[0001] The object of the invention herein is a method for operating a device for protecting
against uncontrolled movement of a lift car. In particular, a control module configured
such as to actuate the device in order to block the lift car whenever the latter is
halted at a floor level.
BACKGROUND OF THE INVENTION
[0002] Speed limiters intended for operating transport means suspended by a cable, such
as lifts, cable cars, etc. are well known. Examples of speed limiters are described
in patent
ES 2306623, the patent holder being the same as that of the present application.
[0003] Due to regulatory changes and updates in respect of the safety components in lifts,
component manufacturers have developed new components that, when incorporated to speed
limiters, increase the safety measures of a lift. The devices to prevent uncontrolled
movement of the car are found between these components.
[0004] However, because there are different types and manufacturers of speed limiters, each
one requires a different device to prevent the uncontrolled movement of the car.
DESCRIPTION OF THE INVENTION
[0005] The invention herein relates to a method for operating a particular device to prevent
uncontrolled movement of a lift car, such that the device blocks the movement of said
car only when it is necessary to maintain the safety of people inside the car.
[0006] Although there are different types of speed limiters on the market, they almost all
have common elements: a pulley installed on a shaft on which a cable or the like slides,
and retaining means connected to the pulley to halt or control the movement of the
car whenever necessary. The particular device to prevent the uncontrolled movement
of the lift car to be controlled by the method of the invention is configured such
as to be coupled to one of such speed limiters, and comprises an electromagnetic actuator
whose deactivation causes the lift car to lock by means of a mechanism which will
be described in greater detail in the document hereinbelow. By contrast, when the
electromagnetic actuator is activated, namely it is receiving power, the car can move.
[0007] Thus, in order to operate the device to prevent the uncontrolled movement of the
car, the method of the invention comprises the following operations:
- 1) Monitoring a first signal indicating whether the car is at a floor level and a
second signal indicating whether the car door is open. These two signals can be acquired
by using a variety of acquisition means, for example inductive, ultrasonic, infrared
proximity sensors, etc.
- 2) Supplying the electromagnetic actuator whenever it is detected that the door is
closed. Indeed, in principle, when the door is closed, it can be assumed that the
lift is operating normally. It is not necessary to cut off power via the system to
the electromagnetic actuator in order to block the car.
- 3) When the first signal indicates that the door is open and the second signal further
indicates that the car is at a floor level, the power supply to the electromagnetic
actuator is halted. This is the case where there are possibly people entering or exiting
the lift, and therefore it is advisable to lock the car to prevent any possible upward
or downward movement.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
Figure 1 shows a front elevation view of a speed limiter for a lift which includes
the device for protecting against uncontrolled movement.
Figure 2 shows a front elevation view of the speed limiter with the protection device.
Figure 3 shows a cross-sectional side elevation exploded view of the speed delimiter
and protection device.
Figure 4 shows a cross-sectional side elevation view of the limiter with the protection
device.
Figure 5 shows a diagram of a module that can carry out the method of the invention
herein.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0009] First, a speed limiter (1) and a sample device (20) to prevent the uncontrolled movement
of the lift car that can be operated by the control module of the invention are described
in detail. Once these elements have been described, an example of the method of the
invention will be described.
[0010] Figures 1 and 2 show a speed limiter, generally indicated by the reference (1), comprising
a pulley (2) on a shaft (3) on which a cable or the like slides (C), and retaining
means connected to the pulley (2). A bedplate body (4), with two fins facing each
other, serves as a support for the shaft (3). The retaining means of this speed limiter
(1) can operate in the same way as that described in Spanish patent No.
ES 2306623. This speed limiter is further provided with a device for detecting the movement
of a lift car.
[0011] The device (20) to prevent uncontrolled movement, which has been shown separately
to the speed limiter in Fig. 3, comprises a ring gear (5) which is fixedly secured
to the pulley (2) of the limiter (in an alternative, embodiment this can be an integral
part of the pulley itself), a pivoting support (6) that can be coupled to the shaft
(3) of the speed limiter (1) such that it performs a tilting movement with respect
to said shaft (3), as indicated by the arrow(a) in Fig. 2, and includes a blocking
mechanism which acts on the ring gear (5) and an electrical detector (7) which is
connected to the blocking mechanism and the movement trajectory of the pivoting support
means (6). As shown, the pivoting support means (6) consists of an elongated body
which is fixed on the upper part thereof by means of an orifice through which the
shaft passes (3).
[0012] When the pivoting support means (6) has carried out a predetermined angular movement
caused by the movement of the pulley (2) and therefore the lift car, such as a distance
defined by a maximum angle, it sends a motion detection signal through an electric
switch (7) and subsequently causes a mechanical interlocking of the speed limiter,
which causes the pull of the cable or the like of the speed limiter and therefore
the wedging of the safety device on the lift (retaining means) that is provided.
[0013] The pivoting support means (6) may optionally include tensioning means that are coupled
to the housing body (4) of the speed limiter (1).
[0014] In respect of the blocking mechanism, it mainly comprises a locking insert (10) which
can be coupled to the ring gear (5) for blocking, a release (11) connected to the
electromagnetic actuator (8) (electromagnet, coil or the like) which is attached to
the locking insert (10).
[0015] The release (11) has a shaft which is externally provided with a helicoidal spring
(not shown for clarity).
[0016] Guide means are provided in the pivoting support means by which the locking insert
linearly moves. In particular, two grooved portions are provided (12), formed in alignment
in the body of the pivoting support means(6) through which a guide body (13) attached
to the locking insert (10) passes along each one. This guide body (13) in the present
embodiment consists of a metallic cylindrical body attached by means of bolting elements.
[0017] The pivoting support means (6) further has an elongated section (60), attached thereto
by means of bolting elements, which has an arcuate recess centred on the upper edge
thereof (61), wherein the elongated section (60) can abut a switch (70) protruding
from the bottom of the electric switch (7). This elongated section (60) has two mechanical
stops (14) that are attached to the pivoting support means (6).
[0018] The aforementioned tensioning means can be coupled to the elongated section (60)
of the pivoting support means(6).
[0019] The end (101) of the locking insert (10) facing. the ring gear (5) has sawtooth-shaped
teeth that facilitates coupling in the existing space between the ring gear teeth
(5).
[0020] In respect of the bedplate body (4) it is composed of two fins (4a, 4b) which are
facing each other between which the shaft (3) is supported, comprising stop means
for limiting the angular path of the pivoting support means (6), which consist of
a groove (40) following an arcuate path formed in one of the fins of the bedplate
body. The two mechanical stops (14) define the maximum path of the pivoting support
means in respect of a groove (40).
[0021] The fin (4a) that has the groove (40) mentioned above may include a pin or the like
on which the tensioning means are secured, in the case of being present.
[0022] The detection device according to the invention and described in the speed limiter
(1) is operated as follows:
[0023] When a lift car halts at a floor level, the flow of electric current to the coil
is cut such that it pushes the locking element upwards, by the action of a spring,
until it abuts with the ring gear (5) (position shown in figure 1). In the event the
car moves when the device is in this position, the ring gear (5) rotates by the rotation
of the pulley (2), pulling the pivoting support means with its (10) built-in blocking
mechanism. In this situation, the switch (70) moves upwards such that it causes the
electric switch (7) to send a signal which reports a sliding movement that is received
by the control unit of the lift to actuate the means which are suitable for halting
the lift car. In the event that this movement of the car, either with the doors open
or closed, does not halt, the pivoting support means (6) will collide at one end of
the groove (40) causing the pulley (2) of the speed limiter to halt against the stop
(14) by the action of the locking insert (10) and the ring gear (5) and, therefore,
to pull on the cable of the speed limiter. This pull on the cable of the limiter actuates
the safety device causing the car to halt and to halt permanently.
[0024] Finally, figure 5 shows a diagram of a control module (100) designed to carry out
the method of the invention. This control module (100) has the following inputs/outputs:
E1 Input signal indicating that the car is at a floor level.
E2 Input signal indicating that the car door is open.
S Output power to the electromagnetic actuator (8) of the device to prevent the previously
described uncontrolled movement.
A Power input to the control module (100).
B Power input to the control module (100) via batteries.
C Control output of the status of the electromagnetic actuator (8).
C Input connected to the electric switch (9) indicating that the electromagnetic actuator
(8) is activated. This switch (9) is connected to the control module (100) and from
this to the
"control unit" or the elevator control panel. Only when this contact is activated,
and the limiter can therefore rotate freely, can the lift move.
[0025] Therefore, when the input (E1) indicates that the car is at a floor level and, simultaneously,
the input (E2) indicates that the car door is open, there may be people entering and
exiting the car. The control module (100) automatically cuts off the power supplied
via the output (0) to the electromagnetic actuator (8). Consequently, the force exerted
by the spring (not shown) causes the locking insert (10) to ascend, introducing the
end (101) between the gear teeth (5) in order to block the car, thereby preventing
possible accidents.
[0026] Once the door has been closed, the control module (100) resupplies power to the electromagnetic
actuator (8), such that the electromagnetic force exceeds the force exerted by the
spring and the locking insert (10) descends once again, releasing the ring gear (5)
and thereby enabling the movement of the lift car.
[0027] The power for the control module (100) can be supplied through the inlet (A), or
batteries may be used (not shown) through the inlet (B).
[0028] The control module (100) input (C) indicates the current status of the electromagnetic
actuator (8) via the corresponding contact.
[0029] Finally, the pushbutton (P) can temporarily supply power to the electromagnetic actuator
(8) in order to unblock the car in cases of a voltage drop.
[0030] This control module (100) can, in principle, be formed by a microcontroller, a microprocessor,
a DSP, an FPGA, or others, although in this particular example it is an electronic
board. In any case, the control module (100) is designed to carry out the method of
the invention or, in the case of a programmable device, the necessary instructions
for carrying out the method of the invention will be stored therein.