Technical Field
[0001] The present invention relates to a cooling water temperature control apparatus for
an internal combustion engine.
Background Art
[0002] There has been known a technique which controls the temperature of cooling water
in an internal combustion engine by using a valve opening adjustment unit which is
able to adjust electronically the degree of opening of a valve in an electronic manner,
wherein an optimum value of the temperature of the cooling water is estimated based
on an operating condition up to the present of the internal combustion engine, so
that the degree of valve opening of the valve opening adjustment unit is adjusted
based on an estimated value of a future temperature of the cooling water at an inlet
port of the internal combustion engine, and said estimated optimum value (for example,
refer to a first patent document). According to the technique of this first patent
document, the temperature of the cooling water in the internal combustion engine can
be controlled to a more suitable temperature.
[0003] On the other hand, there has been disclosed a technique which uses, as cooling water
for cooling an internal combustion engine, a kind of cooling water of which the specific
heat is variable due to inclusion of particles therein which change in phase from
one of a solid phase state and a liquid phase state to the other thereby to change
a specific heat of a medium (for example, refer to a second patent document).
Citation List
Patent Literature
[0004]
PTL 1: Japanese patent application laid-open No. 2007-100638
PTL 2: Japanese patent application laid-open No. 2009-044896
PTL 3: Japanese patent application laid-open No. 2005-325790
Summary of Invention
Technical Problem
[0005] In cases where the cooling water with a variable specific heat disclosed in the second
patent document is used, when control is intended to be carried out on the basis of
the temperature of the cooling water using the technique disclosed in the first patent
document, the control can not be performed adequately because a temperature range
of the cooling water, which corresponds to a state of the cooling water in which the
specific heat of the cooling water is variable (phase transition temperature zone),
is narrow. Specifically, even if the temperature of the cooling water exists in the
phase transition temperature zone by setting a target temperature of the cooling water
to be in the phase transition temperature zone, there will be a possibility that if
an amount of received heat is high or large though it is within an allowable range
of the transition temperature zone, the specific heat of the cooling water may immediately
become low upon receiving a further amount of heat, so that the temperature of the
cooling water may rapidly go up, thus resulting in an overheat. On the other hand,
if the target temperature of the cooling water is set, in order to avoid this situation,
to be lower than the phase transition temperature zone, there will be a possibility
that the oil in the internal combustion engine may get cold and the friction of the
internal combustion engine may increase.
[0006] The present invention has been made in view of the above-mentioned circumstances,
and has for its object to provide a technique in which in cases where cooling water
with a variable specific heat is used, a control valve for changing the temperature
of the cooling water is controlled adequately, so that effective use of a phase transition
temperature zone of the cooling water can be made.
Solutions to Problem
[0007] In the present invention, the following construction is adopted. That is, the present
invention resides in a cooling water temperature control apparatus for an internal
combustion engine in which cooling water is caused to circulate, said cooling water
having variable specific heat, said apparatus comprising:
a received heat amount calculation unit configured to calculate an amount of received
heat which is received by said cooling water;
a control valve that is controlled to open and close according to a command so as
to change a circulation route or an amount of circulation of said cooling water and
to change the temperature of said cooling water; and
a control unit configured to control said control valve based on the amount of received
heat which is calculated by said received heat amount calculation unit.
[0008] In the case of the cooling water with a variable specific heat, the temperature of
the cooling water does not change in a phase transition temperature zone of the cooling
water even if the amount of heat received by the cooling water changes to some extent.
The phase transition temperature zone of the cooling water is a temperature zone corresponding
to a state of the cooling water in which the specific heat of the cooling water changes
due to a phase transition of particles in the cooling water, or the like. In this
phase transition temperature zone, even if a change occurs in the amount of heat given
to the cooling water (i.e., the amount of received heat), a phase transition of the
particles will occur, so that the specific heat thereof will change, thus changing
of the temperature of the cooling water is suppressed. In other words, in the phase
transition temperature zone, an allowable range of the amount of received heat is
wide in which the cooling water remains unchanged in its temperature. For this reason,
when it is intended to control the control valve on the basis of the temperature of
the cooling water, the control of the control valve may sometimes become excessive
and can not be carried out adequately because the temperature range of the phase transition
temperature zone is narrow. This is because the amount of heat received by the cooling
water can not be determined on the basis of the target temperature within the phase
transition temperature zone. Even if the cooling water is of the target temperature,
there will be a case where the amount of received heat thereof within the phase transition
temperature zone may be high or low. Accordingly, even if the cooling water is of
the target temperature, there will be a possibility that the state of the cooling
water may immediately become out of the phase transition temperature zone when the
amount of received heat thereof changes. However, if the control valve is controlled
on the basis of the amount of received heat of the cooling water, the range of the
amount of received heat corresponding to the phase transition temperature zone of
the cooling water is wide, and hence, by setting a target amount of received heat,
the control of the control valve can be finely carried out in an appropriate manner
within the phase transition temperature zone.
[0009] According to this, for example, when the target amount of received heat of the cooling
water is set to be a value of the receiving heat amount on a lower side of the phase
transition temperature zone, even if a further amount of heat is received, the temperature
of the cooling water will be maintained within the phase transition temperature zone,
and hence, it is possible to avoid such a situation that the specific heat of the
cooling water may immediately become low thereby to cause the temperature of the cooling
water to go up rapidly, thus resulting in an overheat. In addition, it is not necessary
to set the target amount of received heat of the cooling water to be an excessively
low value, so it is possible to avoid such a situation that the temperature of the
cooling water becomes too low, then the oil in the internal combustion engine gets
cold, resulting in increasing the friction of the internal combustion engine.
[0010] According to the present invention, in cases where the cooling water with its specific
heat being variable is used, it is possible to make effective use of the phase transition
temperature zone of the cooling water by controlling the control valve for changing
the temperature of the cooling water adequately.
[0011] Said received heat amount calculation unit preferably calculates an inlet received
heat amount which is received by said cooling water at an inlet port from which said
cooling water flows into the internal combustion engine, and
said control unit preferably controls said control valve in such a manner that said
inlet received heat amount calculated by said received heat amount calculation unit
comes near to a lower side starting value of received heat amount of the phase transition
temperature zone in which said cooling water is in a state in which the specific heat
thereof changes due to a phase transition of particles.
[0012] According to this, it is possible to set a target inlet received heat amount of the
cooling water as a value of the receiving heat amount near to the lower side starting
value of the phase transition temperature zone, and hence, even if an additional amount
of heat is further received by the cooling water in the internal combustion engine,
the temperature of the cooling water is maintained within the phase transition temperature
zone, thus making it possible to avoid such a situation that the specific heat of
the cooling water may immediately become low thereby to cause the temperature of the
cooling water to go up rapidly, resulting in an overheat.
[0013] Said received heat amount calculation unit preferably calculates an outlet received
heat amount which is received by said cooling water at an outlet port from which said
cooling water flows out of the internal combustion engine, and
in cases where said outlet received heat amount calculated by said received heat amount
calculation unit becomes a high amount of received heat in excess of an amount of
received heat of said phase transition temperature zone, said control unit preferably
controls said control valve so that said outlet received heat amount is included in
the range of the amount of received heat of said phase transition temperature zone.
[0014] According to this, it is possible to set a target outlet received heat amount of
the cooling water as a value included in the range of the amount of received heat
of the phase transition temperature zone, as a result the temperature of the cooling
water flowing out of the internal combustion engine is maintained within the range
of the temperature of the phase transition temperature zone, thus making it possible
to avoid such a situation that the specific heat of the cooling water may immediately
become low thereby to cause the temperature of the cooling water to go up rapidly,
resulting in an overheat.
[0015] In cases where said received heat amount calculation unit can not calculate the amount
of received heat, it is preferable to control said control valve in such a manner
as to lower the temperature of said cooling water.
[0016] According to this, in cases where the amount of received heat can not be calculated,
it is possible to lower the temperature of the cooling water, thus making it possible
to avoid the temperature of the cooling water from going up to cause an overheat.
Advantageous Effects of Invention
[0017] According to the present invention, in cases where cooling water with its specific
heat being variable is used, by controlling the control valve for changing the temperature
of the cooling water adequately, it is possible to make effective use of the phase
transition temperature zone of the cooling water.
Brief Description of Drawings
[0018]
Fig. 1 is a view showing the schematic configuration of an internal combustion engine
in a first embodiment of the present invention.
Fig. 2 is a view showing a model of cooling water in the first embodiment.
Fig. 3 is a view showing the relation between a temperature and a specific heat of
the cooling water in the first embodiment.
Fig. 4 is a view showing a characteristic curve of the relation between an amount
of received heat per unit amount of cooling water at a reference temperature of 25
degrees C, and a temperature of the cooling water in which a specific heat thereof
changes, in the first embodiment.
Fig. 5 is a view showing a model for amounts of received heat in the internal combustion
engine and various kinds of equipment in the first embodiment.
Fig. 6 is a view showing a map for calculating a flow rate of cooling water flowing
through a radiator or a flow rate of cooling water flowing through a bypass passage,
in the first embodiment.
Fig. 7 is a view showing a map for calculating a flow rate of cooling water flowing
through a heater core, a flow rate of cooling water flowing through a reservoir tank,
a flow rate of cooling water flowing through an oil cooler, a flow rate of cooling
water flowing through a throttle valve and an EGR valve, or a flow rate of cooling
water flowing through an EGR cooler, in the first embodiment.
Fig. 8 is a view showing a map for calculating an amount of heat dissipation in the
radiator or an amount of heat dissipation in the reservoir tank, in the first embodiment.
Fig. 9 is a view showing a map for calculating an amount of heat dissipation in the
heater core in the first embodiment.
Fig. 10 is a view showing a map for calculating an amount of heat dissipation in the
oil cooler, an amount of heat dissipation in the throttle valve and the EGR valve,
or an amount of heat dissipation in the EGR cooler, in the first embodiment.
Fig. 11 is a view showing the control of an electronic thermostat based on an inlet
received heat amount in the first embodiment.
Fig. 12 is a view showing a problem in the control of the electronic thermostat based
on the inlet received heat amount in the first embodiment.
Fig. 13 is a view showing the control of the electronic thermostat based on an outlet
received heat amount in the first embodiment.
Fig. 14 is a view showing the control of the electronic thermostat in cases where
the inlet received heat amount or the outlet received heat amount can not be calculated,
in the first embodiment.
Fig. 15 is a flow chart showing a cooling water temperature control routine in the
first embodiment.
Description of Embodiments
[0019] In the following, a specific embodiment of the present invention will be described.
<First Embodiment>
[0020] Fig. 1 is a view showing the schematic configuration of an internal combustion engine
to which a cooling water temperature control apparatus for an internal combustion
engine in a first embodiment of the present invention is applied. In the internal
combustion engine 1 shown in Fig. 1, cooling water is caused to circulate through
a cooling water passage 2 so as to cool a cylinder block and a cylinder head. As the
cooling water passage 2, there are provided a passage 2a by way of which the cooling
water flows through the radiator 3, a passage 2b by way of which the cooling water
flows through an oil cooler 4, a passage 2c by way of which the cooling water flows
through a throttle valve 5a and an EGR valve 5b, a passage 2d by way of which the
cooling water flows through a reservoir tank 6, a passage 2e by way of which the cooling
water flows through a heater core 7, a passage 2f by way of which the cooling water
flows through an EGR cooler 8, and a bypass passage 2g through which the cooling water
flows as it is.
[0021] The radiator 3 serves to cool the cooling water by carrying out heat exchange between
the cooling water and outside air. The oil cooler 4 is a water cooled oil cooler,
and carries out heat exchange between oil supplied to the internal combustion engine
1 and the cooling water thereby to cool the oil. The throttle valve 5a is a valve
which serves to control an amount of intake air of the internal combustion engine
1, and it is cooled by the cooling water. The EGR valve 5b is a valve which serves
to control an amount of EGR gas which is a part of an exhaust gas which is caused
to flow back or return to the internal combustion engine 1, and it is cooled by the
cooling water. The reservoir tank 6 temporarily stores the cooling water. The heater
core 7 serves to warm the cooling water. The EGR cooler 8 is a water cooling type
EGR cooler, and carries out heat exchange between the EGR gas returned to the internal
combustion engine 1 and the cooling water thereby to cool the EGR gas.
[0022] The passage 2b, through which the cooling water coming from a cylinder block flows
through the oil cooler 4, is connected to the passage 2a, through which the cooling
water flows through the radiator 3. In addition, the passage 2a, through which the
cooling water flows through the radiator 3, branches into the passage 2c, through
which the cooling water flows through the throttle valve 5a and the EGR valve 5b,
and the passage 2d, through which the cooling water flows through the reservoir tank
6. The passage 2f, through which the cooling water coming from the cylinder block
flows through the EGR cooler 8, is connected to the passage 2e, through which the
cooling water flows through the heater core 7.
[0023] An electronic thermostat 9 is arranged at a location at which the passage 2a, through
which the cooling water flows through the radiator 3, and the bypass passage 2g are
connected to each other. The electronic thermostat 9 is a control valve which is controlled
to open and close in accordance with a command, and when opened, it can change the
flow path and the flow amount of the cooling water so that the cooling water flows
through the radiator 3, thereby making it possible to lower the temperature of the
cooling water. At this time, the amount of flow of the cooling water in the bypass
passage 2g is throttled or reduced. On the contrary, by closing the electronic thermostat
9, the circulation route (flow path) and the flow amount of the cooling water can
be changed, so that it becomes difficult for the cooling water to flow through the
radiator 3, thereby making it difficult for the temperature of the cooling water to
fall. At this time, the amount of flow of the cooling water in the bypass passage
2g is increased. The cooling water is sent into a water pump 10 at the downstream
side of the electronic thermostat 9. The water pump 10 pumps up the cooling water,
and supplies it into the cylinder block of the internal combustion engine 1. In addition,
a water temperature sensor 11 is arranged at a location at which the cooling water
passage 2 is connected to an outlet port of the internal combustion engine 1, so that
the temperature of the cooling water flowing out of the internal combustion engine
1 is detected by means of the water temperature sensor 11.
[0024] Here, the cooling water flowing through the cooling water passage 2 is cooling water
of which the specific heat is variable. That is, the cooling water is kind of cooling
water of which the specific heat is variable due to containing particles that make
a phase transition from one of a solid phase state and a liquid phase state to the
other thereby change the specific heat of a medium. Here, note that as such particles,
there can also be used those which make a phase transition from one of a liquid phase
state and a gas phase state to the other, in addition to the particles which make
a phase transition from one of the solid phase state and the liquid phase state to
the other. The cooling water is one in which particles formed by wrapping some substances
in capsules are mixed into a solvent of the cooling water, so that the internal substances
of the particles make a phase transition from a solid state to a liquid state when
the temperature thereof becomes equal to or higher than a fixed level, as shown in
Fig. 2. Fig. 2 is a view showing a model of the cooling water in this embodiment.
Fig. 3 is a view showing the relation between the temperature and the specific heat
of the cooling water in this embodiment. As shown in Fig. 2, a plurality of particles
in the cooling water make a phase transition from one of a solid phase state and a
liquid phase state to the other, resulting in a variable specific heat region in which
the specific heat of the cooling water is changed due to the phase transition of the
plurality of particles, as shown in Fig. 3. This variable specific heat region corresponds
to a state of a phase transition temperature zone in which even if an amount of heat
is applied to the cooling water, particles make a phase transition thereby to change
the specific heat of the cooling water (refer to Fig. 4). Fig. 4 is a view showing
a characteristic curve of the relation between an amount of received heat per unit
amount of cooling water at a reference temperature of 25 degrees C, and the temperature
of the cooling water in which the specific heat thereof changes, according to this
embodiment. The phase transition temperature zone shown in Fig. 4 is a temperature
zone corresponding to a state of the cooling water in which the specific heat of the
cooling water changes due to a phase transition of particles in the cooling water
from one of the solid phase state and the liquid phase state to the other, and in
this phase transition temperature zone, even if a change occurs in the amount of received
heat applied to the cooling water, a phase transition of particles will occur, so
that the specific heat of the cooling water will change, thus making it difficult
for the temperature of the cooling water to change. With the use of such cooling water,
in the warming up process of the internal combustion engine 1, by making the specific
heat of the cooling water lower than that in the conventional art, the warming up
characteristics of the internal combustion engine 1 can be enhanced thereby to improve
fuel consumption or mileage, whereas after the warming up of the engine, the specific
heat of the cooling water becomes high in a certain specific temperature range (i.e.,
the phase transition temperature zone), so an allowable range of the amount of received
heat becomes larger, thus making it possible to avoid an overheat, etc.
[0025] An ECU (electronic control unit) 12 is provided in combination with this internal
combustion engine 1. A variety of kinds of sensors such as the water temperature sensor
11 and so on are connected to the ECU 12 through electrical wiring, so that output
signals of these various sensors are inputted to the ECU 12. On the other hand, the
throttle valve 5a, the EGR valve 5b, the heater core 7, the electronic thermostat
9, the water pump 10, and so on are connected to the ECU 12 through electrical wiring,
so that these component parts are controlled by means of the ECU 12.
(Cooling Water Temperature Control)
[0026] In the past, an electronic thermostat has been controlled on the basis of the temperature
of cooling water has been carried out. For example, a future optimal temperature of
the cooling water is estimated, and the electronic thermostat is controlled in such
a manner that the temperature of the cooling water is adjusted to become the optimal
temperature thus estimated. However, in cases where a cooling water with its specific
heat being variable as in this embodiment is used as cooling water, there has been
a problem that the advantage of such a cooling water could not be exploited effectively.
[0027] That is, in the case of the cooling water with a variable specific heat, the temperature
of the cooling water does not change in the phase transition temperature zone of the
cooling water even if the amount of heat received by the cooling water changes to
some extent. In other words, in the phase transition temperature zone of the cooling
water, the allowable range of the amount of received heat is wide in which the cooling
water remains unchanged in its temperature. For this reason, when it is intended to
control the electronic thermostat on the basis of the temperature of the cooling water
as in the past, the control of the electronic thermostat may sometimes become excessive
and can not be carried out in an appropriate manner because the temperature range
of the phase transition temperature zone of the cooling water is narrow. This is because
with a target temperature in the phase transition temperature zone of the cooling
water, the amount of heat received by the cooling water can not be determined, so
there will be a case where even if the cooling water is at the target temperature,
the amount of received heat thereof lying within the phase transition temperature
zone may be high (at point A in Fig. 4) or low. The point A shown in Fig. 4 corresponds
to a state of the cooling water in which the cooling water at the outlet port of the
internal combustion engine is of a target temperature within the phase transition
temperature zone, and the amount of received heat of the cooling water is high within
the phase transition temperature zone. Accordingly, there will be a possibility that
even if the cooling water is of the target temperature within the phase transition
temperature zone, when the amount of received heat thereof changes, the state of the
cooling water may immediately become out of the phase transition temperature zone.
For example, in the case of the point A in Fig. 4, when the amount of received heat
increases, such as when a high load is rapidly applied, the temperature of the cooling
water will exceed the phase transition temperature zone, and the specific heat of
the cooling water will immediately become low, so that the temperature of the cooling
water will go up rapidly, thus resulting in an overheat.
[0028] In order to avoid such an overheat, it is considered that the target temperature
of the cooling water may be set lower than the phase transition temperature zone.
A point B shown in Fig. 4 represents a state of the cooling water in the case where
the cooling water at the outlet port of the internal combustion engine is of a target
temperature lower than the phase transition temperature zone. However, in the case
of the point B in Fig. 4, the temperature of the cooling water at the inlet port of
the internal combustion engine, which has become low after having circulated through
the cooling water passage, becomes excessively lower than the phase transition temperature
zone, so that the oil in the internal combustion engine gets cold, thereby increasing
the friction of the internal combustion engine.
[0029] As described above, in the case of using the cooling water of which the specific
heat is variable, when the electronic thermostat was controlled based on the temperature
of the cooling water, the advantage of the cooling water of which the specific heat
is variable could not be utilized efficiently, so that the electronic thermostat was
not able to be controlled in an appropriate manner. For this reason, it is possible
to make effective use of the phase transition temperature zone of the cooling water.
[0030] Accordingly in this embodiment, the amount of heat received by the cooling water
is calculated, and the electronic thermostat 9 is controlled based on the amount of
received heat thus calculated. In this case, the range of the amount of received heat
of the phase transition temperature zone of the cooling water is wide, and hence,
by setting a target amount of received heat, the control of the control valve can
be finely carried out in an appropriate manner in a range including the phase transition
temperature zone.
[0031] As specific control in this embodiment, an inlet received heat amount, which is received
by the cooling water at the inlet port from which said cooling water flows into the
internal combustion engine, is calculated. Then, the electronic thermostat 9 is controlled
in such a manner that the inlet received heat amount thus calculated comes near to
a lower side starting value of the received heat amount of the phase transition temperature
zone in which the cooling water is in a state in which the particles make a phase
transition thereby the specific heat of the cooling water changes.
[0032] Fig. 5 is a view showing a model for amounts of received heat in the internal combustion
engine and various kinds of equipment according to this embodiment. As shown in Fig.
5, the inlet received heat amount of the internal combustion engine 1 is calculated
from an outlet received heat amount which is received at an output port from which
the cooling water flows out of the internal combustion engine, amounts of transfer
heat of various kinds of equipment, and flow rates of the cooling water in the various
kinds of equipment. The ECU 12, which calculates the inlet received heat amount, corresponds
to a received heat amount calculation unit in the present invention. The amounts of
transfer heat of the various kinds of equipment are transfer amounts of heat of the
cooling water flowing through the radiator 3, the bypass passage 2g, the heater core
7, the reservoir tank 6, the oil cooler 4, the throttle valve 5a, the EGR valve 5b,
and the EGR cooler 8, respectively. The flow rates in the various kinds of equipment
are flow rates of the cooling water flowing through the radiator 3, the bypass passage
2g, the heater core 7, the reservoir tank 6, the oil cooler 4, the throttle valve
5a, the EGR valve 5b, and the EGR cooler 8, respectively.
[0033] The calculation method of the inlet received heat amount of the internal combustion
engine 1 is explained hereinafter. First, an outlet received heat amount is calculated
which is received by the cooling water at the outlet port from which the cooling water
flows out of the internal combustion engine 1. As shown in Fig. 4, an outlet received
heat amount Qengout can be derived by looking up in the characteristic curve of the
cooling water a temperature Tengout of the cooling water detected by the water temperature
sensor 11 at the outlet port of the internal combustion engine 1. The ECU 12, which
calculates the outlet received heat amount, corresponds to a received heat amount
calculation unit in the present invention.
[0034] Next, the flow rates in the various kinds of equipment will be calculated. Fig. 6
is a view showing a map for calculating a flow rate Grad of cooling water flowing
through the radiator 3 or a flow rate Gby of cooling water flowing through the bypass
passage 2g according to this embodiment. Grad or Gby depends on the degree of valve
opening of the electronic thermostat 9 and the number of revolutions per unit time
of the water pump 10, and hence, can be calculated by looking up these values in the
map shown in Fig. 6. Here, as the degree of valve opening of the electronic thermostat
9, there can be appropriated or used the degree of opening thereof for control. As
the number of revolutions per unit time of the water pump 10, there can be used a
value proportional to engine rpm in the case of a mechanically operated water pump,
whereas in the case of an electrically operated (motorized) water pump, there can
be used the number of revolutions per unit time of a drive motor. Fig. 7 is a view
showing a map for calculating a flow rate Gheat of cooling water flowing through the
heater core 7, a flow rate Gres of cooling water flowing through the reservoir tank
6, a flow rate Goil of cooling water flowing through the oil cooler 4, a flow rate
Gthr of cooling water flowing through the throttle valve 5a and the EGR valve 5b,
or a flow rate Gegr of cooling water flowing through the EGR cooler 8, according to
this embodiment. Gheat, Gres, Goil, Gthr, or Gegr depends on the number of revolutions
per unit time of the water pump 10, and hence, can be calculated by looking up these
values in the map shown in Fig. 7.
[0035] Then, the amounts of transfer heat in the various kinds of equipment will be calculated.
Fig. 8 is a view showing a map for calculating an amount of heat dissipation ΔQrad
in the radiator 3 or an amount of heat dissipation ΔQres in the reservoir tank 6 according
to this embodiment. ΔQrad or ΔQores depends on the speed of wind or air which is received
by each equipment, and the flow rate of cooling water flowing through each of the
various kinds of equipment, and hence, can be calculated by looking up these values
in the map shown in Fig. 8. Here, as the wind speed, there can be used a value which
is obtained by adding the speed of a vehicle and the wind speed of a cooling fan of
the vehicle, or the like. Fig. 9 is a view showing a map for calculating an amount
of heat dissipation ΔQheat in the heater core 7 according to this embodiment. ΔQheat
depends on an air volume of a heater and the flow rate of cooling water flowing through
the heater core 7, and hence, can be calculated by looking up these values in the
map shown in Fig. 9. Fig. 10 is a view showing a map for calculating an amount of
heat dissipation ΔQoil in the oil cooler 4, an amount of heat dissipation ΔQthr in
the throttle valve 5a and the EGR valve 5b, or an amount of heat dissipation ΔQegr
in the EGR cooler 8 according to this embodiment. ΔQoil, ΔQthr, or ΔQegr depends on
the temperature of cooling water at the outlet port of the internal combustion engine
1 detected by the water temperature sensor 11 and the flow rate of cooling water flowing
through each of the various kinds of equipment, and hence, can be calculated by looking
up these values in the map shown in Fig. 10. Then, the amounts of received heat of
the various kinds of equipment are calculated by deducting the respective amounts
of heat dissipation of the various kinds of equipment from the outlet received heat
amount. That is, the amount of received heat Qrad in the radiator 3 is equal to Qengout
- ΔQrad. The amount of received heat Qres in the reservoir tank 6 is equal to Qengout
- ΔQres. Here, note that there is almost no transfer of heat in the bypass passage
2g, and hence, the amount of received heat Qby in the bypass passage 2g is equal to
Qengout. The amount of received heat Qheat in the heater core 7 is equal to Qengout
- ΔQheat. The amount of received heat Qoil in the oil cooler 4 is equal to Qengout
- ΔQoil. The amount of received heat Qthr in the throttle valve 5a and the EGR valve
5b is equal to Qengout - ΔQthr. The amount of received heat Qegr in the EGR cooler
8 is equal to Qengout - ΔQegr.
[0036] Thereafter, an inlet received heat amount is calculated which is received by the
cooling water at the inlet port from which the cooling water flows into the internal
combustion engine 1. An inlet received heat amount Qengin is obtained by dividing
a total sum of products of the amounts of received heat of the various kinds of equipment
and the respective flow rates in the various kinds of equipment by the amounts of
received heat of the various kinds of equipment. That is, the inlet received heat
amount Qengin is equal to (Qrad x Grad + Qres x Gres + Qby x Gby + Qheat x Gheat +
Qoil x Goil + Qthr x Gthr + Qegr x Gegr) / (Qrad + Qres + Qby + Qheat + Qoil + Qthr
+ Qegr).
[0037] Fig. 11 is a view showing the control of the electronic thermostat 9 based on the
inlet received heat amount according to this embodiment. As shown in Fig. 11, the
electronic thermostat 9 is controlled in such a manner that the inlet received heat
amount calculated in the above-mentioned manner comes near to a lower side starting
value of received heat amount of the phase transition temperature zone. Stated in
another way, the electronic thermostat 9 is controlled in such a manner that the inlet
received heat amount thus calculated comes near to a target received heat amount which
is the lower side starting value of received heat amount of the phase transition temperature
zone. The lower side starting value of received heat amount of the phase transition
temperature zone has been able to be set in advance by experiments, verifications,
etc. The ECU 12, which controls the electronic thermostat 9, corresponds to a control
unit of the present invention. As a result of this, when the inlet received heat amount
is lower than the lower side starting value of received heat amount of the phase transition
temperature zone, the electronic thermostat 9 is controlled to a closed side so as
to reduce the amount of the cooling water flowing into the radiator 3. On the other
hand, when the inlet received heat amount is higher than the lower side starting value
of received heat amount of the phase transition temperature zone, the electronic thermostat
9 is controlled to an opening side so as to increase the amount of the cooling water
flowing into the radiator 3.
[0038] According to this, it is possible to set the target received heat amount of the cooling
water to the lower side starting value of received heat amount of the phase transition
temperature zone, and hence, even if an additional amount of heat is further received
by the cooling water, the temperature of the cooling water is maintained within the
phase transition temperature zone, thus making it possible to avoid such a situation
that the specific heat of the cooling water may immediately become low thereby to
cause the temperature of the cooling water to go up rapidly, resulting in an overheat.
In addition, it is not necessary to set the target amount of received heat of the
cooling water to be an excessively low value, so it is possible to avoid such a situation
that the temperature of the cooling water becomes too low, then the oil in the internal
combustion engine from gets cold, resulting in increasing the friction of the internal
combustion engine.
[0039] According to this embodiment, in cases where the cooling water with its specific
heat being variable is used, it is possible to make effective use of the phase transition
temperature zone of the cooling water by controlling the control valve for changing
the temperature of the cooling water in an appropriate manner.
[0040] Fig. 12 is a view showing a problem with the control of the electronic thermostat
9 based on the inlet received heat amount according to this embodiment. When the electronic
thermostat 9 is controlled based on the inlet received heat amount, as shown in Fig.
12, the outlet received heat amount may become a high or large amount of received
heat in excess of the phase transition temperature zone. Such a case may occur at
the time of a high load, etc., thus easily causing an overheat.
[0041] Accordingly, in cases where the outlet received heat amount becomes a high or large
amount of received heat in excess of an amount of received heat of the phase transition
temperature zone, the electronic thermostat 9 is controlled in such a manner that
the outlet received heat amount is brought near to a higher amount of received heat
within the phase transition temperature zone. Here, note that the electronic thermostat
9 may be controlled in such a manner that the outlet received heat amount is included
in a range of amount of received heat corresponding to the phase transition temperature
zone.
[0042] As specific control in this embodiment, when the electronic thermostat 9 is controlled
in such a manner that the inlet received heat amount comes near to the lower side
starting value of received heat amount of the phase transition temperature zone, the
outlet received heat amount may become a high amount of received heat in excess of
an amount of received heat of the phase transition temperature zone, as shown in Fig.
12. In that case, the control based on the inlet received heat amount is stopped,
and the electronic thermostat 9 is controlled in such a manner that the outlet received
heat amount comes near to a higher received heat amount within the phase transition
temperature zone, as shown in Fig. 13. Fig. 13 is a view showing the control of the
electronic thermostat 9 based on the outlet received heat amount according to this
embodiment. Here, the reason for bringing the outlet received heat amount near to
a higher amount of received heat within the phase transition temperature zone is because
the outlet received heat amount can be maintained to be an amount of received heat
higher or larger than the inlet received heat amount, so that effective use of the
phase transition temperature zone of the cooling water can be made.
[0043] According to this, it is possible to set the target outlet received heat amount of
the cooling water to a higher or larger amount of received heat within the phase transition
temperature zone, as a result of which the temperature of the cooling water flowing
out of the internal combustion engine is maintained within the phase transition temperature
zone, thus making it possible to avoid such a situation that the specific heat of
the cooling water may immediately become low thereby to cause the temperature of the
cooling water to go up rapidly, resulting in an overheat.
[0044] As mentioned above, when the electronic thermostat 9 is controlled based on the inlet
received heat amount or the outlet received heat amount, there may be a case where
it becomes impossible to calculate the inlet received heat amount or the outlet received
heat amount due to some cause such as sensor abnormality, engine abnormality, and
abnormality of the various kinds of equipment, etc. In this case, it becomes impossible
to control the electronic thermostat 9 based on the inlet received heat amount or
the outlet received heat amount.
[0045] Accordingly, in cases where the inlet received heat amount or the outlet received
heat amount can not be calculated, the electronic thermostat 9 is controlled in such
a manner as to lower the temperature of said cooling water.
[0046] Fig. 14 is a view showing the control of the electronic thermostat 9 in cases where
the inlet received heat amount or the outlet received heat amount can not be calculated,
according to this embodiment. As specific control in this embodiment, the electronic
thermostat 9 is controlled to an opening side at a degree of opening equal to or more
than a fixed or prescribed degree of opening so that an amount of cooling water equal
to or more than a fixed or prescribed amount is caused to circulate through the radiator
3 so as to make the outlet received heat amount lower or smaller value than the range
corresponding to the phase transition temperature zone. Here, note that this is an
abnormal situation, and the outlet received heat amount may be made lower than that
in the case shown in Fig. 14, and hence, the electronic thermostat 9 may be controlled
to a fully opened state so that the whole amount of cooling water to be able to circulate
is caused to flow through the radiator 3.
[0047] According to this, in cases where the amount of received heat can not be calculated,
the temperature of the cooling water is made to fall, thus making it possible to avoid
the temperature of the cooling water from going up to cause an overheat.
(Cooling Water Temperature Control Routine)
[0048] Reference will be made to a cooling water temperature control routine in the ECU
12 based on a flow chart shown in Fig. 15. Fig. 15 is a flow chart showing the cooling
water temperature control routine according to this embodiment. This routine is carried
out by means of the ECU 12. The ECU 12 executing this routine corresponds to a control
unit of the present invention.
[0049] When the routine shown in Fig. 15 is started, in step S101, an inlet received heat
amount is calculated. In this case, an outlet received heat amount is also calculated.
In S102, it is determined whether an error (NG) has occurred in the calculation of
the inlet received heat amount and the outlet received heat amount in step S101. In
cases where an affirmative determination is made in step S102, the routine advances
to step S106. On the other hand, in cases where a negative determination is made in
step S102, the routine shifts to step S103. In step S103, it is determined whether
the outlet received heat amount becomes a high amount of received heat in excess of
the phase transition temperature zone. In cases where an affirmative determination
is made in step S103, the routine advances to step S105. On the other hand, in cases
where a negative determination is made in step S103, the routine advances to step
S104. In step S104, the electronic thermostat 9 is controlled in such a manner that
the inlet received heat amount comes near to the lower side starting value of received
heat amount of the phase transition temperature zone. In step S105, the electronic
thermostat 9 is controlled in such a manner that the outlet received heat amount comes
near to a higher received heat amount within the phase transition temperature zone.
In S106, the electronic thermostat 9 is controlled so as to lower the temperature
of the cooling water. After the processing of steps S104 through S106, this routine
is once ended.
[0050] With this routine as described above, by controlling the control valve for changing
the temperature of the cooling water in an appropriate manner, it is possible to make
effective use of the phase transition temperature zone of the cooling water as much
as possible.
<Others>
[0051] The cooling water temperature control apparatus for an internal combustion engine
according to the present invention is not limited to the embodiment as mentioned above,
but can be subjected to various changes and modifications within the scope not departing
from the gist of the present invention.
Reference Signs List
[0052]
- 1
- internal combustion engine
- 2
- cooling water passage
- 3
- radiator
- 4
- oil cooler
- 5a
- throttle valve
- 5b
- EGR valve
- 6
- reservoir tank
- 7
- heater core
- 8
- EGR cooler
- 9
- electronic thermostat
- 10
- water pump
- 11
- water temperature sensor
- 12
- ECU