TECHNICAL FIELD
[0001] The present invention relates to a device for packing objects.
[0002] In greater detail, the present invention relates to a device for packing fragile
or delicate objects, such as bottles, jars and the like, or any other object, where
the packing device is made up of a substantially sheet-shaped, blanked and folded
monolithic body.
PRIOR ART
[0003] Various types of devices for packing objects are known, especially for bottles and
the like, for example realised using sheets of blanked cardboard, variously-shaped,
which once folded assume various conformations in such a way as to define a more or
less secure packing for the object.
[0004] Especially, though not limitedly, in the field of transport of bottles there exist
packing devices which are made up of sheets of cardboard folded so as to define one
or more tubular elements joined to one another.
[0005] Holes are realised in these sheets, for example circular, which once the packing
device is formed, vertically superpose, generating a channel with an axis that is
perpendicular to the axis of the tubular elements in which the bottle can be inserted
for the packing thereof.
[0006] Examples of these packing devices are described in Italian patent no.
IT 1 384 271, and European patent no.
EP 1 787 915.
[0007] The packing devices of known type are however not free of drawbacks, among which
the fact that the bottoms of the bottle, like other parts thereof, are resting directly
on rigid structural parts of the packing device, for example the bottom or top, and
this often results in the breakage of the bottles, especially if large, following
violent jolting, such as accidental impacts or jumps directed along the axis of the
bottle.
[0008] Further, though at the position of the holes made in the cardboard sheet tabs are
made that can flex and tightly envelop the bottle, the intermediate portions of the
object surrounded by transversal walls (at the position of the holes) are very delicate
zones, as they can be literally cut by the transversal wall of the device if the packing
is subjected to undesired jolts, or other sudden shear stresses with respect to the
longitudinal axis of the bottle. Further, an example of a known-type packing device
according to the preamble of claim 1, is disclosed in patent
GB 2 330 129.
[0009] This packing device, however, defines a regular space, or impression, for example
rectangular or octagonal, in which objects will be housed, the shape of which can
even be irregular, or, in any case, different to the shape of the impression.
[0010] The flaps that fold along one or more predetermined fold lines for defining the impression
are all identical to one another.
[0011] The folding of the flaps is such as to realise a form fit with the object they are
destined to contain.
[0012] Further, the edge of the impression is defined partially by predefined fold lines,
for folding the flaps, and partially by cut lines, which define corners (live edges
at the cutting lines and bevelled at the fold lines) against which it can bump, thus
breaking the object contained.
[0013] A further example of a packing device according to the prior art is shown in document
DE 20 2005 006 072, which also shows an impression provided with two opposite flaps that can be folded
so as to make room for the object to be contained.
[0014] The flaps do not even partially flex elastically under the weight of the object,
as they are joined to the wall from which they branch by means of a fold line which
is predefined and is such as to enable folding of the tab by 90° with respect to the
wall and during the step of assembling the box, and can be glued in the folded position.
[0015] An aim of the present invention is to obviate the above-mentioned drawbacks in the
prior art, with a solution that is simple, rational and relatively inexpensive.
[0016] The aims are attained by the characteristics of the invention as reported in the
independent claim. The dependent claims delineate preferred and/or particularly advantageous
aspects of the invention.
DESCRIPTION OF THE INVENTION
[0017] In particular, the invention relates to a device for packing objects comprising at
least two tubular elements obtained by folding a substantially sheet-formed body,
each tubular element being provided with at least a main wall, which main walls, in
use, will be reciprocally facing one another.
[0018] With the invention, a plurality of flaps are blanked into the main wall, which flaps
branches projectingly from the respective main wall and, each independently is configured
so as to be able to at least partly flex elastically internally of the relative tubular
element, defining overall a concave impression in the main wall for housing at least
an object resting on the plurality of flaps, where the sides of the flaps joined to
the main wall are aligned along an imaginary closed line which is neither pre-folded
nor pre-scored (at most only partially scored).
[0019] With this solution, the objects contained in the device are particularly well-protected
from any stress the device might be subject to, enabling an effective packing of the
object even in critical transport conditions thereof. The flaps advantageously exhibit
different shapes from one another.
[0020] For example, one or more of the flaps of the plurality of flaps exhibit different
shapes from one or more of the flaps of the plurality of flaps.
[0021] For example, the variation in shape of the flaps is connected with the reciprocal
position thereof and/or their position in the concave impression they define.
[0022] In an aspect of the invention, the flaps of the plurality of flaps are flanked to
one another, for example so that they reciprocally contact along a score line when
they are in the initial rest position thereof, and are able to overall define the
impression.
[0023] In this way a concave impression can be provided which defines a substantially continuous
cradle for the object and improves the housing thereof internally of the packing device
and at the same time increases the contact surface between the packing device and
the object contained therein. In practice, each flap of the plurality of flaps is
adapted, following the at least partially elastic deformation, to the shape of the
portion in contact with the flap of the object it supports.
[0024] In a further advantageous aspect of the invention, a side of the flap, joined to
the respective main wall from which it branches, defines a portion of a profile, i.e.
a substantially closed edge line, of the object to be contained.
[0025] The whole perimeter of the close border of each concave impression can advantageously
be defined by the entirety of the sides joined to the main wall of the flaps.
[0026] In this way, the object contained between the facing impressions can never come into
contact with a live edge (whether pre-folded or scored) for example a cut line of
the main wall; this reduces or even eliminates the risk of breaking the object.
[0027] Alternatively, small sections of the closed bordering line of each concave impression
can be defined by predefined cut lines or fold lines (missing flaps); the important
thing is that these sections are not such as to be able to go into contact with the
object contained in the concave impression, for example they should be distanced from
one another and/or have modest dimensions, relative to the object supported by the
flaps.
[0028] In a preferred embodiment, all the fold lines of the flaps defining each concave
impression are contiguous, with no break in continuity.
[0029] With this solution, the flaps can flex with respect to the perimeter line defining
the profile of the object, making a plurality of inclined rest surfaces available,
which surfaces can yield at least partially elastically for the object, on all sides
thereof; thus the object is totally surrounded by the yielding flaps and is therefore
substantially maintained suspended internally of the tubular elements which define
the packing device.
[0030] In order to enable the flap to maintain a certain elastic yieldability, at least
one from between the flap and the respective tubular element is configured such that
the flap can flex by an angle of not greater than 80°.
[0031] In practice, according to the object to be supported and other specific needs, the
rigidity of each flap and/or the shape of each flap and/or the distance between the
flap and the wall opposite the main wall of the tubular element can be appropriately
configured so as to limit the flexion of the flap, so that the flap does not exceed
a limit angle of 80°.
[0032] Further, the shape of the flaps can be different in accordance with the zone the
flaps occupy in the concave impression they define.
[0033] In particular, the concave impression can exhibit an elongate conformation along
a longitudinal axis, the shape of the flaps defining the impression being variable
in accordance with the position thereof along the longitudinal axis. The shape of
the flaps positioned in the central zone (with respect to the length of the concave
impression) is advantageously different with respect to the shape of the flaps positioned
in the end zones.
[0034] Further, the shape of the flaps defining the concave impression is variable according
to the shape of the portion of object which each flap is destined to support.
[0035] Thanks to this solution, a different pressure is set up between each flap and the
object supported according to the zone of the object which each flaps supports, defining
overall a greater stability of the object in the concave impression.
[0036] In practice, the flaps supporting a heaviest portion or (radially) broadest portion
of the object will flex by a greater angle that the flaps supporting a lighter or
more tapered part of the object; in this way the object is not only optimally retained
along the support direction (perpendicular to the main wall), but is also optimally
retained in a parallel direction to the main wall. Also, the shape of the flaps in
the central portion of the impression can exhibit a substantially different area (for
example greater) than the area of at least a flap located at an axial end of the concave
impression.
[0037] It is also possible for each impression to be realised by a longitudinal score and
a plurality of transversal score-lines, for example substantially perpendicular and/or
inclined to the longitudinal score-line.
[0038] The transversal scorings advantageously exhibit different lengths in accordance with
the axial position thereof along the transversal score.
[0039] For example, at least a transversal scoring of the plurality of transversal score-lines
proximal to an end of the longitudinal score-line is located at a distance from the
same end of the longitudinal score-line.
[0040] At least a transversal score-line of the plurality of transversal score-lines proximal
to an end of the longitudinal score-line is substantially V-shaped, with a concavity
facing on the opposite side with respect to the longitudinal score-line, for example
with the vertex located at the longitudinal score-line. To pack an object two devices
as described above may be necessary, with the main walls facing so as to be located
on one side and another of the object.
[0041] Further, the concave impressions defined by the plurality of flaps can have a different
shape and/or dimension in the two superposed devices, according to needs.
[0042] In a preferred embodiment of the invention, the two tubular elements are advantageously
obtained by folding a single monolithic sheet body and are joined to one another by
means of a hinge fold interposed between the flanking main walls of the body, the
main walls being mobile between an open position and a closed position in which the
main walls are substantially superposed; at least one of the main walls comprises
at least one of the flaps.
[0043] In a preferred embodiment of the invention each of the main walls comprises at least
one of the flaps and therefore a respective concave impression, each of which is able
to accommodate a half of the object to be packed in the packing device.
[0044] In practice, the main walls, when in the closed position, can be arranged substantially
at a median plane of the object, wrapping the object by means of the two concave impressions.
[0045] In a further aspect of the invention, the body of the device for packing is made
of comprises foldable appendages able to removably block the body in the tubular configuration.
[0046] In practice each tubular element is constrained to maintain the conformation by a
plurality of appendages branching from the same monolithic body that constitutes the
packing device.
[0047] Each tubular element advantageously comprises at least two lateral walls from which
lugs branches, which lugs are substantially rigid and projecting and are destined
to extend beyond the plane defined by a bottom wall of the tubular element opposite
the main wall.
[0048] In this way, the lugs define rest points for the device and can maintain the bottom
walls of the device raised when the device is resting on a support plane.
[0049] In a variant of the invention, further, at least a portion of the monolithic body
defining the packing device can be folded so as to form a containing box of the tubular
elements in the closed position, for example a further pack of the type known as "American".
[0050] Further, a wall can branch from at least one from among the lateral walls and the
bottom wall of at least a tubular element can branch, which wall can be foldable internally
of the tubular element, an edge of which (facing towards the main wall) defines a
support surface for the main wall.
[0051] In this way the zone of the main peripheral wall can be reinforced with respect to
the concave impression, which overall becomes more rigid and less subject to deformations
following the introduction of the object into the concave impression.
[0052] The body the device is made of is advantageously realised in a corrugated cardboard.
[0053] A further aspect of the invention relates to a method for packing objects which comprises
a step of configuring, by folding, at least a device according to one or more of the
preceding claims, resting at least an object on the flap (120) of a tubular element,
resting the element of the other tubular element on the object, such that the object
is interposed between the elements of each tubular element.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Further characteristics and advantages of the invention will emerge from a reading
of the description that follows, provided by way of non-limiting example, with the
aid of the figures of the accompanying tables.
Figure 1 is an axonometric view of a first embodiment of a packing device, according
to the invention, mounted in the open configuration and with an object in the packing
position.
Figure 2 is an axonometric view of the packing device of figure 1 in disassembled
configuration.
Figure 3 is an axonometric view of the packaging device of figure 1 in a first assembly
position.
Figure 4 is an axonometric view of the packing device of figure 1 in a second assembly
position.
Figure 5 is an axonometric view of the packing device of figure 1 in a third mounting
position.
Figure 6 is an axonometric view of the packing device of figure 1 in the open position
and assembled.
Figure 7 is an axonometric view of the packing device of figure 1 in the closed position
and assembled.
Figure 8 is a perspective and transparent view from the bottom of the packing device
of figure 7 with an object contained internally thereof.
Figure 9 is an axonometric view of the packing device of figure 7 further packed with
a box body.
Figure 10 is a schematic front view of figure 9 where the arrangement of the bottle
inside the further packing can be observed.
Figure 11 is an axonometric view of a second embodiment of a packing device according
to the invention, in a disassembled configuration in which a box-shaped body is formed
from the same body that the device is made of.
Figure 12 is an axonometric view of the packing device of figure 11 in a first mounting
position.
Figure 13 is an axonometric view of the packing device of figure 11 in a second mounting
position.
Figure 14 is an axonometric view of the packing device of figure 11 in the open position
and assembled.
Figure 15 is an axonometric view of a third embodiment of a packing device, according
to the invention, in disassembled configuration.
Figure 16 is an axonometric view of the packing device of figure 15 in a first mounting
position.
Figure 17 is an axonometric view of the packing device of figure 15 in a second mounting
position.
Figure 18 is an axonometric view of the packing device of figure 15 in the open position
and assembled.
Figure 19 is a front axonometric view of figure 18 with objects in the packed position.
BEST WAY OF CARRYING OUT THE INVENTION
[0055] With particular reference to the figures, reference numeral 10 relates in its entirety
to a device for packing objects B, such as for example fragile, delicate objects or
the like.
[0056] In the illustrated example, the objects B to be packed are substantially cylindrical,
such as bottles, though the objects could also be any other.
[0057] In the illustrated embodiments the device 10 is composed of a substantially sheet-shaped
monolithic body 11, blanked and folded (see figures 2, 11 and 15), which is appropriately
shaped for conforming a pack that can be closed on one or more objects B for completely
packing them.
[0058] In practice, the body 11 is obtained by blanking a continuous sheet of the material
with which the body is realised.
[0059] The body 11 is advantageously made of corrugated cardboard or a plastic material
or another material that can be conformed as a slim sheet that is suitable for being
cut and folded.
[0060] Apart from the external edges (cut) of the body 11, the blanking of the continuous
sheet produces through-cuts, or scored semi-cuts, at determined zones of the body,
defining localised score-lines (continuous and thicker lines in figure 2) and/or localised
longitudinal pressure-scorings which realise predetermined fold lines that facilitate
and guide the folding of the body 11 (continuous and slimmer lines in figure 2).
[0061] The body 11 comprises the main walls 12 contiguous and joined to one another by means
of a first hinge fold 20, which enables reciprocal rotation of the main walls 12 by
at least 180° between an open position, in which they are flanked to one another,
and a closed position, in which they are substantially superposed in plan view.
[0062] At least one of the main walls 12, in the example both, comprises at least a flap
120, obtained by blanking or cutting of the main wall, for example according to a
first scored line 30, substantially C-shaped.
[0063] In practice, the flap 120 exhibits two or three sides separate from the main wall
12 and a side joined to the main wall and, therefore, branching projectingly from
the main wall.
[0064] The flap 120 in practice is positioned in an internal zone of the main wall 12, distanced
from the edges thereof.
[0065] In the illustrated examples, each main wall 12 advantageously comprises a plurality
of flaps 120 flanked and contiguous to one another, a joined side of which to the
main wall 12 is aligned along an imaginary closed line (not pre-scored or pre-folded),
which defines, for example, a profile of an object B to be contained (see the thin
broken line in figure 2).
[0066] In the illustrated embodiments, the object B to be contained is a bottle (in a prone
position), so that the profile defined by the side joined to the main wall 12 of the
flap 120 is conformed substantially as a lateral profile of a bottle having slightly
larger dimensions that the bottle destined to be packed.
[0067] In practice, the imaginary closed line defining the profile is ideally obtained by
joining the whole of the end points of the plurality of C-shaped score-lines which
define each flap 120.
[0068] In a simplified embodiment of the invention, a single flap 120 could be included,
while in an advantageous embodiment of the invention there are at least four flaps
120,for example realized by means of a first substantially straight longitudinal score-line
30, forked at opposite ends thereof.
[0069] By means of the first score-line 30, two substantially trapezoidal flaps are made
(the larger base of which is the side joined to the main wall 12) and two substantially
triangular flaps (the opposite bases of which are the respective sides joined to the
main wall 12), such as to define a substantially rectangular profile.
[0070] The illustrated embodiments of the figures represent an evolution of the latter configuration
of the first score-line 30, which comprises a plurality of branches branching from
the straight central line and branching substantially perpendicular thereto from one
side and the other thereof.
[0071] In practice, the branching of the first score-line 30 subdivides the two trapezoidal
flaps into strips, more or less long and more or less wide according to needs, which
define a same number of flaps 120.
[0072] The length of each branch defines the distance and inclination of the profile (defined
by the sides joined to the main wall 12 of the flaps 120) from the straight central
line of the score-line and therefore the length of the flaps 120. Some of the flaps
120 advantageously exhibit a predetermined fold line 121 substantially parallel to
the side joined to the main wall 12 of the flap 120 and substantially located at a
halfway point of the flap.
[0073] The body 11 is folded so as to configure at least two tubular elements 13 (see figures
8, 13 and 17), for example having a quadrangular section with identical walls two-by-two,
a base of which is defined by the respective main wall 12.
[0074] The two tubular elements 13 are therefore joined to one another by means of the first
hinge fold 20 and are therefore mobile, as are the main walls, between the open position
and the closed position thereof.
[0075] Each tubular element 13 therefore comprises two lateral walls 14, 15 and a bottom
wall 16.
[0076] Each tubular element 13 therefore defines an empty space interposed between the main
wall 12 and the bottom wall 16 that is suitable for housing with a considerable margin
at least a portion (in the example half) of one or more objects B to be contained,
as will more fully emerge in the following, so that between the two bottom walls 16
(when the device 10 is in the closed position) at least an object B is contained.
[0077] In particular, each flap 120 made in the main wall 12 is configured so as to be able
to flex at least partially elastically internally of the respective tubular element
13, defining a concave impression 17 in the respective tubular element 13 for housing
at least an object B resting on the flap or flaps 120.
[0078] In practice, the flaps 120, as they flex, distance slightly from one another, defining
gaps between then the overall area of which is always smaller than the occupied area
by the object B, so that the object is always maintained resting on the flaps 120
and cannot insert internally the gaps.
[0079] The concave impressions 17 are, for example, superposable as shown in the figures,
when the main walls 12 are in the closed position; in this way the object B is surrounded
by the main walls 12, when the device 10 is closed, which is substantially arranged
on a median plane of the object and closed between two shells, or cradles, defined
by the concave impressions 17. Each flap 120, which if not stressed to flex (by the
weight of the object B to be contained in the device 10) remains substantially coplanar
to the main wall 12, and under the weight of the object B flexes internally of the
respective tubular element 13, for example at the side joined to the main wall 12
of the flap, generating an induced fold 122 (see figures 1, 14 and 19) at the joined
side of the flap.
[0080] Therefore, the concave impression 17 is generated in the main wall 120 with a concavity
facing towards the outside of the tubular element 13, where the entirety of the folded
flaps 120 defines a sort of cradle (or shell) which can supportingly house and surround
the whole object B.
[0081] In order to prevent an excessive flexing of one or more of the flaps 120, which might
overstress the material of which the main wall 12 is made, advantageously making the
induced fold 122 free of any elastic resistance, at least one from among one or more
of the flaps 120 and the respective tubular element 13 are configured so that the
flap 120 can flex by an angle of not more than 80°.
[0082] In practice, the rotation of the flap 120 about the induced fold 122 is limited so
that the angular travel of the flap 120 is not greater than 80°.
[0083] To do this it is possible, for example, to dimension the length of the flap and at
the same time the distance between the main wall 120 and the bottom wall 16 of the
tubular element, so that the flap 120 can flex at most up to the point of contact
between the free end of the flap 120 and the bottom wall 16. Additionally or alternatively
only the flap 120 can be dimensioned (by acting on the thickness, width and length
thereof) so as to increase the resistance to flexion thereof.
[0084] In any case it is obviously important for the side joined to the main surface 12
of the flap 120 to be, at least at first, rigid and not pre-folded, so as to give
the flap 120 a certain structural resistance to the induced flexion.
[0085] Each tubular element 13 of the body 11 comprises rest feet 18 which extend beyond
the plane defined by the bottom wall 16 (on the opposite side with respect to the
main wall 12) and which are associated to at least one from among the bottom wall
16 and the lateral walls 14, 15.
[0086] The rest feet are advantageously defined in a single piece with the body 11 and,
in particular, comprise at least two lugs 18 substantially stiff (not folded) made
in a single piece (for example by C-shaped cuts) with each lateral wall 14, 15 and
prolonging them beyond the plane defined by the bottom wall 16. Different embodiments,
however, are not excluded, where the rest feet can be made using feet associated solidly
to the external surface of the bottom wall 16.
[0087] Further, each tubular element 13 comprises a pair of front walls 19 which close the
opposite open ends of the tubular element.
[0088] In practice, the two front walls 19 of the main wall 12 of each tubular element 13
branch from opposite sides of the main wall 12, with an interposing of a respective
second hinge fold 21 which enables rotation of the front walls 19 with respect to
the main wall 12 by an angle of at least 90°.
[0089] The body 11 comprises a plurality of foldable appendages 190 able to removably block
the front walls 19 to the other walls 12, 14, 15 and 16 of each tubular element 13,
so as to maintain the tubular elements 13 stably formed in the assembled configuration.
[0090] In practice, the appendages 190 branch from the opposite axial ends (with respect
to the axis of the tubular elements 13) of each lateral wall 14, 15 and of each front
wall 19, which appendages 190 join at the respective wall 14, 15, 19 by means of a
further preformed hinge fold which enables the folding of the appendages internally
of the tubular element 13 and the reciprocal retaining of the walls constituting the
tubular element.
[0091] In the following, three alternative embodiments of the device of the present invention
will be described, where the reference numerals of the parts substantially having
the same function are common to all the embodiments. In detail figures 1 to 10 illustrate
a first embodiment of the device 10, suitable for packing an object B, from figure
11 to figure 14 a second embodiment of the device 10 is illustrated, also suitable
for packing an object B, and figures from 15 to 19 illustrate a third embodiment of
the device 10, suitable for packing a plurality of objects B (in the example 3 in
number).
[0092] In the first embodiment the tubular elements 13 exhibit a longitudinal axis that
is parallel to the first hinge fold 20.
[0093] In greater detail, one of the lateral walls 14, 15 departs from each main wall 12
(from the opposite sides with respect to the first hinge fold 20) and in particular
a first lateral wall 14 destined to be the lateral wall furthest from the first hinge
fold 20 when the tubular element 13 is in the assembled configuration, by means of
the interposing of a third hinge fold 22, parallel to the first hinge fold 20.
[0094] The bottom wall 16 branches from each lateral wall 14 (from the opposite side with
respect to the third hinge fold 22), by interposing of a fourth hinge fold 23, parallel
to the first hinge fold 20 and discontinuous in sections by virtue of the cuts for
realizing the lugs 18.
[0095] The other of the lateral walls 14, 15 branches from each bottom wall 16 (on the opposite
side with respect to the fourth hinge fold 22), and in particular a second lateral
wall 15 destined to be the closest lateral wall to the first hinge fold 20 when the
tubular element 13 is in the assembled configuration, by interposing a fifth hinge
fold 24, parallel to the first hinge fold 20 and also discontinuous in sections because
of the scores, which realize the above-mentioned lugs 18.
[0096] The free end of each second lateral wall 15 advantageously exhibits a further reinforcing
appendage that is foldable internally of the tubular element 13.
[0097] As shown in figures from 3 to 7, in order to assemble the device 10 starting from
the body 11 in the extended configuration and planar, it is sufficient to fold the
second lateral wall 15 substantially by 90° along the fifth hinge fold 24, folding
both the second lateral walls 15 on the same side.
[0098] Following this, the bottom wall 16 is bent on the same side as the lateral walls
14 and 15, again by 90°, so that the reinforcing appendage and/or the end edge of
the second lateral wall 15 rests below the main wall 12, at the first hinge fold 20.
[0099] In this way the walls 12, 14, 15 and 16 delimit the tubular element 13, which is
closed at the opposite end by the front walls 19 with the aid of the appendages 190,
as illustrated in figure 5.
[0100] By activating one or both the tubular elements 13 with respect to the first hinge
fold 20 (on the opposite side with respect to the rotation set for forming the tubular
elements 13) the device 10 can be passed between the open position (figure 6) and
the closed position (figures 7 and 8).
[0101] Figure 8 shows how the object B contained in the device 10, once closed, is resting
on the flaps 120, which keep it separate, in all directions from the walls 12,14,15,16
and 19 of the body 11.
[0102] In practice, the flaps 120 completely embrace the object in any direction (axial
and circumferential) and maintain the object B in suspension internally of the device
10, functioning as a damper for the object B with respect to the stresses to which
the device might be subjected.
[0103] Further, as the flaps 120 fold on the object and follow its profile, the area of
contact between the main wall 12 and the object is increased, thus reducing the pressure
the main wall 12 (in shear stress conditions) exerts on the walls of the object.
[0104] The device 10 of the above-described first embodiment can advantageously be further
packed (singly or in group of a plurality of like devices) internally of a box pack
100, as shown in figures 9 and 10.
[0105] In particular, the box pack 100 is of the "American" type, i.e. it comprises four
tube-folded flaps that are foldable on both the bottom and top so as to define a closed
parallelepiped.
[0106] In practice, as visible in figure 9, one or more devices 10 can be contained substantially
snugly in the box pack 100, for example stacked on one another (with the lugs 18 offset
and flanked or stacked) or flanked according to needs.
[0107] Apart from functioning as a support for the device 10 internally of the box pack
100 or externally thereof the lugs 18 also function as spacer elements that maintain
a certain gap between the external walls of the device 10 and the rest plane (internal
walls of the box pack 100) thereof.
[0108] Also in the second embodiment (figures 11-14), the tubular elements 13 exhibit a
longitudinal axis parallel to the first hinge fold 20.
[0109] In greater detail, one of the lateral walls 14, 15 branches from each main wall 12
(on the opposite side with respect to the first hinge fold 20), and in particular
a first lateral wall 14 destined to be the more distant lateral wall from the first
hinge fold 20 when the tubular element 13 is in the assembled configuration, by interposing
a third hinge fold 22, parallel to the first hinge fold 20.
[0110] A first bottom 16 branches from a first lateral wall 14 (in the illustrated example
the left wall 14) on the opposite side with respect to the third hinge fold 22, by
an interposing of a fourth hinge fold 23, parallel to the first hinge fold 20 and
discontinuous in sections because of the cuts which realise the above-mentioned lugs
18.
[0111] Another of the lateral walls 14, 15 branches from the first bottom wall 16 (on the
opposite side to the fourth hinge fold 23), and in particular a second lateral wall
15 destined to be the closest lateral wall to the first hinge fold 20 when one of
the tubular elements 13 is in the assembled configuration, by interposing a fifth
hinge fold 24, parallel to the first hinge fold 20 and also discontinuous in sections
because of the score-lines which realize at least two lugs 18.
[0112] A further second lateral wall 15 of the further tubular element 13 branches from
the second lateral wall 15 (on the opposite side with respect to the fifth hinge fold
24) of the further tubular element 13, destined to be the closest lateral wall to
the first hinge fold 20 when the other tubular element 13 is in the assembled configuration,
by means of the interposing of a sixth hinge fold 25, parallel to the first hinge
fold 20.
[0113] In practice, the second lateral walls 15 define a V-shaped vertex once folded about
the sixth hinge fold 25, the vertex of which can be arranged parallel to and superposed
on the first hinge fold 20 when the tubular elements 13 are in the assembled configuration.
[0114] A second bottom wall 16 branches from the second lateral wall 15, on the opposite
side with respect to the sixth hinge fold 25, by interposing a seventh hinge fold
26, parallel to the first hinge fold 20 and discontinuous in sections because of the
score-lines which will realise the above-mentioned lugs 18.
[0115] Further, a third lateral wall 14, which is a reinforcing wall, branches from the
free end of the second bottom wall 16, by interposing an eighth hinge fold 27, parallel
to the first hinge fold 20 and discontinuous in sections because of the score-lines
which will realize the lugs 18.
[0116] This third lateral wall 14 can be arranged parallel in contact with the first lateral
wall 14 which is located on the opposite side with respect to the main walls 12, in
practice defining a single first lateral wall therewith.
[0117] The device 10 of the second embodiment comprises means for supporting the main wall
12.
[0118] In practice, a substantially upturned-L-shaped small bridge 40 is realized from one
of the second lateral walls 15 and the respective contiguous bottom wall 16, by means
of a pair of parallel cuts that are perpendicular to the seventh (or fifth) hinge
fold 16 located straddling the hinge fold, which bridge 40 is joined at the opposite
ends, respectively to the bottom wall 16 and to the end of the second lateral wall
15 at the hinge line with the other second lateral wall 15.
[0119] In practice, when the second lateral wall 15 is folded by 90°, about the seventh
hinge fold 26, with respect to the contiguous bottom wall 16, the section of the bridge
40 rising from the bottom wall 16 is arranged at 90° to it and the other section of
the bridge 40 is arranged parallel to the bottom wall. In practice the bridge 40 exhibits
a height that is substantially equal to the height of the second lateral walls 14
and the upper section defines a support surface for one of the main walls 12, when
the tubular elements 13 are in the assembled configuration.
[0120] Further, a through-slit 41 is realised at the upper section of the bridge 40, which
through-slit 41 can be placed below at least a flap 42 of the plurality of flaps 120
made in the main wall 12; the flap 42 is shaped (substantially as an arrow-head) so
as to be folded in the respective tubular element 13 and inserted internally of the
through-slit 41, substantially snugly, so as to reciprocally block the walls of the
tubular element 13.
[0121] The device 10 of the above-described second embodiment could be arranged internally
of an independent box pack 100 (as illustrated for the first embodiment) or, alternatively,
can exhibit a box pack 100 ("American") realized in a piece with the body 11 with
which the device 10 is realized.
[0122] In the second hypothesis, as shown in figures 11-14, the first lateral wall 14 opposite
the one from which the bottom wall 16 is formed, is longitudinally extended over four
tube-foldable flaps and provided with a foldable lateral bottom and a base for defining
a closed parallelepiped that surrounds the assembled device 10.
[0123] As shown in figures 11-13, to assemble the device 10 starting from the body 11 in
the laid-out configuration and planar, it is at first sufficient to fold the first
lateral walls 15 on themselves, by rotating them by a right-angle in opposite directions
about the sixth hinge fold 25, while at the same time proceeding with arranging the
bottom walls 16 at right-angles with respect to the second lateral walls 15.
[0124] Then by folding the bottom wall 16 by 90° with respect to the first lateral wall
14 contiguous to it (figure 12) and the first lateral wall 14 by 90° with respect
to the main wall 12 contiguous to it (figure 13) the two tubular elements (13) are
formed (figure 13), delimited respectively by a main wall 12, two lateral walls 14,
15 and a bottom wall 16.
[0125] One of the two tubular elements 13 (the one in which the flap 42 is present) is completed
by rotating by 90° the other first lateral wall 14 up to placing it in contact with
the first lateral wall 14 described above and fixing them by means of a joint (in
the figure a foldable appendage is shown, realized in one of the two first lateral
walls 14 and joint-insertable in a respective first slit made in the other first lateral
wall 14).
[0126] Each tubular element 13 is then closed at the opposite ends of the front walls 19
with the aid of the appendages 190, as illustrated in figure 14.
[0127] By activating one or both the tubular elements 13 in rotation with respect to the
first hinge fold 20 (on the opposite side with respect to the rotation imposed on
the body 11 so as to form the tubular elements), the device 10 can be passed between
the open position (figure 6) and the closed position.
[0128] It can be observed how the object B contained in the device 10 is arranged in the
concave impressions 17 defined in the main walls 12 exactly in the same way with respect
to what is described above for the first embodiment.
[0129] To complete the packing of the device 10 with the box pack 100, it is sufficient
to rotate the four flaps of the box pack 100 behind as shown in figure 14 and close
the box pack 100 as known to an expert in the sector.
[0130] In the third embodiment (figure 15-19) the tubular elements 13 exhibit a longitudinal
axis perpendicular to the first hinge fold 20.
[0131] In more detail, one of the front walls 19 branches from each main wall 12 (on the
opposite side with respect to the first hinge fold 20), by interposing a second hinge
fold 21 parallel to the first hinge fold.
[0132] A first lateral wall 14 branches from an edge (lower in the figure) perpendicular
to the first hinge fold 20 of each main wall 12, by interposing a third hinge fold
22, perpendicular to the first hinge fold 20 and discontinuous in sections because
of the score-lines which will realise the lugs 18.
[0133] A second part 15 branches from the further edge (opposite the first and upper in
the figure) perpendicular to the first hinge fold 20 of each main wall 12, by interposing
a fourth hinge fold 23, also perpendicular to the first hinge fold 20 and discontinuous
in sections because of the score-lines which will realize one or more lugs 18 and/or
recesses that will cooperate with the lugs, for stacking a plurality of devices 100.
[0134] The bottom wall 16 branches from each first lateral wall 14 (on the opposite side
with respect to the third hinge fold 22), by interposing a fifth hinge fold 24, parallel
to the third hinge fold 22 and discontinuous in sections because of the cuts that
will realize the staggered lugs 18 and/or recesses.
[0135] A further reinforcing appendage branches from each bottom wall 16 (on the opposite
side with respect to the fifth hinge fold 24), which reinforcing appendage is foldable
internally of the tubular element 13, by interposing a sixth hinge fold 25, parallel
to the second hinge fold 21 and also discontinuous in sections because of the recesses
that will realise lugs 18; the reinforcing appendage will superpose on the second
lateral wall 15 when the tubular element 13 is assembled so as to facilitate the reciprocal
fixing (for example a joint with appendages insertable in slits).
[0136] The device 10 of the third embodiment comprises means for supporting the main walls
12.
[0137] In particular, each bottom wall 16 comprises, in internal zones thereof, one or more
cuts and folds that will define respective shelves 43 which are only partially detached
from the bottom wall 16 and can rotate about the folds, moving into a substantially
perpendicular position with respect to the bottom wall.
[0138] Each bottom wall 16 extends laterally into a plane 44 that is foldable by means of
interposing a ninth hinge fold 45 (parallel to the first hinge fold 20). Each plane
44 comprises one or more through-slots 46 aligned with the folds of the shelves 43
and able to house the shelves when arranged at a right-angle with respect to the bottom
wall 16 and the plane 44 is folded superiorly thereto (see figure 16).
[0139] In practice, the shelves 43 are maintained at a right angle with the bottom wall
by means of the first plane 44.
[0140] The upper edge of the shelves 43 is shaped so as to define a support surface for
the main wall 12.
[0141] Further, the upper edge of the shelves 43 defines a salient projection able to insert
in a slit 47 realised in the main wall.
[0142] The main wall 12 advantageously exhibits three groups of flaps 120 able to define
respective three distinct profiles (and therefore three concave impressions 17) for
three respective objects B to be contained in the device 10.
[0143] Each intermediate zone between the profiles is supported by the shelves 46, which
are two in number.
[0144] As shown in figures from 15 to 18, to assemble the device 10 starting from the body
11 in the extended and planar configuration (figure 15) it is sufficient to fold,
as described above, the shelves 43 and the planes 44 (figure 16). Next the first lateral
walls 14, 15 and the bottom wall 16 are folded below the main walls 12, so as to configure
the two tubular elements 13 (figure 17) each delimited by the walls 14, 15 and 16
and the main wall 12.
[0145] Each tubular element 13 is therefore closed at the opposite ends by the front walls
19 with the aid of the appendages 190, as illustrated in figure 18.
[0146] By rotating one or both the tubular elements 13 with respect to the first hinge fold
20 the device 10 can be passed between the open position (figures 18 and 19) and the
closed position.
[0147] In figure 19 each object B contained in the device 10 can be seen to be resting on
the flaps 120, which keep it separate, in all directions, from all the walls 12, 14,
15, 16 and 19 of the body 11 exactly as happens in the first and second above-described
embodiments.
[0148] The device 10 of the above-described third embodiment can further be packed singly
or together with other like devices (for example stacked) internally of a box pack
100 (for example "American").
[0149] Lastly, it is however possible for the device 10 to be realised with two bodies,
for example in which they are together configured like the above-described body 11
and separated (by a cut) at the hinge fold 20.
[0150] In this case, the two tubular elements 13 that are formed following the folding would
not be joined to one another, but in any case superposable (even at a reciprocal distance),
for the housing of objects B also larger than the depth of the tubular elements. In
this way each concave impression 17 can embrace a portion of the object B and the
retaining of the device 10 thus-obtained in a packed configuration of the object B
is effected by an external box pack 100. The invention as it is conceived is susceptible
to numerous modifications and variants, all falling within the scope of the inventive
concept.
[0151] Further, all the details can be replaced by other technically-equivalent elements.
[0152] In practice, the materials used, as well as the contingent shapes and dimensions,
can be any according to requirements, without forsaking the scope of protection of
the following claims.