(19)
(11) EP 2 662 167 A3

(12) EUROPEAN PATENT APPLICATION

(88) Date of publication A3:
05.03.2014 Bulletin 2014/10

(43) Date of publication A2:
13.11.2013 Bulletin 2013/46

(21) Application number: 13179763.1

(22) Date of filing: 21.11.2008
(27) Previously filed application:
 21.11.2008 PCT/GB2008/003906
(51) International Patent Classification (IPC): 
B22F 3/15(2006.01)
C22C 1/04(2006.01)
(84) Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR

(30) Priority: 22.11.2007 GB 0722850
23.01.2008 US 22935 P

(62) Application number of the earlier application in accordance with Art. 76 EPC:
08852655.3 / 2217395

(71) Applicant: Advanced Interactive Materials Science Limited
Peterborough PE3 7PR (GB)

(72) Inventor:
  • ARCHER, Geoffrey Frederick
    Stamford, Lincolnshire PE9 4BA (GB)

(74) Representative: Barnes, Colin Lloyd 
Stratagem IPM Limited Forsters Wing, Anstey Hall Maris Lane Trumpington
Cambridge CB2 9LG
Cambridge CB2 9LG (GB)

   


(54) Hot pressed net or near net shape powder component


(57) In a hot isostatic pressing process or hot uniaxial pressing process for producing a net or near net shape product, a diffusion filter comprising boron nitride is provided between a graphite former and metal powder to be pressed there against. The diffusion filter allows a controlled amount of carbon to diffuse into the surface of the pressed component. The boron nitride is conveniently applied as an aqueous slurry by spraying. In order to obtain adherence between the coating and the surfaces of the former, one or more thin ghost coat layers of slurry are applied to the surface of the graphite former before one or more layers of normal strength slurry are applied. Each layer of coating is allowed to dry before the next layer is applied, and the former may be heated to dry each layer. Pressed components of length greater than 2m can be processed, relative contraction of the component and former during cooling of the component being accommodated by the boron nitride coating on the former. The thickness of the coating can be determined by trials to achieve a controlled diffusion of carbon into the surface of the pressed component, and the dimensions of the former chosen to accommodate that thickness of coating.





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