TECHNICAL FIELD OF THE INVENTION
[0001] This invention relates to a pneumatic suspension for a railway vehicle, in particular
albeit not exclusively to a secondary pneumatic suspension. It also relates to a running
gear, and in particular to a bogie provided with such a pneumatic suspension. It also
relates to a railway vehicle provided with such pneumatic suspension and to a method
of controlling such a pneumatic suspension.
BACKGROUND ART
[0002] A railway vehicle with a primary and a secondary suspension is disclosed in
EP 0 568 043. The secondary suspension is a pneumatic suspension comprising toroidal air bellows
located between a car body and a bogie frame on both sides of the bogie. Each air
bellows is connected to a closed auxiliary volume by means of a pneumatic line to
reduce the vertical stiffness of the air suspension and increase the perceived ride
comfort. Unfortunately, this reduction of the vertical stiffness also leads to a reduction
of the roll stiffness, with undesired effects when the railway vehicle negotiates
a curve, such as an increased lateral acceleration perceived by the passengers, lateral
displacement of the pantograph and car body width restrictions. To counteract this
reduction of the roll stiffness, two three-way valves are disposed between the toroidal
air bellows and the auxiliary volumes, to selectively isolate one of the air bellows
on one side of the bogie from the associated auxiliary volume and simultaneously connect
this auxiliary volume to the other air bellows on the other side of the bogie and
to the associated auxiliary volume, when the vehicle enters a curve. When the vehicle
enters a curve, the air bellows on the inner side of the curve is isolated, which
reduces its active pneumatic volume and increases its stiffness, while the air bellows
on the outer side of the curve is connected to the two air auxiliary volumes, which
further reduces the stiffness on this side. Depending on the ratios of volume between
the air bellows and auxiliary volumes, the overall roll stiffness of the secondary
suspension may slightly increase or even decrease, which is detrimental in a curve.
[0003] Hence, there is a need for simple and reliable means to substantially increase the
roll stiffness of a pneumatic suspension when a railway vehicle negotiates a curve.
SUMMARY OF THE INVENTION
[0004] According to one aspect of the invention, there is provided a pneumatic suspension
comprising at least one left air bellows and at least one right air bellows to be
positioned between a vehicle body and a running gear respectively on a left and on
a right side of a median longitudinal vertical plane of the running gear to support
the vehicle body on the running gear. Additional air volume means are connected to
the left and right air bellows by means of anti-roll valve means. A curve detector
is connected to the antiroll valve means such as to isolate the left and right air
bellows from the additional air volume means when a curve is detected.
[0005] The vertical stiffness of an air bellows is inversely proportional to the volume
of air in the air bellows. A first order approximation of the roll stiffness is the
sum of the absolute values of the vertical stiffness of the suspension on the right
and left side of the running gear. When the vehicle runs on a straight track, each
air bellows is associated to one additional volume to provide a relatively soft suspension,
i.e. a low vertical and roll stiffness of the suspension. When a curve is detected,
both left and right air bellows are simultaneously isolated from the additional air
volume means and the vertical stiffness increases on both sides of the running gear,
which results in an increase of the roll stiffness.
[0006] According to an embodiment, the anti-roll valve means include a left anti-roll valve
for connecting the additional air volume means to the left air bellows and a right
anti-roll valve for connecting the additional air volume means to the right air bellows.
According to one embodiment, each of the left and right anti-roll valves is a two-
position, two-way valve, a particularly simple arrangement.
[0007] The additional air volume means may include one or several chambers. According to
a preferred embodiment, the additional air volume means include at least one left
additional air chamber connected to the left air bellows via the anti-roll valve means
and at least one right additional air chamber connected to the right air bellows via
the anti-roll valve means. The left and right additional air chambers may be completely
isolated from one another or may be connected to one another by means of a differential
pressure valve, with or without nozzle. As stated above, the anti-roll valve means
can include one common valve or two individual valve, i.e. a left anti-roll valve
between the left additional air chamber and the left air bellows, and a right anti-roll
valve between the right additional air chamber and the right air bellows.
[0008] The additional air volume means may include one or more common air chambers connected
both to the left and right air bellows via the anti-roll valve means. The common air
chamber or chambers may be the only chambers of the additional air volume means or
may be combined with left and right additional air chambers.
[0009] According to one embodiment, the additional air volume means may include at least
one left additional air volume connected to the left air bellows via the anti-roll
valve means and at least one right additional air volume connected to the right air
bellows via the anti-roll valve means. The antiroll valve means may include a single
two-position, four-way valve.
[0010] Preferably, the additional air volume means have a total volume, which is at least
more than half a total volume of the left and right air bellows.
[0011] The additional air volume means can be realised as one or more closed cavities realised
in a frame of the running gear or in a frame of the car body. Alternatively, the additional
air volume can comprise one or more pneumatic reservoirs.
[0012] The curve detector may include one or several lateral acceleration detectors, in
particular one accelerometer which delivers an electrical signal or a couple of lateral
accelerometers located at the front and rear end of the running gear or a pendular
mass linked to the valve or valves by means of a linkage. The curve detector may also
include a GPS system linked to a map of the track to predict the entry into a curve.
It may also include a rotation sensor, which detects a rotation movement of the car
body with respect to the running gear about a vertical axis. It may also include a
roll sensor, e.g. a rotation sensor, which detects a rotation of the car body with
respect to the running gear about a horizontal, longitudinal axis. It may also include
a displacement sensor for detecting a lateral motion of the car body with respect
to the running gear. The rotation sensor and/or displacement sensor may include a
linkage, e.g. one or more connecting rods and/or levers connected between the car
body and the running gear and mechanically linked to the valve(s).
[0013] According to a preferred embodiment, the antiroll valve means are biased towards
a closed position to isolate the left and right air bellows from the additional air
volume means in the absence of signal from the curve detector. This provides a failsafe
operation mode in case of malfunction of the detector.
[0014] According to another aspect of the invention, there is provided a running gear for
a railway vehicle, comprising a set of wheels, a frame and the above-described pneumatic
suspension associated with the running gear. The running gear may be a one-axle running
gear, a two-axle bogie or a running gear with more than two wheelsets. It can be conventional
bolster bogie or bolsterless bogie.
[0015] The suspension is preferably a secondary suspension, i.e. a suspension stage for
supporting the vehicle body of the railway vehicle, e.g. a car or coach body, on the
frame of the running gear. This secondary suspension may or may not be complemented
by a primary suspension stage between the wheels and frame of the running gear. According
to one embodiment, the pneumatic suspension is preferably connected with the frame
of the running gear. The pneumatic suspension can also be connected to a bolster of
the running gear, in which case it can extend between the bolster and the frame, or
between the bolster and the car body.
[0016] The running gear may further include a primary suspension for supporting the frame
on the set of wheels.
[0017] The running gear may include a bolster provided with a pivot for guiding the rotation
movement of the running gear with respect to the vehicle body, in which case, the
secondary air suspension may be active between the bolster and the vehicle body, between
the bolster and the running gear frame or between the vehicle body and the running
gear frame.
[0018] According to another aspect of the invention, there is provided a railway vehicle
comprising a vehicle body supported on at least one, preferably at least two running
gears as described above. The running gear can be located between the two ends of
a car body. Alternatively, the running gear can also be a so-called Jacob-type or
articulated running gear located between two adjacent carriages, supporting the rear
end of the front carriage and the front end of the adjacent rear carriage.
[0019] According to another aspect of the invention, there is provided a method of controlling
a rolling movement of a railway vehicle running on a track, the railway vehicle being
provided with a pneumatic suspension comprising left and right vertical air bellows
and additional air volume means, the method comprising:
- detecting a curve of the track;
- isolating the left and right air bellows from the additional air volume means to stiffen
the pneumatic suspension when a curve is detected;
- connecting the left and right air bellows to the additional air volume means to soften
the pneumatic suspension when no curve is detected.
[0020] The stiffening of the left and right vertical air bellows results in an increase
of the roll stiffness.
DESCRIPTION OF THE FIGURES
[0021] Illustrative embodiments of the invention will now be described, purely by way of
examples and without limitation to the scope of the claims, and with reference to
the accompanying drawings, in which:
- Fig. 1 is a schematic diagram of railway vehicle according to a first embodiment of
the invention;
- Fig. 2 is a schematic diagram of railway vehicle according to a second embodiment
of the invention;
- Fig. 3 is a schematic diagram of railway vehicle according to a third embodiment of
the invention.
- Fig. 4 is a schematic diagram of railway vehicle according to a fourth embodiment
of the invention.
- Fig. 5 is a schematic diagram of railway vehicle according to a fifth embodiment of
the invention.
- Fig. 6 is a schematic diagram of railway vehicle according to a sixth embodiment of
the invention.
[0022] Corresponding reference numerals refer to the same or corresponding parts in each
of the figures.
DETAILED DESCRIPTION OF PREFERED EMBODIMENTS
[0023] Referring to Fig.
1, a railway vehicle
10 comprises a car body
12 supported on one or more running gears, in the present instance bogies
14. Each bogie
14 includes at least one wheelset
16 running on a rail track
18 and journalled in a pair of axle boxes
20L, 20R, a bogie frame
22 linked to the axle boxes
20 by means of a primary suspension
24, which may be a pneumatic or mechanic suspension e.g. with helicoidal and/or rubber
springs or any combination of different springs.
[0024] The bogie frame
22 supports a bolster
26, which can freely rotate about a vertical axis
100 with respect to the bogie frame
22 by means of a central pivot
28. Side bearers
30 limit the other degrees of freedom between the two components. The bolster
26 is linked to the car body
12 by a secondary suspension
32 comprising at least one left bellows
34L and one right bellows
34R, located respectively on a left and a right side of a vertical longitudinal plane
102 of the car body. The left and right bellows
34L, 34R support the car body
12 in the vertical direction and may or may not present stiffness in the lateral and
longitudinal directions. One or several longitudinal connecting rods (not shown) are
also provided to integrally transmit longitudinal forces between the car body
12 and the bolster
26. A lateral shock absorber (not shown) may complement the mechanical connection between
the bolster
26 and the car body
12.
[0025] Each of the left and right bellows
34L, 34R is connected to a left, respectively right additional air chamber
36L, 36R by means of a left, respectively right air connection line
38L, 38R which includes a left, respectively right antiroll valve
40L, 40R. Each antiroll valve
40L, 40R is a two-way, two-position valve, in this particular case a solenoid valve electrically
connected to a curve detector
42.
[0026] The curve detector
42 may include a lateral accelerometer located on the bogie frame for detecting the
lateral acceleration of the bogie, linked to a control circuit including a low-pass
filter and a power unit. The control circuit is such as to send a control signal to
activate the two solenoids and connect the left and right bellows to the respective
left and right additional chambers when the vehicle is on a straight line, i.e. when
the absolute value of a low-pass component of the lateral acceleration measured by
the accelerometer is below a predetermined threshold. When the vehicle enters a curve,
the absolute value of the low-pass component of the lateral acceleration measured
by the accelerometer increases above the predetermined threshold and the control signal
is switched off to de-energise the solenoids. The spring-biased left and right antiroll
valves return to their closed position to isolate the left and right bellows from
the left and right additional chambers.
[0027] The embodiment of Fig.
2 differs from the previous embodiment in that the left and right air bellows
34L, 34R are located between the bogie frame
22 and a bolster
26, which is provided with a pivot connection
28 with the car body
12.
[0028] The left and right bellows
34L, 34R are connected to left, respectively right additional air chambers
36L, 36R in a manner similar to the first embodiment.
[0029] The embodiment of Fig.
3 illustrates a railway vehicle
10 provided with a bolsterless bogie
14. A secondary suspension system
32 of the invention is arranged directly between the frame
22 of the bogie
14 and the car body
12. Anti-yawing dampers
44 may be provided to limit the relative yawing motion between the bogie frame and the
vehicle body. Longitudinal connecting rods
46 transfer the longitudinal forces between the car body and the bogie frame.
[0030] The left and right bellows
34L, 34R are connected to left, respectively right additional air chambers
36L, 36R in a manner similar to the first embodiment.
[0031] The embodiment of Fig.
4 differs from the previous embodiments merely in that a single two-position, four-way
anti-roll valve
140 is used instead of the left and right anti-roll valves
40L, 40R of the previous embodiments to the same effect.
[0032] A simplified arrangement is illustrated in Fig.
5, with a common additional air chamber
236 instead of two separate air chambers
36L, 36F. In this example, the circuit is provided with two individual anti-roll vales
40L, 40R, which, however, could be replaced with a single two-position four-way anti-roll valve
140.
[0033] Should the arrangement comprise more than one left bellows, e.g. a front and a rear
left air bellows
34LF, 34LR and more than one right bellows e.g. a front and a rear right air bellows
34RF, 34RR, the bellows on each side of the vehicle can be connected to a common additional air
chamber as illustrated in Fig.
6 or to individual air chambers. It would also be possible to connect the air bellows
on both sides of the vehicle to a common air chamber.
[0034] While the above example illustrates preferred embodiments of the present invention,
it is noted that various other arrangements of the antiroll suspension means may also
be considered, which fall within the scope of the appended claims.
[0035] In particular, details of the various arrangements of Figs.
1 to
6 can be combined with one another, e.g. a common additional air chamber
236 can be added to individual air chambers
36L, 36R. Anti-yaw dampers may be left out in the embodiment of Fig.
3, and can be added in the other embodiments.
[0036] Many types of detectors or combination of detectors can be used to detect that the
vehicle is entering a curve. The detectors may send an electrical or mechanical signal
to the valve. The detector should preferably send a signal when a threshold is reached.
1. A pneumatic suspension comprising:
- at least one left air bellows (34L) and at least one right air bellows (34R) to
be positioned between a vehicle body (12) of a railway vehicle (10) and a running
gear (14) respectively on a left and on a right side of a median longitudinal vertical
plane (102) of the running gear (14) to support the vehicle body (12) on the running
gear (14), and
- additional air volume means (36L, 36R, 236) connected to the left and right air
bellows (34L, 34R) by means of anti-roll valve means (40L, 40R, 140);
characterised in that it further comprises a curve detector (42) for detecting a curve, the curve detector
being connected to the antiroll valve means (40L, 40R, 140) such as to isolate the
left and right air bellows (34L, 34R) from the additional air volume means (36L, 36R,
236) when a curve is detected.
2. The pneumatic suspension of claim 1, characterised in that the anti-roll valve means include a left anti-roll valve (40L) for connecting the
additional air volume means (36L, 36R) to the left air bellows (34L) and a right anti-roll
valve (40R) for connecting the additional air volume means (36L, 36R) to the right
air bellows (34R).
3. The pneumatic suspension of claim 2, characterised in that each of the left and right anti-roll valve (40L, 40R) is a two- position, two-way
valve.
4. The pneumatic suspension of claim 1, characterised in that the antiroll valve means consists of a two-position, four-way valve (140) for connecting
the additional air volume means (36L, 36R, 236) to the left air bellows (34L) and
to the right air bellows (34R).
5. The pneumatic suspension of claim 1, characterised in that the additional air volume means include at least one left additional air chamber
(36L) connected to the left air bellows (34L) via the anti-roll valve means (40L,
40R, 140) and at least one right additional air chamber (36R) connected to the right
air bellows (34R) via the anti-roll valve means (40L, 40R, 140).
6. The pneumatic suspension of any one of the preceding claims, characterised in that the additional air volume means include at least one common additional air chamber
(236) connected to the left air bellows (34L) and to the right air bellows (34R) via
the anti-roll valve means (40L, 40R, 140).
7. The pneumatic suspension of any one of the preceding claims, characterised in that the antiroll valve means (40L, 40R, 140) are biased towards a closed position to
isolate the left and right air bellows (34L, 34R) from the additional air volume means
(36L, 36R, 236) in the absence of signal from the curve detector (42).
8. The pneumatic suspension of any one of the preceding claims, characterised in that the additional air volume means (36L, 36R, 236) have a total volume, which is more
than half a total volume of the left and right air bellows (34L, 34R).
9. The pneumatic suspension of any one of the preceding claims, characterised in that the curve detector (42) includes a lateral acceleration detector.
10. A running gear (14) for a railway vehicle, comprising a set of wheels (16), a frame
(22) and the pneumatic suspension of any one of the preceding claims borne on the
frame (22).
11. The running gear of claim 10, characterised in that it further comprises a primary suspension (24) for supporting the frame (22) on the
set of wheels (16).
12. The running gear of claim 10 or claim 11, characterised in that the running gear further comprises a bolster (26) provided with a pivot bearing (28)
for supporting a vehicle body (12), wherein the left and right bellows (34L, 34R)
bear on the bolster (26).
13. A railway vehicle (10) comprising a vehicle body (12), characterised in that the vehicle body (12) is supported on at least one and preferably at least two running
gears (14) according to any one of claim 10 to 12.
14. A method of controlling a rolling movement of a railway vehicle (10) running on a
track, the railway vehicle (10) being provided with a pneumatic suspension comprising
left and right air bellows (34L, 34R) and additional air volume means (36L, 36R),
the method comprising:
- detecting a curve of the track;
- isolating the left and right air bellows (34L, 34R) from the additional air volume
means (36L, 36R) to stiffen the pneumatic suspension when a curve is detected;
- connecting the left and right air bellows (34L, 34R) to the additional air volume
means (36L, 36R) to soften the pneumatic suspension when no curve is detected.