SUBJECT MATTER OF THE INVENTION
[0001] This invention, as expressed in the heading of these specifications, is about a light-emitting
diode (LED) video display including several functional units which comprise interconnected
modules forming a two-dimensional regular matrix, each module including in turn a
number of pixels. The final objective is to provide a solution to the three main problems
associated with this type of device: to reduce power supply, obtain the appropriate
energy performance and achieve integration of the electronic system into a single
and flexible printed circuit. The suggested solution features additionally high adaptability
when providing valid solutions to volatile technological variables or different design
issues, such as supply voltage, number of pixels per module, number of LEDs per pixel,
or live voltage drops and their relative light intensity.
[0002] The invention also makes it possible to implement modules through integrated circuits
where the whole main electronic system has been installed (except for LED diodes),
so that displays are only made up of an association of integrated circuits and LEDs
mounted on a printed circuit which is preferably flexible but may also be rigid, thus
simplifying and reducing the manufacturing price of this type of display. The resulting
displays have extremely reduced thickness and weight, which represents a key factor
in their easy installation in locations where it is technically complicated or impossible
to install current LED displays.
BACKGROUND OF THE INVENTION
[0003] LED video displays made of a regular matrix of LED diodes are well known. These displays
are the most efficient mechanism for the manufacture of larger displays.
[0004] In practice, LED video displays are implemented by following the same general guidelines.
They are physically installed in special cabinets, so that LED panels are installed
in the front and the whole electronic system required for its operation is protected
inside. Several supply sources generate one or different low-tension voltages from
the power supply. The circuitry, normally made up by integrated analogue drivers,
controls the brightness of each LED. Finally, a specific digital electronic control
regulates transmission and generation of images on the display.
[0005] The difficulty in implementing flexible video displays resides, firstly, in the integration
of the electronic system required, including LEDs themselves, into a very small profile,
typically a single printed circuit. Basically, this electronic system shall be able
to individually control the brightness of each LED. Secondly, the implementation of
the analogue driver shall be such that the power supply required for its correct operation
is sufficiently reduced to be efficiently transported throughout its entire length
and width. It shall be considered that, to solve this problem, dc/dc converters cannot
be introduced into the reduced profiles that flexible video displays require nor can
large section conductors be used to transport these currents.
[0006] On the other hand, the analogue driver whose circuit diagram is represented in figure
1 of these specifications is also well known, and it is state of the art and similar
to the
US 4.743.897 patent.
[0007] In the driver of figure 1, the controller or source of constant current
101 supplies constant current to all LEDs
102. Each LED turns on and off by means of MOS
103 transistors connected in parallel to each diode and applying a specific voltage in
their gate terminal
104. The source of constant current has a
105 control input, which allows interruption of this current when all LEDs are off, thus
reducing consumption.
[0008] The total current consumed by this driver and the N LEDs connected in series is equal
to the current consumed by only one LED. The number of LEDs that can be connected
in series for a driver like the one shown in figure 1 is limited in practice by the
maximum gate-supply voltage of transistors. The sum of all LED live voltages, in a
worst-case scenario, shall be such that voltage at the transistor gate does not exceed
that maximum value under any circumstances.
[0009] Apart from this, another known analogue driver is the one shown in figure 2, generally
implemented in integrated circuits controlling
201 N LEDs which are connected through N outputs; for that purpose, they use N sources
of
202 constant current which may be turned on or off externally by means of a suitable
digital
203 interface. These analogue drivers do not comprise the other digital electronics in
charge of generating digital modulations which independently control or adjust the
brightness of each LED or other functions related to the generation or processing
of images from the digital domain.
[0010] The total current consumed by this driver and the N LEDs is equal to the sum of all
the individual currents consumed by each of the LEDs and the driver itself. The number
of LEDs that can be controlled by a driver such as the one shown in figure 2 is limited
by the section of the conductors required to transport the currents consumed by them.
This fact makes it necessary to use dc/dc converters or ac/dc power supplies for each
group of LEDs, in order to reduce these currents and increase the supply voltage.
[0011] At the current stage of technology, there are no LED video displays formed by a regular
two-dimensional matrix of modules where each module includes the necessary circuits
- both digital and analogue - to implement flexible LED displays.
[0012] On the other hand, pulse width modulation techniques used to control the brightness
of each LED are well know.
DESCRIPTION OF THE INVENTION
[0013] To achieve the objectives and avoid the issues described in previous paragraphs,
this invention, the same as state of the art displays, comprises many pixels forming
a matrix, each pixel being made up of a non-zero number of red LED L
R diodes, a non-zero number of green LED L
G diodes and a non-zero number of blue LED L
B diodes; they include a digital network aimed to regulate transmission and generation
of images on the display. The main novelty of this invention is that it comprises
diversity of functional units arranged according to a regular two-dimensional matrix
connected through the digital network in order to distribute numerical information
about image contents among the said functional units.
[0014] Each functional unit also comprises the following elements:
- a) a set of pixels, where LEDs of each functional unit are organized into, at least,
one red LED nR series circuit, at least one green LED nG series circuit and at least one blue LED nB series circuit;
- b) a first set of constant current sources including a number of constant current
sources equal to the number of red LED nR series circuits, where each constant current source has a digital enabling input
and is solely connected to a red LED series circuit;
- c) a second set of constant current sources including a number of constant current
sources equal to the number of green LED nG series circuits, where each constant current source has a digital enabling input
and is solely connected to a green LED nG series circuits;
- d) and a third set of constant current sources including a number of constant current
sources equal to the number of blue LED nB series circuits, where each constant current source has a digital enabling input
and is solely connected to a blue LED nB series circuit to make consumption by each colour independent.
[0015] As a consequence, on the invention display there are circuits of LEDs of the same
colour connected in series, in such a way that there is a first set of constant current
sources where each constant current source is only applied to red LEDs, a second set
of constant current sources where each constant current source is only applied to
green LEDs and a third set of constant current sources where each constant current
source is only applied to blue LEDs, resulting in an independent consumption by each
colour and a physical distribution of the said elements into different modules with
flexible interconnections, each of them including N pixels and incorporating the necessary
electronics, both digital and analogue, to completely control the functioning of the
display.
[0016] Apart from this, all elements from a functional unit are physically arranged into
a group of modules, each of them comprising the same number of pixels, the said modules
being electrically interconnected by means of flexible or rigid unions provided with
the connections forming the circuits of LEDs connected in series and with the constant
current sources shared by the group of modules. Each module also comprising:
- a) a set of analogue switches, equal to the number of LEDs in the module, each analogue
switch being connected in parallel to one LED;
- b) a set of level adaptors, equal to the number of LEDs in the module, controlled
by a different digital signal for each level adaptor, each digital signal being connected
to the control inlet of an analogue switch to independently turn them on/off;
- c) a first set of pulse width modulators (PWM), equal to the number of LEDs in the
module, connected to each level adapter inlet belonging to the said module;
- d) a second set of pulse width modulators (PWM), equal to the number of constant current
sources, each pulse width modulator being connected to the enabling input of a constant
current source to be activated when any of the LEDs supplied by the said constant
current source are on, whether the LEDs belong to the same module or to any of the
other modules of the same functional unit;
- e) a memory to store information about the image being represented in the module and
about the image being simultaneously received;
- f) a communication channel, which is part of the digital network, to transfer numerical
information concerning to the images to be represented to each and every module belonging
to each and every functional unit making up the display.
[0017] Therefore, there is an analogue network where, firstly, each of the mentioned G modules
functional units is formed by a first S
R set of constant current sources each one of which supplies one circuit of red n
R LEDs connected in series, a second S
G set of constant current sources each one of which supplies one circuit of green n
G LEDs connected in series and a third S
B set of constant current sources each of which supplies one circuit of blue n
B LEDs connected in series, where all the previous quantities, apart from being non-zero
amounts, satisfy the following equation:

[0018] Secondly, each module incorporates a set of N·(L
R+L
G+L
B) analogue switches connected in parallel to each and every one of the LEDs. These
analogue switches may be implemented by a NMOS, PMOS, PNP, NPN transistor or any valid
combination of them, for instance two-way gateways (T-gates), or by any other device
governed by a control inlet which allows voluntary interruption of electrical current
passage.
[0019] Thirdly, each N·(L
R+L
G+L
B) analogue switch incorporates a level adapter, in such a way that every switch is
regulated by the same number of digital control signals as those that form the digital
network; those adapters allow independent activation or deactivation of each and every
analogue switch and, therefore, the individual switching on and off of each LED in
the same module may be controlled from the digital domain.
[0020] The normal thing in conventional LED video displays is for each pixel forming the
display to be made up by three LEDs with primary colours. Sometimes, in all pixels
making up the display one of the LEDs is replaced by a circuit of two LEDs of the
same colour in series in order to increase the display brightness. This process is
implicitly incorporated into the description of this patent. On other occasions, implemented
pixels with four LEDs, two of which are identical, are used, with the aim of increasing
visual perception of the display resolution. For this reason, two procedures to individually
control the brightness of the fourth LED with respect to the other three LEDs are
described below. The first consists of the replacement of the LED by a circuit of
two LEDs of the same colour connected in series, with the difference that, in this
case, the rest of the elements necessary so that they can, in fact, be independently
controlled from the digital domain are also duplicated. The second process consists
of the establishment of a new circuit of LEDs connected in series with an additional
source of constant current. In this case, the fourth LED added is not connected in
series to another of its same colour but, from an electronic point of view, it would
be like having a fourth colour component. Both procedures are also implicitly incorporated
into this patent.
[0021] The suggested solution also includes the ability to adapt to different supply voltages,
number of pixels by module, number of LEDs by pixel, or live voltage drops and their
relative light intensity.
[0022] The invention is based on the fact that for the same power level, an increase in
the supply voltage involves a reduction in the operating currents, which, as previously
mentioned, is one of the main limiting factors in implementing flexible LED video
displays. The maximum supply voltage is determined by the technological process employed
in each specific installation of the display and is subject to modifications due to
the constant evolution of these processes.
[0023] In effect, a specific optimised configuration for a determined supply voltage can
be directly adapted to a new technological process which allows higher supply voltages
by either increasing the number of pixels by module or, alternatively, adding additional
modules to the same analogue interconnection network as well as keeping the number
of total active sources of constant current in the system the same.
[0024] The display comprises of a set of at least one connector, which includes the supply
and the communication channel for transmission of the digital network information
to connect several displays in cascade and increase their surface.
[0025] With regard to the supply voltage, this has to be equal or higher than the total
of live voltage drops V
f of all the LEDs belonging to the same series circuit which can be simultaneously
turned on at the same time, plus the voltage required by the actual source of constant
current for it to operate in accordance with its nominal value, normally 20 milliamps.
The maximum value of supply voltage is limited by the maximum gate voltage of the
switching transistors and, in general, by the nature of the technological process
chosen for the installation of the integrated circuit.
[0026] In order to reduce the complexity of the display a single supply voltage can be used
for all the sources of constant current. However, to maximise the efficiency of the
displays and/or profit from all the possible valid configurations, the description
of this patent also includes the possibility of applying independent voltage sources
for each of the three colour components.
[0027] These voltages are generated through dc/dc or ac/dc converters which allow the outputs
to be set within a certain range of the nominal operating voltage.
[0028] The efficiency is maximised by setting each of the power supplies to a value that
is equal to the sum of the live voltage drops V
f of the n LEDs of each colour component which can be simultaneously switched on plus
the value of nominal voltage V
reg required by the source of constant current for its operation, that is to say, n·V
f+V
reg. The value of the voltage applied should take into consideration the tolerances of
the electronic components of the system, as well as the voltage drops arising in the
electrical conductors and in the actual analogue switches.
[0029] Each of these power supplies generates the supply voltage of part of the display
installed with LEDs from manufacturing batches with similar electric parameters. In
this way it is ensured that the live voltage drops of all the LEDs of the same colour
component have similar values.
[0030] The voltage output of these sources can be set internally and automatically during
the normal operation of the display, or externally during the manufacturing process.
[0031] In the first instance, a mechanism is inserted into the control electronics of each
module which allows the suitable value to be established for setting the supply voltage.
One of the ways this value can be calculated is from the measurement obtained from
the live voltage drop Vf of at least one of the LEDs of the same circuit, the voltage
drop in the actual source of current or the current generated by the source of constant
current. The value obtained must be transmitted to the power supply responsible for
setting the voltage output.
[0032] The novel procedure explained below allows for a further reduction of the currents
used by the displays described in this patent, which in turn facilitates the installation
of larger displays without the need to increase the section of conductors which transport
these currents.
[0033] The first aforementioned mechanism to reduce the supply current consists of increasing
the supply voltage. However, there are factors which, in practice, limit the maximum
value of this voltage. These factors are related to the difficulties in establishing
technological processes compatible with these voltages and the electrical safety regulations
that apply.
[0034] These problems definitely appear to be the result of having to respect minimum separation
distances between conductors subject to a certain difference in potential. The value
of voltage above which these difficulties become apparent is in practice 48V.
[0035] To resolve this problem a power supply is used which contains a set of equally-spaced
multiple supply voltage S outputs, whereby each of the S outputs generate a voltage
equal to V
i=(i+1)V, with i varying from 0 to S-1. Each pair of consecutive intermediate outputs
between them comprises a new power supply of value V for a subset of functional units
of G modules which form the display. Each of these subsets comprises an identical
number Q of functional units. The difference in power V between the two consecutive
power outlets must be sufficiently reduced to be able to be properly applied to the
aforementioned subset of functional units of G modules following the procedure described
above in this patent. In this way all the functional units of G modules are shared
equally among the S supply voltages generated by the power supply.
[0036] For this to be efficient in practice, certain restrictions need to be established
in terms of the logical operation of the display designed to ensure that the net currents
consumed in each of the supply voltages generated in the consecutive intermediary
outlets are as similar as possible. If this condition is met then the section of the
conductors of all the intermediary outlets can be reduced to a minimal value.
[0037] The most convenient way of balancing consumption without jeopardising overall efficiency
is to divide the display into numerous sections, each one comprising S functional
units of G modules, each of these sections being physically and functionally identical
to each other, such that:
- (a) the intermediate voltages that supply the functional units belonging to the same
section come from the same power supply,
- (b) the perimeter of physical space taken up by the LEDs included in each of these
sections has the most compact geometrical shape possible,
- (c) the coordinated operation of the control logic which acts upon the turning on
and off times of the sources of constant current for all modules in the same section
aims to make the resulting consumptions performed by these modules on the S supplies
as similar as possible.
[0038] In practice, the most suitable way of ensuring that the consumptions of the functional
units grouped in the same section are similar is to apply the same pulse width modulation
to the sources of constant current of the modules which occupy the same position within
each of the functional units belonging to the same section. This pulse width modulation
is precisely that of the module which originally displays a higher consumption than
the rest occupying the same position in each functional unit. Under these conditions
the current circulating through outputs V
0 to V
N-2 will be approximately null, only the current corresponding to the V
N-1 output being maintained.
[0039] It can be observed that despite using a power supply that delivers voltages of up
to S·V, there are never differences in potential greater than V in the inside of each
module.
[0040] Two procedures are described below which allow each module to detect when any of
the LEDs belonging to that module stop working. The first test consists of the following
steps prior to the normal operation of the display:
- (a) initially keep the LEDs turned off,
- (b) individually and sequentially turn on each and every LED keeping the rest turned
off and measure, among other things, the live voltage drop Vf of at least one of the LEDs of the same series circuit, the voltage drop in the actual
source of current or the current generated by the source of constant current.
- (c) compare all the readings, detecting the broken LEDs as those giving different
readings to the rest.
[0041] The effect of broken LEDs is that when their corresponding analogue switch opens,
the flow of the current in the series circuit of that LED is interrupted, which means
none of them function. This situation is detected by the module given that a null
measurement is obtained which is different from that of the rest of the LEDs in the
series circuit.
[0042] The second procedure allows these defects to be automatically detected during the
normal operation of the display through a specific analogue circuit inserted in each
LED which detects when the voltage in the LED terminals exceeds a certain threshold.
This situation is immediately relayed, keeping the analogue switch permanently closed
to allow the rest of the LEDs of the same circuit to keep functioning properly.
[0043] In any case it is necessary to add a specific analogue circuit which protects the
analogue switch and avoids its exposure to a higher voltage than the absolute maximum
value allowed.
[0044] The invention includes an external V
RGB power supply to supply all constant current sources, where the value of the said
V
RGB external supply is at least the highest V
RGB value calculated according to the equations:
- a) VRGB ≥ n'R·VfR +Vreg,min; where VfR represents live voltage drops of the red nR LEDs connected in series belonging to the same circuit of which a maximum of only
n'R, can remain turned on at the same time, and Vreg,min as the minimum voltage drop necessary for the constant current source to work with
nominal values.
- b) VRGB ≥ n'G·VfG +Vreg,min; where VfG represents the sum of live voltage drops of the green nG LEDs connected in series belonging to the same circuit of which a maximum of only
n'G, can remain turned on at the same time, and Vreg,min as the minimum voltage drop necessary for the constant current source to work with
nominal values.
- c) VRGB ≥ n'B·VfB + Vreg,min; where VfB represents the sum of live voltage drops of the blue nB LEDs connected in series belonging to the same circuit of which a maximum of only
n'B, can remain turned on at the same time, and Vreg,min as the minimum voltage drop necessary for the constant current source to work with
nominal values.
[0045] Another achievement of the invention is that the display comprises:
- a) one set of at least one external Vg power source to supply all the green LED constant
current sources; with a Vg voltage value corresponding to a minimum value higher than
the sum of all VfG live voltage drops of n'G green LEDs connected in series belonging to the same circuit which can be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with nominal values,
according to the equation Vg> n'G · VfG +Vreg,min.
- b) a second set of at least one external Vr power source to supply all the red LED
constant current sources; with a Vr voltage value corresponding to a minimum value
higher than the sum of all VfR live voltage drops of n'r red LEDs connected in series belonging to the same circuit which can be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with nominal values,
according to the equation Vr > n'R · VfR +Vreg,min.
- c) a third set of at least one external Vb power source to supply all the blue LED
constant current sources; with a Vb voltage value corresponding to a minimum value
higher than the sum of all VfB,max live voltage drops of n'B blue LEDs connected in series belonging to the same circuit which may be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with normal values,
according to the equation Vb>n'B · VfB +Vreg,min.
[0046] Under the previous model, each module forming a functional unit includes measurement
means selected among direct measurement means and indirect measurement means of at
least one selected magnitude, among others, for:
- a) live Vf voltage drops of at least one of the LEDs supplied by each of the constant current
sources,
- b) voltage drops of each constant current source,
- c) currents generated by each constant current source circulating through each of
the circuits of LEDs connected in series,
to numerically transfer the measurement through the communication channel to the external
supply source supplying, among others, the aforementioned constant current source;
comprising the external supply sources which incorporate the means to interpret the
measurement made and adjust their output voltages until the said minimum voltage values
are reached.
[0047] The invention also contemplates the possibility of including a fourth set of external
supply sources to substitute the external V
RGB supply source, for the first set with at least one external Vg supply source, for
the second set with at least one external Vr supply source and for the third set with
at least one external Vb supply source including:
- a) an output voltage S times higher than a selected source between the external VRGB supply source of the first, second and third sets of external supply sources; Vg,
Vr, Vb,
- b) a total of S-1 additional intermediate voltage outputs with spaced values, connected
to constant current sources of the display, where each consecutive intermediate output
pair forms a new external supply source for a subset of the said functional units
making up the display; each of the said subsets being formed by the same number of
functional units,
and the display also contains a division of several sections each of them made up
by S functional units. These sections are identical to each other, and intermediate
voltages supplying the functional units belonging to a same section come from the
same external source of supply; the digital network has means to regulate the turning
on and off times of constant current sources of all modules in the same section, so
that consumption by those modules from S supplies is more or less the same.
[0048] Regarding the digital network, it is worth mentioning that it is made up, at least,
of a first group of N·(L
R+L
G+L
B) pulse width modulators for each N pixel, which independently control the brightness
they perceive. Apart from this, the digital network controls the turning on and off
of the control input in the constant current source through a second group of specific
pulse width modulators with the aim of optimizing consumption.
[0049] Each module incorporates a double storage memory. On the one hand, they store data
corresponding to the image being represented and, on the other, they save partial
data of the next image to be displayed.
[0050] There is a block in charge of all operations related to image processing. There are
several strictly necessary processing levels, such as image decoding or global synchronism
extraction by timing data collected, and other optional levels such as the hereinafter
described gamma correction, the implementation of decompression algorithms or other
digital image processing functions.
[0051] It furthermore incorporates a digital interface being part of a digital network which
carries out two essential tasks through a port. First, it enables the distribution
of information about images to be represented from an external video source to each
module forming the display. Second, it makes it possible to individually read or write
all parameters involved in the set up of each module from the exterior.
[0052] This last block also incorporates a specific fault tolerance mechanism aimed at detecting
any malfunctioning of modules and allow for their disconnection from the supply without
affecting the correct operation of the rest of the modules.
[0053] When the supply voltage value is not high enough to simultaneously supply the n LEDs
belonging to a same series circuit through the corresponding constant current source,
it is necessary to use a set of PWM pulse width modulators with modified modulation
with respect to the original value of the first group of pulse width modulators as
described bellow.
[0054] The maximum M number of LEDs which may remain simultaneously on at the same time
within an n LED series circuit can be determined for a specific V
cc supply voltage value as the maximum M value which obtained from the equation M·V
f+V
resto<V
cc, where V
resto is the addition of the voltage value the constant current source requires to operate
plus the voltage drops suffered by electrical conductors and the same analogue switches
of the M-n LEDs which cannot be simultaneously on.
[0055] The secondary object of this first group of modulators is to provide for an operation
which is as efficient as possible from an energy point of view. It is important to
bear in mind that the constant current source, which is controlled by the second set
of modulators, always has to be on when one of the LEDs connected in series to the
same is on as well. Consumption optimization is reached by minimizing time the current
source is on.
[0056] Therefore the first new group of modulators comprise the means to generate a set
of PWM modulations overlapping each of the original PWM modulations. The combined
behaviour of the overlapping PWM modulation and the original PWM modulation is equivalent
to performing an AND logic of the two modulations separately, or rather, at any point
in time, the analogue switch only remains open if, and only if, both modulations simultaneously
indicate so, while it will remains closed if either of the two modulations separately
indicate so.
[0057] The purpose of the overlapping PWM modulation is to ensure that at any moment in
time, the number of LEDs turned on does not exceed the value M. The frequency of the
overlapping PWM modulation is a non-zero whole number, E times greater than the value
of the frequency of the original PWM modulation. The duty cycle of all the overlapping
PWM modulations is constant and equal to M/n. On initial installation, each of the
overlapping PWM modulations are applied with a constant phase difference equal to
the period of the overlapping PWM modulation divided by the number n of LEDs connected
in a series circuit. Generally the relative phase of the overlapping PWM modulations
is adjusted depending on the configuration chosen to minimise the time that at least
one of the LEDs is on. To optimise the consumption to the maximum, this resetting
of phases can be performed dynamically for each of the represented images.
[0058] It is also necessary to individually increase the duty cycle of each of the original
PWM modulations to offset the additional periods of off-time caused by the overlapping
PWM modulation. This increase in the duty cycle must be calculated from the value
of the original duty cycle of each modulation such that the total time that the analogue
switch remains open throughout the full period of the original PWM modulation is the
same as what it would be if the overlapping modulation had not been applied. As a
result of the application of this modified modulation scheme the value of maximum
brilliance able to be reached by any of the n LEDs is reduced by the factor M/n.
[0059] There is also the possibility of being able to deactivate the overlapping PWM modulations
at a certain point during the original PWM modulation when it can be guaranteed that
the number of LEDs turned on at the same time does not exceed the value of M for the
remaining period of the original PWM modulation. It is also necessary to take this
fact into account when it comes to modifying the value of the duty cycles of the original
PWM modulations, as previously mentioned.
[0060] On the other hand, the E value determines, in the worst-case scenario, the efficiency
of the system such that the higher this value, the greater the resulting efficiency.
However, the maximum value of E is limited by the particular dynamic nature of the
technological process used in installing the integrated circuit. The result of this
set of modulations is that the efficiency obtained for levels of brightness and reduced
consumption is less than that which is reached when these levels of brightness increase,
rapidly approaching the maximum efficiency value.
[0061] In summary, the final objective is to ensure that at any point in time no more than
M LEDs are on at the same time, while achieving a balanced sharing of the current
delivered by the source between all of the LEDs and minimising the time that this
remains on.
[0062] When the modules described in this patent are installed in an integrated circuit
the insertion of a regulator is included which allows the electronics of the digital
domain to be supplied by the supply voltage of the system, thus avoiding the need
to add an external regulator. The supply voltages of the digital domain are typically
equal to or less than 3.3V, while the system supply can reach 48V. In general it is
difficult to insert the inductive devices of the switched converters (dc/dc converters)
into an integrated circuit. In this invention it is more convenient to integrate a
lineal regulator, but for the system to continue being energetically efficient it
is an essential condition for the consumption of the current of the electronics of
the digital domain to be much smaller than that of the rest of the module.
[0063] The consumption of digital systems is directly proportional to their operating frequency.
In this invention the consumption is largely determined by the operating frequency
of the PWM modulators. A new procedure for non-lineal pulse width modulation is described
below. This reduces the operating frequency and continues to be compatible with the
use of overlapping PWM modulations to suitably and efficiently share out the current
between the n LEDs on the same series circuit when no more than M LEDs can be on at
the same time.
[0064] Due to the logarithmic response of the human eye, it is necessary to digitally make
an adjustment in the luminous intensity or tonalities generated in each LED in the
displays, known as gamma correction. This adjustment reduces the total number of tonalities
to only those actually distinguishable by the human eye. For example, if the PWM modulators
are installed with a length of 16 bits, the total intensity amount is reduced after
the aforementioned correction from 65,536 to less than 256.
[0065] This fact can be used to establish a new modulation, known as non-linear PWM pulse
width modulation, where operational frequency is significantly reduced. To this end
it is necessary to generate a clock with a frequency which varies throughout each
period of the PWM modulation, in a way that the duration of each clock cycle is directly
proportional to each of the gamma correction values. The number of clock cycles applied
to PWM modulators is reduced in the same amount as the number of intensities resulting
from the correction, and as consumption is proportional to the number of transitions
by time unit, the global consumption achieved with this new modulation is also reduced
in the same proportion. In the former 16 bits example, the number of transitions and
consumptions would be reduced in a 65,536/256 factor, that is to say, 256. Another
advantage of this type of modulation is that it makes it possible to reduce the number
of PWM modulator bits. Continuing with the same example, as only the first 256 cycles
are used in each modulation cycle, it is possible to implement them using PWM modulators
with only 8 bits.
[0066] The novelty of the next modulation, called mixed non-linear PWM modulation, is that,
while keeping the same advantages of non-linear PWM modulations, it distributes current
efficiently and appropriately among n LEDs of a same series circuit when no more than
M LEDs can be turned on simultaneously. It is based on the fact that each complete
cycle of this new modulation uses several non-linear PWM modulations which are shorter
(each of them codifying, therefore, a reduced number of values) and consecutive in
time. In its simplest form, the number of shorter, consecutive non-linear modulations
coincides with the total number n of LEDs in each series circuit. Therefore, the clock
signal is applied using a frequency which varies several times throughout each PWM
modulation period between the minimum and maximum values determined by the gamma correction
used.
[0067] The fact that the duration of these n non-linear intervals is the same can be used
to apply a set of PWM modulations, with the same considerations as described in this
patent, overlapping mixed non-linear PWM modulation, which allows an equitable distribution
of brightness among the n LEDs. It should be noted that, when codifying the values
of this new modulation, the linear and non-linear components shall be taken into consideration.
[0068] The number of non-linear intervals can be increased by an E integer multiple. In
the worst case scenario the E value determines, the performance of the system, so
that the higher this value is, the higher the resulting performance will be. The number
of non-linear intervals can be increased by just reducing their duration and, therefore,
the number of encodable values in each of them. In this mixed non-linear modulation,
the number of bits required is higher than that of the original non-linear modulation,
but it is still lower than the value of the original linear PWM modulation described
in this patent, hence still providing for a significant reduction of the number of
transitions in the clock signal and therefore of the net consumption. It should be
noted that by increasing the E number, performance is increased but so too is consumption.
[0069] It is worth mentioning that the digital network communications channel includes a
cascade connection of all display modules, each module having a storage register with
an input connection to the previous module in the cascade connection, and an output
connection to the next module in the cascade connection, in order to transfer images
through those storage registers.
[0070] With the aim of avoiding failure of one of the modules causing a malfunctioning of
the rest of the subsequent modules in the display, not only can the communications
network link each module to the previous one, but also contains an additional, auxiliary
connection linking each module to the module before the one immediately preceding
it. Additionally, it incorporates a parity detection system of data received by both
channels, so that a digital logic system makes it possible to automatically switch
to an auxiliary channel when parity of the main channel does not coincide with that
expected. This action causes the previous module to be effectively disconnected from
the system. To prevent alteration of the data distribution order between all the modules
it is necessary to incorporate an additional digital logic system to this auxiliary
channel to compensate the fact that the system is now one module short.
[0071] Apart from this, all LEDs in the invention are inclined at a specific negative angle.
This innovation optimises the angle of vision, consumption is reduced and/or the brightness
perceived by the observer increased. To that end, all elements making up the display
are assembled on a flexible printed circuit where the pixels are located on one side
and the rest of the elements are situated in a space selected from the free space
between LEDs or the space available on the other side of the said flexible printed
circuit.
[0072] To achieve this functionality, the display includes mechanical means to bend the
flexible printed circuit to position the LEDs to form a negative angle, all of them
remaining on the same vertical plane.
[0073] This solution makes it possible for the assembly of all electronic components on
the flexible printed circuit to be compatible with the standard industrial production
lines normally used in the fabrication of electronic devices. The printed circuits
maintaining the LEDS in an inclined position are given their form during the final
mechanical assembly of the display, once the assembly process of the parts on top
of the flexible printed circuit has been completely finished.
[0074] Another additional feature is that LEDs are located in the same vertical plane, thus
avoiding their mutual obstruction of the light emitted.
[0075] The configuration described makes it possible to implement modules by means of integrated
circuits in which LED diodes have not been installed but the electronic system, described
above, necessary for the correct operation of the display has. This means that displays
are formed only by a variety of integrated circuits and LEDs assembled on a rigid
or flexible printed circuit. This way, the manufacturing of this type of display is
significantly simpler and cheaper.
[0076] Normally, in high resolution LED displays with shorter distance between pixels, each
pixel is formed by three LEDs with the primary colours grouped in the same, square-shaped,
six terminal plastic case. The integrated circuit, which could be physically installed
into a square casing, may be positioned on the flexible printed circuit to form a
45° angle with respect to the edge of the display, and four pixels such as the ones
described may also be physically distributed on each side of the integrated circuit;
these pixels will also form a 45° angle with respect to the edge of the display. In
consequence, the minimum possible distance between pixels is obtained when both integrated
circuits and LEDs are assembled on the same side of the flexible printed circuit.
[0077] The same integrated circuit may include one or several modules without LED diodes.
SHORT DESCRIPTION FIGURES
[0078]
Figure 1.- Represents a state of the art electrical circuit diagram used in displays made up
of LEDs.
Figure 2.- Represents a second state of the art electrical circuit diagram used in displays
made up of LEDs.
Figure 3.- Schematic diagram of the invention's digital interconnection network.
Figure 4.- Schematic diagram of the invention's analogue interconnection network.
Figures 5A-5C.- Represent different types of LED circuits described in the invention.
Figures 6A -6B.- Detail how the connection of elements in the analogue domain is made.
Figure 7.- Represents the block diagram of the digital domain of the invention.
Figure 8.- Shows how all functional units between the S outputs of a fourth multiple set of
external supply sources are distributed and how the display is divided in S functional
units sections of G modules with the aim of minimizing currents circulating through
the intermediate electrical power points of the source.
Figures 9A-9D- Show an example of how the interconnection of four modules, each of them with 4 pixels
and 12 LEDs, is made in order, to create a Red, Green, Green, Blue (RGGB)-type functional
unit. Figure 9A shows all the connections and figures 10B-10D show the constant current
source connections for each colour.
Figure 10.- Shows an example of how the interconnection of four modules, each of them with 6
pixels and 18 LEDs, is made in order to create an RGGB-type functional unit.
Figures 11A-11D- Show an example of how the interconnection of six modules, each of them with 4 pixels
and 12 LEDs, is made in order to create an RXGGXB-type functional unit. Figure 11D
shows all connections and figures 11A-11C show the constant current source connections
for each colour.
Figures 12A-12D- Show an example of how the interconnection of six modules, each of them with 4 pixels
and 16 LEDs is made in order, to create an RGGGGB-type functional unit with a fourth
independent colour component. Figure 12D shows all connections and figures 12A-12C
show the constant current source connections for each colour.
Figures 13A-13D- Show an example of how the interconnection of three modules, each of them with 4
pixels and 16 LEDs, is made in order to create an RGB-type functional unit with a
fourth LED per non-independent pixel. Figure 13A shows all connections and figures
13B-13D show the constant current source connections for each colour.
Figures 14A 14B.- Show an example of how interconnection of a module with 12 pixels and 48 LEDs, with
a fourth LED per non-independent pixel, is made.
Figures 15A -15E.- Diagram showing the different digital interconnection network variations in each
physical row of modules of the invention:
- A) Simple cascade connection.
- B) Cascade connection of two rows of modules.
- C) Cascade connection bordering each second module.
- D) Cascade connection crossing each second module.
- E) Cascade connection connecting each fourth module and crossing the rest.
Figure 16.- Diagram showing the zigzagging digital interconnection network with modules arranged
in cascade for the different rows of modules forming one same column of the invention.
Figure 17.- Diagram showing the zigzagging digital interconnection network with modules arranged
in cascade, crossing one of every two modules, for the different rows of modules forming
a same column of the invention. Its advantage is that connections between lines are
made always on the same side, on the left in this case, thus simplifying wiring.
Figure 18.- Diagram showing the zigzagging digital interconnection network with modules arranged
in cascade, crossing three of every four modules, for the different rows of modules
forming one same column of the invention. Its advantage is that connections between
lines are always made on the same side, the left in this case, thus simplifying wiring
while data input and output is also carried out through the same point, in this case
the upper left corner.
Figure 19.- Diagram showing the zigzagging digital interconnection network with modules arranged
in cascade, crossing one of every two modules and, in turn, connecting in principle
odd lines downwards and even lines upwards. Its advantage is that connections between
lines are made always on the same side, on the left in this case, thus simplifying
wiring while data input and output is also carried out through the same point, in
this case the upper left corner, but in a simpler way than that shown in figure 18.
Figure 20.- Diagram showing the placement of two adjacent columns to duplicate the surface of
the display.
Figures 21A-21D.- Diagram showing an alternative digital interconnection networks where modules are
not connected along a horizontal line.
Figure 22. - Example of a GRGB configuration where the analogue interconnection network and the
digital communication network are represented.
Figures 23A-23C.- Schematic representation of the construction of a large LED display:
- A) Connection of small displays to form a column with the appropriate height.
- B) Connection of different columns to obtain the desired width.
- C) Connection of several of these displays to further increase the dimensions of the
final display.
Figures 24A-24E.- Example of the application of an overlapping set of pulse width modulations to spread
the brightness of an series circuit of n=12 LEDs when only a maximum of M=8 LEDs can
be on, assuming that the working cycle of all LEDs is the same (figure 24A). Figure
24B shows a set of overlapping frequency modulations equal to the first group of pulse
width modulations (E=1), and figure 24C shows the outcome of the resulting pulse width
modulation. Figure 24D shows a set of overlapping pulse width modulations with a frequency
four times as high as the first group of pulse width modulations (E=4), and figure
24E shows the outcome of the resulting pulse width modulation. In the thick vertical
dotted line of figures 24C and 24D we can observe the point in time when the constant
current source is switched off and, therefore, the difference in consumption between
the two operational frequencies.
Figures 25A-25D.- Comparison between a conventional pulse width modulation (figure 25A) and a non-linear
pulse width modulation (figure 25B) where each vertical dotted line represents the
working cycles that can be generated. Figure 25C shows a mixed non-linear pulse width
modulation where each complete modulation period is made up of eight shorter, consecutive
non-linear pulse width modulations. Figure 25D demonstrates how a set of overlapping
modulations can be applied to the modulation in figure 25C in order to appropriately
spread brightness in the event that only M=5 LEDs of a total of n=8 LEDs of series
circuit can be simultaneously on.
Figure 26. - Example of the connection of a display with a 32V RGGB topology to a 64V supply source
with an intermediate output of 32V. Each RGGB functional unit belonging to each dotted
area shall have approximately the same current consumption.
Figures 27A-27B. - Describe how angles of vision of flexible displays can be optimized by inclining
the LEDs in a negative angle after making openings around them (figure 27A), so that
they can be mechanically moved towards the rear end of the flexible printed circuit,
at the same time as they are inclined towards the lower end (figure 27B), with means
that all them also remain in the same vertical plane.
Figure 28.- Diagram showing the optimal arrangement of integrated circuits and LEDs to achieve
a minimum distance between pixels when both types of components are assembled on the
same side of the printed circuit.
Figure 29.- Shows a secondary connection in the digital interconnection network which uses a
fault-tolerance mechanism guaranteeing that, in the event of intermittent or temporary
failure in the ICi-1 module, the other modules can continue to operate correctly.
EXAMPLES OF PREFERRED SETTINGS
[0079] As already indicated, the invention display is formed by a matrix of P-pixels, where
each pixel constitutes a non zero number of red LED L
R diodes, a non zero number of green LED L
G diodes and a non zero number of blue LED L
B diodes, all of them organized into identical functional units, connected by a digital
network to distribute numerical information corresponding to the contents of the images
between the said functional units. Each of the said functional unit includes a set
of pixels, in which the LEDs in each functional unit are organized into, at least,
one circuit of red n
R LEDs connected in series, at least one circuit of green n
G LEDs connected in series and at least one circuit of blue n
B LEDs connected in series. It also includes a first S
R group of constant current sources with as many constant current sources as circuits
of red LEDs connected in series, where each constant current source has one digital
enabling input and is connected to only one circuit of red LEDs connected in series;
a second S
G group of constant current sources with as many constant current sources as circuits
of green LEDs connected in series, where each constant current source has one digital
enabling input and is connected to only one circuit of green LEDs connected in series;
and a third S
B group of constant current sources with as many constant current sources as circuits
of blue LEDs connected in series, where each constant current source has one digital
enabling input and is connected to only one circuit of blue LEDs connected in series,
in order to make consumption of each colour independent. Modules are electrically
connected to each other by means of flexible unions provided with the connections
that form the circuits of LEDs connected in series and with the constant current sources
shared by the said set of modules.
[0080] Elements of the functional unit make up a set of identical modules of N pixels each,
which are arranged on a flexible printed circuit as described later on.
[0081] As represented in figures 3 and 4, there is a first
302 interconnection level, located in the digital domain, formed by a global network
which enables distribution of numerical information corresponding to the contents
of the images to all
301 modules comprising the display, and a second
403 interconnection level located in the analogue domain, locally associating sub-sets
G
401 modules to each other and made up of the lines necessary to perform a series connection
of all LEDs and constant current sources shared by this sub-set of modules, known
as
402 functional unit.
[0082] Each circle in the two figures represents a module which has been assigned with an
a
r,t coefficient for the digital interconnection network and a b
l,g coefficient for the local analogue network. The two sets of coefficients are bijectively
related to each other, in a way that all coefficients in figure 3 equate to only one
of the coefficients in figure 4. This means that the physical location of each module
does not have to coincide either with their position on the graph, or with their physical
one. This point will be described later on.
[0083] Note that while the
302 digital interconnection network directly or indirectly relates all modules making
up the display to each other, the
403 analogue interconnection network is limited to only one
402 functional unit of G modules, where each P/(N·G) functional unit is completely independent
of the other from the analogue point of view. Each module has all the analogue and
digital electronic system necessary to independently control the brightness of N LEDs
and efficiently distribute the numerical information corresponding to images between
all the modules making up the display.
[0084] Below is a description of the analogue network used in the invention display.
[0085] First, is shall be noted that the analogue domain of each
402 functional unit of G modules mentioned, as shown in figure 4, is formed by a first
S
R set of constant current sources supplying one circuit of red n
R LEDs connected in series, a second S
G set of constant current sources supplying one circuit of green n
G LEDs connected in series and a third S
B set of constant current sources supplying one circuit of blue n
B LEDs connected in series, and all previous quantities, apart from being non zero
amounts, satisfy the following equation:

[0086] This way, we obtain a set of valid solutions for this equation which match each of
the different settings of flexible LED displays, which are the object of this invention
and which are described with the help of figure 5.
[0087] Each G module, referred to as b
l,g, in the figure contains at least one of the following elements for each of the three
red, green and blue components:
- Figure 5A shows at least one series circuit of one or several 501 LEDS of the same colour with two external connections formed by a 502 anode and a 503 cathode whose ends are left free, through which they are connected to the LED series
circuit shared by the rest of the modules to which they belong.
- Figure 5B shows at least one series circuit of one or several LEDs of the same colour
with one free earthed cathode and only one external connection formed by the 504 free anode, by means of which they are connected to the LED series circuit shared
by the rest of the modules to which they belong.
- Figure 5C shows at least one series circuit of one or several LEDs of the same colour
with a free anode connected to a 506 constant current source and only one external connection formed by the 505 free cathode, by means of which it is connected to the LED series circuit shared
by the rest of the modules to which they belong. This current source has, furthermore,
one 507 control input so that it can be directly enabled or disabled from the digital domain.
[0088] If, instead of employing constant current sources on the supply side, we use constant
current sources on the earthed side, the configuration of figures 5B and 5C is substituted
by the following:
- At least one series circuit containing one or several LEDs of the same colour with
a free anode connected to the supply and only one external connection formed by a
free cathode, by means of which it is connected to the LED series circuit shared by
the rest of the modules to which they belong.
- At least one series circuit containing one or several LEDs of the same colour with
a free cathode connected to a constant current source and only one external connection
formed by a free anode, by means of which it is connected to the LED series circuit
shared by the rest of the modules to which they belong. This current source has one
control input so that it can be directly enabled or disabled from the digital domain.
[0089] It shall be observed how the
403 analogue digital interconnection network inside each of the 402 functional units
is formed by all those lines necessary to make the connection between the mentioned
502,
503,
504 and
505 terminals of G modules comprising the said functional unit.
[0090] Second, each of the module, as can be seen in figure 6, includes a set of no (L
R+L
G+L
B)+
603 analogue switches connected in parallel to each of the 501 LEDs. These analogue switches
may be implemented by a NMOS, PMOS, PNP, NPN transistor or any valid combination of
them, like for example two-way gateways (T-gates), or by any other device governed
by a control inlet which allows the passage of electric current to be interrupted
at will.
[0091] Third, each N·(L
R+L
G+L
B) analogue switch incorporates a
602 level adapter, in such a way that every switch is governed by the same number of
digital control signals conforming the
601 digital bus; those adapters allow independent activation or deactivation of each
analogue switch and therefore the individual switching on and off of each LED in the
same module may be controlled from the digital domain. It shall be noted that the
507 control input of the
506 current source also forms a part of the said digital bus.
[0092] The digital network used in the invention display is explained below with the help
of figure 7.
[0093] The digital bus is generated inside each module through the
702 set of N· (L
R+L
G+L
B)+S
R+S
G+S
B independent pulse width modulators. Values used by each modulator are calculated
through the
703 block, from the values stored in the
704 double video memory. This memory is responsible, in the first place, for storing
all pulse width modulation values corresponding to intensities represented in pixels
of one same module at one specific point of time and, in the second place, for saving
information regarding the pixel intensities of the next image to be represented. Finally,
each module has a
705 digital interface which enables reception or transmission of information to the rest
of the modules in the display through the mentioned digital interconnection network.
[0094] Figure 8 shows the process to increase the display power without increasing current
consumption. This involves the use of a supply source with a set of evenly spaced
multiple S supply voltage outputs like the ones represented in figure 8, each S output
generating a Vi=(i +1) V voltage, where i varies from 0 to S-1. Each pair of consecutive
intermediate outputs forms a new source of supply with a V value for an
803 subset of
402 functional units of G modules which form the display. Each subset is made up of the
same number of Q functional units.
[0095] In order for this diagram to be efficient in practice, the net currents consumed
by each supply voltage generated by the consecutive intermediate intakes must be the
same or as similar as possible. If this condition is satisfied, the conductor sections
of all intermediate intakes can then be reduced to a minimum value. To that end, the
display can be divided into several
801 sections, each of them formed by S functional units of G modules, all these sections
being identical to each other both from the physical and from the functional point
of view, in a such a way that:
- (a) intermediate voltages supplying functional units belonging to the same section
all come from the same supply source,
- (b) the perimeter of the physical space occupied by all LEDs included in each of these
sections forms as compact a geometrical shape as possible,
- (c) the control logic acting upon switching on and off times of the constant current
sources of all modules in the same section ensures that the resulting consumption
by these modules of S supplies are as similar to each other as possible.
[0096] A valid formula to reach this objective is to apply an identical pulse width modulation
over the constant current sources of
802 modules which occupy the same position inside each of the functional units belonging
to the same section. This pulse width modulation corresponds to that of the module
with the highest consumption of all those occupying the same position inside the functional
unit.
[0097] The following examples show different configurations which may be adopted by the
functional units of the G modules. The LEDs making up a pixel contained in the one
same symbol appear in all the diagrams. They can refer indistinctly either to LEDs
which are physically inside the same component or to LEDs manufactured in independent
capsules.
[0098] In the following examples we are going to assume that each pixel is made up of only
three LEDs with the fundamental components (L
G=L
R=L
B=1) and that each module is composed of 4 pixels (N=4). We will also assume that LEDs
used in this example have the following electrical parameters as shown in Table 1:
| Parameter |
Units |
Green |
Red |
Blue |
| Maximum live voltage drop |
Volts |
4 |
2.5 |
4 |
[0099] It has also been taken into account that, occasionally, LEDs of a specific colour
component present much higher brightness than really necessary either to obtain a
correct white balance or to reach the minimum brightness desired for the display.
This feature can be used to increase the number of LEDs of these colour components
connected in series and belonging to the same current source in such a way that the
sum of all their individual live voltages can be higher than the maximum value allowed
by supply voltage of the source. This is achieved by employing the modified pulse
width modulation techniques described in this patent, which ensure that, at a certain
point of time, all accumulated voltage drops never exceed the maximum allowed by the
supply voltage. Please note that, in contrast, the maximum light intensity possible
for each LED to reach is reduced proportionally to the number of additional LEDs.
The advantage of increasing the number of LEDs connected in the same series circuit
of a specific colour component is that the number of current sources needed by the
system is reduced, thus offering a much wider range of possible configurations when
the number of LEDs connected in series in each colour component is made independent
with respect to the value of the supply voltage.
[0100] To evaluate this effect, a parameter known as degree of use of each colour component
is defined for a specific supply voltage such as the relationship between the maximum
number of LEDs allowed by the supply voltage used and the total number of LEDs connected
in series to the same current source.
[0101] Please note that, in order to make interpretation easier, in the following figures,
only the LEDs, constant current sources and interconnection lines have been explicitly
represented. The other elements described in this patent are implicitly included into
the central block of each module.
[0102] In the first example of a functional unit, this includes a
901 analogue interconnection network (figures 9A-9D) incorporating four modules (G=4),
known as the "Red, Green, Green, Blue" (RGGB) setting. The current source of module
902 to the far left of figure 9A generates the supply current corresponding to all sixteen
red LEDs (S
R=1, n
R=16). The current sources of the two central modules
903 and
904 each generate the supply current corresponding to a half of the sixteen green LEDs
(S
G=2, n
G=8). The current source of module
905 to the far right of the figure generates the supply current corresponding to all
sixteen blue LEDs (S
B=1, n
B=16). Figures 9B-9D represent the route of the current through the LEDs for each of
the four current sources.
[0103] Bearing in mind the electrical specifications of the LEDs in table 1, we can obtain
degrees of use of a nominal supply voltage of 32V such as the ones shown in table
2.
| Parameter |
Unit |
Green |
Red |
Blue |
| Degree of use |
% |
100 |
80 |
50 |
[0104] As indicated in the description of the invention, it is possible to modify this setting
to work with higher voltages. In the following example we will consider we wish to
establish a new supply voltage of 48V.
[0105] The first method consists of increasing the number of pixels per module in proportion
to the increase of supply voltage (G=4, S
R=1, n
R=24, S
G=2, n
G=12, S
B=1, n
B=24). In this example we can achieve this objective using modules with six pixels
(N=6), as represented in figure 10. The degree of use is maintained at similar values
to those of the original implementation. The analogue interconnection network also
remains unchanged.
[0106] The second alternative process consists of increasing the number of G modules belonging
to the same analogue interconnection network in proportion to the increase of supply
voltage (G=6, S
R=1, n
R=24, S
G=2, n
G=12, S
B=1, n
B=24). The additional X modules do not include any constant current source in the functional
unit, as the objective is to increase only the number of LEDs connected in series
to each of the existing current sources. The diagram corresponding to this setting
(known as "RXGGXB") can be seen in figure 11D. The degrees of use are the same as
those in the original 32V setting. The analogue interconnection network is, in this
case, totally different due to the presence of two new X modules. Figures 11A-11C
also show the route followed by current through the LEDs for each of the four current
sources.
[0107] The next setting shown in figure 12D makes it possible to check how, by adding a
second green LED to the previous functional unit (L
G=2), light intensity of, for instance, the green component (G=6, S
R=1, n
R=24, S
G=4, n
G=12, S
B=1, n
B=24) can be duplicated. This additional LED is also individually addressable, which
enables the implementation of pixels based on 4 LEDs. This modification consists of
replacing the two modules marked with an "X" in figure 12, which are not using any
current source, by another two that do, so that the currents necessary to supply the
additional green LEDs can be generated, resulting in the "RGGGGB" setting. Figures
12A-12C represent the route followed by the current through the LEDs for each of the
six current sources.
[0108] As indicated in the description of this invention, an alternative method of duplicating
the number of LEDs corresponding to the same colour component is to substitute them
for a series circuit of two LEDs of the same colour, while, at the same time, also
duplicating control elements. Figure 13A shows an example of a functional unit still
using a 48V supply voltage and an analogue interconnection network made up of only
3 modules makes it possible to double the number of LEDs corresponding to the red
component (G=3, S
R=1, n
R=24, S
G=1, n
G=12, S
B=1, n
B=12, L
R=2); which is what we call the "GBR" setting. Figures 13B-13D represent the route
followed by the current through the LEDs for each of the four current sources. In
this case, the degrees of use values are those shown in table 3.
| Parameter |
Units |
Green |
Red |
Blue |
| Degree of use |
% |
100 |
60 |
100 |
[0109] All previous preferential examples are based on the assumption that each module of
the functional unit incorporates or enables only one source of constant current. The
example in figures 14A-14B shows how it is possible to establish more than one current
source in each module. These figures show a setting where each analogue interconnection
network is formed by only one module, which incorporates the three constant current
sources of the previous example. In this case we have a total number of twelve pixels
(N=12) in each module (G=1, S
R=1, n
R=24, S
G=1, n
G=12, S
B=1, n
B=12, L
R=2).
[0110] Please note that this case is similar to that in figures 13A-13D, in the sense that
the three modules have been grouped into one. The degrees of use of the previous example
are also maintained.
[0111] In the digital domain, the aim pursued is, first of all, to reduce the amount of
internal wiring necessary to manufacture the display to a minimum. Secondly, it must
be borne in mind that industrial component assembly lines impose certain limitations
as regards the maximum size of printed circuits. Therefore, it is necessary to establish
a configuration which, while compatible with present manufacturing processes, makes
it possible, in practice, to manufacture flexible displays of appropriate physical
dimensions.
[0112] As shown in figure 3, we are going to consider a display which is made up of an a
rt 301 modules R·T bidimensional matrix, where r varies between 0 and R-1, and t varies
between 0 and T-1. Figure 15A shows the preferential setting of figure 3, whose digital
interconnection network is formed by a cascade connection (or daisy chain) of
1501 C
i modules, where i varies between 0 and R T-1, which works in a similar way to how
a shift register would. These modules are interconnected through a diversity of
1502 point-to-point communication channels equivalent to the
302 digital interconnection network. Data input is carried out via the
1503 first channel. It is not relevant whether these communication channels are synchronous
or asynchronous. Observe that, when opting for a synchronous communication system,
the clock signal would be implicitly included in each of the point-to-point communication
channels represented by an arrow. In this case, we would be talking about a common
clock signal for all modules, regardless of whether clock digital buffers can be inserted
in part of the C
i modules or not.
[0113] The choice of a cascade topology makes it possible to eliminate the need to assign
a unique, physical address for each module comprising the display during it manufacture.
[0114] As already mentioned, the a
rt and C
i coefficient sets in figures 3 and 15A are bijectively related to each other, in such
a way that each coefficient in figure 3 is equivalent to one and only one of the coefficients
in figure 15A. This means that the physical positions of each module do not need to
be spatially coincident in both network nor with the position they occupy on the chart.
In fact, the particular physical route of the series circuit of all modules throughout
the length and breadth of the display is not relevant from the perspective of the
description of this invention.
[0115] Observe how, in the 15A figure, the possibility of being able to read C
rt-1 module data externally through the last
1504 communication channel is also contemplated, thus implementing an effective process
both to transfer information about the images to the display and to receive information
from the same. Also observe that the way the series circuit in the 15A figure has
been described does not rule out the possibility of one part of the communication
channels physically running through or around other modules, as is intended to be
demonstrated by examples 15B, 15C, 15D and 15E. Note, that all examples given in figures
15A-15E are electrically equivalent to each other. The last of them enables data transmission/reception
from a single point in common, at the same time simplifying the manufacturing process
and minimizing internal wiring.
[0116] The most simple example of a cascade configuration is that shown in figure 16, where
the series circuit runs horizontally and zigzags towards the rest of the rows. This
configuration is especially interesting, since it simplifies the design of certain
single-faced printed circuits. The example in figure 17 makes it possible for all
vertical connections to be made on only one side of the circuit, which reduces the
complexity of display assembling when the vertical connection is made by means of
an additional connection element. Observe how the vertical connection can be made
through any other position different from the left column with equivalent results.
[0117] The example in figure 18 shows how one of the comments from the description of the
preferred setting of the invention can be applied for the data input and output to
coincide in the same location while preserving the advantages of previous examples.
[0118] Figure 19 shows a variation of this concept, whereby distribution of signals corresponding
to horizontal group has been simplified to the detriment of vertical connection by
separating the horizontal even rows from the odd; this way, the signal goes down the
first and up the second.
[0119] Please note that all examples previously described are still electrically equivalent
to each other. The advantage of these configurations is that they facilitate the assembly
of video displays larger than the flexible printed circuits that can be produced on
industrial component assembly lines.
[0120] It is obvious that the vertical dimension of the displays may be assembled with arbitrary
lengths through a simple vertical or cascade connection of the number of already manufactured
panels required. However, the horizontal direction requires different solutions. Figure
20 contains one of the previous examples, chosen to illustrate this idea, but the
same approach can be accomplished with any other configuration described in this patent.
The process consists of placing two or more completely finished panels next to each
other, either in a mirror distribution or not.
[0121] By horizontally repeating these operations as many times as necessary the effective
width of the display can be multiplied. In this setting, it can also be observed how
external connections are made available at the top and the bottom of the display.
[0122] In all previous examples modules belonging to each horizontal group have been arranged
all along a line. However, depending on the analogue configuration and the desired
external dimensions of the display, other arrangements may be used which, although
physically different, are equivalent from an electrical point of view.
[0123] In fact, to reduce the complexity of the printed circuit implementing both analogue
and digital interconnection networks, the interconnection lines comprising both may
be laid out in such a way that they run in parallel along the same physical route.
[0124] Figures 21A-21D show the different useful alternatives in this respect. The advantages
obtained with these additional configurations are, firstly, the optimization of energy
performance through the spatial and more compact distribution of pixels belonging
to the same current source. In the second place, we obtain a higher degree of additional
freedom when it comes to establishing the final horizontal dimensions of the display.
Actually, what we intend to do is to avoid the fact that these displays, as previously
described, shall be necessarily made up by a diversity of G-multiple modules (number
of modules in each functional unit). To illustrate this idea, figure 22 shows the
physical implementation of a display whose functional units use an "RGGB" configuration
with a compact arrangement. Please note how the analogue interconnection network has
been represented by a thick line and the digital one by arrows.
[0125] Figure 23A shows how a the vertical, cascade and adjacent connection can be made
between of many
2301 individual displays such as the ones described in this paragraph through their upper
and lower external connections by forming a vertical column of
2302 displays until the intended vertical dimension is reached. A number of these display
columns are then placed in a horizontal and adjacent configuration reaching in order
to achieve the desired horizontal dimension as shown figure
2303. The resulting
2305 display is completed in figure 23B with the external connection of a
2304 external modular wiring allowing distribution of video information and supplying
all columns of individual displays from the exterior. Observe, in figure 23C how this
connection can be made from the upper and/or the lower side, as well as from the left
and/or right side of the whole display set, thus allowing the final dimensions of
the display to be further increased.
[0126] Inside each module there is a first group of pulse width modulators. When the supply
voltage value is not high enough to simultaneously supply all n LEDs belonging to
the same series circuit through the corresponding constant current source, it is necessary
to use a set of modified pulse width modulations from the first group of the said
pulse width modulations as described in figure 24. In this example we are assuming
that only M=8 LEDs of a total of n=12 LEDs connected in series can be turned on at
the same time, and that the working cycle value of the pulse width modulation applied
to each of the LEDs is the same and equivalent to 3/12, that is to say, 0.25. Observe
that, as a consequence of having to share the current provided by the constant current
source equally among the 12 LEDs, the maximum value of the applicable working cycle
is reduced, and it can vary between 0 (minimum brightness or LED turned off) and 8/12,
that is to say, 0.67 (LED at maximum brightness). Figure 24A shows the original pulse
width modulation, which is the same for all 12 LEDs.
[0127] Another overlapping pulse with modulation is applied over each original pulse width
modulation. The frequency of the overlapping pulse width modulation is a whole, non-zero
number which is E times greater than the original pulse width modulation value, while
the working cycle of all overlapping pulse width modulations remains constant and
with a value equal to M/n. Each overlapping pulse width modulation is applied with
a constant phase difference equal to the T period of the overlapping pulse width modulation
divided by the number of n LEDs connected in each series circuit.
[0128] The combined behaviour of the overlapping pulse width modulation and the original
pulse width modulation equates to carrying out an AND logic of the two modulations
separately, which means that, at each point of time the analogue switch only remains
open (LED on) if, and only if, so indicated by both modulations at the same time,
and it will remain closed (LED off) if any of the modulations establish this separately.
[0129] To illustrate the effect of the E frequency of the overlapping pulse width modulation
on system performance we will submit two examples: the one in figure 24B, with the
same frequency as in the original pulse width modulation (E=1), and the one in figure
24D, with a frequency four times higher (E=4).
[0130] Observe how it is necessary to independently increase the values of the original
pulse width modulation working cycle for each LED, so that the resulting modified
modulation keeps the LED on for a period equivalent to that of the original pulse
width modulation of the initial working cycles.
[0131] When E=1, the working cycle of the first three LEDs must be increased to 7/12, and
that of the last three to 4/12, 5/12 and 6/12 respectively. The resulting modified
modulation can be seen in figure 24C. Observe how in this case the current source
must remain on with a working cycle of 7/12, i.e., 0.58.
[0132] When E=4, the working cycle of the first three LEDs must be increased to 20/48, and
that of the last three to 17/48, 18/48 and 19/48 respectively. The resulting modified
modulation can be seen in figure 24E. Observe how in this case the current source
must be on with a working cycle of 20/48, i.e., 0.42.
[0133] In an ideal system, the optimal working cycle for the current source would be equal
to the total number n of LEDs multiplied by the initial working cycle of this example
divided by the value of M, i.e. 12 x 0.25/8=0.375. This value is represented in figures
24C and 24E by the vertical dashed line. Thus, table 4 confirms how the system performance
quickly approaches the optimal value at the same time as the E frequency value is
increased. The performance value obtained is always higher for longer working cycles.
| |
Optimal |
E=4 |
E=1 |
| Current source working cycle |
0.375 |
0.42 |
0.58 |
| Relative performance |
100% |
90% |
64% |
[0134] Below is a description of a non-linear pulse width modulation which makes it possible
to reduce the operational frequency. This new modulation is still compatible with
the use of an overlapping pulse width modulation, to efficiently and appropriately
distribute current among n LEDs of a same series circuit when only M LEDs can be simultaneously
on.
[0135] Figure 25A and 25B show the differences between a conventional and a non-linear pulse
width modulation. The different values which can be generated in a conventional pulse
width modulation are evenly spaced and have been represented in figure 25A by vertical
dotted lines. For instance, in a 16 bit pulse width modulation, the number of transitions
in each complete T-period of the modulation would be 65,536. However, due to the logarithmic
response of human vision, only a small number of these values can really be distinguished.
In the example in figure 25B a clock with a frequency which varies throughout each
period of the pulse width modulation (from an initial minimum value to the maximum
value, passing through the complete subset of values) has been used. The duration
of each clock cycle applied to this modulation is directly proportional to each of
the values obtained with the gamma correction formula.
[0136] Figure 25A shows how the number of transitions is much higher than in figure 25B.
Consumption is proportional to the number of transitions, which means that consumption
obtained with this new modulation is also reduced to the same extent. For instance,
in the case of a non-linear pulse width modulation equivalent to 16 bits, the number
of transitions and consumptions would be reduced by a factor of 256. Please note that
in this case only 8 bits would be needed to encode the whole set of representable
intensities.
[0137] Figure 25C contains an example of a mixed non-linear pulse width modulation applied
over a circuit of n=8 LEDs where the restriction exists that only a maximum of M=5
LEDs can be on at the same point in time. In this case, each T-period of the pulse
width modulation is divided into a total of 8 identical and consecutive non-linear
modulations. To obtain a modulation equivalent to 16 bits, non-linear modulations
must be capable of representing the set of intensities resulting from the application
of the gamma correction over 65,536/8=8,192 initial values, or rather, a subset of
112 values noticeable to the human eye, which would correspond to the number of clock
cycles or the number of possible values within each of the eight non-linear modulations
of figure 25C. The total number of clock transitions applied would be 112x8=896, which
represents a 65,536/896=73 factor reduction with respect to the frequency and consumptions
corresponding to the original 16 bits linear pulse width modulation. Observe that
in this case 10 bits would be required to encode the whole set of representable intensities.
[0138] A second set of overlapping pulse width modulations such as the ones described in
this patent may be applied over each of the previous non-linear modulations. In this
case, the overlapping pulse width modulation frequency is equal to the non-linear
pulse width modulation (E=1), its working cycle being n/M=5/8 and applied with a constant
and relative phase difference equal to T/8. Figure 25D shows the whole set of valid
and representable values. Again, it should be borne in mind that due to the overlapping
pulse width modulation, it would be necessary to independently increase the working
cycle values of the original mixed non-linear pulse width modulation for each LED
in a such a way that the resulting modulation keeps the LED on during a period equivalent
to that of the original mixed non-linear pulse width modulation with the initial working
cycles.
[0139] Finally, the example in figure 25D shows how it is possible to multiply the overlapping
pulse width modulation (E=4) by four to optimize the resulting modulation performance.
This time, to obtain a modulation equivalent to 16 bits, non-linear modulations must
be able to represent the set of intensities resulting from the application of gamma
correction over 2,048 initial values, i.e. a subset of 64 values noticeable to the
human eye. Therefore, it is necessary to divide each period of the resulting pulse
width modulation into a total of 32 consecutive and non-linear pulse width modulations,
each of them able to represent 64 values in a non-linear way. The total number of
transitions of the clock signal applied would then be equal to 32 x 64=2,048, which
represents a reduction by a factor of 32 with respect to the original 16 bit linear
modulation. Observe how in this case 11 bits would be required to encode the whole
set of representable intensities. To optimize effectiveness, the multiple of E-value
of the overlapping pulse width modulation frequency can be further increased by reducing
the number of non-linear values with respect to the linear ones, by worsening the
consumption improvement factor and by increasing the number of bits necessary to implement
the resulting pulse width modulation.
[0140] Regarding supply sources, in this example we will show how the number of modules
in the display can be doubled without significantly modifying the section of the display
supply cables (or alternatively, how to divide this current by half and maintain the
same number of modules). We will assume we have a supply source with two 64V and 32V
outlets. The analogue configuration suggested in this example is "RGGB", which is
formed, as already explained in previous examples, by an analogue interconnection
network of four modules.
[0141] As can be seen in figure 26, the dashed line shows the groups of two subsets of four
modules whose current consumption is balanced by the firmware governing the display.
Under these conditions, the current circulating through the 32V conductor is minimal,
while the section of the main earth and 64V conductors is maintained with respect
to the original 32V "RGGB" configuration.
[0142] Observe how, despite using a supply source delivering voltages of up to 64V, inside
each module there are never power differences higher than 32V.
[0143] With the aim of avoiding failure of one of the modules causing a malfunctioning of
the rest of the other subsequent modules in the display, the communications network
can not only link each module to the previous one, but also includes an additional,
auxiliary connection linking each module to the module before the immediately previous
one. Additionally, it incorporates a system to detect the parity of data received
by both channels, so that a digital logic makes it possible to automatically switch
to an auxiliary channel when parity of the main channel does not coincide with that
expected. Figure 29 shows how modules are interconnected. This action effectively
disconnects the previous module from the system when there is an intermittent or temporary
failure in the same. To prevent alteration of the distribution order of the data between
all modules it is necessary to incorporate an additional digital logic to this auxiliary
channel to compensate the fact that the system is now one module short.
1. LED VIDEO DISPLAY, comprising multiple pixels forming a matrix, where each pixel is made up of at least
one red LED diode, at least one green LED diode and at least one blue LED diode, whose
display includes a transmission management and image generation digital network;
characterised in that it includes a diversity of functional units arranged according to a regular two-dimensional
matrix connected through the digital network in order to distribute numerical information
about image contents among the said functional units, each of which contain the following
elements:
a) a set of pixels, where the LEDs in each functional unit are organized into, at
least, one red LED series circuit (nR), at least one green LED series circuit (nG) and at least one blue LED series circuit (nB).
b) one set of constant current sources including a number of constant current sources
equal to the number of red LED series circuits (nR), where each constant current source has a digital enabling input and is solely connected
to a red LED series circuit;
c) a second set of constant current sources including a number of constant current
sources equal to the number of green LED series circuits (nG), where each constant current source has a digital enabling input and is solely connected
to a green LED series circuits (nG);
d) and a third set of constant current sources including a number of constant current
sources equal to the number of blue LED series circuits (nB), where each constant current source has a digital enabling input and is solely connected
to a blue LEDs series circuit (nB) to make consumption of each colour independent.
2. LED VIDEO DISPLAY according to claim 1,
characterised in that all elements from a functional unit are physically arranged into a group of modules,
each of them comprising the same number of pixels, the said modules being electrically
interconnected by means of flexible unions provided with the connections forming the
circuits of LEDs connected in series and with the constant current sources shared
by the set of modules; each module also comprising:
a) a set of analogue switches, equal to the number of LEDs in the module, each analogue
switch being connected in parallel to one LED;
b) a set of level adaptors, equal to the number of LEDs in the module, controlled
by a different digital signal for each level adaptor, each digital signal being connected
to the control inlet of an analogue switch to independently turn them on/off;
c) one set of pulse width modulators, equal to the number of LEDs in the module, connected
to each level adapter inlet belonging to the said the module;
d) a second set of pulse width modulators, equal to the number of constant current
sources, each pulse width modulator being connected to the enabling input of a constant
current source to be activated when one of the LEDs supplied by the said constant
current source is on, whether the LEDs belong to the same module or to any of the
other modules of the same functional unit;
e) a memory to store information about the image being represented in the module and
about the image being simultaneously received;
f) a communications channel, which is part of the digital network, to transfer numerical
information concerning the images to be represented to each and every module belonging
to each and every functional units making up the display.
3. LED VIDEO DISPLAY according to claim 2, characterised in that the analogue switches are selected from a device containing an electric current phase-failure
monitoring inlet, an NMOS transistor, a PMOS transistor, a PNP transistor, an NPN
transistor and any combination of the former.
4. LED VIDEO DISPLAY according to claim 1,
characterised in that it includes an external V
RGB power supply to supply all constant current sources, where the value of the said
V
RGB external supply is at least the highest V
RGB value calculated according to the following equations:
a) VRGB ≥ nR·VfR +Vreg,min; where VfR represents live voltage drops of red nR LEDs connected in series belonging to the same circuit which can remain turned on
at the same time; and Vreg,min is the minimum voltage drop necessary for the constant current source to work with
nominal values;
b) VRGB ≥ nG·VfG +Vreg,min; where VfG represents live voltage drops of green nG LEDs connected in series belonging to the same circuit which can remain turned on
at the same time; and Vreg,min is the minimum voltage drop necessary for the constant current source to work with
nominal values;
c) VRGB ≥ nB·VfB +Vreg,min; where VfB represents live voltage drops of blue nB LEDs connected in series belonging to the same circuit which can remain turned on
at the same time; and Vreg,min is the minimum voltage drop necessary for the constant current source to work with
nominal values.
5. LED VIDEO DISPLAY according to claim 1,
characterised in that it comprises:
a) one set of at least one external Vg power source to supply all the green LED constant
current sources; with a Vg voltage value corresponding to a minimum value higher than
the sum of all VfG live voltage drops of nG green LEDs connected in series belonging to the same circuit which can be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with nominal values,
according to the equation Vg> nG·VfG +Vreg,min.
b) a second set of at least one external Vr power source to supply all red LED constant
current sources; with a Vr voltage value corresponding to a minimum value higher than
the sum of all VfR live voltage drops of nR red LEDs connected in series belonging to the same circuit which can be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with nominal values,
according to the equation Vr> nR·VfR +Vreg,min.
c) a third set of at least one external Vb power source to supply all blue LED constant
current sources; with a Vb value corresponding to a minimum value higher than the
sum of all live VfB,max voltage drops of nB blue LEDs connected in series belonging to the same circuit, which can be simultaneously
on, plus the minimum Vreg,min voltage drop necessary for the constant current source to operate with nominal values,
according to the equation Vb>nB·VfB +Vreg,min.
6. LED VIDEO DISPLAY according to claims 2 and 5,
characterised in that each module forming a functional unit includes an analogue-digital converter equipped
with means of measurement selected from among direct and indirect means of measurement
of at least one magnitude, selected from between:
a) live Vf voltage drops of at least one of the LEDs supplied by each of the constant current
sources,
b) voltage drops of each constant current source,
c) currents generated by each constant current source circulating through each of
the circuits of LEDs connected in series,
to numerically transfer the measurement through the communications channel to the
external supply source supplying, among others, the aforementioned constant current
source; the external supply sources incorporate the means to interpret the measurement
made and to adjust their output voltages until the said minimum voltage values are
reached.
7. LED VIDEO DISPLAY according to claims 4, 5 and 6,
characterised in that it comprises a fourth set of external supply sources to substitute the external V
RGB supply source, for the first set with at least one external Vg supply source, for
the second set with at least one external Vr supply source and for the third set with
at least one external Vb supply source including:
a) an output voltage S times higher than a selected source between the external VRGB supply source of the first, second and third set of external supply sources; Vg,
Vr, Vb,
b) a total of S-1 additional intermediate voltage outputs with spaced values, connected
to constant current sources of the display, where each consecutive intermediate output
pair forms a new external supply source for a subset of the said functional units
making up the display; each of the said subsets being formed by the same number of
functional units,
and the display also contains a division of several sections each of them made up
of S functional units. These sections are identical to each other, and the intermediate
voltages supplying the functional units belonging to a same section come from the
same external source of supply; the digital network has means to regulate the turning
on and off times of constant current sources of all modules in the same section, so
that consumption by those modules from S supplies is more or less the same.
8. LED VIDEO DISPLAY according to claim 2, characterised in that the digital network communications channel includes a cascade connection of all display
modules, each module having a storage register with an input connection to the previous
module in the cascade connection, and an output connection to the next module in the
cascade connection in order to transfer images through those storage registers.
9. LED VIDEO DISPLAY according to claim 8,
characterised in that the digital network communications channel incorporates a fault-tolerance mechanism
which consists of the inclusion of:
a) a secondary inlet in the cascade connection and a multiplexer to choose between
the immediately preceding module outlet and the outlet of the module before the immediately
preceding one.
b) a fault detection mechanism based on parity control of data received,
so that in case of the malfunctioning of the immediately preceding module, the secondary
inlet can be selected by isolating the immediately preceding module of the communication
network, while also maintaining, at all times, a suitable order of the data sent through
the digital network.
10. LED VIDEO DISPLAY according to claim 8, characterised in that it comprises a set of at least one connector which includes the supply and information
transmission communications channel, to connect several displays in cascade and hence
to increase the surface.
11. LED VIDEO DISPLAY according to claim 1, characterised in that it contains a flexible printed circuit where all elements making up the display are
installed, and whose pixels are located in one side and the rest of the elements are
situated in a selected space between the free space among LEDs and in a space on the
other side of the said flexible printed circuit.
12. LED VIDEO DISPLAY according to claim 11, characterised in that it comprises a set of openings around the LEDs and mechanical means to bend the flexible
printed circuit to position the LEDs to form a negative angle, all of them remaining
on the same vertical plane.
13. LED VIDEO DISPLAY according to claim 2,
characterised in that the first group of pulse width modulators comprises:
a) means to generate a set of pulse width modulations overlapping each of the modulations
of the first group of pulse width modulators, where the combination of the overlapping
pulse width modulations and the modulations of the first group of pulse width modulators
means that, at any point in time, the corresponding analogue switch only remains open
if and only if both modulations simultaneously indicate so, and that it remains closed
if either of the two modulations separately indicate so; the frequency of the overlapping
pulse width modulation is a whole number E times greater than the frequency value
of the first group of pulse width modulators and its constant duty cycles and value
equal to M/n, where M is the number of LEDs which can remain simultaneously on at
the same point in time within the same circuit of n LEDs connected in series for a
specific supply voltage value, and with a constant relative phase difference equal
to the period of the overlapping pulse width modulation divided by the n number of
LEDs connected in each series circuit, these relative phases being dynamically adjusted
for each represented image depending on the configuration chosen to optimize energy
performance, and
b) means to individually increase the working cycle of each modulation of the first
group of pulse width modulators to compensate the additional off times caused by the
overlapping pulse width modulation, whereby the total time the analogue switch remains
open throughout a complete period of the modulations of the first group of pulse width
modulators would be the same as if the overlapping pulse width modulation had not
been applied.
14. LED VIDEO DISPLAY according to claim 2, characterised in that it comprises a clock signal applied through a variable frequency to the first group
of pulse width modulators throughout the whole pulse width modulation period, so that
cycle duration of the said clock signal varies in a non-linear way and proportionally
to the subset of values obtained from the application of the conventional gamma correction
formula, adjusting the display light intensity corresponding to the logarithmic vision
of human eye, to the initial set of light intensities which may be represented in
the display.
15. LED VIDEO DISPLAY according to claim 13,
characterised in that:
a) it comprises a clock signal applied to the first group of pulse width modulators
and made up by a diversity of n·E identical and consecutive clock sequences throughout
the whole pulse width modulation period, the frequency of each clock sequence being
variable, and where cycle duration of the said clock sequences varies in a non-linear
way and proportionally to the subset of values obtained from the application of the
conventional gamma correction formula, adjusting the display light intensity corresponding
to the logarithmic vision of human eye, to the initial set of light intensities which
may be represented in the display, and
b) the set of pulse width modulations overlapping each original pulse width modulation,
is maintained in phase with respect to the n E identical clock sequences, so that
the two separated modulations only affect whole sequences of the said clock signal.
16. LED VIDEO DISPLAY according to claim 2, characterised in that at least one module, except for its pixels, has been materialized in an integrated
circuit.
17. LED VIDEO DISPLAY according to claims 11 and 16, characterised in that the integrated circuit is physically implemented into a square casing and is oriented
on the flexible printed circuit to form a 45° angle with respect to the edge of the
display, and four surface mounted RGB LEDs with six terminals are also located on
each side of the integrated circuit; these pixels also form a 45° angle with respect
to the edge of the display, so that the two rows of LED terminals form a 90° angle
with respect to the nearest terminal row in the integrated circuit; the orientation
of the four RGB LEDs ensures that the relative distances between LEDs corresponding
to the same colour component form an identical spatial pattern for the three colour
components.
18. LED VIDEO DISPLAY according to claim 1, characterised in that at least one of the LED series circuits is the same colour.