[Technical Field]
[0001] The present invention relates to: a section signature accumulating apparatus which
manufactures at least folding-in-two sections signature with one sheet or a plurality
of overlaid sheets, and overlays one or more manufactured section signatures to form
and carry out a section signature stacking body, and a section signature accumulating
method.
[Background Art]
[0002] In recent years, in order to show off the digital printing features, printing media
whose configurations are subdivided according to regions or requests of readers and
which are formed by combining a plurality of different section signatures are being
required to be manufactured. For example, in the field of newspapers, section signature
stacking bodies configured by overlaying a plurality of kinds of section signatures,
such as a section signature where news of the entire society are reported, a section
signature where local news are reported, and a section signature where information
(for example, information on sports, travels, restaurants, food materials, or the
like) desired by readers are reported, are required to be formed. The section signature
stacking body formed in this way may also be made to form a multi-section newspaper
signature by, if necessary, folding the section signature stacking body into two and
binding the section signature stacking body into a bundle with outer section signatures
thereof using a post-processing apparatus.
[0003] Meanwhile, technologies including apparatuses (or methods) capable of overlapping
a plurality of kinds of section signatures to form a section signature stacking body
are disclosed in Patent Literatures 1 and 2. Further, a technology disclosed in the
following Patent Literature 3, as an apparatus for stably discharging gathered objects
to a stacker part, is known.
[0004] According to the method and apparatus disclosed in Patent Literature 1, "(1) continuously
printed sheets are continuously supplied to a first collection station one by one.
Sheets allocated to one common signature are disposed to vertically overlap each other,
and (are collected) to form a sheet piling body. (2) The finished sheet piling body
is transported from the first collection station. (3) In order to finish a signature,
the finished sheet piling body is folded at a center thereof in a first folding station.
(4) The signature is disposed on a signature piling body including a plurality of
signatures which has already been printed and folded in a second collection station.
(5) If all signatures of a newspaper are completely equipped, the signature piling
body is folded at a center thereof in a second folding station". Here, the second
collection station corresponds to the section accumulating apparatus.
[0005] In the method and apparatus disclosed in Patent Literature 2, "(1) opposite surfaces
of an endless paper web are digitally printed by a digital printing machine through
a known method. (2) The paper web is carried by a pulling roller in an area of a first
carrying path at a predetermined speed and with a predetermined tensile force, the
endless paper web is supplied to a transverse cutter behind the pulling roller, and
the transverse cutter divides the endless paper web into a paper. (3) The paper is
weakened by a groove roller before being folded in a continuous folding machine, and
then is folded accurately along a groove line in the continuous folding machine. (4)
A second carrying path is installed behind the continuous folding machine, and includes
a gathering station at a rear area when viewed from the carrying direction, and the
paper is gathered as a complete newspaper booklet at the gathering station. (5) At
a distal end of the second carrying path, the newspaper booklet is supplied to a first
working station which is a subsequent processing means by a carry-out part. The carrying
plane of the newspaper booklet is inclined in the first working station. (6) The booklet
supplied to the first working station is positioned on a catch element by its own
self-weight thereof in the first working station. A plurality of folded newspaper
booklets may be gathered at the first working station, instead of just one newspaper
booklet. (7) After (when) the plurality of folded newspaper booklets is gathered,
the catch element drops, and the plurality of gathered newspaper booklets is slid
to a second working station having a folding machine via a cascade due to its own
self-weight thereof because of the above-described inclination. (8) In the second
working station, the newspaper booklet is folded at a center thereof or has a bundling
part". Here, the first working station corresponds to the section accumulating apparatus.
[0006] Further, the apparatus disclosed in Patent Literature 3 relates to a discharge technology
for discharging a plurality of kinds of papers overlapped one by one in a predetermined
sequence to form one gathering object to a stacker part (accumulating part), and the
gathering object delivered from a gathering/carrying part is guided to a paper ejection
guide plate to be guided between a pair of paper ejection rollers, the stacker part
receives a discharging force due to rotating forces of the pair of paper ejection
rollers, and opposite lower surfaces of the gathering object are guided to compulsory
guide surfaces of a pair of paper ejection posture forcing pedestals to be shifted
to an upper side, so that the gathering object is discharged while taking a V-shaped
aviation posture when viewed from the front side. In addition, in the case of a weak
gathering object (including light papers or a few sheets of papers), as the compulsory
guide surfaces of the pair of paper ejection posture forcing pedestals face upward,
a bending force is applied to the gathering object to be discharged while the gathering
object takes a V-shaped aviation posture having a large angle, whereas in the case
of a strong gathering object (including heavy papers or many sheets of papers), as
the compulsory guide surfaces of the pair of paper ejection posture compulsory pedestals
face downward, a bending force is rarely applied to the gathering object to be discharged
while the gathering object takes a V-shaped or horizontal aviation posture having
a small angle, whereby a difference in leaps is not generated regardless of the strength
of the gathering object, the arrangement of the papers is stable, and the gathering
object is discharged to the stacker part while the paper is neither jammed nor wrinkled.
[Citation List]
[Patent Literature]
[Summary of Invention]
[Technical Problem]
[0008] According to the section signature accumulating parts included in the above Patent
Literatures 1 and 2, a section signature stacking body is formed by stacking a necessary
number of section signatures, each of which is manufactured to be one copy.
[0009] Further, a technology of manufacturing a newspaper signature with a rotation/folding
unit is described in the specification of a patent application (
JP-A No. 2010-019286) filed by the applicant of the present invention. According to the newspaper manufacturing
apparatus described in the patent specification, a plurality of newspaper signatures
having the same configuration is continuously discharged at a time. However, an apparatus
and a method for stacking a plurality of continuously manufactured newspaper signatures
(section signatures) having the same configuration one by one to form a section signature
stacking body, and carrying out the section signature stacking body have not existed
yet.
[0010] In addition, the technology disclosed in the above Patent Literature 3 is directed
to discharge a gathering object to a stacker part while the gathering object takes
a V-shaped aviation posture when viewed from the front side, and an angle of the V
shape is changed according to the strength of the gathered object.
[0011] However, if the section signature folded in two in a direction perpendicular to a
discharge direction takes a V-shaped posture, the entire section signature is not
smoothly curved but is unnecessarily folded in a direction perpendicular to the folded
lines at unspecific locations of the folded points, deteriorating quality of the section
signature.
[Solution to Problem]
[0012] The present invention was made in view of the above problems of the conventional
techniques, and an object of the present invention is to provide a section signature
accumulating apparatus which classifies section signatures manufactured N by N (N
is an integer equal to or larger than 2) one by one, stocks the section signatures,
and forms and carries out N section signature stacking bodies (including the case
of one section signature, which is the same in the following) where one or more section
signatures are stacked in a proper posture, and a section signature accumulating method.
[0013] The present invention aims for accomplishing the above object by the configuration
and method described in the claims), and has the following configurations. Namely,
a section signature accumulating apparatus according to the present invention is a
section signature accumulating apparatus for manufacturing at least folding-in-two
sections signature with one sheet or a plurality of overlaid sheets, and stacking
one or more manufactured section signatures to form and carry out a section signature
stacking body, including: a first carrying part configured to receive and carry the
manufactured section signature; a classifying/carrying part configured to classify
N (N is an integer equal to or larger than 2) section signatures having the same configuration
transported by the first carrying part to N different section signature accumulating
parts one by one to carry the section signatures; N section signature accumulating
parts configured to stock the section signatures carried by the classifying/carrying
part and form a section signature stacking body where one or more section signatures
are stacked; and a second carrying part configured to carry N section signature stacking
bodies discharged from the N section signature accumulating parts, respectively.
[0014] Further, the section signature accumulating apparatus according to the present invention
may include: a speed changing/carrying part configured to change speeds of the manufactured
section signatures to suitable speeds before the section signatures are carried to
the section signature accumulating parts to carry the section signatures.
[0015] Further, in the section signature accumulating apparatus according to the present
invention, the N section signature accumulating parts are installed side by side at
a suitable interval in the same direction as a carrying direction of the section signatures,
and a time gap between timings when the section signatures reach the section signature
accumulating parts, respectively, is made small by sequentially classifying and carrying
the section signatures from the section signature accumulating part located at a downstream
side in the carrying direction to the section signature accumulating part located
at an upstream side with the classifying/carrying part.
[0016] Further, a section signature accumulating method according to the present invention
is a section signature accumulating method of manufacturing at least folding-in-two
sections signature with one sheet or a plurality of overlaid sheets, and stacking
one or more manufactured section signatures to form and carry out a section signature
stacking body, including: a first carrying step of receiving and carrying section
signatures manufactured N by N and having the same configuration; a classifying/carrying
step of classifying and carrying the section signatures to N different section signature
accumulating parts one by one; a section signature accumulating step of stocking the
classified and carried section signatures and forming a section signature stacking
body where one or more section signatures are stacked in the section signature accumulating
parts, respectively; and a second carrying step of carrying the formed section signature
stacking body.
[0017] Further, in the section signature accumulating method according to the present invention,
any one of a first carrying step of receiving and carrying section signatures manufactured
N by N and having the same configuration; and a classifying/carrying step of classifying
and carrying the section signatures to N different section signature accumulating
parts, respectively, includes a speed changing/carrying step of changing carrying
speeds of the section signatures.
[Advantageous Effects of Invention]
[0018] According to the present invention, section signatures manufactured N by N can be
classified to N different section signature accumulating parts one by one by a classifying/carrying
part, and stocked in the N section signature accumulating parts to form N section
signature stacking bodies where one or more section signatures are stacked, and the
formed N section signature forming bodies can be carried out.
[0019] Further, when a speed at which a section signature is introduced into the section
signature accumulating part is low, a leading end of the section signature may droop
down due to its own self-weight thereof, contact a bottom plate or the section signature
having arrived previously, and be bent or wrinkled before the entire section signature
enters the section signature accumulating part. Meanwhile, when the introduction speed
is high, a leading end of the section signature may rapidly collide with a side wall
on the front side, cause a flaw in the section signature or be popped from a side
wall on the front side while generating a wrinkle. However, in the present invention,
the section signature delivered from a preprocessing unit is introduced into the section
signature accumulating part after a carrying speed thereof is changed to a suitable
speed by a speed changing/carrying part before the section signature is carried to
the section accumulating part, and thus a section signature stacking body having a
proper appearance can be formed without causing a flaw or a bending portion in the
section signature.
[0020] Further, in the present invention, the section signature accumulating part is installed
in parallel to a carrying direction of the section signature delivered from the preprocessing
unit, and is configured such that the section signature delivered from the preprocessing
unit may be carried from a section accumulating part located on a downstream side
of the carrying direction to a section accumulating part located on an upstream side
in sequence by the classifying/carrying part. In addition, the section signature accumulating
parts are installed at a suitable interval such that a time gap between timings when
the section signatures reach the section signature accumulating parts becomes smaller.
Thus, a time gap between timings when a plurality of section signature stacking bodies
is finished is small, and the section signature stacking bodies are loaded on a second
carrying part for carrying out the section signature stacking bodies substantially
simultaneously. Therefore, in the present invention, there is no need to install a
plurality of carrying parts which is operated at timings different from section signature
stacking bodies in order to carry out N section signature stacking bodies and the
section signature stacking bodies may be carried out while being positioned on one
carrying part, and thus the apparatus can be simplified and one apparatus can be sufficient
for the following process.
[Brief Description of Drawings]
[0021]
Fig. 1 is a schematic front view of a section signature accumulating apparatus 1 according
to a first embodiment.
Fig. 2 is an enlarged view of section signature accumulating parts 31 and 32 and a
second carrying part 40 of the section signature accumulating apparatus 1 according
to the first embodiment illustrated in Fig. 1.
Fig. 3 is a perspective view illustrating a section signature stacking body Sa (Sb)
formed by the section signature accumulating apparatus 1 according to the first embodiment.
Fig. 4 is a schematic front view of a section signature accumulating apparatus 2 according
to a second embodiment.
Fig. 5 is a perspective view illustrating a section signature stacking body Sa' (Sb'
and Sc') formed by the section signature accumulating apparatus 2 according to the
second embodiment.
[Description of Embodiments]
[0022] Hereinafter, preferred embodiments for carrying out the present invention are described
below with reference to the drawings. Further, the following embodiments are not intended
to limit the inventions set forth in the claims, and the combinations of features
described in the embodiments are not all necessarily indispensable for the means for
solving the problem provided by the invention.
[First Embodiment]
[0023] Fig. 1 is a schematic front view of a section signature accumulating apparatus 1
according to a first embodiment of the present invention. Further, Fig. 2 is an enlarged
view of section signature accumulating parts 31 and 32 and a second carrying part
40 of the section signature accumulating apparatus 1 according to the first embodiment
illustrated in Fig. 1. In addition, Fig. 3 is a perspective view illustrating a section
signature stacking body Sa (Sb) formed by the section signature accumulating apparatus
1 according to the first embodiment.
[0024] The section signature accumulating apparatus 1 includes a first carrying part 10
for receiving and carrying a section signature which is delivered from a preprocessing
unit F2 on an upstream side and folded in two in a direction perpendicular to a carrying
direction, a classifying/carrying part 20 for carrying the section signature transported
by the first carrying part 10 to two section signature accumulating parts 31 and 32,
and the two section signature accumulating parts 31 and 32 for stocking the section
signature carried by the classifying/carrying part 20 and stacking one or a plurality
of different types of section signatures to form a section signature stacking body,
and a second carrying part 40 for carrying out the section signature stacking body
discharged from the section signature accumulating parts 31 and 32.
[0025] The first carrying part 10 includes a relay conveyor 11 for receiving the section
signature delivered from the preprocessing unit F2, and a speed changing/carrying
part 12 continued to a downstream side of the relay conveyor 11.
[0026] The relay conveyor 11 is synchronized with a processing speed of the preprocessing
unit F2, and may receive and transport the delivered section signatures without changing
the carrying speed of the section signatures. Further, as a downstream side of the
relay conveyor 11 is inclined to a lower side (a position denoted by a dotted line
in Fig. 1) about a shaft of a roller 11a by a suitable actuator (not illustrated),
an incomplete section signature immediately after an starting of the preprocessing
unit F2 may drop into a paper ejection basket Z.
[0027] Next to the relay conveyor 11, the speed changing/carrying part 12 sandwiches and
carries the section signature through carrying belts 12a and 12b installed on upper
and lower sides. As the section signature is sandwiched between upper and lower rollers
12c and 12d on which the carrying belt is laid, a thickness of the section signature
is properly deformed by making a folding point of the section signature definite and
forcing air between sheets constituting the sections signature out.
[0028] Further, the speed changing/carrying part 12 may adjust the section signature transported
by the relay conveyor 11 at the same speed as the speed of the section signature delivered
from the preprocessing unit F2, to a suitable carrying speed by a control part (not
illustrated). Accordingly, in the classifying/carrying part 20 which will be described
below, the conveyors 21 and 22 may introduce the section signature into the section
signature accumulating part at the suitable speed.
[0029] The classifying/carrying part 20 includes the conveyor 21 for carrying a section
signature transported by the first carrying part 10 to the section signature accumulating
part 31, the conveyor 22 for carrying the section signature to the section signature
accumulating part 32, and a classifying unit 23 for classifying the section signature
to the conveyor 21 or the conveyor 22.
[0030] The classifying unit 23 positions a tip end of a wedge-shaped guide plate 23b to
a lower side (a position denoted by a solid line in Fig. 1) about a shaft of a roller
23a with a suitable actuator (not illustrated) to guide the section signature to the
conveyor 22, and positions the tip end of the wedge-shaped guide plate 23b to an upper
side (a position denoted by a dotted line in Fig. 1) to guide the section signature
to the conveyor 21.
[0031] In the classifying unit 23, a timing for classifying a section signature to the conveyor
21 or the conveyor 22 is controlled by a control part (not illustrated), based on
information on the types (number) of section signatures constituting the section signature
stacking body, a timing for delivering the section signature, a carrying speed of
the first carrying part 10, and the like. Further, the first one of the two section
signatures of the same type continuously delivered from the preprocessing unit F2
may be classified to the conveyor 22, and the next one may be classified to the conveyor
21.
[0032] The section signature carrying speeds of the conveyor 21 and the conveyor 22 are
synchronized with the above-described speed changing/carrying part 12.
[0033] The section signature accumulating part 31 temporarily stocks the section signature
transported by the conveyor 21 of the classifying/carrying part. The section signature
accumulating part 32 temporarily stocks the section signature transported by the conveyor
22.
[0034] The section signature accumulating parts 31 and 32 are installed side by side in
a linear shape in the carrying direction of the section signature, and stocks the
section signature substantially horizontally, stacks one or plurality of different
types of desired section signatures one by one while making four sides thereof coincide
with each other, and forms a section signature stacking body.
[0035] Each of the section signature accumulating parts 31 and 32 includes four side walls
31a to 31d and 32a to 32d, a bottom plates 31e and 31e', and a bottom plates 32e and
32e' to accommodate a section signature. The section signature accumulating parts
31 and 32 touch the section signature introduced by the classifying/carrying part
20 on the front side walls 31a and 31b to stop the section signature, guides the section
signature with the four side walls 31a to 31d and 32a to 32d, and stacks desired kinds
(number) of section signatures while making four sides thereof coincide with each
other. Immediately after the section signature stacking body is finished, the bottom
plates 31e and 31e' and the bottom plates 32e and 32e' are opened to drop the section
signature stacking body substantially vertically downward, and the section signature
stacking body is positioned on the second carrying part 40.
[0036] The bottom plates 31e and 31e' and the bottom plates 32e and 32e' are mounted to
horizontally slidable guide means 31f and 32f, for example, such as linear bearings,
and as the bottom plate 31e is slid to the left direction of Fig. 2 and the bottom
plate 31e' is slid to the right direction of Fig. 2 by appropriate actuators at the
same time, the bottom of the section signature accumulating part 31 is opened to drop
the section signature stacking body. Further, the opening mechanism of the bottom
plate is not limited to the illustrated form, but the bottom plate may be opened by
rotation or angle change in addition to the horizontal slide.
[0037] Likewise, as the bottom plates 32e and 32e' are simultaneously slid to the left and
right directions of Fig. 2, the bottom of the section signature accumulating part
32 is opened to drop the section signature stacking body.
[0038] Both the bottom plates 31e and 31e' and the bottom plates 32e and 32e' are slid in
reverse directions of the directions of the opened case after the section signature
stacking body drops to close the bottom of the section signature accumulating parts
31 and 32.
[0039] The second carrying part is one conveyor or a plurality of conveyors which is continuous
in an arranging direction (the same as the carrying direction of the section signature
due to the first carrying part 10 and the classifying/carrying part 20) of the section
signature accumulating parts 31 and 32 and driven synchronously, and has a first conveyor
41 and a second conveyor 42 in the second carrying part 40 of the first embodiment.
[0040] The first conveyor 41 is configured such that a plurality of belts 41a lies on pulleys
41b to 41e in a widthwise direction (a depth direction of Fig. 2), and a suitable
interval is present between the adjacent belts.
[0041] A guide plate for guiding the section signature stacking body dropping from the section
signature accumulating parts 31 and 32 is installed on an upper surface of the first
conveyor 41.
[0042] A front guide plate 411a and a front guide plate 412a are installed at locations
corresponding to the side walls 31a and 32a of the section signature accumulating
parts 31 and 32, a rear guide plate 411d and a rear guide plate 412d are installed
at locations corresponding to the side walls 31d and 32d, and left and right guide
plates 411b and 411c and left and right guide plates 412b and 412c are installed at
locations corresponding to the side walls 31b and 31c, and 32b and 32c.
[0043] The front guide plate 411a, the rear guide plate 411d, the front guide plate 412a,
and the rear guide plate 412d protrude diagonally on the upper surface of the first
conveyor 41 between the plurality of belts 41a and 41a. The front guide plate 411a
is mounted to a bracket 411e under the belt 41a, and the rear guide plate 411d is
mounted to a bracket 411f under the belt 41a. The front guide plate 412a is mounted
to a bracket 412e under the belt 41a, and the rear guide plate 412d is mounted to
a bracket 412f under the belt 41a.
[0044] Further, the brackets 411e, 411f, 412e, and 412f are supported by suitable actuators
(for example, air cylinders) (not illustrated) which are movable vertically. When
the section signature stacking body positioned on the first conveyor 41 is carried
out, the brackets 411e, 411f, 412e, and 412f may be moved downward by operating the
actuators, and the front guide plates 411a and 412a and the rear guide plates 411d
and 412d may be retracted from the upper surface of the first conveyor belt 41, so
that they are located not to suppress the section signature stacking body from being
carried out.
[0045] The second conveyor 42 is driven synchronously with the first conveyor 41, and carries
out the section signature stacking body positioned on the first conveyor 41 to the
next process (X) in cooperation with the first conveyor 41.
[0046] Further, in regard to the guide plates of the second carrying part, any one or both
of the front and rear guide plates and the left and right guide plates may be omitted
according to a size of the section signature stacking body dropping from the section
signature accumulating part or the dropping height of the section signature stacking
body.
[0047] Further, the locations of the front and rear guide plates which do not suppress the
section signature stacking body from being carried to the next process are not limited
to the lower side of the conveyor of the second carrying part, and may be lateral
sides or an upper side thereof.
[0048] Next, steps of repeatedly manufacturing section signatures 1a and 1b, section signatures
2a and 2b, and section signatures 3a and 3b, two of which are delivered continuously
in the sequence, forming a section signature stacking body from the delivered section
signatures, and carrying out the section signature stacking body to the next process
(X) with the preprocessing unit F2 will be described.
[0049] In the relay conveyor 11 of the first carrying part 10, an incomplete section signature
drops on a paper ejection basket Z, for example, immediately after an starting of
the preprocessing unit F2.
[0050] Further, first, the section signatures 1a and 1b are continuously delivered from
the preprocessing unit F2. The first carrying part carries the section signatures
1a and 1b to the classifying/carrying part 20 (a first carrying step).
[0051] The section signature 1a transported first by the first carrying part is guided to
the conveyor 22 by the classifying unit 23, and the section signature 1b transported
later is guided to the conveyor 21.
[0052] The section signature 1a transported by the conveyor 22 is introduced into the section
signature accumulating part 32, and the section signature 1b transported by the conveyor
21 is introduced into the section signature accumulating part 31 (a classifying/carrying
step). In this case, carrying speeds of the speed changing/carrying part 12 and the
conveyors 22 and 21 are controlled such that a speed at which the section signature
is introduced into the section signature accumulating part is within a predetermined
speed range (a speed changing/carrying step).
[0053] In detail, when the section signatures (in this case, the section signature 1a and
the section signature 1b) are introduced into the section signature accumulating part
32 and the section signature accumulating part 31 from the downstream ends of the
conveyors 22 and 21, if the speeds of the section signatures are lower than a predetermined
speed range, leading ends of the section signatures may droop down due to their own
self-weights thereof, contact the bottom plates 32e and 32e' and the bottom plates
31e and 31e' (the very section signature when another section signature is already
present in the section signature accumulating part), and the section signatures may
be bent or wrinkled without reaching the front side walls 32a and 31a, before the
section signatures are completely discharged from the conveyors 22 and 21. Meanwhile,
when the introduction speed is higher than the predetermined speed range, a leading
end of the section signature may rapidly collide with the front side walls 32a and
31a, cause a flaw in the section signature, or be popped from the side walls 32a and
31a while generating a wrinkle. Thus, when a processing speed of the preprocessing
unit F2, that is, a speed of the section signature delivered from the preprocessing
unit F2 is lower than the predetermined speed range, the processing speed is increased
by the speed changing/carrying part 12, and when being higher than the predetermined
speed range, the processing speed is decreased by the speed changing/carrying part
12, such that the section signature may be carried at a speed within the predetermined
speed range from the conveyor 22 or 21 to the section signature accumulating part
32 or 31.
[0054] Further, an increment and decrement in the speed of the section signature delivered
from the preprocessing unit F2 may not be performed by the first carrying part, but
may be performed by the conveyor 21 and the conveyor 22 of the classifying/carrying
part 20.
[0055] In addition, the predetermined speed range is suitably determined according to a
paper quality and a size of the section signature, or based on a test or experience
by the operator.
[0056] The section signature 1a is introduced into the section signature accumulating part
32 distant from the preprocessing unit F2, and the section signature 1b discharged
from behind the section signature 1a is introduced into the section signature accumulating
part 31 close to the preprocessing unit F2. The section signature accumulating part
32 and the section signature accumulating part 31 are installed at a suitable interval,
and thus there is no large time gap between the timing when the section signature
1a is introduced into the section signature accumulating part 32 and the timing when
the section signature 1b is introduced into the section signature accumulating part
31.
[0057] Subsequently, the section signatures 2a and 2b are continuously delivered from the
preprocessing unit F.
[0058] The section signature 2a transported first by the first carrying part is guided to
the conveyor 22 by the classifying unit 23, and the section signature 2b transported
later is guided to the conveyor 21.
[0059] The section signature 2a transported by the conveyor 22 is introduced into the section
signature accumulating part 32, and the section signature 2b transported by the conveyor
21 is introduced into the section signature accumulating part 31. The section signature
1a has already entered the section signature accumulating part 32, and thus the section
signature 2a overlaps the section signature 1a. The section signature 1b has already
entered the section signature accumulating part 31, and thus the section signature
2b overlaps the section signature 1b.
[0060] Subsequently, the section signatures 3a and 3b are continuously discharged from the
preprocessing unit F.
[0061] The section signature 3a transported first by the first carrying part is guided to
the conveyor 22 by the classifying unit 23, and the section signature 3b transported
later is guided to the conveyor 21.
[0062] The section signature 3a transported by the conveyor 22 is introduced into the section
signature accumulating part 32, and the section signature 3b transported by the conveyor
21 is introduced into the section signature accumulating part 31. The section signature
1a and the section signature 2a overlapping thereon have already entered the section
signature accumulating part 32, and thus the section signature 3a overlaps the section
signature 2a further. The section signature 1b and the section signature 2b overlapping
thereon have already entered the section signature accumulating part 31, and thus
the section signature 3b overlaps the section signature 2b further.
[0063] In this way, a section signature stacking body Sa where the section signature 1a,
the section signature 2a, and the section signature 3a overlap each other from the
bottom is formed in the section signature accumulating part 32, and a section signature
stacking body Sb where the section signature 1b, the section signature 2b, and the
section signature 3b are stacked from the bottom is formed in the section signature
accumulating part 31 (a section signature accumulating step).
[0064] If the section signature stacking body Sa is formed, the section signature accumulating
part 32 opens the bottom plates 32e and 32e'. Further, the section signature stacking
body Sa drops at a predetermined location directly below the section signature accumulating
part 32 on the first conveyor 41 of the second carrying part 40 which is stopped in
a standby state. If the section signature stacking body Sb is formed, the section
signature accumulating part 31 opens the bottom plates 31e and 31e'. In addition,
the section signature stacking body Sb also drops at a predetermined location directly
below the section signature accumulating part 31 on the first conveyor 41 of the second
carrying part 40 which is stopped in a standby state. The front guide plate 412a,
the rear guide plate 412d, and the left and right guide plates 412b and 412c which
guide the dropping section signature stacking body Sa, and the front guide plate 411a,
the rear guide plate 411d, and the left and right guide plates 411b and 411c which
guide the section signature stacking body Sb are installed respectively at the predetermined
locations of the first conveyor 41, and thus the section signatures which are stacked
while the four sides thereof coincide with each other never deviate.
[0065] Both the two section signature stacking bodies Sa and Sb drop on the first conveyor
41 substantially simultaneously, and the front guide plate 411a, the rear guide plate
411d, the front guide plate 412a, and the rear guide plate 412d are moved downward
after a lapse of a minute time (below approximately 1 second) for bounds of the section
signature stacking bodies Sa and Sb due to drop shocks, and the section signature
stacking bodies Sa and Sb are retracted from the upper surface of the first conveyor
41. Further, the first conveyor 41 and the second conveyor 42 of the second carrying
part 40 carry out the two section signature stacking bodies Sa and Sb toward the next
process X (a second carrying step). If the two section signature stacking bodies Sa
and Sb are completely carried out, the second carrying part 40 stops driving the first
conveyor 41 and the second conveyor 42, protrudes the front guide plate 411a, the
rear guide plate 411d, and the front guide plates 412a and 412d from the upper surface
of the first conveyor 41, and stands by until the section signature stacking body
formed next drops.
[0066] Although the steps have been described until the two section signature stacking bodies
Sa and Sb are finished and carried out to the next process, the section signatures
1a, 1b, 2a, 2b, 3a, and 3b are sequentially manufactured and delivered from the preprocessing
unit F2, and thus the section signature accumulating apparatus 1 processes the section
signatures without delaying them, and forms and carries out section signature stacking
bodies.
[0067] Further, although a section signature stacking body is formed by overlapping three
kinds of section signatures in the above-described first embodiment, the number (kinds)
of section signatures constituting the section signature stacking body is not limited
to the first embodiment.
[0068] In addition, for example, in order to manufacture a memo pad or a note, a section
signature stacking body may be formed by overlapping a plurality of the same kind
of section signatures.
[0069] In the above-described preprocessing unit F2, the same kind of section signatures
are delivered two by two, but for example, when the same kind of section signatures
are delivered three by three, as a section signature accumulating apparatus for processing
the section signatures delivered three by three, a section signature accumulating
apparatus 2 having three section accumulating parts according to the second embodiment
as will be described below may be configured. Hereinafter, the section signature accumulating
apparatus 2 according to the second embodiment will be described.
[Second Embodiment]
[0070] Here, Fig. 4 is a schematic front view of a section signature accumulating apparatus
2 according to the second embodiment. Fig. 5 is a perspective view illustrating a
section signature stacking body sa' (Sb' and Sc') formed by the section signature
accumulating apparatus 2 according to the second embodiment. Further, the members
that are the same as or similar to the section signature accumulating apparatus 1
of the above-described first embodiment will be denoted by the same reference numerals
and a detailed description thereof will not be repeated.
[0071] The preprocessing unit F3 delivers the same kind of section signatures folding-in-two
in a direction perpendicular to the carrying direction three by three. A first carrying
part 10 for receiving and carrying the section signature delivered from the preprocessing
unit F3 is the same as in the section signature accumulating apparatus 1.
[0072] A classifying/carrying part 50 includes conveyors 51, 52, 53, and 54 and classifying
units 55 and 56.
[0073] The classifying unit 55 classifies the section signatures transported by the first
carrying part 10 to the conveyor 54 or the conveyor 51. The classifying unit 55 positions
a tip end of a wedge-shaped guide plate 55b to a lower side (a position denoted by
a solid line in Fig. 4) about a shaft of a roller 55a with a suitable actuator (not
illustrated) to guide the section signature to the conveyor 54, and positions the
tip end of the wedge-shaped guide plate 55b to an upper side (a position denoted by
a dotted line in Fig. 4) to guide the section signature to the conveyor 51.
[0074] The conveyor 54 carries the section signature toward the classifying unit 56, and
the conveyor 51 carries the section signature to the section signature accumulating
part 31.
[0075] The classifying unit 56 classifies the section signatures transported by the conveyor
54 to the conveyor 53 or the conveyor 52. The classifying unit 56 positions a tip
end of a wedge-shaped guide plate 56b to a lower side (a position denoted by a solid
line in Fig. 4) about a shaft of a roller 56a with a suitable actuator (not illustrated)
to guide the section signature to the conveyor 53, and positions the tip end of the
wedge-shaped guide plate 55b to an upper side (a position denoted by a dotted line
in Fig. 4) to guide the section signature to the conveyor 52.
[0076] The conveyor 53 carries the section signature to the section signature accumulating
part 33, and the conveyor 52 carries the section signature to the section signature
accumulating part 32.
[0077] In the classifying units 55 and 56, a timing for classifying a section signature
is controlled by a control part (not illustrated), based on information on the types
(number) of section signatures constituting the section signature stacking body, a
timing for delivering the section signature, a carrying speed of the first carrying
part 10, and the like. Further, the first one of the three section signatures of the
same type continuously discharged from the preprocessing unit F3 is classified to
the conveyor 53 via the conveyor 54, the second one is classified to the conveyor
52 via the conveyor 54, and the third one is classified to the conveyor 51 in sequence.
[0078] The section signature carrying speeds of the conveyors 51 to 54 are synchronized
with the speed changing/carrying part 12.
[0079] The section signature accumulating part 31 temporarily stocks the section signature
transported by the conveyor 51 of the classifying/carrying part. The section signature
accumulating part 32 temporarily stocks the section signature transported by the conveyor
52. The section signature accumulating part 33 temporarily stocks the section signature
transported by the conveyor 53.
[0080] The section signature accumulating parts 31, 32, and 33 are installed side by side
in a linear shape in the carrying direction of the section signature, and stock the
section signatures substantially horizontally, stack one or plurality of different
types of desired section signatures one by one while making four sides thereof coincide
with each other, and form section signature stacking bodies.
[0081] Like the section signature accumulating parts 31 and 32, the section signature accumulating
part 33 also has four side walls 33a to 33d and bottom plates 33e and 33e' to accommodate
a section signature. Like the bottom plates 31e and 31e' and the bottom plates 32e
and 32e', the bottom plates 33e and 33e' are slid horizontally to open the bottom
of the section signature accumulating part 33.
[0082] Further, the section signature accumulating part 33 touches the section signature
introduced by the classifying/carrying part on a front side wall 33a to stop the section
signature, guides the section signature with the four side walls 33a to 33d, and stacks
desired kinds of section signatures while making four corresponding sides coincide
with each other. Immediately after the section signature stacking body is finished,
the bottom plates 33e and 33e' are opened to drop the section signature stacking body
substantially vertically downward, and the section signature stacking body is positioned
on the second carrying part 40'. After the section signature stacking body drops,
the bottom plates 33e and 33e' close the bottom of the section signature accumulating
part 33.
[0083] The second carrying part 40' has a first conveyor 41' and a second conveyor 42. The
first conveyor 41' is configured such that a plurality of belts 41a' lies on pulleys
41b' to 41g' in the same width direction (a depth direction of Fig. 5) as that of
the first conveyor 41 of the section signature accumulating apparatus 1, and a suitable
interval is present between the adjacent belts.
[0084] A guide plate for guiding the section signature stacking body dropping from the section
signature accumulating parts 31, 32, and 33 is installed on an upper surface of the
first conveyor 41'.
[0085] Like in the first conveyor 41 of the section signature accumulating apparatus 1,
a front guide plate 411a, a rear guide plate 411d, left and right guide plates 411b
and 411c, a front guide plate 412a, a rear guide plate 412d, and left and right guide
plates 412b and 412c are installed under the section signature accumulating parts
31 and 32, and the front guide plate 411a, the rear guide plate 411d, the front guide
plate 412a, and the rear guide plate 412d are mounted to a bracket 411e, a bracket
411f, a bracket 412e, and a bracket 412f, under the belt 41a', respectively and are
movable vertically.
[0086] Likewise, the front guide plate 413a is installed at a location corresponding to
the side wall 33a of the section signature accumulating part 33, the rear guide plate
413d is installed at a location corresponding to the side wall 33d thereof, and the
left and right guide plates 413b and 413c are installed at locations corresponding
to the side walls 33b and 33c thereof.
[0087] The front guide plate 413a and the rear guide plate 413d also protrude diagonally
on the upper surface of the first conveyor 41' between the plurality of belts 41a'
and 41a'. Further, the front guide plate 413a is mounted to a bracket 413e under the
belt 41a', and the rear guide plate 413d is mounted to a bracket 413f under the belt
41a'.
[0088] Further, the brackets 413e and 413f are supported by suitable actuators (for example,
air cylinders) (not illustrated) which are movable vertically. When the section signature
stacking body positioned on the first conveyor 41' is carried, the brackets 411e,
411f, 412e, 412f, 413e, and 413f may be moved downward, and the front guide plate
411a, the rear guide plate 411d, the front guide plate 412a, the rear guide plate
412d, the front guide plate 413a, and the rear guide plate 413d may be retracted from
the upper surface of the first conveyor 41', so that they are located not to suppress
the section signature stacking body from being carried out.
[0089] The second conveyor 42 is driven synchronously with the first conveyor 41', and carries
out the section signature stacking body positioned on the first conveyor 41' to the
next process (X) in cooperation with the first conveyor 41'.
[0090] Next, steps of forming a section signature stacking body from three kinds of section
signatures 1a', 1b', and 1c', section signatures 2a', 2b', and 2c', and section signatures
3a', 3b', and 3c', which are delivered three by three with the preprocessing unit
F3, and carrying out the section signature stacking body to the next process with
the section signature accumulating apparatus 3 will be described.
[0091] In the relay conveyor 11 of the first carrying part, an incomplete section signature
drops on a paper ejection basket Z, for example, immediately after an starting of
the preprocessing unit F3.
[0092] Further, first, the section signature 1a', the section signature 1b', and the section
signature 1c' are continuously delivered from the preprocessing unit F3 in the sequence.
The first carrying part carries the section signatures 1a', 1b', and 1c' to the classifying/carrying
part 50 (a first carrying step).
[0093] The section signature 1a' transported first by the first carrying part is guided
to the conveyor 54 by the classifying unit 55, and is guided to the conveyor 53 by
the classifying unit 56.
[0094] A subsequently transported section signature 1b' is guided to the conveyor 54 by
the classifying unit 55, and is guided to the conveyor 52 by the classifying unit
56.
[0095] A subsequently transported section signature 1c' is guided to the conveyor 51 by
the classifying unit 55.
[0096] The section signature 1a' transported by the conveyor 53 is introduced into the section
signature accumulating part 33, the section signature 1b' transported by the conveyor
52 is introduced into the section signature accumulating part 32, and the section
signature 1c' transported by the conveyor 51 is introduced into the section signature
accumulating part 31 (a classifying/carrying step). Then, like in the section signature
accumulating apparatus 1, carrying speeds of the speed changing/carrying part 12 and
the conveyors 51 to 54 are controlled such that a speed at which the section signature
is introduced into the section signature accumulating part is within a predetermined
speed range (a speed changing/carrying step).
[0097] The section signature 1a' is introduced into the section signature accumulating part
33 most distant from the preprocessing unit F3, the section signature 1b' is introduced
into the section signature accumulating part 32 the second most distant from the preprocessing
unit F3, and the section signature 1c' is introduced into the section signature accumulating
part 31 closest to the preprocessing unit F3. The section signature accumulating parts
33 to 31 are installed at a suitable interval, and thus there is no large time gap
among the timing when the section signature 1a' is introduced into the section signature
accumulating part 33, the timing when the section signature 1b' is introduced into
the section signature accumulating part 32, and the timing when the section signature
1c' is introduced into the section signature accumulating part 31.
[0098] Further, the section signature 2a', the section signature 2b', and the section signature
2c' are continuously delivered from the preprocessing unit F3 in the sequence.
[0099] The section signature 2a' transported first by the first carrying part is guided
to the conveyor 54 by the classifying unit 55, and is guided to the conveyor 53 by
the classifying unit 56.
[0100] The subsequently transported section signature 2b' is guided to the conveyor 54 by
the classifying unit 55, and is guided to the conveyor 52 by the classifying unit
56.
[0101] The subsequently transported section signature 2c' is guided to the conveyor 51 by
the classifying unit 55.
[0102] The section signature 2a' transported by the conveyor 53 is introduced into the section
signature accumulating part 33, the section signature 2b' transported by the conveyor
52 is introduced into the section signature accumulating part 32, and the section
signature 2c' transported by the conveyor 51 is introduced into the section signature
accumulating part 31. The section signature 1a' has already entered the section signature
accumulating part 33, and thus the section signature 2a' overlaps the section signature
1a'. The section signature 1b' has already entered the section signature accumulating
part 32, and thus the section signature 2b' overlaps the section signature 1b'. The
section signature 1c' has already entered the section signature accumulating part
31, and thus the section signature 2c' overlaps the section signature 1c'.
[0103] Further, the section signature 3a', the section signature 3b', and the section signature
3c' are continuously delivered from the preprocessing unit F3 in the sequence.
[0104] The section signature 3a' transported first by the first carrying part is guided
to the conveyor 54 by the classifying unit 55, and is guided to the conveyor 53 by
the classifying unit 56.
[0105] The subsequently transported section signature 3b' is guided to the conveyor 54 by
the classifying unit 55, and is guided to the conveyor 52 by the classifying unit
56.
[0106] The subsequently transported section signature 3c' is guided to the conveyor 51 by
the classifying unit 55.
[0107] The section signature 3a' transported by the conveyor 53 is introduced into the section
signature accumulating part 33, the section signature 3b' transported by the conveyor
52 is introduced into the section signature accumulating part 32, and the section
signature 3c' transported by the conveyor 51 is introduced into the section signature
accumulating part 31. The section signature 1a' and the section signature 2a' overlapping
thereon have already entered the section signature accumulating part 33, and thus
the section signature 3a' overlaps the section signature 2a' further. Further, the
section signature 1b' and the section signature 2b' overlapping thereon have already
entered the section signature accumulating part 32, and thus the section signature
3b' overlaps the section signature 2b' further. In addition, the section signature
1c' and the section signature 2c' overlapping thereon have already entered the section
signature accumulating part 31, and thus the section signature 3c' overlaps the section
signature 2c' further.
[0108] In this way, a section signature stacking body Sa' where the section signature 1a',
the section signature 2a', and the section signature 3a' are stacked from the bottom
is formed in the section signature accumulating part 33, a section signature stacking
body Sb' where the section signature 1b', the section signature 2b', and the section
signature 3b' are stacked from the bottom is formed in the section signature accumulating
part 32, and a section signature stacking body Sc' where the section signature 1c',
the section signature 2c', and the section signature 3c' are stacked from the bottom
is formed in the section signature accumulating part 31 (a section signature accumulating
step).
[0109] If the section signature stacking body Sa' is formed, the section signature accumulating
part 33 opens the bottom plates 33e and 33e'. Further, the section signature stacking
body Sa' drops at a predetermined location directly below the section signature accumulating
part 33 on the first conveyor 41' of the second carrying part 40' which is stopped
in a standby state.
[0110] If the section signature stacking body Sb' is formed, the section signature accumulating
part 32 opens the bottom plates 32e and 32e'. Further, the section signature stacking
body Sb' also drops at a predetermined location directly below the section signature
accumulating part 32 on the first conveyor 41' of the second carrying part 40' which
is stopped in a standby state.
[0111] If the section signature stacking body Sc' is formed, the section signature accumulating
part 31 opens the bottom plates 31e and 31e'. Further, the section signature stacking
body Sc' also drops at a predetermined location directly below the section signature
accumulating part 31 on the first conveyor 41' of the second carrying part 40' which
is stopped in a standby state.
[0112] The front guide plate 413a, the rear guide plate 413d, and the left and right guide
plates 413b and 413c which guide the dropping section signature stacking body Sa',
the front guide plate 412a, the rear guide plate 412d, and the left and right guide
plates 412b and 412c which guide the dropping section signature stacking body Sb'
and the front guide plate 411a, the rear guide plate 411d, and the left and right
guide plates 411b and 411c which guide the dropping section signature stacking body
Sc' are installed at the predetermined locations of the first conveyor 41', and thus
the section signatures which are stacked while the four sides thereof coincide with
each other never deviate.
[0113] The three section signature stacking bodies Sa', Sb', and Sc' drop on the first conveyor
41' substantially simultaneously, and the front guide plate 411a, the rear guide plate
411d, the front guide plate 412a, the rear guide plate 412d, the front guide plate
413a, and the rear guide plate 413d are moved downward collectively after a small
lapse in time (below approximately 1 second) for bounds of the section signature stacking
bodies Sa', Sb', and Sc' due to drop shocks, and the section signature stacking bodies
Sa', Sb', and Sc' are retracted from the upper surface of the first conveyor 41'.
Further, the first conveyor 41' and the second conveyor 42 of the second carrying
part 40' carry out the three section signature stacking bodies Sa', Sb', and Sc' toward
the next process X (a second carrying step). If all the three section signature stacking
bodies Sa', Sb', and Sc' are carried out to the next process X, the second carrying
part 40' stops driving the first conveyor 41' and the second conveyor 42, protrudes
the front guide plate 411a, the rear guide plate 411d, the front guide plate 412a,
the rear guide plate 412d, the front guide plates 413a and the rear guide plate 413d
from the upper surface of the first conveyor 41', and stands by until the section
signature stacking body formed next drops.
[0114] Although the steps have been described until the three section signature stacking
bodies Sa', Sb', and Sc' are finished and carried out to the next process, the section
signatures 1a', 1b', 1c', 2a', 2b', 2c', 3a', 3b', and 3c' which are section print
products are sequentially manufactured and delivered from the preprocessing unit F3,
and thus the section signature accumulating apparatus 2 processes the section signatures
without delaying them, forms the section signature stacking bodies and carries out
the section signature stacking bodies to the next process X.
[0115] Although the preferred embodiments of the present invention have been described above,
the technical scope of the present invention is not limited to the scopes described
in the embodiments. The embodiments may be variously modified and improved.
[0116] For example, the function of the first carrying part may be realized by a section
signature delivering part of the preprocessing unit.
[0117] In the case of a preprocessing unit where the same kind of section signatures are
delivered N by N, N section signature stacking bodies where one or a plurality of
section signatures is stacked may be formed by installing N section signature accumulating
parts on a downstream side from a first carrying part, classifying and carrying the
section signatures transported by the first carrying part to N different section signature
accumulating parts one by one by a classifying/carrying part, and stocking the section
signatures carried by the classifying/carrying part in the section signature accumulating
part.
[0118] Further, a time gap between timings when the section signatures reach the section
signature accumulating parts is made small and section signature stacking bodies are
finished substantially simultaneously in the section signature accumulating parts
by installing the N section signature accumulating parts side by side at a suitable
interval in the same direction as the carrying direction of the section signatures
delivered from the preprocessing unit and classifying and carrying the section signatures
from the section signature accumulating part distant from the preprocessing unit to
the section signature accumulating part close to the preprocessing unit in the sequence
by a classifying/carrying part. Thus, in the second carrying part, the section signature
stacking bodies drop to be mounted substantially simultaneously from the N section
signature accumulating parts, and thus the section signature stacking bodies can be
carried out to the next process by one carrying part (second carrying part).
[0119] In addition, the section signature is not limited to those folded in two in a direction
perpendicular to the carrying direction. For example, the section signatures may be
folded in two in a direction parallel to the carrying direction, or may be folded
in two and then four in a direction perpendicular to the carrying direction or folded
in plural.
[0120] As an example of the next process, when a chopper folding apparatus is connected
to a downstream side of the second carrying part, the section stacking body can be
folded in two in a direction perpendicular to a folding line of a section print product
to form a multi-section signature gathered into one by the outermost section signature
by feeding the section stacking body continuously delivered from the second carrying
part at a predetermined interval (the interval of the section accumulating part) onto
a chopper table of the chopper folding unit and entering the section stacking body
between folding rollers of the chopper tables with a chopper blade in sequence.
[0121] It is apparent from the description of the claims that the modifications or improvements
as described above also can fall within the technical scope of the present invention.
[Reference Signs List]
[0122]
1, 2: Section signature accumulating apparatus
10: First carrying part
11: Relay conveyor
11a: Roller
12: Speed changing/carrying part
12a, 12b: Carrying belts
12c, 12d: Rollers
20, 50: Classifying/carrying parts
21, 22, 51, 52, 53, 54: Conveyors
23, 55, 56: Classifying units
23a, 55a, 56a: Rollers
23b, 55b, 56b: Guide plates
31, 32, 33: Section signature accumulating part
40, 40': Second carrying parts
41, 41': First conveyors
42: Second conveyor
41a, 41a': Belts
41b, 41c, 41d, 41e, 41b', 41c', 41d', 41e', 41f', 41g': Pulleys
411a, 412a, 413a: Front guide plates
411b, 411c, 412b, 412c, 413b, 413c: Left and right guide plates
411d, 412d, 413d: Rear guide plates
411e, 411f, 412e, 412f, 413e, 413f: Brackets
F2, F3: Preprocessing units
X: Next process
Z: Paper ejection basket