Technical field of the invention
[0001] The invention relates to the field of pump trucks, in particular to a pump truck
and a control method and a control device thereof.
Background of the invention
[0002] The safety of a concrete pump truck in the construction process is a key technical
problem. At present, a pump truck opens its outriggers completely to ensure the maximum
safe operating area, and as shown in Fig. 1, the concrete conveying radius of the
pump truck can be maximized to ensure that the pump truck can pump concrete safely
in the horizontal state of a boom. However, due to the limit of an operating space,
the outriggers always fail to be opened completely, and consequently limiting the
safe conveying radius of the pump truck and failing to ensure the pumping safety at
any state of the boom; and moreover, the whole pump truck is likely to overturn in
some cases. The first issue for preventing the pump truck from overturning is to dynamically
determine the safe operating range of the pump truck so as to limit the action of
the boom in the safe range when the outriggers are not opened completely.
[0003] There is still no effective solution to solve the problem that the safety of the
pump truck cannot be ensured when the outriggers of the pump truck cannot be opened
completely in the related arts.
Summary of the invention
[0004] The main objective of the invention is to provide a pump truck and a control method
and a control device thereof, in order to solve the problem that the safety of the
pump truck cannot be ensured when the outriggers of the pump truck cannot be opened
completely.
[0005] To achieve the objective, in one aspect, the invention provides a control method
for the pump truck.
[0006] The control method for the pump truck includes the following steps: acquiring the
degrees of opening of four outriggers of the pump truck; determining the end points
of the four outriggers of the pump truck according to the degrees of opening and connecting
the end points of the four outriggers to determine the boundary of the safe operating
area of the pump truck; calculating the metacenter of the whole pump truck according
to the gravity of the base of the pump truck, the coordinates of the center of gravity
of the base and the gravity of the whole pump truck; calculating the center of gravity
of the whole pump truck according to the gravity of the base of the pump truck, the
gravity of the boom of the pump truck, the gravity of the whole pump truck, the coordinates
of the center of gravity of the boom of the pump truck and the coordinates of the
center of gravity of the base of the pump truck; calculating the safety coefficient
of the pump truck according to the boundary of the safe operating area, the metacenter
of the whole pump truck and the center of gravity of the whole pump truck; and controlling
the pump truck according to the safety coefficient.
[0007] To achieve the objective, in another aspect, the invention provides a control device
for the pump truck.
[0008] The control device for the pump truck includes: a first acquisition module for acquiring
the degrees of opening of four outriggers of the pump truck; a first determining module
for determining the end points of the four outriggers of the pump truck according
to the degrees of opening and connecting the end points of the four outriggers to
determine the boundary of the safe operating area of the pump truck; a first calculation
module for calculating the metacenter of the whole pump truck according to the gravity
of the base of the pump truck, the coordinates of the center of gravity of the base
and the gravity of the whole pump truck; a second calculation module for calculating
the center of gravity of the whole pump truck according to the gravity of the base
of the pump truck, the gravity of the boom of the pump truck, the gravity of the whole
pump truck, the coordinates of the center of gravity of the boom of the pump truck
and the coordinates of the center of gravity of the base of the pump truck; a third
calculation module for calculating the safety coefficient of the pump truck according
to the boundary of the safe operating area, the metacenter of the whole pump truck
and the center of gravity of the whole pump truck; and a control module for controlling
the pump truck according to the safety coefficient.
[0009] To achieve the objective, in another aspect, the invention provides a pump truck.
[0010] The pump truck includes: any control device for the pump truck provided by the invention,
and a display interface which is connected with the control device and used for displaying
the state of the whole pump truck.
[0011] According to the invention, by the control method for the pump truck, including the
following steps: acquiring the degrees of opening of four outriggers of the pump truck;
determining the end points of the four outriggers of the pump truck according to the
degrees of opening and connecting the end points of the four outriggers to determine
the boundary of the safe operating area of the pump truck; calculating the metacenter
of the whole pump truck according to the gravity of the base of the pump truck, the
coordinates of the center of gravity of the base and the gravity of the whole pump
truck; calculating the center of gravity of the whole pump truck according to the
gravity of the base of the pump truck, the gravity of the boom of the pump truck,
the gravity of the whole pump truck, the coordinates of the center of gravity of the
boom of the pump truck and the coordinates of the center of gravity of the base of
the pump truck; calculating the safety coefficient of the pump truck according to
the boundary of the safe operating area, the metacenter of the whole pump truck and
the center of gravity of the whole pump truck; and controlling the pump truck according
to the safety coefficient, the problem that the safety of the pump truck cannot be
ensured when the outriggers of the pump truck cannot be opened completely is solved,
so that the safety of the pump truck can be ensured when the outriggers of the pump
truck cannot be opened completely.
Brief description of the drawings
[0012] The drawings constituting one part of the application are to provide further understanding
of the invention, and the exemplary embodiments of the invention and the explanations
thereof are intended to explain the invention, instead of improperly limiting the
invention. In the drawings:
Fig. 1 is a diagram showing control for a pump truck according to the prior art;
Fig. 2 is a diagram showing the flow of a control method for a pump truck according
to one embodiment of the invention;
Fig. 3 is a diagram showing control for a pump truck according to one embodiment of
the invention;
Fig. 4 is a diagram showing calculation for arm of force of a cylinder of a pump truck
according to one embodiment of the invention;
Fig. 5 is a diagram of a control method for a pump truck according to one embodiment
of the invention; and
Fig. 6 is a block diagram of a control device for a pump truck according to one embodiment
of the invention.
Detailed Description of the Embodiments
[0013] It should be noted that, in the case of no conflict, the embodiments of the application
and features therein can be combined with each other. The invention will be described
below in detail with reference to the drawings and in conjunction with the embodiments.
[0014] Fig. 2 is a diagram showing the flow of a control method for a pump truck according
to one embodiment of the invention, as shown in Fig. 2, the method includes Step 102
to Step 112.
[0015] Step 102: Acquire degrees of opening of four outriggers of a pump truck.
[0016] In the step, the degrees of opening of the outriggers are measured by an outrigger
sensor, including a bracing wire sensor and an angle sensor, in real time. Fig. 3
is a diagram showing control for a pump truck according to one embodiment of the invention,
and as shown in Fig. 3, measuring the degrees of opening of two front X outriggers
1 and two rear swinging legs 2 are included.
[0017] Step 104: Determine the boundary of a safe operating area of the pump truck according
to the degrees of opening and then the end points of the outriggers are connected
to form a quadrangle to form the boundary of the safe operating area of the whole
pump truck, and as shown in Fig. 3, the boundary 7 of the safe operating area of the
pump truck is determined according to the degrees of opening of the two front X outriggers
1 and two rear swinging legs 2.
[0018] Step 106: Calculate the metacenter of the whole pump truck.
[0019] As shown in Fig. 3, the metacenter 6 of the whole pump truck is calculated by the
following formulas:

wherein X
stab is the x-coordinate of the metacenter of the whole pump truck, Y
stab is the y-coordinate of the metacenter of the whole pump truck, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck, (x
truck, y
truck) are the coordinates of the center of gravity of the base, and the gravity of the
base, the gravity of the whole pump truck and the coordinates of the center of gravity
of the base are inherent parameters of the pump truck.
[0020] Step 108: Calculate the center of gravity of the whole pump truck.
[0021] As shown in Fig. 3, a revolving circle 4 for the center of gravity is obtained by
taking the center of gravity 5 of the whole pump truck as the center of the circle,
and a right-angle coordinate system is formed by taking the center of a revolving
table 3 as the origin of coordinates, the head and tail direction of the truck as
the transverse axis and the vertical direction of the revolving table 3 as the longitudinal
axis. The center of gravity of the whole pump truck is calculated according to the
gravity of the base of the pump truck, the gravity of the boom of the pump truck,
the gravity of the whole pump truck, the coordinates of the center of gravity of the
boom of the pump truck and the coordinates of the center of gravity of the base of
the pump truck by the following formulas:

wherein x
center is the x-coordinate of the center of gravity of the whole pump truck, y
center is the y-coordinate of the center of gravity of the whole pump truck, G
boom is the gravity of the boom, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck, (x
boom, y
boom) are the coordinates of the center of gravity of the boom, (x
truck, y
truck) are the coordinates of the center of gravity of the base, the gravity of the boom,
the gravity of the base, the gravity of the whole pump truck and the coordinates of
the center of gravity of the base are inherent parameters of the pump truck, and the
coordinates of the center of gravity of the boom are calculated by the following formulas:

wherein x
boom is the x-coordinate of the center of gravity of the boom, y
boom is the y-coordinate of the center of gravity of the boom, θ is the revolving angle
of the boom, and FL
cylinder is the arm of force of the cylinder.
[0022] The revolving angle of the boom can be obtained by an angle sensor. The arm of force
of the cylinder is related to the angle of inclination and structure size of the main
arm of the pump truck. Fig. 4 is a diagram showing calculation for arm of force of
the cylinder of the pump truck according to one embodiment of the invention, and as
shown in Fig. 4, the upper hinge point of the cylinder is A, the lower hinge point
of the cylinder is B, the revolving point of the boom is O and the pedal of the revolving
point of the boom on the connection line of the upper and lower hinge points of the
cylinder is C, and the distance of OC is the arm of force of the cylinder, the arm
of force is obtained by calculation according to the geometrical relationship of the
horizontal distance LD between the lower hinge point B of the cylinder and the revolving
point O of the boom, the vertical distance LC between the lower hinge point B of the
cylinder and the revolving point O of the boom, the distance LE between the upper
hinge point A of the cylinder and the revolving point O of the boom along the direction
of the main arm of the pump truck, the distance LF between the upper hinge point A
of the cylinder and the revolving point O of the boom along the vertical direction
of the main arm of the pump truck and the angle of inclination of the main arm of
the pump truck; and the calculation process is purely geometric calculation, thereby
needing no further description.
[0023] Step 110: cording to the boundary of the safe operating area, and the metacenter
and the center of gravity of the whole pump truck.
[0024] The safety coefficient is obtained by calculating the safe distance between the center
of gravity and the metacenter of the whole pump truck at first, then calculating the
relative position minimum distance between the center of gravity of the whole pump
truck and the boundary of the safe operating area, and finally dividing the minimum
distance by the safe distance.
[0025] Step 112: Control the pump truck according to the safety coefficient.
[0026] Controlling the pump truck according to the safety coefficient includes: controlling
the pump truck to lock action of the pump truck according to the safety coefficient,
controlling the pump truck to implement the opposite action of the locked action and
controlling the pump truck to unlock the locked action. The action of the pump truck
is correspondingly locked according to the danger level at first, and then, the pump
truck is controlled to actuate the boom in a safe revolving direction or the unlocked
action direction of a boom section by implementing the opposite action of the locked
action, so that the safety coefficient is increased, the pump truck enters the safe
area, the action limited by the anti-overturning function of the whole pump truck
is restored and the whole pump truck can be timely prevented from overturning.
[0027] When the safety coefficient of the whole pump truck is equal to 1, the overturning
moment and the moment of the whole pump truck keep balance, and at the moment, the
whole pump truck is in a critical state of overturning; when the safety coefficient
of the whole pump truck is less than 1, the whole pump truck may overturn as an accident;
in order to prevent the whole pump truck from overturning, the safety coefficient
should be greater than 1; and the overturn danger level of the whole pump truck, corresponding
to three safety coefficients, a, b, c, where a>b>c, is divided into a, b and c levels,
the less the safety coefficient is, the greater the overturn danger level is, and
different safety coefficients represent different overturn danger levels of the whole
pump truck. If the safety coefficient is less than a and greater than or equal to
b, the whole pump truck is at a danger level of a and may be controlled by a controller
program to lock the high gear of the boom, enter a low gear mode, lock the downward
action of a first boom section, and lock the rotation on one side in the dangerous
direction; if the safety coefficient is less than b and greater than or equal to c,
the whole pump truck is at a danger level of b and is controlled to lock the action
of the boom to continue for several seconds, optionally 5 seconds, lock the high gear
of the boom, enter a low gear mode, lock the downward action of the first and second
boom sections, and lock the rotation on one side in the dangerous direction; and if
the safety coefficient is less than c and greater than or equal to 1, the whole pump
truck is at a danger level of c and controlled to lock the action of the boom in a
safe rotation direction and lock pumping. The safety of the whole pump truck is ensured
by hierarchical control; when the pump truck tends to be dangerous, the action of
the boom in the dangerous direction is limited to ensure that the boom is operated
in the safe direction to restore the safety of the whole pump truck; and when the
pump truck is at the highest danger level, all the possible dangerous actions of the
whole pump truck are limited to ensure the safety state of the whole pump truck. After
the whole pump truck is beyond danger, the anti-overturning function of the whole
pump truck can be shielded by a function shielding switch so as to remove all the
limits of the anti-overturning function on the whole pump truck.
[0028] It should be noted that the pump truck can be controlled hierarchically according
to the safety coefficient of the whole pump truck, and the control way is not limited
to controlling the boom, rotation and pumping, such as controlling the function of
a remote control.
[0029] Fig. 5 is a diagram of a control method for a pump truck according to one embodiment
of the invention, and as shown in Fig. 5, in the calculation process, the measurement
for a parameter is neither limited to the measurement way of one or more sensors nor
limited to the type of the sensor, for example, the measurement for the degrees of
opening of the outriggers can be measured by a bracing wire sensor, an angle sensor,
a laser sensor and the like in one or more ways.
[0030] By the control method for the pump truck in the embodiment, the anti-overturning
of the pump truck can be intelligentized, and the safety coefficient of the whole
pump truck can be dynamically calculated to judge the overturn danger level of the
whole pump truck and perform corresponding control to limit the action of the boom
in the overturn dangerous direction; and meanwhile, the boom is directly operated
to return the center of gravity of the whole pump truck to a safer operating range;
therefore, the using flexibility of the pump truck is improved, pumping can be still
implemented automatically in a safe range when the opening space of the outriggers
is limited, and the safety, stability and continuity of the construction of the pump
truck are ensured.
[0031] According to one embodiment of the invention, a control device for a pump truck is
provided.
[0032] Fig. 6 is a block diagram of the control device for the pump truck according to one
embodiment of the invention, and as shown in Fig. 6, the control device includes:
a first acquisition module 10, configured for acquiring the degrees of opening of
four outriggers of the pump truck, wherein the degrees of opening can be measured
by an outrigger sensor, including a bracing wire sensor and an angle sensor, in real
time; a first determining module 20, configured for determining the boundary of the
safe operating area of the pump truck according to the degrees of opening, wherein
the end points of the outriggers are connected to form a quadrangle to form the boundary
of the safe operating area of the whole pump truck; a first calculation module 30,
configured for calculating the metacenter of the whole pump truck according to the
gravity of the base of the pump truck, the coordinates of the center of gravity of
the base and the gravity of the whole pump truck; a second calculation module 40,
configured for calculating the center of gravity of the whole pump truck according
to the gravity of the base of the pump truck, the gravity of the boom of the pump
truck, the gravity of the whole pump truck, the coordinates of the center of gravity
of the boom of the pump truck and the coordinates of the center of gravity of the
base of the pump truck; a third calculation module 50, configured for calculating
the safety coefficient of the pump truck according to the boundary of the safe operating
area, the metacenter of the whole pump truck and the center of gravity of the whole
pump truck; and a control module 60, configured for controlling the pump truck according
to the safety coefficient.
[0033] Through the control device for the pump truck in the embodiment, the safety coefficient
of the whole pump truck can be dynamically calculated, and according to the safety
coefficient of the whole pump truck, the overturn danger level of the whole pump truck
is judged, and the action of the boom in the dangerous overturning direction is correspondingly
limited, therefore, the anti-overturning function of the pump truck is more intelligent,
the using flexibility of the pump truck is improved, pumping can be still implemented
automatically in a safe range when the opening space of the outriggers is limited,
and the safety, stability and continuity of the construction of the pump truck are
ensured.
[0034] The first calculation module 30 calculates the metacenter of the pump truck by the
following formulas:

wherein X
stab is the x-coordinate of the metacenter of the whole pump truck, Y
stab is the y-coordinate of the metacenter of the whole pump truck, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck, (x
truck, y
truck) are the coordinates of the center of gravity of the base, and the gravity of the
base, the gravity of the whole pump truck and the coordinates of the center of gravity
of the base are inherent parameters of the pump truck.
[0035] The second calculation module 40 calculates the center of gravity of the whole pump
truck by the following formulas:

wherein x
center is the x-coordinate of the center of gravity of the whole pump truck, y
center is the y-coordinate of the center of gravity of the whole pump truck, G
boom is the gravity of the boom, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck, (x
boom, y
boom) are the coordinates of the center of gravity of the boom, (x
truck, y
truck) are the coordinates of the center of gravity of the base, the gravity of the boom,
the gravity of the base, the gravity of the whole pump truck and the coordinates of
the center of gravity of the base are inherent parameters of the pump truck, and the
coordinates of the center of gravity of the boom are calculated by the following formulas:

wherein x
boom is the x-coordinate of the center of gravity of the boom, y
boom is the y-coordinate of the center of gravity of the boom, θ is the revolving angle
of the boom, and FL
cylinder is the arm of force of the cylinder.
[0036] The revolving angle of the boom can be obtained by an angle sensor. The arm of force
of the cylinder is related to the angle of inclination and structure size of the main
arm of the pump truck, and Fig. 4 is a diagram showing calculation of the arm of force
of the cylinder of the pump truck according to one embodiment of the invention, thereby
needing no further description.
[0037] Preferably, the third calculation module 50 includes: a first calculation sub-module,
configured for calculating a first distance, and the first distance is the distance
between the center of gravity and the metacenter of the whole pump truck; a second
calculation sub-module, configured for calculating a second distance, and the second
distance is the minimum distance between the center of gravity of the whole pump truck
and the boundary of the safe operating area, and a third calculation sub-module, configured
for calculating the safety coefficient according to the first and second distances.
[0038] In the embodiment, the distance between the center of gravity and the metacenter
of the whole pump truck is a safe distance, i.e., the first distance; the minimum
distance between the center of gravity of the whole pump truck and the relative position
of the boundary of the safe operating area is the second distance; and the safe coefficient
is obtained by dividing the minimum distance by the safe distance.
[0039] The control module 60 includes: a first control sub-module, configured for controlling
the pump truck to lock action of the pump truck according to the safety coefficient,
a second control sub-module, configured for controlling the pump truck to implement
an opposite action of the locked action, and a third control sub-module, configured
for controlling the pump truck to unlock the locked action.
[0040] In the embodiment, the action of the pump truck is correspondingly locked according
to the danger level at first, and then, the pump truck is controlled to actuate the
boom in a safe revolving direction or the unlocked action direction of a boom section
by implementing the opposite action of the locked action, so that the safety coefficient
is increased, the pump truck enters the safe area and the action limited by the anti-overturning
function of the whole pump truck is restored.
[0041] With reference to the magnitude of the safety coefficient, the first control sub-module
controls the pump truck to lock action of the pump truck: specifically, lock the high
gear of the boom, enter a low gear mode, lock the downward action of a first boom
section, and lock the rotation on one side in the dangerous direction when the safety
coefficient is less than a first safety coefficient and greater than or equal to a
second safety coefficient; lock the action of the boom to continue for predetermined
time, lock the high gear of the boom, enter a low gear mode, lock the downward action
of the first and second boom sections, and lock the rotation on one side in the dangerous
direction when the safety coefficient is less than the second safety coefficient and
greater than or equal to a third safety coefficient, and lock the action of the boom
in a safe rotation direction and lock pumping when the safety coefficient is less
than the third safety coefficient and greater than or equal to 1.
[0042] In the embodiment, the danger is divided into three levels to be correspondingly
controlled according to the condition of the pump truck, in order that the pump truck
can be prevented from overturning by least measures under different conditions.
[0043] According to one embodiment of the invention, a pump truck is provided. The pump
truck includes: any control device for the pump truck provided by the invention, and
a display interface, which is connected with the control device and used for displaying
the state of the whole pump truck. The coordinates of the outriggers, the coordinates
of the center of gravity, the coordinates of the metacenter and the like are sent
to the display interface to form a top view showing the safety of the pump truck.
As shown in Fig. 3, a safety man-machine interface is formed in combination with the
parameters of a sensor, so that a driver can know the state of the whole pump truck
in time to perform corresponding adjustment. Therefore, the safety of the driver is
ensured, equipment is saved and the service life of the pump truck is prolonged.
[0044] It can be seen from what described above that the invention achieves the following
technical effects: the safety coefficient of the whole pump truck can be dynamically
calculated, and according to the safety coefficient of the whole pump truck, the overturn
danger level of the whole pump truck is judged and the action of the boom in the overturn
dangerous direction is correspondingly limited, therefore, the control flexibility
of the pump truck is improved, particularly, pumping can be still implemented automatically
in a safe range when the opening space of the outriggers is limited, and the safety,
stability and continuity of the construction of the pump truck are ensured.
[0045] It should be noted that the steps shown in the flowchart of the drawings can be executed,
for example, in the computer system of a group of computer executable instructions;
moreover, the flowchart illustrates the logic sequence, but the steps shown or described
can be executed in different sequences in some cases.
[0046] Obviously, those skilled in the art shall understand that the models or steps of
the invention may be implemented by general computing devices and centralized in a
single computing device or allocated in a network consisting of multiple computing
devices. Optionally, the models or steps may be implemented by program codes executable
by the computing devices, so that they may be stored in a storage device and executed
by the computing device, or respectively made into integrated circuit modules or a
single integrated circuit module. By doing so, the invention is not limited to any
specific combination of hardware and software.
[0047] The above are only preferred embodiments of the invention and not used for limiting
the invention. For those skilled in the art, the invention may have various modifications
and changes. Any modifications, equivalent replacements, improvements and the like
within the spirit and principle of the invention shall fall within the scope of protection
of the invention.
1. A control method for a pump truck,
characterized by comprising:
acquiring degrees of opening of four outriggers of the pump truck;
determining end points of the four outriggers of the pump truck according to the degrees
of opening and connecting the end points of the four outriggers to determine boundary
of safe operating area of the pump truck;
calculating metacenter of the whole pump truck according to the gravity of the base
of the pump truck, the coordinates of the center of gravity of the base and the gravity
of the whole pump truck;
calculating the center of gravity of the whole pump truck according to the gravity
of the base of the pump truck, the gravity of the boom of the pump truck, the gravity
of the whole pump truck, the coordinates of the center of gravity of the boom of the
pump truck and the coordinates of the center of gravity of the base of the pump truck;
calculating a safety coefficient of the pump truck according to the boundary of the
safe operating area, the metacenter of the whole pump truck and the center of gravity
of the whole pump truck; and
controlling the pump truck according to the safety coefficient.
2. The control method for the pump truck according to claim 1,
characterized in that the metacenter of the whole pump truck is calculated by the following formulas:

wherein X
stab is x-coordinate of the metacenter of the whole pump truck, Y
stab is y-coordinate of the metacenter of the whole pump truck, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck and (x
truck, y
truck) are the coordinates of the center of gravity of the base.
3. The control method for the pump truck according to claim 1,
characterized in that the center of gravity of the whole pump truck is calculated by the following formulas:

wherein x
center is x-coordinate of the center of gravity of the whole pump truck, y
center is y-coordinate of the center of gravity of the whole pump truck, G
boom is the gravity of the boom, G
truck is the gravity of the base, G
total is the gravity of the whole pump truck, (x
boom, y
boom) are the coordinates of the center of gravity of the boom and (x
truck, y
truck) are the coordinates of the center of gravity of the base.
4. The control method for the pump truck according to claim 3,
characterized in that the coordinates of the center of gravity of the boom is calculated by the following
formulas:

wherein x
boom is x-coordinate of the center of gravity of the boom, y
boom is y-coordinate of the center of gravity of the boom, θ is the revolving angle of
the boom, and FL
cylinder is the arm of force of the cylinder.
5. The control method for the pump truck according to claim 1,
characterized in that calculating the safety coefficient comprises:
calculating a first distance, wherein the first distance is the distance between the
center of gravity of the whole pump truck and the metacenter of the whole pump truck;
calculating a second distance, wherein the second distance is the minimum distance
between the center of gravity of the whole pump truck and the boundary of the safe
operating area; and
dividing the second distance by the first distance to obtain the safety coefficient.
6. The control method for the pump truck according to claim 1,
characterized in that controlling the pump truck according to the safety coefficient comprises:
controlling the pump truck to lock an action of the pump truck according to the safety
coefficient;
controlling the pump truck to implement an opposite action of a locked action; and
controlling the pump truck to unlock the locked action.
7. The control method for the pump truck according to claim 6,
characterized in that controlling the pump truck to lock an action of the pump truck according to the safety
coefficient comprises:
locking high gear of the boom, entering a low gear mode, locking a downward action
of a first boom section, and locking the rotation on one side in a dangerous direction
when the safety coefficient is less than a first safety coefficient and greater than
or equal to a second safety coefficient;
locking an action of the boom to continue for a predetermined time, locking high gear
of the boom, entering a low gear mode, locking a downward action of the first and
the second boom sections, and locking rotation on one side in a dangerous direction
when the safety coefficient is less than the second safety coefficient and greater
than or equal to a third safety coefficient; and
locking an action of boom slewing in a safe direction and locking pumping when the
safety coefficient is less than the third safety coefficient and greater than or equal
to 1,
wherein the first safety coefficient is greater than the second safety coefficient,
and the second safety coefficient is greater than the third safety coefficient.
8. A device for controlling a pump truck,
characterized by comprising:
a first acquisition module, configured for acquiring degrees of opening of four outriggers
of the pump truck;
a first determining module, configured for determining end points of the four outriggers
of the pump truck according to the degrees of opening and connecting the end points
of the four outriggers to determine boundary of safe operating area of the pump truck;
a first calculation module, configured for calculating metacenter of the whole pump
truck according to the gravity of the base of the pump truck, the coordinates of the
center of gravity of the base and the gravity of the whole pump truck;
a second calculation module, configured for calculating the center of gravity of the
whole pump truck according to the gravity of the base of the pump truck, the gravity
of the boom of the pump truck, the gravity of the whole pump truck, the coordinates
of the center of gravity of the boom of the pump truck and the coordinates of the
center of gravity of the base of the pump truck;
a third calculation module, configured for calculating a safety coefficient of the
pump truck according to the boundary of the safe operating area, the metacenter of
the whole pump truck and the center of gravity of the whole pump truck; and
a control module, configured for controlling the pump truck according to the safety
coefficient.
9. The device for controlling the pump truck according to claim 8,
characterized in that the third calculation module comprises:
a first calculation sub-module, configured for calculating a first distance, wherein
the first distance is the distance between the center of gravity and the metacenter
of the whole pump truck;
a second calculation sub-module, configured for calculating a second distance, wherein
the second distance is the minimum distance between the center of gravity of the whole
pump truck and the boundary of the safe operating area; and
a third calculation sub-module, configured for calculating the safety coefficient
according to the first and the second distances.
10. The device for controlling the pump truck according to claim 8,
characterized in that the control module comprises:
a first control sub-module, configured for controlling the pump truck to lock an action
according to the safety coefficient;
a second control sub-module, configured for controlling the pump truck to implement
an opposite action of a locked action; and
a third control sub-module, configured for controlling the pump truck to unlock the
locked action.
11. A pump truck,
characterized by comprising:
a device for controlling the pump truck according to any one of claims 8 to 10; and
a display interface, connected with the device for controlling the pump truck, configured
for displaying the state of the whole pump truck.