BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a spinning machine including a plurality of spinning
units, and a service vehicle adapted to travel among the plurality of spinning units.
2. Description of the Related Art
[0002] For example, Japanese Unexamined Patent Publication No.
2005-330596 describes a spinning machine adapted to produce a yarn. The spinning machine includes
a plurality of spinning units, and a plurality of service vehicles adapted to travel
among the plurality of spinning units. When a yarn cut occurs in the spinning unit,
one of the service vehicles travels to the spinning unit in which the yarn cut occurred
to perform a yarn joining operation of the cut yarn. The service vehicle includes
a sensor adapted to prevent collision with another service vehicle.
BRIEF SUMMARY OF THE INVENTION
[0003] In each spinning unit, fluffs (fiber dusts) may be generated in a process of producing
the yarn. If such fluffs accumulate on the sensor and the like arranged in the service
vehicle, failures of the sensor and the like may occur.
[0004] It is an object of the present invention to provide a spinning machine adapted to
prevent occurrence of failures caused by the fluffs.
[0005] A spinning machine according to the present invention includes a plurality of spinning
units and a service vehicle adapted to travel among the spinning units, each spinning
unit including a yarn supplying section adapted to supply a yarn and a winding section
adapted to wind the yarn into a package, the spinning machine including a first communication
section provided for each of the spinning units; a second communication section provided
for the service vehicle and adapted to perform non-contact communication with the
first communication section; and a cleaning section adapted to start cleaning of at
least one of the first communication section and the second communication section
during a period of time from when the service vehicle passes a spinning unit located
a prescribed number of units in advance from a target spinning unit which is to be
serviced by the service vehicle and until when the first communication section and
the second communication section start communication at the target spinning unit.
[0006] Thus, in the spinning machine, the fluffs accumulated on at least one of the first
communication section and the second communication section can be cleaned and removed
by the cleaning section before the first communication section and the second communication
start communication. Therefore, in the spinning machine, the first communication section
and the second communication section can communicate. The occurrence of failures caused
by the fluffs thus can be prevented in the spinning machine.
[0007] According to one embodiment, the cleaning section is adapted to start cleaning of
at least one of the first communication section and the second communication section
during a period of time from when the service vehicle passes a spinning unit next
to the target spinning unit and until when the first communication section and the
second communication section start communication. Therefore, for example, the accumulated
fluffs can be cleaned before the service vehicle arrives at the target spinning unit.
The occurrence of failures caused by the fluffs thus can be more reliably prevented
in the spinning machine.
[0008] According to one embodiment, the service vehicle preferably includes at least a portion
of the cleaning section. According to such a configuration, the configuration can
be simplified compared to the configuration in which the cleaning section is arranged
in each spinning unit.
[0009] According to one embodiment, the cleaning section is adapted to determine that the
service vehicle passed one spinning unit when a reference portion (reference position)
of the service vehicle passes a reference portion (reference position) of such a spinning
unit, and to clean at least one of the first communication section and the second
communication section in accordance with a determination result. The cleaning section
thus can perform the cleaning at an appropriate timing.
[0010] According to one embodiment, the cleaning section may have a configuration including
a blow nozzle adapted to blow air to at least one of the first communication section
and the second communication section; an air supplying section adapted to supply the
air to the blow nozzle; a switching section adapted to switch between supplying of
the air and shutting off of the supplying of the air to the blow nozzle from the air
supplying section; and a control section adapted to control switching of the switching
section. According to such a configuration, in the spinning machine, the fluffs accumulated
on at least one of the first communication section and the second communication section
can be easily removed with the air blown from the blow nozzle.
[0011] According to one embodiment, each of the spinning units includes a waxing device
adapted to apply wax to the yarn supplied from the yarn supplying section, and the
cleaning section further cleans the waxing device of the target spinning unit before
the service vehicle performs service to the target spinning unit. According to such
a configuration, in the spinning machine, the fluffs and/or waste of wax accumulated
on the waxing device can be removed. Furthermore, in the spinning machine, the air
is prevented from being blown to the yarn since the waxing device is cleaned before
the service vehicle performs service. Therefore, the yarn can be prevented from deviating
from the waxing device (yarn path).
[0012] According to one embodiment, a first nozzle adapted to blow the air to at least one
of the first communication section and the second communication section, and a second
nozzle adapted to blow the air to the waxing device may be integrally arranged as
the blow nozzle. According to such a configuration, in the spinning machine, the configuration
can be simplified even in a configuration in which the air is blown from the blow
nozzle to a plurality of areas.
[0013] According to one embodiment, the spinning machine includes a frame adapted to form
a travelling space of the service vehicle below the yarn supplying section in a machine
height direction. When the service vehicle travels below the yarn supplying section,
the fluffs tend to easily accumulate on the service vehicle. Thus, in such a configuration,
it is particularly advantageous if the service vehicle includes the cleaning section.
[0014] According to one embodiment, the service vehicle is a yarn joining vehicle adapted
to perform a yarn joining operation of the yarn supplied from the yarn supplying section,
and the yarn from the package when the yarn is disconnected, and the cleaning section
cleans at least one of the first communication section and the second communication
section during the yarn joining operation. According to such a configuration, in the
spinning machine, the yarn joining vehicle and the spinning unit can more reliably
communicate, and for example, information necessary for the yarn joining operation,
and the like can be transmitted and received.
[0015] According to one embodiment, the yarn supplying section may include a draft device
adapted to draft a fiber bundle; and a pneumatic spinning device adapted to twist
the fiber bundle using a whirling airflow and to produce the yarn.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
FIG. 1 is a front view of a spinning machine according to one embodiment;
FIG. 2 is a view illustrating a cross-sectional configuration of the spinning machine
illustrated in FIG. 1; and
FIG. 3 is a front view illustrating a part of the spinning machine in an enlarged
manner.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0017] Hereinafter, preferred embodiments of the present invention will be described in
detail with reference to the accompanying drawings. The same reference numerals are
denoted on the same or corresponding components in the description of the drawings,
and the redundant description will be omitted. "Upstream" and "downstream" respectively
refer to upstream and downstream in a travelling direction of a yarn during spinning.
[0018] A spinning machine 1 as a textile machine illustrated in FIG. 1 includes a plurality
of spinning units 2 arranged in line. The spinning machine 1 includes a yarn joining
vehicle (service vehicle) 3, a blower box 80, and a motor box 5. The motor box 5 includes
a machine control device (not illustrated) adapted to perform control of the entire
spinning machine 1. In a factory where the spinning machine 1 is installed, a work
passage extending in a direction in which the spinning units 2 are arranged is provided
at a yarn path side of the yarn joining vehicle 3. The operator can perform operation,
monitoring, and the like of each spinning unit 2 from the work passage.
[0019] As illustrated in FIG. 1, each spinning unit 2 includes a draft device 7, a pneumatic
spinning device 9, a yarn accumulating device 12, a waxing device 14, and a winding
device (winding section) 13 arranged in this order from upstream to downstream. The
draft device 7 and the pneumatic spinning device 9 configure a yarn supplying section
adapted to supply a spun yarn 10 to the winding device 13.
[0020] The draft device 7 is arranged in the vicinity of an upper end of a housing (frame)
6 of the spinning machine 1 in a machine height direction of the spinning machine
1. A fiber bundle 8 (see FIG. 2) fed from the draft device 7 is spun by the pneumatic
spinning device 9. The spun yarn 10 fed from the pneumatic spinning device 9 is passed
through a yarn clearer 52, fed further downstream by the yarn accumulating device
12, and applied with wax in the waxing device 14. Thereafter, the spun yarn 10 is
wound by the winding device 13, and a package 45 is formed.
[0021] The draft device 7 drafts a sliver 15 to obtain the fiber bundle 8. As illustrated
in FIG. 2, the draft device 7 includes four roller pairs, i.e., a back roller pair
16, a third roller pair 17, a middle roller pair 19 provided with an apron belt 18,
and a front roller pair 20. A bottom roller of each of the roller pairs 16, 17, 19,
and 20 is driven by power from the motor box 5, or by power of electric motors (not
illustrated) arranged individually. Each of the roller pairs 16, 17, 19, and 20 is
driven with a different rotation speed, and as a result, the sliver 15 supplied from
the upstream can be drafted into the fiber bundle 8, and fed to the pneumatic spinning
device 9 located downstream.
[0022] The pneumatic spinning device 9 applies twists to the fiber bundle 8 using a whirling
airflow to produce the spun yarn 10. Although detailed description and illustration
will be omitted, the pneumatic spinning device 9 includes a fiber guiding section,
a whirling airflow generating nozzle, and a hollow guide shaft body. The fiber guiding
section guides the fiber bundle 8 fed from the draft device 7 to a spinning chamber
formed inside the pneumatic spinning device 9. The whirling airflow generating nozzle
is arranged at a periphery of a path of the fiber bundle 8 to generate the whirling
airflow in the spinning chamber. This whirling airflow causes fiber ends of the fiber
bundle 8 in the spinning chamber to be reversed and to whirl. The hollow guide shaft
body guides the spun yarn 10 from the spinning chamber to an outside of the pneumatic
spinning device 9.
[0023] The yarn accumulating device 12 is arranged downstream of the pneumatic spinning
device 9. The yarn accumulating device 12 has a function of applying a predetermined
tension to the spun yarn 10 to pull out the spun yarn 10 from the pneumatic spinning
device 9, a function of accumulating the spun yarn 10 fed from the pneumatic spinning
device 9 during a yarn joining operation by the yarn joining vehicle 3 to prevent
slackening of the spun yarn 10, and a function of adjusting the tension such that
a fluctuation of the tension at the winding device 13 side is not transmitted towards
the pneumatic spinning device 9. As illustrated in FIG. 2, the yarn accumulating device
12 includes a yarn accumulating roller 21, a yarn hooking member 22, an upstream guide
23, an electric motor 25, and a downstream guide 26.
[0024] The yarn hooking member 22 can be engaged (hooked) with the spun yarn 10. The yarn
hooking member 22 integrally rotates with the yarn accumulating roller 21 while being
engaged with the spun yarn 10 to wind the spun yarn 10 around an outer peripheral
surface of the yarn accumulating roller 21.
[0025] The yarn accumulating roller 21 can have a prescribed amount of the spun yarn 10
wound around the outer peripheral surface thereof to accumulate the spun yarn 10.
The yarn accumulating roller 21 is rotatably driven by the electric motor 25. When
the yarn accumulating roller 21 is rotated, the spun yarn 10 wound around the outer
peripheral surface of the yarn accumulating roller 21 is wound so as to tighten the
yarn around the accumulating roller 21, and the spun yarn 10 located upstream of the
yarn accumulating device 12 is pulled. In other words, when the yarn accumulating
roller 21 is rotated at a predetermined rotation speed with the spun yarn 10 wound
around the outer peripheral surface of the yarn accumulating roller 21, the yarn accumulating
device 12 can apply a predetermined tension to the spun yarn 10 and pull out the spun
yarn 10 at a predetermined speed from the pneumatic spinning device 9, and transport
the spun yarn 10 towards the downstream at a predetermined speed.
[0026] The upstream guide 23 is arranged slightly upstream of the yarn accumulating roller
21. The upstream guide 23 appropriately guides the spun yarn 10 with respect to the
outer peripheral surface of the yarn accumulating roller 21. The upstream guide 23
prevents the twist of the spun yarn 10 propagating from the pneumatic spinning device
9 from being transmitted downstream of the upstream guide 23.
[0027] The yarn clearer 52 is arranged on a front side (work passage side) of the housing
6 of the spinning machine 1, and at a position between the pneumatic spinning device
9 and the yarn accumulating device 12. The spun yarn 10 spun by the pneumatic spinning
device 9 passes through the yarn clearer 52 before being wound by the yarn accumulating
device 12. The yarn clearer 52 monitors a thickness of the travelling spun yarn 10
and/or presence or absence of foreign substances contained in the spun yarn 10, and
transmits a yarn defect detection signal to a unit control section 53 arranged in
the spinning unit 2 when a yarn defect of the spun yarn 10 is detected.
[0028] Upon receiving the yarn defect detection signal, the unit control section 53 immediately
stops ejection of compressed air from the whirling airflow generating nozzle of the
pneumatic spinning device 9. The whirling airflow is then stopped, the twisting of
the fiber bundle 8 is stopped, and introduction of the fiber bundle 8 to the pneumatic
spinning device 9 is also stopped. A continuation of the fibers is disconnected in
the pneumatic spinning device 9, and the spun yarn 10 is cut. Thereafter, the unit
control section 53 further stops the draft device 7 and the like.
[0029] The unit control section 53 transmits a control signal to a vehicle control section
38 of the yarn joining vehicle 3, and the yarn joining vehicle 3 travels to the front
of the relevant spinning unit 2. Thereafter, the pneumatic spinning device 9 and the
like are driven again, the yarn joining vehicle 3 performs the yarn joining operation,
and winding is resumed. In this case, after the pneumatic spinning device 9 resumes
the spinning and until the winding of the package 45 is resumed, the yarn accumulating
device 12 accumulates the spun yarn 10 continuously fed from the pneumatic spinning
device 9 on the yarn accumulating roller 21 to eliminate the slackening of the spun
yarn 10.
[0030] As illustrated in FIG. 1, a rail 41 is arranged along the direction in which the
spinning units 2 are arranged. The yarn joining vehicle 3 has wheels 42, and travels
on the rail 41. A travelling space of the yarn joining vehicle 3 is formed in the
housing 6. The travelling space is located below the draft device 7, the pneumatic
spinning device 9, and the like. The yarn joining vehicle 3 travels through the travelling
space.
[0031] The yarn joining vehicle 3 includes a splicer (yarn joining device) 43, a suction
pipe (first catching-and-guiding section) 44, and a suction mouth (second catching-and-guiding
section) 46. When a yarn breakage or a yarn cut occurs in a spinning unit 2, the yarn
joining vehicle 3 travels along the rail 41 to the relevant spinning unit 2 and stops.
While being swung vertically with a shaft as a center, the suction pipe 44 sucks and
catches a yarn end fed from the pneumatic spinning device 9, and guides the yarn end
to the splicer 43. While being swung vertically with a shaft as the center, the suction
mouth 46 sucks and catches a yarn end from the package 45 supported by the winding
device 13, and guides the yarn end to the splicer 43. The splicer 43 joins the guided
yarn ends.
[0032] A unit communication section (first communication section) 60 adapted to perform
optical communication is arranged on the housing 6, and is arranged at a position
facing the yarn joining vehicle 3. A vehicle communication section (second communication
section) 30 adapted to perform optical communication is arranged in the yarn joining
vehicle 3. The unit communication section 60 and the vehicle communication section
30 perform optical communication (non-contact communication) to exchange information
(e.g. recognize a spinning unit number) between the spinning unit 2 and the yarn joining
vehicle 3.
[0033] As illustrated in FIG. 2, the yarn joining vehicle 3 includes a detection sensor
S adapted to detect the position of the spinning unit 2. The detection sensor S is
arranged at a central part (reference position, reference portion), for example, of
the yarn joining vehicle 3 in the travelling direction of the yarn joining vehicle
3. The position of arranging the detection sensor S is not particularly limited as
long as it is a position capable of detecting a sensor detecting section SD (reference
position, reference portion), to be described later.
[0034] The detection sensor S detects the sensor detecting section SD arranged in the housing
6 of the spinning machine 1 to detect and acquire the position of each spinning unit
2. In each spinning unit 2, the sensor detecting section SD is arranged at a position
(reference position, reference portion) facing the detection sensor S when the yarn
joining vehicle 3 is located at the relevant spinning unit 2. For example, as illustrated
in FIG. 3, in a projected figure, the sensor detecting section SD is arranged at a
position including the yarn path of the spun yarn 10. The yarn joining vehicle 3 acquires
its own position in accordance with a serial number of the spinning unit 2 detected
by the detection sensor S and a travel control signal.
[0035] The waxing device 14 is arranged downstream of the yarn accumulating device 12. The
waxing device 14 applies wax to the spun yarn 10 travelling from the yarn accumulating
device 12 towards the winding device 13.
[0036] The winding device 13 includes a cradle arm 71 supported to be swingable about a
supporting shaft 70. The cradle arm 71 rotatably supports a bobbin 48 for winding
the spun yarn 10.
[0037] The winding device 13 includes a winding drum 72 and a traverse device 75. The winding
drum 72 is adapted to be driven while making contact with an outer peripheral surface
of the bobbin 48 or an outer peripheral surface of the package 45 formed by winding
the spun yarn 10. The traverse device 75 includes a traverse guide 76 capable of being
engaged with the spun yarn 10. The winding device 13 drives the winding drum 72 with
an electric motor (not illustrated) while reciprocating the traverse guide 76 by a
driving means (not illustrated). The package 45 making contact with the winding drum
72 can be rotated and the spun yarn 10 can be wound into the package 45 while the
spun yarn 10 is being traversed. The traverse guide 76 of the traverse device 75 is
commonly driven in each spinning unit 2 by a common shaft for the plurality of spinning
units 2.
[0038] The blower box 80 stores therein an air supplying section (air supplying section,
cleaning section) 81 adapted to generate air to be supplied to each section of the
spinning unit 2, the yarn joining vehicle 3, and the like.
[0039] An installment structure of the vehicle communication section 30 will now be described.
The yarn joining vehicle 3 includes a recess X at a position facing the unit communication
section 60 of the spinning unit 2. An upper side and the yarn path side of the recess
X are opened. The vehicle communication section 30 is installed in the recess X.
[0040] The recess X is covered by a transparent cover 32 formed in a flat plate shape. The
cover 32 is located between the yarn supplying section (the draft device 7 and the
pneumatic spinning device 9) and the vehicle communication section 30. The opening
on the upper side of the recess X is thereby sealed by the cover 32. The cover 32
receives the fluffs falling from the draft device 7, the pneumatic spinning device
9, and the like.
[0041] The cover 32 intersects with a straight line connecting the unit communication section
60 and the vehicle communication section 30 during communication of the unit communication
section 60 and the vehicle communication section 30. In other words, the cover 32
is arranged between the unit communication section 60 and the vehicle communication
section 30. The unit communication section 60 and the vehicle communication section
30 communicate via the cover 32.
[0042] A bracket 34 having a flat plate shape is fixed to the yarn joining vehicle 3 so
as to cover the opening of the recess X, the opening of which is facing the yarn path
of the spun yarn 10. The upper part of the vehicle communication section 30 is covered
by the cover 32, and the side or a space around the side of the vehicle communication
section 30 is covered by the bracket 34.
[0043] The upper end of the bracket 34 extends higher than the cover 32. A blow nozzle (cleaning
section) 35 adapted to blow air is fixed to the bracket 34. The blow nozzle 35 includes
a first nozzle 35a adapted to blow air to the upper surface (fluff receiving surface)
W of the cover 32, and a second nozzle 35b adapted to blow air to the waxing device
14. The ejection ports of the first nozzle 35a and the second nozzle 35b face opposite
sides from one another. The second nozzle 35b is branched from the first nozzle 35a,
for example. The first nozzle 35a and the second nozzle 35b are integrally arranged.
The first nozzle 35a blows air to the cover 32. The direction of blowing air from
the first nozzle 35a is the side opposite to the yarn path of the spun yarn 10. The
second nozzle 35b blows air toward the yarn path of the spun yarn 10.
[0044] A switching section (cleaning section) 37 is connected to the blow nozzle 35 via
a piping 36. The compressed air from the air supplying section 81 is supplied to the
piping 36. The switching section 37 is adapted to switch between supplying and shutting
off of the air from the air supplying section 81 to the blow nozzle 35. Instead of
blowing the compressed air from the air supplying section 81 arranged in the blower
box 80 from the blow nozzle 35, the air supplying section may be arranged in the yarn
joining vehicle 3.
[0045] The yarn joining vehicle 3 includes a vehicle control section (cleaning section)
38 for performing at least one of control of travelling of the yarn joining vehicle
3, control of communication with the spinning unit 2 using the vehicle communication
section 30, and control of the yarn joining operation by the splicer 43. When yarn
breakage or yarn cut occurs in a spinning unit 2, the machine control device outputs
the travel control signal to the yarn joining vehicle 3 thus causing the yarn joining
vehicle 3 to travel to the target spinning unit 2, which is to be serviced by the
yarn joining vehicle 3. The vehicle control section 38 determines that the yarn joining
vehicle 3 passed the spinning unit 2 when the detection sensor S (reference position,
reference portion) of the yarn joining vehicle 3 passes the sensor detecting section
SD (reference position, reference portion) of the spinning unit 2. The vehicle control
section 38 controls the switching section 37 to control the switching operation between
supplying and shutting off of the air from the air supplying section 81 to the blow
nozzle 35.
[0046] Specifically, the vehicle control section 38 controls the switching section 37 to
blow the air to the upper surface W of the cover 32 during a period of time from when
the yarn joining vehicle 3 passes the spinning unit 2 located a prescribed number
of units in advance from the spinning unit 2 to be serviced by the yarn joining vehicle
3 (in the present embodiment, the spinning unit 2 located one before (next spinning
unit 2)) until when the communication with the unit communication section 60 of the
target spinning unit 2 to be serviced by the yarn joining vehicle (hereinafter referred
to as a target spinning unit 2) starts. The time the yarn joining vehicle 3 passes
the spinning unit 2 is the time the detection sensor S of the yarn joining vehicle
3 passes the sensor detecting section SD installed for the relevant spinning unit
2, that is, the time the detection sensor S detects the sensor detecting section SD.
[0047] In other words, in the present embodiment, when the detection sensor S detects the
sensor detecting section SD of the spinning unit 2 next to the target spinning unit
2, after the detection of the sensor detecting section SD (after passing the next
spinning unit 2), the vehicle control section 38 controls the switching section 37
to blow the air from the blow nozzle 35 immediately before the unit communication
section 60 and the vehicle communication section 30 start communication at the target
spinning unit 2 in a range D illustrated in FIG. 3 . The yarn joining vehicle 3 may
be stopped or the yarn joining vehicle 3 may be moving immediately before the unit
communication section 60 and the vehicle communication section 30 start communication.
[0048] Before the yarn joining vehicle 3 arrives and stops at the target spinning unit 2
and performs the yarn joining operation, the vehicle control section 38 controls the
switching section 37 so as to blow the air to the waxing device 14 by the second nozzle
35b. In this case, in the present embodiment, since the first nozzle 35a and the second
nozzle 35b are integrally arranged, the air is also blown from the first nozzle 35a
to the cover 32.
[0049] The vehicle control section 38 may control the switching section 37 such that the
air is blown from the blow nozzle 35 towards the upper surface W of the cover 32 at
the time of the yarn joining operation by the splicer 43. The time of the yarn joining
operation includes at least one of the start of the yarn joining operation by the
splicer 43 and during the yarn joining operation, and is merely required to be before
the spun yarn 10 is passed through the waxing device 14. After the suction pipe 44
catches the spun yarn 10 spun from the pneumatic spinning device 9, and before the
suction pipe 44 is swung downward to guide the spun yarn 10 to the splicer 43, the
blowing of air from the blow nozzle 35 toward the upper surface W of the cover 32
is to be completed.
[0050] As described above, in the present embodiment, the cleaning section adapted to clean
the vehicle communication section 30 is arranged. The cleaning section includes the
blow nozzle 35 (the first nozzle 35a) adapted to blow air to the vehicle communication
section 30, the air supplying section 81 adapted to supply air to the blow nozzle
35, the switching section 37 adapted to switch between supplying and shutting off
of the air from the air supplying section 81 to the blow nozzle 35, and the vehicle
control section 38 adapted to control the switching of the switching section 37.
[0051] The cleaning section starts to clean the vehicle communication section 30 during
a period of time from when the yarn joining vehicle 3 passes the spinning unit 2 next
to the target spinning unit 2 until when the unit communication section 60 and the
vehicle communication section 30 start communication at the target spinning unit 2.
Thus, in the spinning machine 1, before the unit communication section 60 and the
vehicle communication section 30 start communication, the fluffs accumulated on the
vehicle communication section 30 can be cleaned and removed by the cleaning section.
Therefore, in the spinning machine 1, the unit communication section 60 and the vehicle
communication section 30 can reliably communicate, and a failure in that the yarn
joining vehicle 3 cannot recognize the spinning unit 2 to be serviced by the yarn
joining vehicle can be prevented. Thus, the occurrence of failures caused by the fluffs
can be prevented in the spinning machine 1.
[0052] The cleaning section performs the cleaning of at least one of the unit communication
section 60 and the vehicle communication section 30 immediately before the unit communication
section 60 and the vehicle communication section 30 start communication at the target
spinning unit 2.
[0053] Before the unit communication section 60 and the vehicle communication section 30
start communication at the target spinning unit 2, the cleaning section stops the
cleaning of the unit communication section 60 and the vehicle communication section
30.
[0054] In the present embodiment, at least a portion of the cleaning section is provided
at the yarn joining vehicle 3. Thus, in the spinning machine 1, the cleaning section
is merely required to be arranged in the yarn joining vehicle 3, and hence the configuration
can be simplified compared to the configuration of arranging the cleaning section
in each spinning unit 2.
[0055] In the present embodiment, the vehicle control section 38 determines that the yarn
joining vehicle 3 passed the spinning unit 2 when the detection sensor S of the yarn
joining vehicle 3 detects the sensor detecting section SD of the spinning unit 2,
and the cleaning section performs the cleaning of the vehicle communication section
30 in accordance with the determination result. According to such a configuration,
in the spinning machine 1, a fact that the yarn joining vehicle 3 passed the relevant
spinning unit 2 can be detected, and the cleaning section can perform the cleaning
at an appropriate timing.
[0056] In the present embodiment, the vehicle control section 38 controls the switching
section 37 such that the cleaning of the waxing device 14 of the target spinning unit
2 is performed before the yarn joining vehicle 3 performs the operation on the target
spinning unit 2. According to such a configuration, in the spinning machine 1, the
fluffs and/or wastes of wax accumulated in the waxing device 14 can be removed. In
the spinning machine 1, since the waxing device 14 is cleaned before the yarn joining
vehicle 3 performs the operation, the air is prevented from being blown on the spun
yarn 10. Therefore, the spun yarn 10 can be prevented from deviating from the waxing
device 14.
[0057] In the present embodiment, the first nozzle 35a adapted to blow air to the vehicle
communication section 30 (the upper surface W of the cover 32) and the second nozzle
35b adapted to blow air to the waxing device 14 are integrally arranged as the blow
nozzle 35. According to such a configuration, in the spinning machine 1, even in the
configuration in which the air is blown to two areas from the blow nozzle 35, the
configuration can be simplified.
[0058] The yarn joining vehicle 3 includes the suction pipe 44, the suction mouth 46, and
the splicer 43. When the yarn 10 is disconnected, the suction pipe 44 catches and
guides the yarn 10 spun from the pneumatic spinning device 9, and the suction mouth
46 catches and guides the yarn 10 leading to the package 45. The splicer 43 joins
the guided yarns 10. The cleaning section completes the cleaning before the suction
pipe 44 starts to guide the yarn 10 to the splicer 43 (before a downward movement
from the catching position starts).
[0059] The present invention is not limited to the embodiment described above. For example,
in the embodiment described above, a mode of cleaning the vehicle communication section
30 (the upper surface W of the cover 32) with the cleaning section has been described
by way of example, but the unit communication section 60 may be cleaned with the cleaning
section or the vehicle communication section 30 and the unit communication section
60 may be cleaned with the cleaning section.
[0060] In the embodiment described above, the vehicle control section 38 controls the switching
section 37 so as to blow air to the upper surface W of the cover 32 after the yarn
joining vehicle 3 passes the spinning unit 2 next to the target spinning unit 2, but
the timing to blow the air is not limited thereto. The vehicle control section 38
may control the switching section 37 so as to blow air to the upper surface W of the
cover 32 after the yarn joining vehicle 3 passes the spinning unit 2 located a prescribed
number of units in advance from the target spinning unit 2. The prescribed number
of units may be appropriately set.
[0061] For example, when the prescribed number of units is set to two, if the yarn joining
vehicle 3 is at the spinning unit 2 located two spinning units in advance from the
target spinning unit 2, the vehicle control section 38 may control the switching section
37 so as to blow the air to the upper surface W of the cover 32 after the yarn joining
vehicle 3 passes the spinning unit 2 located two spinning units in advance from the
target spinning unit 2.
[0062] The vehicle control section 38 may control the switching section 37 so as to blow
the air from the blow nozzle 35 after the service of the yarn joining operation by
the yarn joining vehicle 3 and/or activation (start-up) of the spinning machine 1.
[0063] In the embodiment described above, the vehicle communication section 30 is arranged
in the recess X, and the cover 32 is arranged to cover the recess X, but the installing
mode of the vehicle communication section 30 is not limited thereto. The cover 32
may not be necessarily arranged.
[0064] In the embodiment described above, a configuration in which the first nozzle 35a
adapted to blow the air to the upper surface W of the cover 32 (the vehicle communication
section 30) and the second nozzle 35b adapted to blow the air to the waxing device
14 are integrally arranged has been described by way of example, but the first nozzle
35a and the second nozzle 35b may be independently arranged. In the case of such a
configuration, the vehicle control section 38 may control the switching section 37
such that the air is blown from the first nozzle 35a towards the upper surface W of
the cover 32 at the time of the yarn joining operation by the splicer 43. In this
case, the time of the yarn joining operation includes at least one of the start of
the yarn joining operation by the splicer 43, during the yarn joining operation, and
the end of the yarn joining operation.
[0065] In the embodiment described above, the fluffs on the cover 32 are removed by the
air blown from the blow nozzle 35, but are not limited to being removed by the blowing
of the air. For example, a suction nozzle may be arranged in place of the blow nozzle
35, and the fluffs on the cover 32 may be removed through suction by the suction nozzle.
For example, the fluffs on the cover 32 may be removed by a brush attached to the
housing 6 of the spinning unit 2.
[0066] In the embodiment described above, one yarn joining vehicle 3 is arranged with respect
to one spinning machine 1, but a plurality of the yarn joining vehicles 3 may be arranged
in accordance with the number of spinning units 2.
[0067] In the embodiment described above, the vehicle communication section 30 and the unit
communication section 60 communicate using light, but they may communicate through
other methods. The vehicle communication section 30 and the unit communication section
60 merely need to communicate in a contactless manner.
[0068] In the spinning machine 1, a nip roller and a delivery roller may be arranged in
place of the yarn accumulating device 12, and the spun yarn 10 may be pulled out from
the pneumatic spinning device 9 by such rollers.
[0069] In the embodiment described above, the splicer 43 has been described by way of example
as the yarn joining device adapted to perform the yarn joining operation in the yarn
joining vehicle 3, but the yarn joining device may be other mechanisms.
1. A spinning machine comprising a plurality of spinning units (2) and a service vehicle
(3) adapted to travel among the spinning units (2), each spinning unit (2) including
a yarn supplying section (7, 9) adapted to supply a yarn (10) and a winding section
(13) adapted to wind the yarn (10) into a package (45), the spinning machine comprising:
a first communication section (60) provided for each of the spinning units (2);
a second communication section (30) provided for the service vehicle (3) and adapted
to perform non-contact communication with the first communication section (30); characterized by
a cleaning section (35, 37, 38, 81) adapted to start cleaning of at least one of the
first communication section (60) and the second communication section (30) during
a period of time from when the service vehicle (3) passes a spinning unit (2) located
a prescribed number of units in advance from a target spinning unit (2) which is to
be serviced by the service vehicle (3) and until when the first communication section
(60) and the second communication section (30) start communication at the target spinning
unit (2).
2. The spinning machine according to claim 1, characterized in that the cleaning section (35, 37, 38, 81) is adapted to start cleaning of at least one
of the first communication section (60) and the second communication section (30)
during a period of time from when the service vehicle (3) passes a spinning unit (2)
next to the target spinning unit (2) and until when the first communication section
(60) and the second communication section (30) start communication.
3. The spinning machine according to claim 1 or claim 2, characterized in that the cleaning section (35, 37, 38, 81) is adapted to perform the cleaning of at least
one of the first communication section (60) and the second communication section (30)
immediately before the first communication section (60) and the second communication
section (30) start communication at the target spinning unit (2).
4. The spinning machine according to any one of claim 1 through claim 3, characterized in that the cleaning section (35, 37, 38, 81) is adapted to stop cleaning of the first communication
section (60) and the second communication section (30) before the communication section
(60) and the second communication section (30) start communication at the target spinning
unit (2).
5. The spinning machine according to any one of claim 1 through claim 3, characterized in that the service vehicle (3) includes at least a portion of the cleaning section (35,
37, 38).
6. The spinning machine according to any one of claim 1 through claim 5, characterized in that the cleaning section (38) is adapted to determine that the service vehicle (3) passed
one spinning unit (2) when a reference portion (S) of the service vehicle (3) passed
a reference portion (SD) of such a spinning unit (2), and to clean at least one of
the first communication section (60) and the second communication section (30) in
accordance with a determination result.
7. The spinning machine according to any one of claim 1 through claim 6,
characterized in that the cleaning section includes:
a blow nozzle (35) adapted to blow air to at least one of the first communication
section (60) and the second communication section (30);
an air supplying section (81) adapted to supply the air to the blow nozzle (35);
a switching section (37) adapted to switch between supplying of the air and shutting
off of the supplying of the air to the blow nozzle (35) from the air supplying section
(81); and
a control section (38) adapted to control switching of the switching section (37).
8. The spinning machine according to any one of claim 1 through claim 7, characterized in that each of the spinning units (2) includes a waxing device (14) adapted to apply wax
to the yarn (10) supplied from the yarn supplying section (7, 9), and
the cleaning section (35, 37, 38, 81) further cleans the waxing device (14) of the
target spinning unit (2) before the service vehicle (3) performs service to the target
spinning unit (2).
9. The spinning machine according to claim 8,
characterized in that the blow nozzle (35) includes:
a first nozzle (35a) adapted to blow the air to at least one of the first communication
section (60) and the second communication section (30), and
a second nozzle (35b) adapted to blow the air to the waxing device (14).
10. The spinning machine according to any one of claim 1 through claim 9, characterized by a frame (6) adapted to form a travelling space of the service vehicle (3) below the
yarn supplying section (7, 9) in a machine height direction.
11. The spinning machine according to any one of claim 1 through claim 10, characterized in that the service vehicle (3) is a yarn joining vehicle adapted to perform a yarn joining
operation of the yarn (10) supplied from the yarn supplying section (7, 9) and the
yarn from the package (45) when the yarn (10) is disconnected, and
the cleaning section (35, 37, 38, 81) is adapted to clean at least one of the first
communication section (60) and the second communication section (30) during the yarn
joining operation.
12. The spinning machine according to any one of claim 1 through claim 11,
characterized in that the yarn supplying section includes:
a draft device (7) adapted to draft a fiber bundle (8); and
a pneumatic spinning device (9) adapted to twist the fiber bundle (8) using a whirling
airflow and to produce the yarn (10).
13. The spinning machine according to claim 12, wherein the service vehicle (3) includes:
a first catching and guiding section (44) adapted to catch and guide the yarn (10)
from the pneumatic spinning device (9) when the yarn (10) is disconnected;
a second catching and guiding section (46) adapted to catch and guide the yarn (10)
from the package (45) when the yarn (10) is disconnected; and
a yarn joining device (43) adapted to join the yarn (10) guided by the first catching
and guiding section (44) and the yarn (10) guided by the second catching and guiding
section (46),
characterized in that the cleaning section (35, 37, 38, 81) is adapted to complete the cleaning before
the first catching and guiding section (44) starts guiding the yarn (10) to the yarn
joining device (43).
14. A spinning machine comprising a plurality of spinning units (2) and a service vehicle
(3) adapted to travel among the spinning units (2), each spinning unit (2) including
a yarn supplying section (7, 9) adapted to supply a yarn (10) and a winding section
(13) adapted to wind the yarn (10) into a package (45), the spinning machine comprising:
a first communication section (60) provided for each of the spinning units (2);
a second communication section (30) provided for the service vehicle (3) and adapted
to perform non-contact communication with the first communication section (30); characterized by
a cleaning section (35, 37, 38, 81) adapted to clean at least one of the first communication
section (60) and the second communication section (30) in a range between a yarn path
of one spinning unit (2) and a yarn path of a spinning unit (2) arranged next to such
a spinning unit (2).