Technical Field
[0001] The present invention relates to a wheel loader that scoops up and moves excavated
material.
Background Art
[0002] Work implements of wheel loaders generally include an arm cylinder that elevates
an arm and a bucket cylinder that dumps or crowds a bucket. A known wheel loader includes,
as control mechanisms for directing operations of the arm cylinder and the bucket
cylinder, two control levers for operating the arm and the bucket, respectively. The
two control levers may, for example, be disposed on the right-hand side in the cabin
(hereinafter referred to as an "arm control lever" and a "bucket control lever") (see,
for example, patent document 1).
Prior Art Documents
Patent Document
Summary of the Invention
Problem to be Solved by the Invention
[0004] A typical sequence of wheel loader operations is as follows. Specifically, the wheel
loader: (A) moves to a location near a mound of soil or other material to be excavated
(hereinafter referred to as the "mound" as appropriate); (B) causes an open mouth
of a bucket to face forward and the bucket to penetrate into the mound with an arm
lowered; (C) further advances with the bucket penetrating in the mound and, while
raising the arm, crowds the bucket to thereby scoop up the material to be excavated
with the bucket; and (D) with the material loaded in place in the bucket, reverses
to be away from the mound, moves to a predetermined location, and dumps the material.
Among the sequence of these operations, while emphasis is placed on fuel economy in
the operations of (A) and (D) in which no large running driving force (traction force)
is required for thrusting the material, the operations of (B) and (C) require a large
running driving force for scooping up the material at appropriate timing.
[0005] Patent document 1 discloses a wheel loader arrangement that includes a kickdown switch
for quickly effecting a downshift and a mode changeover switch for temporarily canceling
a restriction on the engine maximum speed and thereby increasing the maximum running
driving force (changing the running mode), the kickdown switch being disposed at an
upper portion of an arm control lever and the mode changeover switch being disposed
at an upper portion of a bucket control lever, respectively. This arrangement enables
a required large running driving force to be obtained by operating the kickdown switch
to shift down to a lower shift speed when the operation is changed from (A) to (B),
and an even larger running driving force to be produced by operating the mode changeover
switch as appropriate according to the situation upon the operation of (C).
[0006] In a wheel loader of this type having two control levers for operating the work implement,
one for the arm and the other for the bucket, the arm control lever needs to be operated
for the operation of (B) and the bucket control lever needs to be mainly operated
for the operation of (C).
[0007] The control operation to be performed during the operation of (B) is adjusting posture
of the bucket and downshifting. These control operations are to be performed preliminary
to the excavating, requiring no delicate adjustments as the work progresses. The control
operations can be performed fairly easily with the operator resting his or her hand
only lightly on the arm control lever. How the arm control lever is gripped varies
depending on each individual operator. One may firmly grip the arm control lever or
rest his or her hand lightly thereon, or grip the arm control lever from above or
from a side.
[0008] The control operation to be performed during the operation of (C) is to crowd the
bucket and, in parallel therewith, advance the wheel loader, while raising the arm.
In addition, in the operation of (C), the greater the maximum running driving force
is not necessarily the better. For example, a large running driving force may be required
for penetrating the bucket into the material to be excavated; meanwhile, if the wheel
loader is made to run with an excessively large running driving force when running
load of the excavated material is heavy, the wheels may slip to gouge the road surface,
affecting subsequent work. During the operation of (C), while the bucket is crowded
as the arm is raised, the maximum running driving force needs to be increased as necessary
and, at the same time, the foregoing situation is properly avoided.
[0009] As compared with the operation of (B), the operation of (C) requires a more delicate
and concentrated control operation. Thus, more operators tend to grip firmly to operate
the bucket control lever.
[0010] The present invention has been made in view of the foregoing situation and in consideration
of the present situation of control operations performed by an operator from a viewpoint
of user friendliness and it is an object of the present invention to provide a wheel
loader that can improve control operability.
Means for Solving the Problem
[0011]
- (1) To achieve the foregoing object, an aspect of the present invention provides a
wheel loader comprising: a vehicle body having a wheel; a work implement disposed
at a front portion of the vehicle body; and a work implement control device for directing
an operation of the work implement, the work implement control device comprising:
a control lever disposed on a side of a driver's seat, the control lever being used
for directing an operation of the work implement; and two switches disposed at an
upper surface and a side surface of a grip of the control lever, the side surface
of the grip being on a side adjacent to the driver's seat, the two switches being
used for performing operations associated with a traction force.
- (2) In the arrangement of (1) above, preferably, the work implement includes an arm,
a bucket, and an arm cylinder and a bucket cylinder for driving the arm and the bucket,
respectively, and the work implement control device includes: an arm control lever
serving as the control lever, the arm control lever for directing an operation of
the arm cylinder; a bucket control lever in juxtaposition to the arm control lever
on a side adjacent to the driver's seat, the bucket control lever for directing an
operation of the bucket cylinder; two kickdown switches that are the two switches
disposed at the upper surface and the side surface of the grip of the arm control
lever, the side surface of the grip being on the side adjacent to the driver's seat,
the two kickdown switches for forcibly effecting a downshift of a shift speed position;
and a mode changeover switch disposed at a side surface of a grip of the bucket control
lever, the side surface of the grip being on a side adjacent to the driver's seat,
the mode changeover switch being used for changing over a plurality of running modes
having different engine maximum speed upper limit values from each other.
- (3) In the arrangement of (2) above, preferably, the mode changeover switch is disposed
at an upper surface of the grip of the bucket control lever, in place of, or in addition
to, the side surface of the grip of the bucket control lever adjacent to the driver's
seat.
- (4) In the arrangement of (2) or (3) above, preferably, the mode changeover switch
is a pushbutton for individually directing a changeover of a plurality of running
modes having different engine maximum speed upper limit values from each other.
- (5) In the arrangement of any of (2) to (4) above, preferably, the wheel loader further
comprises display means for displaying a running mode selected with the mode changeover
switch.
- (6) In the arrangement of any of (2) to (5) above, preferably, the wheel loader further
comprises a detent mechanism for maintaining posture of the arm control lever at a
position at which an arm raising operation is directed.
Effects of the Invention
[0012] The present invention can achieve even better operability by flexibly disposing the
kickdown switch and the mode changeover switch according to different modes of operation
of the operator.
Brief Description of the Drawings
[0013]
Fig. 1 is a side elevational view showing a wheel loader according to an embodiment
of the present invention.
Fig. 2 is a block diagram showing a schematic configuration of a drive system disposed
in the wheel loader according to the embodiment of the present invention.
Fig. 3 is a running performance diagram (torque diagram) showing a relation between
an engine speed and torque when an accelerator pedal is fully depressed in the wheel
loader according to the embodiment of the present invention.
Fig. 4 is a graph showing a relation between a vehicle speed and a running driving
force at each of different shift speeds in the wheel loader according to the embodiment
of the present invention.
Fig. 5 is a plan view showing a configuration of a cabin in the wheel loader according
to the embodiment of the present invention.
Fig. 6 is a schematic view showing a main switch for changing a running mode in the
wheel loader according to the embodiment of the present invention.
Fig. 7 is a schematic rear elevational view showing an appearance of work implement
control devices in the wheel loader according to the embodiment of the present invention.
Fig. 8 is a schematic view showing how material to be excavated, such as sand and
gravel, is scooped up during loading of the material onto, for example, a dump truck
using the wheel loader according to the embodiment of the present invention.
Modes for Carrying Out the Invention
[0014] An embodiment of the present invention will be described below with reference to
the accompanying drawings.
[0015] Fig. 1 is a side elevational view showing a wheel loader according to an embodiment
of the present invention.
[0016] A wheel loader 100 shown in Fig. 1 includes a vehicle body 110 and a work implement
120 mounted at a front portion of the vehicle body 101.
[0017] The vehicle body 110 includes a front vehicle body 111 and a rear vehicle body 112.
The front vehicle body 111 and the rear vehicle body 112 include a front wheel (tire)
113 and a rear wheel (tire) 114, respectively. The front vehicle body 111 and the
rear vehicle body 112 are mutually bendably connected to each other via a center pin
115 extending in a vertical direction. The front vehicle body 111 and the rear vehicle
body 112 are connected to a steering cylinder, not shown. With a telescopic drive
of the steering cylinder, the front vehicle body 111 bends to the right or left relative
to the rear vehicle body 112. A cabin 116 is mounted at a front portion on the rear
vehicle body 112 and an engine compartment 117 is mounted at a rear portion on the
rear vehicle body 112. The engine compartment 117 houses therein, for example, an
engine 131 as a prime mover to be described later, a hydraulic pump 134 driven by
the engine 131, and a control valve 135 that controls a direction and a flow rate
of hydraulic fluid delivered from the hydraulic pump 134.
[0018] The work implement 120 includes an arm 121 and a bucket 122. The work implement 120
further includes an arm cylinder 123 and a bucket cylinder 124 for driving the arm
121 and the bucket 122, respectively. With a telescopic drive of the arm cylinder
123, the arm 121 is rotated vertically (elevating). With a telescopic drive of the
bucket cylinder 124, the bucket 122 is rotated vertically (dumping or crowding).
[0019] Fig. 2 is a block diagram showing a schematic configuration of a drive system of
the wheel loader 100.
[0020] As shown in Fig. 2, the drive system 130 of the wheel loader 100 includes the engine
131, a torque converter 132, a transmission 133, the hydraulic pump 134, the control
valve 135, a controller 136, an engine control unit 137, and a transmission control
unit 138.
[0021] The engine 131 has an output shaft connected to an input shaft of the torque converter
132. The torque converter 132 has an output shaft connected to the transmission 133.
The torque converter 132 is a well-known fluid coupling including an impeller, a turbine,
and a stator. Rotation of the engine 131 is transmitted to the transmission 133 via
the torque converter 132. The transmission 133 includes a hydraulic clutch that changes
shift speed positions of the transmission 133. The transmission 133 changes speeds
of rotation of the output shaft of the torque converter 132. Rotation after the speed
change is transmitted to the front wheel 113 and the rear wheel 114 via a propeller
shaft 141 and axles 142. This causes the wheel loader 100 to run.
[0022] The hydraulic pump 134 is a variable displacement type driven by the engine 131 to
deliver hydraulic fluid. The hydraulic fluid delivered from the hydraulic pump 134,
while having its direction and flow rate controlled by the control valve 135, is supplied
to work actuators, such as the arm cylinder 123 and the bucket cylinder 124, thereby
driving the work actuators. The control valve 135 is operated by an arm control lever
11 and a bucket control lever 12 (to be described later). The control valve 135 controls
flow of the hydraulic fluid to the arm cylinder 123 or the bucket cylinder 124 according
to an operation signal from the arm control lever 11 or the bucket control lever 12.
The hydraulic pump 134 has a pump capacity varied by a regulator (not shown). The
regulator varies the pump capacity according to the pump delivery pressure to thereby
perform, for example, constant torque control in which work torque remains constant.
It is noted that a fixed displacement pump, such as a gear pump, may be used for the
hydraulic pump 134.
[0023] The controller 136 is configured to include an arithmetic processing unit that includes
a CPU, a ROM, a RAM, and other peripheral circuits. The controller 136 receives inputs
of signals from an accelerator operation amount detector 143, a vehicle speed detector
144, a speed detector 145, a speed detector 146, a forward/reverse changeover switch
14, a shift speed position switch 15, kickdown switches 16, 17, a main mode changeover
switch 18 (hereinafter referred to as a "main switch 18"), and a sub-mode changeover
switch 19 (hereinafter referred to as a "sub-switch 19"). Specifically, the accelerator
operation amount detector 143 detects an operation amount of an accelerator pedal
13. The vehicle speed detector 144 detects a rotational speed of the output shaft
of the transmission 133 (or the propeller shaft 141) as a vehicle speed. The speed
detector 145 detects a rotational speed Ni of the input shaft of the torque converter
132. The speed detector 146 detects a rotational speed Nt of the output shaft of the
torque converter 132. The forward/reverse changeover switch 14 selects a forward mode
(F), a reverse mode (R), or a neutral mode (N) of the wheel loader 100. The shift
speed position switch 15 specifies an upper limit of a shift speed position among
1st to 4th speeds. The kickdown switches 16, 17 direct a changeover of the shift speed
to a lower speed. The main switch 18 selects a running mode of either a power mode
(hereinafter referred to as a "P mode") in which emphasis is placed on workability
or an economy mode (hereinafter referred to as an "E mode") in which emphasis is placed
on fuel economy. The sub-switch 19 also selects the running mode of either the P mode
or the E mode.
[0024] In the embodiment, each of the kickdown switches 16, 17 and the sub-switch 19 is
a pushbutton switch having therein predetermined play. To prevent an operation signal
from being output when a finger or a palm of an operator covers and slightly depresses
the switch (to avoid an operation unintended by the operator), the switch is designed
to have a certain allowance so as not to output the operation signal unless the switch
is depressed a required stroke.
[0025] The torque converter 132 has a function of increasing output torque relative to input
torque, specifically, having a torque ratio of 1 or more. The torque ratio decreases
with an increase in a torque converter speed ratio e (output rotational speed Nt/input
rotational speed Ni), specifically, a ratio of the rotational speed of the input shaft
to that of the output shaft of the torque converter 132. When, for example, running
load increases during running at a constant engine speed, the output rotational speed
Nt of the torque converter 132, specifically, the vehicle speed decreases with a resultant
small torque converter speed ratio e. Since the torque ratio increases at this time,
the vehicle can run with an even greater running driving force (traction force). Specifically,
a low vehicle speed results in an increasing running driving force (low speed high
torque) and a high vehicle speed results in a decreasing running driving force (high
speed low torque).
[0026] The transmission 133 is an automatic transmission having a clutch and a solenoid
valve associated with each shift speed position of the 1st to 4th speeds. Each of
the solenoid valves is driven by a control signal output from the controller 136 to
the transmission control unit 138, causing hydraulic fluid to act on a corresponding
clutch to thereby change a clutch position. The controller 136 stores in advance therein
a torque converter speed ratio e1 that serves as a reference for upshifting and a
torque converter speed ratio e2 that serves as a reference for downshifting. In an
automatic transmission mode, the controller 136 calculates the torque converter speed
ratio e using signals from the speed detectors 145, 146. If the calculated torque
converter speed ratio e is greater than the torque converter speed ratio e1, the controller
136 outputs an upshift signal to the transmission control unit 138. If the calculated
torque converter speed ratio e is smaller than the torque converter speed ratio e2,
the controller 136 outputs a downshift signal to the transmission control unit 138.
This allows the shift speed position of the transmission 133 to be automatically changed
among the 1st to 4th speeds according to the torque converter speed ratio e.
[0027] At this time, the shift speed position is automatically changed with the shift speed
position selected with the shift speed position switch 15 as the upper limit. For
example, if the 2nd speed is selected with the shift speed position switch 15, the
shift speed position is either the 1st speed or the 2nd speed according to the torque
converter speed ratio e. If the 1st speed is selected with the shift speed position
switch 15, the shift speed position is fixed at the 1st speed. Though not shown, the
arrangement may include a function that changes from the automatic transmission mode
to a manual transmission mode and, in the manual transmission mode, the shift speed
position switch 15 or another separately provided switch may be manually operated
to select any shift speed position.
[0028] The kickdown switches 16, 17 forcibly effect a downshift to a lower shift speed position.
Each time the kickdown switch 16 or the kickdown switch 17 is operated once, the controller
136 outputs a downshift signal to the transmission control unit 138 to forcibly effect
a downshift by one speed at a time regardless of the torque converter speed ratio
e. In the automatic transmission mode, operating the kickdown switch 16 or the kickdown
switch 17 when, for example, the vehicle speed is low allows a downshift to be effected
forcibly.
[0029] In the arrangement described above, an upshift or a downshift is effected when the
torque converter speed ratio e is greater or smaller than the predetermined value
e1 or e2. Alternatively, a gearshift may even be effected when the vehicle speed reaches
a predetermined value. Such an arrangement can be achieved by, for example, causing
an upshift signal or a downshift signal to be output to the transmission control unit
138 according to a signal from the vehicle speed detector 144.
[0030] The controller 136 also brings the engine speed to a target engine speed according
to the operation amount of the accelerator pedal 13. Specifically, a greater depression
amount of the accelerator pedal 13 results in an increased target engine speed and
the controller 136 outputs a control signal corresponding to the target engine speed,
thereby controlling the engine speed.
[0031] Fig. 3 is a running performance diagram (torque diagram) showing a relation between
the engine speed and torque when the accelerator pedal 13 is fully depressed.
[0032] In Fig. 3, characteristics Ap and Ae are torque diagrams when the running mode is
the P mode and the E mode, respectively. Whereas the engine maximum speed is not limited
in the P mode, the engine maximum speed is limited in the E mode to a point on the
low speed side.
[0033] Characteristics B0 to B2 are exemplary input torque values when the transmission
133 is driven by the engine 131, indicating that the input torque increases with an
increasing engine speed. This input torque includes input torque of the hydraulic
pump 134 and varies as shown by the characteristics B0 to B2 according to the torque
converter speed ratio e and suction torque of the hydraulic pump 134. Specifically,
a smaller torque converter speed ratio e results in greater input torque (the characteristic
B0) and a greater torque converter speed ratio e results in smaller input torque (the
characteristic B2).
[0034] An intersection between the characteristic Ap/Ae and the characteristic B0/B1/B2
is a matching point and the engine speed is the value of the matching point. Thus,
the engine speed relative to predetermined input torque is higher in the P mode than
in the E mode. With the engine speed at the matching point, the running driving force
is proportional to the square of the engine speed N. Thus, the running driving force
is greater in the P mode than in the E mode and a maximum vehicle speed at each shift
speed is faster by a margin of the higher engine speed.
[0035] Fig. 4 is a graph showing a relation between the vehicle speed and the running driving
force at each of different shift speeds. In Fig. 4, solid lines represent characteristics
in the P mode and dotted lines represent characteristics in the E mode.
[0036] A comparison made at the same shift speed in Fig. 4 reveals that the running driving
force is greater at a lower vehicle speed (low speed high torque) and smaller at a
higher vehicle speed (high speed low torque). Additionally, the lower the shift speed
position, the greater the running driving force obtained at the same vehicle speed.
Specifically, the maximum running driving force is greater and the maximum vehicle
speed is higher in the P mode than in the E mode. At the 2nd speed position, for example,
a maximum running driving force F2 in the P mode is greater than a maximum running
driving force F2' in the E mode and a maximum vehicle speed V2hi in the P mode is
higher than a maximum vehicle speed V2'hi in the E mode.
[0037] Fig. 5 is a plan view showing a configuration of the cabin 116.
[0038] A side console panel 22 and a work implement control device 20 are disposed on the
right of a driver's seat 21. A front panel 23 forward of the driver's seat 21 includes
a steering wheel 27, the forward/reverse changeover switch 14, and a monitor panel
24. The monitor panel 24 includes a display 25 that indicates whether the E mode or
the P mode is selected. The forward/reverse changeover switch 14 has the shift speed
position switch 15 disposed at a leading end thereof. In addition, the accelerator
pedal 13 and right and left brake pedals 26 are disposed forwardly of the driver's
seat 21 and downwardly of the front panel 23.
[0039] The abovementioned mode changeover main switch 18 (see Fig. 6 also) is disposed on
the side console panel 22. The main switch 18 is an alternate switch that is placed
in either a P position indicating the P mode or an E position indicating the E mode.
The work implement control device 20 is disposed forwardly of the side console panel
22. The work implement control device 20 includes the bucket control lever 12 that
directs an operation of the bucket cylinder 124, the arm control lever 11 that directs
an operation of the arm cylinder 123, the sub-switch 19 that selects either the E
mode or the P mode, the two modes having an engine maximum speed upper limit value
different from each other, and the two kickdown switches 16, 17 that forcibly effect
a downshift.
[0040] Fig. 7 is a schematic rear elevational view showing an appearance of the work implement
control device 20.
[0041] As shown in Fig. 7, the arm control lever 11 is in juxtaposition on the right with
the bucket control lever 12 disposed on the right-hand side of the driver's seat 21.
The kickdown switches 16, 17 described earlier are disposed at an upper surface (apex)
and a left side surface (the side surface on the side of the driver's seat 21) of
a grip 11a of the arm control lever 11. The mode changeover sub-switch 19 described
earlier is disposed at a left side surface (the side surface on the side of the driver's
seat 21) of a grip 12a of the bucket control lever 12. The sub-switch 19 may be disposed
at an upper surface of the grip 12a of the bucket control lever 12 instead of, or
in addition to, the left side surface of the grip 12a of the bucket control lever
12 (specifically, the sub-switch 19 may be disposed only at the upper surface (apex)
of the grip 12a, or at the upper surface and the left side surface of the grip 12a
as with the kickdown switches 16, 17). The arm control lever 11 further includes a
detent mechanism 11b (schematically shown in Fig. 2) that maintains posture at a position
at which an arm raising operation is directed.
[0042] As described earlier, the kickdown switches 16, 17 and the sub-switch 19 are each
a pushbutton switch and, in this embodiment, are each an alternate pushbutton. Thus,
each time either one of the kickdown switches 16, 17 is operated once during running
at a shift speed position other than the 1st speed (if there exists any other lower
shift speed position), the controller 136 outputs a downshift signal to the transmission
control unit 138 according to the operation signal and a downshift is effected one
speed position each to a lower speed. If either one of the kickdown switches 16, 17
is operated at the 1st shift, the shift speed position selected with the shift speed
position switch 15 is reselected. If, however, the 1st speed is selected with the
shift speed position switch 15, no gearshift is effected from the 1st speed regardless
whether the kickdown switches 16, 17 are operated. The operation on the sub-switch
19 is accepted by the controller 136, only if the E mode has been selected with the
main switch 18. Specifically, when the P mode has been selected with the main switch
18, the running mode is fixed in the P mode and operating the sub-switch 19 does not
cause the controller 136 to output a running mode changeover signal to the engine
control unit 137, so that the running mode is not to be changed to the E mode. At
this time, the maximum speed of the engine 131 is not limited and the running driving
force and the vehicle speed can be maximized within the capacity of the engine 131.
If the E mode has been selected with the main switch 18, on the other hand, the depression
of the sub-switch 19 during running causes the controller 136 to output a mode changeover
signal to the engine control unit 137, thus changing the running mode to the P mode.
If the sub-switch 19 is then depressed a second time, the running mode is returned
to the E mode. In the E mode, the maximum speed of the engine 131 is limited to the
low speed side, so that the maximum running driving force and the maximum vehicle
speed are limited, thus improving fuel economy. Thereafter, too, each time the sub-switch
19 is operated with the main switch 18 in the E position, the running mode is repeatedly
changed to the P mode, the E mode, the P mode,..
[0043] A typical sequence of excavating operations performed by the wheel loader having
the arrangements as described heretofore will be described below.
[0044] Fig. 8 is a schematic view showing how material to be excavated, such as sand and
gravel, is scooped up during loading of the material onto, for example, a dump truck
using the wheel loader 100.
[0045] As shown in Fig. 8, when the material to be excavated is to be scooped up, typically,
(A) the wheel loader 100 moves forward at, for example, the 2nd speed toward a mound
P of the material to be excavated (hereinafter referred to simply as the "mound P")
and approaches the mound P. At this time, the main switch 18 is placed in the E position
and the E mode is selected for the running mode. Then, (B) the arm control lever 11
and the bucket control lever 12 are operated to lower the arm 121 and face an open
mouth of the bucket 122 forward; immediately before penetration into the mound P,
the kickdown switch 16 or 17 is depressed to kick down from the 2nd speed to the 1st
speed. The kickdown to the 1st speed is to allow a large running driving force required
for loading the material in the bucket 122 to be extracted.
[0046] Upon penetration into the mound P, (C) the arm raising operation is retained using
the detent mechanism 11b of the arm control lever 11. This allows the arm 121 to continue
performing the arm raising operation even when the operator releases the arm control
lever 11. During the arm raising operation, the bucket control lever 12 is operated
to crowd the bucket 122 to thereby scoop up and capture the material to be excavated
in the bucket 122. When the material is to be scooped up and captured, the amount
of depression of the accelerator pedal 13 is appropriately varied to thereby adjust
the running driving force (traction force). It is to be noted at this time that the
running driving force may be better to be held below a predetermined level or increased
to a greater level depending on the property of the material to be excavated or the
road surface condition during the scooping and capturing operation. The operator thus
needs to scoop and capture the material to be excavated in the bucket 122 by selecting
the E mode or the P mode as appropriate depending on the situation to prevent the
road surface from being gouged by a slipping wheel. When the material has been captured
in the bucket 122, the operator (D) operates the forward/reverse changeover switch
14 to select a reverse motion and reverses to be moved away from the mound P; the
operator then reselects a forward motion to move to a location near a dump truck (not
shown) and, operating the arm control lever 11 and the bucket control lever 12, dumps
the material into, for example, a cargo deck of the dump truck.
[0047] It is noted that the selection of the E mode or the P mode as the running mode is
displayed on the display 25 forward of the driver's seat 21 by a display signal output
from the controller 136 based on an operation signal from the main switch 18 and the
sub-switch 19.
[0048] The embodiment can achieve the following effects.
(1) Improved operability
[0049] As described above, when a large running driving force is temporarily required, the
depression of the sub-switch 19 allows the running mode to be changed to the P mode.
This eliminates the need for releasing the work implement control device 20 and operating
the main switch 18 of the side console panel 22 to thereby select the P mode during
the excavating operation. This achieves good workability. In addition, the depression
of the sub-switch 19 allows the running mode to be instantly changed to the P mode
regardless of the shift speed position. This is useful when, for example, increasing
the running driving force temporarily during running on an uphill road at the 2nd
speed. Even after the running mode has been changed to the P mode through the operation
on the sub-switch 19, a second operation on the sub-switch 19 can return the running
mode back to the E mode. The operator can therefore change the running mode as desired
with the main switch 18 left in the E position. Mode changing operations can thus
be performed promptly and easily and the running driving force can be flexibly controlled.
[0050] It is here noted that, in general, different operators hold onto the grip 11a of
the arm control lever 11 in different manners: some may firmly grip or hold only lightly
onto the grip 11a, others may grip the grip 11a from above or from a side. How the
grip 11a is held varies depending on situations and preference of each individual
operator. In the embodiment, therefore, the bucket control lever 12 is disposed on
the left-hand side near the operator, and the arm control lever 11 is disposed on
the right-hand side farther away from the operator; the kickdown switches 16, 17 for
forcibly effecting a downshift are disposed at the upper surface and the left side
surface (specifically, the side surface closer to the driver's seat), respectively,
of the grip 11a of the arm control lever 11, to thereby allow either one of the kickdown
switches 16, 17 to be operated for performing the kickdown operation. As a result,
if the grip 11a is gripped from the above, the kickdown switch 17 disposed at the
left side surface of the grip 11a can be more easily operated with the thumb of the
right hand that is located on the left side of the grip 11a; if the grip 11a is gripped
from a side (the right-hand side), the kickdown switch 16 disposed at the upper surface
of the grip 11a can be more easily operated with the thumb of the right hand. Disposing
the two kickdown switches 16, 17 on the upper surface and the left side surface, respectively,
of the grip 11a of the arm control lever 11 as described above enables a downshift
operation to be performed easily regardless of how the grip 11a is gripped.
[0051] When the material to be excavated is to be scooped up by the bucket 122, operations
of crowding the bucket, raising the arm, and moving the wheel loader forward need
to be performed in parallel with each other. When the detent mechanism 11b of the
arm control lever 11 is to be used for the arm raising operation, the operator tends
to let go of the arm control lever 11 and grip the grip 12a from above to thereby
operate the bucket control lever 12. A large running driving force can be required
as appropriate depending on the situation during the operation of the bucket control
lever 12. Even in such a case, the bucket control lever 12 that is being operated
has the mode changeover sub-switch 19, so that the sub-switch 19 can be operated even
with the bucket control lever 12 held in hand. This eliminates the need for releasing
the work implement control device 20 or holding a different control lever in order
to change the running mode. Moreover, the sub-switch 19 disposed at the left side
surface of the grip 12a facilitates a running mode changeover operation to be performed
with the thumb of the right hand placed on the grip 12a.
[0052] Locations and the number of kickdown switches 16, 17 and the running mode changeover
sub-switch 19 are optimized by disposing these switches appropriately on the arm control
lever 11 and the bucket control lever 12 in consideration of actual excavating work
of the material to be excavated as described above. Operability can thereby be improved
even further. In addition, disposing the kickdown switches 16, 17 and the running
mode changeover sub-switch 19 appropriately on the arm control lever 11 and the bucket
control lever 12, respectively, reduces the likelihood of confusing the kickdown operation
with the running mode changeover operation, thereby containing erroneous operations.
[0053] As described above, the embodiment can improve operability even further.
[0054] In addition, a need may arise to increase the running driving force temporarily as
when, for example, climbing an uphill road during running at times other than the
excavating work when the work implement control device 20 is not to be operated. The
running mode changeover operation can be performed easily even at such a time, because
the mode changeover sub-switch 19 is disposed on the bucket control lever 12 that
is closer to the operator. This is useful for achieving good operability.
(2) Effect of alternate switches
[0055] The kickdown switches 16, 17 and the mode changeover sub-switch 19 are each an alternate
switch. Any shift speed position or any running mode can therefore be selected individually
for each of the switches 16, 17, 19. This arrangement can reduce space requirements
for the various devices for performing the kickdown operation and the running mode
changeover operation. The switches 16, 17, 19 can thus be disposed suitably in small
spaces of the grips 11a, 12a of the arm control lever 11 and the bucket control lever
12. Being able to dispose the switches 16, 17, 19 on the grips 11a, 12a in the above-described
manner greatly contributes to achieving the abovementioned high operability. Each
of the switches 16, 17, 19, being the alternate switch, is easy to operate, allowing
the running mode or the shift speed position to be set as desired with a single switch.
This is advantageous as compared with a case in which an arrangement includes a plurality
of kickdown switches, each being used to directly select a corresponding shift speed
position, or in which an arrangement includes two sub-switches, one for selecting
the E mode and the other for selecting the P mode.
(3) Achieving good running mode determining performance
[0056] The selected running mode is displayed on the display 25 of the monitor panel 24
as required. The operator is thus able to determine the running mode on the display
25 as necessary even if the running mode is frequently changed with the sub-switch
19. This allows the operator to perform operations while determining the running mode
as necessary, so that he or she can easily set the running mode according to his or
her intention. An erroneous operation can thus be prevented. Specifically, for example,
when the operator mistakenly perceives that the E mode is selected when the P mode
is actually selected and depresses the accelerator 13, resulting in the increasing
running driving force against the intention of the operator and gouging the road surface.
[0057] The above embodiment has been exemplarily described with respect to an arrangement
in which the running mode changeover sub-switch 19 is disposed only at the left side
surface of the grip 12a of the bucket control lever 12. This is, however, not the
only possible arrangement; alternatively, the sub-switch 19 may be disposed only at
the upper surface of the grip 12a or at each of the upper surface and the left side
surface (two sub-switches 19 in total). Assuming that the grip 12a of the bucket control
lever 12 is gripped from a side, the mode changeover sub-switch 19 disposed on the
upper portion of the grip 12a of the bucket control lever 12 can be easily depressed
with the thumb of the right hand. If different operators grip the bucket control lever
12 differently, it is useful to have the sub-switches 19 on the upper surface and
the left side surface of the grip 12a of the bucket control lever 12.
[0058] Although the sub-switch 19 of an alternate type has been exemplarily described, a
momentary switch of the same pushbutton type may be used because of an intended use
of the sub-switch 19 for a temporary and short-period changeover of the running mode.
If a momentary switch is used for the sub-switch 19 and when the sub-switch 19 is
depressed with the E mode selected with the main switch 18, the controller 136 outputs
a mode changeover signal to the engine control unit 137 according to the operation
signal. The running mode is changed to the P mode as long as the sub-switch 19 is
held down and, when the depression of the sub-switch 19 is stopped, the running mode
is returned to the E mode.
[0059] The embodiment has been described such that the output of a control signal from the
controller 136 to the engine control unit 137 does not cause the maximum speed of
the engine 131 to be limited when the P mode is selected, but causes the maximum speed
of the engine 131 to be limited in the E mode to a point on the low speed side. However,
the engine maximum speed in the P mode needs only to be shifted to a higher speed
side than the engine maximum speed in the E mode and the engine maximum speed in the
P mode is not necessarily to be unlimited. The embodiment has also been described
to include the E mode and the P mode for the running mode. The running mode may still
include three or more modes having different engine maximum speed upper limit values.
In this case, preferably, each press of the sub-switch 19 changes the running mode
in sequence in the same manner as with the shift speed position being changed one
speed position each time the kickdown switch 16 or 17 is operated once.
[0060] The embodiment has been described so that the speed detectors 145, 146 detect the
torque converter speed ratio e; however, the speed ratio detecting device may have
any configuration. The rotation of the engine 131 has been described to be transmitted
to the front wheel 113 and the rear wheel 114 via the torque converter 132, the transmission
133, the propeller shaft 141, and the axles 142. The mechanism for transmitting the
running driving force may nonetheless have any configuration.
[0061] Not only the kickdown switches 16, 17, but also the sub-switch 19 as the mode changeover
switch can be disposed at two places on the upper surface and the side surface adjacent
to the driver's seat 21 of the grips of the control levers, as described earlier.
The downshift operation using the kickdown switches 16, 17 and the gearshift operation
using the sub-switch 19 are commonly related to each other as an operation associated
with the traction force. An arrangement in which two sub-switches 19 are disposed
at two places of the grip can contribute to improved operability during scooping of
sand or the like depending on operator conditions.
[0062] Additionally, the embodiment has been described for an exemplary case in which the
arm control lever 11 and the bucket control lever 12 are disposed on the right of
the driver's seat 21. Nonetheless, the arm control lever 11 and the bucket control
lever 12 may still be disposed on the left of the driver's seat 21. Furthermore, preferably,
the bucket control lever 12 is disposed on the side of the arm control lever 11 adjacent
to the driver's seat 21. An arrangement is nonetheless possible in which the arm control
lever 12 is disposed on the side adjacent to the driver's seat 21.
[0063] At this time, of the kickdown switches 16, 17 and the sub-switch 19, those to be
disposed at the side surface of the grip 11a of the arm control lever 11 and the side
surface of the grip 12a of the bucket control lever 12 are to be disposed at the side
surfaces of the grips 11a, 12a adjacent to the driver's seat 21, because those switches
are intended to be operated with the thumb when the grips are gripped from the above
as described earlier. If the arm control lever 11 and the bucket control lever 12
are disposed on the left of the driver's seat 21, therefore, the kickdown switches
16, 17 are to be disposed at the upper surface and the right side surface of the grip
11a of the arm control lever 11. Similarly, if the sub-switch 19 is to be disposed
at a side surface of the grip 12a of the bucket control lever 12 disposed on the left
of the driver's seat 21, the sub-switch 19 is disposed at the side surface of the
grip 12a adjacent to the driver's seat 21, specifically, the right side surface of
the grip 12a.
Description of Reference Numerals
[0064]
- 11
- Arm control lever
- 11a
- Grip
- 11b
- Detent mechanism
- 12
- Bucket control lever
- 12a
- Grip
- 16, 17
- Kickdown switch
- 19
- Sub-switch (mode changeover switch)
- 20
- Work implement control device
- 21
- Driver's seat 21
- 25
- Display (display means)
- 100
- Wheel loader
- 110
- Vehicle body
- 113
- Front wheel
- 114
- Rear wheel
- 120
- Work implement
- 121
- Arm
- 122
- Bucket
- 123
- Arm cylinder
- 124
- Bucket cylinder