Technical Field
[0001] The present invention relates to a fluid machine including at least two fluid suction/discharge
mechanisms provided at both end positions of a driving shaft, the fluid machine being
suitably applied to a compressor, an expander, a pump, and the like.
[0002] The present invention also relates to a hermetic compressor including a hermetic
housing, a motor built in the hermetic housing, and a compression mechanism provided
above the motor.
{Background Art}
[0003] With regard to a fluid machine including at least two fluid suction/discharge mechanisms
provided at both end positions of a driving shaft, fluid machines having various configurations
have been provided. Examples of the provided fluid machines include: a machine including
compression mechanisms in different forms provided at both end positions of a driving
shaft; a machine including a compression mechanism provided on one end of a driving
shaft and an expansion mechanism provided on another end thereof; a machine including
a pump mechanism provided on one end of a driving shaft and an expansion mechanism
provided on another end thereof; and a two-stage compressor including a lower-stage
compression mechanism provided on one end of a driving shaft and a higher-stage compression
mechanism provided on another end thereof.
[0004] For example, PTL 1 discloses, as an example of such fluid machines, a two-stage compressor
including a lower-stage rotary compression mechanism provided on the lower end side
of a driving shaft and a higher-stage scroll compression mechanism provided on the
upper end side thereof. Then, in this two-stage compressor, an eccentric portion of
a crankshaft that drives the rotary compression mechanism and an eccentric pin of
a crankshaft that drives a scroll compression mechanism are provided in an opposing
direction by 180° or the same direction, whereby a shafting balance of a rotary portion
is achieved. Specifically, the eccentric portion and the eccentric pin are provided
in the opposing direction, whereby a static balance is mainly achieved. The eccentric
portion and the eccentric pin are provided in the same direction, whereby a dynamic
balance is mainly achieved.
[0005] Meanwhile, in a compressor including a plurality of sets of compression mechanisms
in the same form, such as a multi-cylinder rotary compressor, generally, as disclosed
in PTL 2, a plurality of eccentric portions are provided in one end portion of a crankshaft,
and the eccentric portions are provided in an opposing direction by 180°, whereby
a shafting balance of a rotary portion is achieved.
[0006] Further, in a hermetic compressor including: a hermetic housing; a motor installed
at a central position of the hermetic housing; and a compression mechanism that is
arranged above the motor and is driven through a driving shaft, lubricant oil that
fills an oil reservoir in a bottom portion of the hermetic housing is fed to a desired
lubrication site of the compression mechanism through an oil feed pump and an oil
feed hole in the driving shaft, and the oil that has been used for the lubrication
of the site is returned to the oil reservoir through an oil discharge hole provided
in a support member of the compression mechanism. In such a hermetic compressor, the
oil that has been used for the lubrication of the desired lubrication site and is
discharged from the oil discharge hole to flow down to the oil reservoir is blown
up by a refrigerant gas flow. The oil is suctioned into the compression mechanism
together with the refrigerant gas to be compressed by the compression mechanism. Then,
the oil is ejected to the outside of the compressor. In the case where such an oil
loss phenomenon is remarkable, the lubricant oil in the oil reservoir tends to be
insufficient. Consequently, the compressor may have a trouble in lubrication, and
the system efficiency may decrease.
[0007] In view of the above problems, the following configurations have been proposed. That
is, a guide plate is installed by welding or the like in a hermetic housing so as
to cover a flow-down route of oil that is discharged from an oil discharge hole to
flow down after the lubrication of a desired lubrication site (see, for example, PTL
3). Further, one end of an oil discharge pipe is connected to an oil discharge hole,
and the lower end thereof is extended to a portion above an oil reservoir, or is extended
to a portion above the position of a stator cut provided in the stator outer periphery
of a motor (see, for example, PTL 4 and PTL 5). In these configurations, contact between
the oil discharged from the oil discharge hole and refrigerant gas is suppressed,
and an oil loss is reduced.
Citation List
Patent Literature
[0008]
{PTL 1}
Japanese Unexamined Patent Application, Publication No. 2008-175340
{PTL 2}
Japanese Unexamined Patent Application, Publication No. 2008-63973
{PTL 3}
Japanese Unexamined Patent Application, Publication No. 2000-291552
{PTL 4}
Japanese Unexamined Patent Application, Publication No. 2005-273463
{PTL 5}
Japanese Unexamined Patent Application, Publication No. Hei 7-158569
Summary of Invention
Technical Problem
[0009] As disclosed in PTL 1 and PTL 2, in a fluid machine including two or more fluid suction/discharge
mechanisms (for example, compression mechanisms) provided at both end positions of
a driving shaft, the fluid suction/discharge mechanisms each including a reciprocating
component, normally, a shafting balance of a rotary portion is achieved, whereas a
balance is not achieved unfortunately for reciprocating components such as an Oldham's
ring of a scroll compression mechanism and a blade of a rotary compression mechanism.
This is estimated to be because it is difficult for a reciprocating component alone
to achieve a balance, leading to a loss of a driving shafting balance and causes of
vibrations and noise.
[0010] Further, if a guide plate is provided as disclosed in PTL 3, a gap is easily formed
between a support member provided with an oil discharge hole and the guide plate,
and oil is blown up therethrough. Hence, an oil loss cannot be sufficiently suppressed.
Moreover, the guide plate needs to be welded to a hermetic housing, and hence assembling
properties decrease. Further, if the lower end of an oil discharge pipe is extended
to a portion above an oil reservoir as disclosed in PTL 4, the oil discharge pipe
needs to be extended downward through a stator cut provided in a stator outer periphery.
In order to enable the oil discharge pipe to pass through the stator cut, if the size
of the stator cut is increased, the motor efficiency decreases. Meanwhile, if the
size of a hermetic housing is increased, the size of a compressor increases.
[0011] Moreover, if the lower end of an oil discharge pipe is extended to a portion above
a stator cut as disclosed in PTL 5, it is necessary to increase the size of the stator
cut, in order to reliably introduce, into the stator cut, oil that flows out of the
lower end of the oil discharge pipe. Otherwise, it is necessary to make the oil discharge
pipe thinner, thus enhance the directionality of the oil that flows out, and reliably
introduce the oil into the stator cut. Hence, a flow path pressure loss increases,
and the orientation of the pipe needs to be adjusted, so that it is more difficult
to introduce the oil into the stator cut.
[0012] The present invention, which has been made in view of the above-mentioned circumstances,
has an object to provide a fluid machine that achieves a static balance or a dynamic
balance for reciprocating components of at least two fluid suction/discharge mechanisms
provided at both end positions of a driving shaft, to thereby enable a reduction in
vibrations and noise.
[0013] The present invention has another object to provide a hermetic compressor that reliably
introduces, into a stator cut, oil discharged from an oil discharge pipe and allows
the oil to smoothly flow down to an oil reservoir, to thereby enable prevention of
an oil loss, while suppressing a flow path pressure loss without increasing a housing
diameter and a stator cut size.
Solution to Problem
[0014] In order to solve the above-mentioned problems, the present invention adopts the
following solutions.
[0015] That is, a first aspect of the present invention provides a fluid machine including
two or more fluid suction/discharge mechanisms provided at both end positions of a
driving shaft, the fluid suction/discharge mechanisms each including a reciprocating
component. The respective reciprocating components of the fluid suction/discharge
mechanisms are arranged so as to be mutually reciprocatable in an opposing direction
or the same direction.
[0016] According to the first aspect, the two or more fluid suction/discharge mechanisms
are provided at both end positions of the driving shaft, and the respective reciprocating
components of the fluid suction/discharge mechanisms are arranged so as to be mutually
reciprocatable in the opposing direction or the same direction. Hence, in the case
where the reciprocating components are arranged so as to be mutually reciprocatable
in the opposing direction, a static balance can be mainly achieved. In the case where
the reciprocating components are arranged so as to be mutually reciprocatable in the
same direction, a dynamic balance can be mainly achieved. Accordingly, if a balance
is achieved for the reciprocating component of each fluid suction/discharge mechanism,
it is possible to prevent a loss of a shafting balance due to an unbalanced moment
of the reciprocating component and reduce vibrations and noise.
[0017] Moreover, in the fluid machine according to the first aspect, the opposing direction
or the same direction in which the respective reciprocating components of the fluid
suction/discharge mechanisms are mutually reciprocatable may include a range within
±45° with respect to a straight line in the direction.
[0018] According to the first aspect, the opposing direction or the same direction in which
the respective reciprocating components of the fluid suction/discharge mechanisms
are mutually reciprocatable includes the range within ±45° with respect to the straight
line in the direction. Hence, the present invention is not limited to a configuration
in which the reciprocating components are arranged so as to be reciprocatable in the
opposing direction by 180° or the same direction (direction by 0°). If the reciprocating
components are arranged within ±45° with respect to their respective directions, the
amount of static unbalance or the amount of dynamic unbalance can be made sufficiently
small due to a component of force thereof. Accordingly, even in the case where the
reciprocating components cannot be arranged in the opposing direction by 180° or the
same direction (direction by 0°), if the reciprocating components are arranged in
the range within ±45° with respect to their respective directions, unbalanced moments
of the reciprocating components can be expeditiously reduced, and vibrations and noise
can be reduced.
[0019] Moreover, in the fluid machine according to the first aspect, in a case where the
respective reciprocating components of the fluid suction/discharge mechanisms are
arranged so as to be mutually reciprocatable in the opposing direction, m1 x l1 ≈
m2 x l2 may be satisfied, assuming that: a mass of a first reciprocating component
of a first fluid suction/discharge mechanism is m1; a stroke thereof is l1; a mass
of a second reciprocating component of a second fluid suction/discharge mechanism
is m2; and a stroke thereof is l2.
[0020] According to the first aspect, in the case where the respective reciprocating components
of the fluid suction/discharge mechanisms are arranged so as to be mutually reciprocatable
in the opposing direction, m1 x l1 ≈ m2 x l2 is satisfied, assuming that: the mass
of the first reciprocating component of the first fluid suction/discharge mechanism
is m1; the stroke thereof is l1; the mass of the second reciprocating component of
the second fluid suction/discharge mechanism is m2; and the stroke thereof is l2.
Hence, unbalanced moments of the first reciprocating component of the first fluid
suction/discharge mechanism and the second reciprocating component of the second fluid
suction/discharge mechanism can be substantially cancelled, and a dynamic balance
can be achieved. Accordingly, it is possible to prevent a loss of a shafting balance
due to the unbalanced moments of the respective reciprocating components of the fluid
suction/discharge mechanisms and reliably reduce vibrations and noise.
[0021] Moreover, in the fluid machine according to the first aspect, when the masses m1
and m2 of the first and second reciprocating components satisfy m1 > m2, the strokes
l1 and 12 of the first and second reciprocating components may be set to satisfy l1
< 12, and when the masses m1 and m2 thereof satisfy m1 < m2, the strokes l1 and l2
thereof may be set to satisfy l1 > l2.
[0022] According to the first aspect, when the masses m1 and m2 of the first and second
reciprocating components satisfy m1 > m2, the strokes l1 and 12 of the first and second
reciprocating components are set to satisfy 11 < l2, and when the masses m1 and m2
thereof satisfy m1 < m2, the strokes l1 and 12 thereof are set to satisfy l1 > l2.
Hence, the masses m1 and m2 and the strokes l1 and l2 of the first and second reciprocating
components do not necessarily need to be the same, and the masses m1 and m2 and the
strokes l1 and l2 can be set to proper values as appropriate. Accordingly, the present
invention can be easily applied to a configuration in which mechanisms of fluid suction/discharge
mechanisms are different from each other and reciprocating components of the fluid
suction/discharge mechanisms have different masses and different strokes.
[0023] Moreover, in the fluid machine according to the first aspect, the fluid suction/discharge
mechanisms may be each configured as any of a compression mechanism, an expansion
mechanism, and a pump mechanism or a combination thereof.
[0024] According to the first aspect, the fluid suction/discharge mechanisms are each configured
as any of a compression mechanism, an expansion mechanism, and a pump mechanism or
a combination thereof. Hence, if the fluid suction/discharge mechanisms provided at
both end positions of the driving shaft are configured as compression mechanisms,
expansion mechanisms, pump mechanisms, a combination of a compression mechanism and
an expansion mechanism, a combination of a pump mechanism and an expansion mechanism,
or the like, fluid machines having various configurations can be provided, and a static
balance or a dynamic balance can be achieved for the reciprocating component of each
fluid suction/discharge mechanism. Accordingly, if a balance is achieved for reciprocating
components of various fluid suction/discharge mechanisms, it is possible to prevent
a loss of a shafting balance due to unbalanced moments of the reciprocating components
and reduce vibrations and noise.
[0025] Moreover, in the fluid machine according to the first aspect, one of the fluid suction/discharge
mechanisms may be configured as a lower-stage compression mechanism, another one of
the fluid suction/discharge mechanisms may be configured as a higher-stage compression
mechanism, and a two-stage compressor may be configured by the lower-stage and higher-stage
compression mechanisms.
[0026] According to the first aspect, one of the fluid suction/discharge mechanisms is configured
as the lower-stage compression mechanism, another one of the fluid suction/discharge
mechanisms is configured as the higher-stage compression mechanism, and the two-stage
compressor is configured by the lower-stage and higher-stage compression mechanisms.
Hence, if reciprocating components of the lower-stage compression mechanism and the
higher-stage compression mechanism in the two-stage compressor are arranged so as
to be mutually reciprocatable in the opposing direction or the same direction, a static
balance or a dynamic balance can be achieved for the reciprocating components of the
lower-stage compression mechanism and the higher-stage compression mechanism. Accordingly,
if a balance is achieved for the reciprocating component of each compression mechanism,
it is possible to prevent a loss of a shafting balance due to an unbalanced moment
of the reciprocating component and reduce vibrations and noise.
[0027] Moreover, in the fluid machine according to the first aspect, one of the fluid suction/discharge
mechanisms may be configured as a scroll fluid suction/discharge mechanism including
an Oldham's ring as the reciprocating component, and another one of the fluid suction/discharge
mechanisms may be configured as a rotary fluid suction/discharge mechanism including
a blade as the reciprocating component.
[0028] According to the above-mentioned configuration, one of the fluid suction/discharge
mechanisms is configured as the scroll fluid suction/discharge mechanism including
the Oldham's ring as the reciprocating component, and another one of the fluid suction/discharge
mechanisms is configured as the rotary fluid suction/discharge mechanism including
the blade as the reciprocating component. Hence, even in the case where the configurations
of the fluid suction/discharge mechanisms are different from each other and where
one of the fluid suction/discharge mechanisms is the scroll fluid suction/discharge
mechanism including the Oldham's ring as the reciprocating component while another
one thereof is the rotary fluid suction/discharge mechanism including the blade as
the reciprocating component, if the Oldham's ring and the blade are arranged so as
to be mutually reciprocatable in the opposing direction or the same direction, a static
balance or a dynamic balance can be achieved for the reciprocating components of the
scroll fluid suction/discharge mechanism and the rotary fluid suction/discharge mechanism.
Accordingly, it is possible to prevent a loss of a shafting balance due to unbalanced
moments of the reciprocating components of the fluid suction/discharge mechanisms
having different configurations and reduce vibrations and noise. Comparing the Oldham's
ring with the blade, the Oldham's ring and the blade are different in component size
and stroke. Hence, if the masses thereof are further made different from each other
by changing materials used therefor, a sufficient static balance or a sufficient dynamic
balance can be achieved.
[0029] Moreover, in the fluid machine according to the configuration including the rotary
fluid suction/discharge mechanism, the rotary fluid suction/discharge mechanism may
be configured as a two-cylinder rotary fluid suction/discharge mechanism, two blades
of the two-cylinder rotary fluid suction/discharge mechanism may be arranged so as
to be mutually reciprocatable in an opposing direction, and the blade closer to the
scroll fluid suction/discharge mechanism may be arranged so as to be reciprocatable
in an opposing direction with respect to the Oldham's ring of the scroll fluid suction/discharge
mechanism.
[0030] According to the above-mentioned configuration, the rotary fluid suction/discharge
mechanism is configured as the two-cylinder rotary fluid suction/discharge mechanism,
the two blades of the two-cylinder rotary fluid suction/discharge mechanism are arranged
so as to be mutually reciprocatable in the opposing direction, and the blade closer
to the scroll fluid suction/discharge mechanism is arranged so as to be reciprocatable
in the opposing direction with respect to the Oldham's ring of the scroll fluid suction/discharge
mechanism. Hence, even in the case where the rotary fluid suction/discharge mechanism
is configured as the two-cylinder rotary fluid suction/discharge mechanism in order
to deal with the volume, fluctuations in torque, and the like of the rotary fluid
suction/discharge mechanism, if the two blades of the two-cylinder rotary fluid suction/discharge
mechanism are arranged so as to be mutually reciprocatable in the opposing direction,
a static balance can be achieved. In this case, a static unbalance remains unachieved
for the Oldham's ring of the scroll fluid suction/discharge mechanism, but if the
reciprocating directions of the Oldham's ring and the blade farther from the scroll
fluid suction/discharge mechanism are adjusted to be the same in phase, the amount
of dynamic unbalance can be made smaller. Accordingly, the amount of dynamic unbalance
caused by the reciprocating components can be reduced, and a shafting balance can
be secured.
[0031] Moreover, in the fluid machine according to the configuration including the two-cylinder
rotary fluid suction/discharge mechanism, the blade closer to the scroll fluid suction/discharge
mechanism, of the two-cylinder rotary fluid suction/discharge mechanism may be set
to be larger in mass or longer in stroke than the blade thereof farther from the scroll
fluid suction/discharge mechanism.
[0032] According to the above-mentioned configuration, the blade closer to the scroll fluid
suction/discharge mechanism, of the two-cylinder rotary fluid suction/discharge mechanism
is set to be larger in mass or longer in stroke than the blade thereof farther from
the scroll fluid suction/discharge mechanism. Hence, a static balance cannot be achieved
between the two blades of the two-cylinder rotary fluid suction/discharge mechanism,
and a static unbalance remains. However, if the remaining static unbalance is cancelled
by a static balance of the Oldham's ring of the scroll fluid suction/discharge mechanism,
the amount of dynamic unbalance can be minimized. With this configuration, the amount
of dynamic unbalance of the reciprocating components can be expeditiously reduced,
and a shafting balance can be secured.
[0033] A second aspect of the present invention provides a hermetic compressor including:
a hermetic housing; a motor built in the hermetic housing; and a compression mechanism
that is provided above the motor and is driven by the motor through a driving shaft,
the hermetic compressor being configured to: feed lubricant oil that fills an oil
reservoir in a bottom portion of the hermetic housing, to a desired lubrication site
of the compression mechanism through an oil feed pump and an oil feed hole provided
in the driving shaft; and return the oil that has been used for lubrication of the
site, to the oil reservoir through an oil discharge hole provided in a support member
of the compression mechanism and an oil discharge pipe. The oil discharge pipe has
a lower end that is opened at a position below a stator coil end of the motor and
above an upper end of a stator so as to be opposed to a stator cut provided in an
outer periphery of the stator, the oil discharge pipe has a lower portion curved toward
the outer periphery of the stator, and the oil discharge pipe has an outer diameter
that is set to be larger than a radial width of the stator cut.
[0034] According to the second aspect, in the hermetic compressor that is configured to
return the oil that has been used for the lubrication of the lubrication site of the
compression mechanism, to the oil reservoir through the oil discharge hole provided
in the support member of the compression mechanism and the oil discharge pipe, the
oil discharge pipe has the lower end that is opened at the position below the stator
coil end of the motor and above the upper end of the stator so as to be opposed to
the stator cut provided in the outer periphery of the stator, the oil discharge pipe
has the lower portion curved toward the outer periphery of the stator, and the oil
discharge pipe has the outer diameter that is set to be larger than the radial width
of the stator cut. Hence, the oil that has been used for the lubrication of the lubrication
site of the compression mechanism can be guided to the oil discharge pipe from the
oil discharge hole provided in the support member. While a flow path pressure loss
is suppressed by the oil discharge pipe having the outer diameter that is set to be
larger than the radial width of the stator cut, the oil is caused to flow out in the
centrifugal direction by the lower portion of the pipe curved toward the outer periphery
of the stator, and the oil can be reliably introduced from the opened lower end of
the oil discharge pipe into the stator cut to which the opened lower end thereof is
opposed. Accordingly, while a flow path pressure loss in an oil discharge route is
suppressed without increasing the housing diameter and the stator cut width, the oil
that flows out of the oil discharge pipe can be reliably introduced into the stator
cut, and can be caused to smoothly flow down to the oil reservoir, so that an oil
loss from the hermetic compressor can be prevented.
[0035] Moreover, in the hermetic compressor according to the second aspect, the oil discharge
pipe may have an upper end portion inserted and installed in a downward pipe insertion
hole that intersects with the oil discharge hole that is provided outward in a radial
direction in the support member, and oil discharged from the oil discharge hole may
be introducible into the oil discharge pipe through a side hole or a cutout provided
on an outer peripheral surface of the upper end portion of the oil discharge pipe.
[0036] According to the second aspect, the oil discharge pipe has the upper end portion
inserted and installed in the downward pipe insertion hole that intersects with the
oil discharge hole that is provided outward in the radial direction in the support
member, and the oil discharged from the oil discharge hole is introducible into the
oil discharge pipe through the side hole or the cutout provided on the outer peripheral
surface of the upper end portion of the oil discharge pipe. Hence, if the upper end
portion of the oil discharge pipe is inserted into the downward pipe insertion hole
that intersects with the oil discharge hole, the oil discharge hole can be communicated
with the side hole or the cutout provided on the outer peripheral surface of the upper
end portion of the oil discharge pipe, whereby the oil discharge route that guides,
to the stator cut, the oil that has been used for the lubrication of the lubrication
site of the compression mechanism can be formed. Accordingly, an outer end portion
of the oil discharge hole does not need to be closed, the formation of the oil discharge
route can be facilitated, and the oil can be reliably suppressed from being blown
up by refrigerant gas.
[0037] Moreover, in the hermetic compressor according to the second aspect, the opened lower
end portion of the oil discharge pipe may be obliquely cut so as to be opened along
an inner peripheral surface of the hermetic housing.
[0038] According to the second aspect, the opened lower end portion of the oil discharge
pipe is obliquely cut so as to be opened along the inner peripheral surface of the
hermetic housing. Hence, the opened lower end portion of the oil discharge pipe can
be opened so as to be downwardly long in substantially parallel to the inner peripheral
surface of the hermetic housing. As a result, the directionality of the oil that flows
out of the opened lower end of the oil discharge pipe toward the stator cut can be
enhanced, and the oil can be more reliably introduced into the stator cut.
[0039] Further, a third aspect of the present invention provides a hermetic compressor including:
a hermetic housing; a motor built in the hermetic housing; and a compression mechanism
that is provided above the motor and is driven by the motor through a driving shaft,
the hermetic compressor being configured to: feed lubricant oil that fills an oil
reservoir in a bottom portion of the hermetic housing, to a desired lubrication site
of the compression mechanism through an oil feed pump and an oil feed hole provided
in the driving shaft; and return the oil that has been used for lubrication of the
site, to the oil reservoir through an oil discharge hole provided in a support member
of the compression mechanism and an oil discharge pipe. The oil discharge pipe has
an upper end portion inserted and installed in a downward pipe insertion hole that
intersects with the oil discharge hole that is provided outward in a radial direction
in the support member, and oil discharged from the oil discharge hole is introducible
into the oil discharge pipe through a side hole or a cutout provided on an outer peripheral
surface of the upper end portion of the oil discharge pipe.
[0040] According to the third aspect, in the hermetic compressor that is configured to return
the oil that has been used for the lubrication of the desired lubrication site of
the compression mechanism, to the oil reservoir through the oil discharge hole provided
in the support member of the compression mechanism and the oil discharge pipe, the
oil discharge pipe has the upper end portion inserted and installed in the downward
pipe insertion hole that intersects with the oil discharge hole that is provided outward
in the radial direction in the support member, and the oil discharged from the oil
discharge hole is introducible into the oil discharge pipe through the side hole or
the cutout provided on the outer peripheral surface of the upper end portion of the
oil discharge pipe. Hence, if the upper end portion of the oil discharge pipe is inserted
into the downward pipe insertion hole that intersects with the oil discharge hole,
the oil discharge hole can be communicated with the side hole or the cutout provided
on the outer peripheral surface of the upper end portion of the oil discharge pipe,
whereby the oil discharge route that guides, to the stator cut, the oil that has been
used for the lubrication of the lubrication site of the compression mechanism can
be formed. Accordingly, an outer end portion of the oil discharge hole does not need
to be closed, the formation of the oil discharge route can be facilitated, and the
oil can be reliably suppressed from being blown up by refrigerant gas.
[0041] Moreover, in the hermetic compressor according to the second aspect or the third
aspect, the upper end portion of the oil discharge pipe may be inserted and installed
by press-fitting in the pipe insertion hole.
[0042] According to the above-mentioned configuration, the upper end portion of the oil
discharge pipe is inserted and installed by press-fitting in the pipe insertion hole.
Hence, gaps for oil leakage from between the oil discharge pipe and the pipe insertion
hole and oil leakage to the outer end portion of the oil discharge hole from the oil
discharge pipe can be eliminated. As a result, such oil leakage from the oil discharge
hole and the pipe insertion hole can be eliminated, the oil can be effectively guided
to the oil reservoir, an oil loss can be suppressed, and the oil discharge pipe can
be reliably prevented from falling off.
[0043] Moreover, in the hermetic compressor according to the second aspect or the third
aspect, an attachment plate may be integrally provided to the oil discharge pipe at
a position below the upper end portion thereof inserted and installed in the pipe
insertion hole, and the oil discharge pipe may be inserted and installed in the support
member by means of the attachment plate so as to close the pipe insertion hole.
[0044] According to the above-mentioned configuration, the attachment plate is integrally
provided to the oil discharge pipe at the position below the upper end portion thereof
inserted and installed in the pipe insertion hole, and the oil discharge pipe is inserted
and installed in the support member by means of the attachment plate so as to close
the pipe insertion hole. Hence, if the upper end portion of the oil discharge pipe
to which the attachment plate is integrally provided is inserted into the pipe insertion
hole and the oil discharge pipe is thus installed in the support member, the pipe
insertion hole can be closed by the attachment plate so as to avoid oil leakage. Accordingly,
oil leakage from the pipe insertion hole can be eliminated, the oil can be effectively
guided to the oil reservoir, an oil loss can be suppressed, and the oil discharge
pipe can be prevented from falling off.
[0045] Moreover, in the hermetic compressor according to the configuration including the
attachment plate, the attachment plate may be screwed to the support member, and the
attachment plate may be integrated in advance with the oil discharge pipe such that
a relative position between: the oil discharge hole; and the side hole or the cutout
provided in the oil discharge pipe, and a direction of the oil discharge pipe are
set to a predetermined position and a predetermined direction, in a state where the
attachment plate is screwed to the support member.
[0046] According to the above-mentioned configuration, the attachment plate is screwed to
the support member, and the attachment plate is integrated in advance with the oil
discharge pipe such that the relative position between: the oil discharge hole; and
the side hole or the cutout provided in the oil discharge pipe, and the direction
of the oil discharge pipe are set to the predetermined position and the predetermined
direction, in the state where the attachment plate is screwed to the support member.
Hence, the oil discharge pipe to which the attachment plate is integrally attached
is inserted into the pipe insertion hole, and the attachment plate is screwed to the
support member. Through such a simple process, the relative position between: the
oil discharge hole; and the side hole or the cutout provided in the oil discharge
pipe, and the direction of the oil discharge pipe can be set to the predetermined
position and the predetermined direction. As a result, the incorporation of the oil
discharge pipe can be facilitated, the incorporation accuracy thereof can be improved,
and the oil can be more reliably introduced into the stator cut.
[0047] Moreover, in the hermetic compressor according to the configuration including the
attachment plate, the oil discharge pipe may be configured as a stepped pipe having
a diameter that becomes smaller at the position below the upper end portion thereof
inserted and installed in the pipe insertion hole, and the attachment plate may be
joined to this stepped portion.
[0048] According to the above-mentioned configuration, the oil discharge pipe is configured
as the stepped pipe having the diameter that becomes smaller at the position below
the upper end portion thereof inserted and installed in the pipe insertion hole, and
the attachment plate is joined to this stepped portion. Hence, the attachment plate
can be easily joined by brazing, bonding, or the like and integrally attached to a
prescribed position of the oil discharge pipe, with the use of the stepped portion
of the pipe. Accordingly, the manufacture and incorporation of the oil discharge pipe
with the attachment plate can be facilitated, and assembling properties of the hermetic
compressor can be improved. Advantageous Effects of Invention
[0049] According to the present invention, in the case where the reciprocating components
of the two or more fluid suction/discharge mechanisms provided at both the end positions
of the driving shaft are arranged so as to be mutually reciprocatable in the opposing
direction, a static balance can be mainly achieved. In the case where the reciprocating
components are arranged so as to be mutually reciprocatable in the same direction,
a dynamic balance can be mainly achieved. Accordingly, if a balance is achieved for
the reciprocating component of each fluid suction/discharge mechanism, it is possible
to prevent a loss of a shafting balance due to an unbalanced moment of the reciprocating
component and reduce vibrations and noise.
[0050] Further, according to the present invention, the oil that has been used for the lubrication
of the lubrication site of the compression mechanism can be guided to the oil discharge
pipe from the oil discharge hole provided in the support member. While a flow path
pressure loss is suppressed by the oil discharge pipe having the outer diameter that
is set to be larger than the radial width of the stator cut, the oil is caused to
flow out in the centrifugal direction by the lower portion of the pipe curved toward
the outer periphery of the stator, and the oil can be reliably introduced from the
opened lower end of the oil discharge pipe into the stator cut to which the opened
lower end thereof is opposed. Accordingly, while a flow path pressure loss in the
oil discharge route is suppressed without increasing the housing diameter and the
stator cut width, the oil that flows out of the oil discharge pipe can be reliably
introduced into the stator cut, and can be caused to smoothly flow down to the oil
reservoir, so that an oil loss from the hermetic compressor can be prevented.
[0051] Moreover, according to the present invention, if the upper end portion of the oil
discharge pipe is inserted into the downward pipe insertion hole that intersects with
the oil discharge hole, the oil discharge hole can be communicated with the side hole
or the cutout provided on the outer peripheral surface of the upper end portion of
the oil discharge pipe, whereby the oil discharge route that guides, to the stator
cut, the oil that has been used for the lubrication of the lubrication site of the
compression mechanism can be formed. Accordingly, the outer end portion of the oil
discharge hole does not need to be closed, the formation of the oil discharge route
can be facilitated, and the oil can be reliably suppressed from being blown up by
the refrigerant gas.
Brief Description of Drawings
[0052]
{Fig. 1}
Fig. 1 is a longitudinal sectional view of a fluid machine (two-stage compressor)
according to a first embodiment of the present invention.
{Fig. 2}
Fig. 2 is a view corresponding to an A-A cross section in Fig. 1.
{Fig. 3}
Fig. 3 is a view corresponding to a B-B cross section in Fig. 1.
{Fig. 4}
Fig. 4 is a schematic view of a fluid machine (two-stage compressor) according to
a second embodiment of the present invention.
{Fig. 5}
Fig. 5 is a schematic view of a comparative example for the second embodiment in Fig.
4.
{Fig. 6}
Fig. 6 is a graph showing a relation between: a phase of a blade motion direction
to an Oldham's ring motion direction; and the amount of static unbalance, in the fluid
machine according to the first embodiment in Fig. 1.
{Fig. 7}
Fig. 7 is a graph showing a relation between: a phase of an upper blade motion direction
to an Oldham's ring motion direction; and the amount of dynamic unbalance, in the
fluid machine according to the second embodiment in Fig. 4.
{Fig. 8}
Fig. 8 is a view on an arrow C, of a hermetic compressor illustrated in Fig. 1.
{Fig. 9}
Fig. 9 is a view on an arrow D, of the hermetic compressor illustrated in Fig. 1.
{Fig. 10}
Fig. 10 is a configuration view of an oil discharge pipe installation portion of the
hermetic compressor illustrated in Fig. 1.
{Fig. 11}
Fig. 11 is a configuration view of a connection portion between an oil discharge hole
and an oil discharge pipe of a hermetic compressor according to a fourth embodiment
of the present invention.
{Figs. 12}
Figs. 12 are partial configuration views of Modified Examples (A) and (B) of the connection
portion between the oil discharge hole and the oil discharge pipe illustrated in Fig.
11.
{Fig. 13}
Fig. 13 is a configuration view of an oil discharge pipe installation portion according
to a fifth embodiment of the present invention.
{Figs. 14}
Figs. 14 are a front view (A), a left side view (B), a right side view (C), and a
plan view (D) of an oil discharge pipe assembly illustrated in Fig. 13.
{Fig. 15}
Fig. 15 is a configuration view of an oil discharge pipe installation portion according
to a sixth embodiment of the present invention.
Description of Embodiments
[0053] Hereinafter, embodiments according to the present invention are described with reference
to the drawings.
First Embodiment
[0054] Hereinafter, a first embodiment of the present invention is described with reference
to Fig. 1 to Fig. 3 and Fig. 6.
[0055] Fig. 1 is a longitudinal sectional view of a fluid machine according to the first
embodiment of the present invention, Fig. 2 is a view corresponding to an A-A cross
section in Fig. 1, and Fig. 3 is a view corresponding to a B-B cross section in Fig.
1. In the present embodiment, for convenience sake, an example of a two-stage compressor
1 is described as an example of a fluid machine including at least two fluid suction/discharge
mechanisms coupled at both end positions of a driving shaft. In the two-stage compressor
1, a rotary compression mechanism 2 is used for a lower-stage compression mechanism
corresponding to one fluid suction/discharge mechanism, and a scroll compression mechanism
3 is used for a higher-stage compression mechanism corresponding to another fluid
suction/discharge mechanism. It goes without saying that a fluid machine of the present
invention is not limited to the two-stage compressor 1 as described above.
[0056] The two-stage compressor (fluid machine) 1 of the present embodiment includes a hermetic
housing 10. A motor 4 including a stator 5 and a rotor 6 is fixed and installed in
a substantially central part inside of the hermetic housing 10, and a driving shaft
(crankshaft) 7 is integrally joined to the rotor 6. The lower-stage rotary compression
mechanism 2 corresponding to one fluid suction/discharge mechanism is provided at
a position below the motor 4, that is, on one end side of the driving shaft 7.
[0057] The lower-stage rotary compression mechanism 2 includes a cylinder chamber 20, and
further includes: a cylinder main body 21 that is fixed and installed by plug welding
or the like at a plurality of portions in the hermetic housing 10; an upper bearing
22 and a lower bearing 23 that are respectively fixed and installed in upper and lower
portions of the cylinder main body 21, and respectively hermetically close upper and
lower portions of the cylinder chamber 20; a rotor 24 that is fitted to an eccentric
portion 7A of the driving shaft 7, and turns on the inner peripheral surface of the
cylinder chamber 20; a blade 25 (see Fig. 3) that partitions the inside of the cylinder
chamber 20 into a suction side and an ejection side; and a blade holding spring 26
(see Fig. 3) that presses the blade 25.
[0058] The lower-stage rotary compression mechanism 2 itself may be known one. Low-pressure
refrigerant gas (actuation gas) is suctioned into the cylinder chamber 20 through
a suction pipe 27, and the refrigerant gas is compressed to an intermediate pressure
by turns of the rotor 24. Then, the compressed gas is ejected into ejection chambers
28A and 28B, and the ejected gas joins together in the ejection chamber 28A. Then,
the resultant gas is ejected into the hermetic housing 10. The intermediate-pressure
refrigerant gas circulates through a gas passage hole 6A and the like provided in
the rotor 6 of the motor 4, flows to a space above the motor 4, and is suctioned into
the higher-stage scroll compression mechanism 3 corresponding to another fluid suction/discharge
mechanism, whereby the refrigerant gas is compressed in two stages.
[0059] The higher-stage scroll compression mechanism 3 corresponding to another fluid suction/discharge
mechanism is provided at a position above the motor 4, that is, on another end side
of the driving shaft 7. The higher-stage scroll compression mechanism 3 is provided
with a bearing 30 that supports the driving shaft 7, and is incorporated on a support
member 31 (also referred to as a frame member or a bearing member) fixed and installed
in the hermetic housing 10. The support member 31 is fixed and installed by plug welding
or the like at a plurality of portions on the circumference of the hermetic housing
10. A cutout portion 31A (see Fig. 2) is formed on the outer peripheral surface of
the support member 31, and forms a suction flow path for the refrigerant gas between
the support member 31 and the inner peripheral surface of the hermetic housing 10.
[0060] The higher-stage scroll compression mechanism 3 includes spiral laps 32B and 33B
respectively erected on end plates 32A and 33A, and further includes: a pair of a
fixed scroll member 32 and a whirling scroll member 33 that form a compression chamber
34 by meshing the spiral laps 32B and 33B with each other and incorporating the resultant
structure on the support member 31; a whirling boss portion 35 that joins the whirling
scroll member 33 to an eccentric pin 7B provided to a shaft end of the driving shaft
7, and drives the whirling scroll member 33 to revolve and whirl; an Oldham's ring
36 that is provided between the whirling scroll member 33 and the support member 31,
and serves as a rotation prevention mechanism that drives the whirling scroll member
33 to revolve and whirl while preventing the whirling scroll member 33 from rotating;
an ejection valve 40 provided on the rear surface of the fixed scroll member 32; and
an ejection cover 42 that is fixed and installed on the rear surface of the fixed
scroll member 32, and forms an ejection chamber 41 between the ejection cover 42 and
the fixed scroll member 32.
[0061] The higher-stage scroll compression mechanism 3 itself may be known one. The intermediate-pressure
refrigerant gas that is compressed by the lower-stage rotary compression mechanism
2 and is ejected into the hermetic housing 10 is suctioned into the compression chamber
34, and the suctioned gas is compressed to an ejection pressure (high pressure) by
revolution whirl driving of the whirling scroll member 33. Then, the compressed gas
passes through the ejection valve 40, and is ejected into the ejection chamber 41.
The resultant high-pressure refrigerant gas passes through an ejection pipe 43 from
the ejection chamber 41, and is ejected to the outside of the compressor, that is,
to a refrigeration cycle.
[0062] A known displacement oil feed pump 11 is incorporated between a lowermost end portion
of the driving shaft 7 and the lower bearing 23 of the lower-stage rotary compression
mechanism 2. The oil feed pump 11 pumps lubricant oil (hereinafter, may be simply
referred to as oil) 13 that fills an oil reservoir 12 formed in a bottom portion of
the hermetic housing 10, and forcibly feeds the lubricant oil 13 to desired lubrication
sites such as bearing portions of the lower-stage rotary compression mechanism 2 and
the higher-stage scroll compression mechanism 3, through an oil feed hole 14 provided
in the driving shaft 7.
[0063] Further, the higher-stage scroll compression mechanism 3 is provided with an oil
discharge route that returns the lubricant oil that has been used for the lubrication
of desired lubrication sites such as the bearing portions, to the oil reservoir 12
in the bottom portion of the hermetic housing 10. The oil discharge route is defined
by a space portion 44 of the support member 31, an oil discharge hole 45, and an oil
discharge pipe 47. The whirling boss portion 35 of the whirling scroll member 33 is
housed in the space portion 44, and the oil that has been used for the lubrication
of a desired lubrication site is collected in the space portion 44. The oil discharge
hole 45 is formed so as to connect the space portion 44 and the outer peripheral portion
of the support member 31. The oil discharge pipe 47 is inserted and installed into
a downward pipe insertion hole 46 that intersects with the oil discharge hole 45.
The oil discharge pipe 47 is extended downward from the lower surface of the support
member 31, and the lower end of the oil discharge pipe 47 is opened toward one of
stator cuts 5B provided in an outer periphery of the stator 5, at a position below
a stator coil end 5A of the motor 4.
[0064] In the above-mentioned two-stage compressor 1, the eccentric portion 7A of the driving
shaft 7 that drives the lower-stage rotary compression mechanism 2 corresponding to
a first fluid suction/discharge mechanism and the eccentric pin 7B of the driving
shaft 7 that drives the higher-stage scroll compression mechanism 3 corresponding
to a second fluid suction/discharge mechanism are provided in an opposing direction
or the same direction. With this configuration, a shafting balance of a rotary portion
of each of the compression mechanisms 2 and 3 is achieved. Specifically, if the eccentric
portion 7A and the eccentric pin 7B are provided in the opposing direction, a static
balance is mainly achieved. If the eccentric portion 7A and the eccentric pin 7B are
provided in the same direction, a dynamic balance is mainly achieved.
[0065] Moreover, in the higher-stage scroll compression mechanism (second fluid suction/discharge
mechanism) 3, as illustrated in Fig. 2, the Oldham's ring 36 that prevents the whirling
scroll member 33 from rotating is configured such that paired keys 36B and 36C are
respectively provided on the front surface side and the rear surface side in a cross
shape to an elliptical ring portion 36A. The key 36B on the front surface side is
slidably fitted into a key groove (not illustrated) provided on the rear surface of
the end plate 33A of the whirling scroll member 33, and the key 36C on the rear surface
side is slidably fitted into a key groove 31B provided on a thrust bearing surface
of the support member 31. The Oldham's ring (second reciprocating component) 36 is
arranged so as to be reciprocatable on a straight line S (in Fig. 2) that passes through
the center of the key groove 31B.
[0066] Meanwhile, in the lower-stage rotary compression mechanism (first fluid suction/discharge
mechanism) 2, as illustrated in Fig. 3, the blade 25 that partitions the inside of
the cylinder chamber 20 into the suction side and the ejection side is slidably fitted
with the intermediation of the blade holding spring 26 into a blade groove 21A that
is provided in the radial direction to the cylinder main body 21, such that a leading
end portion of the blade 25 protrudes in the cylinder chamber 20. It is the most desirable
that the blade (first reciprocating component) 25 be arranged so as to be reciprocatable
in an opposing direction by 180° with respect to the Oldham's ring 36, but the present
invention is not necessarily limited to the opposing direction by 180°. Here, a range
within ±45° of the opposing direction by 180° with respect to the straight line S
is adopted considering the magnitude of a component of force thereof.
[0067] In the present embodiment, the blade 25 is arranged so as to be reciprocatable on
a straight line R inclined by 20° with respect to the straight line S on which the
Oldham's ring 36 reciprocates. Note that it is the most desirable that the reciprocating
direction of the blade 25 be set to be an opposing direction by 180° with respect
to the Oldham's ring 36, and the allowable maximum range is a range within ±45°, preferably
within ±30°, and more preferably within ±20°.
[0068] Further, the blade (first reciprocating component) 25 of the lower-stage rotary compression
mechanism (first fluid suction/discharge mechanism) 2 and the Oldham's ring (second
reciprocating component) 36 of the higher-stage scroll compression mechanism (second
fluid suction/discharge mechanism) 3 are configured so as to satisfy the following
Expression (1), assuming that: the mass of the blade (first reciprocating component)
25 is m1; the stroke thereof during reciprocation is 11; the mass of the Oldham's
ring (second reciprocating component) 36 is m2; and the stroke thereof during reciprocation
is l2.

[0069] In general, depending on the sizes, materials, and the like of the two components,
in the case where the masses m1 and m2 satisfy m1 > m2, the strokes l1 and l2 are
set to satisfy l1 < 12, whereby Expression (1) is satisfied. Meanwhile, in the case
where the masses m1 and m2 satisfy m1 < m2, the strokes l1 and l2 are set to satisfy
l1 > l2, whereby Expression (1) is satisfied. In the present embodiment, the Oldham's
ring (second reciprocating component) 36 is remarkably larger than the blade (first
reciprocating component) 25, so that m2 > m1. Then, the strokes of the two components
during reciprocation are l2 < l1. Because the sizes of the two components are significantly
different, if the two components are made of the same material, it is difficult to
satisfy Expression (1). Hence, the Oldham's ring (second reciprocating component)
36 is made of a light aluminum alloy material, whereby Expression (1) is satisfied.
[0070] Note that, in the present embodiment, the blade 25 corresponding to the reciprocating
component of the lower-stage rotary compression mechanism 2 and the Oldham's ring
36 corresponding to the reciprocating component of the higher-stage scroll compression
mechanism 3 are arranged so as to be mutually reciprocatable in an opposing direction,
whereby a static balance is mainly achieved for the blade 25 and the Oldham's ring
36 corresponding to the reciprocating components. Alternatively, the blade 25 and
the Oldham's ring 36 may be arranged so as to be mutually reciprocatable in the same
direction (a direction by 0° including a range within ±45° of the direction by 0°),
whereby a dynamic balance may be mainly achieved for the blade 25 and the Oldham's
ring 36 corresponding to the reciprocating components.
[0071] With the configuration described above, the present embodiment produces the following
operations and effects.
[0072] Low-pressure refrigerant gas that is suctioned into the cylinder chamber 20 of the
lower-stage rotary compression mechanism 2 through the suction pipe 27 is compressed
to an intermediate pressure by turns of the rotor 24. Then, the compressed gas is
ejected into the ejection chambers 28A and 28B. The intermediate-pressure refrigerant
gas joins together in the ejection chamber 28A, and is ejected into a space below
the electric motor 4. Then, the intermediate-pressure refrigerant gas circulates through
the gas passage hole 6A and the like provided in the rotor 6 of the motor 4, and flows
to a space above the motor 4.
[0073] The intermediate-pressure refrigerant gas that has flown to the space above the motor
4 passes through the cutout portion 31A provided on the outer peripheral surface of
the support member 31 constituting the higher-stage scroll compression mechanism 3,
is guided to a suction port of the higher-stage scroll compression mechanism 3, and
is suctioned into the compression chamber 34. The intermediate-pressure refrigerant
gas is compressed in two stages to a high pressure by the higher-stage scroll compression
mechanism 3. Then, the compressed gas is ejected into the ejection chamber 41 from
the ejection valve 40, and is sent to the outside of the compressor, that is, to the
refrigeration cycle through the ejection pipe 43.
[0074] The oil 13 that is fed by the oil feed pump 11 to a lubrication site of the lower-stage
rotary compression mechanism 2 through the oil feed hole 14 in the driving shaft 7
during this two-stage compression process is used for the lubrication of the desired
site, and then flows down to the oil reservoir 12 in the bottom portion of the hermetic
housing 10. Further, the oil 13 that is fed to a lubrication site of the higher-stage
scroll compression mechanism 3 is used for the lubrication of the desired site. Then,
part of the oil 13 dissolves in the refrigerant gas, and is sent out to the refrigeration
cycle together with the ejected gas. Most of the oil 13 is collected in the space
portion 44, passes through the oil discharge hole 45 and the oil discharge pipe 47,
is guided into the stator cut 5B of the motor 4 from the opened lower end of the oil
discharge pipe 47, and flows down to the oil reservoir 12 in the bottom portion of
the hermetic housing 10 through the stator cut 5B.
[0075] Further, the eccentric portion 7A and the eccentric pin 7B of the driving shaft 7
respectively joined to the lower-stage rotary compression mechanism 2 and the higher-stage
scroll compression mechanism 3 are provided in an opposing direction or the same direction.
With this configuration, the amount of static unbalance or the amount of dynamic unbalance
is reduced for the rotary portion of the lower-stage rotary compression mechanism
2 and the rotary portion of the higher-stage scroll compression mechanism 3 that are
coupled at both end positions of the driving shaft 7 and are driven by rotation of
the driving shaft 7, and a shafting balance of the driving shaft 7 is achieved. As
a result, a reduction in vibrations and noise is achieved.
[0076] Similarly, in the present embodiment, the blade 25 corresponding to the reciprocating
component of the lower-stage rotary compression mechanism 2 corresponding to the first
fluid suction/discharge mechanism and the Oldham's ring 36 corresponding to the reciprocating
component of the higher-stage scroll compression mechanism 3 corresponding to the
second fluid suction/discharge mechanism are arranged so as to be mutually reciprocatable
in an opposing direction or the same direction. With this configuration, the amount
of static unbalance or the amount of dynamic unbalance can be expeditiously reduced
also for the blade 25 and the Oldham's ring 36 corresponding to the reciprocating
components.
[0077] In this way, according to the present embodiment, in addition to a shafting balance
of the rotary portions of the lower-stage rotary compression mechanism 2 corresponding
to the first fluid suction/discharge mechanism and the higher-stage scroll compression
mechanism 3 corresponding to the second fluid suction/discharge mechanism, a balance
can be achieved also for the reciprocating components such as the blade 25 and the
Oldham's ring 36 respectively provided to the compression mechanisms 2 and 3. Accordingly,
it is possible to prevent a loss of the shafting balance due to unbalanced moments
of the reciprocating components 25 and 36 and reliably achieve a reduction in vibrations
and noise.
[0078] A graph of Fig. 6 shows a relation between: a phase {deg} of the motion direction
of the blade 25 to the motion direction of the Oldham's ring 36; and the amount of
static unbalance {g*mm}. As is apparent also from this graph, if the Oldham's ring
36 and the blade 25 are arranged so as to be mutually reciprocatable in an opposing
direction by 180°, the amount of static unbalance is minimized. Note that curved lines
x and y in the graph of Fig. 6 respectively represent changes in the amount of static
unbalance in an x direction and a y direction passing through the center of the driving
shaft 7, and a curved line R represents a total line thereof. When the phase is 180
{deg}, the amount of static unbalance {g*mm} is minimum.
[0079] Further, the opposing direction or the same direction in which the reciprocating
components such as the blade 25 and the Oldham's ring 36 are mutually reciprocatable
includes a range within ±45° with respect to a straight line in the direction. Hence,
the present invention is not limited to a configuration in which the blade 25 and
the Oldham's ring 36 are arranged so as to be mutually reciprocatable in an opposing
direction by 180° or the same direction (direction by 0°). If the blade 25 and the
Oldham's ring 36 are arranged within ±45° with respect to their respective directions,
the amount of static unbalance or the amount of dynamic unbalance can be made sufficiently
small due to a component of force thereof. Accordingly, even in the case where the
blade 25 and the Oldham's ring 36 cannot be arranged in the opposing direction by
180° or the same direction (direction by 0°), if the blade 25 and the Oldham's ring
36 are arranged in a range within ±45° with respect to their respective directions,
unbalanced moments of the reciprocating components can be expeditiously reduced, and
vibrations and noise can be reduced.
[0080] Moreover, in the present embodiment, the blade (first reciprocating component) 25
of the lower-stage rotary compression mechanism (first fluid suction/discharge mechanism)
2 and the Oldham's ring (second reciprocating component) 36 of the higher-stage scroll
compression mechanism (second fluid suction/discharge mechanism) 3 that are mutually
reciprocatable in an opposing direction satisfy m1 x l1 ≈ m2 x l2, assuming that:
the mass of the blade (first reciprocating component) 25 is m1; the stroke thereof
is l1; the mass of the Oldham's ring (second reciprocating component) 36 is m2; and
the stroke thereof is l2. Hence, unbalanced moments of the blade (first reciprocating
component) 25 and the Oldham's ring (second reciprocating component) 36 can be substantially
cancelled, and a dynamic balance can be achieved. Accordingly, it is possible to prevent
a loss of a shafting balance due to the unbalanced moments of the reciprocating components
25 and 36 of the compression mechanisms and reliably reduce vibrations and noise.
[0081] Further, in the above, when the masses m1 and m2 of the blade (first reciprocating
component) 25 and the Oldham's ring (second reciprocating component) 36 satisfy m1
> m2, the respective strokes l1 and l2 thereof are set to satisfy l1 < 12. When the
masses m1 and m2 thereof satisfy m1 < m2, the respective strokes l1 and l2 thereof
are set to satisfy l1 > l2. Hence, the masses m1 and m2 and the strokes l1 and l2
of the blade (first reciprocating component) 25 and the Oldham's ring (second reciprocating
component) 36 do not necessarily need to be the same, and the masses m1 and m2 and
the strokes l1 and l2 can be set to proper values as appropriate. Accordingly, the
present invention can be easily applied to a configuration in which mechanisms of
compression mechanisms (fluid suction/discharge mechanisms) are different from each
other and reciprocating components of the compression mechanisms have different masses
and different strokes.
[0082] Further, in the present embodiment, one of the fluid suction/discharge mechanisms
is configured as the lower-stage rotary compression mechanism 2, another one of the
fluid suction/discharge mechanisms is configured as the higher-stage scroll compression
mechanism 3, and these fluid suction/discharge mechanisms respectively include the
blade 25 and the Oldham's ring 36 corresponding to the reciprocating components, whereby
the two-stage compressor 1 is configured. Then, the blade 25 and the Oldham's ring
36 corresponding to the reciprocating components are arranged so as to be mutually
reciprocatable in an opposing direction or the same direction, whereby a static balance
or a dynamic balance is achieved for the blade 25 and the Oldham's ring 36 corresponding
to the reciprocating components of the lower-stage rotary fluid suction/discharge
mechanism 2 and the higher-stage scroll compression mechanism 3.
[0083] As a result, it is possible to prevent a loss of a shafting balance due to unbalanced
moments of the reciprocating components 25 and 36 of the two fluid suction/discharge
mechanisms (the lower-stage rotary compression mechanism 2 and the higher-stage scroll
compression mechanism 3) having different configurations and reduce vibrations and
noise. Comparing the blade 25 with the Oldham's ring 36, the Oldham's ring 36 is remarkably
larger in component size, and the blade 25 is slightly larger in the strokes l1 and
l2 during reciprocation. In other words, the blade 25 and the Oldham's ring 36 are
different from each other in size and stroke. If the masses m1 and m2 are made different
from each other by changing materials used therefor, a sufficient static balance or
a sufficient dynamic balance can be achieved, and vibrations and noise can be reduced.
Second Embodiment
[0084] Next, a second embodiment of the present invention is described with reference to
Fig. 4, Fig. 5, and Fig. 7.
[0085] The present embodiment is different from the first embodiment in that the lower-stage
rotary compression mechanism is configured as a two-cylinder rotary compression mechanism
2A. The present embodiment is the same as the first embodiment in the other features,
and hence description thereof is omitted.
[0086] In the present embodiment, the lower-stage rotary compression mechanism is configured
as the two-cylinder rotary compression mechanism 2A in order to deal with the volume,
fluctuations in torque, and the like of the rotary compression mechanism. Eccentric
portions 7A are respectively provided at two upper and lower positions to a lower
end portion of the driving shaft 7. Two cylinder chambers 20 are correspondingly formed
in the cylinder main body 21. The rotor 24 is provided so as to be turnable by the
eccentric portion 7A of the driving shaft 7 in each cylinder chamber 20.
[0087] In the two-cylinder rotary compression mechanism 2A, as illustrated in Fig. 4, two
upper and lower blades 25A and 25B corresponding to each cylinder chamber 20 are arranged
so as to be reciprocatable in the radial direction. Then, the two upper and lower
blades 25A and 25B and the eccentric portions 7A at the two upper and lower positions
are arranged in an opposing direction by 180°. In the two-cylinder rotary compression
mechanism 2A, a static balance is achieved for rotary portions thereof and the blades
25A and 25B corresponding to the reciprocating components.
[0088] Here, in the case where the lower-stage rotary compression mechanism corresponding
to one fluid suction/discharge mechanism is configured as the two-cylinder rotary
compression mechanism 2A and where, in the two-cylinder rotary compression mechanism
2A, a static balance is achieved for the rotary portions thereof and the blades 25A
and 25B corresponding to the reciprocating components, a static balance remains unachieved
for the Oldham's ring 36 of the higher-stage scroll compression mechanism 3 corresponding
to another fluid suction/discharge mechanism. To deal with this, as illustrated in
Fig. 4, the reciprocating directions of the Oldham's ring 36 and the lower blade 25B
(that is, the blade 25B farther from the higher-stage scroll compression mechanism
3) of the two-cylinder rotary compression mechanism 2A are adjusted to be the same
in phase, and the upper blade 25A is arranged so as to be reciprocatable in an opposing
direction with respect to the Oldham's ring 36.
[0089] That is, in the case where the one fluid suction/discharge mechanism is configured
as the two-cylinder rotary compression mechanism 2A, the following two configurations
are conceivable. In the first configuration, as illustrated in Fig. 5, the reciprocating
direction of the upper blade 25A (that is, the blade 25A closer to the higher-stage
scroll compression mechanism 3) of the two-cylinder rotary compression mechanism 2A
is adjusted to be the same in phase as that of the Oldham's ring 36 of the higher-stage
scroll compression mechanism 3. In the second configuration, as illustrated in Fig.
4, the reciprocating direction of the upper blade 25A (that is, the blade 25A closer
to the higher-stage scroll compression mechanism 3) is adjusted to be an opposing
direction to that of the Oldham's ring 36. In the present embodiment, the second configuration
is adopted.
[0090] In this way, even in the case where the one fluid suction/discharge mechanism is
configured as the two-cylinder rotary compression mechanism 2A, the two upper and
lower blades 25A and 25B corresponding to the reciprocating components of the two-cylinder
rotary compression mechanism 2A are arranged so as to be mutually reciprocatable in
an opposing direction, whereby a static balance can be achieved for the two-cylinder
rotary compression mechanism 2A. Then, in this case, a static unbalance remains unachieved
for the Oldham's ring 36 corresponding to the reciprocating component of the higher-stage
scroll compression mechanism 3, but if the reciprocating directions of the Oldham's
ring 36 and the blade 25B farther from the higher-stage scroll compression mechanism
3 are adjusted to be the same in phase, unbalanced moments of the reciprocating components
acting on the axial center of the driving shaft 7 can be cancelled, and the amount
of dynamic unbalance can be minimized. As a result, the amount of dynamic unbalance
caused by the reciprocating components can be reduced, and a shafting balance can
be secured.
[0091] A graph of Fig. 7 shows a relation between: a phase {deg} of the motion direction
of the two upper blades 25A and 25B to the motion direction of the Oldham's ring 36;
and the amount of dynamic unbalance {g*mm2}. As is apparent also from this graph,
if the Oldham's ring 36 and the upper blade 25A are arranged so as to be mutually
reciprocatable in an opposing direction by 180° (the reciprocating directions of the
Oldham's ring 36 and the lower blade 25B are the same in phase), the amount of dynamic
unbalance is minimized. Note that curved lines x and y in the graph of Fig. 7 respectively
represent changes in the amount of dynamic unbalance in an x direction and a y direction
passing through the center of the driving shaft 7, and a curved line R represents
a total line thereof. When the phase is 180 {deg}, the amount of dynamic unbalance
{g*mm2} is minimum.
[0092] Further, in the present embodiment, in the two-cylinder rotary compression mechanism
2A, the upper blade 25A closer to the higher-stage scroll compression mechanism 3
can be set to be larger in mass than the lower blade 25B farther from the higher-stage
scroll compression mechanism 3, or can be set to be longer in stroke than the lower
blade 25B. With this configuration, even if a static balance cannot be achieved between
the two upper and lower blades 25A and 25B in the two-cylinder rotary compression
mechanism 2A and if a static unbalance remains, the remaining static unbalance is
cancelled by a static balance of the Oldham's ring 36 of the higher-stage scroll compression
mechanism 3, whereby the amount of dynamic unbalance can be minimized. Accordingly,
also with this configuration, the amount of dynamic unbalance of the reciprocating
components can be expeditiously reduced, and a shafting balance can be secured.
Third Embodiment
[0093] Next, a third embodiment of the present invention is described with reference to
Fig. 1 and Fig. 8 to Fig. 10.
[0094] In the present embodiment, configurations similar to those in the first embodiment
are omitted.
[0095] Fig. 1 is a longitudinal sectional view of a hermetic compressor according to the
third embodiment of the present invention, Fig. 8 is a view on an arrow C in Fig.
1, Fig. 9 is a view on an arrow D in Fig. 1, and Fig. 10 is a configuration view of
an oil discharge pipe installation portion of the hermetic compressor. In the present
embodiment, for convenience sake, description is given of an example of the hermetic
multi-stage compressor (hermetic compressor) 1, in which a rotary compression mechanism
is used for the lower-stage compression mechanism 2, and a scroll compression mechanism
is used for the higher-stage compression mechanism 3. It goes without saying that
the hermetic compressor does not necessarily need to be the multi-stage compressor,
and may be a single-stage compressor. It also goes without saying that the compression
mechanism is not limited to the rotary or scroll compression mechanism.
[0096] The hermetic multi-stage compressor 1 according to the present embodiment includes:
the lower-stage rotary compression mechanism 2 having a configuration similar to that
in the first embodiment; and the higher-stage scroll compression mechanism 3. The
higher-stage scroll compression mechanism 3 is provided with an oil discharge route
that returns oil that has been used for the lubrication of desired lubrication sites
such as bearing portions, to the oil reservoir 12 in the bottom portion of the hermetic
housing 10. The oil discharge route is defined by the space portion 44 of the support
member 31, the oil discharge hole 45, and the oil discharge pipe 47. The whirling
boss portion 35 of the whirling scroll member 33 is housed in the space portion 44,
and the oil that has been used for the lubrication of a desired lubrication site is
collected in the space portion 44. The oil discharge hole 45 is formed so as to connect
the space portion 44 and the outer peripheral portion of the support member 31. The
oil discharge pipe 47 is inserted and installed into the downward pipe insertion hole
46 that intersects with the oil discharge hole 45.
[0097] As illustrated in Fig. 10, the oil discharge pipe 47 is extended downward from the
lower surface of the support member 31, and the lower end of the oil discharge pipe
47 is arranged in a range H below the stator coil end 5A of the motor 4 placed below
the higher-stage scroll compression mechanism 3 and above the upper end of the stator
5. Further, a lower portion of the oil discharge pipe 47 is smoothly curved toward
the outer periphery of the stator 5, and the opened lower end thereof is formed so
as to be opposed to one of the plurality of stator cuts 5B (see Fig. 1) provided in
the outer periphery of the stator 5. Moreover, the oil discharge pipe 47 has an outer
diameter D that is set to be larger than a radial width L of the stator cut 5B. With
this configuration, a flow path pressure loss in the oil discharge route can be reduced,
and the oil can be smoothly discharged.
[0098] Note that, in the present invention, "the lower portion of the oil discharge pipe
47 is smoothly curved toward the outer periphery of the stator 5" refers to not only
that the lower portion is smoothly curved in an arc-like shape but also that the lower
portion is bent toward the outer periphery and is smoothly bent as a whole.
[0099] With the configuration described above, the present embodiment produces the following
operations and effects.
[0100] Low-pressure refrigerant gas that is directly suctioned into each cylinder chamber
20 of the lower-stage rotary compression mechanism 2 through the suction pipe 27 is
compressed to an intermediate pressure by turns of the rotor 24. Then, the compressed
gas is ejected into the ejection chambers 28A and 28B. The intermediate-pressure refrigerant
gas joins together in the ejection chamber 28A, and is ejected into a space below
the electric motor 4. Then, the intermediate-pressure refrigerant gas circulates through
the gas passage hole 6A and the like provided in the rotor 6 of the motor 4, and flows
to a space above the motor 4.
[0101] The intermediate-pressure refrigerant gas that has flown to the space above the motor
4 passes through the cutout portion 31A provided on the outer peripheral surface of
the support member 31 constituting the higher-stage scroll compression mechanism 3,
is guided to a suction port of the higher-stage scroll compression mechanism 3, and
is suctioned into the compression chamber 34. The intermediate-pressure refrigerant
gas is compressed in two stages to a high pressure by the higher-stage scroll compression
mechanism 3. Then, the compressed gas is ejected into the ejection chamber 41 from
the ejection valve 40, and is sent to the outside of the compressor, that is, to the
refrigeration cycle through the ejection pipe 43.
[0102] The lubricant oil 13 that is fed by the oil feed pump 11 to a lubrication site of
the lower-stage rotary compression mechanism 2 through the oil feed hole 14 during
this two-stage compression process is used for the lubrication of the desired lubrication
site. Then, part of the lubricant oil 13 flows down to the oil reservoir 12. Another
part of the lubricant oil 13 dissolves in the refrigerant gas, is ejected into the
space below the motor 4 together with the intermediate-pressure refrigerant gas, is
separated in the space, and flows down to the oil reservoir 12. Meanwhile, the lubricant
oil 13 that is fed to a lubrication site of the higher-stage scroll compression mechanism
3 through the oil feed hole 14 is used for the lubrication of the desired lubrication
site. Then, part of the lubricant oil 13 dissolves in the refrigerant gas, to be thereby
sent out to the refrigeration cycle together with the ejected gas, whereas most of
the lubricant oil 13 is collected in the space portion 44 of the support member 31.
[0103] The lubricant oil 13 collected in the space portion 44 passes through the oil discharge
hole 45 and the oil discharge pipe 47 communicated with the space portion 44, is guided
into the stator cut 5B of the motor 4 from the opened lower end of the oil discharge
pipe 47, and flows down to the oil reservoir 12 in the bottom portion of the hermetic
housing 10 through the stator cut 5B. In this way, an oil loss from the hermetic compressor
1 to the refrigeration cycle can be reduced, the system efficiency can be improved,
and an insufficiency of the lubricant oil in the compressor 1 can be solved.
[0104] Moreover, in the present embodiment, the oil that has been used for the lubrication
of a desired lubrication site of the higher-stage scroll compression mechanism 3 is
returned to the oil reservoir 12 through the oil discharge hole 45 and the oil discharge
pipe 47, so as not to be blown up by the refrigerant gas. The lower end of the oil
discharge pipe 47 is arranged in the range H below the stator coil end 5A of the motor
4 and above the upper end of the stator 5. The lower end of the oil discharge pipe
47 is opened so as to be opposed to one of the stator cuts 5B provided in the outer
periphery of the stator 5. Moreover, the lower portion of the oil discharge pipe 47
is smoothly curved toward the outer periphery of the stator 5, and the oil discharge
pipe 47 has the outer diameter D that is set to be larger than the radial width L
of the stator cut 5B.
[0105] With this configuration, the oil that has been used for the lubrication of a desired
lubrication site of the higher-stage scroll compression mechanism 3 can be guided
to the oil discharge hole 45 and the oil discharge pipe 47 from the space portion
44 provided in the support member 31. While a flow path pressure loss is suppressed
by the oil discharge pipe 47 having the outer diameter D that is set to be larger
than the radial width L of the stator cut 5B, the oil is caused to flow out in the
centrifugal direction by the lower portion of the oil discharge pipe 47 curved toward
the outer periphery of the stator 5, and the oil can be reliably introduced from the
opened lower end of the oil discharge pipe 47 into the stator cut 5B to which the
opened lower end thereof is opposed. Accordingly, while a flow path pressure loss
in the oil discharge route is suppressed without increasing the outer diameter of
the hermetic housing 10 and the width L of the stator cut 5B, the oil that flows out
of the oil discharge pipe 47 can be reliably introduced into the stator cut 5B, and
can be caused to smoothly flow down to the oil reservoir 12, so that an oil loss from
the hermetic compressor 1 can be prevented.
Fourth Embodiment
[0106] Next, a fourth embodiment of the present invention is described with reference to
Fig. 11 and Figs. 12.
[0107] The present embodiment is different from the third embodiment in an installation
structure of the oil discharge pipe 47. The present embodiment is the same as the
third embodiment in the other features, and hence description thereof is omitted.
[0108] In the present embodiment, an upper end portion of the oil discharge pipe 47 is press-fitted
(including light press-fitting) into the downward pipe insertion hole 46 that intersects
with the oil discharge hole 45, whereby the oil discharge pipe 47 is fixed and installed
in the pipe insertion hole 46. Further, a side hole 49 provided on the outer peripheral
surface of the upper end portion of the oil discharge pipe 47 is communicated with
the oil discharge hole 45, and oil discharged from the oil discharge hole 45 is introducible
into the oil discharge pipe 48 through the side hole 49.
[0109] In the present embodiment, the side hole 49 is provided on the outer peripheral surface
of the upper end portion of the oil discharge pipe 47. Instead of the side hole 49,
as illustrated in Figs. 12A and 12B, part of the upper end portion of the oil discharge
pipe 47 may be cut out in a rectangle shape or a triangle shape, the part being opposed
to the oil discharge hole 45, whereby a cutout 50A or 50B may be provided on the outer
peripheral surface thereof.
[0110] As described above, the upper end portion of the oil discharge pipe 47 is inserted
and installed in the downward pipe insertion hole 46 that intersects with the oil
discharge hole 45 that is provided outward in the radial direction in the support
member 31, whereby the oil discharged from the oil discharge hole 45 is introducible
into the oil discharge pipe 47 through the side hole 49 or the cutout 50A or 50B provided
in the upper end portion of the oil discharge pipe 47. In this configuration, the
upper end portion of the oil discharge pipe 47 is inserted into the downward pipe
insertion hole 46 that intersects with the oil discharge hole 45, and the oil discharge
hole 45 is thus communicated with the side hole 49 or the cutout 50A or 50B provided
on the outer peripheral surface of the upper end portion of the oil discharge pipe
47, whereby the oil discharge route that guides, to the stator cut 5B, the oil that
has been used for the lubrication of a desired lubrication site of the higher-stage
scroll compression mechanism 3 can be formed. As a result, an outer end portion of
the oil discharge hole 45 does not need to be closed, the formation of the oil discharge
route can be facilitated, and the oil can be reliably suppressed from being blown
up by the refrigerant gas.
[0111] Further, because the upper end portion of the oil discharge pipe 47 is inserted and
installed by press-fitting in the pipe insertion hole 46, gaps for oil leakage from
between the oil discharge pipe 47 and the pipe insertion hole 46 and oil leakage to
the outer end portion of the oil discharge hole 45 from the oil discharge pipe 47
can be eliminated. As a result, such oil leakage from the oil discharge hole 45 and
the pipe insertion hole 46 can be eliminated, the oil can be effectively guided to
the oil reservoir 12, an oil loss can be suppressed, and the oil discharge pipe 47
can be reliably prevented from falling off the support member 31.
Fifth Embodiment
[0112] Next, a fifth embodiment of the present invention is described with reference to
Fig. 13 and Figs. 14.
[0113] The present embodiment is different from the third and fourth embodiments in an attachment
structure of an oil discharge pipe 47A. The present embodiment is the same as the
third and fourth embodiments in the other features, and hence description thereof
is omitted.
[0114] In the present embodiment, the oil discharge pipe 47A is configured as a stepped
oil discharge pipe that is provided with a tapered stepped portion 51 at a position
below an upper end portion of the oil discharge pipe 47A, the upper end portion being
inserted and installed in the pipe insertion hole 46 and having a slightly larger
diameter. Further, the oil discharge pipe 47A has an assembly structure in which an
attachment plate 52 is integrally joined by brazing, bonding, or the like to the stepped
portion 51.
[0115] The stepped oil discharge pipe assembly (oil discharge pipe) 47A is inserted and
installed in the pipe insertion hole 46 by means of the attachment plate 52, and the
attachment plate 52 is screwed to the support member 31 by means of a bolt 53. Further,
as illustrated in Fig. 13, the attachment plate 52 includes a bolt hole 54, and the
attachment plate 52 is integrated in advance by brazing, bonding, or the like with
the oil discharge pipe 47A such that the relative position between: the oil discharge
hole 45; and the side hole 49 or the cutout 50A or 50B provided in the oil discharge
pipe 47A, and the curving direction of the oil discharge pipe 47A are set to a predetermined
position and a predetermined direction, in the state where the attachment plate 52
is screwed to the support member 31 by means of the bolt 53.
[0116] As described above, the attachment plate 52 is integrally provided to the oil discharge
pipe 47A at the position below the upper end portion of the oil discharge pipe 47A,
the upper end portion being inserted and installed in the pipe insertion hole 46,
and the oil discharge pipe 47A is inserted and installed in the support member 31
by means of the attachment plate 52 so as to close the pipe insertion hole 46. Hence,
if the upper end portion of the oil discharge pipe 47A to which the attachment plate
52 is integrally provided is inserted into the pipe insertion hole 46 and the oil
discharge pipe 47A is thus installed in the support member 31, the pipe insertion
hole 46 can be closed by the attachment plate 52 so as to avoid oil leakage. Accordingly,
oil leakage from the pipe insertion hole 46 can be eliminated, the oil can be effectively
guided to the oil reservoir 12, an oil loss can be suppressed, and the oil discharge
pipe 47A can be prevented from falling off.
[0117] Further, the attachment plate 52 is integrated in advance with the oil discharge
pipe 47A such that the relative position between: the oil discharge hole 45; and the
side hole 49 or the cutout 50A or 50B provided in the oil discharge pipe 47A, and
the curving direction of the oil discharge pipe 47A are set to a predetermined position
and a predetermined direction, in the state where the attachment plate 52 is screwed
to the support member 31 by means of the bolt 53. Hence, the oil discharge pipe 47A
to which the attachment plate 52 is integrally attached is inserted into the pipe
insertion hole 46, and the attachment plate 52 is screwed to the support member 31.
Through such a simple process, the relative position between: the oil discharge hole
45; and the side hole 49 or the cutout 50A or 50B provided in the oil discharge pipe
47A, and the direction of the oil discharge pipe 47A can be set to a predetermined
position and a predetermined direction. Accordingly, the incorporation of the oil
discharge pipe 47A can be facilitated, the incorporation accuracy thereof can be improved,
and the oil can be more reliably introduced into the stator cut 5B.
[0118] Moreover, in the present embodiment, the oil discharge pipe 47A is configured as
the stepped oil discharge pipe having a diameter that becomes smaller at the position
below the upper end portion of the oil discharge pipe 47A, the upper end portion being
inserted and installed in the pipe insertion hole 46, and the attachment plate 52
is joined to the stepped portion 51. Hence, the attachment plate 52 can be easily
joined by brazing, bonding, or the like and integrally attached to a prescribed position
of the oil discharge pipe 47A, with the use of the stepped portion 51 of the pipe.
Accordingly, the manufacture and incorporation of the oil discharge pipe 47A with
the attachment plate 52 can be facilitated, and assembling properties of the hermetic
compressor 1 can be improved.
Sixth Embodiment
[0119] Next, a sixth embodiment of the present invention is described with reference to
Fig. 15.
[0120] The present embodiment is different from the third to fifth embodiments in a configuration
of an oil discharge pipe 47B. The present embodiment is the same as the third to fifth
embodiments in the other features, and hence description thereof is omitted.
[0121] In the present embodiment, as illustrated in Fig. 15, an opened lower end portion
47C of the oil discharge pipe 47B from which the oil flows out toward the stator cut
5B is obliquely cut so as to be opened along the inner peripheral surface of the hermetic
housing 10.
[0122] As described above, if the opened lower end portion 47C of the oil discharge pipe
47B is obliquely cut so as to be opened along the inner peripheral surface of the
hermetic housing 10, the opened lower end portion 47C of the oil discharge pipe 47B
can be opened so as to be downwardly long in substantially parallel to the inner peripheral
surface of the hermetic housing 10. Hence, the directionality of the oil that flows
out of the opened lower end portion 47C of the oil discharge pipe 47B toward the stator
cut 5B can be enhanced, and the oil can be more reliably introduced into the stator
cut 5B.
[0123] Note that the present invention is not limited to the inventions according to the
above-mentioned embodiments, and can be modified as appropriate within a range not
departing from the scope thereof. For example, in the first embodiment, description
is given of an example in which the present invention is applied to the two-stage
compressor 1 including the fluid suction/discharge mechanisms configured as compression
mechanisms. Alternatively, expansion mechanisms, pump mechanisms, or a combination
thereof may be adopted instead of the compression mechanisms. If the fluid suction/discharge
mechanisms provided at both the end positions of the driving shaft 7 are configured
as compression mechanisms, expansion mechanisms, pump mechanisms, a combination of
a compression mechanism and an expansion mechanism, a combination of a pump mechanism
and an expansion mechanism, or the like, fluid machines having various configurations
can be provided. If a static balance or a dynamic balance is achieved for a reciprocating
component of each fluid suction/discharge mechanism, it is possible to prevent a loss
of a shafting balance due to an unbalanced moment of the reciprocating component and
reduce vibrations and noise. Further, the present invention can be applied to any
hermetic compressor regardless of whether the hermetic compressor is of single-stage
or multi-stage and regardless of the type of compression mechanism, as long as: the
compression mechanism is provided above a motor in a hermetic housing; lubricant oil
that fills an oil reservoir in a hermetic housing bottom portion is fed to the compression
mechanism through an oil feed pump and an oil feed hole; and the lubricant oil flows
down to the oil reservoir after the lubrication of a desired lubrication site.
Reference Signs List
[0124]
- 1
- two-stage compressor (fluid machine, hermetic multi-stage compressor, hermetic compressor)
- 2
- lower-stage rotary compression mechanism (first fluid suction/discharge mechanism,
lower-stage compression mechanism)
- 2A
- two-cylinder rotary compression mechanism (first fluid suction/discharge mechanism)
- 3
- higher-stage scroll compression mechanism (second fluid suction/discharge mechanism,
higher-stage compression mechanism)
- 4
- motor
- 5
- stator
- 5A
- stator coil end
- 5B
- stator cut
- 7
- driving shaft (crankshaft)
- 10
- hermetic housing
- 11
- oil feed pump
- 12
- oil reservoir
- 13
- lubricant oil (oil)
- 14
- oil feed hole
- 25, 25A, 25B
- blade (first reciprocating component)
- 36
- Oldham's ring (second reciprocating component)
- 31
- support member
- 45
- oil discharge hole
- 46
- pipe insertion hole
- 47, 47A, 47B
- oil discharge pipe
- 47C
- opened lower end portion
- 49
- side hole
- 50A, 50B
- cutout
- 51
- stepped portion
- 52
- attachment plate
- 53
- bolt
- D
- outer diameter of oil discharge pipe
- L
- radial width of stator cut
1. A fluid machine comprising two or more fluid suction/discharge mechanisms provided
at both end positions of a driving shaft, the fluid suction/discharge mechanisms each
including a reciprocating component, wherein
the respective reciprocating components of the fluid suction/discharge mechanisms
are arranged so as to be mutually reciprocatable in an opposing direction or the same
direction.
2. The fluid machine according to claim 1, wherein
the opposing direction or the same direction in which the respective reciprocating
components of the fluid suction/discharge mechanisms are mutually reciprocatable includes
a range within ±45° with respect to a straight line in the direction.
3. The fluid machine according to claim 1 or 2, wherein
in a case where the respective reciprocating components of the fluid suction/discharge
mechanisms are arranged so as to be mutually reciprocatable in the opposing direction,
the following expression is satisfied:

assuming that: a mass of a first reciprocating component of a first fluid suction/discharge
mechanism is m1; a stroke thereof is 11; a mass of a second reciprocating component
of a second fluid suction/discharge mechanism is m2; and a stroke thereof is l2.
4. The fluid machine according to claim 3, wherein
when the masses m1 and m2 of the first and second reciprocating components satisfy
m1 > m2, the strokes l1 and l2 of the first and second reciprocating components are
set to satisfy l1 < l2, and
when the masses m1 and m2 thereof satisfy m1 < m2, the strokes l1 and l2 thereof are
set to satisfy 11 > l2.
5. The fluid machine according to any of claims 1 to 4, wherein
the fluid suction/discharge mechanisms are each configured as any of a compression
mechanism, an expansion mechanism, and a pump mechanism or a combination thereof.
6. The fluid machine according to any of claims 1 to 5, wherein
one of the fluid suction/discharge mechanisms is configured as a lower-stage compression
mechanism,
another one of the fluid suction/discharge mechanisms is configured as a higher-stage
compression mechanism, and
a two-stage compressor is configured by the lower-stage and higher-stage compression
mechanisms.
7. The fluid machine according to any of claims 1 to 6, wherein
one of the fluid suction/discharge mechanisms is configured as a scroll fluid suction/discharge
mechanism including an Oldham's ring as the reciprocating component, and
another one of the fluid suction/discharge mechanisms is configured as a rotary fluid
suction/discharge mechanism including a blade as the reciprocating component.
8. The fluid machine according to claim 7, wherein
the rotary fluid suction/discharge mechanism is configured as a two-cylinder rotary
fluid suction/discharge mechanism,
two blades of the two-cylinder rotary fluid suction/discharge mechanism are arranged
so as to be mutually reciprocatable in an opposing direction, and
the blade closer to the scroll fluid suction/discharge mechanism is arranged so as
to be reciprocatable in an opposing direction with respect to the Oldham's ring of
the scroll fluid suction/discharge mechanism.
9. The fluid machine according to claim 8, wherein
the blade closer to the scroll fluid suction/discharge mechanism, of the two-cylinder
rotary fluid suction/discharge mechanism is set to be larger in mass or longer in
stroke than the blade thereof farther from the scroll fluid suction/discharge mechanism.
10. A hermetic compressor comprising:
a hermetic housing;
a motor built in the hermetic housing; and
a compression mechanism that is provided above the motor and is driven by the motor
through a driving shaft,
the hermetic compressor being configured to:
feed lubricant oil that fills an oil reservoir in a bottom portion of the hermetic
housing, to a desired lubrication site of the compression mechanism through an oil
feed pump and an oil feed hole provided in the driving shaft; and
return the oil that has been used for lubrication of the site, to the oil reservoir
through an oil discharge hole provided in a support member of the compression mechanism
and an oil discharge pipe, wherein
the oil discharge pipe has a lower end that is opened at a position below a stator
coil end of the motor and above an upper end of a stator so as to be opposed to a
stator cut provided in an outer periphery of the stator,
the oil discharge pipe has a lower portion curved toward the outer periphery of the
stator, and
the oil discharge pipe has an outer diameter that is set to be larger than a radial
width of the stator cut.
11. The hermetic compressor according to claim 10, wherein
the oil discharge pipe has an upper end portion inserted and installed in a downward
pipe insertion hole that intersects with the oil discharge hole that is provided outward
in a radial direction in the support member, and
oil discharged from the oil discharge hole is introducible into the oil discharge
pipe through a side hole or a cutout provided on an outer peripheral surface of the
upper end portion of the oil discharge pipe.
12. The hermetic compressor according to claim 10 or 11, wherein
the opened lower end portion of the oil discharge pipe is obliquely cut so as to be
opened along an inner peripheral surface of the hermetic housing.
13. A hermetic compressor comprising:
a hermetic housing;
a motor built in the hermetic housing; and
a compression mechanism that is provided above the motor and is driven by the motor
through a driving shaft,
the hermetic compressor being configured to:
feed lubricant oil that fills an oil reservoir in a bottom portion of the hermetic
housing, to a desired lubrication site of the compression mechanism through an oil
feed pump and an oil feed hole provided in the driving shaft; and
return the oil that has been used for lubrication of the site, to the oil reservoir
through an oil discharge hole provided in a support member of the compression mechanism
and an oil discharge pipe, wherein
the oil discharge pipe has an upper end portion inserted and installed in a downward
pipe insertion hole that intersects with the oil discharge hole that is provided outward
in a radial direction in the support member, and
oil discharged from the oil discharge hole is introducible into the oil discharge
pipe through a side hole or a cutout provided on an outer peripheral surface of the
upper end portion of the oil discharge pipe.
14. The hermetic compressor according to any of claims 11 to 13, wherein
the upper end portion of the oil discharge pipe is inserted and installed by press-fitting
in the pipe insertion hole.
15. The hermetic compressor according to any of claims 11 to 13, wherein
an attachment plate is integrally provided to the oil discharge pipe at a position
below the upper end portion thereof inserted and installed in the pipe insertion hole,
and
the oil discharge pipe is inserted and installed in the support member by means of
the attachment plate so as to close the pipe insertion hole.
16. The hermetic compressor according to claim 15, wherein
the attachment plate is screwed to the support member, and
the attachment plate is integrated in advance with the oil discharge pipe such that
a relative position between: the oil discharge hole; and the side hole or the cutout
provided in the oil discharge pipe, and a direction of the oil discharge pipe are
set to a predetermined position and a predetermined direction, in a state where the
attachment plate is screwed to the support member.
17. The hermetic compressor according to claim 15 or 16, wherein
the oil discharge pipe is configured as a stepped pipe having a diameter that becomes
smaller at the position below the upper end portion thereof inserted and installed
in the pipe insertion hole, and
the attachment plate is joined to a stepped portion of the stepped pipe.