TECHNICAL FIELD
[0001] The invention relates to a fiber web machine according to the preamble of claim 1.
BACKGROUND ART
[0002] Fiber web machines are normally planned and constructed to be used on the same place
during the whole lifetime of the paper, board or tissue machine.
[0003] There is, however, especially in emerging markets a need for a small size standard
fiber web machine, which can be erected and dismantled easily. A small size fiber
web machine refers to a fiber web machine producing less than 150 000 tons per year.
[0004] The expression fiber web machine is used in this application for a paper, a board
or a tissue machine.
SUMMARY OF THE INVENTION
[0005] The object of the invention is to achieve a modular fiber web machine which is easy
to move from place to place depending on the need. The modular fiber web machine of
the invention is fast to assemble and start up.
[0006] The fiber web machine according to the invention is characterized by the features
in the characterizing portion of claim 1.
[0007] The fiber web machine according to the invention comprises a wire section, a press
section, a dryer section and a reeling section. The fiber web machine is characterized
in that the fiber web machine is built up of modules so that each module is supported
within a container and that at least a part of said section is arranged at least partly
inside the container in a built-up state of the fiber web machine.
[0008] Different modules of the fiber web machine are packed and supported in standard size
containers. The fiber web machine can thus be transported in standard size containers
to the site. The fiber web machine is then assembled at the site from the different
modules situated in the containers. The modules are supported within the containers
i.e. the containers will form support structures for the modules in the fiber web
machine. The panels on the outer surface of the container could be removed or used
for some purpose when the fiber web machine is assembled on the site. The panels will
be used at least in the dryer section to form part of the hood of the dryer section.
The extra space needed for arranging the air circulation in the dryer section is achieved
by widening the panels beyond the dimensions of the support structures of the containers.
[0009] The containers can be positioned in the horizontal direction or the vertical direction
when the fiber web machine is assembled. The containers containing the mass tanks
are assembled in the vertical direction. A first mass tank is formed from four containers
assembled together and a second mass tank is formed from another four containers assembled
together. The first and the second mass tank are assembled in the vertical direction
on top of each other. The containers forming one mass tank could e.g. be connected
by a male and female connection with suitable tightening means.
[0010] 40 feet and 20 feet standard size containers are used for accommodating the modules
of the fiber web machine. The outer dimensions of a standard 40 feet container are
the following: length = 12,192 m, width = 2,44 m and height = 2,59 m. The width and
the height are the same for a standard 20 feet container, but the length is 6,05 m.
The carrying capacity for a 40 feet container is 30 tons and the carrying capacity
for a 24 feet container is 20 tons. The support structure within the container is
specially tailored for the purpose of supporting a module of the fiber web machine.
[0011] The fiber web machine according to the invention has a wire width preferably 1,6
m and web width preferably 1,5 m.
[0012] The fiber web machine according to the invention can be installed in any existing
suitable building on the site. There is no need to erect a special building for the
fiber web machine.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Some specific embodiments of the invention are described in the following in detail
with reference to the accompanying figures, in which:
Figure 1 shows an overview of a fiber web machine according to the invention,
Figure 2 shows an example of a container according to the invention, and
Figure 3 shows the container shown in figure 2 in an operation mode.
DETAILED DESCRIPTION OF SOME SPECIFIC EMBODIMENTS
[0014] Figure 1 shows an overview of a fiber web machine 100 according to the invention.
The fiber web machine 100 comprises in this example first a pre-machine section comprising
a stock preparation section 110 for producing fibrous material to be supplied into
a headbox 121. The figure 1 shows an overview of the stock preparation section 110
in which for example a pulp storage tower and a reject storage tower are arranged
in a vertical direction on top of each other and each storage tower is assembled from
four containers 200 connected together. The stock preparation section 110 also comprises
normal mechanical treatments of the stock and blending of the main stock components.
The stock preparation section 110 starts with repulping or dilution of pulp and ends
at the machine chest. In figure 1 the stock preparation section 110 also covers the
short circulation and the approach flow system extending from the machine chest to
the headbox 121. All the different modules in the stock preparation section 110, or
in any other section of the fiber web machine 100 according to the invention, are
sized such that a container 200 has a capacity for a module or at least for a part
of a module to fit inside to the container 200, i.e. when a module or a part of a
module is transported to a mill site it fits inside a container 200 but in an assembled
state the module or a part of the module can also extend outside of the container
although a container 200 forms still at least a part of a supporting structure of
the fiber web machine. Figure 1 shows that the headbox 121 starts the wire section
120 for spreading the fibrous material onto a wire to form the fiber web. The wire
section 120 comprises one container 200 in which the wire section 120 arranged. A
press section 130 follows the wire section for removing water from the fiber web by
pressing it. The press section 130 is in this embodiment of the invention formed from
two successive containers 200 which are assembled together in a longitudinal direction.
Each container 200 forming the longitudinal press section 130 comprises also one smaller
container 200 arranged crosswise as compared to the main longitudinal container 200
and such that the smaller container 200 goes through the main container 200. For example
rolls can be arranged in these smaller crosswise arranged containers 200. A dryer
section 140 follows the press section 130 for drying said fiber web. The dryer section
140 is arranged from eight containers 200 such that the section 140 is two containers
200 wide and four containers 200 long. Because of the character of the dryer section
140 the containers 200 have outside panels in place. A finishing section 150 for applying
finishing treatment to the fiber web follows the dryer section 140. The finishing
section 140 may comprise a calender, a sizer or a coater. In this embodiment the finishing
section 150 is two containers 200 wide and one container 200 long, but it may also
be different sized. For example if the finishing section comprises a multinip calender
the containers 200 can be arranged in a vertical direction. The last section in this
example of a fiber web machine 100 is a reeling section 160 in which the fiber web
is reeled into a machine reel. Other parts of the fiber web mill than the fiber web
machine 100 itself can be arranged in containers 200 as well. For example figure 1
shows an air pipe 170 and a pulper 180 arranged in containers 200.
[0015] Figure 2 shows an example of a container 200 according to the invention. The container
200 is a standard size container having a rectangular frame 201 and side walls 202,
roof panels 203, floor panels 204 and end walls 205 arranged to the frame 201. As
shown in figure 2 the container 200 is a closed container, i.e. it is closed on all
sides. Preferably all the sides can be removed separately depending on the use of
it. When the fiber web machine 100 is assembled the containers 200 are preferably
equipped with foundation beams 210 arranged in the corners of the container 200 and
preferably somewhere in between two opposing corners.
[0016] Figure 3 shows the container 200 shown in figure 2 in an operation mode. In this
example in an operation mode the side walls 203, the roof panels 204, the floor panels
204 and the end walls 205 (all shown in fig. 2) are removed showing rolls 300 and
other fiber web machine parts inside the container 200. In an operation mode some
rolls 301 are arranged to extend outside of the container 200 area but are movable
inside to the container 200 again when the fiber web machine 100 is disassembled.
The frame 201 of the container 200 forms a supporting structure to the part of the
fiber web machine 100 which is arranged at least partly inside the container 200.
The containers 200 can be combined such that the frames 201 of the containers 200
form a supporting structure for the whole fiber web machine 100.
[0017] The examples of the embodiments of the present invention presented above are not
intended to limit the scope of the invention only to these embodiments. Several modifications
can be made to the invention within the scope of the claims.
[0018] The fiber web machine according to the invention comprises a wire section, a press
section, a dryer section and a reeling section. The fiber web machine is characterized
in that the fiber web machine is built up of modules so that each module is supported
within a standard size container.
1. A fiber web machine (100) for producing fiber web, the fiber web machine (100) comprises
at least
a wire section (120) comprising a headbox (121) for spreading fibrous material onto
a wire to form the fiber web,
a press section (130) for removing water from the fiber web by pressing it,
a dryer section (140) for drying said fiber web, and
a reeling section (160) for reeling said fiber web into a machine reel, said sections
(120, 130, 140, 150, 160) form at least a part of the fiber web machine (100),
characterized
in that the fiber web machine (100) is built up of modules such that each module is supported
within a container (200) and that at least a part of said section (120, 130, 140,
150, 160) is arranged at least partly inside the container (200) in a built-up state
of the fiber web machine (100).
2. The fiber web machine (100) according to claim 1, characterized in that the container (200) comprises a frame (201) which forms a supporting structure for
said at least a part of said section (110, 120, 130, 140, 150, 160).
3. The fiber web machine (100) according to claim 1 or 2, characterized in that the container (200) is a standard size container.
4. The fiber web machine (100) according to claim 1 or 2, characterized in that the fiber web machine (100) further comprises a pre-machine section comprising at
least a stock preparation section (110) for producing fibrous material to be supplied
into the headbox (121), and that at least a part of said section (110) is arranged
at least partly inside the container (200) in a built-up state of the fiber web machine
(100).
5. The fiber web machine (100) according to any previous claim, characterized in that the fiber web machine (100) further comprises a finishing section (150) for applying
finishing treatment to said fiber web.
6. The fiber web machine (100) according to any previous claim, characterized in that the fiber web machine (100) in a built-up state is arranged such that the containers
(200) are arranged next to each other in a horizontal direction and/or in a vertical
direction.
7. The fiber web machine (100) according to any previous claim, characterized in that the container (200) comprises mechanical connection means for functionally releasable
connecting the containers together.
8. A container (200) for freight or shipping purpose comprising a frame (201), characterized in that a part of a fiber web machine (100) is arranged inside said container (200) such
that the container (200) forms a supporting structure for said part of the fiber web
machine (100).