TECHNICAL FIELD
[0001] The present invention relates to irons used for smoothing out creases on clothes
and the like.
BACKGROUND ART
[0002] Conventionally, this type of iron is equipped with a thermal fuse to prevent thermal
damage in such a manner that the thermal fuse operates (a eutectic alloy melts) when
temperature of its base heated by a heater rises to exceed a normal service temperature.
The surface of the thermal fuse is a live part. In order to provide an electrical
insulation configuration of the surface of the thermal fuse, the thermal fuse is held
with a spatial distance from the base that serves as a heating part. Moreover, the
surface of the thermal fuse is in contact with the surface of the base via an electrical
insulator (see Patent Literature 1, for example).
[0003] The thermal fuse is generally cheap, but its usable temperature is relatively low
(commonly approximately 226 °C). When used in a device which is heated to high temperatures
such as an iron, the thermal fuse requires the electrical insulation configuration
and an adjustment to its heat-sensing characteristics based on the configuration.
[0004] On the other hand, as an excessive temperature-rise preventing device which features
relatively-high usable temperatures (commonly approximately 270 °C), a bimetal-type
excessive temperature-rise preventing device has been considered (see Patent Literature
2, for example).
FIG. 9 is a top view of a principal part of a conventional iron. FIG. 10 is a cross-sectional
view of an excessive temperature-rise preventing device of the conventional iron.
In the iron described in Patent Literature 2, as shown in FIGS. 9 and 10, excessive
temperature-rise preventing device 153 is connected in series with a circuit of heater
152 buried in base 151. Excessive temperature-rise preventing device 153 includes
a heat-sensing part which is formed by covering the bottom of the device with bottom
cover 154 formed of a metal member with a good thermal conductivity, such as an aluminum
one. In addition, over bottom cover 154, there are disposed reverse bimetal 155, insulator
156, and conductive metal part 158 with spring properties, the end of which is provided
with contact point 157.
[0005] Then, when excessive temperature-rise preventing device 153 reaches a predetermined
temperature, reverse bimetal 155 reverses upward to push and lift conductive metal
part 158 via insulator 156. As a result, contact point 157 disposed in the end portion
of conductive metal part 158 is opened to break the circuit of heater 152. Excessive
temperature-rise preventing device 153 is held, by conductive metal members 159, to
terminal block 160 composed of an electrical insulator. When terminal block 160 is
secured to base 151 with a securing part such as a screw, preventing device 153 as
well is secured to base 151. With this configuration, preventing device 153 is configured
to come in contact or pressure-contact with the upper surface of base 151. Accordingly,
the temperature of base 151 is reliably transferred to preventing device 153. As a
result, excessive temperature-rise preventing device 153 can provide improved thermal
responsiveness and reduced variations in its operation temperature.
[0006] However, the conventional configuration described above has posed a problem that,
when the heater buried in the base has a different heating capacity, the excessive
temperature-rise preventing device is unable to appropriately break the circuit of
the heater. In general, the base of an iron is formed by aluminum die-casting. Therefore,
the heater is buried during the die-casting of the base, which can improve the thermal
conductivity to the base, resulting in effective heating of the base. The heating
capacity of the heater used in the iron is commonly 600 W to 1 kW. A large amount
of heat is consumed when the base is heated up to a setting temperature in a shorter
period of time or when water is instantly vaporized to increase an amount of steam
generation. Accordingly, in order to maintain a vaporization chamber at a proper temperature
for vaporization, a high heating-capacity heater of 2 kW, for example, is employed.
[0007] With the base heated by the high heating-capacity heater, a temperature controller
is cooled due to a large amount of the steam generation, resulting in a longer current-carrying
period of the heater. This causes overheating of a portion which does not undergo
the cooling due to the vaporization, which leads to a greater temperature difference
from a portion which undergoes the cooling, resulting in a large nonuniformity in
the temperature over the base. Consequently, when using a thermal fuse with a low
operation temperature, this configuration has a defect where the nonuniform local
overheating of the base causes the thermal fuse to reach its rated operation temperature
under usual service conditions. As a result, there has been a problem that the circuit
of the heater is accidentally broken.
Citation List
Patent Literatures
[0008]
Patent Literature 1: Japanese Patent Unexamined Publication No. S59-46999
Patent Literature 2: Japanese Patent Unexamined Publication No. H09-192400
SUMMARY OF THE INVENTION
[0009] An iron according to the present invention includes a base heated by a heater, a
vaporization chamber formed in the base, steam jetting holes for jetting steam generated
in the vaporization chamber, a temperature controller for controlling the base to
be maintained at a predetermined temperature, an excessive temperature-rise preventing
device which is coupled in series with a circuit of the heater, and an excessive temperature-rise
preventing device securing part for attaching the excessive temperature-rise preventing
device to the base. The base is disposed to be heatable by the heater with different
heating capacities. The excessive temperature-rise preventing device is configured
to be attached to the excessive temperature-rise preventing device securing part,
in a selective manner. That is, the preventing device is configured to selectively
have a different operation temperature for breaking the circuit of the heater, in
accordance with the heating capacity of the heater.
[0010] With this configuration, even in the case where the base is heated by a high heating-capacity
heater, the excessive temperature-rise preventing device is prevented from reaching
its rated operation temperature because of nonuniform overheating under usual service
conditions. Accordingly, it is possible to prevent a defect where the circuit of the
heater is accidentally broken during use. Moreover, in the case where the base is
heated by the heater with a usual heating capacity, the excessive temperature-rise
preventing device with a different configuration can be attached to the base that
is formed in an identical shape. As a result, it is possible to achieve compatibility
between the prevention of the defect described above and greater ease of manufacturing.
BRIEF DESCRIPTION OF DRAWINGS
[0011]
FIG. 1 is a top view of a base of an iron according to a first embodiment of the present
invention.
FIG. 2 is a top view of the base of the iron according to the first embodiment of
the invention, with an excessive temperature-rise preventing device being attached
to the base.
FIG. 3 is a top view of the base of the iron according to the first embodiment of
the invention, with a thermal fuse being attached to the base.
FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 2.
FIG. 5 is a cross-sectional view taken along line 5-5 of FIG. 2.
FIG. 6 is a cross-sectional view taken along line 6-6 of FIG. 3.
FIG. 7 is a cross-sectional view taken along line 7-7 of FIG. 2.
FIG. 8 is a cross-sectional view taken along line 8-8 of FIG. 6.
FIG. 9 is a top view of a principal part of a conventional iron.
FIG. 10 is a cross-sectional view of an excessive temperature-rise preventing device
of the conventional iron.
DESCRIPTION OF EMBODIMENTS
[0012] Hereinafter, descriptions of embodiments of the present invention will be made, with
reference to the accompanying drawings. Note, however, that it should be understood
that the present invention are not limited to the descriptions.
(FIRST EXEMPLARY EMBODIMENT)
[0013] FIG. 1 is a top view of a base of an iron according to a first embodiment of the
present invention. FIG. 2 is a top view of the base of the iron according to the first
embodiment of the invention, in which an excessive temperature-rise preventing device
is attached to the base. FIG. 3 is a top view of the base of the iron according to
the first embodiment of the invention, in which a thermal fuse is attached to the
base. FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 2. FIG. 5 is a
cross-sectional view taken along line 5-5 of FIG. 2. FIG. 6 is a cross-sectional view
taken along line 6-6 of FIG. 3. FIG. 7 is a cross-sectional view taken along line
7-7 of FIG. 2. FIG. 8 is a cross-sectional view taken along line 8-8 of FIG. 6.
[0014] In FIGS. 1 to 8, base 101 is formed by die-casting with an aluminum alloy or the
like. Base 101 is heated by heater 102 that is buried during the die-casting of the
base. Heater 102 is configured with a sheathed heater which is bent in an approximately
U-shape. In the lower surface side of base 101, ironing surface member 101a is attached.
In the front and rear end portions of ironing surface member 101a, front end part
101b and rear end part 101c are respectively formed in a pointed shape with approximately
the same angle. With this configuration, a user can move the iron forward and backward
during ironing, without changing the holding direction of the iron. End part 102a
and end part 102b of heater 102 formed in the approximately U-shape are exposed from
the upper surface side in the rear end part 101c side of base 101.
[0015] In the upper surface side of base 101, vaporization chamber 103 is disposed which
generates steam by vaporizing water supplied from a water tank (not shown). Vaporization
chamber 103 is disposed in the inside surrounded by heater 102 buried in base 101.
The steam generated in vaporization chamber 103 passes through steam passage 104a
to jet from a large number of steam jetting holes 105 disposed in ironing surface
member 101a.
[0016] The steam, generated by vaporizing the water which is supplied to front part 103a
of vaporization chamber 103, flows in the arrow A direction toward rear end part 101c
of base 101. The steam passes through steam passage 104a formed in the upper surface
side of base 101, communication part 106a disposed outside heater 102 buried in base
101, and steam passage 104b formed in the lower surface side of base 101, and then
reaches steam jetting holes 105.
[0017] Steam passage 104b is formed in an oval shape such that the front part and the rear
part thereof communicate with each other in the upper surface side of ironing surface
member 101a. Moreover, in steam passage 104a, extended part 104c is formed from end
parts 102a and 102b of heater 102 toward rear end part 101c of base 101. Extended
part 104c is formed in both sides of base 101, i.e., the upper surface side and the
lower surface side.
[0018] Temperature controller 107 senses the temperature of base 101 heated by heater 102
so as to control base 101 to be maintained at a predetermined temperature. Temperature
controller 107 is coupled in series with a circuit of heater 102, and turns ON and
OFF heater 102 to control the base to be maintained at a setting temperature set by
the user. Temperature controller 107 is secured to temperature-controller securing
part 108 formed in base 101.
[0019] Excessive temperature-rise preventing device 109 breaks the circuit of heater 102
when the temperature of base 101 heated by heater 102 rises to exceed a range of normal
service temperature, which prevents thermal damage to base 101. Excessive temperature-rise
preventing device 109 is secured to excessive temperature-rise preventing device securing
part 110 that is formed in base 101.
[0020] Base 101 is disposed to be heatable by heater 102 (600 W to 1 kW for common use,
or 2 kW for use where a large amount of steam is generated, for example). Base 101
of the iron is manufactured in an identical shape with a desired heating capacity
by using a commonly-usable metal mold in such a manner that: One heater 102 that is
selected from the heaters formed in an identical shape with different heating capacities
is buried in the base during the formation of the base.
[0021] Excessive temperature-rise preventing device 109 is selected to have a different
operation temperature at which the circuit of heater 102 is broken, in accordance
with the heating capacity of heater 102 buried in base 101. Preventing device 109
is secured to excessive temperature-rise preventing device securing part 110. Preventing
device 109 is selected from thermal fuse 109a and bimetal-type excessive temperature-rise
preventing apparatus 109b.
[0022] Thermal fuse 109a is such that a eutectic alloy melts to break the circuit. Thermal
fuse 109a has a low operation temperature, and is cheap. In contrast, bimetal-type
excessive temperature-rise preventing apparatus 109b has a high operation temperature,
but it is expensive compared with thermal fuse 109a. Whichever one is selected as
excessive temperature-rise preventing devices 109 in accordance with the heating capacity
of heater 102 buried in base 101, the preventing device can be attached and secured
to excessive temperature-rise preventing device securing part 110 formed in base 101.
[0023] Thermal fuse 109a is disposed, for example, in the inside of heat-resistant electrical
insulator 111 that is cylindrically formed of a ceramic or the like. One end of thermal
fuse 109a is supported from below by heat conductive body 112 with good thermal conductivity
that is secured to excessive temperature-rise preventing device securing part 110.
Heat conductive body 112 is formed of a good thermal-conductive metal such as aluminum,
for example. Heat conductive body 112 is such that holding part 112a fits with and
secures, from the outside, electrical insulator 111 that accommodates thermal fuse
109a. With this configuration, heat of base 101 is transferred to thermal fuse 109a
via heat conductive body 112. Heat conductive body 112 is secured to excessive temperature-rise
preventing device securing part 110, with such as screw 112b.
[0024] Bimetal-type excessive temperature-rise preventing apparatus 109b is configured such
that, when the preventing apparatus reaches a predetermined temperature, a reverse
bimetal reverses upward to push and lift a conductive metal part via an insulator.
This opens a contact point disposed at the end portion of the conductive metal part
so as to break the circuit of heater 102. Consequently, the operation temperature
of bimetal-type excessive temperature-rise preventing apparatus 109b is high (commonly
approximately 270 °C). A specific configuration of preventing apparatus 109b is the
same as that described in FIG. 10; therefore, the detailed description thereof in
FIG. 10 is incorporated herein by reference.
[0025] Excessive temperature-rise preventing device securing part 110 for securing excessive
temperature-rise preventing device 109 and temperature-controller securing part 108
for securing temperature controller 107, are disposed to be located along vaporization
chamber 103 that generates the steam, and along a passage of steam through which the
steam generated in vaporization chamber 103 flows toward steam jetting holes 105.
Securing part 108 is disposed in a more downstream side of the passage of steam than
securing part 110. Then, securing part 108 and securing part 110 are close to each
other with an approximately equal height, and are consecutively formed in base 101.
[0026] Moreover, temperature-controller securing part 108 is surrounded by vaporization
chamber 103 and by steam passage 104a through which the steam flows from vaporization
chamber 103 toward steam jetting holes 105, which renders the securing part susceptible
to heat removal.
[0027] Second vaporization chamber 113 that is formed adjacent to vaporization chamber 103
in base 101 so as to generate an extra steam in addition to the usual steam generated
in vaporization chamber 103. Second vaporization chamber 113 is capable of generating
the extra steam by using a large amount of water temporarily supplied from a water
tank (not shown) with a pump device (not shown) or the like.
[0028] The extra steam generated in second vaporization chamber 113 passes through steam
passage 104d formed in the upper surface side of base 101, communication part 106b
disposed outside heater 102 buried in base 101, and steam passage 104b formed in the
lower surface side of base 101, and then reaches steam jetting holes 105. Excessive
temperature-rise preventing device securing part 110 is adjacent to second vaporization
chamber 113, and also to steam passage 104d. Securing part 110 is deprived of heat
by the extra steam generated temporarily in a large amount.
[0029] Lid body 114 covers, from the upper surface side of base 101, and demarcates vaporization
chamber 103 formed in the upper surface side of base 101, steam passage 104a, extended
part 104c formed in the upper surface side of base 101, steam passage 104d, and second
vaporization chamber 113. Temperature controller 107 and excessive temperature-rise
preventing device 109, which are attached to base 101, are disposed above lid body
114.
[0030] Temperature controller 107 and excessive temperature-rise preventing device 109 are
coupled in series with heater 102 by means of conductive metal body 115. One end part
102a of heater 102 and one end of preventing device 109 (109a, 109b) are coupled with
each other by means of first conductive metal body 115a. Then, the other end of preventing
device 109 (109a, 109b) and one end of temperature controller 107 are coupled with
each other by means of second conductive metal body 115b. The other end of third conductive
metal body 115c that is coupled with the other end of temperature controller 107,
is extended backward to reach the vicinity of the other end part 102b of heater 102.
Moreover, the other end part 102b of heater 102 is coupled with fourth conductive
metal body 115d. Both third conductive metal body 115c and fourth conductive metal
body 115d are coupled with a power cord (not shown).
[0031] Conductive metal body 115 (115a to 115d) employs the same configuration regardless
of whether excessive temperature-rise preventing device 109 is coupled with thermal
fuse 109a or with bimetal-type excessive temperature-rise preventing apparatus 109b.
In either case, the conductive metal body employs the bodies, i.e. from first conductive
metal body 115a to fourth conductive metal body 115d.
[0032] Hereinafter, operations and functions of the thus-configured iron will be described.
Selected from among the heaters formed in the identical shape with different heating
capacities, one heater 102 is buried in base 101 during the formation of base 101.
As a result, base 101 is formed in the identical shape in which heater 102 with a
different heating capacity is buried. In the case where heater 102 with a high heating
capacity (e.g. 2 kW) is buried in base 101, base 101 is heated by high heating-capacity
heater 102, so that the temperature of base 101 rapidly rises up to a setting temperature
in a short period of time. Moreover, during ironing, even when the amount of the steam
generation is increased to enhance the effect of smoothing out creases, the temperature
of vaporization chamber 103 can be maintained at a proper temperature for vaporization.
[0033] When used with the usual steam generation, base 101 offers a smaller nonuniformity
in temperature. However, when used with an increased amount of the steam generation
using a large amount of water supplied to second vaporization chamber 113 with such
as a pump device, the temperature in the vicinity of second vaporization chamber 113
decreases. Temperature-controller securing part 108, to which temperature controller
107 is secured, is disposed adjacent to second vaporization chamber 113 and also to
steam passage 104d through which the steam generated in second vaporization chamber
113 flows toward steam jetting holes 105. This causes temperature-controller securing
part 108 to cool down, which allows temperature controller 107 to appropriately sense
such a temperature decrease of the vicinity of second vaporization chamber 113.
[0034] When the temperature of the vicinity of second vaporization chamber 113 decreases,
temperature controller 107 lengthens a current-carrying period of heater 102 so as
to maintain the vicinity of second vaporization chamber 113 at the proper temperature
for vaporization. However, when base 101 is being heated by high heating-capacity
heater 102, a portion, not undergoing the cooling due to vaporization, of base 101
will be overheated, resulting in an increase in the temperature difference from a
portion undergoing the cooling due to vaporization. This causes a greater nonuniformity
by location in the temperature of base 101. Even in this case, securing part 110 can
be effectively cooled because excessive temperature-rise preventing device securing
part 110 is adjacent to both second vaporization chamber 113 and steam passage 104d.
Moreover, if excessive temperature-rise preventing device 109 is configured selectively
with bimetal-type excessive temperature-rise preventing apparatus 109b that features
the high operation temperature, preventing device 109 does not reach its rated operation
temperature, which can prevent a defect where the circuit of heater 102 is accidentally
broken during use.
[0035] Furthermore, because base 101 is formed in the identical shape, when heater 102 with
a usual heating capacity (e.g. 1 kW) is buried in base 101, the same excessive temperature-rise
preventing device securing part 110 can be attached with thermal fuse 109a that is
an excessive temperature-rise preventing device featuring a low price and a low operation
temperature in accordance with the heating capacity of the heater.
[0036] As described above, the iron according to the embodiment includes excessive temperature-rise
preventing device 109 (109a, 109b) that is coupled in series with the circuit of heater
102, and excessive temperature-rise preventing device securing part 110 with which
preventing device 109 (109a, 109b) is attached to base 101. Base 101 is disposed to
be heatable by heater 102 with a different heating capacity. Moreover, preventing
device 109 (109a, 109b) with a different operation temperature for breaking the circuit
of heater 102, is selectively attached to securing part 110 in accordance with the
heating capacity of heater 102. With this configuration, it is possible to prevent
the defect where the circuit of heater 102 is accidentally broken during use due to
nonuniform overheating by high heating-capacity heater 102. Furthermore, excessive
temperature-rise preventing device 109 (109a, 109b) even with the different configuration
can be attached easily and rationally. This brings about the compatibility between
greater ease of manufacturing and the prevention of the defect where the temperature
of preventing device 109 (109a, 109b) reaches its rated operation temperature to break
the circuit of heater 102.
[0037] Moreover, the iron according to the embodiment includes extended part 104c formed
in the rear end part 101c side of base 101. The formation of extended part 104c in
both the upper surface side and the lower surface side of base 101 can prevent rear
end part 101c from overheating. In general, vaporization chamber 103 is disposed in
the front part of base 101, which decreases the temperature of base 101 due to the
steam generation. On the other hand, in the rear part of base 101, the temperature
decrease of base 101 due to the steam generation is so small that the temperature
rises through the current-currying of heater 102. The formation of extended part 104c
from end parts 102a and 102b of heater 102 toward rear end part 101c of base 101,
allows the steam to suppress the temperature rise at the rear part of base 101 and
also to prevent the overheating of rear end part 101c efficiently from both the upper
and lower surface sides of base 101. In addition, rear end part 101c is formed in
the same pointed shape as front end part 101b, which can prevent a possible operating
error where the iron makes undesirable creases in ironing when it is moved backward.
As a result, it is possible to configure the iron with ease of use.
[0038] Note that the passage of steam is a path through which the steam generated in vaporization
chamber 103 flows to reach steam jetting holes 105. Both temperature-controller securing
part 108 and excessive temperature-rise preventing device securing part 110 are configured
to be surrounded by vaporization chamber 103, steam passages 104a and 104d, second
vaporization chamber 113, and the like. With this configuration, the decrease in the
temperature of base 101 can be appropriately sensed in accordance with the steam generation.
[0039] As described above, the iron according to the present invention includes the base
heated by the heater, the vaporization chamber formed in the base, the steam jetting
holes for jetting steam generated in the vaporization chamber, the temperature controller
for controlling the base to be maintained at a predetermined temperature, the excessive
temperature-rise preventing device which is coupled in series with the circuit of
the heater, and the excessive temperature-rise preventing device securing part for
attaching the excessive temperature-rise preventing device to the base. The base is
disposed to be heatable by the heater with a different heating capacity. It is configured
that the excessive temperature-rise preventing device with a different operation temperature
for breaking the circuit of the heater is selectively attached to the excessive temperature-rise
preventing device securing part in accordance with the heating capacity of the heater.
[0040] With this configuration, even in the case where the base is heated by the high heating-capacity
heater, the excessive temperature-rise preventing device is prevented from reaching
its rated operation temperature because of the nonuniform overheating under usual
service conditions. Accordingly, it is possible to prevent the defect where the circuit
of the heater is broken accidentally during use. Moreover, in the case where the base
is heated by the heater with a usual heating capacity, the excessive temperature-rise
preventing device with a different configuration can be attached to the base that
is formed in the identical shape. Consequently, it is possible to manufacture the
iron easily and rationally.
[0041] Moreover, in the iron according to the present invention, both the excessive temperature-rise
preventing device securing part and the temperature-controller securing part for securing
the temperature controller are disposed adjacent to the passage of steam through which
the steam generated in the vaporization chamber flows toward the steam jetting holes.
The temperature-controller securing part is disposed in the more downstream side of
the passage of steam than the excessive temperature-rise preventing device securing
part. With this configuration, the temperature of the base is decreased due to the
steam generation in the vaporization chamber, which suppresses the temperature rise
of the excessive temperature-rise preventing device securing part. Keeping a balance
between the suppression of the temperature rise and the heating by the heater allows
the securing part to be prevented from excessive temperature-rising.
[0042] Furthermore, in the iron according to the invention, the excessive temperature-rise
preventing device securing part and the temperature-controller securing part are formed
close to each other such that both the securing parts are disposed consecutively.
With this configuration, it is possible to cause the heat-sensing temperature of the
excessive temperature-rise preventing device to become closer to that of the temperature
controller, which allows both the device and the controller to operate optimally and
reliably.
[0043] In addition, in the iron according to the invention, the temperature-controller securing
part is configured to be surrounded by the passage of steam through which the steam
flows from the vaporization chamber toward the steam jetting holes. With this configuration,
it is possible to efficiently deprive the temperature-controller securing part of
heat by means of the steam flowing through the steam passages. This allows appropriate
control of the current-carrying period of the heater in accordance with the amount
of the steam generated in the vaporization chamber.
[0044] Moreover, in the iron according to the present invention, the rear end part of the
base is formed in the pointed shape, and both ends of the heater formed in the approximately
U-shape are exposed from the upper surface side in the rear end part side of the base.
Moreover, the passage of steam through which the steam flows from the vaporization
chamber toward the steam jetting holes includes the extended part that is formed to
extend from the end parts of the heater toward the rear end part of the base. The
extended part is formed in both the upper and lower surface sides of the base.
[0045] With this configuration, it is possible to prevent the overheating of the rear end
part of the base. In general, the vaporization chamber is disposed in the front part
of the base, which decreases the temperature of the base due to the steam generation.
On the other hand, in the rear part of the base, the decrease in the temperature of
the base due to the steam generation is so small that the temperature rises through
the current-currying of the heater. The formation of the extended part, from the end
parts of the heater toward the rear end part of the base, allows the steam to suppress
the temperature rise at the rear part of the base. In addition, the formation allows
the efficient prevention of the overheating of the rear end part of the base, from
both the upper and lower surface sides of the base. Moreover, the rear end part of
the base is formed in the same pointed shape as the front end part, which can prevent
a possible operating error where the iron makes undesirable creases in ironing when
it is moved backward. This provides the iron with ease of use.
[0046] Moreover, in the iron according to the present invention, the excessive temperature-rise
preventing device is either the thermal fuse or the bimetal-type excessive temperature-rise
preventing apparatus.
[0047] With this configuration, it is possible to optimize both manufacturing costs and
the operation temperature of the excessive temperature-rise preventing device, in
accordance with the heating capacity of the heater for heating the base.
INDUSTRIAL APPLICABILITY
[0048] As described above, the iron according to the present invention, when heated by the
heater with a high heating capacity, is capable of preventing the defect where the
circuit of its heater is accidentally broken during use due to the nonuniform overheating.
Also, the iron allows the excessive temperature-rise preventing device with a different
configuration to be easily attached thereto. These advantages make it useful as an
iron.
REFERENCE MARKS IN THE DRAWINGS
[0049]
- 101
- base
- 101c
- rear end part
- 102
- heater
- 102a, 102b
- end part
- 103
- vaporization chamber
- 104a, 104b, 104d
- steam passage
- 104c
- extended part
- 105
- steam jetting hole
- 106a, 106b
- communication part
- 107
- temperature controller
- 108
- temperature-controller securing part
- 109
- excessive temperature-rise preventing device
- 109a
- thermal fuse
- 109b
- bimetal-type excessive temperature-rise preventing apparatus
- 110
- excessive temperature-rise preventing device securing part
- 111
- electrical insulator
- 112
- heat conductive body
- 113
- second vaporization chamber
- 114
- lid body
- 115, 115a, 115b, 115c, 115d
- conductive metal body
1. An iron, comprising:
a base heated by a heater;
a vaporization chamber formed in the base;
steam jetting holes for jetting steam generated in the vaporization chamber;
a temperature controller for controlling the base to be maintained at a predetermined
temperature;
an excessive temperature-rise preventing device coupled in series with a circuit of
the heater; and
an excessive temperature-rise preventing device securing part for attaching the excessive
temperature-rise preventing device to the base, wherein
the base is disposed to be heatable by the heater with a different heating capacity,
and
the excessive temperature-rise preventing device with a different operation temperature
for breaking the circuit of the heater is selectively attached to the excessive temperature-rise
preventing device securing part in accordance with the heating capacity of the heater.
2. The iron according to claim 1, wherein
the excessive temperature-rise preventing device securing part and a temperature-controller
securing part for securing the temperature controller are disposed adjacent to a passage
of the steam, the passage through which the steam generated in the vaporization chamber
flows toward the steam jetting holes, and
the temperature-controller securing part is disposed in a more downstream side of
the passage of the steam than the excessive temperature-rise preventing device securing
part.
3. The iron according to claim 2, wherein
the excessive temperature-rise preventing device securing part and the temperature-controller
securing part are formed close to each other, and
the excessive temperature-rise preventing device securing part and the temperature-controller
securing part are consecutively disposed.
4. The iron according to claim 2, wherein the temperature-controller securing part is
surrounded by the passage of the steam, the passage through which the steam flows
from the vaporization chamber toward the steam jetting holes.
5. The iron according to claim 2, wherein
a rear end part of the base is formed in a pointed shape,
both ends of the heater formed in an approximately U-shape are exposed from an upper
surface side of a rear end part side of the base, and
the passage of the steam through which the steam flows from the vaporization chamber
toward the steam jetting holes includes an extended part formed from the ends of the
heater toward the rear end part side of the base, with the extended part being formed
in both the upper surface side and a lower surface side of the base.
6. The iron according to any one of claims 1 to 5, wherein the excessive temperature-rise
preventing device is any one of a thermal fuse and a bimetal-type excessive temperature-rise
preventing apparatus.