Technical Field of the invention:
[0001] The present invention relates to a control system for mobile lift equipment , telescopic
and articulated type , more particularly , aerial platforms and telescopic handlers
with tools at the end tip of the telescopic boom.
Background of the invention
[0002] The
patent document JP2001341991-A discloses a control device for aerial platforms allowing linear movements , which
are performed by means of the automatic synchronization of some degrees of freedom
of the lifting mechanism , keeping the height constant . The document
JP2002128498-A, discloses a similar control device.
[0003] The objective of these inventions, as explained in these documents, is achieving
linear movements along certain directions. But the movements are linear, 'from the
beginning until the end '. Therefore, in order to change direction, it is necessary
to stop the ongoing movement and to command a new linear movement with a different
direction of reference.
[0004] The drawback of these devices is that they are not able to perform curvilinear movements,
along directions that correspond directly to the actual operating direction of the
joystick , at any instant of the movement in course.
[0005] Patent document JP10017298-A discloses a control device allowing linear movement along any direction of the work
space. As in the two previous cases, the objective of the invention is achieving rectilinear
movements . In addition, the actual direction of the movement is defined by the composition
of the individual speeds linked to each axis of the joystick. This has the disadvantage,
in the case of a raising/lowering movement along diagonal directions , that the actual
diagonal direction of movement does not match the real direction of any of the 2 joysticks
operated . The actual direction of movement is given by the speed ratio between the
joystick Z , of a single axis , and the joystick XY , with 2 axes of control. So ,
the resulting diagonal direction of the raising/lowering movement can not be foreseen
by the operator , the control is not intuitive , due to the fact that the resulting
direction of movement is linked to the to the infinite combinations of speeds between
the 2 joysticks operated simultaneously.
[0006] Patent document EP2404862A1 discloses an aerial platform with horizontal/vertical linear movements comprising
a lifting mechanism in which the number of degrees of freedom in the plane of movement
is excessive , and therefore it is also necessary to establish a logic of synchronization
between them or otherwise the number of solutions of synchronism would be infinite.
According to this document, it is defined a logic of synchronism between boom and
jib so that , for linear horizontal movements , it is kept constant the angle between
the jib and the basket and for vertical movements , it is kept constant the angle
between jib and boom. This criterion of synchronization between boom and jib has the
disadvantage for both kind of movements , horizontal or vertical , that it does not
allow achieving the maximum reach, height or lateral , allowable by the lifting mechanism.
Therefore, this logic of synchronism limits the mechanical reach of the lift .
[0007] All linear control devices existing in the prior state of art, are based on the reading
of position sensors located at the elements of the lifting mechanism, which measure
the relative position between them and the values linked to its degrees of freedom.
With these data, the control device can implement a position analysis of the mechanism,
by means of an electronic controller, but it has no means for considering its bending
deformation. This leads to a calculation error of position and consequently to an
error of synchronism.
[0008] The stiffness of the lifting structure depends on variable factors such as the position
of the basket at the work space. The deflection of the lifting mechanism depends on
its variable stiffness and the load in basket ; both factors are variable. This elastic
displacement, which is not taken into account by the control device, brings an error
in the position calculations and therefore an imprecision of the linear movements
which may leads to interferences with obstacles.
[0009] Moreover , control devices described above do not consider the influence of hydraulic
oil temperature in the synchronism of the degrees of freedom. The variation of viscosity
of the oil may change the relative speed of one of the synchronized movements with
respect to others, even in the case of using temperature compensated proportional
valves. As hydraulic systems in conventional machines normally have no means to keep
stable the oil temperature , if the control device does not consider this factor,
movements lose their smoothness and accuracy. Consequently the machine is unstable
and unreliable.
[0010] The main objective of the invention is a direction and speed control device for hydraulic
lift equipment , telescopic or articulated type, allowing a continuous and instantaneous
interaction between direction of movement and direction control, so that the actual
direction of movement of the basket or tool exactly matches the actual direction of
command , at any instant of the motion. The control device should allow moving the
basket or alternative tool in the three dimensional space at the same direction that
the real instantaneous operating direction of a joystick , and thus achieve curvilinear
movements , with or without rectilinear sections , by means of the automatic synchronization
of the different degrees of freedom of the lifting mechanism.
[0011] It is an objective , that the control device enables curvilinear movements of the
basket or tool , with or without rectilinear sections , keeping the basket or tool
at constant height , by means of a single joystick operated with one hand , controlling
with it , the speed and direction of the instantaneous velocity of the basket or tool.
[0012] It is an important objective that the control device allows the operator to interact
with the orientation of the basket during the ongoing movement, according to different
control options that can be previously chosen. In some cases the operator may prefer
that the control device would automatically keep constant the orientation angle of
the basket or tool. But sometimes the operator will prefer to keep the basket or tool
aligned with the direction of movement , tangent to the work surfaces. The operator
in some cases will want to control this orientation himself. This interaction should
be intuitive and easy for the operator, with a single joystick, so that the actual
orientation of the joystick exactly correspond to the actual orientation of the resulting
movement.
[0013] For linear raising/lowering movements , the control device should allow changes of
the direction in course , without the need of intermediate stops. The direction of
the raising/lowering movement must correspond to the real operation direction of a
joystick at any instant of the ongoing movement.
[0014] Another objective of the invention is that the control device must be able to accurately
keep the current direction of movement , rectilinear or curvilinear, regardless of
the bending deformation of the lifting mechanism. The accuracy of rectilinear or curvilinear
trajectories should not be influenced by the variation of the stiffness of the lifting
mechanism, the variation of load or the variation of the temperature of the hydraulic
oil.
[0015] It is also an objective of the invention that the control device incorporated in
aerial platforms with several articulated booms , allows reaching the maximum outreach
allowable by the lifting mechanism in a curvilinear or rectilinear movement at constant
height. Similarly, and with almost the same logic of synchronization , the control
device must allow to reach the maximum height allowable by the lifting mechanism ,
in a linear or curvilinear raising/lowering movement.
[0016] Finally, it is also an objective of the invention that the control device enables
fully automatic curvilinear movements without the need of operator or programming
requirements. For hydraulic lift equipment without basket, with 4 or more degrees
of freedom, equipment that incorporates at the end tip of the boom working tools ,
such as automatic paint spray guns , blasting nozzles , grit blasting turbines , laser
nozzles , washing rollers ... etc , the control device shall allow to move the tool
along paths parallel to the curved surfaces to be treated, automatically , keeping
exactly constant the distance to the surface and the speed of the tool. The movements
carried out may be raising/lowering or movements at constant height .
Disclosure of the invention
[0017] For a better understanding of the invention it is defined a global reference frame
x, y, z , fixed and Cartesian , linked to the chassis of the lifting mechanism , and
a mobile reference frame XI, YI, ZI , also Cartesian type, located at the basket ,
being its axes XI, YI horizontal and ZI vertical.
[0018] For the purpose of providing a solution to the problems mentioned, it is disclosed
a control device for hydraulic lift equipment with at least one telescopic boom ,
with at least 4 degrees of freedom, comprising:
- Position detection means for measuring the relative position between the elements
of the mechanism. They are basically position sensors which measure the values linked
to the degree of freedom of the mechanism. These data are necessary for the position
analysis of the mechanism.
- Control means . These are basically proportional joysticks , single axis or multi
axis , mounted preferably but not limited in the basket . The control axes of joysticks
correspond to the mobile reference frame XI, YI, ZI located at the basket.
- Regulation and control means for operating the actuators linked to each degree of
freedom. These are typically electro-hydraulic proportional flow valves and directional
electric control valves.
- An electronic controller or microcontroller that inputs the signals from the position
detection means and the joysticks. The controller with theses input data, carries
out the necessary engineering calculations for determining the theoretical position
of the basket and the corresponding synchronization values for the regulation and
control means , in order to perform movements of the basket or tool according to the
direction of command referred to the mobile reference frame XI, YI, ZI .
[0019] The most important feature of the invention is that it allows a continuous and instantaneous
interaction between direction of movement and direction of control , so that the actual
direction of movement of the basket or tool at every moment exactly coincides with
the actual direction of command. The control device allows moving the basket or tool
in three dimensional space at the same direction that the real instantaneous operating
direction of the joystick , and thus performing curvilinear paths, with or without
straight sections. The trajectories performed are foreseen by the user, not dependent
on operator skills.
[0020] For example it enables curvilinear movements keeping the basket or tool at constant
height , according to the actual operating direction of a single joystick ,whose control
axes coincide with the mobile reference frame XI-YI. By means of this single joystick,
the device controls the speed and direction of the instantaneous velocity of the basket
, and is able to change both parameters in the ongoing movement for performing rectilinear
or curvilinear trajectories within the same movement. The operator can change the
direction in the course of movement without stopping the motion.
[0021] This type of movement is achieved by inputting as reference data , the orientation
of the basket in the global system xyz and its height at the instant of beginning
the movement (starting from a stop), the instantaneous direction of command and dynamic
coordinates of reference of the basket or tool , which change over time. During each
instant of the ongoing movement, the electronic controller detects any variation of
the direction of command , and based on this change of input data, it updates the
reference coordinates and consequently the calculations of synchronism of the different
degrees of freedom involved in the movement. This continuous and instant updating
of reference coordinates together with the kinematic and dynamic calculations is what
makes possible to change the direction of movement at any instant without requiring
stopping the motion.
[0022] According to another feature of the invention, the control device can perform curvilinear
or rectilinear raising/lowering movements in three-dimensional space , according to
the direction of command , so that the actual direction of movement directly correspond
to the actual operating direction of the joystick at any instant of the ongoing movement.
[0023] Such movement is achieved by means of 2 joysticks . One joystick , single axis ,
for the defining the speed of the basket or tool and a second joystick , dual axis,
for defining the actual and instantaneous direction of the raising/lowering movement.
The dual axis joystick XI, YI is the one that operated alone would perform movements
at constant height . But in this case, as the movement is a combination of 2 joysticks
, the electric controller changes automatically the normal functions of both , in
such a way that the potentiometer of the single axis joystick defines only the speed
of motion and the potentiometers of the dual axis joystick the direction in the tri-dimensional
space. This way , the direction of the raising/lowering movement exactly correspond
to the inclination angle of the knob of the dual axis joystick with respect to the
gravity , and therefore the user can easily foresee the actual direction of motion.
[0024] According to another feature of the invention, the control device allows the operator
to interact with the orientation of the basket in the course of synchronized movements
, so that the basket can be simultaneously controlled according to different options
previously set. This solution is disclosed below , in the Detailed Description of
the Drawings.
[0025] Another feature of the control device is that it comprises a system for detecting
the bending deformation of the lifting structure and consequently for improving the
accuracy of linear paths of the basket/tool along the synchronized movements. The
control device takes into account this deflexion avoiding an error in the analysis
of position and therefore a bad performance. The elastic deformation is an indirect
measurement , determined by calculation. The electronic controller calculates this
deflexion by means of the information provided by the same sensors which are required
for achieving the synchronization (the position detection means) and additionally
by the direct or indirect measurement of the load in the basket.
[0026] Another feature of the control device is that it comprises, optionally, means for
detecting the temperature of the hydraulic fluid and thereby improve the accuracy
and smoothness of the synchronized movements. The electronic controller by inputting
this data, readjusts accordingly the calculation values corresponding to the regulation
and control means. It modifies the theoretical value of each proportional flow valve
, previously calculated according to the data provided by the position detection means
, the control means , and the deflexion detection system.
[0027] For aerial platform with lifting mechanisms of more than 4 degrees of freedom, a
feature of the control device is that it implements a simple logic of synchronization
between the different degrees of freedom which are in the same plane of movement ,
in order to achieve the maximum lateral or vertical reach in a rectilinear or curvilinear
movement. The problem of the mechanisms with more than 2 degrees of freedom in the
same plane, is that there are infinite solutions of synchronization if a kind of link
between them is not established. So if a logic of synchronization between them is
not defined , there is not mathematical solution.
[0028] For aerial platforms with several articulated booms, being one of them telescopic
type , the logic of synchronization consist of keeping constant the angle between
the basket and the boom articulating to it, during the ongoing movement, either horizontal
or vertical , while there is no limitation of telescopic movement . When the telescopic
movement reaches its maximum or minimum length by mechanical limitation, then the
movement goes on keeping the length of the telescopic boom constant , changing the
angle between the basket and the boom articulated to it . This angle, then is automatically
controlled so that it tends towards 0 ° if the motion is horizontal extending , towards
-90 ° if the motion is horizontal retracting , towards 90° if it is a vertical raising
movement and towards - 90 º if it is a vertical lowering movement. The advantage of
this logic of synchronization is allowing the maximum reach allowable by the mechanical
system and its compatibility for horizontal and raising movements..
[0029] For aerial platforms with several articulated booms, being two of them telescopic
type , the number of degrees of freedom can be up to seven. The logic of synchronization
between the different degrees of freedom, in order to perform movements according
to the actual operating direction of a joystick , is based on a smart selection of
the number of degrees of freedoms involved in the movement to be performed. This method
is disclosed below in the Detailed Description of the Drawings.
Brief description of the drawings.
[0030] The attached drawings show by way of non-limiting example, several embodiments of
the control device of the invention. In such drawings :
Fig. 1: Schematic of the control device.
Fig. 2: Sectional view of the basket and the load detection means attached to the
levelling cylinder.
Fig. 3: Plan view of the control panel , with the control means, mobile reference
frame XI , YI and target direction of movement η(t).
Fig. 4: Plan, front and side view of a joystick with two control axes parallel to
the mobile reference frame XIYI, and other single axis joystick for controlling the
rotation of the basket during the synchronized movements by rotating the moving reference
frame XI, YI about the fixed reference frame x, y, z.
Fig. 5a: Sequence of positions of a boom lift performing a continuous curvilinear
movement of the basket according to the instantaneous operating direction of a single
joystick , keeping constant the height and orientation of the basket with respect
to the fixed reference frame xyz.
Fig. 5b : Graph referred to the movement Fig 5a , where the ordinate axis is the angle
of the operating direction of the joystick with 2 control axes XIYI and the abscissa
the elapsed time.
Fig. 6a: Sequence of positions of a boom lift performing a continuous curvilinear
movement of the basket according to the actual operating direction of 2 joysticks
, keeping the height constant . (the orientation of the basket is the orientation
of its axes XI , YI with respect to the fixed reference frame xyz)
Fig. 6b : Graph referred to the movement Fig 6a , where the ordinate axis is the angle
of the operating direction the joystick (dual axis XIYI ) and the abscissa the elapsed
time. In this case the direction of movement η(t) is constant and aligned with the
axis XI.
Fig. 6c : Graph referred to the movement Fig 6a , where the ordinate axis is the angle
of rotation of the joystick (single axis) which defines the target orientation angle
of the basket on the mobile reference frame and at abscissa is the elapsed time.
Fig. 7a: Sequence of positions of a boom lift performing a continuous movement along
curvilinear and rectilinear paths at constant height , according to the actual operating
direction of a single joysticks η(t) , so that the axis XI of the basket is automatically
aligned with the direction of the movement defined by the same joystick.
Fig. 7b : Graph referred to the movement Fig 7a , where the ordinate axis is the angle
of the operating direction the joystick (dual axis XIYI) and the abscissa the elapsed
time. In this case the orientation of the basket is automatically aligned with the
direction of movement.
Fig. 8: Sequence of positions of a boom lift performing a raising/lowering movement
according to the actual operating direction of a joystick , along vertical and diagonal
paths , avoiding obstructions by changing the direction of command (λy) in the course
of the movement.
Fig. 9: Sequence of positions of a lift with a tool at the end tip of the boom , performing
an automatic curvilinear raising/lowering movement , parallel to a curved surface.
Fig. 10a: Sequence of positions of a boom lift performing a continuous movement of
the basket , avoiding a obstruction by changing the operating direction of a single
joystick in the ongoing movement , and keeping constant the height and orientation
of the basket with respect to the fixed reference frame xyz.
Fig. 10b : Graph referred to the movement Fig 10a , where the ordinate axis is the
angle of the operating direction the joystick (dual axis XIYI ) and the abscissa the
time.
Fig. 11a: Front view of a boom lift with 4 degrees of freedom performing a vertical
movement assuming that the elements of the lifting mechanism are infinitely stiff.
Fig.11b: The same view as in Fig 11a , but showing the position error due to the bending
deformation of the lifting mechanism.
Fig.12: The same machine as in Fig 11a , showing the error of a horizontal linear
path due to the bending deformation of the lifting mechanism at the end tip of the
basket δ9(t).
Fig. 13a and Fig. 13b : A boom lift with 2 articulated booms , one of which is telescopic
type , (5 degrees of freedom) , and the logic of synchronization between the degrees
of freedom that are in the same plane.
Fig. 14 : A boom lift with 2 telescopic booms , (7 degrees of freedom) , and a simple
logic of synchronization between the degrees of freedom.
Fig. 15 : A boom lift with 2 telescopic booms , (7 degrees of freedom) ,in a rectilinear
or curvilinear movement at constant height , and logic of synchronization between
the degrees of freedom with the objective of achieving the maximum lateral outreach
allowable by the lifting mechanism.
Fig.16 : A boom lift with 2 telescopic booms , (7 degrees of freedom) ,in a raising/lowering
linear movement , and logic of synchronization between the degrees of freedom with
the objective of achieving the maximum height allowable by the lifting mechanism.
Fig. 17 : Schematic of an optional solution of the control device , in which the joystick
is replaced by sensors which determine the target direction of movement , and thereby
enable automatic movements without operator.
Fig. 18: End tip of the boom of a hydraulic lift in which the basket has been replaced
by a tool , and certain sensors for achieving automatic movements without operator.
Detailed Description of the Drawings.
[0031] The following describes a control device (10) for a hydraulic lift equipment (16)
(17) with a lifting mechanism with at least four degrees of freedom (α,β,γ,Lt) . The
lift comprises at least a chassis (11), a turntable (12), a telescopic boom (13) and
a rotating basket (9) or rotary tool (9a). In this type of machines, the elements
of the lifting mechanism are usually powered by means of hydraulic actuators (7).
The lift cylinder (7a) is linked to the degree of freedom(α) , the telescope cylinder
(7b) (inside the telescopic boom, not showed in the drawings) is linked to the degree
of freedom (Lt), the turntable motor (7c) is linked to the degree of freedom (β),
and the basket/tool rotation motor (7d) is linked to the degree of freedom (γ). (Both
motors are not shown in drawings)
[0032] The control device (10) comprises position detection means (1), control means (8),
a detection system of bending deformations, temperature detection means (5), an electronic
controller (3) and regulation and control means (6). The regulation and control means
(6) are control the speed and direction of the actuating means (7) , which are usually
hydraulic type. The electronic controller (3) is connected internally or externally
with data unit (2) which stores the information regarding the dimensions and stiffness
of the elements of the mechanical system. The software of the controller (3) is parametric
, based on the information of this unit (2) , and this unit is linked to a specific
model of machine (16) (16a) (17) .....
[0033] The position detection means (1) are basically sensors linked to each degree of freedom
of the lifting mechanism. They are located at the elements of the lifting mechanism
, for determining the magnitude of the degrees of freedom (α, β, γ , Lt , ε) , where
:
- (α) is the tilt angle of the telescopic boom (13) with respect to the horizontal line,
- (β) angle of rotation of the turntable (12) in the plane x-y ,
- (γ) the angle of rotation of the basket ( 9) or tool (9a) in the plane XI-YI with
respect to the boom (13) ,
- (Lt) the length of the telescopic boom (13) ,
- (ε) the inclination angle of the jib (15a) with respect to gravity.
[0034] The electronic controller (3) inputs the signals of the position detection means
(1), for making by computer methods the position and kinematic analysis of the mechanical
system , and thus determine at each instant the velocity and coordinates of the basket/tool
according to the fixed reference frame x, y, z.
[0035] The controller (3) calculates in a first stage, the coordinates of all the nodes
of the lifting mechanism. This preliminary calculation does not take into account
the bending deformation due the load in the basket and the variable stiffness of the
elements. This is a first theoretical calculation assuming that the elements of the
mechanical system are absolutely stiff.
[0036] The control means (8) located preferably at the work basket (9) are basically proportional
multi-axis joysticks. The joystick (8a) is dual axis. Its two axes are aligned with
the axes XI, YI of the mobile reference frame located at the basket (9). Each control
axis transmits a proportional signal ( Kjx , Kjy) to the controller (3) according
to the tilt angle of the knob of the joystick (λx , λy) on each axis.
[0037] The joystick (8b) is single axis. This control axis transmits a proportional signal
( Kjz) to the controller (3) according to the tilt angle of its knob.
[0038] The operation of the joystick (8a) is carried out at a certain direction defined
by the angle η(t) referred to the frame of reference XI, YI . The controller (3) calculates
the target direction of the movement to be performed by the basket (9) or tool (9a)
according to the formula:

[0039] - Where η(t) is the target direction of the instantaneous velocity of the basket
,V9 (t), referred to the mobile reference frame XI-YI , at any instant of time.
[0040] The electronic controller (3) calculates the target instantaneous speed of the basket
V9 (t), as :

[0041] The detection system of bending deformations is a system for determining by computer
calculation the deflexion of the lifting mechanism, taking as only input data , the
direct or indirect measurement of the load in the basket , by means of the load detection
means (4) , geometric data of the lifting mechanism (2 ) such as the dimensions and
the inertia moments of its elements , and the information provided by the position
detection means (1).
[0042] The detection system of bending deformation is described below ;
[0043] The levelling cylinder of the basket (7e) comprises a pressure transducer directly
attached. This device is used as a load detecting means (4), an indirect measurement
of the load at the basket. The electronic controller (3) takes as reference this data
(4), just before starting a new movement, and keeps in memory this value during the
whole movement. Thereby it is known the static pressure (Pr) of the levelling cylinder
(7e), regardless of the pressure of the hydraulic circuit.
[0044] The load at the basket (9), by weight and workload is calculated as follows:

[0045] - where 'Ap' is the area of the cylinder (7e) and 'Pr' the static pressure inside
it.
[0046] The data unit (2) storages the geometric information of the lifting mechanism , such
as the area moment of inertia 'Ixi' , length 'L' , area 'A' of each element of the
mechanism, i.e. booms and turntable.
[0047] As mentioned , the electronic controller (3) calculates the deflexion of the lifting
mechanism, with the information provided by (2) (1) and (4). For this purpose any
engineering method can be implemented , for example the method of virtual works or
the direct stiffness method....
[0048] The computational method solves the system of equations:

[0049] Where:
- Fi is the load on the elements , including weight and workload.
- δ i(t) = displacement of the nodes of the mechanism by deflexion.
- Ki (t) is the stiffness of the elements at each instant of the movement. The stiffness
depends on the Young's modulus 'E' , Area Moment of Inertia 'Ix', length of the elements
Li (t) and for another kind of structures also the section 'A'.

[0050] The electronic controller (3), adds the resulting displacement due to bending δi(t)
, to the position coordinates of all the nodes of the lifting mechanism , previously
calculated in the first stage with the data provided by the sensors (1). Thereby it
is calculated the actual instantaneous position of the basket (9) with respect to
the fixed reference frame x, y, z, and thus it is taken into account in the calculations
of synchronizations of the different degrees of freedom involved in the ongoing motion.
[0051] According to a variant of the invention, the position detection means (1) optionally
comprises in addition three distance measuring sensors , electromagnetic type. Each
sensor measures the distance from a fixed point of the chassis (11) to the centre
of rotation of the basket (9). With these three measurements , the electronic controller
(3) calculates , by the method of triangulation , the actual instantaneous position
of the basket (9) at the work space according to fixed reference frame xyz. This method
of calculating the coordinates of the working basket (9) has the advantage of being
based on direct measurements ,and therefore the result does not depend on the bending
deformation of the lifting mechanism, neither on the conditions of the wear pads of
the telescopic booms.
[0052] The electronic controller (3), after calculating the target speed and direction η(t)
of the instantaneous velocity of the basket (9), and the actual position of the bended
lifting mechanism, makes the necessary engineering calculations to determine the required
values for the regulation and control means (6) which operate de actuators of the
hydraulic system. The values of the regulation and control means for each degree of
freedom are : (6a), signals for the proportional flow valve and directional valve
of the lift cylinder (7a), (6b) signals for the proportional flow valve and directional
valve of the telescope cylinder (7b), (6c) signal for the proportional flow valve
and directional valve of the turntable (7c), and (6d) the corresponding value analogical
or digital for controlling the rotation of the basket or tool (7d). The regulation
values (6) calculated are the required to achieve the automatic synchronization of
up to 7 degrees of freedom (α,β,γ
,ε,Lt ...) , so that the basket (9) or tool (9a) moves according to the direction η(t)
and speed commanded at any instant of time of the movement in course.
[0053] For achieving movements along curvilinear paths which exactly match the actual operating
direction of the joystick η(t) at any instant , the electronic controller (3) detects
at each instant of time (t1, t2, t3, t4 ...) changes of the direction of reference
η(t) commanded , for updating the reference coordinates of the ongoing movement and
the synchronization calculations which depend on the reference coordinates and direction
of reference η(t) commanded.
[0054] Moreover , the controller (3) optionally corrects the calculated values (6a, 6b,
6c, 6d) according to the temperature of the hydraulic fluid in the system. This data
is provided by a temperature sensor (5) located at the return to the tank of the hydraulic
circuit.
[0055] A feature of the present invention is that the orientation angle (ρ) of the basket
(9) or tool (9a) with respect to the fixed reference frame x, y, z , can be manually
or automatically controlled in the course of the synchronized movements.
[0056] According to a first option, the control device (10) automatically controls the orientation
angle the basket/tool (ρ) , synchronizing it with the other movements of the lifting
mechanism, in such a way that it makes to converge during the ongoing movement, one
of the axis (XI) or (YI) of the mobile reference frame located at the basket or tool
, with the direction of motion η(t) at any instant. The direction of movement of the
basket at its centre of rotation η(t) exactly correspond to the operating direction
of a single joystick (8a) , dual axis , with respect to the mobile reference frame
XI YI , at any instant. Therefore, the direction , speed and orientation angle of
the basket (ρ) in a curvilinear movement at constant height is defined by a single
joystick (8a) with 2 control axes parallel to the mobile reference frame.
[0057] The control device (10), with information provided by the angle sensors located at
the basket and the turntable (γ) (β), automatically modifies the rotation speed of
the basket (w9) with respect to the rotation speed of the turntable (w12) for keeping
the basket axis (XI or YI) aligned with the direction of movement η(t).
[0058] The axis of the basket to be automatically aligned with the direction of movement
η(t) is XI if the direction of command is closer to the axis XI than to YI . Similarly,
the axis of the basket to be aligned with η(t) is YI , if the direction of command
is closer to the axis YI than to XI .
[0059] The Fig. 7a shows a sequence of positions of a movement along curvilinear and rectilinear
paths at height constant , at different instants (t0, t1, t2, t3, t4, t5 ....) , so
that the axis XI of the basket is automatically aligned with the direction of movement
defined by a single joystick.
[0060] The Fig. 7b shows the graph referred to this movement where the ordinate axis is
the angle η(t) of the instantaneous operating direction the joystick (8a) , (dual
axis XIYI ), and the abscissa the elapsed time. As can be observed , η(t) tends to
be zero automatically, due to the fact that the control device makes to converge continuously
the XI axis of the basket with the operating direction of motion η(t).
[0061] According to a second option, the orientation angle (ρ) of the basket or tool is
controlled manually by the operator , by means of an additional joystick (8ab) which
defines the actual target orientation of the basket with respect to the mobile reference
frame XI,YI linked to the basket , which must be achieved in a certain increment of
time. According to this option, the actual direction and speed of the curvilinear
movement of the basket (at its centre of rotation) is defined by a dual axis joystick
(8a) , and its actual orientation in the space , corresponds directly to the rotation
of a single axis joystick (8ab).
[0062] The rotation angle (λz) of the knob (8ab), defines the target orientation; it is
the exact increment of rotation degrees to which the mobile reference frame (XI, YI)
of the basket or tool must converge, in a fixed and determined interval of time .
Thereby the target orientation of the basket , during the ongoing movement , is easily
defined and commanded by the operator , and it is achieved by the control device without
relying on the operator skills. The control device (10) inputs the signal (kgj) proportional
to the angle (λz) , while keeping the synchronization of the degrees of freedom involved
in the rectilinear or curvilinear movement at constant height , modifying the current
rotation speed of the basket (w9) with respect to the rotation speed of the turntable
(w12) , in order to make converging the reference frame XI, YI of the basket into
two successive instants of time.
[0063] The Fig. 6a shows a sequence of positions of a movement along a curvilinear path
at height constant , at different instants (t0, t1, t2, t3 ....), where the axis XI
of the basket is oriented by means of two joysticks (8a) and (8ab).
[0064] The Fig. 6b shows the graph referred to this movement where the ordinate axis, is
the angle η(t) of the instantaneous operating direction the joystick (8a) , (dual
axis XIYI ), and the abscissa the elapsed time.
[0065] The Fig. 6c shows the graph referred to this movement where the ordinate is the rotation
angle (λz) of the joystick (8ab). As can be observed, keeping the direction of the
dual axis joystick (8a) , constant and aligned with the reference axis XI (so that
η(t) = 0º), and keeping the rotation angle (λz) of the single axis joystick (8ab)
also constant (but different to cero), then the basket (9) traces a circular trajectory
, with the axis XI of the basket tangent to the trajectory. The radius of the trajectory
is proportional to the operating angle (λz) of the joystick (8ab).
[0066] Likewise, keeping the direction of the joystick (8a) constant and aligned with the
axis YI (so that η(t) = 90º ) , and keeping the rotation angle (λz) also constant
(but different to cero), then the basket (9) traces a circular trajectory , with the
axis YI of the basket tangent to the trajectory.
[0067] Obviously , the single axis joystick (8ab) and the dual axis joystick (8a) , may
be integrated together in a single joystick with 3 axes of control.
[0068] According to a third option, the orientation angle (ρ) of the basket or tool referred
to the fixed reference frame xyz, is kept constant, automatically and synchronized
with the others movements of the lifting mechanism. The direction and speed of the
curvilinear movement of the basket, as well as its orientation in the space , is defined
by only one joystick (8a) - dual axis.
[0069] The Fig. 5a, Fig. 5b, Fig. 10a, Fig. 10b illustrate this type of movement, at constant
height, keeping also constant the orientation angle ( ρ) along curvilinear trajectories.
[0070] The Fig. 13a and 13b shows a boom lift comprising a lifting mechanism of 5 degrees
of freedom (α,β,γ,Lt, α1), with 2 articulated booms , (13) ,(15) , being the lower
one (13) telescopic type, and being (α1) the inclination angle of the boom (15) articulated
with it referred to the horizontal line.
[0071] With the objective of achieving the maximum horizontal outreach along movements of
basket (9) at constant height , the control device (10) synchronizes the degrees of
freedom of the mechanical system implementing the following method :
- While the telescopic boom (13) does not reach its minimum or maximum length, the control
device (10) synchronizes the degrees of freedom (α,β,γ,Lt), keeping constant the angle
(α1) of the boom (15). This section of movement is illustrated in the Fig 13a between
(t0) and (t1).
- Once the minimum or maximum length allowable of the telescopic boom (13) is reached
due to mechanical limitation , the movement of la basket (9) goes on according to
the direction of command, by means of the automatic synchronism of the degrees of
freedom (α,β,γ,α1) , keeping constant the telescopic boom length (Lt), so that the
angle (α1) tends towards 0 º if movement is extending out the lifting mechanism (from
t1 to t2 in Fig. 10a) , or so that it tends towards -90 º if the movement is retracting
the mechanism.
[0072] With the objective of achieving the maximum vertical reach along raising/lowering
movements of basket (9) , the control device (10) synchronizes the degrees of freedom
of the mechanical system implementing the following method :
- While the telescopic boom (13) does not reach its minimum or maximum length, the control
device (10) synchronizes the degrees of freedom (α,β,γ,Lt) , keeping constant the
angle (α1) of the boom (15). This section of movement is illustrated in the Fig 13b
between (t0) and (t1).
- If the minimum or maximum length of the telescopic boom (13) is reached, the movement
of la basket (9) or (9a) can go on according to the raising/lowering direction of
command, by means of the synchronization of the degrees of freedom (α,β,γ,α1) , keeping
constant the telescopic boom length (Lt), so that the angle (α1) tends to increase
up to +90º , until both booms be aligned if it is a raising movement, or to decrease
, down to a certain value between 0º and -90º, if it is a lowering movement. Once
this point is reached , the lowering movement can go on by means of the automatic
synchronization of (α,β,γ,Lt) , keeping (α1) constant.
[0073] The Fig. 14,15,16 shows a boom lift comprising a lifting mechanism of 7 degrees of
freedom (α,β,γ,Lt,ε,α1,Lt1), with 2 telescopic booms , (13) ,(13a) and a jib (15a)
, being (α1) the inclination angle of the upper telescopic boom (13a) referred to
the horizontal line and (Lt1) its length.
[0074] A function switch (8d) from the control panel (8) allows to select the number of
freedom that will be involved in the movement.
- In a first option based on a selector switch (8d), the control device (10) performs
the movement commanded , synchronizing the degrees of freedom (α,Lt,β,γ) , keeping
constant the values (ε,α1,Lt1).-(see Fig. 14)
- In a second option based on a selector switch (8d), the control device (10) performs
the movement commanded , synchronizing the degrees of freedom (α1,Lt1,β,γ) keeping
constant the values (ε, α, Lt).
- In a third option based on a selector switch (8d), the control device (10) performs
the movement commanded , synchronizing the degrees of freedom , (α1, α, Lt1 ,Lt ,
β,γ) keeping constant the angle (ε) . The control device (10), moves the end point
of the lower telescopic boom (13M) according to the direction and speed of command
, by means of the synchronization of the degrees of freedom (α, Lt) , and simultaneously
it moves the end point of the upper telescopic boom (13N) according to the direction
and speed of command , by means of the synchronization of (α1, Lt1 ,β,γ).
- In a fourth option based on a selector switch (8d), if it is a movement at constant
height , while the lower telescopic boom (13) does not reach the minimum or maximum
length, the control device (10) synchronizes the degrees of freedom (α,β,γ,Lt) , keeping
constant (α1, Lt1 , ε). Once the minimum or maximum length of the lower telescopic
boom (13) is reached, the movement of la basket (9) (9a) goes on according to the
direction of command, by means of the synchronization of the degrees of freedom (α1,
Lt1, β,γ), keeping constant (α, Lt , ε). Once the minimum or maximum length of both
telescopic booms (13) (13a) are reached , the control device combines the degrees
of freedom (α,α1, β,γ) keeping constant ( Lt , Lt1, ε) so that the angle (α1) tends
towards 0 º if movement is extending out the lifting mechanism, or so that the angle
(α1) tends towards -90 º if the movement is retracting the mechanism.
[0075] If it is a raising/lowering movement , while the lower telescopic boom (13) does
not reach the minimum/maximum length, the control device (10) synchronizes the degrees
of freedom (α, Lt , β,γ) , keeping constant the angle (α1, Lt1 , ε) . If the minimum
or maximum length of the lower telescopic boom (13) is reached, the control device
(10) synchronizes (α1, Lt1 β,γ) , keeping constant (α,Lt , ε) until the minimum/maximum
length of the upper telescopic boom (13a) is reached. If the minimum/maximum length
of both telescopic booms are reached, then the control device (10) synchronizes (α,α1,β,γ)
keeping constant (Lt , Lt1 ε) until the angle (α1) reaches the value of 0º. Once this
point is reached, the raising/lowering movement goes on synchronizing (Lt1 ,α1,β,γ)
, keeping constant (α, Lt ε) .
[0076] According to an alternative mode of implementing the invention, the joysticks (8a,
8b, 8ab), instead of being located at the basket (9) of the lift equipment , can be
located at the chassis (11) or in any other place of the fixed frame of reference
xyz , even as wireless remote control , without changing any of the characteristics
of the invention mentioned above. In this case , the axes if the joystick (8a) , wherever
it is , can still be referred to the axes of the mobile reference system linked to
the tool (9a).
[0077] According to an alternative mode the invention , the control device enables fully
automatic movements without operator , joystick or programming requirements.
[0078] For lift equipment without basket , which incorporates a tool (9 a) at the end tip
of the boom , such as an automatic paint spray gun (or blasting nozzles , grit blasting
turbines , inspection sensor etc..) , the control device enables automatic movements
along curvilinear paths , keeping the tool parallel to the curved surfaces to be treated
, keeping also constant the distance to the target surface and the speed of the tool.
[0079] For defining a direction of movement without using joysticks , the control device
(10) comprises 3 distance sensors (8s) which measure the distance from a plane of
the tool (9a) to the closest surface in front of it. The difference of these three
measurements allows defining a direction of movement parallel to the curved surface
, which replaces the direction of a joystick . Thereby it is possible to perform automatic
raising/lowering movements or movements at constant height along curvilinear or rectilinear
surfaces . With these 3 distance sensors (8s) , together with the sensors of the position
detection means (1) linked to the degrees of freedom of the lifting mechanism , the
control device (10) achieves keeping constant the speed of the tool and its distance
to the surfaces , by means of the automatic synchronization of the degrees of freedom
of the lifting mechanism. This automatic synchronization is achieved by the control
device (10) as it has been disclosed above in the description of the invention .
1. Direction and speed control device (10) , for telescopic or articulated hydraulic
lift equipment with lifting mechanism of at least four degrees of freedom. The degrees
of freedom comprise at least; Boom tilting (α), extension/retraction of telescopic
boom (Lt), rotation of turntable (β) about its vertical axis and rotation of basket
(9) or tool (the 9a) (γ) about its vertical axis ZI.
The control device (10) comprises:
- position detection means (1) which are basically sensors linked to each degree of
freedom of the lifting mechanism.
- regulation and control means (6) which are mainly electro-hydraulic proportional
flow valves and directional control valves,
- actuating means (7) which are basically cylinders and motors generally hydraulic
type,
- an electronic controller (3),
- and control means (8) or joysticks, one of which (8a) comprises at least 2 control
axes parallel to the axes of a mobile Cartesian reference frame XI YI located preferably
at the basket (9) or tool (9a).
The control device (10) is characterized in that it enables a continuous and instantaneous interaction , between actual direction
of motion and actual direction of joystick in accordance with the 3 following sections:
- It enables moving the basket (9) or alternative tool (9a) at an instantaneous velocity
V9 (t) whose direction, at its centre of rotation, matches exactly the instantaneous
operating direction η(t) of a single joystick (8a) referred to its 2 control axes
XI YI, being able to change the direction of command η(t) in the ongoing movement
, in order to perform curvilinear or partially rectilinear trajectories which correspond
directly to the real direction of command at any instant , keeping all the time the
basket (9) or tool (the 9th) at constant height, in such away that its orientation
angle (ρ) with respect to the fixed reference frame x, y, z , can be modified manually
or automatically during the course of the movement.
- It allows raising/lowering the basket (9) or tool (9a) at a defined instantaneous
velocity so that the speed is proportional to inclination angle a joystick (8b) ,
and the direction of movement matches exactly the actual inclination angle (λy) o
(λx) of another joystick (8a) with respect to its vertical axis ZI, or the direction
resulting from the combination of both values, being able to change in the ongoing
movement , the directions (λy) or (λx) for performing raising/lowering curvilinear
trajectories, with or without vertical or diagonal sections , which correspond directly
to the actual direction of command.
- The continuous and instantaneous interaction between actual direction of movement
and actual direction of joystick η(t), (or the correlation between the instantaneous
velocity of the basket (9) or tool (9a) with the operation of the joystick) , is performed
synchronizing automatically the degrees of freedom of the lifting mechanism. The automatic
synchronization is achieved by means of the regulation and control means (6) , so
that their values are calculated by the electronic controller (3), which detects at
each instant of time changes of the operating direction η(t) , and consequently it
updates the coordinates of reference of the movement in course , the synchronism calculations
, and the corresponding values of the regulation and control means (6) , taking into
account in the position analysis, the bending deformation of the lifting mechanism
in order of improve the accuracy of trajectories.
2. Direction and speed control device according to claim 1
characterized in that the orientation angle (ρ) of the basket (9) or tool (9a), during movements along
curvilinear or rectilinear paths at constant height , depends on a predefined option
of control, according to the following cases:
- Option 1 : the control device (10) automatically controls the orientation angle
of the basket (ρ) referred to fixed frame of reference x, y, z, keeping automatic
synchronization with the others movements of the lifting mechanism, in such a way
that some of the axes of the reference frame linked to the basket or tool, (XI or
YI), converges automatically with the direction of movement η(t) at any instant. The
instantaneous direction of movement of the basket at its centre of rotation η(t) ,
exactly corresponds to the instantaneous operating direction of the joystick (8a)
referred to its 2 Cartesian axes XI YI. Therefore , the speed and direction of the
curvilinear movement of the basket, as well as its orientation in the space is defined
and controlled by only one joystick (8a) of 2 axes of control.
- Option 2 : The orientation angle of the basket or tool (ρ) is controlled manually,
by means of an additional control axis (8ab) which defines the actual target orientation
of the basket with respect to the mobile reference frame XI,YL linked to the basket
, which must be achieved in a certain increment of time. According to this option,
the actual direction and speed of the curvilinear movement of the basket is defined
by a dual axis joystick (8a) , and its actual orientation at the space by means of
a single axis joystick (8ab) in such a way that the direction and orientation of the
basket/tool correspond directly to the direction and orientation of command . The
rotation angle (λz) of the knob (8ab), defines the real target orientation; it is
the exact increment of rotation degrees to which the mobile reference frame (XI ,
YI) of the basket or tool must converge, in a fixed and determined interval of time
, thereby without relying on the operator skills.
- Option 3 : The orientation angle of the basket (ρ) referred to the fixed frame of
reference xyz, is kept constant during the course the movement, automatically and
synchronized with the others movements of the lifting mechanism. The direction and
speed of the curvilinear movement of the basket/tool , as well as its orientation
at the space , is defined by only one joystick (8a) dual axis.
3. Direction and speed control device, according to claims 1 ,2 characterized in that the automatic orientation of the basket (9) or tool (9a) towards the direction of
movement η(t) of its centre of rotation , is performed aligning its local reference
axis XI with the actual operating direction of the joystick η(t) , if the direction
of movement commanded is closer to the axis XI than to the axis YI.
Similarly the basket (9) or tool (9a) is oriented aligning its local reference axis
YI with the actual operating direction of the joystick η(t) , if the direction of
movement commanded is closer to the axis YI than to the axis XI.
4. Direction and speed control device, according to claims 1 ,2 3, characterized in that if the joysticks (8a) and (8ab) are located at the same basket (9), if the direction
of the dual axis joystick (8a) is kept constant and aligned with the reference axis
XI (so that η(t) = 0º) , and the rotation angle (λz) of the single axis joystick (8ab)
is also kept constant, then the basket (9) traces a circular trajectory , with the
axis XI of the basket tangent to the trajectory. The radius of the trajectory is proportional
to the operating angle (λz) of the joystick (8ab).
Likewise, keeping the direction of the joystick (8a) constant and aligned with the
axis YI ( η(t) = 90º ) , and keeping the rotation angle (λz) also constant, then the
basket (9) traces a circular trajectory , with the axis YI of the basket tangent to
the trajectory.
5. Direction and speed control device according to anyone of the previous claims , for
lift hydraulic equipment with lifting mechanism of at least 5 degrees of freedom (α,β,γ,Lt,
α1) , comprising at least 2 articulated booms being one of them (13) telescopic type,
being (α1) the inclination angle of the other boom (15) articulated with it referred
to the horizontal line ,
characterized in that the electronic controller (3) implements the following logic of synchronism along
a movement at constant height:
While the telescopic boom (13) does not reach its minimum or maximum length, the control
device (10) synchronizes the degrees of freedom (α,β,γ,Lt) , keeping constant the
angle (α1) of the other boom (15). Once the minimum or maximum length of the telescopic
boom (13) is reached, the movement of la basket (9) or (9a) goes on according to the
actual direction of command, by means of the automatic synchronism of the degrees
of freedom (α,β,γ,α1) ,
keeping constant the telescopic boom length (Lt), in such a way that the angle (α1)
tends towards 0 º if movement is extending out the lifting mechanism, or so that the
angle (α1) tends towards -90 º if the movement is retracting the mechanism.
6. Direction and speed control device according to anyone of the previous claims , for
lift hydraulic equipment with lifting mechanism of at least 5 degrees of freedom (α,β,γ,Lt,
α1), comprising at least 2 articulated booms being one of them (13) telescopic, and
being (α1) the inclination angle of the other boom (15) articulated with it with respect
to gravity ,
characterized in that the electronic controller (3) implements the following logic of synchronism along
a vertical movement or raising/lowering curvilinear movement :
While the telescopic boom (13) does not reach its minimum or maximum length, the control
device (10) synchronizes the degrees of freedom (α,β,γ,Lt) , keeping constant the
angle (α1) of the other boom (15). If the minimum or maximum length of the telescopic
boom (13) is reached, the movement of la basket (9) or (9a) goes on according to the
actual raising/lowering direction of command, by means of the synchronization of the
degrees of freedom (α,β,γ,α1) , keeping constant the length of the telescopic boom
(Lt), in such a way that the angle (α1) tends to increase up to +90º , until both
booms are aligned if it is a raising movement, or to decrease , down to a certain
value between 0º to -90º, if it is a lowering movement. Once this point is reached
, the lowering movement can go on by means of the automatic synchronization of (α,β,γ,Lt)
, keeping (α1) constant.
7. Direction and speed control device according to anyone of the previous claims , for
lift hydraulic equipment with lifting mechanism of 6 or 7 degrees of freedom (α,α1,β,γ,
Lt, Lt1) and optionally (ε) for a jib , comprising at least 2 telescopic booms articulating
with each other , being (α1) the inclination angle of the upper telescopic boom (13a)
referred to the horizontal line and (Lt1) its length ,
characterized in that the electronic controller (3) implements the following logic of synchronism along
a curvilinear movement of the basket (9) (9a) , with or without rectilinear sections
, which corresponds exactly to the actual operating direction of the joystick (8a)
or (8b) at any instant:
- According to a first option based on a selector switch (8d), the control device
(10) performs the movement commanded , synchronizing the degrees of freedom (α,Lt,β,γ
) , keeping constant the values (ε,α1,Lt1).
- According to a second option based on a selector switch (8d), the control device
(10) performs the movement commanded , synchronizing the degrees of freedom (α1,Lt1,β,γ)
keeping constant the values (ε, α, Lt).
- According to a third option based on a selector switch (8d), the control device
(10) performs the movement commanded , synchronizing the degrees of freedom , (α1,
α, Lt1 ,Lt , β,γ) keeping constant the angle (ε) . The control device (10), moves
the end point of the lower telescopic boom (13M) according to the direction and speed
of command , by means of the synchronization of the degrees of freedom (α, Lt ) ,
and simultaneously it moves the end point of the upper telescopic boom (13N) according
to the direction and speed of command , by means of the synchronization of (α1, Lt1
,β,γ).
- According to a fourth option based on a selector switch (8d), if it is a movement
at constant height , while the lower telescopic boom (13) does not reach the minimum
or maximum length, the control device (10) synchronizes the degrees of freedom (α,β,γ,Lt)
, keeping constant (α1, Lt1 , ε). Once the minimum or maximum length of the lower
telescopic boom (13) is reached, the movement of la basket (9) (9a) goes on according
to the direction of command, by means of the synchronization of the degrees of freedom
(α1, Lt1, β,γ), keeping constant (α , Lt , ε). Once the minimum or maximum length
of both telescopic booms (13) (13a) are reached , the control device combines the
degrees of freedom (α,α1, β,γ) keeping constant ( Lt , Lt1, ε) in such a way that
the angle (α1) tends towards 0 º if movement is extending out the lifting mechanism,
or so that the angle (α1) tends towards -90 º if the movement is retracting the mechanism.
If it is a raising/lowering movement , while the lower telescopic boom (13) does not
reach the minimum/maximum length, the control device (10) synchronizes the degrees
of freedom (α, Lt , β,γ) , keeping constant the angle (α1, Lt1 , ε) . If the minimum
or maximum length of the lower telescopic boom (13) is reached, the control device
(10) synchronizes (α1, Lt1 β,γ) , keeping constant (α,Lt , ε) until the minimum/maximum
length of the upper telescopic boom (13a) is reached. If the minimum/maximum length
of both telescopic booms are reached, then the control device (10) synchronizes (α,α1,β,γ)
keeping constant (Lt , Lt1 ε) until the angle (α1) reaches the value 0º (horizontal).
Once this point is reached, the raising/lowering movement goes on synchronizing (Lt1
,α1,β,γ) , keeping constant (α, Lt ε) .
8. Direction and speed control device according to the previous claims , characterized in that optionally it comprises between 1 and 3 distance sensors (8s) which measure the distance
from a plane of the tool (9a) to the closest surface in front of it , with the objective
of calculating and defining a direction of movement , parallel to the curved surface
, which replaces the operating direction of the joystick and thus enabling the control
device (10) to perform automatic raising/lowering movements or movements at constant
height along curvilinear or rectilinear surfaces without operator, automatically and
without programming requirements . With the information of these distance sensors
(8s) , together with the signals of the sensors of the position detection means (1)
which are linked to the degrees of freedom of the lifting mechanism , the control
device (10) is able to keep exactly constant the speed of the tool (9a) and its distance
to the curved surfaces , by means of the automatic synchronization of the degrees
of freedom of the lifting mechanism involved in the movement. This automatic synchronization
is achieved thanks to the right definition of the values of the regulation and control
means (6) , which are calculated by the electronic controller (3) taking into account
the position and kinematic analysis as well as the bending deformation of the lifting
mechanism.
9. Direction and speed control device according to the previous claims , characterized in that optionally it comprises a temperature detection means (5), which input to the microcontroller
(3) the information concerning the hydraulic fluid temperature of the actuating system
. The microcontroller (3) corrects , according to this input, the synchronization
signals of the regulation and control means (6) for improving the smoothness of movements
and accuracy of trajectories.
10. Direction and speed control device according to the previous claims , characterized in that the position detection means (1) optionally , in addition comprise three electromagnetic
distance sensors which measure the distance from three fixed points located at the
chassis ( 11) to centre of rotation of the basket (9). By reading these three measurements,
the electronic controller (3) calculates by the triangulation method , the position
of the basket (9) in the fixed reference frame xyz at any instant, regardless of the
bending deformation of the lifting mechanism , and it uses this data to calculate
the outputs for the regulation means (6) , in order to accurately synchronize the
degrees of freedom of the lifting mechanism.
11. Direction and speed control device according to the previous claims , characterized in that optionally the single axis joystick (8ab) and the dual axis joystick (8a), may be
integrated together in a single joystick with 3 axes of control.
12. Direction and speed control device according to the previous claims, characterized in that it comprises a system for determining the bending deflection of the lifting mechanism,
that consist of the engineering calculation of the displacements due to bending of
the nodes of the lifting mechanism , carried out by the electronic controller (3)
, which takes as only input data , the direct or indirect measurement of the load
(4) in the basket, data from a unit (2) which contains information about the stiffness
properties and dimensions of the elements of the lifting mechanism, and the relative
position between them according to the information given by the position detection
means (1) .