Technical Field
[0001] The present invention relates to a machine for packing materials. More specifically,
it relates to a tube-sealing, bag-making and filling machine which combines the production
of packing bags and filling of materials.
Background Art
[0002] A tube-sealing, bag-making and filling machine uses packing bags to pack materials
and usually comprises two sections, namely a bag-making section and a filling section.
[0003] In a conventional tube-sealing, bag-making and filling machine, the filling section
and the bag-making section are usually independent from each other, and each section
has a transmission device. In between the two transmission devices, there is a grip-and-turn
device. The bag-making section comprises a tube feeding device, a bag body feeding
device, a heat-sealing device and a first transmission device, wherein the tube feeding
device, the bag body feeding device and the heat-sealing device are arranged in sequential
order along a transmission direction of the first transmission device. The filling
section comprises a filling device, a sealing device, a bag withdrawing device and
a second transmission device, wherein the filling device, the sealing device and the
bag withdrawing device are arranged in sequential order along a transmission direction
of the second transmission device. In order to ensure secured connection between a
suction tube and the bag body and therefore ensuring the quality of the packing bag,
and in order to dispose the heating sealing device easily, the suction tube are usually
required to be placed horizontally when it is transmitted to the bag body feeding
device and the heat-sealing device. In the filling section, the packing bag is required
to be placed vertically with the suction tube facing upwardly so that filling and
sealing are easier and material leakage is prevented. The bag-making section during
operation has its tube feeding device transmitting the suction tube to the first transmission
device whereas the bag body feeding device is stored with prefabricated bag bodies
(bag bodies are usually made of plastic films and each has a bag opening); when the
suction tube is being transmitted to the bag body feeding device by the first transmission
device, the bag body feeding device releases a bag body, opens the bag opening and
sleeves the bag opening onto the suction tube; after that, the heat-sealing device
seals and connects the suction tube and the bag opening to form a packing bag. When
the bag-making section has finished making the packing bag, the packing bag is removed
from the first transmission device of the bag-making section by the grip-and-turn
device and then transmitted to the second transmission device of the filling section;
during transmission from the first transmission device to the second transmission
device, the horizontally placed packing bag is turned to be placed vertically. After
that, the filling device and the sealing device complete other processing steps one
by one such as material filling and bag sealing. Finally, the bag withdrawing device
removes the packing bag filled with materials from the second transmission device.
[0004] The conventional tube-sealing, bag-making and filling machine as described above
is in fact a combination of a bag-making machine and a filling machine via a grip-and-turn
device in between. Accordingly, the entire machine is structurally complicated, large
in size and occupies a lot of space. Besides, the grip-and-turn device increases the
manufacturing cost of the entire machine and the chances of machine failure.
Disclosure of the Invention
[0005] The present invention provides a tube-sealing, bag-making and filling machine which
combines the production of packing bags and filling of materials. It has a simple
structure, low manufacturing cost, and high operation efficiency. It also occupies
less space and stands a lower chance of machine failure. The present invention adopts
the following technical proposal:
[0006] A tube-sealing, bag-making and filling machine comprising a rack 1, a transmission
device 2, two tube feeding devices 3, two bag body feeding devices 4, two heat-sealing
devices 5, two filling devices 6, two sealing devices 7 and two bag withdrawing devices
8; the two tube feeding devices 3, the two bag body feeding devices 4, the two heat-sealing
devices 5, the two filling devices 6, the two sealing devices 7 and the two bag withdrawing
devices 8 are all provided on the rack 1; the transmission device 2 comprises a transmission
chain 21, an active chain wheel 22, a passive chain wheel 23 and a main driving mechanism;
the active chain wheel 22, the passive chain wheel 23 and the main driving mechanism
are all mounted on the rack 1; the transmission chain 21 is mounted to the active
chain wheel 22 and the passive chain wheel 23; the active chain wheel 22 and the main
driving mechanism are connected for motion transmission; the transmission chain 21
is mounted with plurality of hanging panels 12 arranged in equal intervals; each of
the hanging panels 12 is provided with an opening 10 which accommodates a suction
tube 9; the tube-sealing, bag-making and filling machine is characterized in that:
one side of each of the hanging panels 12 is hinged with the transmission chain 21;
along an advancing direction of the transmission chain 21, a forward path 2101 and
a return path 2102 of the transmission chain 21 are each provided in sequential order
a tube feeding position 221, a bag body feeding position 222, a heat-sealing position
223, a filling position 224, a sealing position 225 and a bag withdrawing position
226; one of the tube feeding devices 3, one of the bag body feeding devices 4, one
of the heat-sealing devices 5, one of the filling devices 6, one of the sealing devices
7 and one of the bag withdrawing devices 8 correspond respectively to positions of
the tube feeding position 221, the bag feeding position 222, the heat-sealing position
223, the filling position 224, the sealing position 225 and the bag withdrawing position
226 of the forward path 2101 of the transmission chain 21; another one of the tube
feeding devices 3, another one of the bag body feeding devices 4, another one of the
heat-sealing devices 5, another one of the filling devices 6, another one of the sealing
devices 7 and another one of the bag withdrawing devices 8 correspond respectively
to positions of the tube feeding position 221, the bag feeding position 222, the heat-sealing
position 223, the filling position 224, the sealing position 225 and the bag withdrawing
position 226 of the return path 2102 of the transmission chain 21; in between the
tube feeding position 221 and the bag body feeding position 222, there is a first
turning mechanism for turning the hanging panels 12 from a horizontal position to
a vertical position; in between the heat-sealing position 223 and the filling position
224, there is a second turning mechanism for turning the hanging panels 12 from a
vertical position to a horizontal position; In between the first turning mechanism
and the second turning mechanism, there is a hanging panel slot 15 to maintain the
hanging panels 12 in a vertical position.
[0007] Operation of the tube-sealing, bag-making and filling machine is briefly described
as follows: Under the driving force of the main driving mechanism and the active chain
wheel 22, the transmission chain 21 advances along a repeated route. On the forward
path 2101 of the transmission chain 21, the hanging panels 12 reach the tube feeding
position 221, and then the bag body feeding position 222, and then the heat-sealing
position 223, and then the filling position 224, and then the sealing position 225,
and then the bag withdrawing position 226 on the forward path 2101 of the transmission
chain 21 to complete procedures such as tube feeding, bag body feeding, heat-sealing,
filling , sealing and bag withdrawing one by one on the forward path 2101 of the transmission
chain 21. At the tube feeding position 221, the hanging panels 12 are horizontally
positioned, and for each hanging panel of the hanging panels 12, a relevant tube feeding
device of the tube feeding devices 3 feeds the suction tube 9 to the opening 10 of
the relevant hanging panel and the suction tube 9 will hang on the relevant hanging
panel and will be vertically positioned. Since the bag body feeding procedure and
the heat-sealing procedure require the suction tube and the bag body to be positioned
horizontally, a first turning mechanism is provided between the tube feeding position
221 and the bag body feeding position 222 so that the relevant hanging panel can be
turned from a horizontal position to a vertical position and thereby positioning the
suction tube horizontally for the relevant bag body feeding device to feed the bag
body to a position corresponding to the suction tube; next, the relevant heat-sealing
device will immediate perform heat-sealing to connect the bag body and the suction
tube; after the heat-sealing procedure is completed, a packing bag 17 is made and
the packing bag 17 can now be filled with materials; in filling procedure, the suction
tube and the bag body are required to be placed vertically, therefore a second turning
mechanism is provided between the heat-sealing position 223 and the filling position
224 to turn the relevant hanging panel from a vertical position to a horizontal position
so that the suction tube and the bag body are positioned vertically with the suction
tube facing upwardly for easier cooperation between the suction tube and the relevant
filling device during the filling procedure. After filling, a relevant sealing device
of the sealing devices 7 seals the suction tube 9 at the sealing position 225 (for
example, by placing a cap on the suction tube 9 and then tighten the cap). When the
packing bag 17 filled with materials reaches the bag withdrawing position 226, a relevant
bag withdrawing device of the bag withdrawing devices 8 withdraws the packing bag
17 filled with materials from the relevant hanging panel, and procedures on the forward
path 2101 of the transmission chain 21 such as bag making, material filling and sealing
are completed. After bag withdrawing procedure is completed at the forward path 2101
of the transmission chain 21, the relevant hanging panel is empty and horizontally
positioned and it advances together with the transmission chain 21 to enter the return
path 2102 of the transmission chain 21. The relevant hanging panel then reaches the
tube feeding position 221, and then the bag body feeding position 222, and then the
heat-sealing position 223, and then the filling position 224, and then the sealing
position 225, and then the bag withdrawing position 226 on the return path 2102 of
the transmission chain 21 to complete procedures such as tube feeding, bag body feeding,
heat-sealing, filling , sealing and bag withdrawing one by one on the return path
2102 of the transmission chain 21, and these procedures are the same as those on the
forward path 2101 of the transmission chain 21. When the bag withdrawing procedure
on the return path 2102 of the transmission chain 21 is completed, the relevant hanging
panel is empty again and horizontally positioned and it advances back to the tube
feeding position 221 on the forward path 2101 of the transmission chain 21 to repeat
the working procedures as described above. A hanging panel slot 15 is provided between
the first turning mechanism and the second turning mechanism to limit the position
of the hanging panels 12 so that the hanging panels 12 are ensured to be maintained
in a vertical position during bag body feeding procedure and heat-sealing procedure.
[0008] In normal circumstances, when a bag body feeding device of the bag body feeding devices
4 feeds a bag body, the bag body will then be subject to heat-sealing by a corresponding
heat-sealing device of the heat-sealing devices 5 so that the bag body and the suction
tube 9 are connected with each other; after that, further heat-sealing will be performed
by the corresponding heat-sealing device so that the bag body and the suction tube
9 will be tightly connected with each other. Therefore, the heat-sealing position
223 usually corresponds to a section of the transmission chain 21, and the starting
end of the heat-sealing position 223 overlaps with the bag body feeding position 222.
[0009] One side (usually referred to as the "inner side") of each of the hanging panels
12 is hinged with the transmission chain 21. By choosing appropriately structured
hinges 18, horizontally positioned hanging panels 12 can only turn upwardly but not
downwardly, and the hanging panels 12 can only turn upwardly at a maximum angle of
90 degrees (the choice of hinges 18 is a common technical means known to any person
skilled in this field of art). Accordingly, horizontally positioned hanging panels
12 do not require other structures to maintain the hanging panels 12 in a horizontal
position, and after the horizontally positioned hanging panels 12 has been turned
to be positioned vertically, they will not be turned continuously to flip to the inner
side of the transmission chain 21.
[0010] In a preferred embodiment, the first turning mechanism comprises a first position
limiting block 13, and the first position limiting block 13 comprises a first position
limiting edge. The first position limiting edge contacts and cooperates with the bottom
surfaces of the hanging panels 12. The first position limiting edge gradually closes
towards the transmission chain 21 and gradually rises up along the advancing direction
of the transmission chain 21. When a hanging panel of the hanging panels 12 arrives
at the first turning mechanism, the bottom surface of the relevant hanging panel keeps
contact with the first position limiting edge due to gravity force during its advancement
together with the transmission chain 21, therefore the position of the relevant hanging
panel during its advancement is determined by the first position limiting edge. As
the transmission chain 21 advances forward, the relevant hanging panel also advances
forward along the first position limiting edge. The first position limiting edge exerts
a lifting force to the relevant hanging panel and a pushing force to push the relevant
hanging panel towards the transmission chain 21. Accordingly, the relevant hanging
panel gradually turns upward and its outer side (i.e. the side faces away from the
transmission chain 21) continues to be lifted up until the relevant hanging panel
is vertically positioned. Since the relevant hanging panel transmitted away from a
relevant tube feeding device is initially positioned horizontally, a starting end
and a finishing end of the first position limiting edge enable the following conditions
so that the relevant hanging panel can be turned from a horizontal position to a vertical
position: When the relevant hanging panel is at the starting end of the first position
limiting edge, its bottom surface is on the starting end of the first position limiting
edge, and when the relevant hanging panel arrives at the finishing end of the first
position limiting edge, a gap between the transmission chain 21 and the finishing
end of the first position limiting edge only allows the relevant hanging panel to
pass through vertically, and the relevant hanging panel is then at an inner side of
the finishing end of the first position limiting edge. The bottom surface of the relevant
hanging panel is a line when viewed vertically from above, and the finishing end of
the first position limiting edge when viewed from above overlaps with that line. By
using the first position limiting block 13 which cooperates with the hanging panels
12 hinged with the transmission chain 21, the hanging panels 12 can be turned from
a horizontal position to a vertical position. This kind of structure is simple and
reliable.
[0011] In another preferred embodiment, the first turning mechanism comprises a first position
limiting block 13, and the first position limiting block 13 comprises a first guiding
curved surface 131. The first guiding curved surface 131 contacts and cooperates with
the bottom surfaces of the hanging panels 12. The first guiding curved surface 131
is gradually twisted from an upwardly facing horizontal position to a vertical position
facing the transmission chain 21 along the advancing direction of the transmission
chain 21. When a hanging panel of the hanging panels 12 arrives at the first turning
mechanism, the bottom surface of the relevant hanging panel keeps contact with the
first guiding curved surface 131 during its advancement together with the transmission
chain 21, therefore the position of the relevant hanging panel during its advancement
is determined by the first guiding curved surface 131. As the transmission chain 21
advances forward, the relevant hanging panel also advances forward along the first
guiding curved surface 131. The first guiding curved surface 131 exerts a lifting
force to the relevant hanging panel and a pushing force to push the relevant hanging
panel towards the transmission chain 21. Accordingly, the relevant hanging panel gradually
turns upward until the relevant hanging panel is vertically positioned. Since the
relevant hanging panel keeps its surface contact with the first position limiting
block 13 during the process of being turned upwardly, the first position limiting
block 13 can provide better support to the relevant hanging panel. Since the relevant
hanging panel transmitted away from a relevant tube feeding device is initially positioned
horizontally, a starting end and a finishing end of the first guiding curved surface
131 enable the following conditions so that the relevant hanging panel can be turned
from a horizontal position to a vertical position: When the relevant hanging panel
is at the starting end of the first guiding curved surface 131, its bottom surface
is on a horizontal surface of the starting end of the first guiding curved surface
131, and when the relevant hanging panel arrives at the finishing end of the first
guiding curved surface 131, a gap between the transmission chain 21 and a vertical
surface of the finishing end of the first guiding curved surface 131 only allows the
relevant hanging panel to pass through vertically, and the relevant hanging panel
is then at an inner side of the vertical surface of the finishing end of the first
guiding curved surface 131. By using the first position limiting block 13 which cooperates
with the hanging panels 12 hinged with the transmission chain 21, the hanging panels
12 can be turned from a horizontal position to a vertical position. This kind of structure
is simple and reliable.
[0012] The second turning mechanism is provided to turn the hanging panels 12 from a vertical
position to a horizontal position. Therefore, the second turning mechanism functions
oppositely as compared with the first turning mechanism.
[0013] In a preferred embodiment, the second turning mechanism comprises a second position
limiting block 14, and the second position limiting block 14 comprises a second position
limiting edge 141. The second position limiting edge 141 contacts and cooperates with
the bottom surface of the hanging panels 12. The second position limiting edge 141
is gradually spaced apart from the transmission chain 21 and is gradually lowered
in its position along the advancing direction of the transmission chain 21. When the
packing bag 17 and a relevant hanging panel of the hanging panels 12 are transmitted
away from the relevant heat-sealing device, the relevant hanging panel tends to turn
downwardly due to gravity force. The bottom surface of the relevant hanging panel
keeps contact with the second position limiting edge 141during its advancement together
with the transmission chain 21, therefore the position of the relevant hanging panel
during its advancement is determined by the second position limiting edge 141. As
the transmission chain 21 advances forward, the relevant hanging panel also advances
forward along the second position limiting edge 141. The second position limiting
edge 141 exerts a supporting force to the relevant hanging panel and the relevant
hanging panel gradually turns downward and its outer side (i.e. the side faces away
from the transmission chain 21) continues to be lowered down until the relevant hanging
panel is horizontally positioned. By using the second position limiting block 14 which
cooperates with the hanging panels 12 hinged with the transmission chain 21 and by
taking advantage of the gravity force imposed to the packing bags and the hanging
panels 12, the hanging panels 12 can be turned from a vertical position to a horizontal
position. This kind of structure is simple and reliable.
[0014] In another preferred embodiment, the second turning mechanism comprises a second
position limiting block 14, and the second position limiting block 14 comprises a
second guiding curved surface. The second guiding curved surface contacts and cooperates
with the bottom surface of the hanging panels 12. The second guiding curved surface
gradually twisted from a vertical position facing the transmission chain 21 to a horizontal
position facing upwardly along the advancing direction of the transmission chain 21.
When the packing bag 17 and a relevant hanging panel of the hanging panels 12 are
transmitted away from the relevant heat-sealing device, the relevant hanging panel
tends to turn downwardly. The bottom surface of the relevant hanging panel keeps contact
with the second guiding curved surface during its advancement together with the transmission
chain 21, therefore the position of the relevant hanging panel during its advancement
is determined by the second guiding curved surface. As the transmission chain 21 advances
forward, the relevant hanging panel also advances forward along the second guiding
curved surface. The second guiding curved surface exerts a supporting force to the
relevant hanging panel and the relevant hanging panel gradually turns downward and
its outer side (i.e. the side faces away from the transmission chain 21) continues
to be lowered down until the relevant hanging panel is horizontally positioned. Since
the relevant hanging panel keeps its surface contact with the second position limiting
block 14 during the process of being turned downwardly, the second position limiting
block 14 can provide better support to the relevant hanging panel. By using the second
position limiting block 14 which cooperates with the hanging panels 12 hinged with
the transmission chain 21 and by taking advantage of the gravity force imposed to
the packing bags and the hanging panels 12, the hanging panels 12 can be turned from
a vertical position to a horizontal position. This kind of structure is simple and
reliable.
[0015] The tube feeding devices 3, the bag body feeding devices 4, the heat-sealing devices
5, the filling devices 6, the sealing devices 7 (in a specific embodiment, each of
the sealing devices 7 comprises a cap organizing device 71, a cap delivering device
72 and a cap turning device 73) and the bag withdrawing devices 8 are those devices
currently available in the market.
[0016] In a preferred embodiment, each of the tube feeding devices 3 comprises a vibration
disc 32, a tube feeding guiding rail 33, a tube delivery piston cylinder 34 and a
tube delivery guiding rail 35; the vibration disc 32, the tube feeding guiding rail
33, the tube delivery piston cylinder 34 and the tube delivery guiding rail 35 are
all mounted on the rack 1. A tube exit 36 of the vibration disc 32 is connected with
a rear end 331 of the tube feeding guiding rail 33; the tube delivery guiding rail
35 links in continuity with a front end 332 of the tube feeding guiding rail 33; the
tube delivery guiding rail 35 gradually approaches to the transmission chain 21 along
the advancing direction of the transmission chain 21; a front portion of the tube
feeding guiding rail 33 is a linear tube feeding guiding rail section 333; the tube
delivery piston cylinder 34 is disposed above the tube feeding guiding rail 33, and
the tube delivery piston cylinder 34 is parallel to the linear tube feeding guiding
rail section 333. A piston rod 342 of the tube delivery piston cylinder 34 is disposed
with a one-way hook 312 which can sweep suction tubes on the linear tube feeding guiding
rail section 333. A rear part of the opening 10 of each of the hanging panels 12 is
outwardly extended with a tube sweeping portion 11. The tube sweeping portion 11 of
each of the hanging panels 12 has a width ensured to enable the tube sweeping portion
11 to sweep one suction tube 9 (usually the width of the tube sweeping portion 11
is identical to or slightly smaller than the width of the tube delivery guiding rail
35); during tube feeding procedure, under the driving force of the main driving mechanism,
the transmission chain 21 advances and the hanging panels 12 therefore advance together
with the transmission chain 21 as well; also, under the driving force of the tube
delivery piston cylinder 34, the one-way hook 312 pushes the suction tubes on the
tube feeding guiding rail 33 so that the suction tubes can move forward along the
tube feeding guiding rail 33. Suction tube 9 at the forefront of the tube feeding
guiding rail 33 is at a connector portion 317 between the tube feeding guiding rail
33 and the tube delivery guiding rail 35. When a hanging panel of the hanging panels
12 arrives at a position corresponding to the connector portion 317, the opening 10
of the hanging panel is blocked by an inner side wall 351 of the tube delivery guiding
rail 35, and the tube sweeping portion 11 of the hanging panel contacts with the suction
tube 9. As the hanging panel continues to advance forward, the suction tube 9 at the
forefront of the tube feeding guiding rail 33 is fed to the tube delivery guiding
rail 35 and that suction tube 9 is being driven to move along the tube delivery guiding
rail 35. When the suction tube 9 is moving along the tube delivery guiding rail 35,
the suction tube 9 gradually inserts into the opening 10 of the hanging panel under
the effect of an outer side wall 352 of the tube delivery guiding rail 35. When the
suction tube 9 leaves the tube delivery guiding rail 35, the suction tube 9 is completely
in the opening 10 and hangs on the hanging panel. When the hanging panel passes the
position corresponding to the connector portion 317, the one-way hook 312 pushes the
next suction tube on the tube feeding guiding rail 33 to the connector portion 317.
Then, the next hanging panel arrives at the position corresponding to the connector
portion 317 and treats the next suction tube in the same way as its preceding hanging
panel treats the preceding suction tube. Every action of the piston rod 342 of the
tube delivery piston cylinder 34 can push plurality of suction tubes so that the plurality
of suction tubes will be pushed one by one to the connector portion 317 between the
tube feeding guiding rail 33 and the tube delivery guiding rail 35. In each forward
advancement of the piston rod 342 of the tube delivery piston cylinder 34, a forward
advancement path of the piston rod 342 of the tube delivery piston cylinder 34 determines
how far the plurality of suction tubes can be pushed, thereby determining the number
of suction tubes to be pushed to the connector portion 317 (If the distance between
the centers of two adjacent suction tubes on the suction tube guiding rail 33 is L,
and the distance travelled by each forward advancement of the piston rod 342 of the
tube delivery piston cylinder 34 is N times of L, N number of suction tubes can be
pushed to the connector portion 317 in each forward advancement of the piston rod
342 of the tube delivery piston cylinder 34). The structure of each of the tube feeding
devices 3 as described above is simple and reliable. After each of the tube feed devices
3 completes a working cycle, a plurality of suction tubes will be transmitted to the
transmission device 2, and in this case, simultaneous bag making using multiple number
of adjacent lanes can be achieved, thereby enhancing production efficiency.
[0017] The tube sweeping portion 11 of each of the hanging panels 12 has a width at its
front end gradually decreased towards its rear end. When a hanging panel of the hanging
panels 12 feeds the suction tube 9 at the forefront of the tube feeding guiding rail
33 to the tube delivery guiding rail 35 and drives the suction tube 9 to move along
the tube delivery guiding rail 35, the next suction tube contacts a side of the tube
sweeping portion 11 and slides with respect to the tube sweeping portion 11, and the
next suction tube is then being stably transferred to the connector portion 317.
[0018] In general, the tube feeding guiding rail rear end 331 is placed higher than the
tube feeding guiding rail front end 332. Therefore, when the suction tubes that have
left the tube exit 36 of the vibration disc 32 arrive at the tube feeding guiding
rail 33, the suction tubes on the tube feeding guiding rail 33 slide from the tube
feeding guiding rail rear end 331 towards the tube feeding guiding rail front end
332 under gravity force. The linear tube feeding guiding rail section 333 can be placed
along a horizontal level or it can be sloped downward from its rear end towards its
front end.
[0019] The one-way hook 312 is able to swing forward freely, but its backward swing is subject
to certain restrictions. In a specific embodiment, the piston rod 342 of the tube
delivery piston cylinder 34 is mounted with a connection panel 313. The connection
panel 313 is disposed with a one-way hook seat 314 on its front side surface. An upper
end of the one-way hook 312 is rotably mounted to the one-way hook seat 314. Accordingly,
when the piston rod 342 of the tube delivery piston cylinder 34 retreats backward,
the connection panel 313 and the one-way hook 312 move backward. Since the one-way
hook 312 is able to swing forward when it touches a suction tube 9, the suction tube
9 will not hinder the movement of the one-way hook 312. When the piston rod 342 of
the tube delivery piston cylinder 34 advances forward, lower end of the one-way hook
312 contacts with the suction tube 9 and swings backward. When a rear side of the
one-way hook 312 contacts with a lower end of the connection panel 313, the one-way
hook 312 can no longer swing backward due to the blocking of the lower end of the
connection panel 313. Then, under the driving force of the tube delivery piston cylinder
34, the one-way hook 312 pushes suction tubes on the tube feeding guiding rail 33
forward along the tube feeding guiding rail 33. Usually, a lower end of the one-way
hook 312 has a size smaller than a material filling hole 91 of the suction tube 9
so that the lower end of the one-way hook 312 can be inserted to the material filling
hole 91 of the suction tube 9, thereby securing reliable contact between the lower
end of the one-way hook 312 and the suction tube 9. Alternatively, the lower end of
the one-way hook 312 can be in a form of a sheet which can be inserted between a gap
between two adjacent suction tubes, and in this case, reliable contact between the
lower end of the one-way hook 312 and the suction tube 9 can also be secured.
[0020] To ensure stable movement of the one-way hook 312, it is preferable to mount a guiding
rod 315 to the connection panel 313. The guiding rod 315 is parallel to the tube delivery
piston cylinder 34. The rack 1 is disposed with a guiding sleeve 316, and the guiding
rod 315 is disposed inside the guiding sleeve 316.
[0021] In a specific embodiment, the linear tube feeding guiding rail section 333 is perpendicular
to a corresponding section of the transmission chain 21. An angle of intersection
between the linear tube feeding guiding rail section 333 and the corresponding section
of the transmission chain 21 can be an angle not identical to 90 degrees, but it is
most preferable to have the linear tube feeding guiding rail section 333 substantially
perpendicular to the corresponding section of the transmission chain 21.
[0022] In a specific embodiment, the tube delivery guiding rail 35 is a linear guiding rail.
In other embodiments, the tube delivery guiding rail 35 can be formed by a parallel
section and a bent section smoothly connected with each other, wherein a first end
of the parallel section is connected with the tube feeding guiding rail 33 and a second
end of the parallel section is connected with the bent section; the parallel section
is parallel to the transmission chain 21; the bent section is gradually bent towards
the transmission chain 21 along the advancing direction of the transmission chain
21.
[0023] In a preferred embodiment, each of the bag body feeding devices 4 comprises a bag
storage unit, a bag transferring unit, a bag body transmission unit, a bag opening
unit and a bag body feeding unit, wherein the bag body transmission unit can receive
a bag body from the bag transferring unit and transmit the bag body to the bag opening
unit. The bag storage unit and the bag transferring unit are mounted on the rack 1.
The bag body feeding unit comprises a movable seat 424 and a movable seat position
switching unit. The movable seat position switching unit is mounted on the rack 1.
A power output end of the movable seat position switching unit is connected with the
movable seat 424. The bag opening unit is mounted on the movable seat 424. Each of
the bag body feeding devices 4 can automatically feed a bag body, open a bag opening
of the bag body and sleeve the bag opening of the bag body to a suction tube 9 on
the transmission chain 21.
[0024] In a specific embodiment, the bag storage unit comprises a bag storage box 42 and
a bag delivery unit; the bag storage box 42 is provided on the rack 1 along a horizontal
direction. The bag storage box 42 has a cross-section that matches with the bag body.
A front end of the bag storage box 42 is disposed with a bag exit 43 (an inner side
of the bag exit 43 is usually provided with a bag blocking flange or a plurality of
bag blocking pieces). The bag delivery unit comprises a bag delivery panel 44, a bag
delivery rodless piston cylinder 45, a bag body sweeping fork 46, a bag body sweeping
fork laterally movable piston cylinder 47, an elevation platform 48 and a bag body
sweeping fork elevation piston cylinder 49. The bag delivery panel 44 is disposed
inside the bag storage box 42. The bag delivery rodless piston cylinder 45 is mounted
on the rack 1. Sliding block 451 of the bag body delivery rodless piston cylinder
45 is connected with the bag delivery panel 44. The bag body sweeping fork elevation
piston cylinder 49 is vertically positioned. Piston cylinder 491 of the bag body sweeping
fork elevation piston cylinder 49 is mounted on the rack 1. The elevation platform
48 is connected with piston rod 492 of the bag body sweeping fork elevation piston
cylinder 49. The bag body sweeping fork laterally movable piston cylinder 47 is parallel
to the bag body delivery rodless piston cylinder 45. Piston cylinder 471 of the bag
body sweeping fork laterally movable piston cylinder 47 is mounted on the elevation
platform 48. The bag body sweeping fork 46 is connected with piston rod 472 of the
bag body sweeping fork laterally movable piston cylinder 47. The bag delivery rodless
piston cylinder 45 has the same moving direction as the bag storage box 42. Under
driving force of the sliding block 451 of the bag delivery rodless piston cylinder
45, the bag delivery panel 44 can move back and forth in the bag storage box 42. The
bag delivery rodless piston cylinder 45 is disposed below the bag storage box 42,
or it can be disposed above the bag storage box 42 or on one side of the bag storage
box 42. In order that the elevation platform 48 can move stably, the bag body sweeping
fork elevation piston cylinder 49 is a bi-axial piston cylinder, alternatively, a
guiding unit can be provided on the rack 1 to guide the movement of the elevation
platform 48 (e.g. a guiding rod is disposed on the elevation platform 48, wherein
the guiding rod is parallel to the bag body sweeping fork elevation piston cylinder
49; guiding sleeve is also provided on the rack 1 and the guiding rod is sleeved inside
the guiding sleeve). In order that the bag body sweeping fork 46 can move stably,
guiding unit which comprises a lateral guiding rod 410 and a lateral guiding sleeve
411 can be provided; the lateral guiding rod 410 is parallel to the bag body sweeping
fork laterally movable piston cylinder 47; the lateral guiding rod 410 is mounted
on the elevation platform 48; the lateral guiding sleeve 411 is connected with the
bag body sweeping fork 46; the lateral guiding rod 410 is disposed inside the lateral
guiding sleeve 411. The bag delivery panel 44 and the bag body sweeping fork 46 alternately
push bag bodies in the bag storage box 42 to move towards the bag exit 43: firstly,
the bag delivery rodless piston cylinder 45 drives the bag delivery panel 44 to move
forward, thereby pushing the bags forward; when the bag delivery panel 44 moves to
a predetermined position, there are a few bag bodies left in the bag storage box 42;
then the piston rod 492 of the bag body sweeping fork elevation piston cylinder 49
extends outwardly to lift up the elevation platform 48; an upper end of the bag body
sweeping fork 46 then inserts into a cavity of the bag storage box 42; next, the piston
rod 472 of the bag body sweeping fork laterally movable piston cylinder 47 extends
outwardly to move the bag body sweeping fork 46 forward so that the bags are pushed
forward; next the sliding block 451 of the bag delivery rodless piston cylinder 45
and the bag delivery panel 44 move backward and an alert signal of insufficient bags
is sent; an operator will then refill the bag storage box 42 with bag bodies and then
press a reset button; the sliding block 451 of the bag delivery rodless piston cylinder
45 and the bag delivery panel 44 move forward and push the bags forward, then the
piston rod 492 of the bag body sweeping fork elevation piston cylinder 49 retreats
to lower the elevation platform 48, and the bag body sweeping fork 46 retreats from
the cavity of the bag storage box 42; next, the piston rod 472 of the bag body sweeping
fork laterally movable piston cylinder 47 retreats and the bag body sweeping fork
46 resets its position, and the procedures will then repeat again. In a specific embodiment,
bottom part of the bag storage box 42 has an elongated opening disposed in a direction
that runs along the front and back of the bag storage box 42, and an upper end of
the bag body sweeping fork 46 is inserted into the cavity of the bag storage box 42
through the elongated opening.
[0025] In a specific embodiment, the bag transferring unit comprises a position switching
unit and a bag suction unit. The bag suction unit comprises a vacuum suction disc
412 and a suction disc seat 413. The vacuum suction disc 412 is disposed on the suction
disc seat 413. The position switching unit comprises a rotation axis 414, a telescopic
piston cylinder 415 and a rotation axis driving unit. The rotation axis 414 is rotably
mounted on the rack 1. Piston cylinder 4151 of the telescopic piston cylinder 415
is mounted on the rotation axis 414. The suction disc seat 413 is fixedly mounted
on piston rod 4152 of the telescopic piston cylinder 415. The rotation axis driving
unit comprises an oscillating piston cylinder 416. The oscillating piston cylinder
416 is mounted on the rack 1. A power output end 4161 of the oscillating piston cylinder
416 is connected with the rotation axis 414 for motion transmission. When the oscillating
piston cylinder 416 is activated, the rotation axis 414, the telescopic piston cylinder
415 and the bag suction unit (comprising the suction disc seat 413 and the vacuum
suction disc 412) are driven to rotate. During production, under the driving force
of the oscillating piston cylinder 416, the bag suction unit can switch its position
back and forth repeatedly between a bag suction position (i.e. a position corresponding
to the bag exit 43 of the bag storage box 42) and a bag release position (i.e. a position
corresponding to the bag body transmission unit), and the bag suction unit completes
the bag suction procedure and bag release procedure under cooperation of the telescopic
piston cylinder 415 so that a bag body is transferred from the bag storage unit to
the bag body transmission unit. To describe in detail: firstly, the oscillating piston
cylinder 416 is activated and the rotation axis 414 is driven to rotate, thereby driving
the telescopic piston cylinder 415, the suction disc seat 413 and the vacuum suction
disc 412 to rotate upward as well; the position of the vacuum suction disc 412 corresponds
to the bag exit 43 of the bag storage box 42; next, the piston rod 4152 of the telescopic
piston cylinder 415 extends outwardly and the vacuum suction disc 412 sucks the bag
body at the forefront position; next, the piston rod 4152 of the telescopic piston
cylinder 415 retreats and the vacuum suction disc 412 hold the bag body at the forefront
position and the bag body is forced to deform a bit in its shape and then being taken
out while other bag bodies in the bag storage box 42 continue to move forward; next,
the oscillating piston cylinder 416 is activated in a reversed direction (i.e. to
reset its position), the rotation axis 414 is driven to rotate, thereby driving the
telescopic piston cylinder 415, the suction disc seat 413 and the vacuum suction disc
412 to rotate downward as well; the position of the vacuum suction disc 412 now corresponds
to the bag body transmission unit, in other words, the vacuum suction disc 412 and
the bag body are both above the bag body transmission unit; next, the vacuum suction
disc 412 releases the bag body and the bag body will be released on the bag body transmission
unit (alternatively, when the vacuum suction disc 412 and the bag body are above the
bag body transmission unit, piston rod 4152 of the telescopic piston cylinder 415
extends outwardly, and then the vacuum suction disc 412 releases the bag body, and
after that the piston rod 4152 of the telescopic piston cylinder 415 retreats), thereby
completing a bag transferring procedure.
[0026] The bag storage unit and the bag transferring unit can be those currently available
in the market, for example those disclosed by Chinese patent publication number
CN201037052Y in which the bag suction and delivery mechanism described in therein is equivalent
to the bag transferring unit of the present invention.
[0027] According to an embodiment, the bag body transmission unit comprises a bag transmission
guiding rail set, a bag sweeping panel 417 and a bag sweeping piston cylinder 418.
The bag transmission guiding rail set comprises two bag transmission guiding rails
419 parallel to each other. The bag transmission guiding rails 419 are mounted on
the rack 1. The bag sweeping panel 417 has a bag sweeping portion 420. The bag sweeping
portion 420 is disposed in between the two bag transmission guiding rails 419 of the
bag transmission guiding rail set. The bag sweeping piston cylinder 418 is parallel
to the bag transmission guiding rail set. Piston cylinder 4181 of the bag sweeping
piston cylinder 418 is mounted on the rack 1. Piston rod 4182 of the bag sweeping
piston cylinder 418 is connected with the bag sweeping panel 417. In order that the
bag sweeping panel 417 can move stably, in a preferred embodiment, the bag body transmission
unit also comprises two bag sweeping panel guiding rods 421, two bag sweeping panel
guiding sleeves 422 and a first cross rod 423. The two bag sweeping panel guiding
rods 421 correspond to the two bag sweeping panel guiding sleeves 422 respectively.
The bag sweeping panel guiding rods 421 are disposed inside the bag sweeping panel
guiding sleeves 422. The bag sweeping panel guiding rods 421 are parallel to the bag
transmission guiding rail set. The bag sweeping panel guiding sleeves 422 are mounted
on the rack 1. First ends of the bag sweeping panel guiding rods 421 are connected
with the bag sweeping panel 417. Second ends of the bag sweeping panel guiding rods
421 are connected with the first cross rod 423. The first cross rod 423 is connected
with piston rod 4182 of the bag sweeping piston cylinder 418 (in other words, the
piston rod 4182 of the bag sweeping piston cylinder 418 is connected to the bag sweeping
panel 417 via the first cross rod 423 and the bag sweeping panel guiding rods 421).
In general, the two bag sweeping panel guiding rods 421 are respectively positioned
at two sides of the bag sweeping piston cylinder 417. A rear end of the bag transmission
guiding rail set corresponds to the position of the bag transferring unit. A front
end of the bag transmission guiding rail set corresponds to the position of the bag
opening unit. The bag transmission guiding rail set is perpendicular to a portion
of the transmission chain 21 corresponding to a bag body feeding device of the bag
body feeding devices 4. The piston rod 4182 of the bag sweeping piston cylinder 418
faces towards or away from the transmission chain 21. In the bag transmission guiding
rail set, there is a space between the two bag transmission guiding rails 419 which
are parallel to each other, and the bag sweeping portion 420 is disposed in the space.
An upper end of the bag sweeping portion 420 is positioned higher than supporting
surfaces of the bag transmission guiding rails 419 so that the bag sweeping portion
420 can touch a rear end of a bag body when the bag sweeping panel 417 advances forward.
Left and right sides of the bag body on the bag transmission guiding rail set are
supported by the two bag transmission guiding rails 419 respectively, while middle
part of the bag body is not supported and suspended in air. During operation, after
the bag transferring unit has released the bag body to the rear end of the bag transmission
guiding rail set, the bag sweeping piston cylinder 418 drives the bag sweeping panel
417 to move forward along the bag transmission guiding rails 419; the bag sweeping
panel 417 contacts with a rear end of the bag body and pushes the bag body to move
forward along the bag transmission guiding rail set so that the bag body arrives at
a position corresponding to the bag opening unit; next, the bag sweeping piston cylinder
418 drives the bag sweeping panel 417 to move backward and reset in position along
the bag transmission guiding rail set for transferring the next bag body. When the
bag body arrives at the bag opening unit, the bag opening unit will generally use
suction discs to suck and pull an upper side and a lower side of the bag body (at
a middle portion of the bag body near to the bag opening) respectively so as to open
the bag opening of the bag body.
[0028] In another embodiment, the bag body transmission unit comprises a bag body supporting
tray which can receive a bag body from the bag transferring unit, and a bag body supporting
tray position switching unit which can transfer the bag body supporting tray to the
bag opening unit. The bag body supporting tray is disposed below the bag transferring
unit. A power output end of the bag body supporting tray position switching unit is
connected with the bag body supporting tray. The bag body supporting tray position
switching unit is mounted on the moveable seat 424. In a specific embodiment, the
bag body supporting tray position switching unit comprises a bag body supporting tray
position switching piston cylinder. The piston cylinder of the bag body supporting
tray position switching piston cylinder is mounted on the movable seat 424. The bag
body supporting tray is connected with a piston rod of the bag body supporting tray
position switching piston cylinder. To ensure that the bag body supporting tray moves
stably, the bag body transmission unit preferably comprises also a supporting tray
rack and a supporting tray guiding rail. The bag body supporting tray is mounted on
the supporting tray rack. The supporting tray guiding rail is mounted on the movable
seat 424. The supporting tray guiding rail is parallel to the bag body supporting
tray position switching piston cylinder. The supporting tray is disposed on the supporting
tray guiding rail and slidably cooperates with the supporting tray guiding rail. The
supporting tray rack is connected with the piston rod of the bag body supporting tray
position switching piston cylinder. In another preferred embodiment, the bag body
transmission unit also comprises the supporting tray rack, a supporting tray guiding
sleeve and a supporting tray guiding rod. The bag body supporting tray is mounted
on the supporting tray rack. The supporting tray guiding sleeve is mounted on the
movable seat 424. The supporting tray guiding rod is parallel to the bag body supporting
tray position switching piston cylinder. One end of the supporting tray guiding rod
is connected with the supporting tray rack, another end of the supporting tray guiding
rod is connected with the piston rod of the bag body supporting tray position switching
piston cylinder. In general, the bag body supporting tray position switching piston
cylinder is perpendicular to a section on the transmission chain 21 corresponding
to a corresponding bag body feeding device of the bag body feeding devices 4. The
piston rod of the bag body supporting tray position switching piston cylinder can
face towards the transmission chain 21 or face away from the transmission chain 21.
[0029] In general, the bag body supporting tray comprises a bottom part and side walls.
A lower edge of each of the side walls is connected with a respective edge of the
bottom part. The bottom part and the side walls form a cavity that matches with the
shape and size of a bag body. When the bag body supporting tray and a corresponding
bag body arrive at the bag opening unit, the bag opening unit usually sucks and then
pull simultaneously the upper side and the lower side of the bag body by using suction
discs (the position of the suction discs correspond to the position of the bag opening
of the bag body) so as to open the bag opening of the bag body. In order that the
suction discs on the bag opening unit can suck the lower side of the bag body, at
least an opening should be disposed near a front side of the bottom part of the bag
body supporting tray, so that the suction disc on the bag opening unit can suck the
lower side of the bag body through the opening. In a specific embodiment, the bottom
part of the bag body supporting tray comprises a left supporting rod and a right supporting
rod; in between the left supporting rod and the right supporting rod there is a gap;
accordingly, left and right sides of a bag body on the bag body supporting tray are
supported by the left supporting rod and the right supporting rod respectively, and
a middle part of the bag body is suspended in air.
[0030] In a specific embodiment, the bag opening unit comprises a left gripper piston cylinder
429, a right gripper piston cylinder 430, an upper suction disc 431, an upper suction
disc mounting panel 432, a lower suction disc 433 and a lower suction disc mounting
panel 434. Piston cylinder 4291 of the left gripper piston cylinder 429 and piston
cylinder 4301 of the right gripper piston cylinder 430 are both mounted on the movable
seat 424. The left gripper piston cylinder 429 is disposed at a left side of the movable
seat 424. The right gripper piston cylinder 430 is disposed at a right side of the
movable seat 424. A left end of the upper suction disc mounting panel 432 is connected
with an upper pneumatic grip 4292 of the left gripper piston cylinder 429, and a right
end of the upper suction disc mounting panel 432 is connected with an upper pneumatic
grip 4302 of the right gripper piston cylinder 430. A left end of the lower suction
disc mounting panel 434 is connected with a lower pneumatic grip 4293 of the left
gripper piston cylinder 429, and a right end of the lower suction disc mounting panel
434 is connected with a lower pneumatic grip 4303 of the right gripper piston cylinder
430. The upper suction disc 431 is mounted on the upper suction disc mounting panel
432. The lower suction disc 433 is mounted on the lower suction disc mounting panel
434. The upper suction disc 431 and the lower suction disc 433 correspond to each
other in position. Gripper piston cylinders of the present invention are those commonly
available in the market each comprising a pair of pneumatic grips which can close
and open with respect of each other. In general, quantity of the upper suction disc
431 is the same as the quantity of the lower suction disc 433 and for each pair of
suction discs comprising the upper suction disc 431 and the lower suction disc 433,
the upper suction disc 431 and the lower suction disc 433 in each pair correspond
to each other in position. Each bag body can correspond to one pair of suction disc
comprising the upper suction disc 431 and the lower suction disc 433 or is correspondingly
disposed across multiple pairs of suction discs each comprising the upper suction
disc 431 and the lower suction disc 433. After the bag body transmission unit transfers
the bag body to the bag opening unit, the upper pneumatic grip 4292 and the lower
pneumatic grip 4293 of the left gripper piston cylinder 429 close towards each other
and the upper pneumatic grip 4302 and the lower pneumatic grip 4303 of the right gripper
piston cylinder 430 also close together; next, the upper suction disc mounting panel
432 drives the upper suction disc 431 to move downward so that the upper suction disc
431 sucks an outer wall of an upper side of the bag body, and the lower suction disc
mounting panel 434 also drives the lower suction disc 433 to move upward so that the
lower suction disc 433 sucks an outer wall of a lower side of the bag body; next,
the upper pneumatic grip 4292 and the lower pneumatic grip 4293 of the left gripper
piston cylinder 429 separate from each other and the upper pneumatic grip 4302 and
the lower pneumatic grip 4303 of the right gripper piston cylinder 430 also separate
from each other; next, the upper suction disc mounting panel 432 drives the upper
suction disc 431 to move upward and the lower suction disc mounting panel 434 drives
the lower suction disc 433 to move downward; since the upper suction disc 431 and
the lower suction disc 433 suck the outer walls of the upper and lower sides of the
bag body respectively, the bag opening of the bag body is opened, thereby completing
a bag opening procedure.
[0031] The bag opening unit can also adopt an existing structure, such as the design disclosed
by the Chinese patent publication number
CN101070105A.
[0032] In a specific embodiment, the movable seat position switching unit comprises a movable
seat position switching piston cylinder 425. Piston cylinder 4251 of the movable seat
position switching piston cylinder 425 is mounted on the rack 1. The movable seat
424 is connected with the piston rod 4252 of the movable seat position switching piston
cylinder 425. In order that the movable seat 424 can move stably, in a preferred embodiment,
the bag body feeding unit also comprises two movable seat guiding sleeves 426, two
movable seat guiding rods 427 and a second cross rod 428. The two movable seat guiding
rods 427 correspond to the two movable seat guiding sleeves 426 respectively. The
movable seat guiding rods 427 are disposed in the movable seat guiding sleeves 426.
The movable seat guiding rods 427 are parallel to the movable seat position switching
piston cylinder 425. The movable seat guiding sleeves 426 are mounted on the rack
1. First ends of the movable seat guiding rods 427 are connected with the movable
seat 424, second ends of the movable seat guiding rods 427 are connected with the
second cross rod 428. The second cross rod 428 is connected with a piston rod 4252
of the movable seat position switching piston cylinder 425 (in other words, the movable
seat 424 is connected with the piston rod 4252 of the movable seat position switching
piston cylinder 425 via the movable seat guiding rods 427 and the second cross rod
428). In general, the two movable seat guiding rods 427 are positioned at two sides
of the movable seat position switching piston cylinder 425 respectively. In general,
the movable seat position switching piston cylinder 425 is perpendicular to a portion
of the transmission chain 21 corresponding to a corresponding bag body feeding device
of the bag body feeding devices 4. The piston rod 4252 of the movable seat position
switching piston cylinder 425 faces towards the transmission chain 21 or faces away
from the transmission chain 21. In another preferred embodiment, the bag body feeding
unit comprises a movable seat guiding sleeve and a moveable seat guiding rod; the
movable seat guiding sleeve is mounted on the movable seat 424; the movable seat guiding
rod is mounted on the rack 1; the movable seat guiding rod is placed inside the movable
seat guiding sleeve; the movable seat guiding rod is parallel to the movable seat
position switching piston cylinder 425. In yet another embodiment, the bag body feeding
unit also comprises a movable seat guiding rail; the movable seat guiding rail is
mounted on the rack 1; the movable seat guiding rail is parallel to the movable seat
position switching piston cylinder; the movable seat 424 is disposed on the movable
seat guiding rail and slidably cooperates with the movable seat guiding rail.
[0033] The movable seat position switching unit can also adopt an existing structure, such
as a chain assembly for motion transmission or a gear-gear rack assembly.
[0034] In a preferred embodiment, each of the heat-sealing devices 5 comprises a heat sealing
rack 51, at least one spot sealing head 52, a spot sealing driving unit for driving
the open and close operation of the spot sealing head 52, at least one heat sealing
head 53 and a heat sealing driving unit for driving the open and close operation of
the heat sealing head 53. The heat sealing rack 51 is mounted on the rack 1. The spot
sealing head is disposed in front of the heat sealing head. The spot sealing driving
unit is mounted on the heat sealing rack 51. A power output end of the spot sealing
unit is connected with the spot sealing head 52. The heat sealing driving unit is
mounted on the heat sealing rack 51. A power output end of the heat sealing driving
unit is connected with the heat sealing head. When a suction tube 9 inserts into the
bag opening, the spot sealing head closes to perform spot sealing so that the suction
tube 9 is fixed onto the bag opening; the spot sealing head is only required to fix
the position of the suction tube 9 onto the bag opening; next, the bag body after
spot sealing will be transferred to the heat sealing head for heat sealing, and the
heat sealing head will further reinforce the fixation between the fixing position
between the suction tube 9 and the bag opening. Therefore, fixation of the suction
tube 9 and reinforcement of the fixation are separated into two different procedures,
namely spot sealing and heat sealing, and the time required for both procedures is
obviously shortened. In this case, the present invention can avoid the long time period
required in a single heat sealing procedure and thereby avoiding delayed progress
during production. Because of faster production, the present invention is suitable
to be used in high-speed production line. Besides, the present invention can also
reinforce the fixation of the fixing position between the suction tube 9 and the bag
opening.
[0035] The heat sealing head 53 usually comprises an upper heat sealing head 5311 and a
lower heat sealing head 5312, the former one at an upper position and the latter one
at a lower position. The upper heating sealing head 5311 and the lower heat sealing
head 5312 closes with respect to each other to complete heat sealing. Spot sealing
head 52 has a substantially same structure as the heat sealing head 53; the spot sealing
head 52 comprises an upper sealing head and a lower sealing head, the former one at
an upper position and the latter one at a lower position. As compared with heat sealing
head, the spot sealing head has smaller sealing contact surfaces and only perform
spot sealing at contact portion between the suction tube 9 and the bag opening. The
heat sealing driving unit usually comprises two piston cylinders for elevation and
those piston cylinders are mounted on the heat sealing rack 51; a piston rod of one
of the piston cylinders is connected with the upper heat sealing head 5311, and a
piston rod of another one of the piston cylinders is connected with the lower heat
sealing head 5312. The two piston cylinders move in opposite directions; when the
piston rods of the two piston cylinders extend outwardly at the same time, heat sealing
head 53 closes to complete heat sealing; when the two piston rods of the two piston
cylinders retreat at the same time, the heat sealing head 53 opens. The spot sealing
driving unit and its connection with the spot sealing head 52 are structurally similar
to the heat sealing driving unit and its connection with the heat sealing head 53.
[0036] In order to achieve better heat sealing effect and further enhance the speed of production,
each of the heat-sealing devices 5 preferably also comprises at least one second heat
sealing head 54 and a second heat sealing driving unit. The second heat sealing head
54 is disposed behind the heat sealing head 53. The second heat sealing driving unit
is mounted on the heat sealing rack 51. A power output end of the second heat sealing
driving unit is connected with the second heat sealing head 54. The structure of the
second heat sealing head 54, the structure of the second heat sealing driving unit
and their connection can be designed based on the structure of the heat sealing head
53 and the heat sealing driving unit. By configuring the second heat sealing head
54 behind the heat sealing head 53 so that the bag body is subject to further heat
sealing after the first heat sealing by the heat sealing head 53, better heat sealing
effect can be achieved and the time for first heat sealing can be shortened, thereby
further increasing the speed of production.
[0037] In order to achieve better heat sealing effect and further enhance the speed of production,
each of the heat-sealing devices 5 preferably also comprises at least one cold sealing
head 55 and a cold sealing driving unit. The cold sealing head 55 is disposed behind
the heat sealing head 53. The cold sealing driving unit is mounted on the heat sealing
rack. A power output end of the cold sealing driving unit is connected with the cold
sealing head. The cold sealing head 55 has a substantially same structure as the heat
sealing head 53, the difference is that the cold sealing head 55 does not have any
heating component; instead, cooling liquid is used to cool the cold sealing head 55.
The structure of the cold sealing driving unit can be designed based on the heat sealing
driving unit. A bag opening is not tough enough immediately after heat sealing, it
can be easily deformed or torn and therefore is not immediately ready for the filling
procedure; a long period of waiting time for the bag opening to cool down will result
in delayed production progress or result in lengthy production line. By configuring
the cold sealing head 55, the bag opening after heat sealing can be quickly cooled
down, fixed in shape and grow tougher, and is ready immediately for filling procedure.
Accordingly, the speed of production is increased. In an embodiment in which the second
heat sealing head 54 is provided, the cold sealing head 55 will be disposed behind
the second heat sealing head 54.
[0038] Usually, quantities of the spot sealing head 52, the heat sealing head 53, the second
heat sealing head 54 and the cold sealing head 55 are all in a same plural number,
so that heating sealing can be done simultaneously in multiple lanes. In a specific
embodiment, there are four spot sealing heads 52, four heat sealing heads 53, four
second heat sealing heads 54 and four cold sealing heads 55.
[0039] Preferably, if plurality of spot sealing heads 52, plurality of heat sealing heads
53, plurality of second heat sealing heads 54 and plurality of cold sealing heads
55 are provided, each of the upper spot sealing heads 5211, each of the lower spot
sealing heads 5212, each of the upper heat sealing heads 5311, each of the lower heat
sealing heads 5312, each of the second upper heat sealing heads 5411, each of the
second lower heat sealing heads 5412, each of the upper cold sealing heads 5511 and
each of the lower cold sealing heads 5512 are each connected with a piston cylinder
for independent driving. By configuring independent piston cylinders, micro-adjustment
of each of the spot sealing heads 52, each of the heat sealing heads 53, each of the
second heat sealing heads 54 and each of the cold sealing heads 54 can be facilitated
so that when multiple bag bodies are subject to spot sealing, heat sealing and cold
sealing simultaneously, spot sealing, heat sealing and cold sealing of each of the
bag bodies can be performed accurately, thereby ensuring better heat sealing effect
and tight connection between the suction tube 9 and the bag opening.
[0040] In a preferred embodiment, each of the filling devices 6 comprises a filling piston
cylinder 61, a constant rate pump 62, a liquid inlet valve 63, a liquid outlet valve
64, a connector 68, a first pin 69, a first position limiting piece 610, a first blocking
ring 611, a second pin 612, a second position limiting piece 613 and a second blocking
ring 614. The liquid inlet valve 63 and the liquid outlet valve 64 are both connected
to and communicated with a bottom end of a pump cavity 65 of the constant rate pump
62. A push rod 66 of the constant rate pump 62 is connected with a piston rod 67 of
the filling piston cylinder 61 via the connector 68. One end of the connector 68 is
provided with a first groove 615, another end of the connector 68 is provided with
a second groove 616. The first groove 615 and the second groove 616 are disposed in
two different directions. An end portion of the piston rod 67 is disposed in the first
groove 615, and an end surface of a rear end of the end portion of the piston rod
67 contacts with a bottom part of the first groove 615. The first pin 69 passes through
a side wall of the first groove 615 and the end portion of the piston rod 67. The
first position limiting piece 610 is provided at one end of the first pin 69, and
another end of the first pin 69 is provided with a first slot 617. The first blocking
ring 611 engages with the first slot 617. An end portion of the push rod 66 is disposed
in the second groove 616. An end surface of a rear end of the end portion of the push
rod 66 contacts with a bottom part of the second groove 616. The second pin 612 passes
through a side wall of the second groove 616 and the end portion of the push rod 66.
The second position limiting piece 613 is disposed at one end of the second pin 612,
and another end of the second pin 612 is provided with a second slot 618. The second
blocking ring 614 engages with the second slot 618. In general, the constant rate
pump 62 comprises the pump cavity 65, the push rod 66 and also a piston; the piston
is disposed inside the pump cavity 65; the piston is connected with one end of the
push rod 66; the push rod 66 drives the piston to slide within the pump cavity 65;
amount of materials being pumped is determined by a movement path of the piston; during
installation, sleeve the end portion of the piston rod 67 of the filling piston cylinder
61 in the connector 68 so that the end portion of the piston rod 67 of the filling
piston cylinder 61 is disposed inside the first groove 615; next, insert the first
pin 69 disposed with the first position limiting piece 610 so that the first pin 69
passes through the side wall of the first groove 615 and the end portion of the piston
rod 67 of the filling piston cylinder 61 (there are openings disposed in corresponding
positions on the side wall of the first groove 615 and on the end portion of the piston
rod 67 of the filling piston cylinder 61); next, the first blocking ring 611 is fitted
in the first slot 617 so that the piston rod 67 of the filling piston cylinder 61
is fixed with the connector 68; installation method of the push rod 66 and the connector
68 is substantially the same as the installation method between the piston rod 67
of the filling piston cylinder 61 and the connector 68, only that the push rod 66
should first be pulled up to insert into the second groove 616. During disassembly,
the piston rod 67 of the filling piston cylinder 61 retreats; next, pull out the first
blocking ring 611 and the second blocking ring 614, and pull out the first pin 69
from an end of which the first position limiting piece 610 is disposed, and also pull
out the second pin 612 from an end of which the second position limiting piece 613
is disposed; next, lower down the push rod 66 and take away the connector 68; next,
pull up the push rod 66 again so that the push rod 66 and the piston of the constant
rate pump 62 are completely removed altogether from the pump cavity 65 (because of
the connector 68, the push rod 66 will not contact with the piston rod 67 of the filling
piston cylinder 61 when the push rod 66 and the piston are completely removed from
the pump cavity 65); next, the piston and the pump cavity 65 of the constant rate
pump 62 can be cleaned easily.
[0041] The first groove 615 and the second groove 616 are disposed in two different directions
which are different from each other by an angle of 90 degrees.
[0042] To achieve easier disassembly, the first position limiting piece 610 and the second
position limiting piece 613 are pulling rings. By configuring the first position limiting
piece 610 and the second position limiting piece 613 as pulling rings, the first pin
69 and the second pin 612 can be removed by pulling the pulling rings under situation
where the blocking rings 611, 614 are dismounted. The pulling rings can serve the
function of position limiting and can facilitate removal of the first pin 69 and the
second pin 612. The first position limiting piece 610 and the second position limiting
piece 613 can also be configured as blocks and the blocks are disposed on outer perimeters
of the first pin 69 and the second pin 612 respectively.
[0043] To facilitate easier filling, each of the filling devices 6 preferably also comprises
an elevation mechanism ; the liquid outlet valve 64 is connected to a bottom end of
the constant rate pump 62 through a soft tube 620; the liquid outlet valve 64 is connected
with a power output end of the elevation mechanism; the elevation mechanism controls
the up and down movement of the liquid outlet valve 64, so that the liquid outlet
valve 64 can move up and down for easier connection with a suction tube 9 to perform
the filling procedure. The elevation mechanism can be an elevation piston cylinder
619.
[0044] In a preferred embodiment, each of the bag withdrawing devices 8 comprises a bag
withdrawing panel 16; the bag withdrawing panel 16 is mounted on the rack 1; an outer
side of the bag withdrawing panel 16 (i.e. the side of the bag withdrawing panel 16
facing away from the transmission chain 21) has a bag withdrawing guiding surface
161; the bag withdrawing guiding surface 161 is gradually spaced apart from the transmission
chain 21 along the advancing direction of the transmission chain 21; the bag withdrawing
panel 16 is usually disposed above the hanging panels 12; the bag withdrawing guiding
surface 161 cooperates with the suction tube 9 on a packing bag 17. When a relevant
hanging panel carries the corresponding packing bag 17 to a position corresponding
to the starting end of the bag withdrawing panel 16, the suction tube 9 of the relevant
hanging panel is positioned at an outer side of the bag withdrawing panel 16. The
suction tube contacts with the bag withdrawing guiding surface 161; next, the relevant
hanging panel and the packing bag 17 advances forward together with the transmission
chain 21, and the suction tube 9 will move along the bag withdrawing guiding surface
161; next, the bag withdrawing guiding surface 161 exerts an outward pushing force
pushing the suction tube 9 gradually away from the opening 10 of the relevant hanging
panel. When the relevant hanging panel passes the bag withdrawing panel 16, the suction
tube 9 is totally withdrawn from the opening 10 of the relevant hanging panel. The
packing bag 17 will then be withdrawn from the transmission chain 21 and falls off
under gravity force.
[0045] The present invention uses dual production lines. The forward path and the return
path of the transmission chain 21 are each disposed in sequential order, a tube feeding
position 221, a bag body feeding position 222, a heat-sealing position 223, a filling
position 224, a sealing position 225 and a bag withdrawing position 226. A tube feeding
device, a bag body feeding device, a heat-sealing device, a filling device, a sealing
device and a bag withdrawing device are provided at positions corresponding to the
said positions 221-226 on the forward path of the transmission chain 21 and also at
positions corresponding to the said positions 221-226 on the return path of the transmission
chain 21. The hanging panels 12 are hinged with the transmission chain 21. By means
of cooperation between the first turning mechanism, the hanging panel slot 15 and
the second turning mechanism, the hanging panels 12 can be turned, namely that the
hanging panels 12 can be switched between a horizontal position and a vertical position,
so that the suction tube 9 and the packing bag 17 can be turned as well. Therefore,
in a transmission device 2, the present invention can complete 2 sets of working procedures
each comprising a tube feeding procedure, a bag body feeding procedure, a heat-sealing
procedure, a filling procedure, a sealing procedure and a bag withdrawing procedure
(one set done on the forward path of the transmission chain 21 and the other set done
on the return path of the transmission chain 21). The present invention combines the
production of packing bags and filling of materials and at the same time also integrates
2 sets of bag making and filling machines but only occupies slightly more space than
one single set of bag making and filling machine having one single production line.
The present invention has a simple and compact structure; it occupies limited space
but it has high working efficiency, thereby saving much manpower. Besides, the production
cost of the present invention is far lower than the production costs of two sets of
bag making and filling machine each having a single production line. Furthermore,
since the hanging panels 12 can be turned by using simple mechanical structure without
the need of using a grip-and-turn device which is structurally complicated. Accordingly,
the chances of machine failure are lower.
Brief Description of Drawings
[0046]
FIG. 1 shows the overall structure of the present invention according to a preferred
embodiment.
FIG. 2 shows the structure of the transmission device as shown in FIG. 1.
FIG. 3 is a partially enlarged view of portion A as shown in FIG. 2.
FIG. 4 is a partially enlarged view of portion B as shown in FIG. 2.
FIG. 5 shows the structure of the tube feeding device as shown in FIG. 1.
FIG. 6 is a partially enlarged view of portion C as shown in FIG. 5.
FIG. 7 shows the cooperation between the tube feeding device and the transmission
device.
FIG. 8 is a front elevational view showing the structure of the bag body feeding device
as shown in FIG. 1.
FIG. 9 is a perspective view showing the structure of the bag body feeding device
as shown in FIG. 1; the bag storage box is not illustrated in the figure.
FIG. 10 shows a partial structure of the bag body feeding device as shown in FIG.
1; the bag body transmission unit, the bag body feeding unit and the bag opening unit
are illustrated in figure.
FIG. 11 is a top plan view of FIG. 10.
FIG. 12 is a perspective view of FIG. 10.
FIG. 13 shows the structure of the heat-sealing device as shown in FIG. 1.
FIG. 14 shows the structure of the filling device as shown in FIG. 1.
FIG. 15 shows the connecting structure between the connector, the filling piston cylinder
and the constant rate pump as shown in FIG. 14.
Best Mode for Carrying out the Invention
[0047] As shown in FIG. 1, the tube-sealing, bag-making and filling machine of the present
invention comprises a rack 1, a transmission device 2, two tube feeding devices 3,
two bag body feeding devices 4, two heat-sealing devices 5, two filling devices 6,
two sealing devices 7 and two bag withdrawing devices 8. The two tube feeding devices
3, the two bag body feeding devices 4, the two heat-sealing devices 5, the two filling
devices 6, the two sealing devices 7 (each of the sealing devices 7 comprises a cap
organizing device 71, a cap delivering device 72 and a cap turning device 73) and
the two bag withdrawing devices 8 are all provided on the rack 1.
[0048] By reference to FIG. 1 and FIG. 2, the transmission device 2 comprises a transmission
chain 21, an active chain wheel 22, a passive chain wheel 23 and a main driving mechanism,
wherein the active chain wheel 22, the passive chain wheel 23 and the main driving
mechanism are all mounted on the rack 1. The transmission chain 21 is mounted to the
active chain wheel 22 and the passive chain wheel 23. The active chain wheel 22 and
the main driving mechanism are connected for motion transmission. The transmission
chain 21 is mounted with plurality of hanging panels 12 arranged in equal intervals.
One side (usually referred to as the "inner side") of each of the hanging panels 12
is hinged with the transmission chain 21. Each of the hanging panels 12 is provided
with an opening 10 which can accommodate a suction tube 9; rear part of the opening
10 is outwardly extended with a tube sweeping portion 11. By choosing appropriately
structured hinges 18, horizontally placed hanging panels 12 can only turn upwardly
but not downwardly, and the hanging panels 12 can only turn upwardly at a maximum
angle of 90 degrees (the choice of hinges 18 is a common technical means known to
any person skilled in this field of art). Along a advancing direction of the transmission
chain 21, an forward path 2101 and a return path 2102 of the transmission chain 21
are each provided in sequential order, a tube feeding position 221, a bag body feeding
position 222, a heat-sealing position 223, a filling position 224, a sealing position
225 and a bag withdrawing position 226, wherein one of the tube feeding devices 3,
one of the bag body feeding devices 4, one of the heat-sealing devices 5, one of the
filling devices 6, one of the sealing devices 7 and one of the bag withdrawing devices
8 correspond respectively to positions of the tube feeding position 221, the bag feeding
position 222, the heat-sealing position 223, the filling position 224, the sealing
position 225 and the bag withdrawing position 226 of the forward path 2101 of the
transmission chain 21; another one of the tube feeding devices 3, another one of the
bag body feeding devices 4, another one of the heat-sealing devices 5, another one
of the filling devices 6, another one of the sealing devices 7 and another one of
the bag withdrawing devices 8 correspond respectively to positions of the tube feeding
position 221, the bag feeding position 222, the heat-sealing position 223, the filling
position 224, the sealing position 225 and the bag withdrawing position 226 of the
return path 2102 of the transmission chain 21. In between the tube feeding position
221 and the bag body feeding position 222, there is a first turning mechanism for
turning the hanging panels 12 from a horizontal position to a vertical position. In
between the heat-sealing position 223 and the filling position 224, there is a second
turning mechanism for turning the hanging panels 12 from a vertical position to a
horizontal position. In between the first turning mechanism and the second turning
mechanism, there is a hanging panel slot 15 to maintain the hanging panels 12 in a
vertical position. The heat-sealing position 223 corresponds to a section of the transmission
chain 21, and a starting end of the heat-sealing position 223 overlaps with the bag
body feeding position 222.
[0049] As shown in FIG. 3, the first turning mechanism comprises a first position limiting
block 13; the first position limiting block 13 has a first guiding curved surface
131; the first guiding curved surface 131 contacts and cooperates with a bottom surface
of each of the hanging panels 12; along an advancing direction of the transmission
chain 21, the first guiding curved surface 131 is initially configured as lying horizontally
and faces upwardly and then it is gradually twisted so that it is configured vertically
facing the transmission chain 21. A starting end and a finishing end of the first
guiding curved surface 131 enable the following conditions: When one of the hanging
panels 12 is at the starting end of the first guiding curved surface 131, its bottom
surface is on a horizontal surface of the starting end of the first guiding curved
surface 131, and when it is at the finishing end of the first guiding curved surface
131, a gap between the transmission chain 21 and a vertical surface of the finishing
end of the first guiding curved surface 131 only allows it to pass through vertically,
and it is then at an inner side of the vertical surface of the finishing end of the
first guiding curved surface 131.
[0050] As shown in FIG. 4, the second turning mechanism comprises a second position limiting
block 14; the second position limiting block 14 has a second position limiting edge
141; the second position limiting edge 141 contacts and cooperates with the bottom
surface of each of the hanging panels 12; along the advancing direction of the transmission
chain 21, the second position limiting edge 141 is gradually spaced apart from the
transmission chain 21 and is gradually lowered in its position.
[0051] As shown in FIG. 2, each of the bag withdrawing devices 8 comprises a bag withdrawing
panel 16; the bag withdrawing panel 16 is mounted on the rack 1; an outer side of
the bag withdrawing panel 16 (i.e. the side of the bag withdrawing panel 16 facing
away from the transmission chain 21) has a bag withdrawing guiding surface 161; the
bag withdrawing guiding surface 161 is gradually spaced apart from the transmission
chain 21 along the advancing direction of the transmission chain 21; the bag withdrawing
panel 16 is disposed above the hanging panels 12; the bag withdrawing guiding surface
161 cooperates with the suction tube 9 on a packing bag 17.
[0052] As shown in FIG. 5 to FIG. 7, each of the tube feeding devices 3 comprises a vibration
disc 32, a tube feeding guiding rail 33, a tube delivery piston cylinder 34 and a
tube delivery guiding rail 35; the vibration disc 32, the tube feeding guiding rail
33, the tube delivery piston cylinder 34 and the tube delivery guiding rail 35 are
all mounted to the rack 1.
[0053] A rear end 331 of the tube feeding guiding rail 33 is placed higher than a front
end 332 of the tube feeding guiding rail 33; a tube exit 36 of the vibration disc
32 is connected with the rear end 331 of the tube feeding guiding rail 33; the tube
delivery guiding rail 35 links in continuity with the front end 332 of the tube feeding
guiding rail 33; the tube delivery guiding rail 35 gradually approaches to the transmission
chain 21 along the advancing direction of the transmission chain 21 (as shown by the
arrow of FIG. 7); the tube sweeping portion 11 of each of the hanging panels 12 has
a width ensured to enable the tube sweeping portion 11 to sweep one suction tube 9
(usually the width of the tube sweeping portion 11 is identical to or slightly smaller
than the width of the tube delivery guiding rail 35); the tube sweeping portion 11
of each of the hanging panels 12 has a width at its front end gradually decreased
towards its rear end. In this embodiment, the tube delivery guiding rail 35 is a linear
guiding rail.
[0054] A front portion of the tube feeding guiding rail 33 is a linear tube feeding guiding
rail section 333; in this embodiment, the linear tube feeding guiding rail section
333 is positioned horizontally; the linear tube feeding guiding rail section 333 is
perpendicular to a corresponding section of the transmission chain 21. The tube delivery
piston cylinder 34 is disposed above the tube feeding guiding rail 33 (in this embodiment,
the tube delivery piston cylinder 34 is disposed right above the linear tube feeding
guiding rail section 333), and the tube delivery piston cylinder 34 is parallel to
the linear tube feeding guiding rail section 333. A piston cylinder 341 of the tube
delivery piston cylinder 34 is mounted to the rack 1; a piston rod 342 of the tube
delivery piston cylinder 34 is disposed with a one-way hook 312 which can sweep the
suction tube 9 on the linear tube feeding guiding rail section 333. In this embodiment,
the piston rod 342 of the tube delivery piston cylinder 34 is mounted with a connection
panel 313. The connection panel 313 is disposed with a one-way hook seat 314 on its
front side surface. An upper end of the one-way hook 312 is rotably mounted to the
one-way hook seat 314. A lower end of the one-way hook 312 has a size smaller than
a material filling hole 91 of the suction tube 9. The lower end of the one-way hook
312 can be inserted to the material filling hole 91 of the suction tube 9. A guiding
rod 315 is mounted to the connection panel 313. The guiding rod 315 is parallel to
the tube delivery piston cylinder 34. The rack 1 is disposed with a guiding sleeve
316. The guiding rod 315 is disposed inside the guiding sleeve 316.
[0055] As shown in FIG. 8-FIG. 9, each of the bag body feeding devices 4 comprises a bag
storage unit, a bag transferring unit, a bag body transmission unit, a bag opening
unit and a bag body feeding unit, wherein the bag body transmission unit can receive
a bag body from the bag transferring unit and transmit the bag body to the bag opening
unit.
[0056] The bag storage unit comprises a bag storage box 42 and a bag delivery unit; the
bag storage box 42 is provided on the rack 1 along a horizontal direction. The bag
storage box 42 has a cross-section that matches with the bag body. A front end of
the bag storage box 42 is disposed with a bag exit 43 (an inner side of the bag exit
43 can be provided with a bag blocking flange or a plurality of bag blocking pieces).
The bag delivery unit comprises a bag delivery panel 44, a bag delivery rodless piston
cylinder 45, a bag body sweeping fork 46, a bag body sweeping fork laterally movable
piston cylinder 47, an elevation platform 48 and a bag body sweeping fork elevation
piston cylinder 49. The bag delivery panel 44 is disposed inside the bag storage box
42. The bag delivery rodless piston cylinder 45 is mounted on the rack 1. Sliding
block 451 of the bag body delivery rodless piston cylinder 45 is connected with the
bag delivery panel 44. The bag body sweeping fork elevation piston cylinder 49 is
vertically positioned. Piston cylinder 491 of the bag body sweeping fork elevation
piston cylinder 49 is mounted on the rack 1. The elevation platform 48 is connected
with piston rod 492 of the bag body sweeping fork elevation piston cylinder 49. The
bag body sweeping fork laterally movable piston cylinder 47 is parallel to the bag
body delivery rodless piston cylinder 45. Piston cylinder 471 of the bag body sweeping
fork laterally movable piston cylinder 47 is mounted on the elevation platform 48.
The bag body sweeping fork 46 is connected with piston rod 472 of the bag body sweeping
fork laterally movable piston cylinder 47. The bag delivery rodless piston cylinder
45 has the same moving direction as the bag storage box 42. Under driving force of
the sliding block 451 of the bag delivery rodless piston cylinder 45, the bag delivery
panel 44 can move back and forth in the bag storage box 42. In this embodiment, the
bag delivery rodless piston cylinder 45 is disposed below the bag storage box 42.
The bag body sweeping fork elevation piston cylinder 49 is a bi-axial piston cylinder.
The bag delivery unit also comprises a guiding unit which comprises a lateral guiding
rod 410 and a lateral guiding sleeve 411. The lateral guiding rod 410 is parallel
to the bag body sweeping fork laterally movable piston cylinder 47. The lateral guiding
rod 410 is mounted on the elevation platform 48. The lateral guiding sleeve 411 is
connected with the bag body sweeping fork 46. The lateral guiding rod 410 is disposed
inside the lateral guiding sleeve 411. Specifically, bottom part of the bag storage
box 42 has an elongated opening disposed in a direction that runs along the front
and back of the bag storage box, and an upper end of the bag body sweeping fork 46
is inserted to a cavity of the bag storage box 42 through the elongated opening.
[0057] The bag transferring unit comprises a position switching unit and a bag suction unit.
The bag suction unit comprises a vacuum suction disc 412 and a suction disc seat 413.
The vacuum suction disc 412 is disposed on the suction disc seat 413. The position
switching unit comprises a rotation axis 414, a telescopic piston cylinder 415 and
a rotation axis driving unit. The rotation axis 414 is rotably mounted on the rack
1. Piston cylinder 4151 of the telescopic piston cylinder 415 is mounted on the rotation
axis 414. The suction disc seat 413 is fixedly mounted on piston rod 4152 of the telescopic
piston cylinder 415. The rotation axis driving unit comprises an oscillating piston
cylinder 416. The oscillating piston cylinder 416 is mounted on the rack 1. A power
output end 4161 of the oscillating piston cylinder 416 is connected with the rotation
axis 414 for motion transmission.
[0058] As shown in FIG. 10 to FIG. 12, the bag body transmission unit comprises a bag transmission
guiding rail set, a bag sweeping panel 417 and a bag sweeping piston cylinder 418.
The bag transmission guiding rail set comprises two bag transmission guiding rails
419 parallel to each other. The bag transmission guiding rails 419 are mounted on
the rack 1. The bag sweeping panel 417 has a bag sweeping portion 420. The bag sweeping
portion 420 is disposed in between the two bag transmission guiding rails 419 of the
bag transmission guiding rail set. The bag sweeping piston cylinder 418 is parallel
to the bag transmission guiding rail set (i.e. the bag sweeping piston cylinder 418
is parallel to the bag transmission guiding rails 419). Piston cylinder 4181 of the
bag sweeping piston cylinder 418 is mounted on the rack 1. The bag body transmission
unit also comprises two bag sweeping panel guiding rods 421, two bag sweeping panel
guiding sleeves 422 and a first cross rod 423.The two bag sweeping panel guiding rods
421 correspond to the two bag sweeping panel guiding sleeves 422 respectively. The
bag sweeping panel guiding rods 421 are disposed inside the bag sweeping panel guiding
sleeves 422. The bag sweeping panel guiding rods 421 are parallel to the bag transmission
guiding rail set (i.e. The bag sweeping piston cylinder 418 is parallel to the bag
transmission guiding rails 419). The bag sweeping panel guiding sleeves 422 are mounted
on the rack 1. First ends of the bag sweeping panel guiding rods 421 are connected
with the bag sweeping panel 417. Second ends of the bag sweeping panel guiding rods
421 are connected with the first cross rod 423. The first cross rod 423 is connected
with piston rod 4182 of the bag sweeping piston cylinder 418 (in other words, the
piston rod 4182 of the bag sweeping piston cylinder 418 is connected to the bag sweeping
panel 417 via the first cross rod 423 and the bag sweeping panel guiding rods 421).
The two bag sweeping panel guiding rods 421 are respectively positioned at two sides
of the bag sweeping piston cylinder 417. A rear end of the bag transmission guiding
rail set corresponds to the position of the bag transferring unit. A front end of
the bag transmission guiding rail set corresponds to the position of the bag opening
unit. The bag transmission guiding rail set is perpendicular to a portion of the transmission
chain 21 corresponding to a bag body feeding device of the bag body feeding devices
4. In this embodiment, the piston rod 4182 of the bag sweeping piston cylinder 418
faces away from the transmission chain 21. In the bag transmission guiding rail set,
there is a space between the two bag transmission guiding rails 419 which are parallel
to each other, and the bag sweeping portion 420 is disposed in the space. An upper
end of the bag sweeping portion 420 is positioned higher than supporting surfaces
of the bag transmission guiding rails 419 so that the bag sweeping portion 420 can
touch a rear end of a bag body when the bag sweeping panel 417 advances forward. Left
and right sides of the bag body on the bag transmission guiding rail set are supported
by the two bag transmission guiding rails 419 respectively, while middle part of the
bag body is not supported and suspended in air.
[0059] As shown in FIG. 10 to FIG. 12, the bag body feeding unit comprises a movable seat
424 and a movable seat position switching unit. The movable seat position switching
unit is mounted on the rack 1. A power output end of the movable seat position switching
unit is connected with the movable seat 424. In this embodiment, the movable seat
position switching unit comprises a movable seat position switching piston cylinder
425. Piston cylinder 4251 of the movable seat position switching piston cylinder 425
is mounted on the rack 1. The bag body feeding unit also comprises two movable seat
guiding sleeves 426, two movable seat guiding rods 427 and a second cross rod 428.
The two movable seat guiding rods 427 correspond to the two movable seat guiding sleeves
426 respectively. The movable seat guiding rods 427 are disposed in the movable seat
guiding sleeves 426. The movable seat guiding rods 427 are parallel to the movable
seat position switching piston cylinder 425. The movable seat guiding sleeves 426
are mounted on the rack 1. First ends of the movable seat guiding rods 427 are connected
with the movable seat 424, second ends of the movable seat guiding rods 427 are connected
with the second cross rod 428. The second cross rod 428 is connected with a piston
rod 4252 of the movable seat position switching piston cylinder 425 (in other words,
the movable seat 424 is connected with the piston rod 4252 of the movable seat position
switching piston cylinder 425 via the movable seat guiding rods 427 and the second
cross rod 428). The two movable seat guiding rods 427 are positioned at two sides
of the movable seat position switching piston cylinder 425 respectively. The movable
seat position switching piston cylinder 425 is perpendicular to a portion of the transmission
chain 21 corresponding to a bag body feeding device of the bag body feeding devices
4. The piston rod 4252 of the movable seat position switching piston cylinder 425
faces towards the transmission chain 21.
[0060] As shown in FIG. 10 to FIG. 12, the bag opening unit comprises a left gripper piston
cylinder 429, a right gripper piston cylinder 430, an upper suction disc 431, an upper
suction disc mounting panel 432, a lower suction disc 433 and a lower suction disc
mounting panel 434. Piston cylinder 4291 of the left gripper piston cylinder 429 and
piston cylinder 4301 of the right gripper piston cylinder 430 are both mounted on
the movable seat 424. The left gripper piston cylinder 429 is disposed at a left side
of the movable seat 424. The right gripper piston cylinder 430 is disposed at a right
side of the movable seat 424. A left end of the upper suction disc mounting panel
432 is connected with an upper pneumatic grip 4292 of the left gripper piston cylinder
429, and a right end of the upper suction disc mounting panel 432 is connected with
an upper pneumatic grip 4302 of the right gripper piston cylinder 430. A left end
of the lower suction disc mounting panel 434 is connected with a lower pneumatic grip
4293 of the left gripper piston cylinder 429, and a right end of the lower suction
disc mounting panel 434 is connected with a lower pneumatic grip 4303 of the right
gripper piston cylinder 430. The upper suction disc 431 is mounted on the upper suction
disc mounting panel 432. The lower suction disc 433 is mounted on the lower suction
disc mounting panel 434. The upper suction disc 431 and the lower suction disc 433
correspond to each other in position. Quantity of the upper suction disc 431 is the
same as the quantity of the lower suction disc 433 and for each pair of suction discs
comprising the upper suction disc 431 and the lower suction disc 433, the upper suction
disc 431 and the lower suction disc 433 in each pair correspond to each other in position.
Each bag body can correspond to one pair of suction disc comprising the upper suction
disc 431 and the lower suction disc 433 or is correspondingly disposed across multiple
pairs of suction discs each comprising the upper suction disc 431 and the lower suction
disc 433.
[0061] In this embodiment, bag bodies are supplied in four adjacent lanes, in which the
bag storage box 42, the bag delivery panel 44, the bag delivery rodless piston cylinder
45, the bag body sweeping fork 46, the bag body sweeping fork laterally movable piston
cylinder 47, the elevation platform 48, the bag body sweeping fork elevation piston
cylinder 49, the telescopic piston cylinder 418, the bag suction unit, the bag transmission
guiding rail set are each multiplied by four in number so that the quantity of each
of these components is four. Accordingly, there are four pairs of upper suction disc
431 and lower suction disc 433. The rotation axis 414, the oscillating piston cylinder
416, the bag sweeping piston cylinder 418, the movable seat 424, the movable seat
position switching piston cylinder 425, the left gripper piston cylinder 429, the
right gripper piston cylinder 430, the upper suction disc mounting panel 432 and the
lower suction disc mounting panel 434 are shared by the four adjacent lanes. Also,
the four adjacent lanes share bag sweeping panel 417 while each lane will be provided
with the bag sweeping portion 420 (i.e. there are four bag sweeping portions in total).
[0062] As shown in FIG. 13, each of the heat-sealing devices 5 comprises a heat sealing
rack 51, four spot sealing heads 52, four heat sealing heads 53, four second heat
sealing heads 54, four cold sealing heads 55, a spot sealing driving unit, a heating
sealing driving unit, a second heat sealing driving unit and a cold sealing driving
unit. The spot sealing heads 52, the heat sealing heads 53, the second heat sealing
heads 54 and the cold sealing heads 55 are arranged in sequential order along the
advancing direction of the transmission chain 21. The heat sealing rack 51 is mounted
on the rack 1.
[0063] Each of the spot sealing heads 52 comprises an upper spot sealing head 5211 and a
lower spot sealing head 5212. Each of the heat sealing heads 53 comprises an upper
heat sealing head 5311 and a lower heat sealing head 5312. Each of the second heating
sealing heads 54 comprises an upper second heat sealing head 5411 and a lower second
heat sealing head 5412. Each of the cold sealing heads 55 comprises an upper cold
sealing head 5511 and a lower cold sealing head 5512.
[0064] The spot sealing driving unit comprises four pairs of spot sealing piston cylinders
56, the heat sealing driving unit comprises four pairs of heat sealing piston cylinders
57, the second heat sealing driving unit comprises four pairs of second heat sealing
piston cylinders 58, the cold sealing driving unit comprises four pairs of cold sealing
piston cylinders 59, and each piston cylinder of the above piston cylinders 56, 57,
58, 59 is mounted on the heat sealing rack 51, and each pair of piston cylinders of
the above pairs of piston cylinders 56, 57, 58, 59 has its respective two piston cylinders
having two respective piston rods operating in mutually opposite directions. In each
pair of spot sealing piston cylinders 56, a piston rod 5611 of one of the spot sealing
piston cylinders 56 is connected with the respective upper spot sealing head 5211,
and a piston rod 5612 of another one of the spot sealing piston cylinders 56 is connected
with the respective lower spot sealing head 5212. In each pair of heat sealing piston
cylinders 57, a piston rod 5711 of one of the heat sealing piston cylinders 57 is
connected with the respective upper heat sealing head 5311, and a piston rod 5712
of another one of the heat sealing piston cylinders 57 is connected with the respective
lower heat sealing head 5312. In each pair of second heat sealing piston cylinders
58, a piston rod 5811 of one of the second heat sealing piston cylinders 58 is connected
with the respective upper second heat sealing head 5411, and a piston rod 5812 of
another one of the second heat sealing piston cylinders 58 is connected with the respective
lower second heat sealing head 5412. In each pair of cold sealing piston cylinders
59, a piston rod 5911 of one of the cold sealing piston cylinders 59 is connected
with the respective upper cold sealing head 5511, and a piston rod 5912 of another
one of the cold sealing piston cylinders 59 is connected with the respective lower
cold sealing head 5512.
[0065] As shown in FIG. 14, each of the filling devices 6 comprises a filling piston cylinder
61, a constant rate pump 62, a liquid inlet valve 63, a liquid outlet valve 64, a
connector 68, a first pin 69, a first position limiting piece 610, a first blocking
ring 611, a second pin 612, a second position limiting piece 613 and a second blocking
ring 614. The liquid inlet valve 63 and the liquid outlet valve 64 are both connected
to and communicated with a bottom end of a pump cavity 65 of the constant rate pump
62. A push rod 66 of the constant rate pump 62 is connected with a piston rod 67 of
the filling piston cylinder 61 via the connector 68. Piston cylinder of the filling
piston cylinder 61, the constant rate pump 62 and the liquid inlet valve 63 are all
mounted on the rack 1.
[0066] As shown in FIG. 15, one end of the connector 68 is provided with a first groove
615, another end of the connector 68 is provided with a second groove 616. The first
groove 615 and the second groove 616 are disposed in two different directions which
are different from each other by an angle of 90 degrees. An end portion of the piston
rod 67 is disposed in the first groove 615, and an end surface of a rear end of the
end portion of the piston rod 67 contacts with a bottom part of the first groove 615.
The first pin 69 passes through a side wall of the first groove 615 and the end portion
of the piston rod 67. The first position limiting piece 610 is provided at one end
of the first pin 69, and another end of the first pin 69 is provided with a first
slot 617. The first blocking ring 611 engages with the first slot 617. An end portion
of the push rod 66 is disposed in the second groove 616. An end surface of a rear
end of the end portion of the push rod 66 contacts with a bottom part of the second
groove 616. The second pin 612 passes through a side wall of the second groove 616
and the end portion of the push rod 66. The second position limiting piece 613 is
disposed at one end of the second pin 612, and another end of the second pin 612 is
provided with a second slot 618. The second blocking ring 614 engages with the second
slot 618. The first position limiting piece 610 and the second position limiting piece
613 are both pull rings.
[0067] Each of the filling devices 6 also comprises an elevation piston cylinder 619. Piston
cylinder 6191 of the elevation piston cylinder 619 is mounted on the rack 1. The liquid
outlet valve 64 is connected with a bottom end of the constant rate pump 62. The liquid
outlet valve 64 is connected with a piston rod 6192 of the elevation piston cylinder
619 (in this embodiment, filling occurs in four lanes at the same time, so the quantity
of the liquid outlet valve 64 is four and all the liquid outlet valves are mounted
on an elevation rack 621, and the elevation rack 621 is connected with the piston
rod 6192 of the elevation piston cylinder 619).
[0068] The liquid inlet valve 63 comprises a liquid inlet valve seat 6301, a liquid inlet
valve core 6302 and a liquid inlet piston cylinder 6303. Piston rod 6304 of the liquid
inlet piston cylinder 6303 is connected with the liquid inlet valve core 6302. The
liquid outlet valve 64 comprises a liquid outlet valve seat 6401, a liquid outlet
valve core 6402 and a liquid outlet piston cylinder 6403. Piston rod 6404 of the liquid
outlet piston cylinder 6403 is connected with the liquid outlet valve core 6302.
[0069] The operation principle of the present invention is detailed as follows:
[0070] Under the driving force of the main driving mechanism and the active chain wheel
22, the transmission chain 21 advances along a repeated route. On the forward path
2101 of the transmission chain 21, the hanging panels 12 reach the tube feeding position
221, and then the bag body feeding position 222, and then the heat-sealing position
223, and then the filling position 224, and then the sealing position 225, and then
the bag withdrawing position 226 on the forward path 2101 of the transmission chain
21 to complete procedures such as tube feeding, bag body feeding, heat-sealing, filling
, sealing and bag withdrawing one by one on the forward path 2101 of the transmission
chain 21. At the tube feeding position 221, the hanging panels 12 are horizontally
positioned, and for each hanging panel of the hanging panels 12, a relevant tube feeding
device of the tube feeding devices 3 feeds the suction tube 9 to the opening 10 of
the relevant hanging panel and the suction tube 9 will hang on the relevant hanging
panel and will be vertically positioned. Next, the first position limiting block 13
disposed between the tube feeding position 221 and the bag body feeding position 222
turns the relevant hanging panel from a horizontal position to a vertical position
so that the suction tube 9 is horizontally positioned. Next, the hanging panel slot
15 limits the position of the relevant hanging panel to ensure that the relevant hanging
panel is kept at a vertical position during bag body feeding procedure and heat-sealing
procedure. Next, a relevant bag body feeding device of the bag body feeding devices
4 feeds a bag body to a position that corresponds to the suction tube 9 and then a
relevant heat-sealing device of the heat-sealing devices 5 immediately performs heat-sealing
so that the bag body and the suction tube 9 are connected with each other to form
a packing bag 17. Next, the relevant hanging panel leaves the hanging panel slot 15,
and the second position limiting block 14 disposed between the heat-sealing position
223 and the filling position 224 turns the relevant hanging panel from a vertical
position to a horizontal position so that the suction tube and the bag body are vertically
positioned with the suction tube 9 facing upwardly. Next, a relevant filling device
of the filling devices 6 fills materials to the packing bag 17. After filling, a relevant
sealing device of the sealing devices 7 seals the suction tube 9 at the sealing position
225. When the packing bag 17 filled with materials reaches the bag withdrawing position
226, a relevant bag withdrawing device of the bag withdrawing devices 8 withdraws
the packing bag 17 filled with materials from the relevant hanging panel, and procedures
on the forward path 2101 of the transmission chain 21 such as bag making, material
filling and sealing are completed. After bag withdrawing procedure is completed at
the forward path 2101 of the transmission chain 21, the relevant hanging panel is
empty and horizontally positioned and it advances together with the transmission chain
21 to enter the return path 2102 of the transmission chain 21. The relevant hanging
panel then reaches the tube feeding position 221, and then the bag body feeding position
222, and then the heat-sealing position 223, and then the filling position 224, and
then the sealing position 225, and then the bag withdrawing position 226 on the return
path 2102 of the transmission chain 21 to complete procedures such as tube feeding,
bag body feeding, heat-sealing, filling , sealing and bag withdrawing one by one on
the return path 2102 of the transmission chain 21, and these procedures are the same
as those on the forward path 2101 of the transmission chain 21. When the bag withdrawing
procedure on the return path 2102 of the transmission chain 21 is completed, the relevant
hanging panel is empty again and horizontally positioned and it advances back to the
tube feeding position 221 on the forward path 2101 of the transmission chain 21 to
repeat the working procedures as described above.
[0071] Each working procedure is detailed as follows:
(1) Operating principle of the tube feeding devices 3:
[0072] In each of the tube feeding devices 3, the vibration disc 32 keeps vibrating to organize
the suction tubes in the vibration disc 32, adjust their positions and keeps feeding
the suction tubes to the tube exit 36. The suction tubes that leave the vibration
disc 32 via the tube exit 36 enter the tube feeding guiding rail 33. All the suction
tubes on the tube feeding guiding rail 33 are arranged in the same manner (suction
portion faces upward and connection portion faces downward). Under gravity force,
the suction tubes on the tube feeding guiding rail 33 slides from the tube feeding
guiding rail rear end 331 towards the tube feeding guiding rail front end 332 and
reach the linear tube feeding guiding rail section 333.
[0073] Under the driving force of the main driving mechanism, the transmission chain 21
advances and the hanging panels 12 therefore advance together with the transmission
chain 21 as well. Also, under the driving force of the tube delivery piston cylinder
34, the one-way hook 312 pushes the suction tubes on the linear tube feeding guiding
rail section 333 so that the suction tubes can move forward along the linear tube
feeding guiding rail section 333. A suction tube at the forefront of the tube feeding
guiding rail 33 is at a connector portion 317 between the tube feeding guiding rail
33 and the tube delivery guiding rail 35. When the relevant hanging panel arrives
at a position corresponding to the connector portion 317, the opening 10 of the relevant
hanging panel is blocked by an inner side wall 351 of the tube delivery guiding rail
35, and the tube sweeping portion 11 of the relevant hanging panel contacts with the
suction tube. As the relevant hanging panel continues to advance forward (when the
relevant hanging panel is advancing, it is positioned above the tube delivery guiding
rail 35), the suction tube at the forefront of the tube feeding guiding rail 33 is
fed to the tube delivery guiding rail 35 and that suction tube is being driven to
move along the tube delivery guiding rail 35. When the suction tube is moving along
the tube delivery guiding rail 35, the suction tube gradually inserts into the opening
10 of the relevant hanging panel under the effect of an outer side wall 352 of the
tube delivery guiding rail 35. When the suction tube leaves the tube delivery guiding
rail 35, the suction tube is completely in the opening 10 and hangs on the relevant
hanging panel.
[0074] When the relevant hanging panel feeds the suction tube at the forefront of the tube
feeding guiding rail 33 to the tube delivery guiding rail 35 and drives the suction
tube to move along the tube delivery guiding rail 35, the next suction tube contacts
a side of the tube sweeping portion 11 and slides with respect to the tube sweeping
portion 11 under the pushing force of the one-way hook 312, and being stably transferred
to the connector portion 317. When the relevant hanging panel passes the position
corresponding to the connector portion 317, the one-way hook 312 pushes the next suction
tube on the tube feeding guiding rail 33 to the connector portion 317. Then, the next
hanging panel arrives at the position corresponding to the connector portion 317 and
treats the next suction tube in the same way as its preceding hanging panel treats
the preceding suction tube.
[0075] The tube delivery piston cylinder 34 and the one-way hook 312 operate as follows:
When the piston rod 342 of the tube delivery piston cylinder 34 retreats backward,
the connection panel 313 and the one-way hook 312 move backward. Since the one-way
hook 312 is able to swing forward when it touches a suction tube, suction tube will
not hinder the movement of the connection panel 313 and the one-way hook 312. When
the piston rod 342 of the tube delivery piston cylinder 34 advances forward, lower
end of the one-way hook 312 inserts into the material filling hole 91 of a suction
tube and swings backward. When a rear side of the one-way hook 312 contacts with a
lower end of the connection panel 313, the one-way hook 312 can no longer swing backward
due to the blocking of the lower end of the connection panel 313. Then, under the
driving force of the tube delivery piston cylinder 34, the one-way hook 312 pushes
suction tubes in front of the one-way hook 312 on the linear tube feeding guiding
rail section 333 forward along the linear tube feeding guiding rail section 333.
[0076] Every action of the piston rod 342 of the tube delivery piston cylinder 34 can push
plurality of suction tubes so that the plurality of suction tubes will be pushed one
by one to the connector portion 317 disposed between the tube feeding guiding rail
33 and the tube delivery guiding rail 35. In each forward advancement of the piston
rod 342 of the tube delivery piston cylinder 34, the path of forward advancement of
the piston rod 342 of the tube delivery piston cylinder 34 determines how far the
plurality of suction tubes can be pushed, thereby determining the number of suction
tubes to be pushed to the connector portion 317. If the distance between the centers
of two adjacent suction tubes on the suction tube guiding rail 33 is L, and the distance
travelled by each forward advancement of the piston rod 342 of the tube delivery piston
cylinder 34 is N times of L, N number of suction tubes can be pushed to the connector
portion 317 in each forward advancement of the piston rod 342 of the tube delivery
piston cylinder 34. In this embodiment, advancement of the transmission chain 21 is
a motion of stepping forward, step-by-step. N number of hanging panels 12 pass the
connector portion 317 in each advancing step of the transmission chain 21. Corresponding
to an advancing step of the transmission chain 21, the piston rod 342 of the tube
delivery piston cylinder 34 also advances once to push N number of suction tubes to
the connector portion 317. Accordingly, when the relevant tube feeding device completes
a working cycle, N number of suction tubes will be transmitted to the transmission
device, and in this case, simultaneous bag making using N number of adjacent lanes
can be achieved.
[0077] (2) When the relevant hanging panel arrives at the first position limiting block
13, the bottom surface of the relevant hanging panel has always been keeping contact
with the first guiding curved surface 131 during its advancement together with the
transmission chain 21, therefore the position of the relevant hanging panel during
its advancement is determined by the first guiding curved surface 131. As the transmission
chain 21 advances forward, the relevant hanging panel also advances forward along
the first guiding curved surface 131. The first guiding curved surface 131 exerts
a lifting force to the relevant hanging panel and a pushing force to push the relevant
hanging panel towards the transmission chain 21. Accordingly, the relevant hanging
panel gradually turns upward until it is vertically positioned.
[0078] When the relevant hanging panel is turned to position vertically, the outer side
of the relevant hanging panel is turned to the top end of that vertical position.
When the relevant hanging panel 12 leaves the first position limiting block 13, the
outer side of the relevant hanging panel inserts into the hanging panel slot 15. As
the transmission chain 21 advances, the relevant hanging panel advances along the
hanging panel slot 15 and keeps positioned vertically. Accordingly, the hanging panel
slot 15 limits the position of the relevant hanging panel and ensures that the relevant
hanging panel is kept in a vertical position during bag body feeding procedure and
heat-sealing procedure.
(3) Operating principle of the bag body feeding devices 4:
[0079] (3-1) Bag storage unit: The bag delivery panel 44 and the bag body sweeping fork
46 alternately push bag bodies in the bag storage box 42 to move towards the bag exit
43. Firstly, the bag delivery rodless piston cylinder 45 drives the sliding block
451 and the bag delivery panel 44 to move forward, thereby pushing the bags forward;
when the bag delivery panel 44 moves to a predetermined position, there are a few
bag bodies left in the bag storage box 42; then the piston rod 492 of the bag body
sweeping fork elevation piston cylinder 49 extends outwardly to lift up the elevation
platform 48; an upper end of the bag body sweeping fork 46 then inserts into the cavity
of the bag storage box 42; next, the piston rod 472 of the bag body sweeping fork
laterally movable piston cylinder 47 extends outwardly to move the bag body sweeping
fork 46 forward so that the bags are pushed forward; next the sliding block 451 of
the bag delivery rodless piston cylinder 45 and the bag delivery panel 44 move backward
and an alert signal of insufficient bags is sent; an operator will then refills the
bag storage box 42 with bag bodies and press a reset button; the sliding block 451
of the bag delivery rodless piston cylinder 45 and the bag delivery panel 44 move
forward and push the bags forward, then the piston rod 492 of the bag body sweeping
fork elevation piston cylinder 49 retreats to lower the elevation platform 48, and
the bag body sweeping fork 46 retreats from the cavity of the bag storage box 42;
next, the piston rod 472 of the bag body sweeping fork laterally movable piston cylinder
47 retreats and the bag body sweeping fork 46 resets its position. The procedures
will then repeat again.
[0080] (3-2) Bag transferring unit: Under the driving force of the oscillating piston cylinder
416, the bag suction unit can switch its position back and forth repeatedly between
a bag suction position (i.e. a position corresponding to the bag exit 43 of the bag
storage box 42) and a bag release position (i.e. a position corresponding to the bag
body transmission unit), and the bag suction unit completes the bag suction procedure
and bag release procedure under cooperation of the telescopic piston cylinder 415
so that a bag body is transferred from the bag storage unit to the bag body transmission
unit. To describe in detail: Firstly, the oscillating piston cylinder 416 is activated
and the rotation axis 414 is driven to rotate, thereby driving the telescopic piston
cylinder 415, the suction disc seat 413 and the vacuum suction disc 412 to rotate
upward as well. The position of the vacuum suction disc 412 corresponds to the bag
exit 43 of the bag storage box 42. Next, the piston rod 4152 of the telescopic piston
cylinder 415 extends outwardly and the vacuum suction disc 412 sucks the bag body
at the forefront position; next, the piston rod 4152 of the telescopic piston cylinder
415 retreats and the vacuum suction disc 412 hold the bag body at the forefront position
and the bag body is forced to deform a bit in its shape and then being taken out while
other bag bodies in the bag storage box 42 continue to move forward; next, the oscillating
piston cylinder 416 is activated in a reversed direction (i.e. to reset its position),
the rotation axis 414 is driven to rotate, thereby driving the telescopic piston cylinder
415, the suction disc seat 413 and the vacuum suction disc 412 to rotate downward
as well; the position of the vacuum suction disc 412 now corresponds to the bag body
transmission unit (the position of the vacuum suction disc 412 corresponds to the
rear end of the bag transmission guiding rail set), and in this case, the vacuum suction
disc 412 and the bag body are both above the bag body transmission unit; next, the
vacuum suction disc 412 releases the bag body and the bag body will be released on
the bag body transmission unit (the bag body is on the rear end of the bag transmission
guiding rail set), thereby completing a bag transferring procedure.
[0081] (3-3) Bag body transmission unit: During operation, after the bag transferring unit
has released the bag body to the rear end of the bag transmission guiding rail set,
the piston rod 4182 of the bag sweeping piston cylinder 418 retreats, thereby driving
the bag sweeping panel 417 to move forward along the bag transmission guiding rails
419; the bag sweeping portion 420 of the bag sweeping panel 417 contacts with a rear
end of the bag body and pushes the bag body to move forward along the bag transmission
guiding rail set so that the bag body arrives at a position corresponding to the bag
opening unit; next, the piston rod 4182 of the bag sweeping piston cylinder 418 extends
outwardly, thereby driving the bag sweeping panel 417 to move backward and reset in
position along the bag transmission guiding rail set for transferring the next bag
body.
[0082] (3-4) Bag opening unit: After the bag body transmission unit transfers the bag body
to the bag opening unit, the upper pneumatic grip 4292 and the lower pneumatic grip
4293 of the left gripper piston cylinder 429 close towards each other and the upper
pneumatic grip 4302 and the lower pneumatic grip 4303 of the right gripper piston
cylinder 430 also close together; next, the upper suction disc mounting panel 432
drives the upper suction disc 431 to move downward so that the upper suction disc
431 sucks an outer wall of an upper side of the bag body, and the lower suction disc
mounting panel 434 drives the lower suction disc 433 to move upward so that the lower
suction disc 433 sucks an outer wall of a lower side of the bag body; next, the upper
pneumatic grip 4292 and the lower pneumatic grip 4293 of the left gripper piston cylinder
429 separate from each other and the upper pneumatic grip 4302 and the lower pneumatic
grip 4303 of the right gripper piston cylinder 430 also separate from each other;
next, the upper suction disc mounting panel 432 drives the upper suction disc 431
to move upward and the lower suction disc mounting panel 434 drives the lower suction
disc 433 to move downward; since the upper suction disc 431 and the lower suction
disc 433 suck the outer walls of the upper and lower sides of the bag body respectively,
the bag opening of the bag body is opened, thereby completing a bag opening procedure.
[0083] (3-5) Bag body feeding unit: After the bag opening unit opens the bag opening of
the bag body, the piston rod 4252 of the movable seat position switching piston cylinder
425 extends outwardly, and the second cross rod 428, the movable seat guiding rods
427, the movable seat, the bag opening unit and the bag body with its bag opening
opened all move towards the transmission chain 21; the bag opening of the bag body
sleeves in the connection portion of a suction tube on the transmission chain 21;
next, a relevant heat-sealing device of the heat-sealing devices 5 connects the connection
portion of the suction tube with the bag opening of the bag body, and the upper suction
disc 431 and the lower suction disc 433 will release the bag body; next, the piston
rod 4252 of the movable seat position switching piston cylinder 425 retreats so that
the second cross rod 428, the movable seat guiding rods 427, the movable seat 424
and the bag opening unit reset their positions; the bag opening unit is then ready
to open the bag opening of the next bag body, and the bag body feeding unit ready
to sleeve the bag opening of the next bag body to a connection portion of the next
suction tube.
(4) Operating principle of the heat-sealing devices 5:
[0084] During operation of each of the heat-sealing devices 5, the piston rods of the four
pairs (i.e. total number of eight) of the spot sealing piston cylinder 56 extend outwardly
at the same time, thereby closing the four spot sealing heads 52 to complete spot
sealing of the suction tubes so that the suction tubes are fixed on the respective
bag openings of the respective bag bodies; next, the piston rods of the four pairs
(i.e. total number of eight) of the spot sealing piston cylinder 56 retreat at the
same time, thereby opening the four spot sealing heads 52; the bag bodies will then
be transmitted to the corresponding four heat-sealing heads 53; the piston rods of
the four pairs (i.e. total number of eight) of the heat-sealing piston cylinders 57
extend outwardly at the same time, thereby closing the four heat-sealing heads 53
to complete the first heat-sealing procedure of the bag openings of the bag bodies;
next, the piston rods of the four pairs (i.e. total number of eight) of the heat-sealing
piston cylinders 57 retreat at the same time, thereby opening the four heat-sealing
heads 53; the bag bodies will then be transmitted to the corresponding four second
heat-sealing heads 54; the piston rods of the four pairs (i.e. total number of eight)
of the second heat-sealing piston cylinders 58 extend outwardly at the same time,
thereby closing the four second heat-sealing heads 54 to complete the second heat-sealing
procedure of the bag openings of the bag bodies; next, the piston rods of the four
pairs (i.e. total number of eight) of the second heat-sealing piston cylinders 58
retreat at the same time, thereby opening the four second heat-sealing heads 54; the
bag bodies will then be transmitted to the corresponding four cold sealing heads 55;
the piston rods of the four pairs (i.e. total number of eight) of the cold sealing
piston cylinders 59 extend outwardly at the same time, thereby closing the four cold
sealing heads 55 to complete the cold sealing procedure; next, the piston rods of
the four pairs (i.e. total number of eight) of the cold sealing piston cylinders 59
retreat at the same time, thereby opening the four cold sealing heads 55; packing
bags can therefore be obtained and the packing bags will be transmitted away from
the relevant heat-sealing device.
[0085] (5) When a packing bag 17 of the packing bags and the relevant hanging panel transmitted
away from the relevant heat-sealing device arrive at the second position limiting
block 14, the relevant hanging panel will tend to turn downward under gravity force;
the bottom surface of the relevant hanging panel has always been keeping contact with
the second position limiting edge 141 during its advancement together with the transmission
chain 21, therefore the position of the relevant hanging panel during its advancement
is determined by the second position limiting edge 141. As the transmission chain
21 advances forward, the relevant hanging panel also advances forward along the second
position limiting edge 141. The second position limiting edge 141 exerts a supporting
force to the relevant hanging panel. Accordingly, the relevant hanging panel gradually
turns downward and its outer side (i.e. the side facing away from the transmission
chain 21) continues to be lowered down until it is horizontally positioned.
[0086] (6) In each of the filling devices 6, the filling piston cylinder 61, the constant
rate pump 62, the liquid inlet valve 63, the liquid outlet valve 64 and the elevation
piston cylinder 619 cooperate with one another to complete filling of materials.
[0087] (7) In each of the sealing devices 7, the cap organizing device 71 organizes the
caps; the caps are then transmitted to the cap delivering device 72. The cap delivering
device 72 put a cap on a relevant suction tube and the cap is then tightened by the
cap turning device 73 to complete sealing.
[0088] (8) Bag withdrawing: When the relevant hanging panel carries the relevant packing
bag 17 to a position corresponding to the starting end of the bag withdrawing panel
16, the suction tube of the relevant hanging panel is positioned at an outer side
of the bag withdrawing panel 16. The suction tube contacts with the bag withdrawing
guiding surface 161; next, the relevant hanging panel and the packing bag 17 advances
forward together with the transmission chain 21, and the suction tube will move along
the bag withdrawing guiding surface 161; next, the bag withdrawing guiding surface
161 exerts an outward pushing force pushing the suction tube gradually from the opening
10 of the relevant hanging panel. When the relevant hanging panel passes the bag withdrawing
panel 16, the suction tube is totally withdrawn from the opening 10 of the relevant
hanging panel. The packing bag 17 will then be withdrawn from the transmission chain
21 and falls off under gravity force.
[0089] In another embodiment, the first turning mechanism comprises the first position limiting
block, and the first position limiting block comprises a first position limiting edge.
The first position limiting edge contacts and cooperates with the bottom surface of
the relevant hanging panel. The first position limiting edge gradually closes towards
the transmission chain and gradually rises up along the advancing direction of the
transmission chain. When the relevant hanging panel arrives at the first turning mechanism,
the bottom surface of the relevant hanging panel keeps contact with the first position
limiting edge due to gravity force during its advancement together with the transmission
chain, therefore the position of the relevant hanging panel during its advancement
is determined by the first position limiting edge. As the transmission chain advances
forward, the relevant hanging panel also advances forward along the first position
limiting edge. The first position limiting edge exerts a lifting force to the relevant
hanging panel and a pushing force to push the relevant hanging panel towards the transmission
chain. Accordingly, the relevant hanging panel gradually turns upward and its outer
side (i.e. the side faces away from the transmission chain) continues to be lifted
up until the relevant hanging panel is vertically positioned. Since the relevant hanging
panel transmitted away from the relevant tube feeding device is initially positioned
horizontally, a starting end and a finishing end of the first position limiting edge
enable the following conditions so that the relevant hanging panel can be turned from
a horizontal position to a vertical position: When the relevant hanging panel is at
the starting end of the first position limiting edge, its bottom surface is on the
starting end of the first position limiting edge, and when the relevant hanging panel
arrives at the finishing end of the first position limiting edge, a gap between the
transmission chain and the finishing end of the first position limiting edge only
allows the relevant hanging panel to pass through vertically, and the relevant hanging
panel is then at an inner side of the finishing end of the first position limiting
edge. The bottom surface of the relevant hanging panel is a line when viewed vertically
from above, and the finishing end of the first position limiting edge when viewed
from above overlaps with that line. By using the first position limiting block which
cooperates with the hanging panels hinged with the transmission chain, hanging panels
can be turned from a horizontal position to a vertical position. This kind of structure
is simple and reliable.
[0090] In another embodiment, the second turning mechanism comprises the second position
limiting block, and the second position limiting block comprises a second guiding
curved surface. The second guiding curved surface contacts and cooperates with the
bottom surface of the relevant hanging panel. The second guiding curved surface gradually
twisted from a vertical position facing the transmission chain to a horizontal position
facing upwardly along the advancing direction of the transmission chain. When the
relevant packing bag and the relevant hanging panel are transmitted away from the
relevant heat-sealing device, the relevant hanging panel tends to turn downwardly
due to gravity force. The bottom surface of the relevant hanging panel keeps contact
with the second guiding curved surface during its advancement together with the transmission
chain, therefore the position of the relevant hanging panel during its advancement
is determined by the second guiding curved surface. As the transmission chain advances
forward, the relevant hanging panel also advances forward along the second guiding
curved surface. The second guiding curved surface exerts a supporting force to the
relevant hanging panel and the relevant hanging panel gradually turns downward and
its outer side (i.e. the side faces away from the transmission chain) continues to
be lowered down until the relevant hanging panel is horizontally positioned. Since
the relevant hanging panel keeps its surface contact with the second position limiting
block during the process of being turned downwardly, the second position limiting
block can provide better support to the relevant hanging panel. By using the second
position limiting block which cooperates with the hanging panels hinged with the transmission
chain and by taking advantage of the gravity force imposed to the packing bags and
the hanging panels, the hanging panels can be turned from a vertical position to a
horizontal position. This kind of structure is simple and reliable.
1. A tube-sealing, bag-making and filling machine comprising a rack (1), a transmission
device (2), two tube feeding devices (3), two bag body feeding devices (4), two heat-sealing
devices (5), two filling devices (6), two sealing devices (7) and two bag withdrawing
devices (8); the two tube feeding devices (3), the two bag body feeding devices (4),
the two heat-sealing devices (5), the two filling devices (6), the two sealing devices
(7) and the two bag withdrawing devices (8) are all provided on the rack (1); the
transmission device (2) comprises a transmission chain (21), an active chain wheel
(22), a passive chain wheel (23) and a main driving mechanism; the active chain wheel
(22), the passive chain wheel (23) and the main driving mechanism are all mounted
on the rack (1); the transmission chain (21) is mounted to the active chain wheel
(22) and the passive chain wheel (23); the active chain wheel (22) and the main driving
mechanism are connected for motion transmission; the transmission chain (21) is mounted
with plurality of hanging panels (12) arranged in equal intervals; each of the hanging
panels (12) is provided with an opening (10) which accommodates a suction tube (9);
the tube-sealing, bag-making and filling machine is characterized in that: one side of each of the hanging panels (12) is hinged with the transmission chain
(21); along an advancing direction of the transmission chain (21), a forward path
(2101) and a return path (2102) of the transmission chain (21) are each provided in
sequential order a tube feeding position (221), a bag body feeding position (222),
a heat-sealing position (223), a filling position (224), a sealing position (225)
and a bag withdrawing position (226); one of the tube feeding devices (3), one of
the bag body feeding devices (4), one of the heat-sealing devices (5), one of the
filling devices (6), one of the sealing devices (7) and one of the bag withdrawing
devices (8) correspond respectively to positions of the tube feeding position (221),
the bag feeding position (222), the heat-sealing position (223), the filling position
(224), the sealing position (225) and the bag withdrawing position (226) of the forward
path (2101) of the transmission chain (21); another one of the tube feeding devices
(3), another one of the bag body feeding devices (4), another one of the heat-sealing
devices (5), another one of the filling devices (6), another one of the sealing devices
(7) and another one of the bag withdrawing devices (8) correspond respectively to
positions of the tube feeding position (221), the bag feeding position (222), the
heat-sealing position (223), the filling position (224), the sealing position (225)
and the bag withdrawing position (226) of the return path (2102) of the transmission
chain (21); in between the tube feeding position (221) and the bag body feeding position
(222), there is a first turning mechanism for turning the hanging panels (12) from
a horizontal position to a vertical position; in between the heat-sealing position
(223) and the filling position (224), there is a second turning mechanism for turning
the hanging panels (12) from a vertical position to a horizontal position; in between
the first turning mechanism and the second turning mechanism, there is a hanging panel
slot (15) to maintain the hanging panels (12) in a vertical position.
2. The tube-sealing, bag-making and filling machine as in Claim 1, wherein the first
turning mechanism comprises a first position limiting block (13), and the first position
limiting block (13) comprises a first position limiting edge; the first position limiting
edge contacts and cooperates with bottom surfaces of the hanging panels (12); the
first position limiting edge gradually closes towards the transmission chain (21)
and gradually rises up along the advancing direction of the transmission chain (21).
3. The tube-sealing, bag-making and filling machine as in Claim 1, wherein the first
turning mechanism comprises a first position limiting block (13), and the first position
limiting block (13) comprises a first guiding curved surface (131); the first guiding
curved surface (131) contacts and cooperates with bottom surfaces of the hanging panels
(12); the first guiding curved surface (131) is gradually twisted from an upwardly
facing horizontal position to a vertical position facing the transmission chain (21)
along the advancing direction of the transmission chain (21).
4. The tube-sealing, bag-making and filling machine as in Claim 1, wherein the second
turning mechanism comprises a second position limiting block (14), and the second
position limiting block (14) comprises a second position limiting edge (141); the
second position limiting edge (141) contacts and cooperates with bottom surfaces of
the hanging panels (12); the second position limiting edge (141) is gradually spaced
apart from the transmission chain (21) and is gradually lowered down along the advancing
direction of the transmission chain (21).
5. The tube-sealing, bag-making and filling machine as in Claim 1, wherein the second
turning mechanism comprises a second position limiting block (14), and the second
position limiting block (14) comprises a second guiding curved surface; the second
guiding curved surface contacts and cooperates with bottom surfaces of the hanging
panels (12); the second guiding curved surface is gradually twisted from a vertical
position facing the transmission chain (21) to an upwardly facing horizontal position
along the advancing direction of the transmission chain (21).
6. The tube-sealing, bag-making and filling machine as in any one of Claims 1-5, wherein
each of the tube feeding devices (3) comprises a vibration disc (32), a tube feeding
guiding rail (33), a tube delivery piston cylinder (34) and a tube delivery guiding
rail (35); the vibration disc (32), the tube feeding guiding rail (33), the tube delivery
piston cylinder (34) and the tube delivery guiding rail (35) are all mounted on the
rack (1); a tube exit (36) of the vibration disc (32) is connected with a rear end
(331) of the tube feeding guiding rail (33); the tube delivery guiding rail (35) links
in continuity with a front end (332) of the tube feeding guiding rail (33); the tube
delivery guiding rail (35) gradually approaches to the transmission chain (210 along
the advancing direction of the transmission chain (21); a front portion of the tube
feeding guiding rail (33) is a linear tube feeding guiding rail section (333); the
tube delivery piston cylinder (34) is disposed above the tube feeding guiding rail
(33), and the tube delivery piston cylinder (34) is parallel to the linear tube feeding
guiding rail section (333); a piston rod (342) of the tube delivery piston cylinder
(34) is disposed with a one-way hook (312) which sweeps suction tubes on the linear
tube feeding guiding rail section (333); a rear part of the opening (10) of each of
the hanging panels (12) is outwardly extended with a tube sweeping portion (11).
7. The tube-sealing, bag-making and filling machine as in any one of Claims 1-5, wherein
each of the bag body feeding devices (4) comprises a bag storage unit, a bag transferring
unit, a bag body transmission unit, a bag opening unit and a bag body feeding unit;
the bag body transmission unit receives a bag body from the bag transferring unit
and transmit the bag body to the bag opening unit; the bag storage unit and the bag
transferring unit are mounted on the rack (1); the bag body feeding unit comprises
a movable seat (424) and a movable seat position switching unit; the movable seat
position switching unit is mounted on the rack (1); a power output end of the movable
seat position switching unit is connected with the movable seat (424); the bag opening
unit is mounted on the movable seat (424).
8. The tube-sealing, bag-making and filling machine as in Claim 7, wherein the bag storage
unit comprises a bag storage box (42) and a bag delivery unit; the bag storage box
(42) is provided on the rack (1) along a horizontal direction; the bag storage box
(42) has a cross-section that matches with the bag body; a front end of the bag storage
box (42) is disposed with a bag exit (43); the bag delivery unit comprises a bag delivery
panel (44), a bag delivery rodless piston cylinder (45), a bag body sweeping fork
(46), a bag body sweeping fork laterally movable piston cylinder (47), an elevation
platform (48) and a bag body sweeping fork elevation piston cylinder (49); the bag
delivery panel (44) is disposed inside the bag storage box (42); the bag delivery
rodless piston cylinder (45) is mounted on the rack (1); a sliding block (451) of
the bag body delivery rodless piston cylinder (45) is connected with the bag delivery
panel (44); the bag body sweeping fork elevation piston cylinder (49) is vertically
positioned; a piston cylinder (491) of the bag body sweeping fork elevation piston
cylinder (49) is mounted on the rack (1); the elevation platform (48) is connected
with piston rod (492) of the bag body sweeping fork elevation piston cylinder (49);
the bag body sweeping fork laterally movable piston cylinder (47) is parallel to the
bag body delivery rodless piston cylinder (45); a piston cylinder (471) of the bag
body sweeping fork laterally movable piston cylinder (47) is mounted on the elevation
platform (48); the bag body sweeping fork (46) is connected with a piston rod (472)
of the bag body sweeping fork laterally movable piston cylinder (47).
9. The tube-sealing, bag-making and filling machine as in Claim 7, wherein the bag body
transmission unit comprises a bag transmission guiding rail set, a bag sweeping panel
(417) and a bag sweeping piston cylinder (418); the bag transmission guiding rail
set comprises two bag transmission guiding rails (419) parallel to each other; the
bag transmission guiding rails (419) are mounted on the rack (1); the bag sweeping
panel (417) has a bag sweeping portion (420); the bag sweeping portion (420) is disposed
in between the two bag transmission guiding rails (419) of the bag transmission guiding
rail set; the bag sweeping piston cylinder (418) is parallel to the bag transmission
guiding rail set; a piston cylinder (4181) of the bag sweeping piston cylinder (418)
is mounted on the rack (1); a piston rod (4182) of the bag sweeping piston cylinder
(418) is connected with the bag sweeping panel (417).
10. The tube-sealing, bag-making and filling machine as in Claim 7, wherein the bag opening
unit comprises a left gripper piston cylinder (429), a right gripper piston cylinder
(430), an upper suction disc (431), an upper suction disc mounting panel (432), a
lower suction disc (433) and a lower suction disc mounting panel (434); a piston cylinder
(4291) of the left gripper piston cylinder (429) and a piston cylinder (4301) of the
right gripper piston cylinder (430) are both mounted on the movable seat (424); the
left gripper piston cylinder (429) is disposed at a left side of the movable seat
(424); the right gripper piston cylinder (430) is disposed at a right side of the
movable seat (424); a left end of the upper suction disc mounting panel (432) is connected
with an upper pneumatic grip (4292) of the left gripper piston cylinder (429), and
a right end of the upper suction disc mounting panel (432) is connected with an upper
pneumatic grip (4302) of the right gripper piston cylinder (430); a left end of the
lower suction disc mounting panel (434) is connected with a lower pneumatic grip (4293)
of the left gripper piston cylinder (429), and a right end of the lower suction disc
mounting panel (434) is connected with a lower pneumatic grip (4303) of the right
gripper piston cylinder (430); the upper suction disc (431) is mounted on the upper
suction disc mounting panel (432); the lower suction disc (433) is mounted on the
lower suction disc mounting panel (434); the upper suction disc (431) and the lower
suction disc (433) correspond to each other in position.