[0001] The present invention relates to a workbench of the type as recited in the preamble
of Claim 1.
[0002] In particular, the invention relates to a work bench suitable to be used for removing
shavings, cutting, assembly and other machining of a piece appropriately constrained
to said bench.
[0003] As known, the work benches currently on sale provide a piece-holder table which the
piece to be machined is constrained to and/or a machine tool suitable to perform machining
on the piece; and a support structure suitable to enable a comfortable work position
arranging the piece-holder table and thus the piece to be machined in a raised position
from the ground or other support surface. Moreover, in order to enable the performance
of a large number of processing cycles without the need to reposition the object,
the work benches allow for moving the piece-holder table in relation to the support
structure so as to vary the position of the piece in relation to the operator.
[0004] The benches thus have a carriage suitable to translate the piece-holder table vertically
varying the height of the piece to be machined from the ground and, positioned between
the carriage and table, two pins suitable to permit the table to rotate around two
rotation axes, one perpendicular and one parallel to the support plane of the work
benches so as to permit the rotation of the piece in relation to the operator.
[0005] The prior art described above has several significant drawbacks.
[0006] A first significant drawback is represented by the reduced manoeuvrability and ease
of use of the work benches.
[0007] In particular, should rotations along the axis parallel to the piece-holder table
need to be performed, the operator must apply a significant force to the piece-holder
table to move it when the piece to be machined is constrained thereon. Another drawback
is therefore the length of machining times and in particular the long time required
to position the piece.
[0008] In fact, on account of the scarce manoeuvrability of the piece-holder table, the
operator is often forced to remove the piece, position the piece-holder table in the
desired position and then, constrain the piece to the table once again.
[0009] A further drawback is thus represented by both the high costs and long performance
times of the processing performed using the work benches of the prior art.
[0010] In this situation the technical purpose of the present invention is to devise a work
bench able to substantially overcome the drawbacks mentioned above. Within the sphere
of said technical purpose one important aim of the invention is to provide a work
bench characterised by good manoeuvrability and considerable ease of use.
[0011] Another important aim of the invention is to design a work bench which permits easy
positioning of the piece-holder table at all times.
[0012] A further aim of the invention is to have a bench which enables the operator to perform
fast, inexpensive machining in safe conditions.
[0013] The technical purpose and specified aims are achieved by a work bench as claimed
in the appended Claim 1.
[0014] Preferred embodiments are described in the dependent claims.
[0015] The characteristics and advantages of the invention are clearly evident from the
following detailed description of a preferred embodiment thereof, with reference to
the accompanying drawings, in which:
Fig. 1 shows the work bench according to the invention;
Fig. 2 shows the work bench in a second configuration;
Figures 3a and 3b show views from above of the work bench, showing a portion of said bench in cross-section;
and
Figures 4a and 4b show a portion of the work bench according to the invention.
[0016] With reference to the aforesaid drawings, reference numeral
1 globally denotes the work bench according to the invention.
[0017] It comprises a piece-holder table 20 defining a support surface
20a on which the piece to be worked is positioned; a rotation element
30 suitable to rotate the piece-holder table 20 along a rotation axis 30a; and a support
structure
40 suitable to position the work bench 1 on a suitable base plane
1a such as, for example, the floor.
[0018] In order to constrain the piece to be machined to the table, the piece-holder table
20 has guides 21, for example, dove-tailed, which the piece can be constrained to
with hooks or other anchorage means, substantially known and not shown in the figure,
suitable to slide along the guides 21 and to constrain the piece to the table 20.
[0019] The guides 21 have main extension directions substantially parallel to each other.
Alternatively, the main extension directions of the guides 21 are substantially radial
in relation to the barycentre of the piece-holder table 20 defining self-centring
anchorage means, namely suitable to overlap, according to the normal to the surface
20a, the centre of the piece to be machined at the barycentre of the piece-holder
table 20.
[0020] The support structure 40 is suitable to position the piece-holder table 20 in a raised
position in relation to the base plane 1a, and, in particular, to define, independently
of the position of the piece-holder table 20, a containment chamber
40a under the piece-holder table 20. Preferably, the structure 40 defines a containment
chamber 40a characterised substantially by a free access
40b, that is a side presenting solely peripheral surrounds and thus free of intermediate
obstacles so that the operator can position him/herself optimally in relation to the
piece to be machined.
[0021] The support structure 40 thus comprises at least one side body
41, preferably two, suitable to keep the piece-holder table 20 in a raised position and
to delimit the containment chamber 40a laterally; and one or more structural bodies
42, such as cross members or profiles, connected and positioned between the side bodies
41 so as to lend stability to the support structure 40. In particular the structural
bodies 42 are positioned on the opposite side to the free access 40b and, even, additionally
positioned in correspondence with the free access 40b and near the base plane 1a.
[0022] Preferably, the side bodies 41 have a substantially L-shaped or undercut profile
and define a vertical board
41a, that is substantially perpendicular to the base plane 1a, and a horizontal board
41b.
[0023] The rotation element 30, connected in correspondence with one of the structural bodies
42, comprises a pin
31 defining the rotation axis 30a and a crank
32 which, by means of a suitable kinematism, such as a coupling of conical cogged wheels,
controls the rotation of the piece-holder table 20 around the axis 30a.
[0024] The pin 31 is positioned between the table 20 and the support structure 40 so that
the piece-holder table 20 is suitable to rotate both in relation to the support structure
40 defining a rotation axis 30a not perpendicular to the support surface 20a, and
in particular, parallel to the support surface 20a. Preferably, the rotation axis
30a lies substantially on the barycentric plane
20b of the piece-holder table 20, that is, on the plane passing through the barycentre
of the piece-holder table 20 and perpendicular to the support surface 20a.
[0025] The work bench 1 then comprises a translation apparatus
50 advantageously placed between the piece-holder table 20 and the rotation element
30 and suitable to translate the piece-holder table 20 along a sliding direction
50a substantially transversal to the rotation axis 20a, by varying the distance between
the rotation axis 30a and the barycentre of the piece-holder table 20.
[0026] The translation apparatus 50 comprises linear translation means
51, such as a linear guide or actuator, suitable to move the piece-holder table 20 along
the sliding direction 50a; a support block
52, suitable for supporting the piece-holder table 20, and an actuator
53, such as a crank, suitable to actuate said means 51.
[0027] The support block 52, has a substantially L-shaped or undercut profile defining a
vertical portion
52a, substantially parallel to the vertical board 41a and a support portion
52b on which the piece-holder table 20 substantially rests. Preferably, the support block
52 and the support structure 40 substantially define two "L"s or undercuts oriented
in the same direction, that is with the vertical portion 52a and the vertical board
41a placed at a minimum distance and substantially parallel to each other (Figures
1 and 2).
[0028] The linear translation means 51 define a sliding direction 50a substantially transversal
to the support surface 20a, more in particular, substantially perpendicular to the
surface 20a. Even more in particular, the sliding direction 50a is substantially parallel
to the vertical board 41b and lies substantially on the barycentric plane 20b proving
substantially perpendicular and coplanar to the rotation axis 30a.
[0029] The translation means 51 comprise an operating screw
51a connected to the support block 52 by means, for example, of bearings, so as to rotate
with respect to the block 52 around the direction 50a; and a carriage
51b, connected, preferably integral with the support structure 40, and in particular with
the pin 31 permitting the translation along the direction 50a.
[0030] The work bench 1 may, lastly, have a supplementary rotation element
60 positioned between the piece-holder table 20 and translation apparatus 50 so as to
rotate the piece-holder table 20 along a supplementary rotation axis
60a substantially transversal to the support surface 20a.
[0031] In particular, the supplementary rotation axis 60a is substantially perpendicular
to the support surface 20a and more in particular, passes substantially through the
barycentre of the piece-holder table 20.
[0032] Preferably, the axes 60a and 30a are substantially coplanar and, more preferably,
lie on the barycentric plane 20b described above. Even more preferably, the axes 60a
and 30a and the sliding direction 50a are substantially coplanar and lie on the barycentric
plane 20b.
[0033] The supplementary element 60 comprises, in a similar manner to the rotation element
30, a supplementary pin
61 positioned between the piece-holder table 20 and support block 52 and a supplementary
crank
62 which, by means of a suitable kinematism, such as a coupling of conical cogged wheels,
controls the rotation of the piece-holder table 20 around the axis 60a.
[0034] The work bench 1 then comprises a translation apparatus
70 (Figures 3a, 3b) suitable to constrain the piece-holder table 20 to the rotation
axis 30a and a supplementary blocking system
80 (Figures 4a, 4b) suitable to constrain the piece-holder table 20 to the supplementary
rotation axis 60a.
[0035] The blocking system 70 comprises an engagement block
71, preferably a rod, fitted with a pin
71a suitable to engage with a reference hole
72, made on the support structure 40 and, in particular, on a structural body 42, and
with an attachment hole
73 made on the carriage 51b; and blocking means
74 suitable to constrain the engagement 71 block in the desired position.
[0036] In particular, the holes 72 and 73 are appropriately the same distance from the rotation
axis 30a so as to overlap and thereby permit the engagement block 71 to engage simultaneously
in the holes 72 and 73.
[0037] Preferably, the blocking system 70 provides for a number of attachment holes 73 made
along a circumference having a centre substantially coinciding with the rotation axis
30a. More preferably, the attachment holes 73 are sixteen in number and appropriately
equally distanced defining angles substantially equal to 22.5°.
[0038] The engagement means 74 comprise a pin
74a, suitable to engage in a seat
71b made on the block 71, and an attachment
74b integral with the structural body 42 and suitable to permit the pin 74a to engage/disengage
from the seat 71b.
[0039] Similarly to the system 70, the blocking system 80 comprises a supplementary engagement
block
81 fitted with a supplementary pin
71a suitable to engage with a supplementary attachment hole
82, made on the piece-holder table 20. Preferably, the blocking system 80 provides for
a plurality of supplementary attachment holes 82 made along a circumference having
a centre substantially coinciding with the supplementary rotation axis 40a. More preferably,
the attachment holes 82 are twenty-four in number and angularly equally distanced
defining angles substantially equal to 15°.
[0040] The functioning of a work bench, described above in a structural sense, is as follows.
[0041] Initially, the operator constrains the piece to be machined to the table 20 using
the anchorage means, substantially positioning the barycentre of the piece to be machined
on the perpendicular to the surface 20a passing through the barycentre of the piece-holder
table 20, that is on the supplementary rotation axis 60a.
[0042] At this point, using the translation apparatus 50 and in particular the linear translation
means 51, the operator translates the piece-holder table 20 and piece to be machined
assembly along the sliding direction 50a positioning the barycentre of the assembly
substantially on the rotation axis 30a.
[0043] In particular, after completing such manoeuvre, the axes 30a and 60a are advantageously
reciprocally incident in correspondence with the barycentre of the piece to be machined
and piece-holder table 20 assembly.
[0044] The operator then positions him/herself near the piece and performs the machining,
positioning the piece to be machined for each of such operations by rotations around
the axes 30a and 60a.
[0045] For example, should the operator wish to rotate the piece around the axis 30a, he
actuates the rotation element 30 by rotating the piece-holder table 20 until the desired
position is substantially reached. At this point, the operator places the reference
hole 72 over the attachment hole 73 corresponding to the desired position, inserts
the engagement block 71 in the holes 72 and 73 constraining the piece-holder table
20 in relation to the axis 30a, and lastly, constrains the block 71 in such position,
inserting the pin 74a in the seat 71b.
[0046] Conversely, should the operator wish to rotate the piece-holder table 20 in relation
to the supplementary rotation axis 60a, he actuates the supplementary rotation element
60 substantially positioning the piece-holder table 20 in the desired position. The
operator then constrains the table 20 to the axis 60a, inserting the supplementary
engagement block 81 in the supplementary attachment hole 82, reciprocally overlapping.
[0047] In detail, thanks to the presence of the containment chamber 40a and more specifically
the free access 40b, the operator is free to position himself next to the piece-holder
table 20 so as to have his arms at an optimal distance from the piece being machined.
[0048] The invention achieves some important advantages.
[0049] A first important advantage is the extreme manoeuvrability of the work bench 1, and
in particular, the reduced force needed to move the piece-holder table 20 and piece
to be machined assembly.
[0050] This is achieved thanks to the arrangement of the translation apparatus 50 which,
being placed between the piece-holder table 20 and the rotation element 30, permits
the movement of the rotation axis 30a in relation to the piece, thus enabling the
substantial coinciding of the rotation axis 30a with the barycentre of the piece-holder
table 20 and piece to be machined assembly.
[0051] Such coinciding of the rotation axis 30a with the barycentre of the assembly gives
such assembly a particularly low inertia momentum thereby requiring the application
of reduced forces to move the piece and place it in the desired position.
[0052] This condition of minimum inertia has been further increased thanks to the fact that,
by placing the rotation axis 30a and, in particular the axes 30a and 60a and the direction
50a on the barycentric plane 20b, the forces needed to move the table 20 and piece
to be machined assembly are minimised.
[0053] In detail, the fact that the axes 30a and 60a are reciprocally incident in correspondence
with the barycentre of the piece-holder table 20 and piece to be machined assembly
minimises the inertia momenta relative to such axes 30a and 60a, such assembly thus
requiring reduced force to be moved.
[0054] Another advantage is given by the support structure 40 which, by defining a containment
chamber 40a under the piece-holder table 20 prevents the operator from being obstructed,
allowing him to have his arms at an optimal distance from the piece and thereby to
machine it in comfort.
[0055] Moreover, the support structure 40 and the support block 52, both being "L"-shaped
or undercuts, and also equally oriented, define a work bench 1 of limited dimensions
which, with the blocking mechanism 52, protects the operator separating him from the
control mechanisms/moving parts of the work bench 1. Another advantage of no less
importance lies in the fact that, thanks to the particular undercut shape of the support
structure 40 and the support block 52, the work bench 1 defines a clear work surface,
i.e. free of mechanisms, kinematisms or other elements which might obstruct the work
of the operator.
[0056] In particular, the undercut or "L" shape of the support block 52, as shown in Figures
1 and 2, isolates the piece-holder table 20 and thus the piece to be machined from
the other components of the work bench 1.
[0057] In practice, the "L"s defined by the support block 52 and by the support structure
40, being oriented in the same direction, make it possible to have a clear and protected
support surface 20a, thus able to ensure a high level of comfort, practicality and
safety.
1. Work bench (1) comprising a piece-holder table (20) defining a support surface (20a);
a rotation element (30) suitable to rotate said piece-holder table (20) defining a
rotation axis (30a); and characterised in that it comprises a translation apparatus (50) positioned between said piece-holder table
(20) and said rotation axis (30) and suitable to translate said piece-holder table
(20) along a sliding direction (50a) by varying the distance between said rotation
axis (30a) and the barycentre of said piece-holder table (20).
2. Work bench (1) as claimed in claim 1, wherein said sliding direction (50a) is substantially
perpendicular to said rotation axis (30a); and wherein a support structure (40) is
provided suitable to position said piece-holder table (20) in a raised position in
relation to the base plane (1a) defining a containment chamber (40a) under said piece-holder
table (20).
3. Work bench (1) as claimed in the preceding claim, wherein said containment chamber
(40a) has a free access (40b).
4. Work bench (1) as claimed in one or more of the claims 2-3, in which said translation
apparatus (50) comprises a support block (52) suitable to support said piece-holder
table (20) and substantially counter-shaped to said support structure (40).
5. Work bench (1) as claimed in the preceding claim, in which said support block (52)
and said support structure (40) have substantially "L"-shaped profiles substantially
oriented in the same direction.
6. Work bench (1) as claimed in one or more of the previous claims, in which said sliding
direction (50a) and said rotation axis (30a) lie substantially on a barycentric plane
(20b) of said piece-holder table (20).
7. Work bench (1) as claimed in one or more of the previous claims, wherein said rotation
axis (30a) is substantially parallel to said support surface (20a).
8. Work bench (1) as claimed in one or more of the previous claims, comprising a supplementary
rotation element (60) positioned between said translation apparatus (50) and said
piece-holder table (20) and suitable to rotate said piece-holder table (20) along
a supplementary rotation axis (60a) substantially transversal to said support surface
(20a).
9. Work bench (1) as claimed in the preceding claim, wherein said supplementary rotation
axis (60a) is substantially perpendicular to said support surface (20a).
10. Work bench (1) as claimed in one or more of the previous claims, wherein said supplementary
rotation axis (60a) passes substantially through the barycentre of said piece-holder
table (20).