Field of the invention
[0001] The invention relates to an adaptable glass stopper for sealing bottles with a circular
or non-circular shape of the mouth of the bottle, comprising a head part of the stopper,
a following conical part for inserting into the mouth of the bottle and an adaptable
sealing element. The fitting area of the head part of the stopper has a ground plan
which is at least identical or bigger compared to the outer dimension of the mouth
of the bottle, whereas the upper part of the head part of the stopper may be of any
shape, facilitating to distinguish the producers of beverage bottles. The lower conical
part contains a fixing groove for the adaptable, highly efficient, sealing element,
which guarantees the sealing of differences in the parameters of the mouth of the
bottle of up to 1.1 mm, characterised by the fact that it has at least two or more
sealing rims in the mouth of the bottle.
Prior art
[0002] The invention relates to an adaptable glass stopper for sealing bottles, namely bottles
for spirits, distilled liquors, optionally wine, having a circular or non-circular
shape of the mouth of the bottle. The adaptable glass stopper comprises a head part,
the basic outer dimension of which is bigger than or at least identical to the outer
dimension of the mouth of the bottle, further a conical part of the bottle, following
firmly the head part and containing a fixing groove with a highly adaptable sealing
element, for inserting into the mouth of the bottle. This sealing element is provided
with at least two sealing rims with the function of sealing the bottle against leaking
of the liquid and against spontaneous release of the stopper when used repeatedly.
[0003] Glass stoppers are known from the European patent
1 456 092. Several types of sealing methods are suggested for the glass stopper according to
this patent, such as a frontal sealing between the neck and the head part of the stopper,
and further a combination of the frontal and cylindrical sealing in the mouth of the
bottle. A disadvantage of therein described methods is the requirement for use of
special bottles with a guaranteed precision of the mouth of the bottle which requires
a circular cross-section of the mouth of the bottle with a very small dimension tolerance.
It means that for a reliable sealing function, the function dimensions, including
the tolerance of the diameter of the mouth of the bottle, the stopper entering the
mouth of the bottle, and the sealing ring, must be fulfilled. Another disadvantage
is that there is only one sealing bead in the mouth of the bottle to perform the sealing
and the resistance against spontaneous release of the stopper. In case this bead is
damaged, the repeated sealing is very problematic.
[0004] Another closure element is known from the European patent
1 755 973. In case of this element, a combined sealing ring is used. Another bead is added
on the sealing ring in the mouth of the bottle in order to prevent the possible moving
of the stopper from the bottle by increasing the frictional power. An apparent disadvantage
of this closing element is, similarly as in case of the European patent
1 456 092, that it requires the use of special bottles with a guaranteed precision of the mouth
of the bottle which requires a circular cross-section of the mouth of the bottle with
a very small dimension tolerance. Another disadvantage of this principle is that according
to this method the sealing ring is not permanently fixed on the glass stopper. There
is a risk of a possible damaging of the sealing ring and the loss of its functionality
due to the fact that it is not provided with a homing part for correct first inserting
of the stopper into the mouth of the bottle.
[0005] Another principle of a glass stopper for sealing bottles is mentioned in the application
DE 10 2010 014876 A1. In this glass stopper, a sealing ring with a V cross-section with one sealing edge
is used. The basic disadvantage, similarly as in case of the European patent
1 456 092, is that the sealing and the resistance against spontaneous release of the stopper
is only secured by one sealing edge, and in case this only edge is damaged, a repeated
sealing is problematic. Another disadvantage is that in this method the sealing ring
is not permanently fixed on the glass stopper.
[0006] The aim of this invention is to eliminate the above mentioned disadvantages of stoppers.
Summary of the invention
[0007] The subject-matter of the invention is an adaptable glass stopper for sealing bottles,
namely bottles for spirits, distilled liquors, optionally wine, having a circular
or non-circular shape of the mouth of the bottle. The adaptable glass stopper comprises
a head part, the basic outer dimension of which is bigger than or at least identical
to the outer dimension of the mouth of the bottle, further a conical part of the bottle,
following firmly the head part and containing a fixing groove with a highly adaptable
sealing element, stretching into the mouth of the bottle. This sealing element is
provided with at least two sealing rims with the function of sealing the bottle against
leaking of the liquid and against spontaneous release of the stopper when used repeatedly.
[0008] According to this invention, the sealing method is based on the adaptable adaptation
of the stopper itself, together with a new type of adaptable efficient sealing element
which is capable of sealing a circular or non-circular shape of the mouth of the bottle,
in differences in the sealed parameters of up to 1.1 mm. The main sealing effect of
the adaptable sealing element is in the mouth of the bottle, under the forefront of
the neck. This adaptable sealing element from an elastic material is characterised
by the fact that the principle of the efficient sealing is based on a principle of
at least two- or more-rim sealing in the mouth of the bottle with a homing part on
the sealing element.
[0009] The main sealed place in the mouth of the bottle is sealed by at least two or more
sealing rims. In case of the multi-rim system, the increase in resistance against
spontaneous release of the stopper from the mouth of the bottle has been unexpectedly
achieved, as depicted in Table 1. It is evident from the measured values that the
new multi-rim system has up to a threefold resistance against inner pressure compared
to that of the original system. Another important advantage is that the multi-rim
system is suitable for repeated sealing of the mouth of the bottle.
Table 1 - A comparison of the resistance against inner pressure in the bottle between
the original solution with one sealing bead and the new multi-rim system
| |
Value of the maximum sealable inner pressure inside the bottle [MPa] |
Value of the maximum sealable inner pressure inside the bottle [MPa] |
| Method of fixation of the stopper in the mouth of the bottle |
Without a fixing element |
With the fixing element |
| The original solution with one sealing bead |
0,035 |
0,25 |
| New solution - multi-rim sealing element |
0,13 |
0,35 |
| Coefficient of the increase of the maximum sealable inner pressure inside the bottle |
3,7x |
1,4x |
| New solution - multi-rim system after 10 repeated closures |
0,13 |
0,35 |
[0010] Remark: When measuring, an aluminium overloading capsule was used as a fixing element.
[0011] Another advantageous aspect of the invention is that the sealing element comprises
a homing part which follows the rim system in the mouth of the bottle and which reliably
ensures the correct coaxial and uniform insertion of the stopper into the mouth of
the bottle, which in turn ensures an even distribution of the stress and the sealing
effects on individual rims of the sealing element.
[0012] The adaptable sealing element is characterised in that the overall height of the
sealing element in the axial direction of the part of the stopper is higher than 5.5
mm.
[0013] From the point of view of repeated uses of the stopper with such an adaptable sealing
element, it is convenient that in order to eliminate a possible slipping or dropping
of the adaptable sealing element, a fixing groove is provided on the conical part
of the stopper inserted into the bottle, where this adaptable sealing element is fixed
by moulding.
[0014] A preferred embodiment of the invention features a sealing element with four sealing
rims.
[0015] Another preferred embodiment is characterised by the fact that in case of a multi-rim
system, the edges of individual sealing rims may be of a different outer parameter.
From the point of view of reliability of the sealing, it is namely convenient for
a better adaptation of individual rims to the inner dimension of the mouth of the
bottle and to possible shape defects in the mouth of the bottle when inserting the
stopper into the mouth of the bottle.
[0016] Another preferred embodiment of the invention is characterised by the fact that the
adaptable element enables to use the principle for sealing non-circular shapes, such
as elliptic openings, or even openings formed by a polygon shape with rounded corners.
[0017] Another preferred embodiment of the invention is preferably that the head part, the
outer dimension of which is equal to or bigger than the outer dimension of the mouth
of the bottle, may be of any shape. It thus enables creative design solutions of bottle
and stopper shapes. At the same time, further fixing elements may be used for transport
securing of the stopper, for example thermo capsules, coating or wire bandages etc.
[0018] Preferably, the invention is oriented at a glass stopper for closing distilled liquor
bottles, optionally this principle may be used for other liquids, for which the materials
of the bottle, stopper and sealing element would be chemically inert.
[0019] Thanks to this new principle with the new adaptable sealing element, it is possible
to improve the economy of bottle production, since the mouth dimension may have a
bigger tolerance, thus minimising production losses due to less strict production
tolerances.
[0020] The principle of the adaptable glass stopper in this invention provides in the above
mentioned sense the required functional safety and repeatability of the sealing effect
both in beverage bottles, namely for spirits, and in bottles intended for other liquids,
or alternatively for powdery materials.
[0021] The principle of the adaptable stopper in this invention is in the above mentioned
sense applicable to other non-glass materials of the stopper and the bottle.
[0022] The invention and its advantages are depicted in detail by means of the figures.
Fig. 1 represents a partial cross-section of the mouth of the bottle with an adaptable
stopper with a two-rim sealing element, highlighting the overlap of the sealing element
relative to the maximum and minimum sealed dimension of the bottle.
Fig. 2 represents a partial cross-section of the mouth of the bottle with an adaptable
stopper with a four-rim sealing element, highlighting the overlap of the sealing element
relative to the maximum and minimum sealed dimension of the bottle.
Fig. 3 represents, in a partial cross-section of the mouth of the bottle, the contact
of the homing part of the sealing element when inserting the glass bottle into the
mouth.
Fig. 4 represents a partial cross-section of the mouth of the bottle with an adaptable
stopper with a four-rim sealing element, highlighting the principle of sealing by
the contact of all rims on the sealed area.
Fig. 5 represents the possibility of using the principle of the invention for non-circular
openings.
Fig. 6 represents the possibility of using the transport securing of the stopper by
a thermo capsule.
Fig. 7 represents the possibility of using different shapes of the head part of the
stopper.
Examples
[0023] Fig. 1 shows the glass stopper (1) comprising the head part (6) and the conical part
(7) and especially the position of the adaptable sealing element (2) with two sealing
rims (9) in its unloaded, non-deformed position, in order to enlighten the possibility
of sealing reliably both circular and non-circular shapes of the mouth of the bottle
in the difference of sealed dimensions (Zmax - Zmin) of up to 1.1 mm. The adaptable
sealing element (2) is fixed by moulding into the fixing groove (8) in the conical
part (7) of the glass stopper (1). This secures the sealing element (2) against axial
movement. Since this sealing element is moulded into the fixing groove (8), a sufficient
sealing effect is guaranteed on the side of the glass stopper. The outer dimension
of the edge of sealing rims (9) in each direction of the cross-section of the neck
of the bottle is bigger than the opening of the bottle in the corresponding direction.
The subsequent insertion of the glass stopper into the mouth of the bottle (3) due
to the elastic and flexible properties of the material of the sealing element (2)
thus creates - in the main sealed place (5) between the supporting place (10), sealing
rims (9) and the inner wall of the neck of the bottle (3) - a prerequisite for the
formation of a reliable sealing effect with a sufficient resistance against spontaneous
release of the stopper from the mouth of the bottle (3). The homing part (11) is provided
to ensure the correct coaxial and uniform insertion of the stopper into the mouth
of the bottle (3).
[0024] The preferred four-rim solution is shown on Fig. 2. The outer dimensions of the edge
of individual rims (9) may be identical, related to the symmetry axis of the glass
stopper. From the point of view of the inserting of the glass stopper into the mouth
of the bottle (3), the sealing effect and the even loading of individual rims, it
is preferable, if the outer dimension of the edges of the sealing rims (9) decrease
towards the homing part (11) of the sealing element (2), as depicted in this figure.
An undisputable advantage is that the multi-rim system is suitable for repeated sealing
of the mouth of the bottle. In some cases it may be possible that the outer dimensions
of edges of individual rims (9) will increase towards the homing part (11).
[0025] Fig. 3 shows the function of the homing part (11) when the stopper (1) is being inserted
into the mouth of the bottle. The homing part (11) guarantees an improved coaxiality,
with the subsequent even loading of sealing rims (9), when inserting the glass stopper
into the mouth of the bottle (3).
[0026] The sealing effect as such in case of the stopper (1) inserted into the mouth of
the bottle (3) is depicted on Fig. 4. The flexible deformation of the sealing element
(2) between the supporting place (10) and the main sealed place (5) guarantees an
even contact of all rims (9) on the sealed area.
[0027] Another preferred embodiment of the invention and an undisputable advantage of the
adaptable sealing element (2) is that the advantages of this principle of sealing
may be used in bottles with non-circular shape of the neck, as suggested on Fig. 5.
It may be assumed that some non-circular shapes may be advantageous for the subsequent
pouring of the liquid out of the bottle.
[0028] This new solution does not limit the use of transport securing element (4), for example
thermo capsules, as suggested on Fig. 6.
[0029] Another preferred embodiment of the invention is that it enables the use of various
creative shapes of the head part of the stopper (6), as for example suggested on Fig.
7. This is convenient for creative design solution of shapes of the bottle and the
stopper.
Industrial applicability
[0030] Adaptable glass stoppers for sealing bottles with a circular or non-circular shape
may be used for beverage bottles, for example for distilled liquors, wine etc.
[0031] List of reference numerals
- 1
- Adaptable glass stopper
- 2
- Adaptable sealing element
- 3
- Mouth of the bottle
- 4
- Transport securing element
- 5
- Main sealed place
- 6
- Head part of the stopper
- 7
- Conical part of the stopper
- 8
- Fixing groove
- 9
- Sealing rims
- 10
- Supporting place
- 11
- Homing part of the sealing element