TECHNICAL FIELD
[0001] The present invention relates to a control device that controls air conditioning
in an air conditioning target area such as a production factory where a facility generating
heat during operation is installed.
BACKGROUND ART
[0002] In a production line that processes or assembles a product, heating devices constituting
the production line, or a motor, a controller, and a transformer of a production device
generate heat to radiate a large amount of heat into air.
[0003] On the other hand, in a clean room necessary for production of a semiconductor device
and the like, a print line, and a precision processing line, air conditioning is performed
for maintaining the temperature substantially constant in a production factory in
order to stabilize processing accuracy of the product. An air conditioner having a
high cooling capability is used to suppress a temperature raise caused by the heat
radiated from the facility.
[0004] For this reason, in the case that the production line stops not to radiate the heat,
the production factory is cooled to below a preset temperature (overshoot) by the
high-capability air conditioner operation, and unfortunately wasted power consumption
is generated.
[0005] In order to solve the problem, for example, Patent Document 1 proposes a method for
measuring environmental data (air temperature, CO
2 concentration, and power consumption) in the air conditioning target area, and changing
the preset temperature of the air conditioner to an optimum value from an increase
or decrease in the environmental data which changes depending on an operational state
of the device in the target area or presence of persons. According to the method of
Patent Document 1, because the operational capability of the air conditioner can be
set by previously predicting the temperature change in the air conditioning target
area, the wasted power consumption caused by extremely cooling the air conditioning
target area can be suppressed.
[0006] Patent Document 2 also proposes a method for calculating a time necessary to reach
the preset temperature from the power consumption of the facility in the air conditioning
target area and the present temperature, and selecting an optimum air conditioning
control pattern from the calculation result to reduce the power consumption.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
[0007]
Patent Document 1: Japanese Unexamined Patent Publication No. 2011-64416
Patent Document 2: Japanese Unexamined Patent Publication No. 2011-38705
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0008] However, the method of Patent Document 1 is not suitable to the use in the production
factory in which the temperature needs to be controlled so as to be kept constant
because the operation capability of the air conditioner is set by changing the preset
temperature. Additionally, it is necessary to previously derive a relationship between
the environmental data and the preset temperature. The relationship depends on a combination
of various pieces of data such as the extent of the target area, an outdoor air temperature,
the device, the person, and an arrangement of the air conditioner. Therefore, it is
difficult to previously understand the correct relationship in the production factory.
[0009] Although the method of Patent Document 2 can be applied to the production factory
because of the control performed in the constant temperature setting, it is necessary
to previously derive a relationship between the environmental data and a control pattern.
Therefore, in the case that the method of Patent Document 2 is applied to the production
factory, there is still the problem that the correct relationship cannot previously
be set in the combination of various pieces of data on the extent of the target area,
the outdoor air temperature, the device, the person, and the arrangement of the air
conditioner.
[0010] The present invention has been devised to solve the above problems, and an object
thereof is to provide a control device that can easily perform the proper air conditioning
according to the situation of the heat radiated from the facility, a control method,
a program, and a recording medium.
MEANS FOR SOLVING THE PROBLEM
[0011] To solve the above problems, a control device of the present invention is a control
device configured to control a plurality of air conditioners, the control device includes
a control unit configured to divide the plurality of air conditioners into a first
group and a second group, operate an air conditioner belonging to the first group
regardless of an operational state of a facility, and control an operation of an air
conditioner belonging to the second group according to the operational state of the
facility.
[0012] A control method of the present invention is a method for controlling a plurality
of air conditioners, the control method includes the step of dividing the plurality
of air conditioners into a first group and a second group, operating an air conditioner
belonging to the first group regardless of an operational state of a facility, and
controlling an operation of an air conditioner belonging to the second group according
to the operational state of the facility.
EFFECT OF THE INVENTION
[0013] As described above, according to the present invention, advantageously the proper
air conditioning can easily be performed according to the situation of the heat radiated
from the facility.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 is a schematic diagram illustrating a production factory to which a control
system according to one embodiment of the present invention is applied.
Fig. 2 is a block diagram illustrating a schematic configuration of a control system
of a first embodiment.
Fig. 3 is a diagram illustrating an example of group information stored in a group
information storage unit.
Fig. 4 is a diagram illustrating an example of an air conditioner-line correspondence
table stored in an air conditioner-line correspondence table storage unit of the first
embodiment.
Fig. 5 is a flowchart illustrating a flow of air conditioner control processing (cooling
operation) in the first embodiment.
Fig. 6 is a flowchart illustrating a flow of air conditioner control processing (heating
operation) in the first embodiment.
Fig. 7 is a block diagram illustrating a schematic configuration of a control system
according to a second embodiment.
Fig. 8 is a diagram illustrating an example of peripheral device information stored
in a peripheral device information storage unit.
Fig. 9 is a flowchart illustrating a flow of air conditioner control processing (cooling
operation) in the second embodiment.
Fig. 10 is a flowchart illustrating a flow of air conditioner control processing (heating
operation) in the second embodiment.
Fig. 11 is a block diagram illustrating a schematic configuration of a control system
according to a third embodiment.
Fig. 12 is a diagram illustrating an example of the air conditioner-line correspondence
table stored in an air conditioner-line correspondence table storage unit of the third
embodiment.
Fig. 13 is a flowchart illustrating a flow of air conditioner control processing (cooling
operation) in the third embodiment.
Fig. 14 is a flowchart illustrating a flow of air conditioner control processing (heating
operation) in the third embodiment.
MODE FOR CARRYING OUT THE INVENTION
<First Embodiment>
(Entire configuration of control system)
[0015] Hereinafter, one embodiment of the present invention will be described in detail
with reference to the drawings. Fig. 1 is a schematic diagram illustrating a production
factory to which a control system of the one embodiment is applied. Fig. 2 is a block
diagram illustrating a schematic configuration of the control system.
[0016] A control system 1 of the first embodiment includes a plurality of production lines
(facilities) 11 to 19, a plurality of air conditioners 21 to 28, and a control device
50. The production lines 11 to 19, the air conditioners 21 to 28, and the control
device 50 are installed in one production factory (air conditioning target area) 10.
[0017] Each of the production lines 11 to 19 is a facility including various production
apparatuses that process or assemble a product, and the facility generates heat during
operation. The production lines 11 to 19 are connected to wattmeters 41 to 49 that
measure electric energy consumed in the production lines, respectively.
[0018] The air conditioners 21, 22, 25, and 26 are hanging type air conditioners, and the
air conditioners 23, 24, 27, and 28 are floor type air conditioners. Each of the air
conditioners 21 to 28 is connected to one of corresponding accessory outdoor machines
31 to 38. There is no particular limitation to the number of outdoor machines connected
to the air conditioners. For example, the air conditioner 24 is connected to two outdoor
machines 33 and 34, the air conditioner 28 is connected to two outdoor machines 37
and 38, and each of the remaining air conditioners is connected to one of the outdoor
machines. An air conditioning capability of the air conditioner can be enhanced by
increasing the number of connected outdoor machines. One outdoor machine may be shared
by a plurality of air conditioners. For example, the outdoor machine 31 is shared
by the air conditioners 21 and 22, and the outdoor machine 35 is shared by the air
conditioners 25 and 26.
[0019] The air conditioners 21 to 28 measure surrounding temperatures during operation.
The air conditioners 21 to 28 are controlled such that the measured temperatures are
equal to preset temperatures. For example, during cooling operation, the air conditioners
21 to 28 perform an operation to lower an indoor temperature (temperature turning-down
operation) in the case that the measured temperature is higher than the preset temperature,
and temporarily stop in the case that the measured temperature is lower than the preset
temperature. During heating operation, the air conditioners 21 to 28 temporarily stop
in the case that the measured temperature is higher than the preset temperature, and
perform an operation to raise the indoor temperature (temperature turning-up operation)
in the case that the measured temperature is lower than the preset temperature.
[0020] The control device 50 controls the operations of the air conditioners 21 to 28. The
control device 50 divides the air conditioners 21 to 28 into a first group and a second
group, and performs the control according to each group. In the first group, the air
conditioners are operated regardless of the operations of the production lines 11
to 19. In the second group, the air conditioners are operated according to the operations
of the production lines 11 to 19.
(Configuration of control device)
[0021] An internal configuration of the control device 50 will be described below. As illustrated
in Fig. 2, the control device 50 includes a group information storage unit 51, an
air conditioner-line correspondence table storage unit (facility identification information
storage unit) 52, a control unit 53, and an input unit 54.
[0022] The group information storage unit 51 stores group information therein. The group
information indicates the air conditioner belonging to the first group in which the
air conditioners are operated regardless of the operations of the production lines
11 to 19 and the second group in which the air conditioners are operated according
to the operations of the production lines 11 to 19. Fig. 3 is a diagram illustrating
an example of the group information stored in the group information storage unit 51.
As illustrated in Fig. 3, the air conditioners 21 and 25 belong to the first group,
and the air conditioners 22 to 24 and 26 to 28 belong to the second group.
[0023] In response to input to the input unit 54 by a user, the group information storage
unit 51 stores the group information therein. Therefore, in the case that the group
to which a certain air conditioner belongs is changed, the user inputs the change
of the group to the input unit 54, and the group information storage unit 51 updates
the group information in response to the input of the change of the group.
[0024] The air conditioner-line correspondence table storage unit 52 stores an air conditioner-line
correspondence table therein. In the air conditioner-line correspondence table, air
conditioner identification information indicating the air conditioner concerned, first
line identification information (first facility identification information) identifying
the production line installed closest to the air conditioner concerned, and a first
threshold used to determine stopping of the production line concerned are correlated
with one another with respect to each of the air conditioners 22 to 24 and 26 to 28
belonging to the second group. Fig. 4 is a diagram illustrating an example of the
air conditioner-line correspondence table stored in the air conditioner-line correspondence
table storage unit 52.
[0025] The first threshold is set to a value which is smaller than the power consumption
during a predetermined period (for example, 10 minutes) when the corresponding production
line is operated and is slightly larger than the power consumption during the predetermined
period when the production line stops.
[0026] In response to the input to the input unit 54 by the user, the air conditioner-line
correspondence table storage unit 52 stores the air conditioner-line correspondence
table therein. Therefore, in the case that a layout is changed in the production factory
10, the user inputs an instruction to change the first line identification information
corresponding to the new layout to the input unit 54, and the air conditioner-line
correspondence table storage unit 52 updates the air conditioner-line correspondence
table in response to the input.
[0027] The control unit 53 controls the air conditioners 21 to 28 according to the group.
The control unit 53 performs the control such that each of the air conditioners 21
and 25 belonging to the first group performs the operation according to the existing
preset temperature. That is, the air conditioners 21 and 25 belonging to the first
group are operated such that the measured temperature is equal to the preset temperature.
[0028] The control unit 53 reads the first line identification information and first threshold
which correspond to the air conditioner identification information indicating the
air conditioner concerned, from the air conditioner-line correspondence table with
respect to each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group. Based on measured data of the wattmeter connected to the production line indicated
by the read first line identification information, the control unit 53 calculates
power consumption (hereinafter, referred to as first power consumption) of a predetermined
period (for example, past 10 minutes from a present clock time), and compares the
first power consumption to the first threshold.
[0029] As described above, the first threshold is set to a value which is smaller than the
power consumption during the predetermined period (for example, 10 minutes) when the
production line is operated, and is slightly larger than the power consumption during
the predetermined period when the production line concerned stops. Therefore, in the
case that the calculated first power consumption is lower than the first threshold,
the control unit 53 can determine that the production line indicated by the first
line identification information stops. In the case that the calculated first power
consumption is greater than or equal to the first threshold, the control unit 53 can
determine that the production line indicated by the first line identification information
operates.
[0030] When determining that the production line stops, the control unit 53 stops the operation
of the air conditioner during the cooling operation, and operates the air conditioner
during the heating operation. On the other hand, when determining that the production
line operates, the control unit 53 operates the air conditioner during the cooling
operation, and stops the operation of the air conditioner during the heating operation.
The operation of the air conditioner is controlled by the control unit 53 such that
the measured temperature is equal to the preset temperature.
[0031] The control unit 53 divides the air conditioners 21 to 28 into the first group and
the second group, operates the air conditioners 21 and 25 belonging to the first group
regardless of operational states of the production lines 11 to 19, and controls the
air conditioners 22 to 24 and 26 to 28 belonging to the second group according to
the operational states of the production lines 11 to 19. Therefore, the air conditioners
22 to 24 and 26 to 28 of the second group can be operated according to heat radiation
amounts of the production lines 11 to 19. As a result, for the air conditioners 22
to 24 and 26 to 28 of the second group, the wasted operation can be avoided in consideration
of the heat radiated from the production lines 11 to 19 to achieve energy saving.
For example, when the production lines 11 to 19 stop not to radiate the heat, the
wasted operation can be avoided by stopping the cooling operations of the air conditioners
22 to 24 and 26 to 28 of the second group. The air conditioners 21 and 25 belonging
to the first group are operated regardless of the operational states of the production
lines 11 to 19. Therefore, for example, even if the facility is not operated, the
temperature in the production factory is maintained at the preset temperature with
the air conditioner belonging to the first group during the cooling operation.
[0032] By the simple setting in which the air conditioners 21 to 28 are divided into the
first group and the second group, the temperature in the production factory can be
kept constant without consuming the wasted power. That is, unlike Patent Documents
1 and 2, it is not necessary to acquire the detailed environmental data that changes
depending on the conditions of the production factory. Even if the layout of the facility
or air conditioner in the air conditioning target area is changed, it is not necessary
to acquire again the environmental data required in Patent Documents 1 and 2.
(Flow (during cooling operation) of air conditioner control processing)
[0033] An example of processing of controlling the air conditioners 21 to 28 in the first
embodiment will be described below with reference to Fig. 5. Fig. 5 is a flowchart
illustrating a flow of the processing of controlling the air conditioners 21 to 28
in the first embodiment. Fig. 5 illustrates an example of the case that the air conditioners
21 to 28 perform the cooling operation in summer.
[0034] The control unit 53 selects a control target from the air conditioners 21 to 28.
The control unit 53 determines whether the air conditioner of the control target belongs
to the second group (S1). The control unit 53 makes the determination in S1 by referring
to the group information stored in the group information storage unit 51.
[0035] When the air conditioner of the control target does not belong to the second group
(NO in S1), namely, when the air conditioner of the control target belongs to the
first group, the control unit 53 compares the measured temperature of the air conditioner
of the control target to the preset temperature (S2). When the measured temperature
is higher than the preset temperature (YES in S2), the control unit 53 causes the
air conditioner of the control target to perform the temperature turning-down operation
(S3). On the other hand, when the measured temperature is less than or equal to the
preset temperature (NO in S2), the control unit 53 temporarily stops the air conditioner
of the control target (S4).
[0036] When the air conditioner of the control target belongs to the second group (YES in
S1), the control unit 53 reads the first line identification information and first
threshold which correspond to the air conditioner identification information indicating
the air conditioner of the control target, from the air conditioner-line correspondence
table (S5). Therefore, the control unit 53 can specify the production line closest
to the air conditioner of the control target.
[0037] Then the control unit 53 calculates the first power consumption of the predetermined
period (for example, past 10 minutes from the present clock time) from the measured
data of the wattmeter connected to the production line indicated by the read first
line identification information read in S5. The control unit 53 accumulates the pieces
of past measured data of the wattmeters 41 to 49 corresponding to the production lines
11 to 19 respectively, which allows the first power consumption to be calculated.
The control unit 53 determines whether the calculated first power consumption is greater
than or equal to the first threshold read in S5 (S6).
[0038] When the first power consumption is greater than or equal to the first threshold
(YES in S6), the control unit 53 determines that the production line operates, and
the flow goes to the processing in S2 performed to the air conditioner of the control
target. That is, the control unit 53 causes the air conditioner of the control target
to perform the normal operation according to the preset temperature without degrading
the air conditioning capability.
[0039] On the other hand, when the first power consumption is less than the first threshold
(NO in S6), the control unit 53 determines that the production line stops, and stops
the operation of the air conditioner of the control target (S7). For example, the
operation of the air conditioner 23 that is of the control target installed on the
floor close to the production line 12 is stopped in the case that the first power
consumption of the production line 12 indicated by the first line identification information
is lower than the first threshold (0.5 kW, see Fig. 4). The operation of the air conditioner
26 that is of the control target installed immediately above the production line 15
is stopped in the case that the first power consumption of the production line 15
indicated by the first line identification information is lower than the first threshold
(0.3 kW, see Fig. 4). Then, the flow returns to S1, and the pieces of processing in
S1 to S7 are repeated.
[0040] The control unit 53 performs the pieces of processing in S1 to S7 to all the air
conditioners 21 to 28.
[0041] Thus, for the air conditioners belonging to the second group, (1) the control unit
53 stops each of the air conditioners in the case that the first power consumption
of the production line (facility) indicated by the first line identification information
corresponding to the air conditioner concerned is less than the predetermined first
threshold, and (2) the control unit 53 operates the air conditioner without degrading
the air conditioning capability in the case that the first power consumption is greater
than or equal to the first threshold.
[0042] Therefore, each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group performs the cooling operation such that the measured temperature is equal to
the preset temperature, only when the production line installed closest to the air
conditioner operates. Each of the air conditioners 22 to 24 and 26 to 28 stops when
the production line installed closest to the air conditioner stops. As a result, in
the case that the production line does not radiate the heat while the production line
concerned stops, the wasted operation of the close air conditioner can be eliminated
to prevent undercooling. The close air conditioner can be operated during the operation
of the production line, and the temperature raise caused by the heat radiated from
the production line can effectively be prevented.
(Flow (during heating operation) of air conditioner control processing)
[0043] Another example of the processing of controlling the air conditioners 21 to 28 in
the second embodiment will be described with reference to Fig. 6. Fig. 6 illustrates
an example of the case that the air conditioners 21 to 28 perform the heating operation
in winter.
[0044] Similarly to the processing in Fig. 5, the control unit 53 performs the processing
in S1. When the air conditioner of the control target does not belong to the second
group (NO in S1), namely, when the air conditioner of the control target belongs to
the first group, the control unit 53 compares the measured temperature of the air
conditioner of the control target to the preset temperature (S8). When the measured
temperature is less than the preset temperature (YES in S8), the control unit 53 causes
the air conditioner of the control target to perform the temperature turning-up operation
(S9). On the other hand, when the measured temperature is greater than or equal to
the preset temperature (NO in S8), the control unit 53 temporarily stops the air conditioner
of the control target (S4).
[0045] When the air conditioner of the control target belongs to the second group (YES in
S1), the control unit 53 performs the pieces of processing in S5 and S6 similarly
to the first embodiment. That is, the control unit 53 calculates the first power consumption
of the predetermined period in the production line closest to the air conditioner
of the control target, and compares the first power consumption to the first threshold.
[0046] When the first power consumption is less than the first threshold (NO in S6), the
control unit 53 determines that the production line stops, and transfers to the processing
in S8 performed to the air conditioner of the control target. That is, the air conditioner
of the control target is allowed to operate normally according to the preset temperature
without degrading the air conditioning capability.
[0047] On the other hand, when the first power consumption is greater than or equal to the
first threshold (YES in S6), the control unit 53 determines that the production line
operates, and stops the operation of the air conditioner of the control target (S7).
Then, the flow returns to S1 and the pieces of processing in S1 to S9 (excluding S2
and S3) are repeated.
[0048] The control unit 53 performs the pieces of processing in S1 to S9 (excluding S2 and
S3) in Fig. 6 to all the air conditioners.
[0049] Thus, for the air conditioners belonging to the second group, (1) the control unit
53 stops each of the air conditioners in the case that the first power consumption
of the production line (facility) indicated by the first line identification information
corresponding to the air conditioner concerned is greater than or equal to the predetermined
first threshold, and (2) the control unit 53 operates the air conditioner without
degrading the air conditioning capability in the case that the first power consumption
is less than the first threshold.
[0050] Therefore, each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group performs the heating operation such that the measured temperature is equal to
the preset temperature, only when the production line installed closest to the air
conditioner stops. Each of the air conditioners 22 to 24 and 26 to 28 stops when the
production line installed closest to the air conditioner operates. As a result, in
the case that the production line radiates the heat while the production line concerned
operates, the wasted heating operation of the close air conditioner is eliminated.
The close air conditioner can perform the heating operation when the production line
stops, and the temperature lowering caused by the absence of the heat radiated from
the production line can effectively be prevented.
[0051] In the above description, the information indicating the production line closest
to the air conditioner is stored as the first line identification information in the
air conditioner-line correspondence table storage unit 52. Alternatively, the information
indicating the production line close to the air conditioner may be stored as the first
line identification information in the air conditioner-line correspondence table storage
unit 52. For example, in the case that the heat radiation amount of the operating
second-closest production line is much larger than the heat radiation amount of the
operating closest production line, the information indicating the second closest production
line may be set to the first line identification information. Therefore, the operation
of the air conditioner can be controlled according to the operation of the production
line that is installed close to the air conditioner and has the large heat radiation
amount.
<Second Embodiment>
[0052] A second embodiment of the present invention will be described below. For the sake
of convenience, the component having the same function as the first embodiment is
designated by the same numeral as the first embodiment, and the description is neglected.
[0053] In the first embodiment, when the air conditioner adjacent to a certain air conditioner
that is stopped due to a breakdown is stopped through the processing in S7, there
is a possibility that the air conditioning capability is extremely degraded. When
adjacent production lines are simultaneously stopped, adjacent air conditioners are
simultaneously stopped. Therefore, depending on the layout of the production factory,
there is a possibility that the air conditioning capability is extremely degraded.
In the second embodiment, such problems can also be solved.
[0054] Fig. 7 is a block diagram illustrating a control system 101 of the second embodiment.
As illustrated in Fig. 7, the control system 101 differs from the control system 1
of the first embodiment in that the air conditioners 21 to 28 are connected to wattmeters
61 to 68 that measure electric energy consumed by the air conditioners. A control
device 150 of the second embodiment differs from the control device 50 of the first
embodiment in that the control device 150 includes a control unit 153 instead of the
control unit 53, and that the control device 150 further includes a peripheral device
information storage unit 155.
[0055] The peripheral device information storage unit 155 stores peripheral device information
therein with respect to each of the air conditioners 22 to 24 and 26 to 28 belonging
to the second group. The air conditioner identification information identifying the
air conditioner, peripheral device identification information (device identification
information) identifying the air conditioner (peripheral air conditioner) installed
around the air conditioner concerned, and a second threshold used to determine the
stopping of the peripheral air conditioner are correlated with one another in the
peripheral device information. Fig. 8 is a diagram illustrating an example of the
peripheral device information.
[0056] The second threshold is set to a value which is smaller than the power consumption
during a predetermined period (for example, 10 minutes) when the corresponding air
conditioner is operated and is slightly larger than the power consumption during the
predetermined period when the air conditioner stops.
[0057] In response to the input to the input unit 54 by the user, the peripheral device
information storage unit 155 stores the peripheral device information therein. Therefore,
in the case that the layout is changed in the production factory, the user inputs
the instruction to change the peripheral device information corresponding to the new
layout to the input unit 54, and the peripheral device information storage unit 155
updates the peripheral device information in response to the input.
[0058] Similarly to the control unit 53 of the first embodiment, the control unit 153 controls
the air conditioners 21 to 28 according to the group. However, the second embodiment
differs from the first embodiment in the control processing performed to the air conditioners
22 to 24 and 26 to 28 belonging to the second group.
[0059] The control unit 153 reads the first line identification information and first threshold
which correspond to the air conditioner identification information indicating the
air conditioner concerned, from the air conditioner-line correspondence table with
respect to each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group. Based on the measured data of the wattmeter connected to the production line
indicated by the read first line identification information, the control unit 153
calculates the first power consumption of the predetermined period (for example, past
10 minutes from the present clock time), and compares the first power consumption
to the first threshold. Similarly to the first embodiment, the control unit 153 determines
that the production line stops in the case that the calculated first power consumption
is less than the first threshold, and the control unit 153 determines that the production
line operates in the case that the calculated first power consumption is greater than
or equal to the first threshold. The control unit 153 operates the air conditioner
when determining that the production line stops during the heating operation, and
the control unit 153 operates the air conditioner when determining that the production
line operates during the cooling operation.
[0060] On the other hand, the control unit 153 performs the following processing when determining
that the production line stops during the cooling operation, or when determining that
the production line operates during the heating operation. That is, the control unit
153 reads the peripheral device identification information and second threshold which
correspond to the air conditioner identification information indicating the air conditioner
of the control target, from the peripheral device information. Based on the measured
data of the wattmeter of the air conditioner indicated by the read peripheral device
identification information, the control unit 153 calculates power consumption (hereinafter,
referred to as second power consumption) of the predetermined period (for example,
past 10 minutes from the present clock time), and compares the second power consumption
to the second threshold.
[0061] As described above, the second threshold is set to a value which is smaller than
the power consumption during the predetermined period when the air conditioner is
operated and is slightly larger than the power consumption during the predetermined
period when the air conditioner stops. Therefore, in the case that the second power
consumption is less than the second threshold, the control unit 153 can determine
that the air conditioner stops.
[0062] In the case that the second power consumption is less than or equal to the second
threshold, the control unit 153 determines that the peripheral air conditioner is
operated, and stops the air conditioner of the control target. On the other hand,
in the case that the second power consumption is less than the second threshold, the
control unit 153 determines that the peripheral air conditioner stops, and does not
stop the air conditioner of the control target but operates the air conditioner of
the control target. The operation of the air conditioner controlled to operate by
the control unit 153 is controlled such that the measured temperature is equal to
the preset temperature.
(Flow (during cooling operation) of air conditioner control processing)
[0063] An example of the air conditioner control processing of the second embodiment will
be described with reference to Fig. 9. Fig. 9 is a flowchart illustrating a flow of
the air conditioner control processing (cooling operation) in the second embodiment.
Fig. 9 illustrates an example of the case that the air conditioners perform the cooling
operation in summer. Because the pieces of processing in S1 to S6 are similar to those
of the first embodiment (see Fig. 5), the description is neglected.
[0064] When the first power consumption is less than the first threshold (NO in S6), the
control unit 153 reads the peripheral device identification information and second
threshold which correspond to the air conditioner identification information indicating
the air conditioner of the control target from the peripheral device information,
and specifies the air conditioner located around the air conditioner of the control
target (S11).
[0065] Then the control unit 153 calculates the second power consumption of the predetermined
period (for example, past 10 minutes from the present clock time) based on the measured
data of the wattmeter of the air conditioner indicated by the peripheral device identification
information. The control unit 153 can calculate the second power consumption by storing
the pieces of measured data of the wattmeters 61 to 68 corresponding to the air conditioners
21 to 28. The control unit 153 compares the calculated second power consumption to
the second threshold read in S11 (S12).
[0066] When the second power consumption is greater than or equal to the second threshold
(YES in S12), the control unit 153 determines that the peripheral air conditioner
is operated, and stops the air conditioner of the control target (S7). On the other
hand, when the second power consumption is less than the second threshold (NO in S12),
the control unit 153 determines that the peripheral air conditioner stops, and transfers
to the processing in S2. That is, the air conditioner of the control target is allowed
to operate normally according to the preset temperature without degrading the air
conditioning capability.
[0067] For example, even if the production line 15 closest to the air conditioner 26 of
the control target stops, the air conditioner 26 is operated in the case that the
air conditioner 27 (see Fig. 8) around the air conditioner 26 stops. On the other
hand, the air conditioner 26 is stopped in the case that the air conditioner 27 (see
Fig. 8) around the air conditioner 26 is operated. Therefore, the extreme degradation
of the air conditioning capability in the production factory due to the stopping of
both the air conditioner 26 and air conditioner 27 adjacent to each other can be prevented.
The air conditioner 26 is stopped in the case that the peripheral air conditioner
27 is operated, which allows the wasted power consumption to be prevented.
[0068] The control unit 153 performs the pieces of processing in S1 to S12 of Fig. 9 to
all the air conditioners 21 to 28.
[0069] Thus, for the air conditioners belonging to the second group, (1) the control unit
153 stops each of the air conditioners in the case that the first power consumption
of the production line indicated by the first line identification information corresponding
to the air conditioner concerned is less than the first threshold, and that the second
power consumption of the air conditioner indicated by the peripheral device identification
information corresponding to the air conditioner concerned is greater than or equal
to the predetermined second threshold, and (2) the control unit 153 operates the air
conditioner without degrading the air conditioning capability in the case that the
first power consumption is greater than or equal to the first threshold, or that the
second power consumption is less than the second threshold.
[0070] Therefore, in the air conditioners 22 to 24 and 26 to 28 belonging to the second
group, the cooling operation is stopped only when the production line installed closest
to the air conditioner stops while the peripheral air conditioner is operated. As
a result, the extreme degradation of the air conditioning capability can be prevented
in the production factory.
(Flow (during heating operation) of air conditioner control processing)
[0071] An example of the air conditioner control processing of the second embodiment will
be described with reference to Fig. 10. Fig. 10 illustrates an example of the case
that the air conditioners 21 to 28 perform the heating operation in winter.
[0072] Because the pieces of processing in S1, S4 to S6, S8, and S9 are similar to those
of the first embodiment in Fig. 6, the description is neglected.
[0073] When the first power consumption is greater than or equal to the first threshold
(YES in S6), the control unit 153 reads the peripheral device identification information
and second threshold which correspond to the air conditioner identification information
indicating the air conditioner of the control target from the peripheral device information,
and specifies the air conditioner located around the air conditioner of the control
target (S11).
[0074] Then the control unit 153 calculates the second power consumption of the predetermined
period (for example, past 10 minutes from the present clock time) based on the measured
data of the wattmeter of the air conditioner indicated by the peripheral device identification
information. The control unit 153 can calculate the second power consumption by storing
the pieces of measured data of the wattmeters 61 to 68 corresponding to the air conditioners
21 to 28. The control unit 153 compares the calculated second power consumption to
the second threshold read in S11 (S12).
[0075] When the second power consumption is greater than or equal to the second threshold
(YES in S12), the control unit 153 determines that the peripheral air conditioner
is operated, and stops the air conditioner of the control target (S7). On the other
hand, when the second power consumption is less than the second threshold (NO in S12),
the control unit 153 determines that the peripheral air conditioner stops, and transfers
to the processing in S2. That is, the air conditioner of the control target is allowed
to operate normally according to the preset temperature without degrading the air
conditioning capability.
[0076] The control unit 153 performs the pieces of processing in S1 to S12 of Fig. 10 to
all the air conditioners 21 to 28.
[0077] Thus, the air conditioners belonging to the second group, (1) the control unit 153
stops each of the air conditioners in the case that the first power consumption of
the production line indicated by the first line identification information corresponding
to the air conditioner concerned is greater than or equal to the predetermined first
threshold, and that the second power consumption of the air conditioner indicated
by the peripheral device identification information corresponding to the air conditioner
concerned is greater than or equal to the predetermined second threshold, and (2)
the control unit 153 operates the air conditioner without degrading the air conditioning
capability in the case that the first power consumption is less than the first threshold,
or that the second power consumption is less than the second threshold.
[0078] Therefore, in the air conditioners 22 to 24 and 26 to 28 belonging to the second
group, the heating operation is stopped only when the production line installed closest
to the air conditioner operates while the peripheral air conditioner is operated.
As a result, the extreme degradation of the air conditioning capability can be prevented
in the production factory.
<Third Embodiment>
[0079] A third embodiment of the present invention will be described below. For the sake
of convenience, the component having the same function as the first embodiment is
designated by the same numeral as the first embodiment, and the description is neglected.
[0080] Sometimes, depending on the production factory, the plurality of production lines
may differ from each other in the heat radiation amount during the operation. For
example, sometimes a certain production line includes a heating device while a peripheral
production line does not include the heating device. The air conditioner installed
close to the production line that does not include the heating device has a function
of preventing the temperature raise caused by the heat radiated from the peripheral
production line including the heating device of the production line. For this reason,
when the air conditioner close to the production line that does not include the heating
device is stopped in synchronization with the stopping of the production line like
in the first embodiment, there is the possibility that the air conditioning capability
is extremely degraded in the production factory. In the third embodiment, such problems
can also be solved.
[0081] Fig. 11 illustrates a control system 201 of the third embodiment. As illustrated
in Fig. 11, a control device 250 of the third embodiment differs from the control
device 50 of the first embodiment in that the control device 250 includes a control
unit 253 instead of the control unit 53, and that the control device 250 includes
an air conditioner-line correspondence table storage unit 252 instead of the air conditioner-line
correspondence table storage unit 52.
[0082] The air conditioner-line correspondence table storage unit 252 stores an air conditioner-line
correspondence table therein with respect to each of the air conditioners 22 to 24
and 26 to 28 belonging to the second group. The air conditioner identification information
identifying the air conditioner, the first line identification information identifying
the production line installed closest to the air conditioner, the first threshold
used to determine the stopping of the production line, second line identification
information identifying the peripheral production line which is installed around the
production line and selected as a line to be monitored, and a third threshold used
to determine the stopping of the peripheral production line are correlated with one
another in the air conditioner-line correspondence table. Fig. 12 is a diagram illustrating
an example of the air conditioner-line correspondence table stored in the air conditioner-line
correspondence table storage unit 252.
[0083] The third threshold is set to a value which is smaller than the power consumption
during the predetermined period (for example, 10 minutes) when the corresponding peripheral
production line is operated and is slightly larger than the power consumption during
the predetermined period when the peripheral production line stops.
[0084] For example, the large-heat-radiation-amount production line including the heating
device is properly selected as the peripheral production line. It is not necessary
to set the peripheral production line to all the air conditioners, but the production
line of the monitoring target may be set to some air conditioners according to the
layout in the production factory. For example, as illustrated in Fig. 12, the second
line identification information is not set to the air conditioner 27. It is because
the production lines 15 and 17 around the production line 16 closest to the air conditioner
27 include no heating device and have the small heat radiation amount, and it is not
necessary to monitor the production lines 15 and 17. The plurality of pieces of second
line identification information and the plurality of third thresholds may be set to
one air conditioner like in the air conditioner 23.
[0085] In response to the input to the input unit 54 by the user, the air conditioner-line
correspondence table storage unit 252 stores the air conditioner-line correspondence
table therein. Therefore, in the case that the layout is changed in the production
factory 10, the user inputs the instruction to change the first line identification
information and second line identification information corresponding to the new layout
to the input unit 54, and the air conditioner-line correspondence table storage unit
252 updates the air conditioner-line correspondence table in response to the input.
[0086] Similarly to the control unit 53 of the first embodiment, the control unit 253 controls
the air conditioners 21 to 28 according to the group. However, the third embodiment
differs from the first embodiment in the control processing performed to the air conditioners
22 to 24 and 26 to 28 belonging to the second group.
[0087] The control unit 253 reads the first line identification information and first threshold
which correspond to the air conditioner identification information indicating the
air conditioner concerned, from the air conditioner-line correspondence table with
respect to each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group. Based on the measured data of the wattmeter connected to the production line
indicated by the read first line identification information, the control unit 253
calculates the first power consumption of the predetermined period (for example, past
10 minutes from the present clock time), and compares the first power consumption
to the first threshold. Similarly to the first embodiment, the control unit 253 determines
that the production line stops in the case that the calculated first power consumption
is less than the first threshold, and the control unit 253 determines that the production
line operates in the case that the calculated first power consumption is greater than
or equal to the first threshold. The control unit 253 operates the air conditioner
when determining that the production line stops during the heating operation, and
the control unit 253 operates the air conditioner when determining that the production
line operates during the cooling operation.
[0088] On the other hand, the control unit 253 performs the following processing when determining
that the production line stops during the cooling operation, or when determining that
the production line operates during the heating operation. That is, the control unit
253 reads the second line identification information and third threshold which correspond
to the air conditioner of the control target, from the air conditioner-line correspondence
table. Based on the measured data of the wattmeter of the production line indicated
by the read second line identification information, the control unit 253 calculates
power consumption (hereinafter, referred to as third power consumption) of the predetermined
period (for example, past 10 minutes from the present clock time), and compares the
third power consumption to the third threshold.
[0089] As described above, the third threshold is set to a value which is smaller than the
power consumption during the predetermined period when the corresponding peripheral
production line is operated and is slightly larger than the power consumption during
the predetermined period when the peripheral production line stops. Therefore, in
the case that the third power consumption is less than the third threshold, the control
unit 253 can determine that the peripheral production line stops. In the case that
the third power consumption is less than or equal to the third threshold, the control
unit 253 determines that the peripheral production line is operated, and does not
stop the air conditioner of the control target but operates the air conditioner of
the control target. On the other hand, in the case that the third power consumption
is less than the third threshold, the control unit 253 determines that the peripheral
production line stops, and stops the air conditioner of the control target. The operation
of the air conditioner controlled to operate by the control unit 253 is controlled
such that the measured temperature is equal to the preset temperature.
(Flow (during cooling operation) of air conditioner control processing)
[0090] An example of the air conditioner control processing of the third embodiment will
be described with reference to Fig. 13. Fig. 13 is a flowchart illustrating a flow
of the air the conditioner control processing in the third embodiment. Fig. 13 illustrates
an example of the case that the air conditioners perform the cooling operation in
summer. Because the pieces of processing in S1 to S6 are similar to those of the first
embodiment (see Fig. 5), the description is neglected.
[0091] When the first power consumption is less than the first threshold (NO in S6), the
control unit 253 determines whether the second line identification information and
third threshold which correspond to the air conditioner identification information
indicating the air conditioner of the control target are set based on the air conditioner-line
correspondence table (S13).
[0092] When the second line identification information and third threshold which correspond
to the air conditioner identification information are not set (NO in S13), the control
unit 253 determines that the peripheral production line to be monitored does not exist,
and stops the air conditioner of the control target (S7).
[0093] When the second line identification information and third threshold which correspond
to the air conditioner identification information are set (YES in S13), the control
unit 253 reads the second line identification information and the third threshold.
The read second line identification information indicates the peripheral production
line to be monitored. Based on the measured data of the wattmeter of the production
line indicated by the second line identification information, the control unit 253
calculates the third power consumption of the predetermined period (for example, past
10 minutes from the present clock time). The control unit 253 compares the third power
consumption to the third threshold (S14).
[0094] When the third power consumption is less than the third threshold (YES in S14), the
control unit 253 determines that the peripheral production line to be monitored stops,
and stops the air conditioner of the control target (S7). On the other hand, when
the third power consumption is greater than or equal to the third threshold (NO in
S14), the control unit 253 determines that the peripheral production line to be monitored
operates, and transfers to the processing in S2. That is, the air conditioner of the
control target is allowed to operate normally according to the preset temperature
without degrading the air conditioning capability.
[0095] For example, even if the production line 15 closest to the air conditioner 26 of
the control target stops, the air conditioner 26 is operated in the case that the
production line 16 (see Figs. 1 and 12) around the production line 15 operates. On
the other hand, the air conditioner 26 is stopped in the case that the peripheral
production line 16 also stops. Therefore, the extreme degradation of the air conditioning
capability in the production factory can be prevented due to the operation of the
air conditioner 26 while the production line 16 is operated to radiate the heat. The
air conditioner 26 is stopped in the case that the production line 16 stops, which
allows the wasted power consumption to be prevented.
[0096] As illustrated in Fig. 12, the following processing in S14 may be performed to the
air conditioner 23 to which the plurality of peripheral production lines are set.
The control unit 253 reads a combination of the second line identification information
and the third threshold in each peripheral production line. The control unit 253 compares
the third power consumption obtained from the measured data of the wattmeter of the
production line indicated by the second line identification Information to the third
threshold in each combination. The affirmative determination is made in S14 when the
third power consumption is less than the third threshold in all the combinations,
and the negative determination is made in S14 in other cases. Alternatively, the affirmative
determination may be made in S14 when the third power consumption is less than the
third threshold in at least one of the combinations, and the negative determination
may be made in S14 in other cases. For example, for the air conditioner 23 of the
control target, when the third power consumption of the production line 11 is less
than the third threshold (1 kW) while the third power consumption of the production
line 13 is less than the third threshold (1 kW), the flow transfers to the processing
in S7. Alternatively, when the third power consumption of at least one of the production
line 11 and the production line 12 is less than the third threshold, the flow may
transfer to the processing in S7.
[0097] The control unit 253 performs the pieces of processing in S1 to S14 of Fig. 13 to
all the air conditioners 21 to 28.
[0098] Thus, for the air conditioners belonging to the second group, (1) the control unit
253 stops each of the air conditioners in the case that the first power consumption
of the production line indicated by the first line identification information corresponding
to the air conditioner concerned is less than the predetermined first threshold, and
that the third power consumption of the peripheral production line indicated by the
second line identification information corresponding to the air conditioner concerned
is less than the predetermined third threshold, and (2) the control unit 253 operates
the air conditioner without degrading the air conditioning capability in the case
that the first power consumption is greater than or equal to the first threshold,
or that the third power consumption is greater than or equal to the third threshold.
[0099] Therefore, each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group is stopped only when the production line installed closest to the air conditioner
concerned stops while the peripheral production line to be monitored also stops. As
a result, the extreme degradation of the air conditioning capability can be prevented
in the production factory.
(Flow (during heating operation) of air conditioner control processing)
[0100] An example of the air conditioner control processing of the third embodiment will
be described with reference to Fig. 14. Fig. 14 illustrates an example of the case
that the air conditioners 21 to 28 perform the heating operation in winter.
[0101] Because the pieces of processing in S1, S4 to S6, S8, and S9 are similar to those
of the first embodiment in Fig. 6, the description is neglected.
[0102] When the first power consumption is greater than or equal to the first threshold
(YES in S6), the control unit 253 determines whether the second line identification
information and third threshold which correspond to the air conditioner identification
information indicating the air conditioner of the control target are set based on
the air conditioner-line correspondence table (S13).
[0103] When the second line identification information and third threshold which correspond
to the air conditioner identification information are not set (NO in S13), the control
unit 253 determines that the peripheral production line to be monitored does not exist,
and stops the air conditioner of the control target (S7).
[0104] When the second line identification information and third threshold which correspond
to the air conditioner identification information are set (YES in S13), the control
unit 253 reads the second line identification information and the third threshold.
The read second line identification information indicates the peripheral production
line to be monitored. Based on the measured data of the wattmeter of the production
line indicated by the second line identification information, the control unit 253
calculates the third power consumption of the predetermined period (for example, past
10 minutes from the present clock time). The control unit 253 compares the calculated
third power consumption to the third threshold (S14).
[0105] When the third power consumption is less than the third threshold (YES in S14), the
control unit 253 determines that the peripheral production line to be monitored stops,
and transfers to the processing in S8. That is, the air conditioner of the control
target is allowed to operate normally according to the preset temperature without
degrading the air conditioning capability. On the other hand, when the third power
consumption is greater than or equal to the third threshold (NO in S14), the control
unit 253 determines that the peripheral production line to be monitored operates,
and stops the air conditioner of the control target (S7).
[0106] The control unit 253 performs the pieces of processing in S1 to S14 of Fig. 14 to
all the air conditioners 21 to 28.
[0107] Thus, for the air conditioners belonging to the second group, (1) the control unit
253 stops each of the air conditioners in the case that the first power consumption
of the production line indicated by the first line identification information corresponding
to the air conditioner concerned is greater than or equal to the predetermined first
threshold, and that the third power consumption of the peripheral production line
indicated by the second line identification information corresponding to the air conditioner
concerned is greater than or equal to the predetermined third threshold, and (2) the
control unit 253 operates the air conditioner without degrading the air conditioning
capability in the case that the first power consumption is less than the first threshold,
or that the third power consumption is less than the third threshold.
[0108] Therefore, each of the air conditioners 22 to 24 and 26 to 28 belonging to the second
group is stopped only when the production line installed closest to the air conditioner
concerned operates while the peripheral production line to be monitored also operates.
As a result, the extreme degradation of the air conditioning capability can be prevented
in the production factory.
<Modifications>
[0109] In the above description, the control units 53, 153, and 253 stop the air conditioner
of the control target in Step S7. However, in Step S7, the control units 53, 153,
and 253 may perform the control so as to degrade the air conditioning capability of
the air conditioner of the control target. For example, in the case that the air conditioner
is connected to two outdoor machines as in the manner of the air conditioners 24 and
28, only one of the outdoor machines may be stopped, whereby the air conditioners
24 and 28 may be operated with the air conditioning capability degraded.
[0110] In the case that the air conditioner is connected to two outdoor machines as in
the manner of the air conditioners 24 and 28 and the air conditioning capability is
degraded by stopping one of the outdoor machines in S7, the following processing may
be performed. Whether one of the two outdoor machines is already stopped is determined
in S7. When one of the two outdoor machines is already stopped, the other outdoor
machine is maintained as it is because the air conditioning capability is already
degraded. On the other hand, when both the two outdoor machines operate, one of the
outdoor machines is stopped to degrade the air conditioning capability.
[0111] The present invention is not limited to the above embodiments, but various changes
can be made without departing from the scope of the present invention. An embodiment
obtained by properly combining technical units disclosed in the different embodiments
is also included in the technical scope of the present invention.
[0112] Each unit of the control devices 50, 150, and 250 of the embodiments can be constructed
in a manner such that a computing unit such as a CPU (Central Processing Unit) controls
an input unit such as a keyboard, an output unit such as a display, and a communication
unit such as an interface circuit by executing a program stored in a storage unit
such as a ROM (Read Only Memory) and a RAM (Random Access Memory). Accordingly, only
the computer including these units reads a recording medium in which the program is
recorded and executes the program, which allows various functions and pieces of processing
of the control devices 50, 150, and 250 of the embodiments to be implemented and performed.
The functions and pieces of processing can be implemented and performed on any computer
by recording the program in a removable recording medium.
[0113] The recording medium may be a memory (not illustrated), such as the ROM, which is
used as a program medium in the processing performed by a microcomputer. The recording
medium may also be a program medium that can be read by inserting the recording medium
in a program reading device (not illustrated) that is of an external storage device.
[0114] In each case, preferably the microprocessor accesses and executes the stored program.
More preferably the microprocessor reads the program, downloads the program in a program
storage area of a microcomputer, and executes the program. It is assumed that the
program to be downloaded is previously stored in a main body device.
[0115] The program medium is the recording medium configured to be able to separate from
the main body device and to fixedly carry the program. Examples of the recording medium
include tape systems such as a magnetic tape and a cassette tape, disk systems including
a magnetic disk such as a flexible disk and a hard disk and a disk such as a CD, an
MO, an MD, and a DVD, card systems such as an IC card (including a memory card), and
semiconductor memories such as a mask ROM, an EPROM (Erasable Programmable Read Only
Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory), and a flash
ROM.
[0116] In a system configuration to which a communication network including the Internet
can be connected, preferably the recording medium carries the program in a fluid manner
such that the program is downloaded through the communication network.
[0117] In the case that the program is downloaded through the communication network, preferably
the program to be downloaded is previously stored in the main body device, or installed
from another recording medium.
[0118] As described above, a control device of the present invention is configured to control
the plurality of air conditioners, and the control device includes the control unit
configured to divide the plurality of air conditioners into the first group and the
second group, operate the air conditioner belonging to the first group regardless
of the operational state of the facility, and control the operation of the air conditioner
belonging to the second group according to the operational state of the facility.
[0119] According to the configuration, the operation of the air conditioner belonging to
the second group is controlled according to the operational state of the facility.
The heat radiation amount from the facility depends on the operational state of the
facility. Therefore, the air conditioner of the second group is operated according
to the operational state of the facility, which allows the air conditioner of the
second group to be operated according to the heat radiation amount from the facility.
As a result, for the air conditioner belonging to the second group, the wasted operation
can be avoided according to the heat radiation amount from the facility to achieve
energy saving. For example, when the facility stops not to radiate the heat, the wasted
operation can be avoided by stopping the cooling operations of the air conditioner
of the second group. The air conditioner belonging to the first group is operated
irrespective of the operational state of the facility. Therefore, for example, during
the cooling operation, even if the facility is not operated, the temperature in the
production factory is maintained at the preset temperature by the air conditioner
belonging to the first group.
[0120] Thus, the temperature in the production factory can be kept constant without consuming
the wasted power by the simple setting, in which the plurality of air conditioners
are divided into the first group in which the air conditioner is operated regardless
of the operational state of the facility and the second group in which the operation
of the air conditioner is controlled according to the operational state of the facility.
Unlike Patent Documents 1 and 2, it is not necessary to acquire the detailed environmental
data that changes depending on the condition of the production factory. Additionally,
even if the layout of the facility or the air conditioner is changed in the air conditioning
target area, it is not necessary to acquire again the environmental data required
in Patent Documents 1 and 2.
[0121] Therefore, the control device that can easily perform the proper air conditioning
control according to the situation of the heat radiated from the facility can be constructed.
[0122] In the control device, the control unit may determine the operational state of the
facility based on the power consumption of the facility, and control the operation
of the air conditioner belonging to the second group according to the determination
result thereof.
[0123] According to the configuration, the operational state of the facility can easily
be understood only by measuring the power consumption of the facility.
[0124] For example, the air conditioner performs the cooling operation, (1) the control
unit stops the air conditioner belonging to the second group, or operates the air
conditioner belonging to the second group with an air conditioning capability degraded
when power consumption of the facility is less than the predetermined first threshold,
and (2) the control unit operates the air conditioner belonging to the second group
without degrading the air conditioning capability when the power consumption of the
facility is greater than or equal to the first threshold. When power consumption of
the facility is less than the predetermined first threshold, the heat radiation amount
from the facility decreases relatively. Therefore, the air conditioner belonging to
the second group is stopped, or the air conditioner belonging to the second group
is operated with the air conditioning capability degraded, which allows the extreme
cooling in the air conditioning target area to be prevented to achieve the energy
saving of the air conditioner belonging to the second group.
[0125] The air conditioner performs a heating operation, (1) the control unit stops the
air conditioner belonging to the second group, or operates the air conditioner belonging
to the second group with the air conditioning capability degraded when the power consumption
of the facility is greater than or equal to the first threshold, and (2) the control
unit operates the air conditioner belonging to the second group without degrading
the air conditioning capability when the power consumption of the facility is less
than the first threshold. When the power consumption of the facility is greater than
or equal to the first threshold, the heat radiation amount from the facility increases
relatively. Therefore, the air conditioner belonging to the second group is stopped,
or the air conditioner belonging to the second group is operated with the air conditioning
capability degraded, which allows the extreme heating in the air conditioning target
area to be prevented to achieve the energy saving of the air conditioner belonging
to the second group.
[0126] In the control device, the facility may be provided in plural. The control device
may further include a facility identification information storage unit configured
to store first facility identification information, the first facility identification
information being used to identify the facility installed close to the air conditioner
belonging to the second group. In the control device, the control unit may control
the operation of the air conditioner belonging to the second group according to the
operational state of the facility indicated by the first facility identification information.
[0127] According to the configuration, the operation of the air conditioner belonging to
the second group is controlled according to the operational state of the facility
installed close to the air conditioner. Therefore, the air conditioning can properly
be performed according to the heat radiation from the close facility.
[0128] In the control device, the facility may be provided in plural. The control device
may further include: a facility identification information storage unit configured
to store first facility identification information, the first facility identification
information being used to identify the facility installed close to the air conditioner
belonging to the second group; and a peripheral device information storage unit configured
to store device identification information, the device identification information
being used to identify another air conditioner installed close to the air conditioner
belonging to the second group. In the control device, the control unit may control
the operation of the air conditioner belonging to the second group according to the
operational state of the facility indicated by the first facility identification information
and the operational state of the air conditioner indicated by the device identification
information.
[0129] According to the configuration, the operation of the air conditioner can be controlled
according to not only the operational state of the facility installed close to the
air conditioner but also the operational state of the peripheral air conditioner.
[0130] In the control device, the facility may be provided in plural. The control device
may further include a facility identification information storage unit configured
to store first facility identification information and second facility identification
information while correlated with each other, the first facility identification information
being used to identify a first facility installed close to the air conditioner belonging
to the second group, the second facility identification information being used to
identify a second facility installed close to the first facility. In the control device,
the control unit may control the operation of the air conditioner belonging to the
second group according to the operational state of the facility indicated by the first
facility identification information and the operational state of the facility indicated
by the second facility identification information.
[0131] According to the configuration, the operation of the air conditioner is controlled
according to not only the operational state of the facility installed close to the
air conditioner but also the operational state of the peripheral facility. Therefore,
the operation of the air conditioner can be controlled in consideration of the heat
radiation amounts of the plurality of facilities.
[0132] The air conditioner may be connected to a plurality of outdoor machines, and the
control unit may operate the air conditioner with the air conditioning capability
degraded by stopping some of the plurality of outdoor machines.
[0133] The control device may be constructed with a computer. In this case, the present
invention also includes a program that causes the computer to act as each unit of
the control device and a computer-readable recording medium in which the program is
recorded.
INDUSTRIAL APPLICABILITY
[0134] The present invention can be applied to a system that performs air conditioning of
a production factory, in which a production line is installed, using a plurality of
air conditioners.
DESCRIPTION OF SYMBOLS
[0135]
- 1, 101, 201
- control system
- 10
- production factory (air conditioning target area)
- 11 to 19
- production line (facility)
- 21 to 28
- air conditioner
- 31 to 38
- outdoor machine
- 41 to 49
- wattmeter
- 50, 150, 250
- control device
- 51
- group information storage unit
- 52, 152
- air conditioner-line correspondence table storage unit (facility identification information
storage unit)
- 53, 153, 253
- control unit
- 61 to 68
- wattmeter
- 155
- peripheral device information storage unit