[0001] The present invention relates to a demolition hammer with optimized resistance.
[0002] Demolition hammers are known which are used generally to break up rocks or the like
or for work for perforating a road surface. These demolition hammers are machines
actuated by a fluid medium and are essentially constituted by a body for containing
valve means for the distribution of a fluid medium for feeding a linear actuator provided
with a piston that is actuated with a reciprocating motion along a percussion direction
and acts as a hammer on a tool (chisel) that is guided so as to slide in a reciprocating
manner within a support.
[0003] The actuator is usually interposed between the body and the support that holds the
tool. Assembly of the demolition hammer occurs by connection to tension members that
are engaged in the body and in the support so as to fasten them to each other.
[0004] Each tension member is constituted by an appropriately sized screw that is inserted
so as to pass through the body and the threaded root of which engages in a corresponding
threaded dead seat provided or applied on the support. The head end of the screw can
be shaped so as to form an abutment shoulder on the body or it can also be threaded
(stud screw) and be coupled to a nut that abuts against said body.
[0005] In any case, one or both of the ends of each tension member are connected to the
body and/or to the support of the tool by means of a threaded coupling.
[0006] It should be taken into account that tension members are critical components of the
demolition hammer, since during use they are subjected to intense stresses due to
the operating pressures and to the vibrations transmitted in the impact of the piston
on the tool.
[0007] If one or more tension members break, moreover, the consequent misalignment of the
distribution valve means, of the actuator and of the tool can cause the seizure of
the piston, with considerable damage to the demolition hammer.
[0008] These demolition hammers of the known type are not free from drawbacks, which include
the fact that in most cases the tension members break at the threaded ends and in
particular at the height of the first meshing thread turns.
[0009] In order to obviate this drawback, threads have been provided which have an increased
pitch and/or rounded ends, but they do not make it possible to substantially increase
the reliability of demolition hammers.
[0010] The aim of the present invention is to eliminate the drawbacks cited above of the
background art, by providing a demolition hammer with optimized resistance that allows
a drastic reduction, if not elimination, of breakage of the tension members, increasing
their fatigue strength.
[0011] Within this aim, an object of the present invention is to optimize the reliability
and durability over time of demolition hammers, reducing maintenance costs and inefficiencies
tied to the intervention times thereon for replacement of damaged components.
[0012] Another object of the present invention is to allow it to be included both in newly
manufactured demolition hammers and in existing demolition hammers simply by replacing
some components.
[0013] Another object of the present invention is to provide a structure that is simple,
relatively easy to provide in practice, safe to use, effective in operation, and relatively
low-cost.
[0014] This aim and these objects are all achieved by the present demolition hammer with
optimized resistance, comprising a body for the containment of valve means for distributing
a fluid medium to a linear actuator provided with a piston which can move in a reciprocating
manner along a percussion direction and operates on a demolition tool which is guided
so as to slide in a reciprocating manner by a support, the body and the support being
substantially aligned along the percussion direction with the actuator interposed
between them, a plurality of tension members being furthermore provided for the connection
of said body and of said support, each of which has a first end associated with said
body and a second end associated with said support by respective connection assemblies,
characterized in that at least one of said connection assemblies is of the obstacle type.
[0015] Further characteristics and advantages of the present invention will become more
apparent from the detailed description of some preferred but not exclusive embodiments
of a demolition hammer with optimized resistance, illustrated by way of non-limiting
example in the accompanying drawings, wherein:
Figure 1 is a partially exploded schematic perspective view of a first embodiment
of the demolition hammer according to the invention;
Figure 2 is a schematic perspective view of the demolition hammer of Figure 1 in the
assembled configuration;
Figure 3 is a schematic side view of the demolition hammer of Figure 2;
Figure 4 is a partial sectional view, along the plane IV-IV of Figure 3;
Figure 5 is a partially exploded schematic perspective view of a second embodiment
of the demolition hammer according to the invention;
Figure 6 is a schematic perspective view of the demolition hammer of Figure 5 in the
assembled configuration;
Figure 7 is a schematic side view of the demolition hammer of Figure 6;
Figure 8 is a partial sectional view, along the plane VIII-VIII of Figure 7;
Figure 9 is a schematic partially exploded perspective view of a third embodiment
of the demolition hammer according to the invention;
Figure 10 is a schematic perspective view of the demolition hammer of Figure 9 in
the assembled configuration;
Figure 11 is a schematic side view of the demolition hammer of Figure 10;
Figure 12 is a partial sectional view, along the plane XII-XII of Figure 11;
Figure 13 is a partially exploded schematic perspective view of a fourth embodiment
of the demolition hammer according to the invention;
Figure 14 is a schematic perspective view of the demolition hammer of Figure 13 in
the assembled configuration;
Figure 15 is a schematic side view of the demolition hammer of Figure 14;
Figure 16 is a partial sectional view, along the plane XVI-XVI of Figure 15.
[0016] With reference to the figures, the reference numeral 1 generally designates a demolition
hammer with optimized resistance.
[0017] The demolition hammer 1 comprises a body 2 for the containment of valve means for
distributing a fluid medium, for example hydraulic oil or air, to a linear actuator
3 provided with a piston which can move in a reciprocating manner and operates along
a percussion direction on a demolition tool 5 which is guided so as to slide in a
reciprocating manner within a support 4 along the percussion direction, which extends
vertically in the figures.
[0018] The parts cited above of the demolition hammer 1 are of the conventional type and
are therefore neither described nor shown in detail.
[0019] The demolition hammer 1 furthermore has a storage unit that is fixed to the body
2, an outer enclosure for covering and protection and a handle at the body 2 to be
gripped by the user, which are not shown in the figures.
[0020] The body 2 and the support 4 are aligned along the percussion direction, with the
actuator 3 interposed between them.
[0021] The tool 5 can be the type of a chisel that extends along the percussion direction,
but on the demolition hammer 1 tools having a different shape may also be mounted.
[0022] The demolition hammer 1 further comprises a plurality of tension members 6 for the
connection of the body 2 and the support 4. Generally there are four tension members
6 arranged at the corners of the support 4, which has a substantially quadrangular
transverse cross-section, but alternative embodiments that have a different number
or a different configuration of the tension means 6, also according to the geometry
of the body 2 and of the support 4, are not excluded.
[0023] The tension members 6 are constituted by rectilinear elements that are arranged parallel
to the percussion direction and each one is provided with a first end 6a that is associated
with the body 2 and a second end 6b that is opposite the first end and is associated
with the support 4 by means of respective connection assemblies 7.
[0024] More precisely, each tension member 6 is inserted through a corresponding through
hole 11 formed in the body 2, so that the first end 6a protrudes from said body at
the end opposite to the one directed toward the actuator 3 and so that the second
end 6b is inserted in a corresponding dead hole 12 provided in the support 4.
[0025] The body 2 is provided with an abutment surface 13, which surrounds perimetrically
the end of each through hole 11 that is open at the first end 6a of the corresponding
tension member 6.
[0026] At least one of the connecting assemblies 7 that are interposed between the ends
6a and 6b of each tension member 6 and, respectively, the body 2 and the support 4
is of the obstacle type 7', as an alternative to traditional threaded connections.
[0027] Conveniently, the demolition hammer 1 has obstacle connection assemblies 7' that
are interposed between the second end 6b of each tension member 6 and the support
4, since it has been found that this region is subjected to the highest stresses.
[0028] The demolition hammer 1 can have obstacle connection assemblies 7' that are interposed
also between the first end 6a of each tension member 6 and the body 2.
[0029] Each obstacle connection assembly 7' is composed of at least one preferably cylindrical
pin 8, called grub or dowel, which is arranged transversely to a corresponding tension
member 6 and is engaged in a corresponding seat 9 associated with at least said tension
member.
[0030] The seat 9 can have a recess 9a provided laterally on the tension member 6, if the
pin 8 is arranged so as to protrude partially laterally with respect to it, or a through
hole if the pin 8 passes entirely through the cross-section of the tension member
6.
[0031] In order to obtain a better stability of the connection, the seat 9 is preferably
associated also with the body 2 or with the support 4 and comprises a receptacle 9b
that is formed or applied on one of them. However, the seat 9 might also be provided
exclusively on the tension member and the pin 8 might abut simply against the body
2 or against the support 4, without the provision of dedicated receptacles thereon.
[0032] Depending on the specific configuration of the body 2 or of the support 4, the receptacle
9b can be formed directly on one of them or can be provided on an annular element
10 that is fitted along the tension member 6 until it abuts against the body 2 or
against the support 4.
[0033] In order to obtain a higher resistance of the connection without weakening the tension
member 11, preferably each obstacle connection assembly 7' has two pins 8 that are
arranged parallel to each other on opposite sides of the corresponding tension member
6 and two corresponding seats 9 formed by respective lateral recesses 9a provided
in the tension member in addition optionally to a receptacle 9b associated with the
body 2 or with the support 4.
[0034] In a first embodiment (Figures 1-4), the demolition hammer 1 has obstacle connection
assemblies 7' at both ends 6a and 6b of each tension member 6.
[0035] At the first ends 6a, each obstacle connection assembly 7' comprises an annular element
10 that has a face adapted to abut against the corresponding abutment surface 13 and
is provided, on the opposite face, with a pair of parallel grooves that form the receptacles
9b for the end portions of the pins 8.
[0036] At the second ends 6b, instead, each obstacle connection assembly 7' comprises a
pair of receptacles 9b formed by the lateral wings of a slot 14 that is conveniently
T-shaped and provided in the support 4.
[0037] The assembly of the demolition hammer 1 provides for the insertion of each tension
member 6 through the corresponding through hole 11 until the second end 6b abuts against
the bottom of the corresponding dead hole 12, the positioning of the pins 8 through
the slot 14 at the second ends, the insertion of the annular element 10 along the
tension member 6 until it is positioned so as to rest against the abutment surface
13, the tensioning of the tension member 6 engaged at the first end 6a that protrudes
from the body 2 by means of a conventional pre-tensioning device, the placement of
the pins 8 so as to rest on the receptacles 9b and the release of the tension member
6, which, by contracting, moves the recesses 9a into abutment against the pins, tightening
the connection.
[0038] In a second embodiment (Figures 5-8), the demolition hammer 1 has assemblies 7 for
connection by means of threaded elements at the first ends 6a and obstacle connection
assemblies 7' at the second ends 6b, which are very similar to the ones described
above.
[0039] Each connecting assembly 7 has an external thread 15 that is provided at the first
end 6a of the corresponding tension member 6 and a lock nut 16 that is coupled thereto
and abuts against the abutment surface 13, to which a preset tightening torque is
applied so as to obtain the desired preloading of said tension member.
[0040] In a third embodiment (Figures 9-12), the demolition hammer 1 has assemblies 7 for
connection by means of threaded elements of the type described above at the first
ends 6a of each tension member 6 and obstacle connection assemblies 7' at the second
ends 6b.
[0041] In this case, each obstacle connection assembly 7' is provided with receptacles 9b
on the support 4.
[0042] In particular, the support 4 is provided with an opening 17 that is connected to
each dead hole 12 and can be accessed from the outside and in which an annular element
10 is inserted which is shaped complementary to the portion of the opening that is
directed toward the actuator 3 and in which the receptacles 9b are formed.
[0043] In a fourth embodiment (Figures 13-16), the demolition hammer 1 comprises obstacle
connection assemblies 7' for both ends 6a and 6b of each tension member 6. More precisely,
the obstacle connection assemblies 7' at the first ends 6a are of the type described
for the first embodiment, whereas the ones provided at the second ends 6b are identical
with those of the third embodiment.
[0044] It is noted that the various versions of the demolition hammer described above have
been studied so that provision of the obstacle connection assemblies 7' is possible
without the necessity of intervening with the shape of the body 2 and of the support
4 already in use and until now intended for the fitting of threaded tension members.
[0045] In this sense, the present invention can be included also in existing demolition
hammers by replacement of the threaded tension members with tension members provided
with recesses 9a and by introduction of the pins 8 and the annular elements 10 that
might be necessary.
[0046] Operation of the present invention is very similar to that of conventional demolition
hammers, since its fundamental functional assemblies are not modified.
[0047] In practice it has been found that the described invention achieves the intended
aim and objects and in particular the fact is stressed that the demolition hammer
according to the invention allows a substantial reduction, if not elimination, of
fatigue failure of tension members at the ends, increasing their durability and reliability.
[0048] Furthermore, the invention can be incorporated in newly manufactured demolition hammers
or by operating on existing demolition hammers simply by replacing their tension members
and connecting elements.
[0049] The invention thus conceived is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims.
[0050] All the details may furthermore be replaced with other technically equivalent elements.
[0051] In practice, the materials used, as well as the contingent shapes and dimensions,
may be any according to the requirements without thereby abandoning the protective
scope of the claims that follow.
[0052] The disclosures in Italian Patent Application No.
MO2012A000194 from which this application claims priority are incorporated herein by reference.
[0053] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
1. A demolition hammer (1) with optimized resistance, comprising a body (2) for the containment
of valve means for distributing a fluid medium to a linear actuator (3) provided with
a piston which can move in a reciprocating manner along a percussion direction and
operates on a demolition tool (5) which is guided so as to slide in a reciprocating
manner by a support (4), the body (2) and the support (4) being substantially aligned
along the percussion direction with the actuator (3) interposed between them, a plurality
of tension members (6) for the connection of said body (2) and said support (4) being
further provided, each of which has a first end associated with said body (2) and
a second end associated with said support (4) by respective connection assemblies
(7; 7'), characterized in that at least one of said connection assemblies is of the obstacle type (7').
2. The demolition hammer (1) according to claim 1, characterized in that said at least one obstacle connection assembly (7') comprises at least one pin (8)
which is arranged transversely to a corresponding tension member (6) and is engaged
in a corresponding seat (9) which is associated with at least said tension member.
3. The demolition hammer (1) according to claim 2, characterized in that said seat (9) is also associated with said body (2) or with said support (4).
4. The demolition hammer (1) according to claim 2, characterized in that said seat (9) comprises a transverse hole that passes through said tension member.
5. The demolition hammer (1) according to claim 2, characterized in that said seat (9) comprises a lateral recess (9a) which is formed transversely in said
tension member (6).
6. The demolition hammer (1) according to claim 3, characterized in that said seat (9) comprises a receptacle (9b) which is associated with said support (4)
or with said body (2).
7. The demolition hammer (1) according to one or more of the preceding claims, characterized in that said at least one obstacle connection assembly (7') comprises an annular element
(10) which is fitted on said tension member (6) and supports said receptacle (9b),
which is associated with said body (2) or with said support (4), the receptacle (9b)
being provided on the body (2) or on the support (4).
8. The demolition hammer (1) according to one or more of claims 1-3 and 5-7, characterized in that said at least one obstacle connection assembly (7') comprises two of said pins (8),
which are mutually parallel on opposite sides of said tension element (6), and two
corresponding seats (9), each one of said seats (9) comprising a lateral recess (9a)
which is formed in said tension member (6).
9. The demolition hammer (1) according to one or more of the preceding claims, characterized in that it comprises one of said obstacle connection assemblies (7') at the second ends (6b)
of each one of said tension members (6).
10. The demolition hammer (1) according to one or more of the preceding claims, characterized in that it comprises one of said obstacle connecting assemblies (7') at the first ends (6a)
of each one of said tension members (6).