[0001] The present invention relates to laundry machines, such as laundry washing machines
and laundry washing/drying machines, both for domestic and professional use. More
particularly, the present invention relates to a laundry machine having a compact
discharge manifold comprising a pump assembly.
[0002] A household and/or professional laundry machine - such as a laundry washing machine
and a laundry washing/drying machine - typically comprises a washing tub, enclosed
in a casing, that houses a rotatable drum in which the laundry can be loaded/unloaded,
and accessible by a user for loading/unloading the laundry through a loading/unloading
aperture selectively closable by a door.
[0003] During operation, washing liquid (
e.g., water or water mixed with washing/rinsing products) is introduced in the tub of
the laundry machine by means of an inlet hydraulic system fluidly connected to the
tub. Subsequently, a washing phase starts in which the laundry previously loaded into
the rotatable drum is washed thanks to the chemical reactions exerted by the washing
liquid, supported by the tumbling action caused by the rotation of the drum.
[0004] At the end of the washing phase, waste liquid (
i.e., the washing liquid mixed with dirt particles removed from the laundry and possibly
fluff lost therefrom) is drained from the washing tub before starting a rinsing phase
of the washed laundry typically followed by a spin-drying phase. Furthermore, also
additional waste liquid expelled from the washed laundry during the spin-drying or
rinsing phase is discharged at the end of the laundry machine operation in order to
avoid waste liquid stagnation, correlated unpleasant smells and dirt deposits within
the drum and/or the tub.
[0005] Therefore, the laundry machine is provided with a draining system adapted to drain
waste liquid during the operation of the laundry machine. Particularly, such draining
system is selectively fluidly connected to the tub of the laundry machine in order
to receive the waste liquid.
[0006] The draining system usually comprises a discharge duct that, at one of its ends,
is connected to a discharge hole at the bottom of the washing tub for discharging
the waste liquid. At the other end, the discharge duct is connected to a pump assembly
adapted to drain the waste liquid from the washing tub. Such a pump assembly usually
comprises a filter (for blocking small objects and/or fluff) and a drain pump (that
pumps liquid out from the washing tub). A valve member is usually provided in the
discharge duct in order to fluidly separate during a washing procedure the draining
system from the tub. Finally, a discharge hose connects a pump assembly outlet to
a house draining pipe system for disposing the waste liquid.
[0007] In some appliances, the discharge duct comprises a flexible hose that is fastened
to a drain collar surrounding the discharge hole of the tub by means of a hose clamp.
The flexibility of the flexible hose poses reliability issues and makes discharge
system assembling complex. Indeed, the flexible hose connection with rigid (
e.g., the tub) components releases by time because of mechanical stress affecting the laundry
appliance during its operation, caused by drum rotation and by the drain pump suction.
[0008] In other laundry machines, instead of a flexible hose, the discharge duct comprises
a discharge manifold made of hard material, such as a plastic polymer, connected to
the tub at the drain collar. Discharge manifold rigidity provides the discharge system
with improved mechanical stability against stresses occurring during machine operation,
since it is connected (
e.g., the manifold may be screwed to the tub) in a more stable way to the tub than the
flexible hose.
[0009] EP 0 736 626 A2 discloses an integral flow directing and filter unit formed from a unitary body integrally
formed by moulding plastics material, having two axially aligned rotor housings of
centrifugal pump impellers formed therein which are open at their outer axial ends,
a suction chamber positioned between the housings and in communication with them,
two delivery outlets in communication with the said housings, a filter housing in
communication with the suction chamber and an inlet in communication with the filter
housing. The structure is completed by a filter lodged in the filter housing and by
two independent motor units with an associated impeller coupled with the unitary body,
each closing the open axial end of the rotor housing in such a way that the flow is
directed into one or other of the outlets by activating one or other of the two motors.
[0010] The Applicant has perceived that the known discharge manifolds do not allow a faster
assembly phase of the draining system to the tub than the flexible hoses nor a simpler
interconnection between components of the draining system (
i.e., manifold, filter, pump, discharge hose). Therefore, the Applicant has tackled the
problem of devising a satisfactory solution able to provide a discharge manifold suited
for fast assembly to the tub and at the same time improving the robustness of the
draining system.
[0011] The Applicant has found that by providing a discharge manifold preferably made in
a single piece construction and of a hard material designed in such a way to be adapted
to house a filter element and to connect with a drain pump, forming with the latter
a watertight chamber for operatively housing an impeller of the pump, provides a,
at least partial, solution to the drawbacks mentioned above. Indeed, the discharge
manifold, the filter element housed in the manifold and the drain pump connected to
the same provide a drain arrangement that may be mounted as a whole in a simple and
fast way to the laundry machine, since it substantially requires only two watertight
connections (
i.e., with the washing tub and with the discharge hose). Thus, the draining arrangement
allows achieving a draining system very robust and reliable in a cost-effective manner,
thanks to the low number of connections required.
[0012] One aspect of the present invention proposes a laundry machine for treating laundry.
The laundry machine comprises a tub. The tub comprises a discharge hole for draining
liquid out of the tub, a discharge manifold adapted to be fluidly connected to the
discharge hole for collecting liquid drained from the tub, a filter element adapted
to at least partly block fluff and or foreign bodies reaching the discharge manifold
from the tub, a drain pump adapted to drain liquid from the discharge manifold, the
drain pump comprising an impeller member adapted to impel a liquid. In the solution
according to an embodiment of the present invention, the discharge manifold houses
the filter element and is connect with the drain pump by forming an impeller chamber
operatively housing the impeller member of the drain pump.
[0013] Preferred features of the present invention are set in the dependent claims.
[0014] In an embodiment of the invention, the discharge manifold comprises a first hollow
portion adapted to house the filter element, and a second hollow portion adapted to
collect liquid from the tub, the first hollow portion being fluidly connected to the
second hollow portion.
[0015] In another embodiment of the invention, the first hollow portion comprises a pump
aperture adapted to connect the first hollow portion with the drain pump and to receive
the impeller member inside the first hollow portion, and an exhaust port adapted to
allow outflow of liquid from the discharge manifold.
[0016] In another embodiment of the invention, the filter element is adapted to be inserted
into the first hollow portion through the pump aperture and fit said first hollow
portion.
[0017] In another embodiment of the invention, the filter element comprises a first filter
part adapted to block foreign bodies carried by liquid drained from the tub, and a
second filter part adapted to fit the pump aperture of the discharge manifold, the
first filter part being fluidly connected with the second filter part.
[0018] In another embodiment of the invention, the first filter part of the filter element
comprises a blocking member adapted to prevent foreign bodies from reaching the second
filter part of the filter element.
[0019] In another embodiment of the invention, the second filter part of the filter element
comprises an impeller aperture adapted to match the pump aperture of the first hollow
portion when the filter element is inserted in the first hollow portion and an exhaust
slot adapted to match the exhaust port of the first hollow portion when the filter
element is inserted in the first hollow portion.
[0020] In another embodiment of the invention, the drain pump further comprises an actuator
adapted to impart rotation to the impeller member, and a wall interposed between said
impeller member and said actuator, the impeller member being rotatably connected to
the actuator through said wall in a watertight manner.
[0021] In another embodiment of the invention, the wall is adapted to seal the impeller
aperture and the pump aperture of the first hollow portion in a watertight manner,
the second filter part of the filter element and the wall defining the impeller chamber
adapted to house the impeller member.
[0022] In another embodiment of the invention, the first hollow portion further comprises
at least one receptacle member along a periphery of the pump aperture adapted to engage
with fastening members.
[0023] In another embodiment of the invention, the wall of the drain pump comprises at least
one matching element adapted to match the at least one receptacle member while allowing
the latter being engaged with the corresponding fastening element.
[0024] In another embodiment of the invention, the wall of the drain pump further comprises
a sealing gasket adapted to seal the filter aperture.
[0025] In another embodiment of the invention, the exhaust port of the first hollow portion
is adapted to be connected to a drain duct fluidly coupled to a house draining pipe
system for disposing the liquid.
[0026] In another embodiment of the invention, the second hollow portion comprises a tub
aperture adapted to be fluidly connected to a discharge hole provided on the tub.
[0027] In another embodiment of the invention, the discharge manifold and the filter element
are made of a hard polymer.
[0028] These and others features and advantages of the solution according to the present
invention will be better understood by reading the following detailed description
of some embodiments thereof, provided merely by way of exemplary and non-limitative
examples, to be read in conjunction with the attached drawings, wherein:
Figure 1 is an isometric view of a laundry machine in which the present invention may be implemented;
Figure 2A is an isometric view of a tub of the laundry machine of Figure 1 according to an embodiment of the present invention;
Figure 2B is an enlarged view of a lower part of the tub of Figure 2A according to an embodiment of the present invention;
Figure 3A and 3B are two isometric views of a discharge manifold made of hard material according to
an embodiment of the present invention;
Figures 4A shows the discharge manifold of Figure 3A and 3B while being mounted to the tub of Figure 2A;
Figures 4B shows the discharge manifold of Figure 3 A and 3B mounted to the tub of Figure 2A;
Figure 5 is an exploded view of the discharge manifold of Figure 3 A and 3B comprising a filter and a pump according to an embodiment of the present invention;
Figures 6 is a close up of the filter of Figure 5;
Figure 7A is a partial cross-sectional and enlarged view of the discharge manifold of Figure 5 associated with the tub of Figure 2A;
Figure 7B is a cross-sectional and enlarged view of the discharge manifold of Figure 5 associated with the tub of Figure 2A;
[0029] With reference to the drawings,
Figure 1 is an isometric view of a laundry machine
100 in which the present invention may be implemented.
[0030] The laundry machine
100 is a machine for treating laundry (such has a laundry washing machine, a laundry
washing/drying machine,
etc.) of the front-loading type. Anyway, it should be apparent from the following description
that laundry machines of the top-loading type may also benefit from the solution according
to the present invention.
[0031] In the example at issue, the laundry machine
100 comprises a casing or cabinet
105 preferably substantially parallelepiped-shaped, that encloses a washing tub, or simply
tub
200 preferably substantially cylindrically-shaped (which is visible in
Figures 2A and
2B), wherein the laundry is treated, along with any other component of the laundry machine
100 necessary for its operation (
e.g., hydraulic, electronic and electromechanical apparatuses known in the art and, therefore
not herein described for sake of conciseness).
[0032] Particularly, the tub
200 houses a rotatable drum
110 preferably substantially cylindrical-shaped, which, in operation, rotates about an
axis
A in order to tumble the laundry to be washed.
[0033] In the example of
Figure 1, in order to allow a user to access the tub
200 and the inside of the drum
110 (for loading/unloading the laundry), a loading/unloading opening
115 is advantageously provided on a front side of the laundry machine
100. The loading/unloading opening
115 is closable by a door
120, which is, preferably, hinged to the casing
105 by means of a hinge (not shown in the figure). The door
120 is adapted to pivot from a closed position - wherein the door
120 closes the loading/unloading opening
115, impeding access to the drum
110 - to an open position - wherein the door
120 is pivoted to an angle, preferably, equal to, or greater than, 90° with respect to
the closed position, allowing access to the drum
110.
[0034] In addition, preferably, although not limitatively, on a top portion of the casing
105 a user interface
125 is provided. Preferably, although not limitatively, the user interface
125 may comprise a control panel
125a for selecting laundry treatment parameters (
e.g., type of washing, drying cycle washing liquid temperature, rotation speed for the
drum
110,
etc.) and a drawer
125b for loading laundry-treating products (
e.g., detergents, softeners, bleachers,
etc.).
[0035] Turning now to
Figures 2A and
2B, there is shown an isometric view of the tub
200 of the laundry machine
100 and an enlarged view of a lower part of the tub
200, respectively, according to an embodiment of the present invention.
[0036] The tub
200 has preferably a substantially cylindrical shape and is made of waterproof material
which is also able to withstand operating temperatures and chemicals reactions promoted
by washing liquid during the laundry machine operation. For example, the tub
200 may be made of a suitable plastic polymer, such as calcium carbonate-filled polypropylene.
[0037] Advantageously, although not limitatively, the tub
200 comprises a front half-shell
205a and a rear half-shell
205b, each having substantially the shape of a hollow cylinder.
[0038] In the example at issue, the front half-shell
205a comprises a foreside
210a, which substantially has a discoid shape. Advantageously, the foreside
210a is provided with a front opening
215, which is adapted to be aligned with the loading/unloading opening
115 provided in the casing
105, and with a corresponding opening of the drum
130 (once the tub
200 is positioned inside the casing
105). Moreover, in order to achieve a watertight connection between the loading/unloading
opening
115 and the front opening
215 (in order to avoid leakages of washing liquid into the casing
105), a bellows
220, preferably made of an elastomeric and waterproof material, is mounted in a watertight
manner (such as by glueing, by welding, by interference fitting
etc.) to both a border of the tub front opening
215 and a border of the loading/unloading opening
115.
[0039] The front half-shell
205a comprises a front cylindrical sidewall
225a, which extends substantially transversal from an outer periphery of the foreside
210a. Advantageously, the front sidewall
225a ends with a front half-shell border or flange
230a, which is adapted to match a corresponding, rear half-shell border or flange
230b of the rear half-shell
205b.
[0040] The rear half-shell
205b comprises a backside or backwall
210b, which also substantially has a discoid shape. Advantageously, the backside
210b is provided with a shaft opening (not shown). Such shaft opening advantageously rotatably
houses a rotor shaft (not shown) attached to the drum
110 and rotatably connected (directly or by means of transmission elements such as a
transmission belt) to an electric motor (also not shown) comprised in the laundry
machine
100 in order to rotate the drum
130 during operation.
[0041] The rear half-shell
205b comprises a rear cylindrical sidewall
225b that extends substantially transversal from an outer periphery of the backside
210b. The rear sidewall
225b ends with the rear half-shell border
230b, which matches with the front half-shell border
230a of the front half-shell
205b.
[0042] The foreside
210a, the backside
210b, and the two cylindrical sidewalls
225a and
225b may advantageously be provided with ribs
232 adapted to increase structural strength to the half-shells
205a and
205b. The foreside
210a, the backside
210b, and the two sidewalls
225a and
225b are preferably provided with fastening elements
235 protruding externally therefrom. For example, the fastening elements
235 may comprise treaded slots for screws or bolts and/or anchoring protrusions typically
adapted to connect the tub
200 with a number of coil springs and/or shock-absorbers (not shown in the figures) through
which the tub
200 is suspended in floating manner inside the casing
105.
[0043] A washing liquid inlet port
237 is advantageously provided in a top portion of the bellows
220 (alternatively a different inlet port may be provided in tub
200) and is fluidly connected to an inlet hydraulic system (not shown in the figures)
in order to supply washing liquid in the tub
200 during the laundry machine
100 operation.
[0044] In the example at issue, a discharge hole
240 is advantageously provided at the bottom of the tub
200, for example in a lower portion of the front sidewall
225a; the discharge hole
240 serves as outlet for waste liquid. Anyway, it should be noted that the discharge
hole
240 could be provided in the rear half-shell
205b as well, or even the discharge hole
240 could be split between the two half-shells
205a and
205b (thus being provided partly along each one of the borders
230a and
230b); in general, the discharge hole
240 may be provided where it results to be more useful (
i.e., according to the position of other component parts inside the casing
105).
[0045] According to the invention, the discharge hole
240 is surrounded by a cylindrical wall, forming a discharge hole collar or drain collar
245, which protrudes, outwards from the tub
200 at a periphery of the discharge hole
240, and has a free end that delimits a collar bottom aperture
245t (
i.e., opposite to the discharge hole
240 in the front sidewall
225a).
[0046] The drain collar
245 is provided with a plurality of drain-connection elements adapted to the connection
to the tub
200 of a discharge duct such as the discharge manifold
300 (shown in
Figures 3A -
7B) in a variety of manners. The plurality of drain-connection elements comprises different
connection elements adapted to connect together the drain collar
245 and the discharge manifold
300 for collecting the waste liquid; different types of connections may be supported,
each of which may depend on a type of the discharge duct
300 used. For example, the drain collar
245 may be provided at once with any combination of sets of receptacles for screws and/or
bolts, bayonet mounting elements, threaded portions, snap-fitting members, sacrificial
portions (
e.g., for welding of the discharge manifold
300),
etc.
[0047] According to the invention, as best shown in
Figures 2A and
2B, drain-connection elements comprise a number of hollow appendages preferably internally
threaded or self-threading, such as three hollow appendages
250a,
250b and
250c that protrude from the tub
200 around the drain collar
245, and a fourth hollow appendage
250d, preferably internally threaded or self threading, that is provided in the proximity
of the drain collar
245, and is formed with an axis that is transversal, preferably orthogonal, with respect
to the axis of the hollow appendages
250a,
250b and
250c. As shown in the figures, the hollow appendages
250a,
250b,
250c and
250d have substantially the shape of a hollow cylinder, but other shapes, such as hollow
prisms or a hollow frustoconical shapes, are not excluded.
[0048] At least one hollow appendage
250a,
250b,
250c and
250d is advantageously designed for engaging with a threaded fastening element. For example,
at least one hollow appendage
250a,
250b,
250c and
250d may serve as female receptacle for screws or bolts; alternatively or in addition,
at least one hollow appendage
250a,
250b,
250c and
250d may be provided with hooking elements (such as properly shaped slots) adapted to
engage corresponding snap-fitting members (such as lugs) provided on the discharge
manifold
300. As an alternative, the hollow appendages
250a,
250b,
250c and
250d may be adapted to engage different fastening elements; for example, the hollow appendages
250a and
250d may be adapted to serve as female receptacle for screws while the hollow appendages
250b and
250d may be adapted to engage corresponding snap-fitting members.
[0049] Advantageously, although not limitatively, the three hollow appendages
250a,
250b and
250c are spaced apart from the drain collar
245, being connected thereto through a respective reinforcement and connection element,
such a connection rib
255. In this way, a collar band
245a of the drain collar
245 ranging from its free end (
i.e., in correspondence of the collar bottom aperture
245t) to the connection ribs
255 remains advantageously clear and easily reachable; thus, such collar band
245a may be used as(for) further drain-connection element for achieving a coupling between
the drain collar
245 and the discharge manifold
300 (as will be discussed in detail later on). Alternatively, one or more (up to all)
of the hollow appendages
250a,
250b and
250c may be formed adjacent (
i.e., in contact with) the drain collar
245 (and possibly formed integral therewith) or completely separated therefrom.
[0050] Advantageously, although not limitatively, one or more hollow appendage
250a,
250b,
250c and
250d may be provided formed in the half-shell
205b or
205a opposite to the half-shell
205a or
205b in which the drain collar
245 is provided. In the example at issue, the fourth hollow appendage
250d may be provided on the rear half-shell
205b at the rear border
230b thereof in a position proximal to the drain collar
245 once the two half-shells
205a and
205b are associated together. In the case the drain collar
245 is formed partly in the front half-shell
205a and partly in the rear half-shell
205b, hollow appendages
250a,
250b,
250c and
250d may be formed in both the half-shells
205a and
205b.
[0051] During a manufacturing phase of the laundry machine
100, the two half-shells
205a and
205b are joined together, with the drum
130 enclosed therein, by matching and coupling the corresponding borders
230a and
230b in any suitable manner (
e.g., by welding); in this way, the tub
200 rotatably houses the drum
130.
[0052] Considering now
Figure 3A and
3B, they are exploded views of a drain discharge duct or discharge manifold
300 made of hard material according to an embodiment of the present invention.
[0053] The discharge manifold
300 is made of hard material such as a suitable plastic polymer (
e.g., again calcium carbonate-filled polypropylene) and comprises a first hollow portion
305a preferably formed with a substantially cylindrical shape, and a second hollow portion
305b preferably having a substantially frustoconical shape (although further portions
or alternative portions featuring other shapes are not excluded). The second hollow
portion
305b is fluidly connected, through its smallest base, substantially transversal to the
first hollow portion
305a at an end thereof. Both the first hollow portion
305a and the second hollow portion
305b may be formed in a single piece (
e.g., may be produced in a single mould) or the discharge manifold
300 may be formed by an interconnection of separated first hollow portion
305a and second hollow portion
305b.
[0054] At an opposite free end of the first hollow portion
305a a preferably circular pump-side aperture
310 is provided, which is adapted to engage a pump assembly (described in the following)
for draining waste liquid from the discharge manifold
300 and, possibly, the tub
200 of the laundry machine
100. One or more receptacle members
312 are advantageously provided along the border of pump-side aperture
310 in order to allow the connection (as will be discussed in the following) with a drain
pump
505 (shown in
Figure 5). The receptacle members
312 may also be preferably internally threaded or self-threading for engaging with threaded
fastening elements. In addition, substantially at the pump-side aperture
310, an exhaust port
314 is provided, preferably, protruding laterally on the discharge manifold
300 (
i.e., the exhaust port
314 is substantially transversal with respect to the pump-side aperture
310).
[0055] At a free end of the second hollow portion
305b, a preferably circular tub-side aperture
315 is provided. Advantageously, the tub-side aperture
315 may be associated to a valve member
320 that may be provided for separating the cool waste liquid collected in the discharge
manifold
300 from the warm washing liquid contained in the tub
200 during the laundry machine
100 operation. For example, the tub-side aperture
315 may comprise a tub-side wall
315a and a holding rib
315b, which may be adapted to encompass and hold, respectively, valve member
320.
[0056] The valve member
320 may comprise a substantially ring-shaped sealing gasket
325 and a buoyant element such as a cap or other closing element
330.
[0057] Preferably, the cap or other closing element is hinged to the gasket
325.
[0058] Advantageously, although not limitatively, such sealing gasket
325 is made of a resilient material; advantageously the sealing gasket
325 is designed to fit, in a watertight manner, the space defined by the tub-side wall
315a and the tub-side holding rib
315b (to which the sealing gasket
325 may possibly be glued or attached in any other suitable way). The sealing gasket
325 preferably comprises a tab or appendage or wing
325a protruding downwards (
i.e., towards the inside of the second hollow portion
305b when the valve member
320 is mounted in the discharge manifold
300) from a lower portion of the sealing gasket
325. The sealing gasket
325 advantageously comprises a substantially circular gasket aperture
325b adapted to be watertight closed by the cap or other closing element
330.
[0059] In the example at issue, the cap
330 is preferably, although not limitatively, made of hard material (such as a plastic
polymer). The cap
330 is preferably substantially cylindrically shaped with a substantially hemispherical
top
330a, which is encircled by a flat abutment border
330b. The abutment border
330b is adapted to abut a lower rim of the gasket aperture
325b achieving the watertight closure of the tub-side aperture
315.
[0060] The cap
330 preferably comprises an eyelet
330c protruding laterally from the cap
330, for example at mid-height of a side of the cap
330. The tab
325a of the sealing gasket
325 is adapted to be inserted into the eyelet
330c, thus allowing the cap
330 to pivot about the tab
325a, during operation, from a closed position, in which the abutment border
330b abuts the gasket aperture
325b, to an open position, in which the cap
330 is substantially transversal to the gasket aperture
325b.
[0061] Anyway, it should be noted that embodiments according to the present invention might
be implemented in laundry machines exploiting types of valve member other than the
one herein described or, ultimately, implementing a discharge duct
300 lacking of such valve member.
[0062] According to the invention, the discharge manifold
300 further comprises a plurality of matching portions or wings formed along the tub-side
wall
315a and protruding therefrom, each advantageously having a trough-hole; in the example
at issue, three matching portions or wings
335a,
335b and
335c are provided. In addition, along the periphery of the pump-side aperture
310 a further matching portion or wing
335d is provided. It should be noted that, since the pump-side aperture
310 is transversal to the tub-side aperture
315, the wing
335d has an axis that is transversal, preferably orthogonal, with respect to the ones
of the wings
335a,
335b and
335c.
[0063] In alternative embodiments the matching portion may be formed on a border of the
tub-side aperture, instead protruding from its wall.
[0064] Turning jointly to
Figures 4A and
4B, which show the discharge manifold
300 while being mounted to the tub
200 and the discharge manifold
300 mounted to the tub
200, respectively, the mounting of the discharge manifold
300 to the tub
200 is now described.
[0065] In the example at issue, the drain collar
245 is inserted into the tub-side aperture
315, since the former has a diameter smaller than the diameter of the latter (although
other embodiments in which the drain collar
245 has a diameter larger than, or substantially equal to, the tub-side aperture
315 are not excluded). Advantageously, the drain collar
245 is inserted into the tub-side aperture
315 until the free end of the drain collar
245 abuts an upper portion of the sealing gasket
325.
[0066] According to the invention, each matching portion or wing
335a,
335b,
335c and
335d of the discharge manifold
300 is designed to match a corresponding drain-connection element provided on the tub
200, such as the corresponding hollow appendage
250a,
250b,
250c and
250d, as the drain collar
245 is inserted into the tub-side aperture
315. Alternatively, the wings
335a,
335b,
335c and
335d on the discharge manifold
300 may be in a different number with respect to the hollow appendages
250a,
250b,
250c and
250d provided on the tub
200 - in order to be adapted to the connection with other tubs (not shown) having a different
number or disposition of hollow appendages -, in which case only part of the wings
335a,
335b,
335c and
335d matches corresponding hollow appendages
250a,
250b,
250c and
250d.
[0067] According to the invention, suitable fastening elements, such as screws
405, are inserted, each one into the through hole of the corresponding wings
335a,
335b,
335c and
335d and engaged with the corresponding hollow appendage
250a,
250b,
250c and
250d, once the discharge manifold
300 is coupled to the drain collar
245. In some embodiments according to the present invention, only a part of the hollow
appendages
250a,
250b,
250c and
250d may be engaged with screws
405 while the remaining part of the hollow appendages
250a,
250b,
250c and
250d may be left unengaged. For example, the tub
200 may be connected to a tub (not shown) having a lower number of matching portions
than the hollow appendages
250a,
250b,
250c and
250d provided on the tub
200.
[0068] The matching pair of wing
335d - hollow appendage
260d, which is transversal, preferably orthogonal, with respect to the other pairs of
wings
335a,
335b and
335c - hollow appendages
250a,
250b and
250c ensures a greater robustness in the coupling between the discharge manifold
300 and the drain collar
245 than having all the pairs parallel one to another, since the fastening elements provided
(e.g., the screws
405) act in two distinct fastening directions.
[0069] Once the screws
405 have been fastened, the discharge manifold
300 results firmly connected to the drain collar
245 and thus to the whole tub
200. Thanks to the tightening strength provided by the fastened screws
405, the free end of the drain collar
245 advantageously abuts an upper portion of the sealing gasket
325 in a watertight manner, thus ensuring a leakage-less fluid communication between
the discharge manifold
300 and the tub
200. Preferably, the pump-side aperture
310 may be fluidly connected to a pump assembly (not shown in the figures) an outlet
of which is fluidly connected to a discharge hose for disposing the waste liquid in
a house draining pipe system.
[0070] The laundry machine
100 may advantageously comprise a recirculation system (not shown in the figures) adapted
to reuse part of drained waste liquid, during the laundry machine
100 operation in order to reduce liquid consumption (particularly, water consumption).
In this case, a recirculation duct may be selectively connected to the filter-pump
assembly outlet (for example, in parallel with the draining hose) for receiving part
of the waste liquid to be fed to the recirculation system.
[0071] Turning now jointly to
Figures 5 and
6, they show the discharge manifold
300 and a pump assembly
500 according to the present invention comprising the drain pump
505 and a filter
510 of such pump assembly
500, respectively.
[0072] Advantageously, according to an embodiment of the present invention the filter
510 is adapted to be housed within the first hollow portion
305a of the discharge manifold
300.
[0073] The filter
510 is adapted to prevent fluff and/or small foreign bodies incoming from the tub
200 (not shown, for example buttons detached from laundry being washed, small coins
etc.) reaching the drain pump
505 positioned downstream (which may experience malfunctions due to such fluff and/or
foreign bodies) and/or remaining inside the draining system (which may lead to a clogging
of the draining system). The filter
510 comprises a (first) filter front part
510a and (second) rear filter part
510b.
[0074] The filter front part
510a actively blocks said fluff and/or foreign bodies while allowing the passage of waste
liquid. The filter front part
510a is advantageously shaped in such a way to be inserted according to a predetermined
position inside the first hollow portion
305a. In the example at issue (as best shown in
Figure 6), the filter front part
510a comprises a head portion
515 having a shape preferably adapted to reach and fit the end of the first hollow portion
305a that is fluidly connected to the second hollow portion
305b. The head portion
515 is interconnected to the rear filter part
510b by means of two side arms
520. Between the two side arms
520, substantially transversal to the same, a blocking member such as a baffle
525 is provided. The baffle
525 may be substantially a plate positioned transversal to the flow of liquid, during
operation; thus, any foreign body drained from the tub
200 will impact the baffle
525 and become trapped between the head portion
515 and the baffle
525 (without any harm for the drain pump
505 positioned downstream).
[0075] The rear filter part
510b is fluidly connected with the filter front part
510a and preferably, although not necessarily, formed integral with the same. Such rear
filter part
510b is preferably substantially a hollow half-cylinder having a wall
530 provided with a passage
530a allowing fluid communication between the front filter part
510a and the rear filter part
510b. It should be noted that advantageously the passage
530b may be provided with a net or a membrane (not shown in the drawings) adapted to prevent
fluff or lint from passing into the rear filter part
510b. Opposite to the wall
530, the rear filter part
510b comprises an impeller aperture
535, while substantially transversal to both the wall
530 and the impeller aperture
535, an exhaust slot
540 is provided in such a way to match with the exhaust port
314 once the filter
510 is inserted into the first hollow portion
305a of the discharge manifold
300 (as can be seen in
Figure 7A). Advantageously, a filter gasket
545 may be provided at the intersection between the front filter part
510a and the rear filter part
510b thus preventing liquid from leaking into the rear filter part
510b through a periphery of the wall
530.
[0076] The drain pump
505 preferably comprises an impeller
550 rotatably connected to an actuator
555 (
e.g., an electric motor), the latter being adapted to rotate the former. Between the impeller
550 and the actuator
555, a closure wall
560 is interposed. On such closure wall
560 may be preferably, although not limitatively, provided a circular pump-sealing gasket
565. The closure wall
560 comprises one or more through-holes
570 each of which adapted to be aligned with a corresponding of the one or more receptacle
members
312 provided on the discharge manifold
300.
[0077] Turning jointly to
Figure 7A and
7B, they are a partial cross-sectional and across-sectional enlarged views of the discharge
manifold of
Figure 5 associated with the tub of
Figure 2A.
[0078] According to embodiments of the present invention, during a manufacturing phase,
the discharge manifold
300, the filter
510, and the pump assembly
500 are connected together in a single arrangement and then are simply mounted to the
tub
200, optionally with the valve member
320 and sealing gasket
325 placed between the manifold
300 and the tub
200.
[0079] The filter
510 is inserted in the first hollow portion
305a with the filter front part
510a that substantially tightly fits the same, while the filter rear part
510b tightly fits the tub-side aperture
515, while the exhaust slot
540 results aligned with the exhaust port
314 (thanks to the filter
510 shape as above described).
[0080] Subsequently, the closure wall
560 is coupled with the pump-side aperture
510 and then fastened thereto. In the example at issues, each through hole
570 on the closure wall
560 matches a corresponding receptacle member
312, and the drain pump
505 is fastened to the first hollow portion
305a by means of pump fastening elements, such as pump screws
705, each of which is inserted into the respective through hole
570 and screwed to the corresponding receptacle member
312.
[0081] Therefore, the closure wall
560 of the drain pump
505 closes the pump-side aperture
310 of the discharge manifold
300. The closure wall
560 and the filter rear part
510b result connected, and thanks to the pump-sealing gasket
565 the impeller aperture
535 of the filter
510 define with the closure wall
560 a watertight impeller chamber
710 housing the impeller
550 of the drain pump
505.
[0082] Finally, a drain hose (not shown in the figures) is connected to the exhaust port
314 (in any known manner) for the connection with the rest of the draining system.
[0083] In operation, waste liquid drained from the tub
200 is collected in the second hollow portion
305b of the discharge manifold
300, passes into the first hollow portion
305a where it is filtered by the filter
510 and passed in the impeller chamber
710. Hence, the waste liquid is propelled by the rotation of the impeller
550 into the exhaust port
314 and therefrom into the drain hose for being discharged or recirculated.
[0084] Thanks to the solution according to an embodiment of the present invention, the mounting
of the draining system results easier since the arrangement comprising the discharge
manifold
300 and the pump assembly
500 (comprising the filter
510) is compact thus reduce the number of connection to be performed, thus improving
the manufacturing yield while lowering the manufacturing costs. Nonetheless, the arrangement
comprising the discharge manifold
300 and the pump assembly
500 provide for a more robust and wear resistant draining system.
1. Waschmaschine (100) zum Behandeln von Wäsche, umfassend eine Wanne (200), wobei die
Wanne Folgendes umfasst:
eine Ablassöffnung (240) zum Ablassen von Flüssigkeit aus der Wanne (200),
einen Ablassverteiler (300), dazu angepasst, fluidisch mit der Ablassöffnung (240)
verbunden zu werden, zum Sammeln von Flüssigkeit, die aus der Wanne (200) abgelassen
wird,
ein Filterelement (510), dazu angepasst, zumindest teilweise Flusen oder Fremdkörper
zu blockieren, die den Ablassverteiler (300) von der Wanne (200) aus erreichen, eine
Ablasspumpe (505), dazu angepasst, Flüssigkeit aus dem Ablassverteiler (300) abzulassen,
wobei die Ablasspumpe (505) ein Flügelradelement (550) umfasst, dazu angepasst, eine
Flüssigkeit voranzutreiben,
wobei der Ablassverteiler (300) das Filterelement (540) beherbergt und mit der Ablasspumpe
(505) verbunden ist, indem er eine Flügelradkammer (710) bildet, die operativ das
Flügelradelement (550) der Ablasspumpe (505) beherbergt,
dadurch gekennzeichnet, dass
die Ablassöffnung (240) von einer zylindrischen Wand umgeben ist, die einen Ablassöffnungskragen
(245) bildet, der aus der Wanne (200) an einem Umfang der Ablassöffnung (245) nach
außen ragt und mit hohlen Fortsätzen (250a, 250b, 250c, 250d) versehen ist, die aus
der Wanne (200) rund um den Ablasskragen (245) herausragen und an die Verbindung des
Ablassverteilers (300) mit der Wanne (200) angepasst sind,
der Ablassverteiler (300) mehrere passende Teile (335a, 335b, 335c, 335d) umfasst,
von denen zumindest ein Teil dazu ausgestaltet ist, mit den hohlen Fortsätzen (250a,
250b, 250c, 250d) zusammenzupassen, und
Befestigungselemente (405) durch die Löcher der entsprechenden zusammenpassenden Teile
(335a, 335b, 335c, 335d) eingesetzt und mit den entsprechenden hohlen Fortsätzen (250a,
250b, 250c, 250d) in Eingriff gebracht werden, sobald der Ablassverteiler (300) mit
dem Ablasskragen (245) gekoppelt ist.
2. Waschmaschine (100) nach Anspruch 1, wobei der Ablassverteiler einen ersten hohlen
Teil (305a), dazu angepasst, das Filterelement (510) zu beherbergen, und einen zweiten
hohlen Teil (305b), dazu angepasst, Flüssigkeit aus der Wanne (200) zu sammeln, umfasst,
wobei der erste hohle Teil (305a) fluidisch mit dem zweiten hohlen Teil (305b) verbunden
ist.
3. Waschmaschine (100) nach Anspruch 2, wobei der erste hohle Teil (305a) Folgendes umfasst:
eine Pumpenöffnung (310), dazu angepasst, den ersten hohlen Teil (305a) mit der Ablasspumpe
(505) zu verbinden und das Flügelradelement (550) innerhalb des ersten hohlen Teils
(305a) aufzunehmen,
eine Auslassöffnung (314, 310), dazu angepasst, Ausströmen der Flüssigkeit aus dem
Ablassverteiler (300) zu ermöglichen.
4. Waschmaschine (100) nach Anspruch 2 oder 3, wobei das Filterelement (510) dazu angepasst
ist, durch die Pumpenöffnung (310) in den ersten hohlen Teil (305a) eingesetzt zu
werden und in den ersten hohlen Teil (305a) zu passen.
5. Waschmaschine (100) nach Anspruch 4, wobei das Filterelement (510) einen ersten Filterteil
(510a), dazu angepasst, Fremdkörper zu blockieren, die durch aus der Wanne (200) abgelassene
Flüssigkeit mitgetragen werden, und einen zweiten Filterteil (510b), dazu angepasst,
in die Pumpenöffnung (310) des Ablassverteilers (300) zu passen, umfasst, wobei der
erste Filterteil (510a) fluidisch mit dem zweiten Filterteil (510b) verbunden ist.
6. Waschmaschine (100) nach Anspruch 5, wobei der erste Filterteil (510a) des Filterelements
(510) ein Blockierelement (525) umfasst, dazu ausgelegt zu verhindern, dass Fremdkörper
den zweiten Filterteil (510b) des Filterelements (510) erreichen.
7. Waschmaschine (100) nach Anspruch 5 oder 6, wobei der zweite Filterteil (510b) des
Filterelements (510) eine Flügelradöffnung (535) umfasst, dazu angepasst, mit der
Pumpenöffnung (310) des ersten hohlen Teils (305a) zusammenzupassen, wenn das Filterelement
(510) in den ersten hohlen Teil (305a) eingesetzt wird, und einen Auslassschlitz (540),
dazu angepasst, mit der Auslassöffnung (314) des ersten hohlen Teils (305a) zusammenzupassen,
wenn das Filterelement (510) in den ersten hohlen Teil (305a) eingesetzt wird.
8. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 1 bis 7, wobei die Ablasspumpe
(505) ferner einen Aktuator (555), dazu angepasst, dem Flügelradelement (550) eine
Drehung aufzuerlegen, und eine Wand (560) zwischen dem Flügelradelement (550) und
dem Aktuator (555) umfasst, wobei das Flügelradelement (550) durch die Wand (560)
in einer wasserdichten Weise drehbar mit dem Aktuator (555) verbunden ist.
9. Waschmaschine (100) nach Anspruch 8, wobei die Wand (560) dazu angepasst ist, die
Flügelradöffnung (535) und die Pumpenöffnung (310) des ersten hohlen Teils (305a)
in einer wasserdichten Weise abzudichten, wobei der zweite Filterteil (510a) des Filterelements
(510) und die Wand (560) die Flügelradkammer (710) definieren, die dazu angepasst
ist, das Flügelradelement (550) zu beherbergen.
10. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 2 bis 9, wobei der erste
hohle Teil (305a) ferner zumindest ein Aufnahmeelement (312) entlang eines Umfangs
der Pumpenöffnung (310) umfasst, dazu angepasst, in die Befestigungselemente (705)
einzugreifen.
11. Waschmaschine (100) nach Anspruch 10, wobei die Wand (560) der Ablasspumpe (505) zumindest
ein passendes Element (570) umfasst, dazu angepasst, mit dem zumindest einen Aufnahmeelement
(312) zusammenzupassen, dabei ermöglichend, dass letzteres mit dem entsprechenden
Befestigungselement (705) in Eingriff gebracht wird.
12. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 8 bis 11, wobei die Wand
(560) der Ablasspumpe (505) ferner eine Abdichtung (565) umfasst, die dazu angepasst
ist, die Filteröffnung (535) abzudichten.
13. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 3 bis 12, wobei die Auslassöffnung
(314) des ersten hohlen Teils (305a) dazu angepasst ist, mit einer Ablassleitung verbunden
zu werden, die fluidisch mit einem Gehäuseablassleitungssystem zum Entsorgen der Flüssigkeit
gekoppelt ist.
14. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 2 bis 13, wobei der zweite
hohle Teil (305b) eine Wannenöffnung (315) umfasst, die dazu angepasst ist, fluidisch
mit einer Ablassöffnung (240) verbunden zu werden, die an der Wanne (200) bereitgestellt
ist.
15. Waschmaschine (100) nach einem der vorhergehenden Ansprüche 1 bis 14, wobei der Ablassverteiler
(300) und das Filterelement (510) aus einem harten Polymer gefertigt sind.