long hole.
[0157] The direction of translational movement may be set such that the size of gap g varies
when the rotational roller 183 makes translational movement with rotation of the lever
180a constrained. That is, the long hold may be formed such that the size of the gap
g increases or decreases depending on the direction of translational movement. For
example, the longitudinal direction of the long hole may be set to the tangent direction
of the lever 180a or the rotational roller 183. Thereby, smooth rotation and translational
movement may be allowed.
[0158] Rotation and translational movement of the roller rotation shaft 186 may have effects
as follows.
[0159] An elastic member 188 may be provided at the central shaft 184 of the lever 180a
or near the central shaft 184. The elastic member 188 resists rotation in a direction
in which the size of the gap g increases and produces restoring force in the direction
opposite the direction of rotation. That is, as shown in FIG. 5, when the lever 180a
rotates clockwise to increase the size of the gap g, the elastic member 188 produces
rotational force to rotate the lever 180a counterclockwise. Therefore, when drawing
out the power cord 190, the user needs to overcome not only the elastic force of the
cord reel described above but also the elastic force of the elastic member 188. However,
translational movement of the rotation shaft 186 described above eliminates the need
to overcome at least the elastic force of the elastic member 188.
[0160] Specifically, when the user draws out the power cord, rotation and translational
movement of the rotational roller is caused by friction between the power cord and
the rotational roller. At this time, the size of the gap g increases due to rotation
and translational movement, thereby allows the power cord to be easily drawn out.
That is, even when the lever 180a does not rotate, the power cord is allowed to be
easily drawn out. In the case that the user pulls the power cord by apply a very large
force, the lever 180a may rotate. However, even in this case, the angle of rotation
of the lever 180a is relatively small, and therefore the force required to draw out
the power cord may be minimized.
[0161] When the user stops pulling and drawing out the power cord, the power cord needs
to be maintained in the drawn-out state. That is, the power cord should not automatically
retract. To this end, the rotational roller 183 and the lever 180a are moved to positions
at which the size of the gap g is minimized. That is, they return to initial state.
[0162] Specifically, as the size of the gap decreases, the rotation shaft 186 of the rotational
roller 183 makes translational movement due to friction between the power cord and
rotational roller 183 in the direction allowing the size of the gap to decrease, as
shown in FIG. 6. And the lever 180a return to the original position thereof, i.e.,
to the position at which the gap is minimized. Accordingly, when the gap is minimized,
the power cord is pressed in the gap and prevented from moving. This state may be
referred to as the power cord locked state or locked state.
[0163] Considering that the covering of the power cord is elastically deformable to an extent,
the rotational roller 183 may rotate in the direction in which the power cord retracts
when the gap is minimized. In addition, force may be produced to further rotate the
lever 180a in the direction in which the gap decreases. As a result, the lever 180a
and the elastic member 188 may be damaged, and secure prevention of retraction of
the power cord may fail.
[0164] Therefore, it is preferably that when the power cord is in the locked state, rotation
of the rotational roller 183 or reverse rotation of the lever 180a (i.e., further
rotation after return to the initial state) is prevented. To this end, a locking guide
159 to selectively contact the lever or the rotational roller to limit the maximum
angle the lever rotates in the direction in which the size of the gap decreases may
be provided. That is, the locking guide 159 may be provided to prevent further rotation
of the lever in the locked state. The maximum angle is an angle between the position
the lever reaches by rotation to maximize the gap and the position at which the lever
in the initial state and. Therefore, due to the locking guide 159, the maximum angle
may be limited not to increase.
[0165] The locking guide 159 may selectively contact the lever 180a. In addition, the locking
guide 159 may contact the rotational roller 183 in the locked state. At this time,
the power cord may be held tightly between the rotational roller 183 and the cord
guide 156. Accordingly, while the power cord attempts to rotate the rotational roller
counterclockwise by retracting, the locking guide 159 prevents such rotation, as shown
in FIG. 6. Thereby, rotation of the rotational roller 183 is prevented in the locked
state, and therefore the power cord may be securely maintained in the locked state.
[0166] Here, the rotation shaft 186 in the long hole 187 makes translational movement in
the direction that decreases the gap. Accordingly, impact in the locker 180 eases.
In other words, since the power cord is slowly held for the sufficient time allowing
the power to make translational movement to a certain distance, impact is buffered
and thus the durability of the locker 180 or the cord reel assembly 150 may be enhanced.
Such buffer effect may be effectively realized not only by translational movement
of the rotational roller but also by rotation of the rotational roller.
[0167] When cleaning is completed in the locked state shown in FIG. 6, the user may release
the locker 180 to allow the power cord 190 to retract.
[0168] That is, when the user releases the locked state shown in FIG. 6, the locker 180
is released to allow the power cord to be automatically retracted by the elastic device
158 of the cord reel assembly 150, as shown in FIG. 7.
[0169] The user may cause the lever 180a to rotate in the direction allowing the gap g to
increase. Specifically, the lever 180a is allowed to rotate by pressing the releasing
portion or the lock release button 181. The release button 181 may be pressed directly
by the user or by manipulating a mechanism. By such manipulation, the lever 180a may
be rotated to increase the gap g sufficiently or to the maximum. This means that force
to prevent retraction of the power cord is not produced. When retracting, the power
cord may contact the cord guide 156. However, friction caused by such contact is trivial
compared to the elastic restoring force of the elastic device 158, and therefore the
power cord may easily retract. In addition, when retracting, the power cord contact
the rotational roller 183. However, in this case, the rotational roller 183 may also
rotate, and the power cord may easily retract. Accordingly, the cord guide 156 and
the rotational roller 183 may function to buffer impacts by the retracting power cord.
[0170] If necessary, the locker may be reset to the locked state before the power cord is
completely retracted. That is, when force pressing the release button 181 is removed,
the lever 180a is rotated by the elastic restoring force of the elastic member 184
in the direction allowing the size of the gap to decrease. Thereby, the locker may
be reset to the locked state shown in FIG. 6.
[0171] When the locked state of the locker is released after the power cord is completely
drawn out, the power cord retracts very quickly. This quick retraction is allowed
by the restoring force of the elastic device 158 substantially maximized in this state.
Accordingly, when the locked state is suddenly set while the locked state is released,
retraction of the power cord may be abruptly prevented. In this case, large impacts
to the cord reel assembly 150 and the locker 180 may occur. For example, in conventional
cases, rotation of the cord reel itself is prevented, and therefore the cord reel
may be damaged and a large portion of the power cord may enter the body with the cord
not wound by inertial force.
[0172] However, in the illustrated embodiment, the power cord is directly held for a certain
time or over a certain distance, and therefore such impacts may be minimized. In other
words, a certain time and distance are taken for the power cord to completely stop
from the moment the power cord begins to contact the locker. Impacts are distributed
over this distance and for this time. Therefore, more smooth and gentle locking of
the power cord may be realized. In addition, the length of the power cord that is
retracted into the body without being wound around the cord reel may be remarkably
reduced.
[0173] Hereinafter, an embodiment in which the power cord is allowed to be wound around
the central portion 152c of the cord reel 152 will be described in detail with reference
to FIGs. 8 to 10. The embodiment may be implemented separately from the previous embodiment.
Alternatively, the present embodiment may be implemented in combination with the previous
embodiment.
[0174] Through the introduction inlet 170 formed in the body and the guide portions 155,
156 and 157 positioned inside the introduction inlet, the power cord 190 is wound
around the cord reel 152. Part of the guide portions may be arranged in the introduction
inlet 170. In many cases, the direction in which the power cord is introduced into
the body may not correspond to the direction in which he introduction inlet 170 or
the guide portions are arranged. In other words, with the cleaner body fixed, the
power cord may extend outside the cleaner body in an inclined direction with respect
to the longitudinal direction of the cleaner body. In this case, when the cord locker
is released, the power cord may contact one side of the introduction inlet 170 and
be wound not round the central portion of the cord reel 152 but around a portion close
to one side thereof.
[0175] FIG. 8 shows an example of winding of the power cord around a portion of the cord
reel close to one side thereof not around the central portion 152c.
[0176] As shown in FIG. 8, in the case that the power cord is wound not round the central
portion 152c of the cord reel 152 but around a portion close to one side thereof,
the entire power cord may not be sufficiently wound around the cord reel. That is,
the space for winding of the power cord may be fully filled with a portion of the
power cord even before the power cord is sufficiently wound. This occurs as the space
of the cord reel case, i.e., a space allowing rotation of the cord reel is filled
with the power cord although the elastic device of the cord reel still has elastic
restoring force. In other words, insufficient winding may be caused by filling up
of the space to accept the power cord introduced thereinto.
[0177] When this trouble occurs, the user may need to force the power cord into the body.
The power cord forced into the body may be entangled in the body, thereby resulting
in difficulty in re-drawing out the power cord from the body.
[0178] The object of the present invention is to solve the problem as above and provide
a cleaner convenient to use. That is, a cleaner allowing the retracting power cord
to be guided to the central portion of the cord reel and intensely wound around the
central portion of the cord reel is provided. In other words, as shown in FIG. 8,
the present embodiment is intended to provide a cleaner which prevents winding of
the power cord around a portion of the cord reel close to one side thereof and allow
the cord reel to be intensely wound around the central portion 152c.
[0179] FIGs. 9 and 10 show an example of the direction guide assembly 300 according to the
illustrated embodiment. The direction guide assembly functions to direct the power
cord 190 introduced into the cleaner toward the central portion of the cord reel assembly
150 (see FIG. 3). That is, the direction guide assembly functions to prevent leaning
of the power cord 190 to one side and allow the power cord 190 to be introduced toward
the central portion of cord reel assembly.
[0180] The direction guide assembly 300 may be arranged in an introduction inlet 170 provided
in the cleaner body 100. Only a portion of a direction guide assembly 300 may be provided
in the introduction inlet 170, as shown in FIG. 10. The direction guide assembly 300
may be provided at one side of the cord reel assembly 150. That is, the power cord
sequentially passes through the introduction inlet 170 and the direction guide assembly
300 or passes through the direction guide assembly 300 to be wound around the cord
reel assembly 150.
[0181] The direction guide assembly 300 may include a cord guide 310. The cord guide 310
is a constituent to divert the introduction direction of the power cord 190 toward
the cord reel 152. Accordingly, the cord guide 310 may be the same as the cord guide
156 shown in FIG. 3. Therefore, the cord guide 310 guides the directions of introduction
and winding of the power cord such that the power cord may be smoothly wound around
the cord reel 152.
[0182] The cord guide 310 may guide the direction in which the power cord is introduced
into the body. Further, the cord guide 310 may guide the direction in which the power
cord extends to the cord reel assembly in the body. In other words, the cord guide
310 may guide the direction in which the power cord extends from the outside of the
body to the cord reel assembly.
[0183] The cord guide 310 may be positioned horizontally as shown in FIG. 10 or vertically.
The position of the cord guide 310 may depends on whether the cord reel assembly is
positioned horizontally or vertically as described above.
[0184] The direction guide assembly 300 may include direction guides 322 and 332 to divert
the power cord introduced into the cleaner to the central portion of the cord reel
assembly. That is, the direction guides 322 and 332 may prevent the power cord from
leaning to the left, right, up, or down side when the power cord retracts. In addition,
the direction guides 322 and 332 may direct the power cord toward the central portion
of the cord guides or the cord reel assembly even when the power cord leaning to one
side is introduced into the cleaner.
[0185] The direction guides 322 and 332 may be respectively provided at opposite sides of
the cord guide 310. The direction guides 322 and 332 are arranged such that the horizontal
or vertical width therebetween allowing the power cord to be introduced narrows along
the direction in which the power cord is introduced. That is, the direction guides
322 and 332 may be arranged such that the width of the inside of the introduction
inlet 170 narrows gradually along the direction in which the power cord is introduced.
In other words, the inside of the introduction inlet 170 may be formed in a trapezoid
shape such the width thereof narrows long the direction in which the power cord is
introduced through the direction guides 322 and 332. Accordingly, the power cord leaning
to one side may be guided to the central portion through the direction guides.
[0186] FIG. 9 shows the direction guides 322 and 332 respectively provided at opposite sides
of the cord guide 310. Alternatively, only one direction guide configured as above
may be provided. It may be possible to narrow the lateral width along the introduction
direction with one direction guide. However, the direction guides are preferably provided
at the opposite sides of the cord guide since impact due to introduction of the power
cord does not occur only at one lateral surface as will be described later.
[0187] As shown in FIG. 9, the direction guides 322 and 332 may be obliquely arranged. In
this case, the power cord introduced leaning to one side is guided to the center along
the direction guide and wound around the cord reel assembly.
[0188] At this time, impact occurring between the direction guides and the introduced power
cord may cause damage to the direction guides. Accordingly, the width between the
two direction guides may need to be allowed to increase. That is, the space into which
the power cord is introduced needs to be allowed to increase. Accordingly, each of
the direction guides is preferably elastically supported.
[0189] One direction guide 322 may include a rotation center portion 321 and a guide member
323 extending from the rotation center portion 321 into the body to narrow the space
through which the power cord is introduced. The rotation center portion 321 is preferably
arranged adjacent to the introduction inlet of the body. In addition, the rotation
center portion 321 may form the last point from which the power cord is drawn out
of the body. For this reason, the power cord may directly contact the rotation center
portion 321. Accordingly, the exterior of the rotation center portion is preferably
formed in a cylindrical shape. This shape may reduce friction between the rotation
center portion and the power cord since this shape allows the power cord to smoothly
slide along the circumferential surface of the rotation center portion.
[0190] The rotation center portion 321 is rotatably supported by one sidewall 320. The other
rotation center portion 331 is rotatably supported by the other sidewall 330. Here,
the rotation center portion 321 may be viewed as being formed at one side of the guide
member 323.
[0191] An elastic member 324 may be provided between the other side of the guide member
323 and the one sidewall 320. Similarly, an elastic member 334 may be provided between
the other side of the other guide member 333 and the other sidewall 330. Accordingly,
the distance between the other side of the guide member 323 and the one sidewall 320
may vary while one side of the guide member 323 rotatably fixed to the one sidewall
320. Such variation of the distance is allowed by the elastic member 334 and may remarkably
reduce impact caused by introduction of the power cord.
[0192] That is, due to elastic members 324 and 334, the guide members 323 and 333 may rotate
respectively about the rotation center portions 321 and 331 to some extent. As the
guide members rotate, the width of the space through which the power cord is introduced
is allowed to vary, and therefore sudden change in direction of introduction of the
power cord may be prevented.
[0193] Specifically, the power cord introduced through the central portion of the cord guide
310 from the first is not affected by the direction guide 322 when wound around the
cord reel. However, the power cord may be introduced leaning to one side. For example,
the power cord may be introduced leaning to the left. This situation may occur when
the cord locker is released in a state in which the power cord is extended to the
right side of the introduction inlet 170. When the cord locker is released, the power
cord moves from the right to the left toward the introduction inlet 170. The direction
of movement of the power cord near the introduction inlet 170 suddenly changes toward
the introduction inlet 190. Therefore, the power cord retracting according to inertia
hits the left guide member 333. In this case, the power cord contacts the guide member
333 provided on the left side thereof to rotate the guide member counterclockwise,
as shown in FIG. 9. At this time, the elastic member 334 is elastically deformed to
produce restoring force, and then gradually return to the original position thereof.
Thereby, the power cord may be moved to the central portion of the cord guide 310
and introduced.
[0194] The elastic support by the guide member functions to buffer impact between the retracting
power cord and the guide member. Further, by gradually changing the position through
which the power cord retracts, occurrence of a sudden impact may be prevented.
[0195] Therefore, even when the power cord is wound around the cord reel leaning to one
side to some extent, the power cord may caused to be gradually wound around the central
portion of the cord reel. Thereby, the overall power cord may be allowed to be sufficiently
wound round the cord reel. Moreover, in the case that the power cord is not aligned
with the introduction inlet 170 but severely leans to one side when the power cord
is drawn out, the impact between the power cord and the introduction inlet 170 may
be buffered during retraction of the power cord, allowing the power to be wound around
the central portion of the cord reel.
[0196] Hereinafter, an embodiment which implements a combination of the previous two embodiments
will be describe in detail with reference to FIG. 11. As described above, the two
embodiments may be independently implemented. That is, the direction guide assembly
300 shown in FIG. 11 may be omitted or the cord locker 180 may be omitted. Accordingly,
description of the same constituents will be omitted.
[0197] The retracting power cord 190 is introduced into the body along the cord guides 156
and 310. The power cord 190 is moved to the center of the cord guide along the direction
guide or the guide members 323 and 333 while being wound around the cord reel assembly
150. The cord guides 156 and 310 may be formed to sufficiently extend into the body.
Accordingly, the rotational roller 183 may be positioned at the rear side of the guide
member to define a gap in cooperation with the cord guide.
[0198] Alternatively, the rotational roller 183 may be positioned between the guide members
323 and 333. In this case, the width of the rotational roller may be narrowed. However,
when the guide member is rotated, the power cord may be stuck between the guide member
and the lateral surface of the rotational roller. Therefore, the rotational roller
183 is preferably provided at the rear side of the guide member. That is, the rotational
roller 183 is preferably positioned to selectively lock the power cord moved to the
center through the guide members.
[0199] However, the position of the rotational roller 183 is not limited thereto. The rotational
roller 183 may alternatively be provided at the front side of the guide member. In
this case, retraction of the power cord may be selectively implemented at the front
of the guide member through the locker 180.
[0200] Meanwhile, the guide members 323 and 333 are rotatably arranged at the sidewalls
320 and 330 or the side guides 155 and 157. Thereby, it is preferably to facilitate
assembly of such guide members.
[0201] To this end, a guide fixing portion 350 connected to the respective rotation center
shafts 321 and 331 of the guide members to fix the direction guide or the guide members
is preferably provided. That is, the guide fixing portion 350 may be positioned at
the upper portions of the rotation center shafts 321 and 331 on both sides to facilitate
fixation of the guide members.
[0202] A predetermined gap is formed between the guide fixing portion 350 and the cord guide
156, 310 to form a space through which the power cord retracts. Accordingly, the cord
guide is preferably formed to have a circular cross section to minimize friction with
the power cord. That is, the guide fixing portion may be formed in a cylindrical shape
to reduce the area of contact with the retracting power cord.
[0203] In the case that the rotational roller 183 is positioned at the front of the guide
member, the guide fixing portion may be omitted since the power cord first passes
through the gap between the rotational roller 183 and the cord guide 156 when retracting
into the body.
[0204] Referring to FIG. 11, the cord locker 180 is arranged near the introduction inlet
170 of the body or the cord guide 156, 310 along which the power cord retracts. In
other words, the position of the cord locker 180 is adjacent to a portion along which
the power cord retracts into the body 100. Accordingly, the release button 181 of
the cord locker 180 is positioned near the introduction inlet 170. This allows the
user to clearly identify the position and function of the release button 181, and
thereby the release button may be very convenient to use.
[0205] For example, in FIG. 2, the release button 181 and the introduction inlet 170 are
provided at the opposite sides of the body 100. Accordingly, the user may not clearly
identify the use or position of the release button 181. On the other hand, in the
illustrated embodiment in which the power cord is directly held through the cord locker,
the user is allowed to clearly identify the position and use of the release button
181. That is, the user may intuitively identify the position of the release button
181 and the use or function of the release button 181.
[0206] In FIGs. 3 and 11, the cord guide 156 and the locker 180 are arranged at the opposite
positions. In any case, retraction of the power cord may be selectively allowed or
released through variation of the gap between the cord locker 180 and the cord guide
156.
[0207] As described above, a cord locker and a direction guide assembly according to embodiments
of the present invention may be realized independently or together. In addition, the
cleaner shown in the drawings is of a canister type, but it is also applicable to
an upright type cleaner. This is because the above embodiments may be irrelevant to
the shape of the body, the suction nozzle and the connection between the body and
the suction nozzle.
[0208] As apparent from the above description, the present invention has effects as follows.
[0209] First, the cleaner becomes convenient to use by allowing a power cord to be wound
around a central portion of a cord reel assembly power cord and thereby sufficiently
wound.
[0210] Second, the cleaner may prevent sudden introduction or drawing out of the power cord
by smoothly changing the direction of movement of the power cord introduced or draw
out by using a cord guide.
[0211] Third, the cleaner may have an enhanced durability by preventing damage to a portion
of a cleaner body through which the power cord is introduced into the body.
[0212] Fourth, the cleaner may be have an enhanced durability and reliability for a cord
reel assembly.
[0213] Fifth, the cleaner may allow a user to conveniently use a cord locker.
[0214] Sixth, the cleaner may allow the power cord to be directly held to prevent automatic
introduction of the power cord to thereby prevent malfunction of the cord reel assembly
and entanglement of the power cord and ensure easy repetitive use of the cord locker.
[0215] Seventh, the cleaner may effectively prevent user misrecognition of the position
and use of a lock release button for releasing a cord locker.
[0216] Lastly, the cleaner may prevent occurrence of an impact caused by sudden stop of
the power cord by ensuring sufficient time and distance needed to stop movement the
power cord.
[0217] It will be apparent to those skilled in the art that various modifications and variations
can be made in the present invention without departing from the spirit or scope of
the inventions. Thus, it is intended that the present invention covers the modifications
and variations of this invention provided they come within the scope of the appended
claims and their equivalents.