FIELD OF INVENTION
[0001] The present invention relates to a novel cap particularly resistant to impact forces
to provide a leak-tight fitting to a container whilst allowing simple and quick release.
A preferred field of use is that of caps for large containers for domestic or household
use, containing detergents or other cleaning preparations, fabric conditioners and
the like. However, it is understood that said cap may equally be suitable in other
fields of use such as containers for manual and automatic dishwashing liquids, hair-care
products and oral care applications such as mouth washes.
BACKGROUND OF THE INVENTION
[0002] It may be desirable to provide a cap with effective tight locking and sealing to
prevent undesired leakage from containers throughout all stages of the supply chain,
from transportation of said containers all the way through everyday usage and accidental
knock-over. It is particularly desirable to achieve the abovementioned advantages
while still providing quick and effortless opening and closing of said cap.
[0003] Various solutions exist for container caps suitable for use with containers holding
fluid base substances such as, shower gels, hair shampoos, suncreams, sun lotions,
body oils and the like. The purpose of these caps is, on the one hand, to form a leakproof
seal so that the substance contained within does not escape and so that outside air
does not constantly pervade the container. On the other hand, such cap should be easy
to open and close.
[0004] Caps of this kind usually have an essentially tubular-shaped cap body with a female
thread provided in its inner wall for screwing onto, for example, an accordingly configured
(male) thread at the upper end of a container neck. By means of a sealing arrangement,
a leakproof connection is created between the cap and the container.
[0005] An example of such caps is
US6409034B.
US6409034B relates to a hinged cap body designed for fitting with a leakproof seal on a container
opening, a hinged lid joined to the cap body for closing an outlet aperture formed
on the cap body, and a locking arrangement formed on the cap body and the hinged lid.
Sealing is achieved via a protrusion extending from said hinged lid which at least
partly lodges in the outlet aperture when the lid is closed. Ease of opening and closing
is achieved via a combination of; an elastically deformable material, which creates
a biasing force between the cap body and the hinged lid in order to bring the hinged
lid into an open position; and a locking projection which, in closed position, clutches
rearwards to a biased, manually operable locking element which is disposed on the
cap body. The locking arrangement is especially simple to use in that only a light
pressure must be manually applied to disengage the locking element from the locking
projection and allow the elastically deformable material to flip the hinged lid open.
[0006] Such device introduces a number of disadvantages. One disadvantage is that the hinged
lid may easily flip open if the container is accidentally knocked over by the user
and cause spillage of the content. Another disadvantage is that the only sealing means
for preventing the content to exit the outlet aperture is the protrusion on the hinged
lid which may leak when subjected to high pressures caused by, for example, high impact
forces during transportation. Further disadvantages may be: alignment problems between
the protrusion and the outlet aperture in case of distortion of the hinges and/or
its suitability only for small outlets.
[0007] Other caps exist providing various locking mechanisms, particularly for child-proof
containers of medications. Caps of this kind use mechanisms such as the "push-and-tum"
system or other mechanisms such as those described in
WO2006/102601A1 and
US7404495B2, which require the combination of a radial force and an upward force applied onto
a portion of said locking mechanism to open said cap. Although these mechanisms may
be useful in preventing a child from opening the caps, they render singlehanded operation
difficult, which may be important for certain users, such as for elderly.
[0008] Further caps exist providing a moisture resistant closure such as those described
in
EP2218654A1.
EP2218654A1 relates to a cap comprising a base portion with an outer periphery adapted to extend
over at least a portion of a container, a skirt depending downwardly from the base
portion and a lip seal member depending downwardly from the base portion. The container
has an opening bounded by a lip extending upwards from the container. The lip seal
member is adapted to abut an interior side of the lip, when the cap is in closed position.
[0009] Such devices, although suitable for preventing moisture entering or exiting the container,
do not provide a strong enough locking force to prevent the lid from opening upon
impact. Furthermore, such devices rely solely on a single sealing surface thus more
likely to leak during, for example; handling of the container by the user wherein
the container is subjected to a given, albeit small, holding pressure; or accidental
knock-over.
[0010] Thus, it is an object of the present invention to overcome the abovementioned problems
whilst providing a simple, cost-effective, efficient in use and compact solution.
[0011] In one aspect of the present invention, it is an object to provide a cap that tightly
locks and seals a container to prevent undesired leakage throughout all stages of
the supply chain, while providing quick and effortless opening and closing of said
cap.
[0012] In another aspect of the present invention, it is an object to provide a cap resistant
to deflections, particularly deflections arising from tightening of said cap onto
the neck of a container, to ensure even more effective leak-tight sealing.
[0013] In another aspect of the present invention, it is an object to provide a locking
means for a cap which allows tight locking against impact while being quick and easy
to open, particularly single-handedly.
[0014] Other objects, features and advantages of the invention will be better understood
with reference to the attached drawings and the specification hereinafter.
SUMMARY OF THE INVENTION
[0015] In one aspect, the present invention relates to a cap comprising: a cap body capable
of being connected to a container, said cap body comprising an outlet opening therein.
A lid for coupling with said cap body. A disposable sealing means sealing said outlet
opening, and further a locking means disposed on said cap body and said lid to lock
said lid onto said cap body, characterised in that said locking means comprises a
panel connected to said lid on at least a portion of the perimeter thereof, at least
one protrusion extending from a portion of said panel towards the inside of said lid
for coupling with a slot provided in a portion of the perimeter of said cap body,
and an elastically deformable material connecting said panel to said lid.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
Fig. 1A is a front view of the cap according to one embodiment of the present invention.
Fig. 1B is a side view of the cap according to one embodiment of the present invention.
Fig. 2 is a cross-section taken along the line A-A of Fig. 1A of the cap according
to one embodiment of the present invention.
Fig. 3 is the cross-section of Fig. 2 with the lid in its open position.
Fig. 4 is a blow-up of portion X of Fig. 2 of the cap according to one embodiment
of the present invention.
Fig. 5 is a top view of the cap according to one embodiment of the present invention
in its open position.
Fig. 6 is a side cross-section view of the cap according to one embodiment of the
present invention with the lid in its semi-closed state.
Fig. 7 is a top view of the cap according to one embodiment of the present invention
in its closed position.
Fig. 8A to C are side cross-section views of the cap according to one embodiment of
the present invention illustrating the opening of said cap.
Fig. 9 is a graph illustrating the drop test for caps according to embodiments of
the present invention connected to containers of 3 liters. These results indicate
that caps of the present invention remain closed and sealed at an average drop height
of 139cm.
Fig. 10 illustrates the peel force and burst pressures of a number of materials.
DETAILED DESCRIPTION OF THE INVENTION
[0017] By the terms "a" and "an" when describing a particular element, we herein mean "at
least one" of that particular element.
[0018] The term "lock or locking" as used herein means that the cap is tightly secured in
its closed position. By the term "tightly secured" as used hereinbefore it is meant
that said cap withstands a force of at least 30N, preferably at least 50N , and more
preferably at least 70N.
[0019] The term "large container" as used herein means containers for holding at least 1.5
liters, preferably at least 2 liters of a liquid, more preferably from 2 liters to
5 liters, most preferably from 2 liters to 3 liters.
[0020] The term "pressure in the radial direction" or "radial pressure" as used herein means
a pressure in a direction substantially perpendicular to the longitudinal axis (YY).
[0021] The invention is directed to a cap (1) particularly suitable for large containers,
and particularly holding a liquid. The containers may be of any shape and size and
made of any material; resilient, flexible, rigid or otherwise. Suitable materials
include but are not limited to plastic and glass.
[0022] The following sections will illustrate in detail the essential features and preferred
embodiments of the present invention.
Cap
[0023] The cap (1) according to the present invention comprises a cap body (2) capable of
being connected to a container and a lid (3) for coupling with said cap body (2).
Said cap (1) further comprises a disposable sealing means (4) sealing an outlet opening
(5) located on said cap body (2), and a locking means disposed on said cap body (2)
and said lid (3) to lock said lid (3) onto said cap body (2).
[0024] At least a portion of the cap (1) may be formed of a plastic material, by injection
molding or other suitable molding techniques. For example, the cap (1) may be molded
of polypropylene. Preferably the cap (1) will have a Tensile modulus of at least 1500
MPa, preferably between 1600 and 1700 MPa. In one embodiment, the said at least one
portion of the cap (1) can be formed as a single unit. Alternatively, said at least
one portion of the cap (1) may be molded independently and then subsequently assembled.
Cap Body
[0025] The cap (1) of the present invention may comprise a cap body (2) having a longitudinal
axis (YY) extending parallel to the centerline thereof. Said cap body (2) may comprise
an outlet opening (5) therein, preferably said cap body (2) comprises a spout (6)
with said outlet opening (5) being located therein.
[0026] Referring to Fig. 2 and Fig. 3, said cap body (2) may comprise an outer wall (7)
defining the shape of said cap body (2). Preferably, the average thickness of said
outer wall (7) is typically between 2.0 mm and 2.5 mm. Said outer wall (7) may be
defined by an outer surface (8) and an inner surface (9). Said cap body (2) may further
comprise a first surface of contact (10) located on said outer surface (8) and may
subtend from a portion substantially proximal to the apex of said outer surface (8)
of said outer wall (7). Said first surface of contact (10) is preferably non-linear
such that when at least a portion of the locking means, preferably a portion of a
panel thereof, abuts said first surface of contact (10), a sliding motion is encouraged.
Preferably said first surface of contact is curved with the greatest gradient being
located proximal to the apex of said outer wall (7). If the cap comprises a hingedly
connected lid, said first surface of contact is preferably located opposite the hinge
(11).
[0027] In one embodiment said spout (6) may extend from a first portion, defining a top
(12), vertically displaced from said outer wall (7), to a second portion, defining
a base (13). Said base (13) may comprise said opening therein (5). Preferably, said
base (13) may be capable of entering in at least a portion of the container to which
said cap (1) is connected to. Said spout (6) may be constructed to have a substantially
flat top (12). Alternatively, said top (12) may be slanted at an angle and present
a curvature on its uppermost surface. It may be particularly desirable for the distance
between the uppermost portion of the top (12) of the spout (6) and the apex of said
outer wall (7) to be at least 6 mm preferably at least 7mm, more preferably between
7 and 10 mm. It is understood that said distance between the uppermost portion of
the top (12) of the spout and the apex of said outer wall (7), and thus the total
height of the spout (6), may also be determined by the height of said lid (3). This
embodiment is particularly advantageous for allowing pouring of a liquid content to
be achieved in a predetermined direction without dripping onto the outer wall (7)
and/or container. Introducing a spout (6) having a sufficient height such that the
distance between the uppermost portion of said top (12) and the apex of said outer
wall (7) satisfies the abovementioned range significantly affects the total height
of the cap (1). Indeed, there may be instances where it is desirable to keep the total
height of said cap (1) as low as possible, for example, due to shelf space restrictions
whereby in order to have the largest possible container, the cap (1) height needs
to be constrained. In these particular scenarios it may become particularly important
to further minimize any upward deflections of the cap body (2) that may arise during
tightening of the cap (1) onto the container to prevent the spout (6) from pushing
onto a portion of the cap lid (3).
[0028] The cap body (2) may further comprise a female thread (14) extending from said inner
surface (9) for coupling with a container neck threaded accordingly, to secure said
cap body (2) onto said container.
[0029] Referring to Fig. 4, said cap body (2) may comprise a bridge-type portion (15) formed
by a portion of the outer wall (7), preferably said portion of the outer wall (7)
is the uppermost portion thereof. In this embodiment, said bridge-type portion (15)
comprises a flat notch (16) capable of contacting the uppermost surface of a container
neck when said cap body (2) is fully screwed onto said container neck. Preferably,
said flat notch (16) is oriented so that the flat surface (17) thereof makes contact
with said uppermost surface of the container when said cap body (2) is fully screwed
on. In this embodiment, the distance "a" between the apex of said bridge-type portion
(15) and said flat surface (17) is between 2mm and 3mm, preferably between 2.2mm and
2.5mm. This specific notch configuration and range of thickness has been found to
be particularly beneficial to reduce the stress concentrations generated upon tightening
of the cap body (2) onto the container neck and to contribute in stiffening the bridge-type
portion region against deflection at high torque.
[0030] In a preferred embodiment, said cap body (2) may comprise a plug seal (18) proximal
said flat notch (16) extending substantially parallel to the longitudinal axis (YY)
of said cap body (2). The plug seal (18) may be capable of contacting at least a portion
of the inner surface of a container neck, when said cap body (2) is coupled to said
container.
[0031] In a preferred embodiment, said flat notch (16) and plug seal (18) may provide a
sealing means when the cap body (2) is screwed tightly onto a container neck by blocking
any passages which may be formed in the connecting portion between said cap body (2)
and said container neck and preventing any content from escaping through said passages.
[0032] In a further embodiment, said bridge-type portion (15) may be generally curvilinear,
preferably said bridge-type portion (15) may present a curvature having a radius of
between 4.5mm and 5.5mm, preferably 5.0mm. This configuration has been found to reduce
the stress concentrations to which the bridge-type portion portion is subjected to
when said cap body (2) is tightly screwed onto a container neck.
[0033] Such stiffening, resistance to deflection and shape may become particularly important
when tightening or over-tightening of the cap body (2) occurs. Strong tightening of
the cap body (2) onto a container neck may be required in order to maximize the sealing
capabilities of said cap body (2) and to prevent accidental unscrewing from said container
neck. It may also be desirable to tighten the cap body (2) to such an extent to prevent
the user to easily unscrew it, particularly when the cap comprises a separate lid
that the user should open instead. In these scenarios it is desirable to screw said
cap body (2) with a torque of up to 600Ncm, preferably from 240Ncm to 600Ncm. A problem
which is likely to arise at such high torque values is deflection of the regions subjected
to the greatest force. Such deflection may cause other components such as the spout
(6) do deflect upwardly and push onto the lid making it easier for the cap to open
and leak. It is therefore particularly desirable for the cap body (2) of the present
invention to be capable of being connected to a container neck with a torque of up
to 400Ncm, preferably up to 500Ncm, more preferably up to 600Ncm, most preferably
from 240Ncm to 600Ncm, without experiencing a deformation of more than 0.3mm. The
aforementioned embodiments have been found particularly effective in withstanding
a torque of up to 400Ncm, preferably 100Ncm to 400Ncm, more preferably 100Ncm to 500Ncm,
most preferably 240Ncm to 600Ncm, and wherein the deflection is less than 0.3mm.
[0034] In an alternative embodiment (not shown) at least a portion of the bridge-type portion
(15) may be coated with a material capable of elastically deforming upon the application
of a force. Preferably said material is selected from polyolefines. Alternatively
an O-ring may be introduced. The coating may be of a different material than that
of the cap body (2), preferably said coating is of a material that experiences a greater
elastic deformation compared to the material of said cap body (2). In this embodiment
the portion of the bridge-type portion (15) being coated provides for a stiff structure
while the material in the coating purposively deforms to provide a leak-tight seal
even at lower torques.
[0035] In a preferred embodiment the cap body (2) may further comprise a flange (19) extending
substantially parallel and proximal to the spout (6). Said flange (19) may be located
substantially parallel and in between a portion of the inner surface (9) of the outer
wall (7) and a surface of said spout (6). In this embodiment a gap is formed between
said flange and said portion of the inner surface (9) to accommodate the insertion
of a ridge (20) extending from a surface of the lid (3) when said lid (3) is closed.
[0036] Referring to Fig. 5, the spout may be of any shape such that the liquid content inside
a container can be easily poured. Preferably, said spout (6) has a horse-shoe-type
perimeter at the top to ease pouring in a predetermined direction. If the cap (1)
has a lid (3) hingedly connected to said cap body (2), said predetermined direction
is oriented such that it points way and opposite the hinge (11). In an even more preferred
embodiment said spout (6) comprises a product flow cut off lip (21) located proximal
to the uppermost portion of the top (12) of said spout (6). Said product flow cut
off lip (21) has the advantage of reducing dripping onto portions of the cap body()
which may in turn affect the smooth opening and closing of the cap (1).
Lid
[0037] The cap (1) of the present invention comprises a lid (3). Said lid may comprise a
first lid surface (22) defining the outside shape and perimeter of said lid (3).
[0038] In a preferred embodiment said lid (3) may comprise a ridge (20) extending within
and substantially parallel to said first lid surface (22) which is capable of inserting
in between a flange (19) and a portion of the inner surface (9) of the outer wall
(7) of the cap body (2) when said lid (3) is closed. This configuration is particularly
advantageous in providing an additional sealing means when said lid (3) is locked
onto said cap body (2).
[0039] In a preferred embodiment said lid (3) may be hingedly connected to the cap body
(2) with one or more hinges (11). This configuration aids single-handed opening of
the cap (1) since, once unlocked, the lid (3) simply pivots to the open position with
pressure applied by the user. Alternatively the hinge may comprise a spring element
that forces the lid (3) to open upon unlocking. Suitable spring elements may include
any elastic object that stores mechanical energy, such as springs, including but not
limited to cantilever springs, coil springs, helical springs, torsion springs, and/or
elastically deformable materials such as thermoplastic elastomers (TPE). Preferably
the one or more hinges (11) are one part with said lid (3) and said cap body (2) and
are made of the same material. It is however understood that other types of hinges
may equally be suitable such as flush type hinges, butterfly hinges, butt hinges and
the like which are welded or similarly joined to said lid (3) and said cap body (2).
[0040] Referring to Fig. 6 and Fig. 7, the lid (3) may comprise a top surface (23) defining
the uppermost outer surface of said lid (3). Said top surface (23) may comprise an
inner top face facing the inside of the container when said lid (3) is closed onto
the cap body (2). In a preferred embodiment said top surface (23) comprises an interconnected
groove (24). By "interconnected" it is herein meant that the groove (24) forms a closed
shape, thus the groove (24) does not have a beginning nor an end. Preferably, said
shape is circular. It is however, understood that other shapes may equally be suitable
such as oval, square, rectangular, triangular and so on. In this embodiment, such
groove (24) allows for attachment of a doser onto the top of said lid (3).
[0041] The lid (3) may be made of the same material as the cap body. Preferably said material
is selected from polyolefines and more specifically polypropylene.
Disposable sealing means
[0042] The cap (1) of the present invention further comprises a disposable sealing means
(4) sealing the outlet opening (5) on the cap body (2).
[0043] In a preferred embodiment said disposable sealing means (4) may be welded on at least
a portion of the base (13) of the spout (6) to form a resistant sealing means against
high pressure build-up particularly due to large impact forces. Preferably the material
of said disposable sealing means (4) is selected from polyethylene therephthalate
(PET), polyurethane, aluminum foil, polypropylene and mixtures thereof. Suitable films
of this type typically comprise PET 12µm/Adhesive 5 µm /ink (optional)/soft aluminium
foil 38 µm /coextruded welding layer 116 µm.
[0044] In another embodiment the disposable sealing means (4) may comprise a pull tab (30)
for easy removal of said disposable sealing means (4). A pull tab (30) is particularly
advantageous when the cap body (2) comprises a spout (6), in order improve peeling.
Preferably, said pull tab (30) is dimensioned to provide easy reach for the user whilst
not compromising the opening and closing of the cap (1). More preferably said pull
tab (30) is capable of folding into the gap formed between the flange (19) on the
cap body (2) and the portion of the inner surface (9) of the outer wall (7) of said
cap body (2), its insertion aided by the ridge (20) on the lid (3) of said cap (1)
upon closing. When folded in, a portion of said pull tab is easily accessible for
the user to grip in order to begin the peeling action.
[0045] In a preferred embodiment said pull tab (30) may be located on a side of the cap
body (2), preferably proximal to the hinged connection with the lid (3). This configuration
allows for ease of pealing, particularly when the top (12) of the spout (6) is slanted
at an angle.
[0046] In another embodiment the disposable sealing means (4) may have a peel force of between
7N and 15N, preferably between 7N and 11N, and more preferably between 9N and 11N.
As used herein peel force refers to the force required to peel the disposable sealing
means (4). If the force is below the abovementioned ranges the user will have not
the intended quality impression while forces greater than the abovementioned ranges
would be undesirable due to the greater fatigue placed on users and the greater likelihood
of tearing and incomplete peeling.
[0047] In another embodiment the disposable sealing means (4) may have a bursting pressure
of at least 2.5bar, preferably between 2.5 bar and 4bar. As used herein bursting pressure
refers to the pressure needed to cause failure (or bursting) of the disposable sealing
means (4). It has been found that a disposable sealing means (4) having a bursting
pressure within the abovementioned ranges provides for a leak-proof sealing also at
high impact forces.
Locking Means
[0048] The cap (1) of the present invention comprises a locking means disposed on the cap
body (2) and the lid (3) to lock said lid (3) onto said cap body (2).
[0049] Referring to Fig. 6, the locking means may comprise a panel (25) connected to a lid
(3) of the cap (1) at the perimeter thereof, preferably connected to a portion of
the first lid surface (22), at least one protrusion (26) extending from a portion
of said panel (25) towards the inside of said lid (3) for coupling with a slot (27)
provided in a portion of the cap body (2) of said cap (1), and an elastically deformable
material (28) connecting said panel (25) to said lid (3). Preferably, said elastically
deformable material (28) is selected from the group consisting of a thermoplastic
elastomer (TPE), silicone and mixtures thereof.
[0050] The panel (25) may comprise a bottom, two sides, and a top, when viewed from the
front of the cap (1) in its closed position. Preferably said bottom is not straight
and experiences a curve while the top and the two sides are straight such that the
perimeter of said panel (25) forms an arch-type shape. It is however understood that
other shapes may equally be suitable such as square, circular, rectangular and so
on.
[0051] In a preferred embodiment, at least one portion of the panel (25) may abut at least
a portion of a first surface of contact (10) of the cap body (2) when pressure is
applied to said panel (25). The first surface of contact (10) may be curved to aid
sliding between at least a portion of the panel (25) and said first surface of contact
(10). Preferably, said at least one portion of said panel (25) comprises at least
one projection (29) extending along at least a part of the height of said panel (25).
Preferably, said projection (29) extends for at least 50% of said height. The height
of the panel (25) is defined herein as the vertical distance from the bottom of the
panel (25) to the top of the panel (25) taken along a plane substantially parallel
to the longitudinal axis (YY), preferably said height extends substantially parallel
to the two side edges of said panel (25). The projection (29) may further comprise
a gradient to improve the sliding ability over said first surface of contact (10),
thus easing the opening of the lid (3). Such projections (29) may provide stiffening
of the panel (25) concurrently with improving the sliding ability of the panel (25)
over said first surface of contact (10).
[0052] In another preferred embodiment at least a portion of the protrusion (26) may extend
at an angle c, wherein said angle is between 1 and 2 degrees. In this embodiment also
at least a potion of the slot (27) is slanted at an angle b so that coupling with
said protrusion (26) is achieved when the lid (3) is pressed onto the cap body (2),
wherein said angle is between 0 and 2 degrees. This configuration allows for stronger
interlocking of the two parts allowing for a greater resistance to opening unless
the locking means is disengaged by applying pressure onto the panel (25) with one
or more fingers.
[0053] In one embodiment the protrusion (26) may extend from 0.80mm to 0.85mm towards the
inside of the lid (3) and the slot (27) is from 0.86mm to 0.9mm deep. By "inside of
the lid" it is meant herein that the protrusion (26) extends from an inner face of
the first lid surface (22) for a predetermined length in a direction substantially
perpendicular to the longitudinal axis (YY) to approach the ridge (20) formed on said
lid (3). The term "deep or depth" as used herein refers to the dimension taken from
a plane substantially perpendicular to the longitudinal axis (YY) from the open end
to the closed end of the slot (27).
[0054] In a preferred embodiment the length of the protrusion (26) may be shorter than the
length of the slot (27). The term "length" as used herein means the distance between
one end to the other end of either said protrusion (26) or said slot (27) taken along
a plane substantially perpendicular to the longitudinal axis (YY). The advantage of
this configuration is that location of the protrusion (26) into the slot (27) during
closing of the lid (3) is simplified.
[0055] In a preferred embodiment the panel (25) may rotate about an axis perpendicular to
the longitudinal axis (YY) when pressure is applied thereto so that disengagement
of the protrusion (26) from the slot (27) and abutting of the at least one portion
of the panel (25) onto the first surface of contact (10) of the cap body (2) occurs
substantially simultaneously. In this embodiment, when a radial pressure is applied
by the user the panel (25) rotates and the protrusion (26) exits the slot (27), concurrently
a portion of the panel (25) abuts a portion of the first surface of contact (10) to
cause sliding between the faces thereof. At this point the protrusion (26) is in a
different axial position with respect to the slot (27) such that the radial pressure
may be released without the protrusion (26) re-engaging with said slot (27). A milder
upward pressure can then be applied to lift the lid (3) completely. One advantage
of such configuration is that the force required by the user to unlock the cap (1)
is reduced thanks to the combination of both lever effect and sliding motion. Another
advantage is that unlocking of the cap (1) may be achieved by applying a pressure
solely in the radial direction of the cap (1). The user can then easily lift the lid
(3) by applying an upward pressure on the lid (3). The upward pressure needed is considerably
lower than the initial pressure in the radial direction required for unlocking of
the lid (3) from the cap body (2) making the entire opening process of the cap (1)
easier for the user. The locking means herein in turn allows to construct a protrusion
(26) and slot (27) capable of generating a greater interlocking force without compromising
ease of opening.
[0056] In one embodiment the locking means may be capable of withstanding a push through
force of between 30N and 70N, preferably between 50N and 70N, when said locking means
is engaged. By push through force as used hereinbefore, it is meant the force required
to open the cap (1) without disengaging the locking means, applied in a direction
substantially parallel to the longitudinal axis (YY) onto the inner top face of the
lid (3). Said force is applied from the inside out. It has been found that a locking
means capable of withstanding the abovementioned forces, allows the cap (1) to remain
closed particularly against pressure build ups resulting from impact forces particularly
during accidental knock-over in everyday use.
[0057] In a further embodiment the locking means may be disengaged by applying a force of
between 15N and 35N onto a portion of said panel (25). By disengagement of the locking
means as used hereinbefore, it is meant: the concurrent release of the protrusion
(26) from the slot (27) along with abutting and initial sliding of a portion of said
panel (25) onto the first surface of contact (10) of said cap body (2). Such forces
have been found suitable for single handed opening of the cap (1), without significantly
impacting the force that such locking means is capable of resisting when locked. A
lubricating additive may be added to the resin of the cap body (2), lid (3) and locking
means where the greatest contact occurs. Preferably, said lubricating additive is
selected from the group consisting of erucamide, siloxane and mixtures thereof.
[0058] In one embodiment, at least a portion of the panel (25) may be further connected
to the lid (3) by a second material having a lower elastic deformation than the elastically
deformable material (28), preferably said second material is the same material of
said lid (3). In this embodiment, the panel (25) may be connected to the lid (3) by
said second material at two discrete locations, one on each of the two sides of the
panel (25) parallel and mirrored to each other such to form two parallel pivot points
for rotation. The remaining portions of the panel may be connected to the lid (3)
via the elastically deformable material (28). Preferably, the two discrete locations
are proximal to the bottom of the panel (25) and distal from the top of the panel
(25) such that a greater rotational arm is formed between the two parallel pivot points
and said top of the panel (25).
[0059] In a preferred embodiment the elastically deformable material (28) covers at least
one face of said panel (25), preferably the face onto which the user applies pressure
thereon, more preferably the face pointing away from the inside of said lid (3). The
advantage of this configuration is that grip is improved allowing the user to apply
the necessary pressure for unlocking without the risk of one or more fingers slipping,
thus making singlehanded opening easier. A further advantage is that the elastically
deformable material (28) aids the protrusion (26) to snap into the slot (27) by applying
an additional tension, preferably said tension exerts a resultant force in a direction
substantially perpendicular to the longitudinal axis (YY).
[0060] In a further embodiment said elastically deformable material (28) may comprise indicia
on at least part of its surface, preferably the surface onto which the user applies
pressure thereon with one or more fingers. Preferably, said indicia may indicate the
optimal position onto which the user should press to achieve unlocking with the least
possible effort.
Method of use
[0061] Fig. 8A-C illustrate an example of the operation of the cap (1). Fig. 8A illustrates
the resting position of the cap (1) in its closed position, prior to use. The user
disengages the lid (3) by applying a pressure, preferably in the radial direction,
onto at least a portion of the panel (25) forming part of the locking means with one
or more fingers. The direction and location of the pressure is indicated in Fig. 8A
by the arrow A. This pressure causes the panel (25) to rotate upon an axis perpendicular
to the longitudinal axis (YY) such that the protrusion (26) exits the slot (27) substantially
concurrently with a portion of said panel (25) abutting at least a portion of a first
surface of contact (10) of the cap body (2). At the same time said portion of the
panel (25) begins to slide over the first surface of contact (10) to ease the disengagement
of the protrusion (26) from the slot (27). Fig. 8B illustrates the disengagement of
the protrusion (26) from the slot (27). The user may now apply a substantially upward
pressure to lift the lid (3) to its fully open position for pouring of the content
of the container connected thereto. Alternatively, the user may continue to apply
a radial pressure, albeit of smaller magnitude, onto said portion of the panel (25)
combined with an upward pressure to lift the lid (3) thus creating a smooth transition
between the disengagement of the protrusion (26) from the slot (27) and the lifting
of the lid. Fig. 8B illustrates both the radial pressure of smaller magnitude A' and
the upward pressure B. By the term "smaller magnitude" as used herein it is meant
that the magnitude of the radial pressure applied when the protrusion (26) and slot
(27) have disengaged is less than the radial pressure applied before said disengagement.
Fig. 8C illustrates the cap (1) in its fully open position. Once the user has finished
pouring the content, the lid (3) may be closed singlehandedly by pushing said lid
(3) back onto the cap body (2) until the protrusion (26) snaps back into the slot
(27) to lock the cap (1) in its closed position. The operation may be repeated for
subsequent uses.
[0062] The dimensions and values disclosed herein are not to be understood as being strictly
limited to the exact numerical values recited. Instead, unless otherwise specified,
each such dimension is intended to mean both the recited value and a functionally
equivalent range surrounding that value. For example, a dimension disclosed as "40
mm" is intended to mean "about 40 mm."
1. A cap (1) comprising:
(i) A cap body (2) capable of being connected to a container, said cap body (2) comprising
an outlet opening (5) therein;
(ii) A lid (3) for coupling with said cap body (2);
(iii) A disposable sealing means (4) sealing said outlet opening (5); and
(iv) A locking means disposed on said cap body (2) and said lid (3) to lock said lid
(3) onto said cap body (2);
characterized in that said locking means comprises:
(v) A panel (25) connected to said lid (3) on at least a portion of the perimeter
thereof;
(vi) At least one protrusion (26) extending from a portion of said panel (25) towards
the inside of said lid (3) for coupling with a slot (27) provided in a portion of
the perimeter of said cap body (2); and
(vii) An elastically deformable material (28) connecting said panel (25) to said lid
(3).
2. A cap (1) according to claim 1 wherein at least one portion of said panel (25) abuts
at least a portion of a first surface of contact (10) of said cap body (2) when pressure
is applied onto said panel (25), preferably when said lid (3) is in its closed position
or partly in contact with said cap body (2).
3. A cap (1) according to claim 2 wherein said at least one portion of said panel (25)
comprises at least one projection (29) extending along at least a part of the height
of said panel (25), preferably said projection (29) comprises a gradient to improve
sliding over said first surface of contact (10).
4. A cap (1) according to claims 1-3, wherein at least a portion of said protrusion (26)
extends at an angle and wherein at least a portion of said slot (27) is slanted at
an angle so that coupling with said protrusion (26) is achieved when said lid (3)
is pressed onto said cap body (2), preferably the angle of said protrusion (26) is
between x and y and the angle of said slot (27) is between x and y, taken from a plane
perpendicular to the longitudinal axis (YY).
5. A cap (1) according to claims 1-4 wherein said panel (25) rotates about an axis perpendicular
to said longitudinal axis (YY) when pressure is applied thereto so that disengagement
of said protrusion (26) from said slot (27) and abutting of said at least one portion
of said panel (25) onto said first surface of contact (10) is achieved substantially
simultaneously.
6. A cap (1) according to claim 1 wherein said cap body (2) further comprises a spout
(6) and wherein said outlet opening (5) is located therein.
7. A cap (1) according to any of the preceding claims wherein said lid (3) is hingedly
connected to said cap body (2).
8. A cap (1) according to any of the preceding claims wherein said cap body (2) is capable
of being connected to a container with a torque of up to 400Ncm, preferably up to
500Ncm, more preferably between 100Ncm and 600Ncm, and wherein said cap body (2) experiences
an upwardly deflection of not more than 0.3mm.
9. A cap (1) according to any of the preceding claims wherein said disposable sealing
means (4) comprises a pull tab (30) for easy removal, preferably said pull tab (30)
is dimensioned to provide easy reach for the user whilst not compromising opening
and closing of said cap (1).
10. A cap (1) according to any of the preceding claims wherein the peel force of said
disposable sealing means (4) is between 7N and 15N, preferably between 7N and 11N,
more preferably between 9N and 11N.
11. A cap (1) according to any preceding claim wherein said disposable sealing means (4)
has a bursting pressure of at least 3bar, preferably between 3bar and 4bar.
12. A cap (1) according to claims 1-11 wherein said cap body (2) further comprises a flange
(19) extending substantially parallel and proximal to said spout (6), and wherein
said lid (3) comprises a ridge (20) extending within and substantially parallel to
a first lid surface (22) defining the perimeter of said lid (3), wherein said ridge
(20) inserts between said flange (19) and a portion of the inner surface (9) of the
outer wall (7) of said cap body (2) when said lid (3) is closed to provide a second
sealing means.
13. A cap (1) according to any preceding claim wherein said cap body (2) further comprises:
(i) A flat notch (16) capable of contacting the uppermost surface of a container neck
when said cap body (2) is fully screwed onto said container neck;
(ii) A plug seal (18) proximal said flat notch (16) extending substantially parallel
the longitudinal axis (YY) of said cap (1), and capable of contacting at least a portion
of an inner surface (9) of said container neck;
wherein said flat notch (16) and plug seal (18) provide a sealing means when said
cap body (2) is screwed tightly to said container neck, preferably when said cap body
(2) is screwed onto said container neck with a torque of between 100Ncm and 600Ncm.
14. A method of single-handedly opening a cap (1) according to any of the preceding claims
comprising the steps of applying pressure onto a portion of said locking means with
one or more fingers and concurrently lifting said lid (3), optionally closing said
lid (3) by pushing said lid (3) back onto said cap body.