Field of the invention
[0001] The present invention generally relates to household and/or professional laundry
treating appliances configured for performing drying operations. More particularly,
the present invention relates to laundry drying appliances and/or laundry washing/drying
appliances provided with a moisture condensing unit for condensing moisture-laden
process air resulting from such drying operations.
Background of the invention
[0002] Each household and/or professional laundry treating appliance conceived for performing
laundry drying operations, such as laundry drying appliances (concisely, laundry dryer,
to which reference will be made hereinafter by way of example only) and/or laundry
washing/drying appliances, generally comprises a drying chamber configured for housing
a laundry load (including articles such as clothes and other textiles) and for causing
process air circulating therethrough to remove moisture from the laundry load,
e.g. shortly after cleaning/washing thereof.
[0003] As known, a first class of laundry dryers comprises so-called "venting dryers", which
are generally configured for continuously drawing in cool, dry, ambient air around
them, heating it up (thereby obtaining the corresponding process air), and feeding
the process air into the drying chamber (where laundry load moisture absorption by
the process air occurs). The resulting moisture-laden process air from the drying
chamber is finally vented outside the laundry dryer to make room for more process
air to continue the drying process.
[0004] On the other hand, a second class of laundry dryers comprises so-called "condensation
dryers", which are generally configured for condensing the process air moisture (by
means of a moisture condensing unit - or simply, condensing unit), and draining the
condensed (hence, liquid) moisture into a proper collection tank (
e.g., for manual extraction and emptying thereof by a user).
[0005] As known, the condensing unit may comprise either an evaporator member of a heat
pump device, or an air-air heat exchanger, both configured for de-moisturizing the
process air by using a proper de-moisturizing fluid (typically, a refrigerant or the
ambient air, respectively).
[0006] Regardless from the specific solution used for implementing the condensing unit,
most of commonly marketed laundry dryers incorporate technicalities for allowing a
certain amount of ambient air to enter the laundry dryer; such ambient air may be
used as de-moisturizing air of the air-air heat exchanger, and/or as cooling air for
cooling down (thereby ensuring a correct and reliable operation of) components responsible
for operation of the appliance (operative components).
[0007] For example, according to a widely and commonly used approach, the laundry dryer
is provided with air inlets and air outlets for causing the ambient air to enter the
laundry dryer (and be channeled or piped towards the condensing unit), and corresponding
discard air (
i.e., the ambient air affected by cooling and/or de-moisturizing process) to be expelled
from it, respectively. In a typical implementation, such air inlets and air outlets,
provided on suitable portions of the laundry dryer cabinet (usually, near the condensing
unit), form, as a whole, an air grid putting into fluid communication the outside
of the laundry dryer with the condensing unit (and/or the operative components to
be cooled).
Summary of the Invention
[0008] The Applicant has found that the known and practiced solutions are not satisfactory
for modem technological requirements.
[0009] In this respect, the Applicant believes that the air grid as presently implemented
is not satisfactory in terms of amount of ambient air able to enter the laundry dryer
and discard air able to exit therefrom. Such amount has been found to be limited by
air grid area issues, which is not susceptible to be discretionally increased in order
to not impair aesthetical requirements of the laundry dryer, and hence attractiveness
thereof.
[0010] Thus, typically the amount of air entering and/or exiting the laundry dryer is not
enough. This may lead to slower cooling and/or de-moisturizing processes, which in
turn may involve performance issues of the overall laundry dryer - as the drying operation
times of the laundry dryer become not effective, thus longer and power wasting - as
well as reliability issues - as the operative components may dangerously operate in
overheating conditions for relatively long period of use.
[0011] Such drawbacks are exacerbated in most of modem laundry dryers, wherein the increased
size of the drying chambers - intended to meet user requirements of high laundry-capacity
for the same, or better, drying performance - involves more air to be used.
[0012] The Applicant has faced the problem of devising a satisfactory solution able to overcome
the above-discussed drawbacks.
[0013] In particular, one or more aspects of the solution according to specific embodiments
of the invention are set out in the independent claims, with advantageous features
of the same solution that are indicated in the dependent claims (with any advantageous
feature provided with reference to a specific aspect of the solution according to
an embodiment of the invention that applies
mutatis mutandis to any other aspect thereof).
[0014] An aspect of the solution according to one or more embodiments of the present invention
relates to a laundry treating appliance comprising a cabinet formed by panels, an
air passage provided on a front face of a cabinet panel for allowing ambient air to
enter or exit the appliance, a bottom face of said cabinet panel further comprises
at least one auxiliary air passage for allowing auxiliary ambient air to enter or
exit the appliance from below.
[0015] In an embodiment of the invention, the bottom face comprises a coupling side configured
for being coupled with a lower end of the appliance upon assembling of the cabinet
panel, the coupling side comprising at least one recess defining said auxiliary passage,
upon said coupling.
[0016] Preferably, the lower end of the appliance is formed by a basement portion on which
the cabinet is mounted.
[0017] In one embodiment the laundry treating appliance further comprises floor-resting
feet for lifting the appliance from the floor, the auxiliary ambient air being allowed
to flow to the auxiliary air passage through the gap formed between the bottom face
of the cabinet panel and the floor.
[0018] Preferably, the air passage comprises a plurality of through-holes.
[0019] In another embodiment the laundry treating appliance implements laundry drying functions,
the appliance further comprising a drying chamber for housing a laundry load to be
dried, the appliance being configured for causing process air to flow through the
drying chamber thereby allowing moisture absorption from the laundry load housed therein;
the appliance comprises a moisture condensing unit for condensing the moisture absorbed
by the process air from said laundry load, and a collection tank for collecting the
moisture condensed by the moisture condensing unit.
[0020] Preferably the front panel of the cabinet comprises, at a lower portion thereof,
a manually-removable access member for allowing the condensing unit to be accessed
for maintenance operations thereof, said air passage being provided on the access
member thereby defining an air grid thereof.
[0021] In one embodiment the moisture condensing unit comprises an air-air heat exchanger,
the air passage and the auxiliary air passage being in fluid communication with a
flow path that passes ambient air through the air-air heat exchanger.
[0022] In another embodiment the moisture condensing unit comprises an evaporator member
of a heat pump device, at least part of the ambient air and the auxiliary ambient
air acting as cooling air for cooling down components of the heat pump device.
[0023] In a further embodiment the laundry treating appliance comprises a first air passage
allowing ambient air to enter the appliance and a second air passage allowing ambient
air to exit the appliance, the first and second air passages being provided on a front
face of one of the cabinet panels, said appliance being further provided with first
and second auxiliary air passages formed on a bottom face of the same cabinet panel
for respectively allowing auxiliary ambient air to enter and exit the appliance from
below.
[0024] Thanks to the present invention, the amount of air able to enter the laundry dryer
and exit therefrom is significantly increased without impairing the air grid area,
and hence the aesthetical requirements of the laundry dryer. This also leads to faster
cooling and/or de-moisturizing processes, which in turn improves performance of the
laundry dryer - as the drying operation times become effective, thus shorter and power
saving - as well as reliability thereof - as the operative components may be prevented
from operating in overheating conditions for long period of use. Moreover, the present
invention may also be applied to modern and high performance laundry dryers featuring
large and capacious drying chambers, which need increased air flows.
Brief Description of the Drawings
[0025] These and other features and advantages of the solution according to one or more
embodiments of the invention will be best understood with reference to the following
detailed description, given purely by way of a non-restrictive indication, to be read
in conjunction with the accompanying drawings (wherein corresponding elements are
denoted with equal or similar references, and their explanation is not repeated for
the sake of exposition brevity). In this respect, it is expressly understood that
the figures are not necessarily drawn to scale (with some details that may be exaggerated
and/or simplified) and that, unless otherwise indicated, they are simply used to conceptually
illustrate the described structures and procedures. In particular:
Figure 1 shows a perspective view with partially removed parts of a laundry treating appliance
according to an embodiment of the present invention;
Figure 2 shows a close-up view of the laundry treating appliance of Figure 1, and
Figures 3A and 3B show cross-sectional views of a portion of the laundry treating appliance along the
IIIA-IIIA axis and the IIIB-IIIB axis, respectively, of Figure 1.
[0026] With reference to the drawings,
Figure 1 shows a partly exploded perspective view of a laundry treating appliance
100, for example for domestic use, according to an embodiment of the present invention.
In the considered example, the laundry treating appliance
100 is a laundry dryer (as generically illustrated in the figure, and to which reference
will be made in the following by way of non-limiting example only), but the principle
of the present invention may also be applied to any other laundry treating appliance
generally configured for performing laundry drying operations - such as a washer-dryer,
or the like.
[0027] The laundry dryer
100, e.g. a condensation laundry dryer, comprises a substantially parallepiped-shaped cabinet
105 having a front panel
105F, a rear panel (not visible in the figures), two side panels
105S (only one visible in the figures), a top panel
105T, and a bottom panel (the latter, not shown, for bottom closing the laundry dryer
100). As usual for the condensation laundry dryers, the cabinet
105 encloses an inner compartment that accommodates a drying chamber (
e.g. a rotating drum), not visible, for housing a laundry load to be dried, and accessible
through an access door
110 (shown in a closed configuration) provided on the front panel
105F of the cabinet
105 for loading/unloading the laundry load.
[0028] The inner compartment also accommodates mechanical, electro-mechanical, electric
and electro-hydraulic components, generally configured for allowing operation of the
laundry dryer
100 (thus, referred to hereinafter as operative components) -
e.g., for causing process air to flow through the drying chamber thereby allowing moisture
absorption from the laundry load housed therein, condensing the moisture absorbed
by the process air, cooling down the components and/or the like.
[0029] In order to illustrate the principles of the present invention, only relevant components
of the laundry dryer
100 directly or indirectly involved in process air de-moisturizing process will be introduced
and discussed in the following (however, as will be discussed in the following, the
same principles also apply to other processes,
e.g. operative components cooling down). Moreover, for the sake of conciseness and clarity,
Figure 1 will be discussed together with
Figure 2, which shows a close-up view of the laundry dryer
100, and with
Figures 3A and
3B, the latter schematically showing cross-sectional views of a portion of the laundry
dryer
100 along the
IIIA-IIIA axis and the
IIIB-IIIB axis, respectively, of
Figure 1.
[0030] The exemplary laundry dryer
100 herein considered comprises a moisture condensing unit, or condensing unit,
115 for condensing the process air moisture, and a manually-extractable collection tank
120 for collecting the condensed moisture thereinto (thereby allowing periodic emptying
thereof by a user).
[0031] Because of the chosen view-points, the condensing unit
115 is not visible in the figures, however, in order to at least conceptually illustrate
arrangement thereof within the laundry dryer
100, the condensing unit
115 is shown in
Figure 3B through dashed lines. Moreover, as visible in such figure, the condensing unit
115 is illustrated as a generic functional block, as the implementation thereof is not
limiting for the present invention. In this respect, as known, the condensing unit
115 may comprise either an evaporator member of a heat pump device or, as will be exemplarily
assumed hereinafter by way of example only, an air-air heat exchanger, which makes
use of ambient air as de-moisturizing air.
[0032] According to a known, not limiting configuration, the condensing unit
115 is housed within a base
125 (whose lower portion only is visible in
Figure 1), typically together with some or all the operative components.
[0033] The base
125, and hence the condensing unit
115 and the operative components housed therein, are accessible (
e.g., for maintenance operations, such as fluff cleaning) by means of a manually-removable
(
e.g., openable) access member
105AM provided at a lower portion of the front panel
105F.
[0034] As best visible in
Figures 1 and
2, the access member
105AM is provided with air inlets
130IN and air outlets
130OUT for allowing ambient air to enter the laundry dryer
100, and corresponding discard air to exit it, respectively. As will be best understood
by the following description, such air inlets
130IN and air outlets
130OUT identify inlet and outlet sections, respectively, of a lowest strip-like part of
the access member
105AM or air grid.
[0035] Broadly speaking, such air inlets
130IN and air outlets
130OUT are in fluid communication with corresponding inner compartment regions where action
of the ambient air requested. In the example herein considered wherein the laundry
dryer
100 has been assumed has having an air-air heat exchanger-based condensing unit
115, the air inlets
130IN and the air outlets
130OUT are in fluid communication (
e.g., through corresponding ducts of the base
125, not shown) with an input and an output, respectively, of the condensing unit
115, i.e. with a flow path passing ambient air through the condensing unit
115. In this way, the ambient air, after being passed through the air inlets
130IN, is channeled or piped (at least partly) to the input of the condensing unit
115 for promoting the de-moisturizing process of the moisture-laden process air (from
the drying chamber), whereas the discard air - in the case at issue, the ambient air
affected by (
i.e., heated-up as a consequence of) such de-moisturizing process - from the output of
the condensing unit
115 is channeled or piped (at least partly) for being vented outside the laundry dryer
100 through the air outlets
130OUT.
[0036] This is conceptually represented in
Figures 3A and
3B by the incoming arrows identifying the de-moisturizing air flow and globally denoted
by the reference
AF,IN, and by the outcoming arrows identifying the discard air flow and globally denoted
by the reference
AF,OUT, respectively.
[0037] Thus, the air inlets
130IN, the input of the condensing unit
115, the output of the condensing unit
115, and the air outlets
130OUT define, as a whole, a de-moisturizing/discard air circuit of the laundry dryer
100.
[0038] As discussed in the introductory part of the present description, the air grid as
described above is not satisfactory in terms of amount of ambient air able to enter
the laundry dryer
100 and discard air able to exit therefrom. In fact, the air grid area is not susceptible
to be discretionally increased in size in order to not impair aesthetical requirements
of the laundry dryer
100. Such an insufficient amount of air entering and/or exiting the laundry dryer may
lead to a slower de-moisturizing process, which in turn may pose performance issues
of the overall laundry dryer
100 (as the drying operation times of the laundry dryer
100 become less effective, thus longer and electric power wasting) as well as reliability
issues.
[0039] According to the present invention, the access member
105AM is also configured such as to allow auxiliary ambient air (see incoming arrows
AF,INaux in
Figures 1 and
3A) and auxiliary discard air (see outcoming arrows
AF,OUTaux in
Figures 1 and
3B) to flow from below the laundry dryer
100, i.e. from a surface of the appliance facing the floor.
[0040] In order to achieve that, as can be best appreciated in
Figures 2, 3A and
3B, a bottom face
135 of the front panel
105F (also corresponding to the bottom face of the access member
105AM facing the floor upon installation of the laundry dryer
100) comprises one or more auxiliary air inlets, such as the exemplarily illustrated auxiliary
air inlet
130INaux and one or more auxiliary air outlets, such as the exemplarily illustrated auxiliary
air outlet
130OUTaux for allowing the auxiliary ambient air
AF,INaux and the auxiliary discard air
AF,OUTaux to enter and exit, respectively, the appliance from below.
[0041] Preferably, although not necessarily, this is obtained by properly shaping a coupling
side of the bottom face
135 intended to be coupled with a corresponding lower end of the laundry dryer
100 upon assembling of the front panel
105F. Said lower end may be formed by a basement portion on which the cabinet
105 is mounted. In the disclosed embodiment, such coupling side comprises one or more,
e.g. two recesses, each one defining a corresponding air passage upon front panel
105F assembling. More particularly, an inlet recess is provided along the coupling side
of the bottom face
135 belonging to the inlet section of the air grid, and an outlet recess is provided
along the coupling side of the bottom face
135 belonging to the outlet section of the air grid, with such inlet recess and outlet
recess that define the auxiliary air inlet
130INaux and the auxiliary air outlet
130OUTaux, respectively, upon said assembling.
[0042] As visible in
Figures 3A and
3B, the auxiliary air inlet
130INaux and the auxiliary air outlet
130OUTaux are in fluid communication with the air inlets
130IN and the air outlets
130OUT, respectively, and hence with the input and output of the condensing unit
115.
[0043] In order to promote said air passage through the auxiliary air inlet
130INaux and the auxiliary air outlet
130OUTaux, the laundry dryer
100 is configured such that the front panel
105F (and hence the bottom face
135 thereof) is slightly lifted with respect to the floor. For example, in the disclosed
embodiment, the laundry dryer
100 comprises floor-resting feet
140 (only one illustrated in the figures for the sake of representation ease), which
slightly lift the laundry dryer
100 from the floor. Thus, as can be best appreciated in
Figures 3A and
3B the auxiliary ambient air
AF,INaux and the auxiliary discard air
AF,OUTaux is allowed to flow to the auxiliary air inlet
130INaux and from the auxiliary air outlet
130OUTaux, respectively, through the gap between the bottom face
135 of the front panel
105F and the floor.
[0044] Thanks the present invention, the total incoming ambient air is given by the sum
of the ambient air
AF,IN with the auxiliary ambient air
AF,INaux, whereas the total outcoming discard air is given by sum of the discard air
AF,OUT with the auxiliary discard air
AF,OUTaux. Thus, the amount of air able to enter the laundry dryer and exit the laundry dryer
100 (and the condensing unit
115, in the example at issue) is significantly increased, which leads to faster de-moisturizing
process, and hence to drying operation time more effective, shorter and power saving.
It should be noted that such result has been achieved simply and without impairing
aesthetical requirements of the laundry dryer
100, as the air grid area can be the same as that of the presently marketed laundry dryers.
Moreover, the present invention may also be applied to modern and high performance
laundry dryers featured by large and capacious drying chambers, which need increased
air flow.
[0045] According to a further advantageous embodiment of the present invention, such air
inlets
130IN and air outlets
130OUT comprise, as shown in
Figures 1 and
2, a plurality of through-holes provided on a lower portion of the access member
105AM. The illustrated arrangement and size of the through-holes should not be construed
limitatively, as they may be chosen according to specific design parameters to be
met. For example, as illustrated, the through-holes may be in staggered configuration,
and arranged by increasing size from the top of the air grid (
i.e., the most visible portion of the access member
105AM) to the bottom thereof (
i.e., the less visible one). As further increasing air flow allowed to enter and exit the
laundry dryer
100 compared to conventional air grids provided with parallel, horizontal slots, such
solution may also permit air grid area reduction.
[0046] Naturally, in order to satisfy local and specific requirements, a person skilled
in the art may apply to the solution described above many logical and/or physical
modifications and alterations. More specifically, although the present invention has
been described with a certain degree of particularity with reference to preferred
embodiments thereof, it should be understood that various omissions, substitutions
and changes in the form and details as well as other embodiments are possible. In
particular, different embodiments of the invention may even be practiced without the
specific details (such as the numeric examples) set forth in the preceding description
for providing a more thorough understanding thereof; on the contrary, well known features
may have been omitted or simplified in order not to obscure the description with unnecessary
particulars. Moreover, it is expressly intended that specific elements and/or method
steps described in connection with any disclosed embodiment of the invention may be
incorporated in any other embodiment as a matter of general design choice.
[0047] For example, analogous considerations apply if the laundry treating appliance has
a different structure or comprises equivalent components, or it has other operating
features. In any case, any component thereof may be separated into several elements,
or two or more components may be combined into a single element; in addition, each
component may be replicated for supporting the execution of the corresponding operations
in parallel. It should also be noted that any interaction between different components
generally does not need to be continuous (unless otherwise indicated), and it may
be both direct and indirect through one or more intermediaries.
[0048] Although in the present description the air inlets, the air outlets, the auxiliary
air inlet and the auxiliary air outlet have been described as provided on the front
face of the cabinet front panel, this should not be construed limitatively; by way
of example only, it is possible to provide implementations wherein the air inlets
and/or the air outlets, the auxiliary air inlet and/or the auxiliary air outlet are
arranged on the cabinet side panels, including the top and the rear cabinet panels.
[0049] Moreover, the auxiliary air inlets and the auxiliary air outlets, as well as the
corresponding recesses, may be in any number and shape without affecting the principles
of the present invention. In this respect, nothing prevents from forming the auxiliary
air inlets and the auxiliary air outlets as holes (instead of recesses) already provided
on the bottom face of the front panel (hence, not defined upon assembling only), or
with any other implementations,
e.g., also taking into account different front panel assembling ways.
[0050] As should be readily understood, the floor-resting feet may also be not provided,
or they have very small size. In such cases, in order to allow efficient flowing of
auxiliary ambient air and auxiliary discard air, the bottom face of the front panel
and/or the bottom panel may be shaped such as to define the gap with the floor.
[0051] Although in the foregoing a laundry treating appliance of the top tank type has been
illustrated, the same considerations equivalently apply to a laundry treating appliance
of the bottom tank type; in such case, the access member, the air grid, the auxiliary
air inlets and auxiliary air outlets may also have different implementations and/or
arrangements, however all falling within the scope of the present invention.
[0052] Finally, although in the present description explicit reference has been made to
a laundry treating appliance whose moisture removal from the process air is carried
out by means of an air-air heat exchanger, the principles of the present invention
apply to any other moisture condensing unit suitable for the purpose (
e.g., the moisture condensing unit may be an evaporator member of a heat pump device).
In such case, the ambient air may be used mainly as cooling air for cooling down operative
components responsible for operation of the appliance (thereby ensuring a correct
and reliable operation thereof).
[0053] Anyway, nothing prevents from using the ambient air as cooling air in air-air heat
exchanger-based laundry treating appliances as well. For example, an embodiment of
the invention may provide that part of the total incoming ambient air is channelled
towards the air-air heat exchanger for being used as de-moisturizing air, whereas
another part thereof is channelled towards the operative components for being used
as cooling air.
1. Laundry treating appliance
(100) comprising:
a cabinet (105) formed by panels (105F, 105S 105T),
an air passage (130IN, 130OUT) provided on a front face of a cabinet panel (105F, 105S 105T) for allowing ambient air (AF,IN AF,OUT) to enter or exit the appliance,
characterized in that
a bottom face (135) of said cabinet panel (105F, 105S 105T) further comprises at least one auxiliary air passage (130INaux, 130OUTaux) for allowing auxiliary ambient air (AF,INaux, AF,OUTaux) to enter or exit the appliance from below.
2. Laundry treating appliance according to Claim 1, wherein the bottom face (135) comprises a coupling side configured for being coupled with a lower end of the appliance
upon assembling of the cabinet panel (105F, 105S 105T), the coupling side comprising at least one recess defining said auxiliary passage
(130INaux, 130OUTaux), upon said coupling.
3. Laundry treating appliance according to Claim 2, wherein the lower end of the appliance
is formed by a basement portion on which the cabinet (105) is mounted.
4. Laundry treating appliance according to any of the preceding Claims, further comprising
floor-resting feet (140) for lifting the appliance from the floor, the auxiliary ambient air (AF,INaux, AF,OUTaux) being allowed to flow to the auxiliary air passage (130INaux, 130OUTaux) through the gap formed between the bottom face of the cabinet panel (105F, 105S) and the floor.
5. Laundry treating appliance according to any of the preceding Claims, wherein the air
passage (130IN, 130OUT) comprises a plurality of through-holes.
6. Laundry treating appliance according to any of the preceding Claims, wherein the appliance
implements laundry drying functions, the appliance further comprising:
a drying chamber for housing a laundry load to be dried, the appliance being configured
for causing process air to flow through the drying chamber thereby allowing moisture
absorption from the laundry load housed therein,
a moisture condensing unit (115) for condensing the moisture absorbed by the process air from said laundry load, and
a collection tank (120) for collecting the moisture condensed by the moisture condensing unit.
7. Laundry treating appliance according to Claim 6, wherein the front panel (105F) of the cabinet (105) comprises, at a lower portion thereof, a manually-removable access member (105AM) for allowing the condensing unit (115) to be accessed for maintenance operations thereof, said air passage (130IN, 130OUT) being provided on the access member (105AM) thereby defining an air grid thereof.
8. Laundry treating appliance according to Claim 6 or 7, wherein the moisture condensing
unit (115) comprises an air-air heat exchanger, the air passage (130IN, 130OUT) and the auxiliary air passage (130INaux, 130OUTaux) being in fluid communication with a flow path that passes ambient air through the
air-air heat exchanger.
9. Laundry treating appliance according to Claim 6, wherein the moisture condensing unit
(115) comprises an evaporator member of a heat pump device, at least part of the ambient
air and the auxiliary ambient air acting as cooling air for cooling down components
of the heat pump device.
10. Laundry treating appliance (100) according to any preceding claim comprising a first air passage (130IN) allowing ambient air (AF,IN) to enter the appliance and a second air passage (130OUT) allowing ambient air (AF,OUT) to exit the appliance, the first and second air passages being provided on a front
face of one of the cabinet panels (105F, 105S 105T), said appliance being further provided with first and second auxiliary air passages
(130INaux, 130OUTaux) formed on a bottom face of the same cabinet panel (105F, 105S 105T) for respectively allowing auxiliary ambient air (AF,INaux, AF,OUTaux) to enter and exit the appliance from below.