Technical Field
[0001] The present invention relates to a refrigeration cycle apparatus using a non-azeotropic
refrigerant mixture, and particularly relates to a refrigeration cycle apparatus which
accurately estimates the composition of a refrigerant circulating through a refrigeration
cycle and efficiently operates with high reliability.
Background Art
[0002] In an existing refrigeration cycle apparatus that uses a non-azeotropic refrigerant
mixture, the composition of the circulating refrigerant changes. In particular, in
a large-size refrigeration cycle apparatus, a change in the composition of the circulating
refrigerant is noticeable. When the composition of the circulating refrigerant changes,
the condensing temperature or the evaporating temperature is different even at the
same pressure, and superheat or subcooling is different even at the same temperature
and the same pressure at an outlet of a heat exchanger. Thus, it becomes hard to make
an operating state of the refrigeration cycle apparatus into a desired state. In particular,
in a refrigeration cycle apparatus that includes a plurality of load-side heat exchangers,
it is possible to adjust a load in accordance with the number of operating heat exchangers
by controlling a high pressure or a low pressure to be constant, and it is important
to control, to desired values, the condensing temperature and the evaporating temperature
that are determined by pressure and the composition of the circulating refrigerant.
Thus, due to an inappropriate refrigerant saturation temperature at the heat exchanger,
a desired ability is not exerted, or appropriate subcooling is not provided before
the refrigerant flows into an expansion valve, the refrigerant comes into a two-phase
gas-liquid state, and generation of refrigerant sound or an unstable phenomenon occurs.
In addition, appropriate superheat is not provided before the refrigerant is sucked
into a compressor, a liquid refrigerant flows into the compressor, and the compressor
is damaged; or an appropriate refrigeration cycle is not formed, and the operating
efficiency decreases. Thus, means for detecting a refrigerant composition is required
in order to ensure an appropriate ability, high efficiency, and high reliability.
[0003] Moreover, it is known that a refrigeration cycle apparatus that includes a refrigerant
storage container (receiver) at a high-pressure side has a smaller fluctuation range
of the composition of a circulating refrigerant than that of a refrigeration cycle
apparatus that includes a refrigerant storage container (accumulator) at a low-pressure
side. However, when refrigerant leak occurs at a refrigeration cycle, the fluctuation
range of the composition is increased immediately regardless of whether the pressure
of the refrigerant storage container is low or high. Therefore, means for detecting
the composition of the circulating refrigerant is required in order to operate in
a desired cycle state and in order to detect refrigerant leak.
[0004] As a refrigerating and air-conditioning apparatus that is an existing refrigeration
cycle apparatus which estimates a refrigerant composition, there is a refrigerating
and air-conditioning apparatus in which a bypass is provided between an outlet pipe
of a compressor and an inlet pipe of the compressor, the outlet pipe of the compressor,
a high-pressure side path of high and low pressure heat exchangers, a pressure reducing
device, a low-pressure side path of the high and low pressure heat exchangers, and
the inlet pipe of the compressor are sequentially connected in this order, the temperature
at an inlet of the pressure reducing device, the temperature at an outlet of the pressure
reducing device, and the pressure at the outlet of the pressure reducing device are
detected, a refrigerant composition is estimated by composition detection means on
the basis of the detected information (see, for example, Patent Literature 1).
Citation List
Patent Literature
[0005] Patent Literature 1: Japanese Unexamined Patent Application Publication No.
8-75280 (pages 5 and 6, Fig. 6)
Summary of Invention
Technical Problem
[0006] In the refrigerating and air-conditioning apparatus as described above, a refrigerant
state is obtained on the basis of the temperatures and the pressures before and after
the pressure reducing device, and the composition of the refrigerant is estimated,
therefore the refrigerating and air-conditioning apparatus is influenced by the measurement
errors of a temperature sensor for detecting the temperature of the refrigerant and
a pressure sensor for detecting the pressure of the refrigerant. In particular, when
a non-azeotropic refrigerant mixture is in a two-phase gas-liquid state, a unique
temperature glide occurs, and thus the temperature and the pressure of the refrigerant
that is in a two-phase gas-liquid state where the pressure is low at the outlet of
the pressure reducing device are significantly influenced. Therefore, the poor detection
accuracy of the temperature sensor or the pressure sensor particularly, influences
on enthalpy calculation in a two-phase gas-liquid state with a temperature glide,
leading to a problem that the detection accuracy of the refrigerant composition is
deteriorated.
[0007] The present invention has been made in order to solve the above-described problems,
and an object of the present invention is to obtain a refrigeration cycle apparatus
which allows high accurate estimation of the composition of a refrigerant even when
the detection accuracy of a used sensor is the same as that in an existing one.
Solution to Problem
[0008] A refrigeration cycle apparatus according to the present invention is a refrigeration
cycle apparatus in which a compressor, a condenser, an expansion device, and an evaporator
are sequentially connected via refrigerant pipes to form a refrigeration cycle and
in which a non-azeotropic refrigerant mixture circulates as a refrigerant circulating
through the refrigeration cycle. The refrigeration cycle apparatus includes: a detection
path which bypasses the refrigerant from a high-pressure side that is an outlet side
of the condenser to a low-pressure side that is a suction side of the compressor and
on which a pressure reducing device and a heating device are provided from the high-pressure
side toward the low-pressure side; and a controller which controls an operation of
the refrigeration cycle. The heating device turns the refrigerant at an outlet side
thereof into a superheated gas state. The controller calculates an enthalpy at an
inlet side of the pressure reducing device on the detection path, calculates an enthalpy
at the outlet side of the heating device on the detection path, calculates an enthalpy
difference of the refrigerant between the outlet side and an inlet side of the heating
device, calculates an enthalpy at an outlet side of the pressure reducing device on
the basis of the enthalpy difference and the enthalpy at the outlet side of the heating
device, and estimates a circulation composition that is a composition of the refrigerant
circulating through the refrigeration cycle, on the basis of the calculated enthalpy
at the inlet side of the pressure reducing device and the calculated enthalpy at the
outlet side of the pressure reducing device.
Advantageous Effects of Invention
[0009] According to the present invention, an enthalpy at the outlet side of the pressure
reducing device on the basis of which the composition of the circulating refrigerant
is estimated is derived by using the temperature of the refrigerant at the outlet
side of the heating device. Thus, a temperature error is low, it is possible to improve
the accuracy of estimating the circulation composition of the refrigerant, and it
is possible to improve the operating efficiency of the refrigeration cycle of the
refrigeration cycle apparatus.
Brief Description of Drawings
[0010]
[Fig. 1] Fig. 1 is a refrigerant circuit diagram of a refrigeration cycle apparatus
1 according to Embodiment 1 of the present invention.
[Fig. 2] Fig. 2 is a flowchart illustrating an operation of estimating the composition
of a non-azeotropic refrigerant mixture in the refrigeration cycle apparatus 1 according
to Embodiment 1 of the present invention.
[Fig. 3] Fig. 3 is a flowchart of a process of calculating an enthalpy difference
Δh between an outlet side and an inlet side of a heating device 9 in the refrigeration
cycle apparatus 1 according to Embodiment 1 of the present invention.
[Fig. 4] Fig. 4 is a diagram illustrating a change in a state of a refrigerant in
a detection path 7 in the refrigeration cycle apparatus 1 according to Embodiment
1 of the present invention.
[Fig. 5] Fig. 5 is a diagram illustrating influence of detection accuracy of each
sensor of the refrigeration cycle apparatus 1 according to Embodiment 1 of the present
invention on enthalpy.
[Fig. 6] Fig. 6 is a refrigerant circuit diagram of a refrigeration cycle apparatus
1a according to Embodiment 2 of the present invention.
[Fig. 7] Fig. 7 is a flowchart of a process of calculating an enthalpy difference
Δh between an outlet side and an inlet side of a low-pressure side path of a refrigerant
heat exchanger 22 in the refrigeration cycle apparatus 1 a according to Embodiment
2 of the present invention.
[Fig. 8] Fig. 8 is a refrigerant circuit diagram of a refrigeration cycle apparatus
101 as a related art example configured on the basis of the contents of the related
art (Patent Literature 1).
[Fig. 9] Fig. 9 is a diagram illustrating a change in a state of a refrigerant in
a detection path 102 in the refrigeration cycle apparatus 101.
[Fig. 10] Fig. 10 is a diagram illustrating influence of detection accuracy of each
sensor of the refrigeration cycle apparatus 101 on enthalpy.
Description of Embodiments
Embodiment 1
(Configuration of refrigeration cycle apparatus 1)
[0011] Fig. 1 is a refrigerant circuit diagram of a refrigeration cycle apparatus 1 according
to Embodiment 1 of the present invention.
[0012] As shown in Fig. 1, in the refrigeration cycle apparatus 1 according to the embodiment,
a refrigerant circuit is formed in order of a compressor 2, a condenser 3, an expansion
device 4, an evaporator 5, an accumulator 6, and again the compressor 2 via refrigerant
pipes. In addition, in the refrigeration cycle apparatus 1, a detection path 7 is
provided so as to branch from a high-pressure side refrigerant pipe connecting the
condenser 3 to the expansion device 4, to bypass a refrigerant to a low-pressure side
refrigerant pipe connecting the accumulator 6 to the compressor 2. A portion branching
from the high-pressure side refrigerant pipe connecting the condenser 3 to the expansion
device 4 to the detection path 7 is referred to as a connection portion 41, and a
portion connecting the detection path 7 to the low-pressure side refrigerant pipe
connecting the accumulator 6 to the compressor 2 is referred to as a connection portion
42. On the detection path 7, a pressure reducing device 8 and a heating device 9 are
provided from the high-pressure side toward the low-pressure side, respectively. For
example, a non-azeotropic refrigerant mixture including R32 which is a low-boiling-point
component and HFO1234yf which is a high-boiling-point component (for example, a filled
composition of R32 is 54 wt% and a filled composition of HFO1234yf is 46 wt%, whereby
global warming potential (GWP) is 300 and the environmental load is reduced) is used
as a non-azeotropic refrigerant mixture circulating through the refrigerant circuit
configured as described above.
[0013] In addition, the refrigeration cycle apparatus 1 includes a high-pressure sensor
10 which detects the pressure of the refrigerant at a discharge side of the compressor
2, a low-pressure sensor 11 which detects the pressure of the refrigerant at a suction
side of the compressor 2, a first inlet temperature sensor 12 which detects the temperature
of the refrigerant at an inlet side of the detection path 7, and a first outlet temperature
sensor 13 which detects the temperature of the refrigerant at an outlet side of the
detection path 7. Furthermore, the refrigeration cycle apparatus 1 includes a controller
31 and receives detection information from each sensor described above.
[0014] The compressor 2 sucks a low-temperature and low-pressure gas refrigerant, compresses
the gas refrigerant, and discharges the gas refrigerant as a high-temperature and
high-pressure refrigerant to the condenser 3 side.
[0015] The condenser 3 performs heat exchange between the high-temperature and high-pressure
refrigerant discharged from the compressor 2 and air sent from a fan (not shown) or
the like to condense the refrigerant into a liquid refrigerant.
[0016] The expansion device 4 reduces the pressure of the high-pressure liquid refrigerant
having flowed out of the condenser 3 to turn the liquid refrigerant into a low-pressure
two-phase gas-liquid refrigerant.
[0017] The evaporator 5 performs heat exchange between the low-pressure two-phase gas-liquid
refrigerant resulting from the pressure reduction by the expansion device 4 and air
sent from a fan (not shown) or the like to evaporate the two-phase gas-liquid refrigerant
into a gas refrigerant.
[0018] The accumulator 6 stores therein an excess non-azeotropic refrigerant mixture generated
depending on an operation condition or a load condition of the refrigeration cycle
apparatus 1, among the refrigerant having flowed out of the evaporator 5. Specifically,
the accumulator 6 separates the non-azeotropic refrigerant mixture into a liquid refrigerant
in which the high-boiling-point component is contained in a large amount and a gas
refrigerant in which the low-boiling-point component is contained in a large amount,
and stores therein the liquid-phase refrigerant in which the high-boiling-point component
is contained in a large amount. Thus, when the liquid refrigerant is present within
the accumulator 6, the composition of the refrigerant circulating through the refrigeration
cycle shows a tendency that the low-boiling-point component is increased in amount.
In addition, when the liquid refrigerant in which the high-boiling-point component
is contained in a large amount leaks from a lower portion of the accumulator 6, the
composition of the refrigerant circulating through the refrigeration cycle shows a
tendency that the low-boiling-point component is increased in amount. Furthermore,
when the refrigerant leaks from a refrigerant pipe through which a liquid single-phase
refrigerant circulates, an amount of the low-boiling-point component that gasifies
and leaks is larger. Thus, the composition of the refrigerant circulating through
the refrigeration cycle shows a tendency that the high-boiling-point component is
increased in amount.
[0019] As described above, the detection path 7 is a path which bypasses the refrigerant
from the connection portion 41 on the high-pressure side refrigerant pipe to the connection
portion 42 on the low-pressure side refrigerant pipe.
[0020] Of the high-pressure liquid refrigerant having flowed out of the condenser 3,The
pressure reducing device 8 reduces the pressure of the liquid refrigerant branched
at the connection portion 41 to the detection path 7, to turn the liquid refrigerant
into a low-pressure two-phase gas-liquid refrigerant.
[0021] The heating device 9 is composed of an electric heater or the like and heats and
evaporates the low-pressure two-phase gas-liquid refrigerant resulting from the pressure
reduction by the pressure reducing device 8.
[0022] As described above, the high-pressure sensor 10 detects the pressure of the refrigerant
at the discharge side of the compressor 2.
[0023] It should be noted that as shown in Fig. 1, the high-pressure sensor 10 is provided
on the refrigerant pipe between the discharge side of the compressor 2 and an inlet
side of the condenser 3, but suffices to be provided at any position from the discharge
side of the compressor 2 to an inlet side of the expansion device 4.
[0024] As described above, the low-pressure sensor 11 detects the pressure of the refrigerant
at the suction side of the compressor 2.
[0025] It should be noted that as shown in Fig. 1, the low-pressure sensor 11 is provided
on the refrigerant pipe between an outlet side of the accumulator 6 and the suction
side of the compressor 2, but suffices to be provided at any position from an outlet
side of the expansion device 4 to the suction side of the compressor 2.
[0026] As described above, the first inlet temperature sensor 12 detects the temperature
of the refrigerant at the inlet side of the detection path 7.
[0027] It should be noted that the position at which the first inlet temperature sensor
12 is provided may be any position in a closed region defined by the condenser 3,
the expansion device 4, and the pressure reducing device 8.
[0028] As described above, the first outlet temperature sensor 13 detects the temperature
of the refrigerant at the outlet side of the detection path 7.
[0029] It should be noted that the position at which the first outlet temperature sensor
13 is provided may be any position between the heating device 9 and the connection
portion 42.
[0030] When each sensor is provided at a position in the limited range as described above,
it is possible to commonalize each sensor with a sensor used for another purpose,
leading to cost reduction.
[0031] The controller 31 receives information detected by the high-pressure sensor 10, the
low-pressure sensor 11, the first inlet temperature sensor 12, and the first outlet
temperature sensor 13, estimates the composition of the refrigerant of the non-azeotropic
refrigerant mixture circulating through the refrigeration cycle on the basis of this
information, and controls the entirety of the refrigeration cycle apparatus 1. A process
of estimating the composition of the refrigerant by the controller 31 will be described
in detail later.
[0032] It should be noted that the high-pressure sensor 10, the low-pressure sensor 11,
the first inlet temperature sensor 12, and the first outlet temperature sensor 13
correspond to "high-pressure detection means," "low-pressure detection means," "first
inlet temperature detection means," and "first outlet temperature detection means,"
respectively, in the present invention.
(Refrigerant circulating operation in refrigeration cycle)
[0033] Next, a refrigerant circulating operation in the refrigeration cycle apparatus 1
according to the embodiment will be described with reference to Fig. 1.
[0034] The high-temperature and high-pressure gas refrigerant compressed and discharged
from the compressor 2 flows into the condenser 3. The gas refrigerant having flowed
into the condenser 3 is subjected to heat exchange with air sent from the fan or the
like, to be condensed into a liquid refrigerant, and flows out of the condenser 3.
The liquid refrigerant having flowed out of the condenser 3 is separated at the connection
portion 41 into a refrigerant flowing toward the expansion device 4 and a refrigerant
flowing toward the detection path 7.
[0035] The liquid refrigerant flowing toward the expansion device 4 is reduced in pressure
by the expansion device 4 into a low-temperature and low-pressure two-phase gas-liquid
refrigerant, and flows into the evaporator 5. The two-phase gas-liquid refrigerant
having flowed into the evaporator 5 is subjected to heat exchange with air sent from
the fan or the like, to be evaporated into a low-temperature and low-pressure refrigerant,
and flows out of the evaporator 5. The refrigerant having flowed out of the evaporator
5 flows into the accumulator 6 and is separated into a liquid refrigerant and a gas
refrigerant, and the gas refrigerant flows out of the accumulator 6. The gas refrigerant
having flowed out of the accumulator 6 joins, at the connection portion 42, the refrigerant
having flowed through the detection path 7, and is sucked into the compressor 2 and
compressed again.
[0036] Meanwhile, the liquid refrigerant branched at the connection portion 41 to the detection
path 7 is reduced in pressure by the pressure reducing device 8 into a low-temperature
and low-pressure two-phase gas-liquid refrigerant, and flows into the heating device
9. The two-phase gas-liquid refrigerant having flowed into the heating device 9 is
heated and evaporated into a low-temperature and low-pressure gas refrigerant, and
flows out of the heating device 9. The gas refrigerant having flowed out of the heating
device 9 joins, at the connection portion 42, the gas refrigerant having flowed out
of the accumulator 6, and is sucked into the compressor 2 and compressed again.
[0037] A state of the refrigeration cycle greatly changes depending on a load and an operating
state of the refrigeration cycle apparatus 1, and design values such as the capacities
of the condenser 3 and the evaporator 5, the refrigerant charging amount, and the
capacity of the heating device 9 are designed such that under major operation conditions,
the refrigerant state becomes a supercooled liquid state (subcooling) at the connection
portion 41 which is at the high-pressure side of the detection path 7, and becomes
a superheated gas state (superheat) at an outlet portion of the low-pressure side
of the detection path 7.
(Operation of estimating composition of circulating refrigerant)
[0038] Fig. 2 is a flowchart illustrating an operation of estimating the composition of
the non-azeotropic refrigerant mixture in the refrigeration cycle apparatus 1 according
to Embodiment 1 of the present invention, and Fig. 3 is a flowchart of a process of
calculating an enthalpy difference Δh between an outlet side and an inlet side of
the heating device 9 in the refrigeration cycle apparatus 1. Hereinafter, the operation
of estimating the composition of the refrigerant will be described with reference
to Figs. 2 and 3.
[0039] When the refrigeration cycle of the refrigeration cycle apparatus 1 operates, the
controller 31 starts the following operation of estimating the composition of the
non-azeotropic refrigerant mixture, under a predetermined condition.
(S1)
[0040] First, the controller 31 determines whether a given period of time has elapsed from
the start of the operation of estimating the composition of the refrigerant. When
the controller 31 detects that the given period of time has elapsed, the controller
31 proceeds to step S2.
[0041] It should be noted that delaying timing at which another control process is performed
by the controller 31 from the timing at which it is detected by the controller 31
that the given period of time has elapsed alleviates a processing load on the controller
31 and stabilizes the controllability of the controller 31. However, the operation
of estimating the composition of the refrigerant is reflected by various controls,
and thus the given period of time is desirably a short period such as 10 sec or 20
sec.
(S2)
[0042] The controller 31 receives a high-pressure pressure Pd detected by the high-pressure
sensor 10, a low-pressure pressure Ps detected by the low-pressure sensor 11, an inlet
temperature TI detected by the first inlet temperature sensor 12, and an outlet temperature
TO detected by the first outlet temperature sensor 13. Then, the controller 31 proceeds
to step S3.
(S3)
[0043] The controller 31 grasps a flow rate characteristic by deriving a flow rate coefficient
k of the pressure reducing device 8. For example, when the flow rate coefficient k
of the pressure reducing device 8 is a fixed value, the flow rate coefficient k is
stored in an internal memory or the like of the controller 31, and the controller
31 derives the flow rate coefficient k by obtaining the flow rate coefficient k stored
in the internal memory. On the other hand, when the flow rate characteristic of the
pressure reducing device 8 changes, a correlation between an opening degree of the
pressure reducing device 8 and the flow rate coefficient k is stored in the internal
memory, and the controller 31 derives the flow rate coefficient k from the opening
degree of the pressure reducing device 8 during operation of the refrigeration cycle
apparatus 1 on the basis of the correlation. Then, the controller 31 proceeds to step
S4.
(S4)
[0044] First, the controller 31 provisionally determines an assumed value αtmp as the composition
of the low-boiling-point component. For example, the controller 31 may determine the
composition of the low-boiling-point component in charging the non-azeotropic refrigerant
mixture into the refrigeration cycle apparatus 1, as the assumed value αtmp. Then,
the controller 31 proceeds to step S5.
(S5)
[0045] The controller 31 calculates an inlet enthalpy hl that is an enthalpy at the inlet
side of the detection path 7, on the basis of the high-pressure pressure Pd, the inlet
temperature TI, and the assumed value αtmp with the following formula (1). Then, the
controller 31 proceeds to step S6.
[0046] [Math. 1]

(S6)
[0047] The controller 31 calculates an outlet enthalpy hO that is an enthalpy at the outlet
side of the detection path 7, on the basis of the low-pressure pressure Ps, the outlet
temperature TO, and the assumed value αtmp with the following formula (2). Then, the
controller 31 proceeds to step S7.
[0048] [Math. 2]

(S7)
[0049] Then, the controller 31 calculates an enthalpy difference Δh between the outlet side
and the inlet side of the heating device 9 by the following procedure of steps S21
to S24.
(S21)
[0050] The controller 31 calculates a density pi of the refrigerant at the inlet side of
the detection path 7 on the basis of the high-pressure pressure Pd, the inlet temperature
TI, and the assumed value αtmp with the following formula (3). Then, the controller
31 proceeds to step S22.
[0051] [Math. 3]

(S22)
[0052] In addition, the controller 31 calculates a pressure difference ΔP of the refrigerant
between before and after the pressure reducing device 8 on the basis of the high-pressure
pressure Pd and the low-pressure pressure Ps with the following formula (4). Then,
the controller 31 proceeds to step S23.
[0053] [Math. 4]

(S23)
[0054] In addition, the controller 31 calculates a refrigerant flow rate Gdet in the detection
path 7 on the basis of the flow rate coefficient k, the density pi, and the pressure
difference ΔP with the following formula (5). Then, the controller 31 proceeds to
step S24.
[0055] [Math. 5]

(S24)
[0056] Here, the output of the heating device 9 is denoted by Q, and the controller 31 calculates
the enthalpy difference Δh on the basis of the output Q and the refrigerant flow rate
Gdet with the following formula (6).
[0057] [Math. 6]

(Q: output of the heating device 9)
[0058] The following formula (7) is derived from the formulas (3) to (6). Then, the controller
31 proceeds to step S8.
[0059] [Math. 7]

(S8)
[0060] Here, the pressure reducing device 8 causes pressure reduction change based on isenthalpic
change, thus an enthalpy at the inlet side of the pressure reducing device 8 and an
enthalpy at the outlet side of the pressure reducing device 8 should be the same,
and the inlet enthalpy hl at the inlet side of the detection path 7 (the inlet side
of the pressure reducing device 8) should be the enthalpy at the outlet side of the
pressure reducing device 8 (it is referred to as enthalpy h*). Therefore, the controller
31 calculates the enthalpy h* with the following formula (8).
[0061] [Math. 8]

[0062] Next, the controller 31 compares the inlet enthalpy hl at the inlet side of the detection
path 7 which is calculated with formula (1) to the enthalpy h* at the outlet side
of the pressure reducing device 8 which is calculated with formula (8), and calculates
the difference therebetween. Then, the controller 31 determines whether the difference
is equal to or less than a predetermined specified value δ. As a result of the determination,
when the difference is equal to or less than the specified value δ, the controller
31 proceeds to step S10, and when the difference is greater than the specified value
δ, the controller 31 proceeds to step S9.
(S9)
[0063] The controller 31 determines that the assumed value αtmp which is assumed in step
S4 and is the composition of the low-boiling-point component is not an appropriate
composition, and, for example, adds or subtracts a predetermined correction value
which is based on the difference between the inlet enthalpy hl and the enthalpy h*
in step S8 described above to or from the assumed value αtmp to newly determine an
assumed value αtmp again. Then, the controller 31 returns to step S5.
(S10)
[0064] The controller 31 determines that the assumed value αtmp which is assumed in step
S4 and is the composition of the low-boiling-point component is an appropriate composition,
and estimates the assumed value αtmp as a circulation composition α that is the composition
of the low-boiling-point component. This is the end of the operation of estimating
the composition of the non-azeotropic refrigerant mixture in the refrigeration cycle
apparatus 1.
[0065] It should be noted that Figs. 2 and 3 described above illustrate the operation of
estimating the composition of the low-boiling-point component of the non-azeotropic
refrigerant mixture, but the present invention is not limited to this and the composition
of the high-boiling-point component may be estimated.
[0066] In addition, the controller 31 performs all the calculations shown in formulas (1)
to (8) described above, but the present invention is not limited to the single controller
performing the calculations, and a plurality of controllers or calculators distribute
and process the calculation based on each formula described above.
(Operation of calculating composition of refrigerant and its accuracy in related art)
[0067] Fig. 8 is a refrigerant circuit diagram of a refrigeration cycle apparatus 101 as
a related art example configured on the basis of the contents of the related art (Patent
Literature 1). Hereinafter, the difference from the configuration of the refrigeration
cycle apparatus 1 according to the embodiment shown in Fig. 1 will be described with
reference to Fig. 8.
[0068] As shown in Fig. 8, the refrigeration cycle apparatus 101 has a detection path 102
which branches from a high-pressure side refrigerant pipe connecting the condenser
3 to the expansion device 4, to bypass the refrigerant to a low-pressure side refrigerant
pipe connecting the accumulator 6 to the compressor 2, and which corresponds to the
detection path 7 in the refrigeration cycle apparatus 1. In addition, the refrigeration
cycle apparatus 101 includes a temperature sensor 103 which detects the temperature
of the refrigerant between the pressure reducing device 8 and the heating device 9,
instead of the first outlet temperature sensor 13 in the refrigeration cycle apparatus
1. The refrigeration cycle apparatus 101 includes a controller 104 instead of the
controller 31 in the refrigeration cycle apparatus 1. The controller 104 receives
information detected by the high-pressure sensor 10, the low-pressure sensor 11, the
first inlet temperature sensor 12, and the temperature sensor 103, and determines
the composition of the refrigerant of the non-azeotropic refrigerant mixture circulating
through the refrigeration cycle, on the basis of this information.
[0069] On the basis of the configuration of the existing refrigerant circuit shown in Fig.
8 as described above, the controller 104 of the refrigeration cycle apparatus 101
first receives a high-pressure pressure Pd detected by the high-pressure sensor 10,
a low-pressure pressure Ps detected by the low-pressure sensor 11, an inlet temperature
TI detected by the first inlet temperature sensor 12, and a temperature T* at the
outlet side of the pressure reducing device 8 which is detected by the temperature
sensor 103. Next, the controller 104 calculates an enthalpy at the outlet side of
the pressure reducing device 8 on the basis of the low-pressure pressure Ps and the
temperature T* at the outlet side of the pressure reducing device 8, and calculates
an enthalpy at the inlet side of the pressure reducing device 8 on the basis of the
high-pressure pressure Pd and the inlet temperature TI. Then, the controller 104 calculates
a circulation composition value of the refrigerant that causes the calculated enthalpy
at the outlet side of the pressure reducing device 8 to agree with the calculated
enthalpy at the inlet side of the pressure reducing device 8.
[0070] Fig. 9 is a diagram illustrating a change in a state of the refrigerant in the detection
path 102 in the refrigeration cycle apparatus 101, and Fig. 10 is a diagram illustrating
influence of detection accuracy of each sensor of the refrigeration cycle apparatus
101 on enthalpy.
[0071] As shown in Fig. 9, the refrigerant at the inlet side of the detection path 102 is
a supercooled liquid, and the refrigerant at the outlet side of the detection path
102 is a superheated gas. The refrigerant between the pressure reducing device 8 and
the heating device 9 between which the temperature sensor 103 is provided is a two-phase
gas-liquid refrigerant. Here, it is a characteristic of the non-azeotropic refrigerant
mixture that, of a constant-temperature line shown in Fig. 10, a portion in a two-phase
gas-liquid state is nearly horizontal but has a gradient that is not zero.
[0072] As shown in Fig. 10, even if an error is observed in the inlet temperature TI which
is a temperature detected by the first inlet temperature sensor 12, since the constant-temperature
line in a supercooled liquid state is nearly vertical, an enthalpy error δhTI caused
with the error is small. Similarly, even if an error is observed in the high-pressure
pressure Pd which is a pressure detected by the high-pressure sensor 10, an enthalpy
error δhPd caused with the error δPd is also fairly small.
[0073] Meanwhile, if an error equivalent to that for the first inlet temperature sensor
12 is observed in the temperature T* at the outlet side of the pressure reducing device
8 which is a temperature detected by the temperature sensor 103, since the constant-temperature
line in a two-phase gas-liquid state is nearly horizontal as described above, an enthalpy
error δhT* caused with the error is large as compared to the error δhtl and the error
δhPd. Similarly, if an error equivalent to that for the high-pressure sensor 10 is
observed in the low-pressure pressure Ps which is a pressure detected by the low-pressure
sensor 11, an enthalpy error δhPs caused with the error δPs is large as compared to
the error δhTI and the error δhPd.
[0074] As described above, the influence of the errors of the detection values of the first
inlet temperature sensor 12 and the high-pressure sensor 10 on enthalpy error is fairly
small, but the influence of the detection values of the temperature sensor 103 and
the low-pressure sensor 11 on enthalpy error is significant, and the precision of
the composition value of the refrigerant calculated with the errors is poor.
(Accuracy of operation for estimating composition of refrigerant in Embodiment)
[0075] Fig. 4 is a diagram illustrating a change in a state of the refrigerant in the detection
path 7 in the refrigeration cycle apparatus 1 according to Embodiment 1 of the present
invention, and Fig. 5 is a diagram illustrating influence of detection accuracy of
each sensor of the refrigeration cycle apparatus 1 on enthalpy.
[0076] As shown in Fig. 4, the refrigerant at the inlet side of the detection path 7 is
a supercooled liquid, and the refrigerant at the outlet side of the detection path
7 is a superheated gas. The refrigerant between the pressure reducing device 8 and
the heating device 9 is a two-phase gas-liquid refrigerant. Here, as described above
with reference to Fig. 10, it is a characteristic of the non-azeotropic refrigerant
mixture that, of a constant-temperature line shown in Fig. 5, a portion in a two-phase
gas-liquid state is nearly horizontal but has a gradient that is not zero.
[0077] As shown in Fig. 5, an enthalpy error δhTI and error δhPd caused with errors of the
detection values of the first inlet temperature sensor 12 and the high-pressure sensor
10 are small as described above with reference to Fig. 10.
[0078] It should be noted that the influence of the detection value of the high-pressure
sensor 10 itself on enthalpy is sufficiently smaller than the influence of the detection
value of the first inlet temperature sensor 12 itself on enthalpy. Thus, it is possible
to estimate the circulation composition α only with the inlet temperature TI detected
by the first inlet temperature sensor 12, without using the high-pressure pressure
Pd detected by the high-pressure sensor 10. Therefore, it is possible to reduce the
arguments in formulas (1) and (3), reducing the processing load on the controller
31 and reducing the storage capacity of the controller 31.
[0079] Furthermore, if an error equivalent to that for the first inlet temperature sensor
12 is observed in the outlet temperature TO which is a temperature detected by the
first outlet temperature sensor 13, the constant-temperature line in a superheated
gas state is sufficiently inclined as compared to the constant-temperature line in
the two-phase gas-liquid refrigerant, and an enthalpy error δhTO caused with the error
is sufficiently smaller than that in the case of the temperature sensor 103 in the
related art example. Similarly, if an error equivalent to that for the high-pressure
sensor 10 is observed in the low-pressure pressure Ps which is a pressure detected
by the low-pressure sensor 11, an enthalpy error δhPs caused with the error δPs is
sufficiently smaller than that in the case of the low-pressure sensor 11 in the related
art example.
[0080] Therefore, in the configuration of the refrigeration cycle apparatus 1 according
to the embodiment shown in Fig. 1, the influence of the detection errors of each temperature
sensor and each pressure sensor on enthalpy is suppressed, and thus it is possible
to improve the accuracy of estimating the circulation composition α of the refrigerant.
[0081] For example, in the case where the average condensing temperature is 50 degrees C,
the saturated gas evaporating temperature is 0 degrees C, subcooling at the inlet
side of the detection path 7 is 5 degrees C, and superheat at the outlet side of the
detection path 7 is 5 degrees C, when the refrigerant composition of R32 is fixed
at 54 [wt%], the refrigerant composition of HFO1234yf is fixed at 46 [wt%], and the
detection accuracy of each pressure sensor and each temperature sensor is the same
between the embodiment and the related art example, variation of the enthalpy at the
outlet side of the pressure reducing device 8 in the embodiment is about 1/4 of that
in the related art example. The variation of the enthalpy deteriorates the accuracy
of estimating the circulation composition of the refrigerant, and the accuracy in
the embodiment is about 1/2 of that in the related art example.
[0082] In addition, the detection path 7 in the refrigeration cycle apparatus 1 according
to the embodiment bypasses from the high-pressure side to the low-pressure side in
the refrigeration cycle, and thus causes decrease of the ability of the refrigeration
cycle apparatus 1. Furthermore, power is consumed by the heating device 9, and thus
it is conceived that the efficiency of the refrigeration cycle apparatus 1 further
falls. However, the advantages provided by improvement of the operating efficiency
by estimating the circulation composition of the refrigerant with high accuracy and
appropriately operating the refrigeration cycle as in the embodiment is much greater
than the above disadvantages. In particular, in a large-size refrigeration cycle apparatus,
estimating the circulation composition of the refrigerant with high accuracy is even
more advantageous. In addition, in the embodiment, the detection path 7 including
only the pressure reducing device 8 and the heating device 9 which is an electric
heater or the like is used in order to estimate the circulation composition of the
refrigerant, and the configuration is simple and size reduction thereof is possible.
(Advantageous effects of Embodiment 1)
[0083] By the configuration and the operation described above, it is possible to suppress
the influence of the detection errors of each temperature sensor and each pressure
sensor on enthalpy. Thus, the accuracy of estimating the circulation composition α
of the refrigerant is improved, and it is possible to improve the operating efficiency
of the refrigeration cycle of the refrigeration cycle apparatus 1.
[0084] In addition, the detection path 7 including only the pressure reducing device 8 and
the heating device 9 which is an electric heater or the like is used as a means for
estimating the circulation composition of the refrigerant, the configuration is simple,
and size reduction thereof is possible.
[0085] It should be noted that the non-azeotropic refrigerant mixture of R32 and HFO1234yf
is used as the refrigerant in the embodiment, but the present invention is not limited
to this, and a non-azeotropic refrigerant mixture of another low-boiling-point refrigerant
and another high-boiling-point refrigerant may be used. For example, a hydrofluoroolefin-based
refrigerant having double bonds may be used, a low flammable refrigerant may be used,
or a flammable HC-based refrigerant may be used.
[0086] In addition, the non-azeotropic refrigerant mixture used in the embodiment contains
two components as described above, but may contain three or more components. In this
case, representation with the composition of one low-boiling-point component is possible.
Embodiment 2
[0087] Regarding a refrigeration cycle apparatus 1a according to the embodiment, the difference
from the configuration and the operation of the refrigeration cycle apparatus 1 according
to Embodiment 1 will be mainly described.
(Configuration of refrigeration cycle apparatus 1 a)
[0088] Fig. 6 is a refrigerant circuit diagram of the refrigeration cycle apparatus 1 a
according to Embodiment 2 of the present invention.
[0089] As shown in Fig. 6, in the refrigeration cycle apparatus 1a according to the embodiment,
a refrigerant circuit is formed in order of a compressor 2, a condenser 3, a refrigerant
heat exchanger 22, an expansion device 4, an evaporator 5, an accumulator 6, and again
the compressor 2 via refrigerant pipes, whereby a refrigeration cycle is formed. In
addition, a detection path 7 is provided so as to branch from a high-pressure side
refrigerant pipe connecting the refrigerant heat exchanger 22 to the expansion device
4, to bypass a refrigerant to a low-pressure side refrigerant pipe connecting the
accumulator 6 to the compressor 2. A portion branching from the high-pressure side
refrigerant pipe connecting the refrigerant heat exchanger 22 to the expansion device
4 to the detection path 7 is referred to as a connection portion 41 a. On the detection
path 7, a pressure reducing device 21 and the refrigerant heat exchanger 22 are provided
from the high-pressure side toward the low-pressure side, respectively.
[0090] In addition, similarly to Embodiment 1, the refrigeration cycle apparatus 1 a includes
a high-pressure sensor 10, a low-pressure sensor 11, a first inlet temperature sensor
12, and a first outlet temperature sensor 13, and also includes a second inlet temperature
sensor 23 which detects the temperature of the refrigerant at an inlet side of a high-pressure
side path of the refrigerant heat exchanger 22, a third inlet temperature sensor 24
which detects the temperature of the refrigerant at a suction side of the compressor
2, and a second outlet temperature sensor 25 which detects the temperature of the
refrigerant at a discharge side of the compressor 2.
[0091] Of the liquid refrigerant having flowed from the later-described high-pressure side
path of the refrigerant heat exchanger 22, the pressure reducing device 21 reduces
the pressure of the liquid refrigerant branched at the connection portion 41 a to
the detection path 7, to turn the liquid refrigerant into a low-pressure two-phase
gas-liquid refrigerant.
[0092] The refrigerant heat exchanger 22 has the high-pressure side path which causes the
refrigerant to flow from the condenser 3 to the expansion device 4 and a low-pressure
side path which causes the refrigerant to flow from the pressure reducing device 21
toward an outlet of the detection path 7, and performs heat exchange between the refrigerant
in the high-pressure side path and the refrigerant in the low-pressure side path.
For the refrigerant in the low-pressure side path, the refrigerant heat exchanger
22 is regarded as a heating device for heating with the refrigerant in the high-pressure
side. On the other hand, for the refrigerant in the high-pressure side, the refrigerant
heat exchanger 22 is regarded as a cooler for cooling with the refrigerant in the
low-pressure side.
[0093] The controller 31 receives information detected by the high-pressure sensor 10, the
low-pressure sensor 11, the first inlet temperature sensor 12, the first outlet temperature
sensor 13 the second inlet temperature sensor 23, the third inlet temperature sensor
24, and the second outlet temperature sensor 25, and estimates the composition of
the refrigerant of the non-azeotropic refrigerant mixture circulating through the
refrigeration cycle on the basis of these information. A process of estimating the
composition of the refrigerant by the controller 31 will be described in detail later.
[0094] It should be noted that the second inlet temperature sensor 23, the third inlet temperature
sensor 24, and the second outlet temperature sensor 25 correspond to "second inlet
temperature detection means," "third inlet temperature detection means," and "second
outlet temperature detection means," respectively, in the present invention.
(Refrigerant circulating operation in refrigeration cycle)
[0095] Next, a refrigerant circulating operation in the refrigeration cycle apparatus 1
a according to the embodiment will be described with reference to Fig. 6.
[0096] A high-temperature and high-pressure gas refrigerant compressed and discharged from
the compressor 2 flows into the condenser 3. The gas refrigerant having flowed into
the condenser 3 is subjected to heat exchange with air sent from a fan or the like,
to be condensed into a liquid refrigerant, and flows out of the condenser 3. The liquid
refrigerant having flowed out of the condenser 3 flows into the high-pressure side
path of the refrigerant heat exchanger 22, and heat is removed therefrom by the refrigerant
flowing through the low-pressure side path in the refrigerant heat exchanger 22, so
that the liquid refrigerant is cooled. The liquid refrigerant having flowed out of
the high-pressure side path of the refrigerant heat exchanger 22 is separated at the
connection portion 41 a into a refrigerant flowing toward the expansion device 4 and
a refrigerant flowing through the detection path 7.
[0097] The liquid refrigerant flowing toward the expansion device 4 is reduced in pressure
by the expansion device 4 into a low-temperature and low-pressure two-phase gas-liquid
refrigerant, and flows into the evaporator 5. The two-phase gas-liquid refrigerant
having flowed into the evaporator 5 is subjected to heat exchange with air sent from
a fan or the like, to be evaporated into a low-temperature and low-pressure refrigerant,
and flows out of the evaporator 5. The refrigerant having flowed out of the evaporator
5 flows into the accumulator 6 and is separated into a liquid refrigerant and a gas
refrigerant, and the gas refrigerant flows out of the accumulator 6. The gas refrigerant
having flowed out of the accumulator 6 joins, at the connection portion 42, the refrigerant
having flowed through the detection path 7, and is sucked into the compressor 2 and
compressed again.
[0098] Meanwhile, the liquid refrigerant branched at the connection portion 41 a to the
detection path 7 is reduced in pressure by the pressure reducing device 21 into a
low-temperature and low-pressure two-phase gas-liquid refrigerant, and flows into
the low-pressure side path of the refrigerant heat exchanger 22. The two-phase gas-liquid
refrigerant having flowed into the low-pressure side path of the refrigerant heat
exchanger 22 is heated and evaporated into a low-temperature and low-pressure gas
refrigerant by the refrigerant flowing through the high-pressure side path in the
refrigerant heat exchanger 22, and flows out of the low-pressure side path. The gas
refrigerant having flowed out of the low-pressure side path of the refrigerant heat
exchanger 22 joins, at the connection portion 42, the gas refrigerant having flowed
out of the accumulator 6, and is sucked into the compressor 2 and compressed again.
[0099] A state of the refrigeration cycle greatly changes depending on a load and an operating
state of the refrigeration cycle apparatus 1 a, and design values such as the capacities
of the condenser 3 and the evaporator 5, the refrigerant charging amount, and the
capacity of the refrigerant heat exchanger 22 are set such that under major operation
conditions, the refrigerant state becomes a supercooling (subcooling) state between
the condenser 3 and the high-pressure side path of the refrigerant heat exchanger
22, becomes a supercooling state (subcooling) at the connection portion 41 a at the
high-pressure side of the detection path 7, and becomes a superheated gas state (superheat)
at an outlet portion of the low-pressure side of the detection path 7.
(Operation of estimating composition of circulating refrigerant)
[0100] Fig. 7 is a flowchart of a process of calculating an enthalpy difference Δh between
an outlet side and an inlet side of the low-pressure side path of the refrigerant
heat exchanger 22 in the refrigeration cycle apparatus 1 a according to Embodiment
2 of the present invention. Hereinafter, an operation of estimating the composition
of the refrigerant will be described with reference to Figs. 2 and 7.
[0101] The operation of estimating the composition of the non-azeotropic refrigerant mixture
in the refrigeration cycle apparatus 1a according to the embodiment is similar to
the flowchart shown in Fig. 2, but the type of information detected by each temperature
sensor and each pressure sensor in step S2 and the method of calculating the enthalpy
difference Δh in step S7 are different. In the embodiment, the enthalpy difference
Δh represents the enthalpy difference between the outlet side and the inlet side of
the low-pressure side path of the refrigerant heat exchanger 22.
(S2)
[0102] The controller 31 receives a high-pressure pressure Pd detected by the high-pressure
sensor 10, a low-pressure pressure Ps detected by the low-pressure sensor 11, an inlet
temperature TI detected by the first inlet temperature sensor 12, an outlet temperature
TO detected by the first outlet temperature sensor 13, an high-pressure side inlet
temperature TI2 that is the temperature of the refrigerant at the inlet side of the
high-pressure side path of the refrigerant heat exchanger 22 which is detected by
the second inlet temperature sensor 23, a temperature Ts at the compressor inlet which
is detected by the third inlet temperature sensor 24, a temperature Td at the compressor
outlet which is detected by the second outlet temperature sensor 25.
(S7)
[0103] The controller 31 calculates the enthalpy difference Δh between the outlet side and
the inlet side of the low-pressure side path of the refrigerant heat exchanger 22
by the following procedure of steps S31 to S36.
(S31 )
[0104] The controller 31 calculates a density pi of the refrigerant at the inlet side of
the detection path 7 on the basis of the high-pressure pressure Pd, the inlet temperature
TI, and an assumed value αtmp with formula (3). Then, the controller 31 proceeds to
step S32.
(S32)
[0105] In addition, the controller 31 calculates a pressure difference ΔP of the refrigerant
between before and after the pressure reducing device 21 on the basis of the high-pressure
pressure Pd and the low-pressure pressure Ps with formula (4). Then, the controller
31 proceeds to step S33.
(S33)
[0106] In addition, the controller 31 calculates a refrigerant flow rate Gdet in the detection
path 7 on the basis of a flow rate coefficient k, the density pi, and the pressure
difference ΔP with formula (5). Here, the flow rate coefficient k is derived in step
S3 of Fig. 2. Then, the controller 31 proceeds to step S34.
(S34)
[0107] In addition, the controller 31 calculates a compressor flow rate Gmain that is a
flow rate of the refrigerant flowing through the compressor 2, on the basis of the
high-pressure pressure Pd, the low-pressure pressure Ps, the temperature Td at the
compressor outlet, the temperature Ts at the compressor inlet, the assumed value αtmp,
and a rotation speed N of the compressor 2 with the following formula (9). The rotation
speed N is controlled by the controller 31 instructing the compressor 2, and thus
is grasped by the controller 31 even without specific detection means. Moreover, a
function f in the following formula (9) is a function of the high-pressure pressure
Pd, the low-pressure pressure Ps, the temperature Td at the compressor outlet, the
temperature Ts at the compressor inlet, the assumed value αtmp, and the rotation speed
N, and the unit characteristics of the compressor 2 may be grasped in advance, and
tabled and stored in an internal memory or the like within the controller 31.
[0108] [Math. 9]

[0109] It should be noted that when the refrigerant at the suction side of the compressor
2 is in a two-phase gas-liquid state, it is possible to estimate a state at the suction
side of the compressor 2 on the basis of the low-pressure pressure Ps and the temperature
Ts at the compressor inlet, but temperature change in the two-phase gas-liquid state
greatly changes the refrigerant physical properties. Thus, it is possible to estimate
a state at the suction side of the compressor 2 with high accuracy on the basis of
the characteristics of the compressor 2 and a state at the discharge side of the compressor
2 which is estimated on the basis of the high-pressure pressure Pd and the temperature
Td at the compressor outlet.
[0110] In addition, when the refrigerant at the suction side of the compressor 2 is a superheated
gas, it is possible to estimate a state at the suction side of the compressor 2 on
the basis of the low-pressure pressure Ps and the temperature Ts at the compressor
inlet, and thus there is no problem even when the second outlet temperature sensor
25 which detects the temperature Td at the compressor outlet is not provided.
[0111] Then, the controller 31 proceeds to step S35.
(S35)
[0112] In addition, the controller 31 calculates a high-pressure side enthalpy hl2 that
is an enthalpy at the inlet side of the high-pressure side path of the refrigerant
heat exchanger 22, on the basis of the high-pressure pressure Pd, the high-pressure
side inlet temperature TI2, and the assumed value αtmp with the following formula
(10). Then, the controller 31 proceeds to step S36.
[0113] [Math. 10]

(S36)
[0114] Then, the controller 31 calculates the enthalpy difference Δh on the basis of the
high-pressure side enthalpy hl2, an inlet enthalpy hl, the compressor flow rate Gmain,
and the refrigerant flow rate Gdet with the following formula (11) that is based on
a relationship formula of a heat exchange amount between the high-pressure side path
and the low-pressure side path of the refrigerant heat exchanger 22.
[0115] [Math. 11]

[0116] Then, the controller 31 proceeds to step S8.
(Accuracy of operation of estimating composition of refrigerant in embodiment)
[0117] Even if an error is observed in each detection value of the first inlet temperature
sensor 12, the second inlet temperature sensor 23, and the high-pressure sensor 10,
since a constant-temperature line in a supercooling state is nearly vertical, an enthalpy
error caused with the error is smaller than that in the case where the temperature
and the pressure of the refrigerant in a two-phase gas-liquid state are detected.
[0118] It should be noted that the influence of the detection value of the high-pressure
sensor 10 itself on enthalpy is sufficiently smaller than the influence of the detection
value of the second inlet temperature sensor 23 itself on enthalpy. Thus, it is possible
to estimate the circulation composition α only with the high-pressure side inlet temperature
TI2 detected by the second inlet temperature sensor 23, without using the high-pressure
pressure Pd detected by the high-pressure sensor 10. Therefore, the arguments in formula
(10) are reduced, ensuring the reduction of the processing load on the controller
31 and reduction of the storage capacity of the controller 31.
[0119] Furthermore, even if an error is observed in each detection value of the first outlet
temperature sensor 13, the low-pressure sensor 11, the third inlet temperature sensor
24, and the second outlet temperature sensor 25, a constant-temperature line in a
superheated gas state is sufficiently inclined as compared to the constant-temperature
line in the two-phase gas-liquid refrigerant, and an enthalpy error caused with the
error is sufficiently smaller than that in the case where the temperature and the
pressure of the refrigerant in the two-phase gas-liquid state are detected.
[0120] Therefore, in the configuration of the refrigeration cycle apparatus 1 a according
to the embodiment shown in Fig. 6, it is possible to suppress the influence of the
detection errors of each temperature sensor and each pressure sensor on enthalpy,
and thus it is possible to improve accuracy of estimating the circulation composition
α of the refrigerant.
(Advantageous effects of Embodiment 2)
[0121] By the configuration and operation described above, it is possible to suppress the
influence of the detection errors of each temperature sensor and each pressure sensor
on enthalpy. Thus, it is possible to improve the accuracy of estimating the circulation
composition α of the refrigerant, and further, it is possible to improve the operating
efficiency of the refrigeration cycle of the refrigeration cycle apparatus 1 a.
[0122] In addition, since heat is exchanged between the refrigerants in the refrigerant
heat exchanger 22, even when the refrigerant is bypassed by the detection path 7 from
the high-pressure side to the low-pressure side, a highly efficient operation is made
possible without reducing the ability of the refrigeration cycle apparatus 1 a. Reference
Signs List
[0123] 1, 1 a refrigeration cycle apparatus 2 compressor 3 condenser 4 expansion device
5 evaporator 6 accumulator 7 detection path 8 pressure reducing device 9 heating device
10 high-pressure sensor 11 low-pressure sensor 12 first inlet temperature sensor 13
first outlet temperature sensor 21 pressure reducing device 22 refrigerant heat exchanger
23 second inlet temperature sensor 24 third inlet temperature sensor 25 second outlet
temperature sensor 31 controller 41, 41 a, 42 connection portion 101 refrigeration
cycle apparatus 102 detection path 103 temperature sensor 104 controller
1. A refrigeration cycle apparatus in which a compressor, a condenser, an expansion device,
and an evaporator are sequentially connected via refrigerant pipes to form a refrigeration
cycle and in which a non-azeotropic refrigerant mixture circulates as a refrigerant
circulating through the refrigeration cycle, the refrigeration cycle apparatus comprising:
a detection path configured to bypass the refrigerant from a high-pressure side that
is an outlet side of the condenser to a low-pressure side that is a suction side of
the compressor and on which a pressure reducing device and a heating device are provided
from the high-pressure side toward the low-pressure side; and
a controller configured to control an operation of the refrigeration cycle,
wherein the heating device turns the refrigerant at an outlet side thereof into a
superheated gas state, and
wherein the controller
calculates an enthalpy at an inlet side of the pressure reducing device on the detection
path,
calculates an enthalpy at the outlet side of the heating device on the detection path,
calculates an enthalpy difference of the refrigerant between the outlet side and an
inlet side of the heating device,
calculates an enthalpy at an outlet side of the pressure reducing device on the basis
of the enthalpy difference and the enthalpy at the outlet side of the heating device,
and
estimates a circulation composition that is a composition of the refrigerant circulating
through the refrigeration cycle, on the basis of the calculated enthalpy at the inlet
side of the pressure reducing device and the calculated enthalpy at the outlet side
of the pressure reducing device.
2. The refrigeration cycle apparatus of claim 1, further comprising:
high-pressure detection means for detecting a high-pressure pressure that is a pressure
of the refrigerant at a discharge side of the compressor;
low-pressure detection means for detecting a low-pressure pressure that is a pressure
of the refrigerant at the suction side of the compressor;
first inlet temperature detection means for detecting an inlet temperature that is
a temperature of the refrigerant at the inlet side of the pressure reducing device,
and
first outlet temperature detection means for detecting an outlet temperature that
is a temperature of the refrigerant at the outlet side of the heating device,
wherein the controller calculates
an enthalpy at the inlet side of the pressure reducing device on the basis of the
high-pressure pressure and the inlet temperature or on the basis of the inlet temperature,
an enthalpy at the outlet side of the heating device on the basis of the low-pressure
pressure and the outlet temperature, and
an enthalpy difference of the refrigerant between the outlet side and the inlet side
of the heating device on the basis of the high-pressure pressure, the low-pressure
pressure, and the inlet temperature.
3. The refrigeration cycle apparatus of claim 2,
wherein the heating device is a heater,
wherein the controller calculates
a density of the refrigerant at the inlet side of the pressure reducing device on
the basis of the high-pressure pressure and the inlet temperature, and
a flow rate of the refrigerant in the detection path on the basis of the density of
the refrigerant, a pressure difference between the high-pressure pressure and the
low-pressure pressure, and a flow rate characteristic of the pressure reducing device,
and
the enthalpy difference on the basis of the flow rate of the refrigerant and an output
of the heater.
4. The refrigeration cycle apparatus of claim 1, further comprising:
high-pressure detection means for detecting a high-pressure pressure that is a pressure
of the refrigerant at a discharge side of the compressor;
low-pressure detection means for detecting a low-pressure pressure that is a pressure
of the refrigerant at the suction side of the compressor;
first inlet temperature detection means for detecting an inlet temperature that is
a temperature of the refrigerant at the inlet side of the pressure reducing device;
and
first outlet temperature detection means for detecting an outlet temperature that
is a temperature of the refrigerant at the outlet side of the heating device,
wherein the heating device
includes a high-pressure side path through which the refrigerant flows from the condenser
to the expansion device and a low-pressure side path through which the refrigerant
flows from the pressure reducing device to an outlet side of the detection path, and
is a refrigerant heat exchanger that heats the refrigerant in the low-pressure side
path with the refrigerant in the high-pressure side path, and turns the refrigerant
at an outlet side of the high-pressure side path into a supercooled liquid state,
wherein the refrigeration cycle apparatus further comprises:
second inlet temperature detection means for detecting a high-pressure side inlet
temperature that is a temperature of the refrigerant at an inlet side of the high-pressure
side path;
third inlet temperature detection means for detecting a compressor inlet temperature
that is a temperature of the refrigerant at the suction side of the compressor; and
second outlet temperature detection means for detecting a compressor outlet temperature
that is a temperature of the refrigerant at the discharge side of the compressor,
wherein the enthalpy difference is an enthalpy difference of the refrigerant between
an outlet side and an inlet side of the low-pressure side path of a cooling energy
heat exchanger, and
wherein the controller calculates
an enthalpy at the inlet side of the pressure reducing device on the basis of the
high-pressure pressure and the inlet temperature,
an enthalpy at the outlet side of the low-pressure side path of the cooling energy
heat exchanger on the basis of the low-pressure pressure and the outlet temperature,
and
calculates the enthalpy difference on the basis of the high-pressure pressure, the
low-pressure pressure, the inlet temperature, the outlet temperature, the high-pressure
side inlet temperature, the compressor inlet temperature, and the compressor outlet
temperature.
5. The refrigeration cycle apparatus of claim 4, wherein the controller calculates
a density of the refrigerant at the inlet side of the pressure reducing device on
the basis of the high-pressure pressure and the inlet temperature,
a flow rate of the refrigerant in the detection path on the basis of the density of
the refrigerant, a pressure difference between the high-pressure pressure and the
low-pressure pressure, and a flow rate characteristic of the pressure reducing device,
a compressor flow rate that is a flow rate of the refrigerant flowing through the
compressor, on the basis of the high-pressure pressure, the low-pressure pressure,
the compressor inlet temperature, the compressor outlet temperature, and a characteristic
of the compressor,
a high-pressure side enthalpy that is an enthalpy at the inlet side of the high-pressure
side path of the cooling energy heat exchanger on the basis of the high-pressure pressure
and the high-pressure side inlet temperature or on the basis of the high-pressure
side inlet temperature, and
the enthalpy difference on the basis of the flow rate of the refrigerant, the compressor
flow rate, the high-pressure side enthalpy, and the enthalpy at the inlet side of
the pressure reducing device.
6. The refrigeration cycle apparatus of claim 3 or 5, wherein the controller
determines an assumed value as the circulation composition of the refrigerant circulating
through the refrigeration cycle, and
estimates the assumed value as the circulation composition when the controller determines
that a difference between the enthalpy at the inlet side of the pressure reducing
device and the enthalpy at the outlet side of the pressure reducing device is equal
to or less than a predetermined value.
7. The refrigeration cycle apparatus of claim 6, wherein when the controller determines
that the difference between the enthalpy at the inlet side of the pressure reducing
device and the enthalpy at the outlet side of the pressure reducing device is greater
than the predetermined value, the controller adds or subtracts a predetermined correction
value corresponding to the difference and re-determines the assumed value.
8. The refrigeration cycle apparatus of any one of claims 1 to 7, wherein one component
of low-boiling-point components of the non-azeotropic refrigerant mixture is R32.
9. The refrigeration cycle apparatus of any one of claims 1 to 7, wherein one component
of high-boiling-point components of the non-azeotropic refrigerant mixture is a hydrofluoroolefin-based
refrigerant or a flammable refrigerant.