TECHNICAL FIELD
[0001] The present invention relates generally to elevators and measuring masses or forces
that affect the operation of the elevators.
BACKGROUND OF THE INVENTION
[0002] A typical elevator includes an elevator car, a hoisting machine for moving the elevator
car, at least one counter weight, and traction means such a rope, cable, chain, or
belt. Those traction means connects the elevator car and the at least one counter
weight to each other. The traction means pass through a traction sheave which is connected
to the hoisting machine, for example, to a drive shaft of the hoisting machine. The
counter weight is also termed a compensating weight. A person skilled in the art knows
that the typical elevator includes more components but the above-mentioned components
are the most relevant from a point of view of the invention.
[0003] It is known to measure a load in an elevator car, i.e. the mass of human being(s)
and/or mass of object(s). The load can be measured at the point where the elevator
car is attached to the traction means. A sensor, such as a load sensor, can be arranged
to that point to measure the load. Then the sensor in fact measures how much the elevator
car and the load weight together. Alternatively, the sensor can be arranged in the
floor of the elevator car. Then the sensor measures only the load of the elevator
car.
[0004] In addition to the elevator car, the load, and the counter weight, a fourth mass
affects the operation of the elevator. The fourth mass is the mass of the traction
means. If the elevator car is located at the bottom part of the hoistway, the major
portion of the traction means is located on the same side as the elevator car. In
more detail, the major portion of the traction means is located on the same side of
the traction sheave as the elevator car. Correspondingly, if the elevator car is located
at the top part of the hoistway (as in FIG. 8B), the major portion of the traction
means is located on the same side as the counter weight.
[0005] It is possible to compensate the mass of the traction means by using support means.
For example, a cable connecting the bottom of the elevator car to the bottom of the
counter weight operates as the support means. Especially the support means having
great mass balance mechanically the masses on the opposite sides of the traction sheave.
[0006] US 7,784,589 describes an assembly for measuring a load in a lift cage, wherein the lift cage
can be considered to correspond to the elevator car and a drive engine (a term used
in
US 7,784,589) can be considered to correspond to the hoisting machine. This assembly includes
a small-area load sensor that measures vibration. The small-area load sensor is, for
example, 0.2 mm thick, and it can be placed between a support and a first damping
body of the drive engine to measure vibration caused by the drive engine. The vibration
increases when the load has increased in the lift cage and the drive engine moves
the lift cage. An electronic evaluating system using the small-area load sensor is
calibrated so that the system is first calibrated to zero when the lift cage is empty.
Then the system is calibrated to a standardized output voltage, e.g. 10 volts, when
there is the maximum load in the lift cage. As described
US 7,784,589, a single sensor can be placed in the machine bed to measure the total weight of
the elevator car, the load, and a certain portion of the traction means.
[0007] As generally known, a hoisting machine of an elevator includes a brake which affects
the traction sheave connected to the hoisting machine. When the brake is on, the hoisting
machine is not in action and the elevator car does not move. Correspondingly, when
the brake is off, the hoisting machine is running and is able to move the elevator
car up or down.
[0008] A load in the elevator car and other masses naturally affect torques on the traction
sheave. The elevator car causes either clockwise torque or anticlockwise torque on
the traction sheave. Correspondingly, the counter weight causes opposite torque compared
to the torque caused by the elevator car. The sum of the clockwise torque and the
anticlockwise torque is termed in this specification "torque on the traction sheave".
[0009] When the brake is on, the torque reaches its maximum value, if the elevator car has
the maximum load and it is located at the bottom part of the hoistway because then
the mass of the traction means has its greatest possible effect to the torque on the
traction sheave. Usually the counter weight has a mass that is as great as a sum of
the mass of the elevator car and half of the maximum load. Then the torque on the
traction sheave reaches its minimum value when the elevator car has half of the maximum
load. It is known to form a mathematical formula to estimate the effect of the traction
means to the torque on the traction sheave, but masses are only one factor that affects
the torque. In addition to the masses of the elevator car, a load of the elevator
car, the counter weight and the traction means, static friction affects the torque.
Furthermore, the tension of support means also affect the torque on the traction sheave,
if the support means are used to connect the elevator car to the counter weight.
[0010] When the brake is to be released the hoisting machine should at first provide such
torque, which has the same magnitude than the torque on the traction sheave but in
the opposite direction, to keep the elevator car at its current position in the hoistway.
When the hoisting machine aims to move the elevator car the torque provided by the
hoisting machine should be changed to move the elevator car either up or down. In
addition to the above-mentioned masses, acceleration resulted by the hoisting machine
and kinetic friction affect the torque on the traction sheave. When using the support
means the tension of the support means also affect the torque.
[0011] Measuring the mass of the elevator car, or measuring the mass of its load, do not
necessarily provide such measuring data that it would be possible to determine accurate
enough the forces on the both sides of the traction sheave.
SUMMARY OF THE INVENTION
[0012] Due to certain safety instructions the load measuring must be performed so that the
brake of the hoisting machine is on. The invention aims to measure, in an accurate
manner, the forces that have effect on the traction sheave when the brake is on or
off. These measuring results are suitable for controlling the break and the hoisting
machine. For example, when the torque is calculated in the accurate manner, the hoisting
machine can be used with an exactly appropriate power. Then the hoisting machine moves
the elevator car very smoothly up or down. Thus, one advance of the invention is that
it may enhance user experience of the people using the elevator because the elevator
car moves very smoothly. This feature is also termed "ride comfort".
[0013] As mentioned in the above, the elevator car causes either clockwise torque or anticlockwise
torque on the traction sheave, and the counter weight causes the opposite torque.
Therefore, forces are measured on the both sides of the traction sheave of the hoisting
machine by utilizing, not only one sensor, but at least two sensors. In more detail,
a first sensor is arranged to measure a magnitude of a first force on one side of
the traction sheave and a second sensor is arranged to measure a magnitude of a second
force on the other side of the traction sheave. Then, in one embodiment of the invention,
the torque on the traction sheave can be determined from a difference between the
measuring result of the first sensor and the measuring result of the second sensor.
[0014] In addition the difference between the first and the second force, also a sum of
the first and the second force can be computed. The difference and the sum are examples
of items of control information which are usable in the controlling of the elevator.
The difference and/or sum can also be used to calculate other items of control information,
such as a mass of a load in the elevator car.
[0015] The invention comprises an arrangement for an elevator, the elevator comprising at
least an elevator car, a hoisting machine for moving the elevator car, at least one
counter weight, and traction means that connect the elevator car and the at least
one counter weight to each other, wherein the traction means pass through a traction
sheave connected to the hoisting machine, and wherein
a first mass includes at least the mass of the elevator car and a second mass includes
at least the mass of the at least one counter weight, the arrangement comprising
a first sensor for providing a first measuring result, the first measuring result
representing a magnitude of a first force which is affected by at least the first
mass, characterized in that the arrangement further comprises
a second sensor for providing a second measuring result, the second measuring result
representing a magnitude of a second force which aims to rotate the traction sheave
to an opposite direction then the first force; and
a computing unit for computing, on the basis of the first measuring result and the
second measuring result, at least one of the following:
- a difference between the first measuring result and the second measuring result,
- a difference between the first force and the second force,
- a sum of the first measuring result and the second measuring result,
- a sum of the first force and the second force.
[0016] An advance of the invention is that, due to the two sensors, the difference between
the measuring results is an accurate piece of measuring information. For example,
rope tensions related to the elevator car do not deteriorate this piece of measuring
information and, if needed, the rope tensions can be calculated.
[0017] Another advance of the invention is that the forces on the both sides of the traction
sheave can be calculated. Thus, there is less need to estimate those forces. For example,
kinetic friction and its possible (abnormal) change can be detected.
[0018] In one embodiment of the arrangement the hoisting machine is mounted on a first part
of a machine bed and the first measuring result and the second measuring result disclose
a position of the first part in relation to a second part of the machine bed.
[0019] In one embodiment of the arrangement the first sensor and the second sensor are located
between the first part and the second part of the machine bed.
[0020] In one embodiment of the arrangement the first sensor is located between the traction
sheave and the elevator car and the second sensor is located between the traction
sheave and the at least one counter weight.
[0021] In one embodiment of the arrangement the elevator car and the at least one counter
weight are further connected to each other by support means.
[0022] In one embodiment of the arrangement the first sensor is located between the traction
means and the elevator car and the second sensor is located between the support means
and the elevator car.
[0023] In one embodiment of the arrangement the first sensor is located between the traction
means and a roof of the elevator car and the second sensor is located between the
traction means and a bottom of the elevator car.
[0024] In one embodiment of the arrangement the first force is further affected by at least
one of the following: static friction, kinetic friction, acceleration of the first
mass.
[0025] In one embodiment of the arrangement the second force is affected by at least one
of the following: the second mass, static friction, kinetic friction, acceleration
of the second mass, a device for providing rope tension.
[0026] In one embodiment of the arrangement comprises the first sensor and the second sensor
for measuring one of the following quantities: load, pressure, distance, resistance.
[0027] In one embodiment of the arrangement the traction means comprise at least one of
the following means: a rope, cable, chain, or belt.
[0028] The invention comprises a method of computing control information for an elevator,
the elevator comprising at least an elevator car, a hoisting machine for moving the
elevator car, at least one counter weight, and traction means that connect the elevator
car and the at least one counter weight to each other, wherein the traction means
pass through a traction sheave connected to the hoisting machine, and wherein
a first mass includes at least the mass of the elevator car and a second mass includes
at least the mass of the at least one counter weight, method comprising
obtaining from a first sensor a first measuring result representing a magnitude of
a first force which is affected by at least the first mass; characterized in that
the method further comprises
obtaining from a second sensor a second measuring result representing a magnitude
a of second force which aims to rotate the traction sheave to an opposite direction
than the first force; and
computing, on the basis of the first measuring result and the second measuring result,
at least one of the following:
- a difference between the first measuring result and the second measuring result,
- a difference between the first force and the second force,
- a sum of the first measuring result and the second measuring result,
- a sum of the first force and the second force
[0029] In one embodiment of the method the hoisting machine is mounted on a first part of
a machine bed and the first measuring result and the second measuring result disclose
a position of the first part in relation to a second part of the machine bed.
[0030] In one embodiment of the method the first sensor and the second sensor are located
between the first part and the second part of the machine bed.
[0031] In one embodiment of the method the first sensor is located between the traction
sheave and the elevator car and the second sensor is located between the traction
sheave and the at least one counter weight.
[0032] In one embodiment of the method the elevator car and the at least one counter weight
are further connected to each other by support means.
[0033] In one embodiment of the method the first sensor is located between the traction
means and the elevator car and the second sensor is located between the support means
and the elevator car.
[0034] In one embodiment of the method the first sensor is located between the traction
means and a roof of the elevator car and the second sensor is located between the
traction means and a bottom of the elevator car.
[0035] In one embodiment of the method the first force is further affected by at least one
of the following: static friction, kinetic friction, acceleration of the first mass.
[0036] In one embodiment of the method the second force is affected by at least one of the
following: the second mass, static friction, kinetic friction, acceleration of the
second mass, a device for providing rope tension.
[0037] In one embodiment of the method comprises the first sensor and the second sensor
for measuring one of the following quantities: load, pressure, distance, resistance.
[0038] In one embodiment of the method the traction means comprise at least one of the following
means: a rope, cable, chain, or belt.
[0039] In one embodiment, the method comprises calculating, on the basis of the difference,
a mass of a load in the elevator car.
[0040] In one embodiment, the method comprises calculating, on the basis of the difference,
calculating, on the basis of the difference, torque on the traction sheave.
[0041] In one embodiment, the method comprises calculating, on the basis of the sum, load
on bearings of the traction sheave.
[0042] In one embodiment, the method comprises calculating, on the basis of the sum, at
least one of the following tensions: a tension of the traction means, a tension of
support means, wherein the elevator car and the at least one counter weight are connected
to each other by the support means.
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The drawings constitute a part of this specification and include certain exemplary
embodiments of the invention.
FIGURE 1A illustrates a machine bed and an empty elevator car.
FIGURE 1B illustrates the machine bed and the elevator car with a load.
FIGURE 2A illustrates an empty elevator car in an elevator that comprises support
means.
FIGURE 2B illustrates the elevator car with a load in the elevator that comprises
the support means.
FIGURE 3A illustrates masses and forces when an elevator car is empty.
FIGURE 3B illustrates masses and forces when the elevator car carries a load.
FIGURE 4A illustrates torques when an elevator car is empty.
FIGURE 4B illustrates torques when the elevator car carries a load.
FIGURE 5 shows an elevator arrangement.
FIGURE 6 shows a method of computing control information for an elevator.
FIGURE 7A shows a hoisting machine located on the floor of a hoistway.
FIGURE 7B shows a hoisting machine located on a wall of a hoistway.
FIGURE 7C shows a flat hoisting machine and an appropriate machine bed for it.
FIGURE 8A shows a hoisting machine located on a top of a hoistway.
FIGURE 8B shows an arrangement comprising traction means and support means.
DETAILED DESCRIPTON OF THE INVENTION
[0044] It is appreciated that the following embodiments are exemplary. Although the specification
may refer to "one" or "some" embodiment(s), the reference is not necessarily made
to the same embodiment(s), or the feature in question may apply to multiple embodiments.
Single features of different embodiments may be combined to provide further embodiments.
[0045] FIGURE 1A illustrates an empty elevator car 6 and a machine bed. The machine bed
comprises a first part 3a and a second part 3b which are connected to each other,
for example, with bolts and nuts through machine bed springs 4a and 4b (the bolts
and nuts are not shown). A hoisting machine 2 is attached to the first part 3a of
the machine bed. The hoisting machine 2 may include the first part 3a, or alternatively,
the first part 3a may be a separated part. The hoisting machine 2 comprises a drive
shaft 1 to which a traction sheave 9 is attached. Traction means 8 comprises, for
example, a hoisting rope that passes through the traction sheave 9 and connects the
elevator car 6 to a counter weight 7. The counter weight 7 is heavier than the elevator
car 6 when the elevator car is empty. Thus, the machine bed spring 4a has constricted
and the machine bed spring 4b has stretched. The position of the first part 3a (of
the machine bed) has changed in relation to the second part 3b so that the first part
3a is tilted to the left. The illustration shown in FIG. 1A as well as other illustrations
in FIG. 1B, 2A, and 2B are simplified and exaggerated. The elevator car 6 and the
counter weight 7 are in practice much larger than the hoisting machine 2 and the traction
means 8 are in practice longer.
[0046] FIGURE 1B illustrates the same machine bed and the elevator car 6 with a load. The
elevator car 6 and the load are together heavier than the counter weight 7 and thus
the machine bed spring 4b has constricted and the machine bed spring 4a has stretched.
In addition, the position of the first part 3a is changed in relation to the second
part 3b. In other words, the first part 3a is tilted to the right.
[0047] FIGURE 2A illustrates an empty elevator car 6 in an elevator that comprises support
means 10. Also this elevator comprises a hoisting machine 2 with a machine bed, but
those components are omitted from the figure. The support means 10 connect the elevator
car 6 via the diverting pulleys 11 to the counter weight 7. A first spring 4a connects
the traction means 8 to the elevator car 6 and a second spring 4b connects the support
means 10 to the elevator car 6. One benefit of the support means 10 is that they solve
the known loose rope problem. FIG. 2A illustrates in which manner the springs 4a and
4b stretch. When the elevator car 6 is empty the second spring 4b is slightly more
stretched than the first spring 4a.
[0048] When comparing the springs 4a and 4b in FIG. 2A to the machine bed springs 4a and
4b in FIG. 1A certain similarities can be detected between the lengths of the springs.
For example, the spring 4b in FIG. 2A has stretched approximately as much as the spring
4b in FIG 1A.
[0049] FIGURE 2B illustrates the elevator car 6 with a load (in the elevator comprising
the support means 10). Due to the load the first spring 4a has stretched more and
the second spring 4b has constricted. When comparing the springs 4a and 4b to the
machine bed springs 4a and 4b in FIG. 1B certain similarities can be again detected.
For example, the spring 4b in FIG. 2B has constricted approximately as much as the
spring 4b in FIG 1B.
[0050] Figures 2A and 2B includes an assumption that the support means 10 are not tighten
and thus the mass of the elevator car 6 (with a load or not) and the mass of the counter
weight affect the spring 4b and the measuring result of the second sensor 5b. In fact,
the support means 10 must be tighten for safety reasons. When the support means 10
are tighten the spring 4b stretches and also the spring 4a stretches. Because the
support means 10 are tighten, the first sensor 5a and the second sensor 5b provide
in FIG. 2B greater measuring values than in FIG. 2A. Nevertheless, the difference
between the measuring result of the first sensor 5a and the measuring result of the
second sensor 5b are usable in the invention. For example, the mass of the load in
the elevator car 6 can be determined on basis of the difference between the measuring
results.
[0051] FIGURE 3A illustrates masses and forces when an elevator car is empty. A first mass
M
1 comprises at least the mass of the elevator car, such as the mass of the elevator
car 6 shown in FIG. 1A or 2A. A second mass M
2 comprises at least the mass of the counter weight, such as the mass of the counter
weight 7 shown in FIG. 1A or 2A. When the brake is on, the traction sheave 9 does
not rotate and forces F
1 and F
2 can be considered as gravity forces that affect the masses M
1 and M
2. When the brake is released, the hoisting machine rotates the traction sheave 9 and
moves the elevator car. Then, in addition to gravity, the acceleration caused by the
hoisting machine affects the forces F
1 and F
2.
[0052] FIGURE 3B illustrates masses and forces when the elevator car has a load. The load
is, for example, a human being as shown in FIG. 1B or 2B. The second mass M
2 and the second force F
2 are the same as in FIG. 3A because nothing has changed on that side of the traction
sheave 9 (assuming that the brake is on in FIG. 3A and 3B). On the other side of the
traction sheave 9 the first mass M
1 has increased because the load has increased. Thus, the force F
1 is greater in FIG. 3B than in FIG. 3A.
[0053] In figures 3A and 3B counterforces of the forces F
1 and F
2 are omitted. If the elevator car does not move, the force affecting the elevator
car and the counterforce are as great and thus their net force (F) is zero. Newton's
second law states that the net force (F) acting upon an object is equal to the rate
at which its momentum changes with time. If the mass (m) of the object is constant,
this law implies that the acceleration (
a) of an object is directly proportional to the net force acting on the object. The
same subject matter can be expressed as a formula: F =
m ·
a. When the elevator car moves, the force affecting the elevator car differs from the
counterforce and then their net force (F) is also differs from zero.
[0054] FIGURE 4A illustrates torques on the traction sheave 9 when the elevator car is empty.
The first mass M
1 (or the first force F
1) shown in 3A causes a first torque T
1 and correspondingly, the second mass M
2 (or the second force F
2) shown in 3A causes a second torque T
2. The torques T
1 and T
2 have opposite directions. The force F
2 (in FIG 3A) is greater than the force F
1 and thus also the torque T
2 is greater than the torque T
1.
[0055] The torque on the traction sheave 9 is marked with T
S. The torque T
S is the sum of the first torque T
1 and the second torque T
2.
[0056] FIGURE 4B illustrates torques when the elevator car is loaded. The first mass M
1 (or the first force F
1) shown in FIG. 3B causes a first torque T
1 and the second mass M
2 (or the second force F
2) shown in FIG. 3B causes a second torque T
2. Torque T
S is the sum of the first torque T
1 and the second torque T
2. Because of the load, the first mass M
1 and the first force F
1 have increased so much that the torque T
S has the opposite direction compared to the torque T
S shown in FIG. 4A.
[0057] FIGURE 5 relates to some elevator arrangement comprising at least an elevator car
6, a hoisting machine 2, at least one counter weight 7, and traction means 8. The
traction means 8 connect the elevator car 6 and the at least one counter weight 7
to each other and the traction means pass through a traction sheave 9 connected to
the hoisting machine 2. Masses affect the traction sheave 9 so that a first mass M
1 includes at least the mass of the elevator car 6 and a second mass M
2 includes at least the mass of the at least one counter weight 7. The elevator arrangement
comprises a first sensor 5a and a second sensor 5b, wherein the first sensor 5a provides
a first measuring result and the second sensor 5b provides a second measuring result.
The first measuring result represents a magnitude of a first force F
1 which is affected by at least the first mass M
1. The second measuring result represents a magnitude of a second force F
2 which aims to rotate the traction sheave 9 to an opposite direction than the first
force F
1. The elevator arrangement further comprises a computing unit 12 to compute, on the
basis of the first measuring result and the second measuring result, a difference
between the first mass M
1 and the second mass M
2.
[0058] The first sensor 5a and the second sensor 5b comprise wiring 51 through which the
computing unit 12 is able to obtain the first measuring result and the second measuring
result. In one embodiment the computing unit 12 comprises a processor and a memory
for storing at least program code. In one embodiment the wiring 51 is omitted, i.e.
the measuring results are transmitted wirelessly to the computing unit 12.
[0059] FIG. 1A and 1B shows such embodiment for the arrangement of FIG. 5 wherein the first
sensor 5a and the second sensor 5b are located in the machine bed of the hoisting
machine 2. In more detail, the sensors 5a and 5b are arranged between the first part
3a and the second part 3b of the machine bed. The sensors 5a and 5b disclose a position
of the first part 3a in relation to the second part 3b of the machine bed. The first
part is, for example, slightly tilted or twisted in relation to the second part.
[0060] FIG. 2A and 2B shows another embodiment for the arrangement of FIG. 5. In this embodiment
the first sensor 5a is located between the traction means 8 and the elevator car 6
and the second sensor 5b is located between the support means 10 and the elevator
car 6.
[0061] It is reasonable that the first sensor 5a and the second sensor 5b measure the same
quantity though they could measure different quantities. The sensors 5a and 5b measure,
for example, one of the following quantities: load, pressure, distance, resistance.
The sensors 5a and 5b disclose the quantity, for example, in millivolts from 0 mV
to 10 mV. In one embodiment of the arrangement at least other of the first sensor
5a and the second sensor 5b is calibrated to provide a zero value (e.g. 0 mV) as its
measurement result when the mass M
1 reaches its minimum value. This happens when elevator car is empty and is located
at the top part of the hoistway. A person skilled in the art knows that the calibration
of the sensors 5a and 5b can be performed in various manners.
[0062] A difference between the first measuring result (provided by the first sensor 5a)
and the second measuring result (provided by the second sensor 5b) is, for example,
6.7 mV - 4.4 mV = 2.3 mV.
[0063] In one embodiment the difference between the first force F
1 and the second force F
2 is calculated from the difference between the first measuring result and the second
measuring result. For example, if this difference (marked with Δd) is 2.3 mV, the
numeric value 2.3 can be input in a formula which results in the difference (marked
ΔD) between the first force F
1 and the second force F
2. The formula is, for example, ΔD = Δd · 100 N. Thus, the Δd value 2.3 would result
in 230 N.
[0064] As mentioned in the background of the invention, measuring the mass of the elevator
car 6, or measuring the mass of its load, do not necessarily provide such measuring
data that it would be possible to determine accurate the forces on the both sides
of the traction sheave.
[0065] When the elevator car stays in its location, in addition to the first mass M
1, the first force F
1 is affected by static friction and the first measuring result (provided by the first
sensor 5a) includes the static friction. Correspondingly, the second force F
2 is affected by static friction and the second measuring result (provided by the second
sensor 5a) includes the static friction.
[0066] When the elevator car moves, in addition to the first mass M
1, the first force F
1 is affected by kinetic friction and the first measuring result includes the kinetic
friction. Correspondingly, the second force F
2 is affected by kinetic friction and the second measuring result includes the kinetic
friction. In addition, the first force F
1 is affected by acceleration of the first mass M
1 and the second force F
2 is affected by acceleration of the second mass M
2.
[0067] The elevator arrangement shown in FIG. 5 provides measuring results about the forces
F
1 and F
2 shown in FIG. 3A and 3B. These measuring results can be utilized when computing control
information for the elevator.
[0068] FIGURE 6 shows a method of computing the control information for an elevator. The
method comprises the steps of:
obtaining 601 from a first sensor 5a a first measuring result representing a magnitude
of a first force F1 which is affected by at least the first mass M1;
obtaining 602 from a second sensor 5b a second measuring result representing a magnitude
of a second force F2 which aims to rotate the traction sheave 9 to an opposite direction than the first
force F1; and
computing 603, on the basis of the first measuring result and the second measuring
result, at least one of the following items of control the information: a difference
between the first force F1 and the second force F2, or a sum of the first force F1 and the second force F2.
[0069] As described in the above, the elevator arrangement shown FIG. 5 comprises various
embodiments. Also those embodiments are usable in the method and can be combined with
it.
[0070] The difference between the first force F
1 and the second force F
2 is an example of an item of the control information and the sum of the first force
F
1 and the second force F
2 is other example of an item of the control information.
[0071] The elevator can be controlled with one or more items of the control information,
for example, to enhance the ride comfort. The following pseudo code illustrates in
which manner the power of the hoisting machine of the elevator is controlled by the
difference of the first force F
1 and the second force F
2. In this pseudo code the difference is stored in a variable termed "diff" and a variable
termed "torque" is set such value of the torque that the hoisting machine should provide
when the break is released:
IF 0 ≤ diff < 1 THEN torque = 15 Nm ELSE
IF 1 ≤ diff < 2 THEN torque = 45 Nm ELSE
IF 2 ≤ diff < 3 THEN torque = 69 Nm ELSE
...
IF 8 ≤ diff < 9 THEN torque = 165 Nm ELSE
IF 9 ≤ diff < 10 THEN torque = 189 Nm
[0072] The difference and/or sum can be used to in the calculation of other items of control
information, such as:
- a mass of a load in the elevator car 6
- the torque (TS) on the traction sheave 9
- a load on bearings of the traction sheave 9
- a tension of the traction means 8
- a tension of the support means 10.
[0073] For example, the mass Δm of the load in the elevator car 6 can be calculated by using
a formula:
Δm = Δd · 35 kg. For example, a Δd value 2.3 representing the difference would result
in 80.5 kg.
[0074] In one embodiment the method comprises calculating, on the basis of the sum, load
on bearings of the traction sheave 9. The bearings connect the traction sheave 9 to
hoisting machine 2.
[0075] In one embodiment the method comprises calculating, on the basis of the sum, at least
one of the following tensions: a) a tension of the traction means 8 or b) a tension
of support means 10 assuming that the elevator car (6) and the at least one counter
weight 7 are connected to each other by the support means 10. The following pseudo
code illustrates in which manner the sum of the first measuring result, 6.7 mV (provided
by the first sensor 5a), and the second measuring result 4.4 mV (provided by the second
sensor 5b) is used in the calculation of the tension of the traction means 8. In this
example the sum of the measuring results is:

[0076] According to the pseudo code the tension is 1150 N when the numeric value of the
sum is 11.1:
IF 9 ≤ sum < 10 THEN tension = 950 N ELSE
IF 10 ≤ sum < 11 THEN tension = 1050 N ELSE
IF 11 ≤ sum < 12 THEN tension = 1150 N ELSE
...
[0077] Instead of a pseudo code, an appropriate formula could also be used to calculate
the sum.
[0078] A rope tension related to the traction means 8 (or support means 10) may increase
because of an abnormal change in kinetic friction. This change can be detected, if
the sum is calculated repeatedly when the elevator moves. Then the elevator car can
be stopped for safety reasons.
[0079] The following three figures illustrate different embodiments for hoisting machines.
[0080] FIGURE 7A shows a hoisting machine 2 located on the floor 3b of a hoistway. Therefore
the traction means 8 pass upwards from the hoisting machine 2. By using diverting
pulleys the elevator car can be moved up and down though the hoisting machine is located
on the floor of the hoistway. The first part 3a of the machine bed of the hoisting
machine 2 is made of steel. The floor of the hoistway, which is made of reinforced
concrete, operates as the second part 3b of the hoisting machine. Special bolts extend
deep in the reinforced concrete. The first part 3a of the machine bed includes holes
so that the bolts penetrate the holes and the nuts can be screwed into the bolts.
A dashed line 71 separates the hoisting machine 2 and the traction sheave 9 into two
sides. As in the above, forces are measured on the both sides of the traction sheave
9. A first sensor 5a and a second sensor 5b are located as far from the dashed line
71 because then the sensors (5a, 5b) probably provide the most reliable measurement
results.
[0081] FIGURE 7B shows a hoisting machine located on a wall of a hoistway. Also in this
embodiment a second part 3a of the machine bed is made of concrete and a dashed line
71 separates the hoisting machine 2 and its traction sheave 9 into two sides. A first
portion 81 of the traction means 8 meets the traction sheave 9 in a different angle
than a second portion 82 of the traction means 8. In more detail, the second portion
82 of the traction means 8 is parallel to the dashed line 71 but the angle between
the first portion 81 of the traction means 8 and the dashed line 71 is about 45 degrees.
At least one diverting pulley 71 or 72 can be used to make the traction means 8 to
meet the traction sheave 9 in a certain angle. A person skilled in the art knows that
the traction sheave 9 must provide enough touching surface for the traction means
8.
[0082] FIGURE 7C shows a flat hoisting machine 2 and an appropriate machine bed for it.
The hoisting machine 2 is placed on the floor of a hoistway so that the drive shaft
1 of the hoisting machine 2 is parallel to the hoistway. The machine bed is made of
two steel plates 3a, 3b which are twisted as shown in the figure. The steel plates
function as a first part 3a and as a second part 3b of the machine bed. Four holes
74, 75, 76, 77 penetrate the parts 3a, 3b so that the first part 3a of the machine
bed can be attached to the second part 3b by bolts and nuts. In accordance with the
invention a first sensor 5a and a second sensor 5b should be placed between the parts
3a, 3b of the machine bed so that they are able to provide reliable measurement results
about the torque on the traction sheave 9. Therefore, the sensors 5a, 5b are placed
between the parts 3a, 3b close to holes 74 and 75. If the hoisting machine 2 rotates
the traction sheave 9 to clockwise direction 78, the first part 3a pressures against
the second part 3b at the first sensor 5a and simultaneously the first part 3a draws
apart from the second part 3b at the second sensor 5b. The sensors 5a and 5b measure
this movement of the first part 3a.
[0083] The invention can be implemented in various manners. The following figures show two
examples of implementing the invention.
[0084] FIGURE 8A shows a hoisting machine located on a top of a hoistway 83. Traction means
8 pass from the roof 61 of an elevator car 6 via the traction sheave 9 of the hoisting
machine and via diverting pulleys 84, 85 to a counter weight (the counter weight not
shown in the figure). In one embodiment the first sensor 5a is located between the
traction sheave 9 and the elevator car 6 and the second sensor 5b is located between
the traction sheave 9 and the at least one counter weight (not shown in the figure).
In FIG. 8 the first sensor 5a is located between the traction means 8 and the elevator
car 6 and the second sensor 5b is located at the diverting pulley 85. Alternatively,
the second sensor 5b could be located at the bearings of diverting pulley 84, or between
the traction means 8 and the counter weight.
[0085] FIGURE 8B shows an elevator arrangement comprising a hoisting machine which is located
on the floor of a hoistway 86 and which uses a special type of traction means 8. The
traction means 8 pass from the roof of an elevator car 6 via diverting pulleys 89,
88 to the top of the counter weight 7 and from the bottom of the counter weight 7
via a diverting pulley 87 and via the traction sheave 9 to the bottom of the elevator
car 6. Sensors 5a and 5b (for providing measurement results of the forces F
1 and F
2) are located as follows. The first sensor 5a is located between the traction means
8 and the roof of the elevator car 6 and the second sensor 5b is located between the
traction means 8 and the bottom of the elevator car 6. A device for providing rope
tension is usually located in the bottom of the elevator car 6 as in this example.
The device keeps the tension of the traction means 8 on an appropriate level, which
is illustrated by the second force F
2.
[0086] All or a portion of the exemplary embodiments described in the above can be implemented
using known sensors, elevator components, a processor etc. One or more persons skilled
in electronics and/or mechanics are able to advice preparation of the program code
that is needed in the implementation of the invention.
[0087] While the invention has been described in connection with a number of exemplary embodiments,
and implementations, the invention is not limited to them, but rather covers various
modifications which fall within the purview of prospective claims.
1. An arrangement for an elevator, the elevator comprising at least an elevator car (6),
a hoisting machine (2) for moving the elevator car (6), at least one counter weight
(7), and traction means (8) that connect the elevator car (6) and the at least one
counter weight (7) to each other, wherein the traction means (8) pass through a traction
sheave (9) connected to the hoisting machine (2), and wherein
a first mass (M
1) includes at least the mass of the elevator car (6) and a second mass (M
2) includes at least the mass of the at least one counter weight (7), the arrangement
comprising
a first sensor (5a) for providing a first measuring result, the first measuring result
representing a magnitude of a first force (F
1) which is affected by at least the first mass (M
1),
characterized in that the arrangement further comprises
a second sensor (5b) for providing a second measuring result, the second measuring
result representing a magnitude of a second force (F
2) which aims to rotate the traction sheave (9) to an opposite direction then the first
force (F
1); and
a computing unit (12) for computing, on the basis of the first measuring result and
the second measuring result, at least one of the following:
- a difference between the first measuring result and the second measuring result,
- a difference between the first force (F1) and the second force (F2),
- a sum of the first measuring result and the second measuring result,
- a sum of the first force (F1) and the second force (F2).
2. The arrangement as in claim 1, characterized in that the hoisting machine (2) is mounted on a first part (3a) of a machine bed and the
first measuring result and the second measuring result disclose a position of the
first part (3a) in relation to a second part (3b) of the machine bed.
3. The arrangement as in claim 3, characterized in that the first sensor (5a) and the second sensor (5b) are located between the first part
(3a) and the second part (3b) of the machine bed.
4. The arrangement as in claim 1, characterized in that the first sensor (5a) is located between the traction sheave (9) and the elevator
car (6) and the second sensor (5b) is located between the traction sheave (9) and
the at least one counter weight (7).
5. The arrangement as in claim 1, characterized in that the elevator car (6) and the at least one counter weight (7) are further connected
to each other by support means (10).
6. The arrangement as in claim 5 characterized in that the first sensor (5a) is located between the traction means (8) and the elevator
car (6) and the second sensor (5b) is located between the support means (10) and the
elevator car (6).
7. The arrangement as in claim 1, characterized in that the first sensor (5a) is located between the traction means (8) and a roof of the
elevator car (6) and the second sensor (5b) is located between the traction means
(8) and a bottom of the elevator car (6).
8. The arrangement as in claim 1, characterized in that the first force (F1) is further affected by at least one of the following: static friction, kinetic friction,
acceleration of the first mass (M1).
9. The arrangement as in claim 1, characterized in that the second force (F2) is affected by at least one of the following: the second mass (M2), static friction, kinetic friction, acceleration of the second mass (M2), a device for providing rope tension.
10. The arrangement as in claim 1, characterized in that the arrangement comprises the first sensor (5a) and the second sensor (5b) for measuring
one of the following quantities: load, pressure, distance, resistance.
11. The arrangement as in claim 1, characterized in that the traction means (8) comprise at least one of the following means: a rope, cable,
chain, or belt.
12. A method of computing control information for an elevator, the elevator comprising
at least an elevator car (6), a hoisting machine (2) for moving the elevator car (6),
at least one counter weight (7), and traction means (8) that connect the elevator
car (6) and the at least one counter weight (7) to each other, wherein the traction
means (8) pass through a traction sheave (9) connected to the hoisting machine (2),
and wherein
a first mass (M
1) includes at least the mass of the elevator car (6) and a second mass (M
2) includes at least the mass of the at least one counter weight (7), method comprising
obtaining (601) from a first sensor (5a) a first measuring result representing a magnitude
of a first force (F
1) which is affected by at least the first mass (M
1); charcterized in that the method further comprises
obtaining (602) from a second sensor (5b) a second measuring result representing a
magnitude a of second force (F
2) which aims to rotate the traction sheave (9) to an opposite direction than the first
force (F
1) ; and
computing (603), on the basis of the first measuring result and the second measuring
result, at least one of the following:
- a difference between the first measuring result and the second measuring result,
- a difference between the first force (F1) and the second force (F2),
- a sum of the first measuring result and the second measuring result,
- a sum of the first force (F1) and the second force (F2).
13. The method as in claim 12, characterized in that the method comprises
calculating, on the basis of the difference, a mass of a load in the elevator car
(6).
14. The method as in claim 12, characterized in that the method comprises
calculating, on the basis of the difference, torque (TS) on the traction sheave (9).
15. The method as in claim 12, characterized in that the method comprises
calculating, on the basis of the sum, load on bearings of the traction sheave (9).
16. The method as in claims 12, characterize d in that the method comprises
calculating, on the basis of the sum, at least one of the following tensions: a tension
of the traction means (8), a tension of support means (10), wherein the elevator car
(6) and the at least one counter weight (7) are connected to each other by the support
means (10).