BACKGROUND
[0001] The entrainment of fly ash particles from the lower furnace of an industrial boiler
to the convection sections of the boiler is an inevitable process. The accumulation
of these particles in the fireside heat exchanger surfaces reduces the boiler thermal
efficiency, creates a potentially corrosive environment at the boiler tube surfaces
and, if the accumulation is not properly controlled, may also lead to costly unscheduled
boiler shutdowns due to plugging of the gas passages.
[0002] Knowledge of the flue gas temperatures across the boiler heat transfer surfaces is
therefore an important piece of information that can be used to evaluate fireside
deposit characteristics, to improve boiler cleaning operation through intelligent
deposit removal processes, and to optimize boiler operation and combustion processes.
Conventional temperature sensors positioned in fixed locations on boiler walls or
other internal boiler structures do not monitor flue gas temperatures across the boiler
heat transfer surfaces. There is, therefore, a continuing need for effective ways
of monitoring the internal temperature of flue gasses across heat transfer surfaces
inside of industrial boilers.
[0003] Sootblowers are by far the most widely used equipment to remove the fireside deposit
accumulations in industrial boilers, such as oil-fired, coal-fired, trash-fired, waste
incinerator, as well as boilers used in paper manufacturing, oil refining, steel,
and aluminum smelting and other industrial enterprises. A sootblower consists of a
lance tube with one or more nozzles. During the deposit removal process, the sootblower
lance rotates and extends through a small opening in the boiler wall, while blowing
high pressure cleaning fluid (e.g., steam, air or water) directed into the tube banks.
After the lance is fully extended, it rotates in the opposite direction as it retracts
to its original inactive state.
[0004] The sootblower carriage consists of one or two electric motor(s), a gearbox and a
packing housing. The electric motor is the main drive that moves the lance tube forward
and backward during the cleaning cycle. The motor converts electrical energy into
rotation motion, which is then used by the gearbox to rotate and move the lance tube
along the gear rack. As the steam enters a sootblower, it is directed to four components
in the following order: poppet valve, feed tube, lance tube, and nozzles. The lance
tube is the main component that travels within the boiler while supplying the sootblower
nozzles with high pressure steam directed by jets toward the boiler tubes. The lance
travel includes insertion into and retraction from the boiler. During the cleaning
process, the lance extends into the boiler and forms a structure similar to a cantilevered
beam. Hence, the lance has to be designed to have sufficient strength to support its
own weight in a high temperature environment.
[0005] To avoid overheating the lance tube during internal boiler operation, the blowing
fluid, which also acts as a cooling medium, needs to be supplied continuously to the
lance. The minimum amount of the cleaning media required to prevent the lance from
overheating is known as the minimum cooling flow. The minimum cooling flow of a lance
tube depends on the material, the length of the lance tube, the steam and flue gas
temperatures. Knowledge of the lance tube temperatures as the lance is being exposed
to hot flue gas inside the boiler is very important to prevent lance tube overheating
and to devise emergency sootblower retraction control strategy. A continuing need
therefore exists for effective ways for monitoring the temperature of the lance tube
as the lance is exposed to hot flue gas inside the boiler.
[0006] For example
EP 1 939 569 A1 discloses a heat exchanger with an integrated cleaning and diagnostic system. The
cleaning and diagnostic system includes a cleaning nozzle which can be inserted from
time to time into the heat exchanger in order to clean internal surfaces of the heat
exchanger by air, water or steam. Furthermore, the nozzle can act as a support for
a heat sensor that enables measuring of a temperature inside the heat exchanger in
order to better control the operating phrase.
SUMMARY OF THE INVENTION
[0008] The present invention meets the needs described above in a temperature sensing sootblower
that includes an elongated lance tube configured to travel adjacent to and across
a heat transfer surface in a boiler while directing a cleaning fluid through one or
more nozzles toward the heat transfer surface to remove fireside deposits from the
heat transfer surface. The lance tube carries a temperature sensor that is configured
to obtain temperature measurements of the flue gas within the boiler, lance tube,
and/or cleaning fluid while the lance is located within the boiler. The temperature
sensing sootblower includes a groove in the lance tube and the temperature sensor
comprises a thermocouple positioned within the groove. A boiler cleaning controller
may control boiler cleaning operations based on the temperature measurements. A data
acquisition unit typically receives and records the temperature measurements from
the temperature sensor and transmits the temperature measurements to the boiler cleaning
controller.
[0009] The temperature sensing soothlower also includes a data transfer device that transfers
the temperature measurements from the temperature sensor to the data acquisition unit
while the temperature sensor rotates with the lance tube. In particular, the data
transfer device may be a slip ring fixed to the lance tube.
[0010] To measure the temperature of the flue gas as opposed to the lance tube and avoid
the cooling effect of the cleaning fluid on the flue gas, the temperature sensing
sootblower may include a lance tube extension supporting the temperature sensor beyond
a leading end of the lance tube in an insertion direction of the lance tube. The lance
tube extension may also support the temperature sensor beyond the lance tube extension
in the insertion direction.
[0011] A welding wire may be positioned above the thermocouple within the groove with an
overlay weld positioned above the welding wire sealing the thermocouple within the
groove.
[0012] The invention may also be practiced as a temperature sensing sootblower that includes
an elongated lance tube and a temperature sensor carried by the lance tube configured
to obtain temperature measurements of the lance tube while the lance tube travels
within the boiler. The flue gas temperature sensor and the lance tube temperature
sensor may also be combined, such that the lance tube carries a first temperature
sensor configured to obtain temperature measurements of flue gas within the boiler
across the heat transfer surface as the lance tube travels across the heat transfer
surface and a second temperature sensor configured to obtain temperature measurements
of the lance tube while the lance tube travels within the boiler. In this case, the
temperature sensors may be a pair of thermocouples located in a stranded wire positioned
within the groove. Multiple temperature sensors also may be located along the lance
tube if desired.
[0013] In addition, the temperature sensing sootblower may also include a thermocouple in
contact with the lance tube for measuring the temperature of the lance tube and/or
a thermocouple extending through a hole in the lance tube into an interior of the
lance tube for measuring the temperature of a cleaning fluid inside the lance tube.
The boiler cleaning controller may be configured to retract the lance tube in response
to temperature measurements from the temperature sensor indicating that the lance
tube has exceeded a predetermined temperature.
[0014] In view of the foregoing, it will be appreciated that the present invention avoids
the drawbacks of prior boiler temperature measuring systems and provides an improved
temperature sensing sootblower. The specific techniques and structures for creating
the temperature sensing sootblowers, and thereby accomplishing the advantages described
above, will become apparent from the following detailed description of the embodiments
and the appended drawings and claims.
BRIEF DESCRIPTION OF THE FIGURES
[0015]
FIG. 1 is a schematic illustration of a temperature sensing sootblower.
FIG. 2 is a conceptual illustration of the temperature sensing sootblower measuring
the temperature of flue gas across a heat transfer surface in a boiler.
FIG. 3 is a side view of a temperature sensing sootblower showing the location of
the slip ring data transfer device.
FIG. 4 is a perspective view of a temperature sensing sootblower lance.
FIG. 5 is an enlarged view of Detail A of FIG. 4 showing the end of the temperature
sensing sootblower lance.
FIG. 6 is an end view of the temperature sensing sootblower lance.
FIG. 7 is an enlarged view of Detail B of FIG. 6 showing the thermocouple temperature
sensor, protective welding wire, and overlay weld.
FIG. 8 is a further enlargement of the groove in the temperature sensing sootblower
carrying the thermocouple temperature sensor, protective welding wire, and overlay
weld.
FIG. 9 is a cut away view of the end of the temperature sensing lance tube showing
the boiler gas monitoring location and the end of the unmodified lance tube.
FIG. 10 is a conceptual cross sectional side view of a sootblower lance carrying a
temperature sensor for measuring the temperature of the cleaning fluid inside the
lance.
FIG. 11 is a logic flow diagram illustrating a routine for activating a boiler cleaning
operation in response to flue gas temperatures measured with the temperature sensing
sootblower.
FIG. 12 is a logic flow diagram illustrating a routine for activating a boiler cleaning
operation in response to differential flue gas temperatures across a heat transfer
surface measured with the temperature sensing sootblower.
FIG. 13 is a logic flow diagram illustrating a routine for controlling a boiler cleaning
operation based on temperature profile testing.
FIG. 14 is a logic flow diagram illustrating a routine for protecting the temperature
sensing sootblower to avoid a potential overheating condition.
DETAILED DESCRIPTION OF THE PREFERED EMBODIMENTS
[0016] This invention can be embodied in a temperature sensing sootblower that may be configured
as a modification to an existing sootblower or a specially constructed sootblower
that, in addition to its normal soot blowing functions, has the capability to measure
the flue gas, lance tube, and/or cleaning fluid temperatures. One or more thermocouples
or other temperature measuring devices are carried by the sootblower lance tube that
travels within the boiler. This allows for the temperature of the flue gas, lance
tube, and/or cleaning fluid to be measured as the sootblower lance tube is inserted
into and retracted from the boiler. Multiple temperature measuring devices may be
located on the sootblower lance to measure the temperature across heat transfer surfaces
and at different locations along the lance tube. A data transfer device transmits
the temperature measurements from the rotating thermocouple to a non-rotating data
acquisition unit for use in boiler cleaning and other operations.
[0017] A data transfer device, such as a slip ring, is used to transfer the signal from
the thermocouple to a data acquisition unit located on the non-rotating part of the
sootblower. The invention may also be used in sootblowers that are partially inserted
in the boiler (sometimes called half-track sootblowers). It may also be used in sootblowers
that are continually inserted into the boiler gas path. The temperature sensor may
be a thermocouple, a Resistance Temperature Detector (RTD), or other suitable type
of sensing device that is attached to the lance tube of the sootblower.
[0018] FIG. 1 is a schematic illustration of the temperature sensing sootblower
10 including the lance tube
12 extending from a flange
16 that supports one end of the lance tube to the nozzles
14. The lance tube is inserted through a hole in the boiler wall into interior of the
boiler, where it is extended and retracted to clean heat transfer surfaces inside
the boiler. The nozzle(s) can be installed anywhere in the lance tube where one or
more cleaning fluids, such as steam, air or water, are supplied to the nozzle(s) to
clean the fireside deposits from internal boiler heat transfer surfaces. The lance
tube rotates as it travels in the insertion direction (from flange toward the tip
of the lance), blowing a spiral of cleaning fluid as is travels across an adjacent
heat transfer surface. The lance tube rotates in the opposite direction (from the
tip of the lance toward flange) as it travels in the retraction direction.
[0019] To measure the temperature of the flue gas and the lance tube inside the boiler,
the temperature sensing sootblower
10 carries temperature sensors, in this illustration a multi strand thermocouple
20 that extends longitudinally along the lance tube. The thermocouple is connected to
a data transfer device, in this illustration a slip ring
22 that transfers the temperature measurements from the thermocouple to a data acquisition
unit
24 while the thermocouple rotates with the lance tube. The data acquisition unit
24, in turn, transmits the temperature measurements to a boiler cleaning controller
25 or other processor that may use the measurements for a variety of purposes, such
as displaying the temperature profile across heat transfer surfaces inside the boiler,
activating sootblowers and other boiler cleaning equipment, adjusting boiler operation,
retracting the lance tube to prevent overheating, and so forth. As the data acquisition
unit
24 includes a processor, it may create temperature and perform some of these functions.
[0020] The thermocouple
20 is typically a stranded wire containing a number of two-wire thermocouples allowing
for multiple temperature sensing locations
26 along the lance tube. For example, the thermocouple may include six wires providing
three Type K thermocouples. This provides knowledge of the lance tube temperature
so that the lance tube can be retracted to prevent overheating. The temperature along
the lance tube may be monitored at multiple locations, as desired.
[0021] The thermocouple may also include a boiler gas monitoring location
30 positioned beyond the tip of the lance in the lance insertion direction. To obtain
the temperature of the boiler flue gas rather than the lance tube, a lance tube extension
28 supports the thermocouple beyond the tip of the lance in the lance insertion direction.
The thermocouple also extends a bit beyond the lance tube extension
28 so that the temperature monitoring location
30 is supported in the flue gas without physically touching the lance tube extension.
For example, the lance tube extension
28 may extend four to six inches (101,6 mm - 152,4 mm) beyond the tip of the lance and
the thermocouple
20 may extend another half inch (12,7 mm) to the boiler gas monitoring location
30. The lance tube extension
28 may also include one or more vents
34 to for cooling purposes. The lance tube extension is typically made from the same
type of material as the lance tube and welded onto the tip of the lance.
[0022] FIG. 2 is a conceptual illustration of the temperature sensing sootblower
10 measuring the temperature of flue gas across a heat transfer surface
32 in a boiler. The boiler gas temperature monitoring location
30 of the thermocouple
20 measures the temperature of the flue gas as the sootblower lance
12 travels adjacent to and across the heat transfer surface
32. The data acquisition unit
24, the boiler cleaning controller
25, or another processor creates a profile of the internal temperature of the boiler
across the heat transfer surface. The temperature profile generally indicates whether
the heat transfer surface is carrying fireside deposits reducing the heat transfer
capability of the heat transfer surface, allowing for intelligent boiler operation
including intelligent sootblower operation. The temperature monitoring location(s)
26 also measure the temperature of the lance tube allowing the lance tube to be retracted
to prevent overheating.
[0023] FIGS. 3-7 show an illustrative embodiment of the temperature sensing sootblower substantially
to scale. FIG. 3 is a side view of the temperature sensing sootblower
10 indicating the location of the slip ring data transfer device
22 and the flange
16. The slip ring is typically mounted to a non-rotating plate positioned about six
inches (152,4 mm) ahead of the flange
16 to prevent damage to the slip ring in the event of a steam leak from the flange.
The slip ring includes a ball bearing or similar race with an inner sleeve that rotates
with the lance tube and a non-rotating outer sleeve fixed to the plate. Wires connected
to the inner sleeve are connected to the thermocouple while wires connected to the
outer sleeve are connected to the data acquisition unit. This allows the slip ring
to transmit the temperature measurements from the rotating thermocouple to the non-rotating
data transfer unit. Another type of data transfer device may be used, however, such
as a wireless data link between the thermocouple and the data acquisition unit or
any other suitable type of data transfer device.
[0024] FIG. 4 is a perspective view of the tip of the lance portion of the temperature sensing
sootblower lance
12 with the groove
40. FIG. 5 is an enlarged view of Detail A of FIG. 4 showing the end of the temperature
sensing sootblower lance including the lance tube extension
28. FIG 6 is an end view of the temperature sensing sootblower lance
12 and FIG. 8 is an enlarged view of a Detail B of FIG. 7 showing the groove
40. FIG. 8 is a further enlargement of the groove
40 carrying the thermocouple
20, the protective welding wire
42, and the overlay weld
44. The groove, which extends from the slip ring to the end of the lance tube extension,
may be machined or cut into the lance tube with saw. The thermocouple
20 is positioned at the bottom of the groove
40 with the protective welding wire
42 positioned above the thermocouple. An overlay weld
44 is welded over the groove
40 to seal the thermocouple in the groove. The protective welding wire prevents the
thermocouple from being damaged during the welding process. The groove
44 is cut approximately the same size as the protective welding wire to provide a snug
interference fit between the groove and the welding wire. The thermocouple may be
the same size or a smaller than the welding wire.
[0025] FIG. 9 is an enlarged cut-away view of the end of the temperature sensing sootblower
lance tube
12 showing the boiler gas temperature monitoring location
30 at the end of the thermocouple extending beyond the end of the lance tube extension
28. FIG. 9 also shows the rounded end
60 of the unmodified lance tube.
[0026] In view of the foregoing, it will be appreciated that present invention provides
significant improvements in sootblowers and boiler temperature monitoring systems
and that numerous changes may be made therein without departing from the spirit and
scope of the invention as defined by the following claims.
[0027] FIG. 10 is a conceptual cross sectional side view of a wall
11 of the sootblower lance
12 carrying a multi-strand thermocouple
20 within a groove
40, as described previously. In this example, the sootblowe include a hole
41 extending from the groove
40 through the wall
11. This allows a thermocouple to extend through the lance wall into the interior of
the lance tube where it measures the temperature of the cleaning fluid inside the
lance. It will be appreciated that any number of thermocouples can be deployed to
measure the temperature of the lance tube, the gas outside the lance tube, and/or
the cleaning fluid inside the lance tube at any desired locations along the lance
tube. Thermocouples may also be used to measure the temperature of the lance tube
on the inner surface, the outer surface, or at any desired depth within the lance
tube wall.
[0028] FIG. 11 is a logic flow diagram illustrating a routine
1100 for activating a boiler cleaning operation in response to flue gas temperatures measured
with the temperature sensing sootblower. In step
1110, a reference temperature for a clean heat transfer surface is obtained, typically
by measuring the temperature of the heat transfer surface when it is known to be in
a clean state or through computer simulation. Step
1110 is followed by step
1112, in which a reference temperature for a heat transfer surface impacted by accumulated
slag is obtained, again by measuring the temperature of the heat transfer surface
when it is known to be in an impacted state or through computer simulation. Step
1112 is followed by step
1114, in which the boiler cleaning controller is programmed with a cleaning threshold
temperature based on the clean and impacted reference temperatures. For example, the
cleaning threshold temperature may be set to be half way between the clean and impacted
reference temperatures. Step
1114 is followed by step
1116, in which the boiler cleaning controller activates the temperature sensing sootblower
to measure the boiler temperature while maintaining a minimum cleaning fluid flow
necessary to avoid overheating of the lance (see FIG. 14). Step
116 is followed by step
1118, in which the boiler cleaning controller determines whether the measured temperature
is above the cleaning threshold temperature. If the measured temperature is above
the cleaning threshold temperature, the "YES" branch is followed to step
1120, in which the sootblower is activated to clean the detected impacted surface. If
the measured temperature is not above the cleaning threshold temperature, the "NO"
branch is followed to step
1122, in which the sootblower cleaning controller waits for another scheduled test. Step
1120 is also followed by step
1122, which loops to step
1116, in which the boiler temperature is measured with the temperature sensing sootblower.
[0029] FIG. 12 is a logic flow diagram illustrating a routine
1200 for activating a boiler cleaning operation in response to differential flue gas temperatures
measured with the temperature sensing sootblower. In step
1210, a reference temperature for a clean heat transfer surface is obtained, typically
by measuring the temperature of the heat transfer surface when it is known to be in
a clean state or through computer simulation. Step
1210 is followed by step
1212, in which a reference temperature for a heat transfer surface impacted by accumulated
slag is obtained, again by measuring the temperature of the heat transfer surface
when it is known to be in an impacted state or through computer simulation. Step
1212 is followed by step
1214, in which the boiler cleaning controller is programmed with a differential cleaning
threshold temperature based on the clean and impacted reference temperatures. For
example, the differential cleaning threshold temperature may be set to 25% of the
difference between the clean and impacted references temperatures below the clean
reference temperature. Step
1214 is followed by step
1216, in which the boiler cleaning controller activates the temperature sensing sootblower
to measure the boiler temperature as the lance travels past a targeted heat transfer
surface while maintaining a minimum cleaning fluid flow necessary to avoid overheating
of the lance (see FIG. 14). Step
1216 is followed by step
1218, in which the boiler cleaning controller determines whether the measured temperature
is above the differential cleaning threshold temperature indicating the presence of
a portion of a heat transfer surface requiring cleaning. If the measured temperature
is above the differential cleaning threshold temperature, the "YES" branch is followed
to step
1220, in which the sootblower is activated to clean the impacted portion of the heat transfer
surface. If the measured temperature is not above the differential cleaning threshold
temperature, the "NO" branch is followed to step
1222, in which the sootblower cleaning controller waits for another scheduled test. Step
1220 is also followed by step
1222, which loops to step
1216, in which the differential boiler temperature is measured with the temperature sensing
sootblower as the lance travels past the targeted heat transfer surface.
[0030] It will be appreciated that Routine
1100 may be implemented for an initial cleaning cycle and routine
1200 may be implemented to further clean any surfaces or portions of that were not fully
cleaned during an initial cleaning cycle. Routines
1100 and
1200 may also be combined into a single routine implementing cleaning based on absolute
and differential temperatures at the same time.
[0031] FIG. 13 is a logic flow diagram illustrating a routine
1300 for activating a boiler cleaning operation in response to temperature profile testing.
In step
1310, a reference temperature profile is obtained for sootblower travel across clean heat
transfer surfaces, typically by measuring the temperature profile as the sootblower
lance travels past the heat transfer surfaces when they is known to be in a clean
state or through computer simulation. Step
1310 is followed by step
1312, in which a reference temperature profile is obtained for sootblower travel across
impacted heat transfer surfaces, again by measuring the temperature profile as the
sootblower lance travels past the heat transfer surfaces when they are known to be
in an impacted state or through computer simulation. Step
1312 is followed by step
1314, in which the boiler cleaning controller obtains a temperature profile for the heat
transfer surfaces during the insertion stroke of the lance while maintaining a minimum
cooling flow through the lance (see Fig. 14). Step
1314 is followed by step
1316, in which the boiler cleaning controller records the temperature profile measured
during the insertion stroke. Step
1316 is followed by step
1318, in which the boiler cleaning controller analyzes the measured temperature profile
to determine a cleaning profile for the retraction stroke. Step
1318 is followed by step
1320, in which the boiler cleaning controller implements the cleaning profile during the
retraction stroke.
[0032] FIG. 14 is a logic flow diagram illustrating a routine
1400 for protecting the temperature sensing sootblower to avoid potential overheating.
In step
1410, the boiler cleaning controller is programmed with a threshold temperature for protecting
the lance tube to avoid overheating of the lance tube, which is typically based on
the material specifications for the lance tube and experience. For example, the threshold
temperature may be set to 1.200°F (648,9°C). Step
1410 is followed by step
1412, in which temperature sensing sootblower is located within the boiler, typically
for cleaning or temperature sensing operations while maintaining a minimum cleaning
fluid flow necessary to avoid overheating of the lance. Step
1412 is followed by step
1414, in which the boiler cleaning controller determines whether the measured temperature
of the lance tube is above the threshold temperature indicating potential overheating
of the lance tube. If the measured temperature is above the threshold temperature,
the "YES" branch is followed to step
1416, in which boiler cleaning controller determines whether the cleaning fluid flow through
the sootblower is set to its maximum level. If the measured temperature is not set
to its maximum level, the "NO" branch is followed to step
1418, in which the boiler cleaning controller increases the cleaning fluid flow through
the sootblower by an incremental amount, such as 10% of the maximum cleaning fluid
flow through the sootblower. If the measured temperature is set to its maximum level,
the "YES" branch is followed to step
1420, in which the boiler cleaning controller retracts the sootblower lance to prevent
overheating. Returning to step
1414, if the measured temperature is not above the threshold temperature, the "NO" branch
is followed to step
1422, in which the boiler cleaning controller waits for the next scheduled test. Step
1418 is also followed by step
1420, which loops back to step
1412, in which the temperature of the lance is measured.
1. A temperature sensing sootblower (10), comprising:
an elongated lance tube (12) configured to travel within a boiler while directing
a cleaning fluid through one or more nozzles toward a heat transfer surface (32) to
remove fireside deposits from the heat transfer surface (32);
a temperature sensor (20) carried by the lance tube (12) within the boiler configured
to obtain temperature measurements of flue gas within the boiler while the lance tube
(12) is located within the boiler; characterized by,
a groove (40) in the lance tube (12), wherein the temperature sensor (20) comprises
a thermocouple positioned within the groove (40).
2. The temperature sensing sootblower 10 of claim 1, wherein the temperature sensor (20)
is configured to obtain temperature measurements of the flue gas within the boiler
while the lance tube (12) travels within the boiler.
3. The temperature sensing sootblower (10) of claim 1 or 2, further comprising a boiler
cleaning controller (25) configured to adjust the boiler cleaning operation in response
to the temperature measurements from the temperature sensor (20).
4. The temperature sensing sootblower (10) of claim 3, further comprising a data acquisition
unit (24) for receiving and recording the temperature measurements from the temperature
sensor (20) and transmitting the temperature measurements to the boiler cleaning controller
(25).
5. The temperature sensing sootblower (10) of claim 4, wherein the lance tube (12) rotates
and the data acquisition unit is fixed to a non-rotating structure, further comprising
a data transfer device (22) for transferring the temperature measurements from the
temperature sensor (20) to the data acquisition unit (24) while the temperature sensor
(20) rotates with the lance tube (12).
6. The temperature sensing sootblower (10) of claim 5, wherein the data transfer device
(22) comprises a slip ring fixed to the lance tube (12).
7. The temperature sensing sootblower (10) of one of the preceding claims, further comprising
a lance tube extension (28) supporting the temperature sensor (20) beyond a leading
end of the lance tube (12) in an insertion direction of the lance tube (12).
8. The temperature sensing sootblower (10) of one of the preceding claims, wherein a
lance tube extension (28) supports the temperature sensor (20) beyond the lance tube
extension (28) in the insertion direction.
9. The temperature sensing sootblower (10) of claim 6 and one of claims 7 or 8, wherein
the groove (40) extends from the slip ring to the end of the lance tube extension
(28).
10. The temperature sensing sootblower (10) of one of the preceding claims, further comprising
a welding wire (42) positioned above the thermocouple within the groove (40) and an
overlay weld (44) positioned above the welding wire (42) sealing the thermocouple
within the groove (40).
11. The temperature sensing sootblower (10) of one of the preceding claims, further comprising
a second thermocouple in contact with the lance tube (12) for measuring the temperature
of the lance tube (12).
12. The temperature sensing sootblower (10) of one of the preceding claims, further comprising
a third thermocouple extending through a hole (41) in the lance tube (12) into an
interior of the lance tube (12) for measuring the temperature of a cleaning fluid
inside the lance tube (12).
13. The temperature sensing sootblower (10) of one of claims 1 to 10, further comprising:
a second thermocouple in contact with the lance tube (12) for measuring the temperature
of the lance tube (12); and
a third thermocouple extending through a hole (41) in the lance tube (12) into an
interior of the lance tube (12) for measuring the temperature of a cleaning fluid
inside the lance tube (12).
1. Rußbläser (10) zur Erkennung von Temperaturen, umfassend:
ein gestrecktes Lanzenrohr (12), das dazu eingerichtet ist, innerhalb eines Kessels
zu verfahren, während eine Reinigungsflüssigkeit durch eine oder mehrere Düsen auf
eine Wärmeaustauschfläche (32) zur feuerseitige Entfernung von Ablagerungen von der
Wärmeaustauschfläche (32) gerichtet wird;
einen Temperatursensor (20), der durch das Lanzenrohr (12) innerhalb des Kessels getragen
wird und der dazu eingerichtet ist, Temperaturmessungen eines Verbrennungsgases innerhalb
des Kessels zu erhalten, während sich das Lanzenrohr (12) innerhalb des Kessels befindet;
gekennzeichnet durch
eine Fuge (40) in dem Lanzenrohr (12), wobei der Temperatursensor (20) ein in der
Fuge (40) positioniertes Thermoelement umfasst.
2. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 1, wobei der Temperatursensor
(20) dazu eingerichtet ist, Temperaturmessungen des Verbrennungsgases innerhalb des
Kessels zu erhalten, während das Lanzenrohr (12) in dem Kessel verfahren wird.
3. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 1 oder 2, weiter aufweisend
einen Kesselreinigungskontroller (25), der dazu eingerichtet ist, den Kesselreinigungsvorgang
in Abhängigkeit der Temperaturmessungen des Temperatursensors (20) anzupassen.
4. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 3, weiter aufweisend eine
Datenerfassungseinheit (24) zum Empfang und zur Aufnahme der Temperaturmessungen des
Temperatursensors (20) und zur Übermittlung der Temperaturmessungen an den Kesselreinigungskontroller
(25).
5. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 4, wobei das Lanzenrohr
(12) rotiert und die Datenerfassungseinheit (24) an einer nicht-rotierenden Struktur
fixiert ist, wobei der Rußbläser (10) weiter eine Datenübermittlungsvorrichtung (22)
zur Übermittlung der Temperaturmessungen von dem Temperatursensor (20) zu der Datenerfassungseinheit
(24) umfasst, während der Temperatursensor (20) mit dem Lanzenrohr (12) rotiert.
6. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 5, wobei die Datenübermittlungsvorrichtung
(22) einen an dem Lanzenrohr (12) fixierten Gleitring umfasst.
7. Rußbläser (10) zur Erkennung von Temperaturen nach einem der vorhergehenden Ansprüche,
weiter umfassend eine Lanzenrohrerweiterung (28), die den Temperatursensor (20) in
einer Einführungsrichtung des Lanzenrohrs (12) über ein vorderes Ende des Lanzenrohrs
(12) hinaus stützt.
8. Rußbläser (10) zur Erkennung von Temperaturen nach einem der vorhergehenden Ansprüche,
wobei eine Lanzenrohrerweiterung (28) den Temperatursensor (20) in der Einführungsrichtung
über die Lanzenrohrerweiterung (28) hinaus stützt.
9. Rußbläser (10) zur Erkennung von Temperaturen nach Anspruch 6 und einem der Ansprüche
7 oder 8, wobei die Fuge (40) sich von dem Gleitring zu dem Ende der Lanzenrohrerweiterung
(28) erstreckt.
10. Rußbläser (10) zur Erkennung von Temperaturen nach einem der vorhergehenden Ansprüche,
weiter umfassend einen Schweißdraht (42), der oberhalb des Thermoelements in der Fuge
(40) angeordnet ist, und eine Deckschweißnaht (44), die über dem Schweißdraht (42)
das Thermoelement innerhalb der Fuge (40) abdichtet.
11. Rußbläser (10) zur Erkennung von Temperaturen nach einem der vorhergehenden Ansprüche,
weiter umfassend ein zweites Thermoelement, das mit dem Lanzenrohr (12) zur Messung
der Temperatur des Lanzenrohrs (12) in Kontakt steht.
12. Rußbläser (10) zur Erkennung von Temperaturen nach einem der vorhergehenden Ansprüche,
weiter umfassend ein drittes Thermoelement, das sich durch eine Öffnung (41) in dem
Lanzenrohr (12) in einen Innenbereich des Lanzenrohrs (12) hinein erstreckt, um die
Temperatur eines Reinigungsfluids in dem Lanzenrohr (12) zu messen.
13. Rußbläser (10) zur Erkennung von Temperaturen nach einem der Ansprüche 1 bis 10, aufweisend:
ein zweites Thermoelement, das mit dem Lanzenrohr (12) zur Messung der Temperatur
des Lanzenrohrs (12) in Kontakt steht;
ein drittes Thermoelement, das sich durch eine Öffnung (41) in dem Lanzenrohr (12)
in einen Innenbereich des Lanzenrohrs (12) erstreckt, um die Temperatur des Reinigungsfluids
in dem Lanzenrohr (12) zu messen.
1. Souffleur de suie à détection de température (10), comprenant :
un tube de lance allongé (12) configuré pour se déplacer à l'intérieur d'une chaudière
tout en dirigeant un fluide de nettoyage à travers une ou plusieurs buses vers une
surface de transfert de chaleur (32) pour retirer des dépôts côté feu de la surface
de transfert de chaleur (32) ;
une sonde de température (20) portée par le tube de lance (12) à l'intérieur de la
chaudière configurée pour obtenir des mesures de température de gaz de combustion
à l'intérieur de la chaudière pendant que le tube de lance (12) se situe à l'intérieur
de la chaudière ; caractérisé par
une rainure (40) dans le tube de lance (12), la sonde de température (20) comprenant
un thermocouple positionné à l'intérieur de la rainure (40).
2. Souffleur de suie à détection de température (10) de la revendication 1, dans lequel
la sonde de température (20) est configurée pour obtenir des mesures de température
du gaz de combustion à l'intérieur de la chaudière pendant que le tube de lance (12)
se déplace à l'intérieur de la chaudière.
3. Souffleur de suie à détection de température (10) de la revendication 1 ou 2, comprenant
en outre un contrôleur de nettoyage de chaudière (25) configuré pour ajuster l'opération
de nettoyage de chaudière en réponse aux mesures de température provenant de la sonde
de température (20).
4. Souffleur de suie à détection de température (10) de la revendication 3, comprenant
en outre une unité d'acquisition de données (24) pour recevoir et enregistrer les
mesures de température provenant de la sonde de température (20) et transmettre les
mesures de température au contrôleur de nettoyage de chaudière (25).
5. Souffleur de suie à détection de température (10) de la revendication 4, dans lequel
le tube de lance (12) tourne et l'unité d'acquisition de données (24) est fixée à
une structure non rotative, comprenant en outre un dispositif de transfert de données
(22) pour transférer les mesures de température de la sonde de température (20) à
l'unité d'acquisition de données (24) pendant que la sonde de température (20) tourne
avec le tube de lance (12).
6. Souffleur de suie à détection de température (10) de la revendication 5, dans lequel
le dispositif de transfert de données (22) comprend une bague collectrice fixée au
tube de lance (12).
7. Souffleur de suie à détection de température (10) d'une des revendications précédentes,
comprenant en outre une extension de tube de lance (28) supportant la sonde de température
(20) au-delà d'une extrémité avant du tube de lance (12) dans une direction d'insertion
du tube de lance (12).
8. Souffleur de suie à détection de température (10) d'une des revendications précédentes,
dans lequel une extension de tube de lance (28) supporte la sonde de température (20)
au-delà de l'extension de tube de lance (28) dans la direction d'insertion.
9. Souffleur de suie à détection de température (10) de la revendication 6 et une des
revendications 7 ou 8, dans lequel la rainure (40) s'étend depuis la bague collectrice
jusqu'à l'extrémité de l'extension de tube de lance (28).
10. Souffleur de suie à détection de température (10) d'une des revendications précédentes,
comprenant en outre un fil à souder (42) positionné au-dessus du thermocouple à l'intérieur
de la rainure (40) et une soudure de recouvrement (44) positionnée au-dessus du fil
à souder (42) scellant le thermocouple à l'intérieur de la rainure (40).
11. Souffleur de suie à détection de température (10) d'une des revendications précédentes,
comprenant en outre un deuxième thermocouple en contact avec le tube de lance (12)
pour mesurer la température du tube de lance (12).
12. Souffleur de suie à détection de température (10) d'une des revendications précédentes,
comprenant en outre un troisième thermocouple s'étendant à travers un trou (41) dans
le tube de lance (12) dans un intérieur du tube de lance (12) pour mesurer la température
d'un fluide de nettoyage à l'intérieur du tube de lance (12).
13. Souffleur de suie à détection de température (10) d'une des revendications 1 à 10,
comprenant en outre :
un deuxième thermocouple en contact avec le tube de lance (12) pour mesurer la température
du tube de lance (12) ; et
un troisième thermocouple s'étendant à travers un trou (41) dans le tube de lance
(12) dans un intérieur du tube de lance (12) pour mesurer la température d'un fluide
de nettoyage à l'intérieur du tube de lance (12).