Technical background
[0001] The invention relates to a steel frame balcony. The invention is particularly useful
in renovation, but also in new construction.
[0002] It is prior known to manufacture and attach steel frame balconies by constructing
a balcony with an attachment flange at its rear edge in register with the frame and
with brackets at the corners of its front edge for fastening a tension rod. The balcony
frame includes a G-shaped edge profile with a flat external side. The balcony is secured
to a wall with the attachment flanges and the tension rods, followed by placing a
wooden grid on top of the frame. One example of such balcony is the Producta balcony
from LO Rakenne Oy.
General description of the invention
[0003] There is now provided an invention as presented in the claims.
[0004] The balcony according to the invention has a rectangular frame, its edge plates consisting
of a rear plate to be set against a wall, two side plates, and a front plate. In addition,
the frame may include lengthwise beams perpendicular to the wall and crosswise beams
parallel to the wall. To be supported by the frame is installed a floor. The frame
can be further fitted with railings and other desirable fixtures.
[0005] According to a first feature of the invention, at least two of the plates have a
chute-like inward protrusion between top and bottom edges. These two plates are those
on opposite sides. Other plates may also have a similar protrusion. The chute bottom
is most preferably vertical.
[0006] In one embodiment, a top surface of the protrusion in the plates is preferably inward
sloping or a bottom surface of the protrusion is straight or inward sloping. The sloping
top surface can be used for directing water. To the protrusion below the top surface,
preferably to the bottom surface, can be fixed a waterproofing board. Water runs from
the top surface onto this board, along which it can be directed for example into and
out of a rain gutter present at the edge. The waterproofing board material can be
for example corrugated sheet metal. In a second embodiment, the protrusion's top surface
is straight or outward sloping and the bottom surface is outward sloping. In this
case, water can be directed away from an outer edge of the top protrusion surface.
For this purpose, inside the protrusion can be constructed a rain gutter, into which
water is directed from an edge of the plate above the protrusion. The second embodiment
can also be implemented by turning upside down the frame assembly composed of the
edge plates.
[0007] A second independent object of the invention is a balcony frame edge plate with a
chute-like inward protrusion between top and bottom edges.
[0008] A third independent object of the invention is a frame assembly composed of edge
plates, which can be used in a balcony with either side up.
[0009] At a top edge of the plate can be an upper face, preferably inward from the edge.
To be supported by such a top edge can be preferably installed a floor, for example
a board floor. Alternatively, the plate can have a straight top edge. In this case,
to be supported by the protrusion can be installed a floor, for example a tile floor.
The various options can also be implemented with one and the same frame composed of
edge plates, which has been constructed for a capability of being used with either
side up.
[0010] The rear plate may define apertures by which the balcony is suspended on brackets
mountable on the wall. If necessary, a further bracing of the balcony to the wall
can be provided with tension rods. The rear plate can have a fastener, for example
an attachment flange, by which the balcony can be secured to the bracket or the wall.
The fastener lies most preferably above the floor level, whereby the balcony can be
made completely ready for service prior to being lifted to its position.
[0011] A fourth independent object of the invention is a balcony fastener, which is in attachment
with the balcony above the floor level.
[0012] The balcony can also be provided with elements for adjusting the balcony's height
with respect to load-bearing girders. In such an arrangement, the balcony may feature
a lengthwise beam, which is provided alongside the load-bearing girder with side legs
connected above the load-bearing girder with an iron flat bar, most preferably with
two of those. The iron flat bar defines a threaded hole. A screw fitted therein enables
a height adjustment. As a result, variations in the height differences of load-bearing
girders can be cancelled out.
Drawings
[0013] The attached drawings make up a part of a written specification for the invention
and relate to the subsequently presented detailed description for a few embodiments
of the invention. In the drawings, fig. 1 shows one balcony frame in a horizontal
view, fig. 2 shows a balcony with the frame of fig. 1 in a cross-section parallel
to the wall, fig. 3 shows a balcony with the frame of fig. 1 in a cross-section perpendicular
to the wall, fig. 4 is a plan view of a balcony with another type of frame, fig. 5
shows a cross-section of fig. 4 parallel to the wall, and fig. 6 shows a cross-section
of an edge plate profile for the balcony of fig. 4.
Detailed description for a few embodiments of the invention
[0014] The balcony frame of figs. 1-3 comprises a rear plate 1 parallel to the wall, side
plates 2 perpendicular to the wall at the ends of the rear plate, and a front plate
3 parallel to the wall and connecting the outer ends of the side plates. The rear
plate and the front plate are connected at a top edge with a sufficient number of
upper beams 5 and at a bottom edge with a sufficient number of lower beams 6. The
side plates and the upper beams are connected at a top edge with a sufficient number
of cross beams 7.
[0015] The rear plate 1 defines apertures 8 near its ends and, above the apertures, rear
plate flanges 9 slightly wider than the apertures and extending higher than the rear
plate. Into the apertures are installed load-bearing girders 10. These have a tubular
body 11, an attachment flange 12 fixed to its top surface and mountable to the rear
plate flange with bolts, and at its rear end a wall flange 13 mountable to the wall
with bolts. When using short load-bearing girders such as those in fig. 1, the frame
has its outer corners further fitted with attachment brackets for tension rods by
which the balcony is also suspended on the wall. If the wall is provided with long
load-bearing girders capable of supporting the balcony without tension rods, the attachment
beams will be omitted and the balcony will be installed by the rear plate apertures
to rest on the load-bearing girders.
[0016] The rear plate 1 and the side plates 2 consist of press-brake bent profile sheet
with a thickness of 5-6 mm. It includes both an inward upper face 13 at the top edge
and a similar type of lower face 14 at the bottom edge. Slightly below the midpoint
is a wide U-shaped inward protrusion 15 lengthwise of the profile. The protrusion
has its top surface slightly inclined inward for promoting the flow of water. The
protrusion's bottom is vertical and its bottom edge is most preferably sharp for easy
water droplet release. The protrusion's bottom surface is slightly inward sloping.
The front plate 3 has at its top edge an inward upper face 16 and at its bottom edge
an internal rain gutter 17 with a hole at least at one of its ends for the outflow
of water.
[0017] The frame is most preferably constructed from zinc-plated steel.
[0018] In the embodiment of figs. 2 and 3, the protrusion 15 included in a profile of the
side plates 2 has a drain panel 18 mounted on its lower surface. The drain panel is
fastened preferably with screws, such that the screw points will be concealed inside
the protrusion. Between the drain panel and the protrusion's lower surface can further
be a water seal, for example a sealing tape. The drain panel material is hot-dip galvanized
sheet metal with its grooves lengthwise of the balcony. The drain panel is inclined
sufficiently (1:100 - 1:80) towards the front plate for enabling water to flow along
the panel into the front plate's rain gutter 17.
[0019] On the frame edges are mounted railings and other possibly necessary fixtures.
[0020] In the embodiment of figs. 2 and 3, to be supported by the plates' upper faces 13
and 16 and by the top beams 5 and the crosswise beams 7 is installed a terrace board
flooring 19. Underneath the drain panel is a fireproof insulation sheet 20 (fireproof
rockwool 30 mm), resting on the profile's lower face 14 and the bottom surface flooring.
To a bottom surface of the lower face is secured a baseboard 21, which is made for
example of calcium silicate.
[0021] In principle, the edge plate frame of figs. 1-3 can be used in a balcony also in
an upside-down position for enabling the installation of a different type of flooring.
[0022] In the frame of figs. 4 and 5, both a rear plate 1.1, side plates 2.1 and a front
plate 3.1 are made of metal profile sheet. Slightly above the middle part, it has
an inward protrusion 15.1, which is lengthwise of the profile sheet and has a U-shaped
cross-section. The protrusion's top surface and bottom surface are outward inclined
and its bottom is vertical. The bottom edge has an inward lower face 14.1.
[0023] The rear plate 1.1 and the front plate 3.1 are interconnected with two beams 5.1.
These have a top edge flush with a top surface of the profile sheet's protrusion 15.1.
The rear plate 1.1 defines apertures 22 in register with the beams. The beam 5.1 has
two vertical legs 23 and two iron flat bars 24 connecting the same and provided with
a threaded hole 25. The embodiment is intended for use in projects involving wall-mounted
load bearing girders upon which the balcony is rested. The load-bearing girders place
themselves between the legs of the balcony beams underneath the iron flat bars. Into
the holes of the iron flat bars are inserted screws, by means of which the balcony's
height with respect to the load-bearing girders can be adjusted exactly as desired
regardless of height differences. The balcony frame is installed in a precisely horizontal
position. The inward bent U-shaped protrusions present in the profile sheets are horizontal
or inclined in a longitudinal direction.
[0024] To be supported by the top surface of the profile sheet protrusion 15.1 is placed
a concrete slab 19.2. The slab is dimensioned so as to leave a small gap between its
front edge and the edge of the profile sheet. The front plate protrusion 15.1 has
its upper face provided with holes for allowing the outflow of water. If desired,
inside the protrusion can be further fitted a rain gutter for removing water in a
controlled manner for example from the gutter's end.
[0025] Above its floor level, the frame can have a fastener for securing a balcony to the
frame.
[0026] The edge plate frame of figs. 4 and 5 is also applicable in the embodiment of figs.
1-3.
[0027] The bottom surface of each version includes a steel frame supporting both the fireproofing
sheet and the board system therebelow.
1. A balcony, which has a rectangular frame comprising a rear plate (1; 1.1) to be set
against a wall, two side plates (2; 2.1), and a front plate (3; 3.1), characterized in that at least two of the plates have between top and bottom edges a chute-like inward
protrusion (15; 15.1), and that these plates are opposite to each other, that the
balcony is installed to rest on wall-mounted load bearing girders, and that the balcony
has elements (5.1, 24, 25) for adjusting the balcony's height with respect to the
load-bearing girders.
2. A balcony as set forth in claim 1, wherein a top surface of the protrusion (15) is
inward sloping or a bottom surface of the protrusion (15) is inward sloping or horizontal.
3. A balcony as set forth in claim 1 or 2, wherein to the protrusion (15), below the
top surface, is attached a waterproofing insulation board (18) inside the balcony.
4. A balcony as set forth in any of the preceding claims, wherein the plate (1; 2; 3)
has at its top edge an upper face (13) or the top edge of the plate (1.1; 2.1; 3.1)
is straight.
5. A balcony as set forth in claim 4, wherein the plate (1; 2; 3) has at its top edge
an upper face (13) and to be supported thereby is installed a floor (19) or the top
edge of the plate (1.1; 2.1; 3.1) is straight and to be supported by the protrusion
(15.1) is installed a floor (19.1).
6. A balcony as set forth in claim 5, wherein the plate (1; 2; 3) has at its top edge
an upper face (13) and to be supported thereby is installed a board floor (19) or
the top edge of the plate (1.1; 2.1; 3.1) is straight and to be supported by the protrusion
(15.1) is installed a tile floor (19.1).
7. A balcony as set forth in any of the preceding claims, wherein the rear plate (1)
has apertures (8) and rear pate flanges (9) extending above the rear plate, the apertures
(8) having fitted therein load-bearing girders (10) which have a tubular body (11),
to the top surface of which is fixed an attachment flange (12) capable of being fastened
to the rear plate flange.
8. A balcony as set forth in any of the preceding claims, wherein the frame is capable
of being used also in an upside-down position in the balcony.