Technical Field
[0001] The present invention relates to a heat exchanger system in which a non-azeotropic
refrigerant mixture having so-called temperature glide is filled in a refrigeration
cycle.
Background Art
[0002] It is known that R407C, which is a non-azeotropic refrigerant mixture, and a refrigerant
mixture of R32 and R125 have a characteristic that temperature rise is caused along
the direction of flow in a vaporization process under a constant pressure (hereafter,
referred to as temperature glide). In a heat exchanger system in which the non-azeotropic
refrigerant mixture is filled in the refrigeration cycle, refrigerant temperature
is the lowest in the vicinity of the inlet of a heat-source side heat exchanger serving
as an evaporator (outside heat exchanger) in a heat cycle, and degree of dryness increases
as vaporization advances with rising temperature. This causes the temperature to be
higher in the outlet side. Therefore, the refrigerant tends to cause local frosting
near the inlet of the heat-source side heat exchanger in which the temperature becomes
the lowest.
[0003] PTL 1 discloses a system in which, in order to effectively prevent frosting near
the refrigerant inlet of the heat-source side heat exchanger serving as an evaporator,
heat is exchanged between the refrigerant entering the heat-source side heat exchanger
and the refrigerant having passed the heat-source side heat exchanger in a heat exchange
section. PTL 1 further discloses the system which raises temperature of the refrigerant
entering the heat-source side heat exchanger and prevents frosting by making the flow
of the refrigerant a counter flow of the air flow in the heat-source side heat exchanger.
Further, PTL 2 discloses a system that suppresses frosting by disposing the refrigerant
inlet portion of the heat-source side heat exchanger serving as an evaporator in a
domain which is the downstream of the air flow and in which the wind speed is larger
than the wind speed of the air flow passing the opening of the unit.
Citation List
Patent Literature
[0004]
{PTL 1}
Japanese Unexamined Patent Application, Publication No. Hei 08-334274
{PTL 2}
Japanese Unexamined Patent Application, Publication No. 2008-256311
Summary of Invention
Technical Problem
[0005] As shown in the above-stated Patent Literatures 1, 2, it is possible to suppress
local frosting near the inlet of the heat-source side heat exchanger serving as an
evaporator at which the temperature becomes lowest by raising the temperature of the
low-temperature refrigerant introduced into the heat-source side heat exchanger by
exchanging heat with a superheating refrigerant gas at the outlet, or making the relationship
with the air flow to be in a counter flow, or disposing the refrigerant inlet portion
to a domain in which the wind speed is large. However, with these configurations,
there have been disadvantages that the operation tends to be unstable, since they
are subject to effects of the amount of heat exchange, gas volume, or wind speed in
the heat-source side heat exchanger.
[0006] The present invention is made in view of the forgoing circumstances, and an object
of the present invention is to provide a heat exchanger system that can reliably suppress
local frosting near an inlet of a heat-source side heat exchanger serving as an evaporator
in a heat cycle, to achieve a stable operation.
Solution to Problem
[0007] To overcome the above-stated disadvantages, the heat exchanger system of the present
invention adopts the following solution.
The heat exchanger system according to an aspect of the present invention includes
a refrigeration cycle including a compressor, a use side heat exchanger, an expansion
valve, a heat-source side heat exchanger, and the like, and in which a non-azeotropic
refrigerant mixture having temperature glide is filled in the refrigeration cycle,
wherein a part of a refrigerant circuit of the heat-source side heat exchanger serves
as an evaporator in a heat cycle, wherein a continuing part of the refrigerant circuit
of the heat-source side heat exchanger extends out of the heat exchanger and then
connects to a plurality of circuits via a distribution capillary tube so that the
refrigerant is circulated in the heat exchanger.
[0008] According to this aspect of the present invention, in a heat exchanger system in
which a non-azeotropic refrigerant mixture having temperature glide is filled, a part
of a refrigerant circuit of the heat-source side heat exchanger that serves as an
evaporator in a heat cycle extends within the heat exchanger, and a part of the refrigerant
circuit continuing from that part extends out of the heat exchanger and then connects
to a plurality of circuits via a distribution capillary tube, and the refrigerant
is circulated in the heat exchanger. Accordingly, it is possible, in a heat cycle
in which the heat-source side heat exchanger (outside heat exchanger) serves as an
evaporator, by allotting the amount of flow reduction to both of the expansion valve
and distribution capillary tube, the refrigerant temperature, which becomes the lowest
at the inlet portion of the heat-source side heat exchanger, is raised so that local
frosting near the inlet of the outside heat exchanger can be prevented. Accordingly,
it is possible to improve the heating capability and coefficient of performance by
suppressing frosting, and prevent frequent defrosting operation. Further, since it
is possible to raise the lowest temperature of the refrigerant by reducing the amount
of refrigerant flow, it is possible to reliably raise the refrigerant temperature
without being affected by the outside factor to perform stable operation.
[0009] Further, in the heat exchanger system according to another aspect of present invention,
a parallel circuit of a solenoid valve and a capillary tube is provided in an inlet
side of the distribution capillary tube.
[0010] According to this aspect of the present invention, a parallel circuit of a solenoid
valve and a capillary tube is provided in an inlet side of the distribution capillary
tube. Whether the refrigerant is flowed through the solenoid valve or through the
capillary tube is controlled depending on the operational state. Therefore, it is
possible to adjust the proportion of the amount of flow reduction with respect to
the expansion valve through the solenoid valve by opening and closing it, to vary
the amount of flow reduction in the capillary tube.
Accordingly, even if the operational state fluctuates, it is possible to appropriately
adjust the refrigerant temperature at the inlet of the heat-source side heat exchanger
and to improve the heat exchanger performance (evaporator performance) by reliably
suppressing local frosting near the inlet of the heat-source side heat exchanger.
[0011] In the heat exchanger system according to another aspect of the present invention,
while degree of superheat by the expansion valve is controlled, if a refrigerant temperature
at the inlet of the heat-source side heat exchanger that serves as an evaporator is
not equal to or greater than a pre-set value, the solenoid valve is closed, and a
proportion of amount of reduction can be increased via the capillary tube.
[0012] According to this aspect of the present invention, while degree of superheat by the
expansion valve is controlled, if a refrigerant temperature at the inlet of the heat-source
side heat exchanger that serves as an evaporator is not equal to or greater than a
pre-set value, the solenoid valve is closed, and a proportion of amount of reduction
can be increased via the capillary tube. Therefore, in the case where the temperature
of the refrigerant at the inlet of the heat-source side heat exchanger does not reach
the pre-set value or greater while the degree of superheat of the refrigerant at the
outlet of the heat-source side heat exchanger is controlled by the expansion valve,
and frosting may possibly occur, it is possible to adjust the refrigerant temperature
at the inlet of the heat-source side heat exchanger to the pre-set temperature or
greater by flowing the refrigerant through the capillary tube by closing the solenoid
valve, increasing the proportion of amount of reduction by adjusting the proportion
of allotment of amount of flow reduction with respect to the expansion valve. Accordingly,
it is possible to reliably suppress the local frosting near the inlet of the heat-source
side heat exchanger, and to improve the heat exchanger performance (evaporator performance).
[0013] Further, as another aspect of the present invention, in the heat exchanger system
according to any of the above aspects, the heat-source side heat exchanger is configured
so that, in a heat cycle in which the heat-source side heat exchanger serves as an
evaporator, a refrigerant flow becomes a counter flow to the air flow blown by the
fan.
[0014] According to this aspect of the present invention, the heat-source side heat exchanger
is configured so that, in a heat cycle in which the heat-source side heat exchanger
serves as an evaporator, a refrigerant flow is in a counter flow with respect to the
air flow blown by the fan. By positioning the circuit portion of the inlet side through
which low-temperature refrigerant flows by the temperature glide in the downstream
side of the heat-source side heat exchanger, it is possible to increase the heat exchanger
performance (evaporator performance), as well as suppressing frosting at a tip of
the fin, causing the development of the frost to be uniform. Therefore, it is possible
to further improve the heat exchanger performance (evaporator performance) and suppress
frosting.
[0015] Furthermore, in the heat exchanger system according to another aspect of the present
invention, instead of having a part of the refrigerant circuit extending out of the
heat-source side heat exchanger, a small heat exchanger is provided having a volume
smaller than the heat-source side heat exchanger, at a refrigerant inlet side of the
heat-source side heat exchanger that serves as an evaporator in a heat cycle.
[0016] According to this aspect of the present invention, instead of having a part of the
refrigerant circuit extending out of the heat-source side heat exchanger in the above
heat exchanger system, a small heat exchanger is provided, having a volume smaller
than the heat-source side heat exchanger, at a refrigerant inlet side of the heat-source
side heat exchanger that serves as an evaporator in a heat cycle. Therefore, in a
heat cycle, it is possible to exchange heat of the refrigerant of the lowest temperature
with air by the small heat exchanger, and raise the temperature, and supply the refrigerant
to the heat-source side heat exchanger. Accordingly, it is possible to improve the
heat exchanger performance (evaporator performance) while reliably suppressing frosting
on the heat-source side heat exchanger.
[0017] Furthermore, in the heat exchanger system according to another aspect of the present
invention, the small heat exchanger is configured so that a fin pitch thereof is coarser
or fin width thereof is larger, and a temperature at a tip of the fin becomes higher,
in comparison with the heat-source side heat exchanger.
[0018] According to this aspect of the present invention, since the small heat exchanger
is configured so that a fin pitch thereof is coarser or fin width thereof is larger
and a temperature at a tip of the fin becomes higher than the heat-source side heat
exchanger, it is possible, in a heat cycle, to raise the temperature of the refrigerant
of the lowest temperature by the small heat exchanger through heat exchange, reduce
the amount of heat exchange by the fin configuration, and suppress frosting on the
small heat exchanger by preventing frost from precipitating on the fin. Accordingly,
it is possible to suppress frosting both on the small heat exchanger and the heat-source
side heat exchanger, and stably continue the heating operation.
[0019] Further, as another aspect of the present invention, in the heat exchanger system
according to any one of the above, the small heat exchanger is installed in a domain
which is in a downstream side, with respect to the air flow blown by the fan, of the
heat-source side heat exchanger, and where a wind speed distribution is large.
[0020] According to this aspect of the present invention, the small heat exchanger is installed
in a domain which is in a downstream side of the heat-source side heat exchanger,
with respect to the air flow blown by the fan, and where a wind speed distribution
is large. Therefore, it is possible to make frosting less likely to occur by heating
the small heat exchanger in which the refrigerant of the lowest-temperature circulates,
by passing the air flow of decreased hygroscopic moisture and large wind speed distribution
through the heat-source side heat exchanger. Therefore, it is possible to further
stabilize the heating operation by reliably suppressing frosting on the small heat
exchanger and the heat-source side heat exchanger.
Advantageous Effects of Invention
[0021] According to the present invention, the proportion of allotment of the amount of
flow reduction is borne by both of the expansion valve and the distribution capillary
tube in a heat cycle in which the heat-source side heat exchanger serves as an evaporator,
and the refrigerant temperature that becomes the lowest at the inlet portion heat-source
side heat exchanger can be raised. With this configuration, it is possible to prevent
local frosting near the inlet of the heat-source side heat exchanger. Therefore, it
is possible to suppress frosting and improve the heating capability and coefficient
of performance, as well as preventing frequent defrosting operation. Further, since
the lowest temperature of the refrigerant can be raised by the amount of flow reduction
of the refrigerant, the refrigerant temperature can be reliably raised, without being
affected by the outside factors, making possible to perform a stable operation. Brief
Description of Drawings
[0022]
{Fig. 1} Fig 1 is a diagram of a refrigerant circuit of a heat exchanger system according
to a first embodiment of the present invention.
{Fig. 2}
Fig. 2 is schematic diagram representing heat-source side heat exchanger and components
therearound of the heat exchanger system according to the second embodiment of the
present invention.
{Fig. 3}
Fig. 3 is a Mollier diagram for the heat exchanger systems shown in Fig. 1 and Fig.
2.
{Fig. 4}
Fig. 4 is a control flowchart of the solenoid valve of the heat exchanger system shown
in Fig. 2.
{Fig. 5}
Fig. 5 is a schematic diagram showing a heat-source side heat exchanger and components
therearound of the heat exchanger system according to the third embodiment of the
present invention.
{Fig. 6}
Fig. 6 is a schematic diagram showing the heat-source side heat exchanger and components
therearound of the heat exchanger system according to the fourth embodiment of the
present invention.
{Fig. 7}
Fig. 7 is a schematic diagram of arrangement of the small heat exchanger of the heat
exchanger system shown in Fig. 6.
{Description of Embodiments}
[0023] Hereafter, the embodiments of the present invention will be described with reference
to the drawings.
First embodiment
[0024] Hereafter, the first embodiment of the present invention will be explained with reference
to Fig. 1 and Fig. 3.
Fig. 1 shows a refrigerant circuit of the heat exchanger system according to the first
embodiment of the present invention.
The heat exchanger system 1 of the present embodiment includes a closed cycle refrigerant
circuit (refrigeration cycle) 8, in which a compressor 2, a four way switching valve
3, a use side heat exchanger (indoor-side heat exchanger) 4, an electrically-driven
type expansion valve (EEV) 5, a heat-source side heat exchanger (outside heat exchanger)
6 are connected in this order via the refrigerant pipe 7. In this refrigeration cycle
8, a non-azeotropic refrigerant mixture having so-called temperature glide (for example,
R407C, a refrigerant mixture of R32 and R125, etc.) is filled.
[0025] Each of the use side heat exchanger 4 and the heat-source side heat exchanger 6 is
configured so that the refrigerant is distributed and circulated in a plurality of
circuits, and a use side fan 9 and a heat source side fan 10 that circulate air to
each heat exchanger is provided for each heat exchanger. In the heat exchanger system
1, the refrigerant discharged from the compressor 2 flows in a cooling cycle in which
the refrigerant circulates in the heat-source side heat exchanger 6, the expansion
valve (EEV) 5, the use side heat exchanger 4, the four way switching valve 3, and
the compressor 2 in this order via the four way switching valve 3 as shown in the
continuous line arrow, to thereby perform the cooling operation. That is, in the cooling
operation, the use side heat exchanger 4 that serves as an evaporator absorbs heat
from the interior air blown by the use side fan 9, and radiates the heat by the heat-source
side heat exchanger 6 to the outdoor air, thereby performing the cooling operation.
[0026] Further, the refrigerant discharged from the compressor 2 flows in the heat cycle
in which the refrigerant circulates, via the four way switching valve 3, the use side
heat exchanger 4, the expansion valve (EEV) 5, the heat-source side heat exchanger
6, the four way switching valve 3, and the compressor 2 in this order as indicated
by the dashed lines arrow, to perform the heating operation. In the heating operation,
the heat-source side heat exchanger 6 serves as an evaporator, absorbs heat from the
outdoor air blown by the heat source side fan 10 and radiate the heat to the interior
air side by the use side heat exchanger 4 to perform the heating operation.
[0027] Further, the heat-source side heat exchanger 6 serving as an evaporator in a heat
cycle is configured in the following manner. As shown in Fig. 1, a part of the refrigerant
circuit 6A extends within the heat exchanger 6 in the inlet portion, and a part of
the refrigerant circuit continuing from that part extends out of the heat exchanger
6 and then connects to a plurality of circuits (refrigerant circuits) 6B via a distributor
11 and a plurality of distribution capillary tube 12. The refrigerant is then circulated
within the heat exchanger 6.
[0028] Hence, the present embodiment has a circuit configuration in which, a part of the
refrigerant circuit 6A extends within the heat exchanger 6, and a part of the refrigerant
circuit continuing from the heat exchanger 6 and reconnecting to a plurality of circuits
(refrigerant circuits) 6B via a distributor 11 and a plurality of distribution capillary
tube 12, and the refrigerant is then circulated in the heat exchanger 6. Therefore,
the amount of flow reduction of the refrigerant is borne by both of the expansion
valve (EEV) 5 and the distribution capillary tube 12 in a heat cycle in which the
refrigerant discharged from the compressor 2 circulates in the four way switching
valve 3, the use side heat exchanger 4, the expansion valve (EEV) 5, the heat-source
side heat exchanger 6, the four way switching valve 3 and the compressor 2 in this
order. Thus, it is possible to circulate the refrigerant in the heat-source side heat
exchanger 6 while raising the refrigerant temperature that is the lowest at the inlet
portion thereof.
[0029] Mollier diagram of Fig. 3 illustrates this. That is, the reduction process (expansion
process) of the refrigerant is borne by both of the expansion valve (EEV) 5 and the
distribution capillary tube 12. The flow of the refrigerant, comparatively loosely
regulated by the expansion valve (EEV) 5 in the refrigerant circuit 6A, is circulated
in the heat source side in the heat exchanger 6. Then the refrigerant flows outside
of the heat exchanger 6, and the refrigerant flow is then regulated by the distribution
capillary tube 12 to circulate in the plurality of circuits 6B. With this configuration,
the temperature of the refrigerant that normally becomes the lowest temperature in
the inlet portion of the heat-source side heat exchanger 6 by reducing the refrigerant
flow to the point "a" by the expansion valve (EEV) 5, is set to be comparatively high
by regulating the amount of refrigerant flow to point "b" to supply the refrigerant
to the heat-source side heat exchanger 6 via a reduction process as in (A).
[0030] Therefore, local frosting near the inlet of the heat-source side heat exchanger 6
can be prevented, and it is possible to improve the heating capability and the coefficient
of performance by suppressing the frosting, thereby preventing frequent defrosting
operations. Since it is possible to raise the lowest temperature of the refrigerant
with the amount of flow reduction of the refrigerant, it is possible to reliably raise
the refrigerant temperature without being affected by external factors. Accordingly,
it is possible to perform a stable operation.
Second embodiment
[0031] The following will describe a second embodiment of the present invention with reference
to Fig. 2 to Fig. 4.
The present embodiment differs from the above-described first embodiment in that a
parallel circuit of a solenoid valve and a capillary tube is provided in the inlet
side of the distribution capillary tube 12. Other points are same as the first embodiment
and the redundant explanations will be omitted.
In the present embodiment, as shown in Fig. 2, the heat-source side heat exchanger
(outside heat exchanger) 6 is configured so that a parallel circuit 16 of the solenoid
valve 13, the check valve 14 and the capillary tube 15 are connected in a part that
is the inlet side of the distributor 11 and a plurality of distribution capillary
tubes 12 in the heat cycle.
[0032] The solenoid valve 13 is controlled in the manner as shown in Fig. 4. The solenoid
valve 13 is normally in an open state.
Upon operation in the heat cycle, as in step S1, the degree of superheat of the expansion
valve (EEV) 5 is controlled. The control of degree of superheat is performed in such
a manner as to determine whether the degree of superheat of the refrigerant at an
outlet of the heat-source side heat exchanger 6 is the target degree of superheat
in step S2, and if NO, the process returns to step S1 and adjust the opening degree
of the expansion valve (EEV) 5. When the degree of superheat of the refrigerant at
the outlet of the heat-source side heat exchanger 6 becomes the target degree of superheat
(degree of superheat of the refrigerant at the outlet equals to the target degree
of superheat) and it is determined as YES, the process proceeds to step S3.
[0033] In step S3, it is determined whether the refrigerant temperature at the inlet of
the heat-source side heat exchanger 6 detected by the thermal sensor 17 is X degrees
centigrade, which is the pre-set temperature, or greater. Here, if the temperature
is X degrees centigrade, which is the pre-set temperature, or greater, it is determined
as YES, and determined that the allotment of reduction is appropriate, and the process
returns to the start point while the solenoid valve 13 is kept in the open state.
On the other hand, if, it is determined as NO in step S3, and determined that the
refrigerant temperature at the inlet of the heat-source side heat exchanger 6 is not
equal to the pre-set temperature, X degrees centigrade, or greater, proceeds to step
S4. In step S4, since the solenoid valve 13 is closed, the refrigerant is circulated
in the distributor 11 via the capillary tube 15. Therefore, the proportion of amount
of reduction by the capillary tubes 12, 15 becomes large.
[0034] Consequently, the degree of superheat of the refrigerant at the outlet of the heat-source
side heat exchanger 6 becomes large. As a result, the opening degree of the expansion
valve (EEV) 5 becomes large by controlling the degree of superheat, as shown in the
Mollier diagram of Fig. 3, the reduction of the expansion valve (EEV) 5 is brought
down to the point "c", and the proportion of allotment of the amounts of flow reduction
between the expansion valve (EEV) 5 and the capillary tubes 12, 15 are adjusted. Hence,
the refrigerant is supplied to the heat-source side heat exchanger 6 via the reduction
process as in (B), and the refrigerant temperature at the inlet of the heat-source
side heat exchanger 6 is to be adjusted to be the pre-set temperature, X degrees centigrade,
, or greater.
[0035] The present embodiment, accordingly, has the following configuration. The parallel
circuit 16 of the solenoid valve 13 and the capillary tube 15 is provided in the inlet
side of the distribution capillary tube 12. The solenoid valve 13 is opened and closed
depending on the operational state to control whether the refrigerant is flowed through
the solenoid valve 13, or the refrigerant is flowed through the capillary tube 15.
With this configuration, the proportion of allotment of the amount of flow reduction
by the capillary tubes 12, 15, with respect to that of the expansion valve (EEV) 5,
is adjustable by varying the amount of flow reduction by the capillary tubes 12, 15.
Consequently, even if the operational state changes, the refrigerant temperature at
the inlet of the heat-source side heat exchanger 6 can be appropriately adjusted,
and it is possible to improve the heat exchanger performance (evaporator performance)
while reliably suppressing local frosting near the inlet of the heat-source side heat
exchanger 6.
[0036] That is, there may be a case in which while the degree of superheat of the refrigerant
at the outlet of the heat exchanger 6 in the heat source side is controlled via the
expansion valve (EEV) 5, the detection value of the thermal sensor 17, the inlet temperature
of the refrigerant of the heat-source side heat exchanger 6, does not become the pre-set
temperature, X degrees centigrade, or greater, and frosting may be caused. In such
a case, the above-stated embodiment can adjust the refrigerant temperature at the
inlet of the heat-source side heat exchanger 6 to the pre-set temperature or greater,
by adjusting the proportion of allotment by the capillary tubes 12, 15 with respect
to that of the expansion valve (EEV) 5, of amount of flow reduction, by closing the
solenoid valve 13 to flow the refrigerant by way of the capillary tube 15, increasing
the proportion of amount of reduction by the capillary tubes 12, 15. With this configuration,
it possible to reliably suppress local frosting near the inlet of the heat-source
side heat exchanger 6, while improving the heat exchanger performance (evaporator
performance).
Third embodiments
[0037] The following describes the third embodiment of the present invention with reference
to Fig. 5.
The present embodiment differs from the above-described first and second embodiments
in that the refrigerant flow in the heat-source side heat exchanger 6, is made to
be the counter flow against the air flow from the heat source side fan 10 as described
above. Other configurations are same as the first and second embodiments, and the
redundant explanations are omitted.
The present embodiment is configured such that, as shown in Fig. 5, in a heat cycle,
refrigerant circuit 6A and a plurality of circuits 6B in the heat-source side heat
exchanger (outside heat exchanger) 6, is disposed so that the refrigerant flows from
the downstream side to the upstream side with respect to the air flow AF from the
heat source side fan 10. Consequently, the refrigerant flow is in a counter flow (countercurrent)
with respect to the air flow AF.
[0038] Accordingly, it is possible to increase the heat exchanger performance (evaporator
performance) while suppressing frosting in the tip-end of the fin, and make the frosting
uniform by configuring the heat-source side heat exchanger 6, such that, in a heat
cycle in which it serves as an evaporator, the refrigerant flow becomes a countercurrent
against the air flow blown by the heat source side fan 10; and disposing the refrigerant
circuit portion in the inlet side in which the refrigerant of the low-temperature
flows due to temperature glide, in other words, by disposing the refrigerant circuit
6A and a plurality of circuits 6B in the downstream side with respect to the heat-source
side heat exchanger 6. Therefore, it is possible to further improve heat exchanger
performance (evaporator performance) and suppress frosting.
Fourth embodiment
[0039] The following will describe the fourth embodiment of the present invention with reference
to Fig. 6 and Fig. 7.
The present embodiment differs from the above-described first through third embodiments
in that a small heat exchanger 18 is provided instead of the refrigerant circuit 6A
of the heat-source side heat exchanger 6. Other configurations are same as the first
third embodiments, and the redundant explanations are omitted.
The present embodiment is configured so that, as shown in Fig. 6, in the refrigerant
inlet side of the heat-source side heat exchanger (outside heat exchanger) 6 in a
heat cycle, a small heat exchanger 18 having a volume smaller than the heat-source
side heat exchanger 6 is provided in place of the refrigerant circuit 6A provided
in the first to third embodiments.
[0040] The present embodiment is configured such that the distribution capillary tube 12
is connected to the outlet side of the small heat exchanger 18, and the other end
of the distribution capillary tube 12 is connected to a plurality of circuits 6B in
the heat-source side heat exchanger 6. Further, the small heat exchanger 18 is disposed
in the downstream side of the heat-source side heat exchanger 6 in the air flow AF
blown from the heat source side fan 10, and the refrigerant flow in the heat-source
side heat exchanger 6 is in a counter flow (countercurrent) with respect to the air
flow AF described above.
[0041] Furthermore, regarding the small heat exchanger 18, not only it has a smaller capacity
than the heat-source side heat exchanger 6, but the fin pitch thereof is coarse or
the fin width thereof is large, and the temperature at the end portion of the fin
becomes high. As shown in Fig. 7, the small heat exchanger 18 is disposed such that
its portion of minimum temperature is located in a domain which is in the downstream
side of the heat-source side heat exchanger 6 with respect to the air flow AF blown
by the heat source side fan 10, wherein the domain is apart from the end portion of
the heat source side fun and the speed distribution of air flow is large.
[0042] Hence, according to the present embodiment, the small heat exchanger 18, having a
volume smaller than the heat-source side heat exchanger 6, is installed in the refrigerant
inlet side of the heat-source side heat exchanger 6 serving as an evaporator in a
heat cycle. Therefore, in a heat cycle, heat is exchanged between the refrigerant
of the lowest temperature and the air in the small heat exchanger 18; it is thus possible
to supply the refrigerant after the temperature is raised in the heat-source side
heat exchanger 6. Accordingly, it is possible to improve the heat exchanger performance
(evaporator performance) while reliably suppressing frosting in the heat-source side
heat exchanger 6.
[0043] Moreover, the small heat exchanger 18 has a coarse fin pitch or a large fin width
and the temperature at the end portion of the fin is higher than that in the heat-source
side heat exchanger 6. Therefore, in a heat cycle, it is possible to raise the temperature
of the refrigerant of the lowest temperature by heat exchange in the small heat exchanger
18, while suppressing frosting on the small heat exchanger 18 itself, by reducing
the amount of heat exchange by the fin configuration and avoiding frosting on the
fin. Accordingly, it is possible to suppress frosting on both small heat exchanger
18 and heat-source side heat exchanger 6, and stably continue heating operation.
[0044] Furthermore, since the above-described small heat exchanger 18 is installed so that
the portion of the minimum temperature is located in the range in the downstream side
of the heat-source side heat exchanger 6, with respect to the air flow AF blown by
the heat source side fan 10, and in the domain where the speed distribution of air
flow is large. Therefore, it is possible to make frosting less likely occur by heating
the small heat exchanger 18 through which the refrigerant with the lowest-temperature
circulates. This is done by having the air flow pass through the heat-source side
heat exchanger 6 to decrease moisture level with a large speed distribution of air
flow. Accordingly, it becomes possible to further stabilize the heating operation
by reliably suppressing the frosting on both the small heat exchanger 18 and the heat-source
side heat exchanger 6.
[0045] The present invention is not limited to the above-described embodiments, and can
be modified within the scope of the gist of the present invention, and appropriate
modifications may be possible. For example, while in the above-described embodiments,
the use side heat exchanger (indoor-side heat exchanger) 4 is the refrigerant-air
heat exchanger, the use side heat exchanger may be a refrigerant-water heat exchanger
or the like. Accordingly, the heat exchanger system of the present invention can be
widely applied, not only to air conditioners or freezer, but also to chiller or water
heaters.
Reference Signs List
[0046]
- 1
- heat exchanger system
- 2
- compressor
- 4
- use side heat exchanger (indoor-side heat exchanger)
- 5
- expansion valve (EEV)
- 6
- heat-source side heat exchanger (outside heat exchanger)
- 6A
- refrigerant circuit
- 6B
- circuit (refrigerant circuit)
- 8
- refrigerant circuit of closed cycle (refrigeration cycle)
- 10
- heat source side fan
- 12
- distribution capillary tube
- 13
- solenoid valve
- 15
- capillary tube
- 16
- parallel circuit
- 17
- thermal sensor
- 18
- small heat exchanger
- AF
- air flow
1. A heat exchanger system (1), characterized in that it comprises a refrigeration cycle (8) including a compressor (2), a use side heat
exchanger (4), an expansion valve, a heat-source side heat exchanger (6), and the
like, and in which a non-azeotropic refrigerant mixture having temperature glide is
filled in the refrigeration cycle (8),
wherein a part of a refrigerant circuit (6A) of the heat-source side heat exchanger
(6) that serves as an evaporator in a heat cycle extends within the heat exchanger,
wherein a continuing part of the refrigerant circuit of the heat-source side heat
exchanger (6) extends out of the heat exchanger and then connects to a plurality of
circuits (6B) via a distribution capillary tube (12), and wherein the refrigerant
is circulated in the heat exchanger.
2. The heat exchanger system (1) according to claim 1, wherein a parallel circuit of
a solenoid valve (13) and a capillary tube (15) is provided in an inlet side of the
distribution capillary tube (12).
3. The heat exchanger system (1) according to claim 2, wherein on a control of degree
of superheat by the expansion valve, where a refrigerant temperature at the inlet
of the heat-source side heat exchanger (6) that serves as an evaporator is not equal
to or greater than a pre-set value, the solenoid valve (13) is closed, and a proportion
of amount of reduction can be increased via the capillary tube (12).
4. The heat exchanger system according to any one of claims 1 to 3, wherein the heat-source
side heat exchanger (6) is configured so that, in a heat cycle in which the heat-source
side heat exchanger (6) serves as an evaporator, a refrigerant flow is in a counter
flow with respect to the air flow blown by the fan.
5. The heat exchanger system (1) according to claim 1, wherein, instead of having a part
of the refrigerant circuit extending out of the heat-source side heat exchanger (6),
a small heat exchanger having a volume smaller than the heat-source side heat exchanger
(6) is provided at a refrigerant inlet side of the heat-source side heat exchanger
which serves as an evaporator in a heat cycle.
6. The heat exchanger system (1) according to claim 5, wherein the small heat exchanger
is configured so that a fin pitch thereof is coarser or fin width thereof is larger,
and temperature at a tip of the fin becomes higher, than the heat-source side heat
exchanger (6).
7. The heat exchanger system according to claim 5 or 6, wherein the small heat exchanger
is installed in a domain which is in a downstream side of the heat-source side heat
exchanger (6) with respect to the air flow blown by the fan, and where a wind speed
distribution is large.
8. A heat exchanger system (1), characterized in that it comprises a refrigeration cycle (8) including a compressor (2), a use side heat
exchanger (4), an expansion valve, a heat-source side heat exchanger (6), and the
like, and in which a non-azeotropic refrigerant mixture having temperature glide is
filled in the refrigeration cycle (8),
wherein, a small heat exchanger having a volume smaller than the heat-source side
heat exchanger (6) is provided at a refrigerant inlet side of the heat-source side
heat exchanger which serves as an evaporator in a heat cycle, and
wherein a continuing part of the refrigerant circuit of the heat-source side heat
exchanger (6) extends out of the heat exchanger and then connects to a plurality of
circuits (6B) via a distribution capillary tube (12), and wherein the refrigerant
is circulated in the heat exchanger.