CROSS-REFERENCE TO RELATED APPLICATIONS
FIELD
[0001] The present invention relates, generally, to methods and apparatus for placing and
measuring cement bonding about conduits of a subterranean well, during abandonment,
suspension and side-tracking operations.
[0002] The present invention also relates, generally, to forming and urging a tool string
to provide placing and measuring of cement bonding through circular or dissimilar
contiguous passageway walls of a subterranean wellbore, wherein the dissimilar walls
may be formed by frictionally obstructive debris that is within the walls, or at least
within a partially restricted circular or deformed circumference thereof, and wherein
the tool string is usable to provide concentric cementing and log cement bonding.
[0003] The present invention further relates to the economic use of rig and rig-less operations
by using benchmarking, developing, testing and improving of said operations in relation
to the application of new technology, which can be usable to concentrically cement
and log the cement bonding about conduits of a subterranean well, including logging
before and after cement placement, to prove said operations and at least one unproven
downhole apparatus, within an aged geology and aging well, to reallocate operation
of an unproven downhole apparatus to a proven operation within a proximally similarly
aged geology of the aging well, another aging well, a new well, or a field of wells,
which is conventionally referred to as Brownfield and Greenfield Operations.
BACKGROUND
[0004] According to the sum of the EIA and Baker Hughes International Rig Counts, during
April 2012, there were approximately 3,500 rotary drilling rigs worldwide, wherein
analysis of the EIA data suggests that each rotary drilling rig on average drills
2 wells per month, which further suggests that 7,000 wells may be drilled by rotary
drilling, rigs worldwide each month. EIA data for the United States also suggests
that the average depth of a well in 2008 was around 6,000-ft, wherein as an artisan
of the art of drilling hydrocarbon wells, the present inventor suggests that, based
on the time necessary to bore and remove rock from a borehole, drilling two wells
per month of around 6,000-ft in depth suggests that a large percentage of those 7,000
wells per month are completed with 4 ½ to 7 inch liners at the lower end of 9 5/8
inch casings with 2 3/8" to 4 ½" production tubing.
[0005] Furthermore, while the numbers of wells drilled in the United States may have peaked
at 8,000 U.S. wells per month around 1982, and dropped as low as 2,000 U.S. wells
per month between 1986 and 1996, the average since 1973 is around 3,500 U.S. wells
per month. Hence, using the same Rotary Drill Rig Count logic described above, a present
average of 7,000 wells per month worldwide, or 84,000 wells per year worldwide, may
be representative of an overall worldwide average since 1973, wherein the stock of
wells requiring abandonment must also be around 7,000 wells per month worldwide or
84,000 wells per year worldwide, lest the stock of wells to be abandoned increases
exponentially. Hence, since abandonment of a well represents an investment without
return on capital, the propensity is to postpone abandonment; and hence, on an average,
the number of wells requiring abandonment in the future is likely to be more.
[0006] Accordingly, the significance of a downhole tool's diameter relative to then number
of wells, using small diameter tubing and the number of wells requiring abandonment
worldwide, should not be discounted, since the well abandonment market each year will
be measured in billions of dollars and pounds sterling worldwide.
[0007] It is equally important, from the view of supplying tooling for abandoning said wells,
that the diameter of the tooling be kept as small as possible, while having the ability
to expand as large as possible to accommodate the differences in tubing sizes worldwide,
wherein maintaining an inventory of off-the-shelf tooling suited for the majority
of well sizes may be exceptionally costly, sunless a minimum of diameter changes is
maintained across downhole tools to minimise the stock of tool sizes, and wherein
the physical restrictions of working within a smaller diameter limits their functionality.
[0008] The present invention purposely provides small diameter tools with significant expansion
capabilities to provide the most economical solution for worldwide abandoning, suspending
and side-tracking of wells.
[0009] Constructing a subterranean well, for producing substantially water,
e.g. from solution mined or water cut hydrocarbon wells, or producing substantially hydrocarbons,
requires capital investment with an expectation of a return on capital, repaid over
the life of the well, followed by the permanent abandonment of all or part of the
well, typically referred to as suspension, to delay further cost, once storage or
producing zones have reached their economic life or well structural integrity becomes
an issue. For the hydrocarbon extraction industry, the producing life of a well is,
typically, designed for five (5) to twenty (20) years of production. However, conventional
practice is primarily to extend well life as long as possible, even after exceeding
its original design life, and, despite any marginal economic losses incurred, to push
the cost of final abandonment into the future. For the underground storage industry,
wells may be designed for a fifty year life span, but, over time, storage wells may
encounter integrity issues that require intervention, maintenance or abandonment.
[0010] Embodiments of the present invention can be usable to delay abandonment by using
well barrier element placement to intervene in or to maintain a well's structural
integrity and to allow additional marginal production from other zones after,
e.g., suspending a watered-out reservoir formation, or storage operations, until final
cessation of production or storage operations, when the proposed benchmarking, development,
testing and improvement of new technology may take place. Various embodiments of the
present invention can be further usable to permanently abandon all or a part of produced
subterranean or underground storage wells, during the benchmarking, development, testing
and improvement of new technology.
[0011] As the cost of placing acceptable abandonment barriers to permanently isolate subterranean
pressurized liquids and gases comprises an investment without a return on capital,
the financially minded continue to seek to reduce the net present cost of abandonment
by either delaying it, through marginal production enhancement, or by minimising expenses
associated with abandoning the lower portion of a well, sometimes referred to as suspension
until final abandonment of a well.
[0012] Methods of the present invention can be usable with rig-less intervention operations
for minimizing the cost of marginal production enhancement and for abandoning a portion
of a well, until a final abandonment campaign can be used to further minimize costs,
by using rig-less method embodiments to benchmark, develop, test and improve new technology
in a risk-controlled environment and over the life of such an abandonment campaign.
[0013] Well abandonment represents actions taken to permanently isolate subterranean pressurized
fluids from surface and/or other lower pressured exposed permeable zones,
e.g. water tables, for various portions of a well where re-entry is not required, and
wherein the portions, being selectively used and/or abandoned, require permanent fluid
isolation at depths specified by pressures within the strata and by the pressure bearing
ability of the overlying strata to isolate lower strata fluid pressures from the surface
or other upper permeable zones. Subterranean pressurized permeable zones, comprising
strata formations accessed by a well with a possibility of fluid movement when a pressure
differential exists, generally, must be isolated to prevent pollution of other subterranean
horizons, such as water tables, or surface and ocean environments.
[0014] Various embodiments of the present invention are usable within a pressure controlled
working envelope, using coiled strings, lubricators, grease heads or other pressure
control equipment engaged to the upper end of a wellhead and valve tree to intervene
within the passageways and annuli of a subterranean well extending downward from the
wellhead to test and measure permanent isolation of subterranean pressurized fluids,
which can be accessed by the passageways without the risk and cost of placing dense
kill weight fluids in the well and breaking through surface pressure barriers, thus
exposing personnel and the environment to a higher potential for uncontrolled fluid
flow, if the dense fluid column killing subterranean pressures is lost through, for
example, subterranean fractures.
[0015] Performing well intervention and abandonment operations within a pressure contained
environment is required for rig-less operations in a subsea environment where risers
and lubricators must be engaged to the upper end of a subsea valve tree to remove
plugs for accessing the innermost well bore. However, access to annuli within a subsea
well is limited, with most wells opening the innermost annulus to the production stream
during initial thermal expansion, after which subsea annuli are closed. Many subsea
configurations also provide fluid access to the innermost annulus through a manifold
placed on the subsea valve tree, which may be engaged with the supporting conduit
pipelines, such as a methanol line. The methods of the present invention can be usable
from a boat and lubricator arrangements within a pressure controlled environment,
e.g. a subsea lubricator and BOP, to rig-lessly test and measure access and abandonment
of a well without the need for a riser to sea-level.
[0016] Permanent abandonment, generally, is considered to be the placement of a series of
permanent barriers, often referred to as plugging and abandoning, in all or part of
a well with the intention of never using or re-entering the abandoned portion. Permanent
well barriers are, generally, considered well barrier envelopes comprising a series
of well barrier elements that, individually or in combination, create an encompassing
seal that has the permanent or eternal characteristic of isolating deeper subterranean
pressures from polluting shallower formations, e.g. ground water permeable zones,
and/or above ground or ocean environments. Various publications, including
Oil and Gas UK Issue 9, January 2009 Guidelines for Suspension and Abandonment of
Wells, NORSOK Standard D-010 Rev 3, August 2004 and the
Well Plugging Primer by the Texas Railroad Commission, incorporated herein in their entirety by reference,
define conventional best practice for permanent abandonment of a well and the associated
acceptable well barrier elements used to form a plurality of pressure bearing envelops
for resisting subterranean pressurized liquids and gasses over geologic time, wherein
Article 3 of the Texas Railroad Commission 1919 S.B. 350 rules recites "
dry or abandoned wells be plugged in such a way as to confine oil, gas, and water
in the strata in which they are found and prevent them from escaping into other strata."
[0017] Presently, there are no known conventionally proven comprehensive systems for abandoning
wells that provide concentric cementation and cement bonding, other than the systems
of the present inventor or systems requiring the use of an over-specified and expensive
drilling rig. Unlike any of the existing systems, the present invention comprises
a method for first measuring and using conventional apparatuses to rig-lessly abandon
wells and to provide a benchmark, after which new rig-less technologies or methods
and apparatuses of the cited applications of the present inventor and those of the
present invention, may be developed, tested and improved during the rig-less suspension
and/or abandonment of onshore and/or offshore, surface and/or subsea, substantially
hydrocarbon or substantially water wells, using published conventional best practices
for placement of industry acceptable cement-like permanent abandonment well barrier
elements.
[0018] With an estimated 84,000 wells being drilled every year worldwide, rig-less abandonment
is a critical factor in allocating the industries resources to further discovery and
production enhancement, instead of abandonment, which is further explained within
application publication
GB2487274 of the present inventor, which is included herein in its entirety by reference for
supportive reasoning.
[0019] A need exists for a set of rig-less abandonment tools that can be applicable across
a larger percentage of the worldwide wells reaching the end of their productive life,
which can minimise the number of off-the-shelf variations of the tool set, allowing
the effective disposal of aging well components downhole and providing concentric
cementation and cement bond logging before and after said cementation. The wells being
abandoned in bulk may also be used for the benchmarking, developing, testing and improving
of new technology that can be usable to verify said tool set and other downhole technologies,
usable to facilitate a market where the reduction of well abandonment liability allows
larger, higher-overhead operating companies to sell marginal well assets to smaller,
lower-overhead operating companies by lowering the risk of a residual abandonment
liability and including the application of new technologies to increase recoverable
reserves, thus preventing usable hydrocarbons from being left within the strata by
the lack of sufficient technological innovation.
[0020] The embodiments of the present invention provides significant improvements to the
oil and gas industry by providing methods and apparatus for a cable conveyable tool
string, which can be usable for providing concentric cementing and cement bond logging,
before and after cementation, where none has previously existed.
[0021] Methods of the present invention is the destruction and permanent well barrier element
placement within the lower portion of a well, at the lowest possible cost, by providing
disposable cement bond logging apparatus and methods and to provide space above said
destruction for benchmarking, developing, testing and improving new technology. Embodiments
of the present invention include low cost, simple and robust methods usable to test
apparatus and methods.
[0022] Various embodiments of the present invention can be usable to measure formation of
an enlarged passageway, including the cutting and/or displacing of well conduits,
equipment for compression or compaction of installed well conduits and equipment to
form or enlarge passageways for placement of a permanent well barrier element. Other
embodiments can be used for testing expandable casings, expandable seals or swellable
materials within bores and annuli of a well to form pressure bearing passageways that
can be usable to form a space after cutting or displacing conduits to place,
e.g., logging equipment, to determine any necessary remedial action within a bore or annuli
of a well. Still other embodiments can include placing depth sensors in protective
housing to measure the formation of space and associated fluid isolation for determining
efficiency benchmarks. Such methods can be usable for benchmarking, development, testing
and improvement of new rig-less technology during final abandonment of subterranean
portions of a well, without incurring unacceptable risk of working above a well barrier
that is not tested in direction of flow, while maintaining low cost operations.
[0023] In addition, embodiments within the scope of the present disclosure provide a tool
string that can be usable across a spectrum of conduit sizes, for example, casing
or similar conduits ranging from an outer diameter of 2 3/8 inches to 36 inches, for
use in wells worldwide.
[0024] Embodiments of the present invention provide significant improvements to methods
described in UK Patent
GB2471760, entitled "Apparatus And Methods Subterranean Downhole Cutting, Displacement And
Sealing Operations Using Cable Conveyance" filed July 5, 2010, and UK Patent Application
GB1111482.4 published as
GB2484166, entitled "Cable Compatible Rig-Less Operatable Annuli Engagable System For Using
And Abandoning A Subterranean Well," both of which were filed by the present inventor
and each of which is incorporated herein in its entirety by reference. In addition.
embodiments of the present invention can be usable with rigs or conventional rig-less
arrangements, such as those described in
U.S. Patent 7921918B2, published the 12th of April 2011, and incorporated herein in its entirety by reference
to provide reference,
[0025] Embodiments of the present invention can be usable to provide concentric cementing
and acoustic monitoring after said cementing in an existing bore during any of abandonment,
suspension and side-tracking operations, which provides a vast improvement to methods
relating primarily or solely to detecting and locating fluid ingress in a well bore,
particularly methods using acoustic sensing of individual acoustic signals from a
plurality locations along the well bore for analysing them to determine the likelihood
of fluid ingress, and using such technology as fibre optic cable or microphones placed
along the well bore for detection. The use of fibre optic cable that is mounted on
or wrapped around an outer surface of a casing string in the borehole is disclosed
in
WO 2012/110762, titled "Cement Slurry Monitoring", which describes cement slurry monitoring methods
that include monitoring one or more parameter of the cement slurry at various positions
along the borehole during the curing process and responsively identifying a span over
which the slurry extends and whether there are any gaps or voids in that span, and
which indicates that monitoring may include using a distributed sensing system that
includes at least one optical fiber extending along the borehole. Cement monitoring
methods are also disclosed in
US2010/0126718A1 and in
US2011/0000668A1.
[0026] Embodiments of the present invention can be usable to communicate through slickline
for providing improved detection of leaks, breaches and/or information regarding the
characteristics of a cement annulus between a casing in a borehole and the surrounding
earth formations in a slickline cement bond logging operation, including the use of
acoustic logging tools that produce a pure signal downhole when captured in memory
downhole using a time amplitude matrix that stores data points for producing a cement
bond log at the well surface
[0027] Existing methods and systems generally pertain to wireline and coiled string deployment
that should not be left in situ , and/or which use the limited force of conventional
tools that are unable to, for example, pass passageway restrictions, crush compressible
well components or orient explosive devices axially, because components used with
these existing methods and systems may be propelled out of the well or otherwise damaged,
or stuck within the wellbore, if operated with the same hydraulic and/or explosive
forces usable with the embodiments of the present invention. In addition, existing
methods and systems relating to wireline conveyable expandable axial displacement
spring slips lack many features of the present invention, including the use of devices
that can be fashioned to be moveable or to achieve the expanded diameter to collapsed
diameter ratio necessary for passage through, e.g., a collapsed conduit bore's walls.
[0028] Further, although conventional methods include wireline dumping of cement upon, for
example, a restriction or bridge plug, these conventional methods do not include the
passage of a downhole device past a restriction, and with regard to methods using
deformable members in a downhole device, such methods are not usable in situations
encumbered by the deformity of well conduits where it is necessary to pilot such devices
into,
e.g., a damaged or debris filled well bore.
[0029] The majority of the existing methods and systems for passage through a wellbore presume
the use of a circular well bore, without significant restriction to deployment of
a downhole device, for example, the deployment of a downhole device through a collapsed
casing. Generally, conventional methods do not include a practicable cost effective
means of deploying or urging the deployment of a downhole device through, for example,
the debris of a collapsed casing section, and including the orienting of the collapsed
tubing or casing axially downward to either cut or expand a failed well conduit. In
addition, existing methods and systems lack interoperability between tools in the
deployment string that are necessary to pilot a tool string and to traverse through
intermediate debris and/or damage to a lower end of a well bore, without the removal
of said debris through the act of well bore circulation.
[0030] While various conventional methods and systems for passage through a wellbore exist,
it is not known in the industry how said conventional methods and systems may be practicably
deployed to provide repeated access and to provide passage to a well's lower end.
Embodiments of the present system meet the needs for repeated access and passage to
a well's lower end by providing the piloting and selective orientation of a tool string,
relative to substantially differing circumferences along an erratic axis of a contiguous
passageway's walls, which have been formed by deformation or damage along and/or debris
within or on the dissimilar passageway walls.
[0031] Other industry needs include a need for apparatus and methods usable for the concentric
placement of cement and cement bond logging thereof within, for example, wells that
for various reasons may be damaged or otherwise filled with debris, wherein wellbore
wall deformation and friction reducing methods and apparatus, that are conventionally
usable with coiled tubing and/or drill strings, are not conventionally available to
wireline,
[0032] A need exists for apparatus and methods usable for economically establishing reference
benchmark data for the use of new and conventional apparatus, comprising both mechanical
and fluid apparatus, which can be usable with a coiled string and measurable with
conventional logging measurement devices and shock absorbing housing methods, and
including apparatus and methods to provide a basis for developing and improving unconventional
abandonment, suspension and side-tracking of a plurality of passageways in a well
without using a drilling rig, or to substantially reduce the time spent by a drilling
rig during such operations.
[0033] A need exists for apparatus and methods usable with new technology that may be benchmarked,
developed, tested and improved, such as conventional apparatuses used in unconventional
ways, unconventional methods and apparatuses used in unspecified ways, and other unconventional
methods and apparatuses.
[0034] A need exists for rig-less methods and systems usable with conventional and new apparatuses
to eliminate the need to remove installed conduits, thus allowing measurement in all
circumstances, including where the installed well equipment and any associated scale
or naturally occurring radioactive material are left downhole, thus providing an environment
for conventional and new technological benchmarking, development, testing and improvement
while meeting published industry best rig-less abandonment practices during formation
of permanent well barrier elements and indefinite abandoned well integrity
[0035] A need exists for methods usable to reduce or eliminate all risks associated with
the benchmarking, development, testing and improvement of rig-less procedures and
tools of a conventional and unconventional nature.
[0036] A need exists for methods and apparatus usable to provide a means for a concentrically
cemented and cement bond logged isolation within a wellbore and for making it safer
from fluid ingress, comprising, for example, the use of rheological controllable fluid
members, logging tool members, expandable members, swellable members, placeable conduit
members, motorized members, boring members, tractor members, conduit shredding members
and milling members, or any new technology, or any other members that may be benchmarked,
developed, tested and improved.
[0037] A need exists for apparatus and methods that may be safely used and tested within
a geological space, confirmed by use of concentric cement placement and cement bond
logging methods to confirm the placement of well barrier elements for isolating at
least a lower portion of the wellbore. In addition, a need exists for methods usable
to benchmark, develop, test and improve access to subterranean boreholes, conduits,
annuli and producible zones of a well to perform rig-less well abandonment, thus providing
the basis and confidence for industry to benchmark, develop, test and improve various
in use methods and apparatuses, in a new manner.
[0038] A need exits for apparatus and methods usable to meet published industry best practice
for final rig-less well abandonment of wells using conventional off-the-shelf technology,
thus saving the cost of using a drilling specification rig, while providing an environment
for further saving of costs by incrementally benchmarking, developing, testing and
improving various procedures and tooling.
[0039] A need exists for apparatus and methods usable to increase the number of wells where
lower cost rig-less slickline operations can be usable to place permanent well barrier
elements, like cement, where the use of conventional apparatuses and methods would
require use of extremely expensive and over specified drilling rigs and equipment
to perform remedial work on wells.
[0040] A need exists for apparatus and methods usable and combinable with conventional fluid
and mechanical apparatus for placing well barrier elements to perform benchmarking,
development, testing and improvement of conventional and newly developed rig-less
operable methods and apparatus, by testing the isolation of subterranean pressures
to provide a safer, lower risk and lower cost testing environment.
[0041] Various embodiments also provide very small diameter tools deployable through small
diameter tubing and usable to operate within substantially larger diameter surrounding
bores within abandonment, suspension and side-tracking operations that cannot be provided
by prior art or conventional tooling.
[0042] Embodiments of the present invention are usable to address these and other needs.
SUMMARY
[0043] The present invention relates, generally, to methods and apparatus for placing and
measuring cement bonding about conduits of a subterranean well, during abandonment,
suspension and side-tracking operations, and to the economic use of rig and rig-less
operations by using benchmarking, developing, testing and improving of said operations
in relation to the application of new technology, which can be usable to concentrically
cement and log the cement bonding about conduits of a subterranean well, including
before and after cement placement, to prove said operations and at least one unproven
downhole apparatus, within an aged geology and aging well,
[0044] Embodiments of the present invention include the use of methods (1, 1A-1AT, 19, 19A-18AT,
42, 42A-42AT) and apparatus (12, 12A-12AT) for deploying at least one logging signal
(84) to empirically measure cement bonding after using an apparatus (12, 12A-12AT)
associated with a tool string (8, 8A-8AT) to concentrically dispose at least one inner
conduit within a surrounding bore (10) to provide concentric cementation and cement
bonding before and after said cementation; and conveying a selectively arrangeable
tool string (8) assembly, comprising at least one selectively actuatable downhole
drive tool (3, 3A-3AT), at least one downhole placement tool (2, 2A-2AT) having at
least one shaft (6) and an axial displacement member (7) extendable and retractable
from said shaft, and at least one cutting or displacing tool. In addition, the methods
can include the steps of actuating said at least one selectively actuatable downhole
drive tool to operate said at least one downhole placement tool to place said at least
one cutting or displacing tool within said at least one inner conduit, and actuating
said at least one cutting or displacing tool to cut or displace said at least one
inner conduit proximally concentrically within said surrounding bore, thereby forming
a cut or space in said at least one inner conduit. Further, the methods can include
circulating fluid between said at least one inner conduit and said surrounding bore
for cleaning and bonding cement thereto after cementation, and transmitting at least
one logging signal transmitted through said cut or space to measure about said surrounding
bore before cementation and to provide concentric cementation and cement bonding before
and after said cementation.
[0045] Embodiments of the present invention include other methods usable for urging at least
one apparatus (12), associated with a tool string (8), for displacing at least one
inner conduit within at least one surrounding bore of a subterranean well to provide
concentric cementation and cement bonding both before and after said cementation.
Such methods can include the steps of conveying at least one selectively arrangeable
tool string (8), through an innermost bore (9) of differing diameters or frictionally
resistant walls (4, 5), wherein the selectively arrangable tool string (8) comprises
at least one selectively actuatable downhole drive tool (3), at least one downhole
placement tool (2) with at least one shaft (6) and an axial displacement member (7)
extendable and retractable from said shaft, and at least one cutting or displacing
tool. The methods can include actuating said at least one selectively actuatable downhole
drive tool to operate said at least one downhole placement tool to place said at least
one cutting or displacing tool within said at least one inner conduit; using said
at least one cutting or displacing tool to cut or displace said at least one inner
conduit proximally concentrically, within said surrounding conduit, thereby forming
a cut or space; and circulating fluid between said at least one inner conduit and
said at least one surrounding bore for cleaning and bonding cement thereto after cementation.
The methods can further include transmitting at least one logging signal through said
cut or through the space to measure about said at least one surrounding bore before
cementation and to provide concentric cementation and cement bonding before and after
said cementation.
[0046] Embodiments of the present invention can include an apparatus (12) that can be usable
for urging at least one inner conduit (90-93), within at least one surrounding bore
(10) of a subterranean well, to provide concentric cementation and cement bonding
both before and after said cementation, wherein the apparatus comprises a selectively
arrangeable tool string (8, 8A-8AF), which can be pilotable through an innermost bore
(9) of differing diameters or frictionally resistant walls (4, 5).
[0047] The selectively arrangeable tool string can comprise at least one selectively actuatable
downhole drive tool (3); at least one downhole placement tool (2) operable by the
at least one selectively actuatable downhole drive tool, wherein the at least one
downhole placement tool comprises at least one shaft (6) and an axial displacement
member (7) extendable and retractable from said shaft; and at least one cutting or
displacing tool placeable by said at least one downhole placement tool and usable
to cut or displace the at least one inner conduit, proximally concentrically within
said surrounding bore, to enable fluid circulation between said innermost bore and
said surrounding bore for cleaning and bonding cement thereto after cementation, and
to enable measurement about said surrounding bore before cementation, using at least
one logging signal transmitted through a cut or space formed by cutting or displacing
said at least one conduit, to provide concentric cementation and cement bonding before
and after said cementation.
[0048] Various embodiments selectively arrange said at least one string for collecting data
via said signal's storage within a retrievable portion of a downhole memory tool (184,
185) of said tool assembly, a surface memory tool (183) conductively engaged to the
upper end of at least one said well elements.
[0049] Other embodiments provide cement bonding measurement and concentric cementation within
the well bore to provide geologically persistent fluid isolation concentric cementation
to provide (214) cement-like (216) bonding (213) across a sufficient axial length
(219) of conduits embedded in (215) or filled within and embedded in (217) cementation
with stand-off (211) between conduits and support (212) of said cementation at said
subterranean depth (218) adjacent to impermeable strata capping rock, prior to performing
said cementation for at least one cement equivalent well barrier element to fluidly
seal said capping rock, above a producible zone.
[0050] Various embodiments use at least one string of said tools selectively arranged to
access, hole-open and/or pass through substantially differing internal diameters or
frictional resistance walls (4, 5) of at least one inner conduit and/or at least one
surrounding bore to a lower end of a subterranean well.
[0051] Various other embodiments provide a testing space for proving an operation of at
least one unproven downhole apparatus within an aged geology, during the rig-less
abandonment of an aging well to, in use, reallocate operation of said at least one
unproven downhole apparatus from unproven to proven operation within a proximally
similarly aged geology of the aging well, another aging well, a new well, or a field
of wells.
[0052] Various related embodiments test an unproven downhole rig-less bore hole opening
member driven by hydraulics, explosion, electricity and/or a cable that are deployable
through said innermost bore of said aging well during abandonment or suspension of
a lower end bore of said aging well, such that said rig-less bore hole opening member
opens said innermost bore axially along, and radially into the wall of a surrounding
bore, wherein debris (76) from said opening of said innermost bore is disposable and
compressible within said lower end of said aging well for cementation and cement bond
logging axially above said debris, thus providing a testing space with a proximal
geology above said cementation that is comparable to at least one portion of a geology
of the aging well, a geology of another aging well, a geology of the new well or a
geology of the field of wells.
[0053] Other related embodiments provide and use a testing space to empirically measure
operating parameters of said at least one unproven downhole apparatus to provide empirical
data for adapting or proving said at least one unproven downhole apparatus to, in
use, reallocate operation of said at least one unproven downhole apparatus from unproven
to proven operation within said geologic testing space for use within a similar geologic
environment of said aging well, said another aging well, said new well, or said field
of said wells.
[0054] Still other various related embodiments of the present invention are described within
the features of the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Preferred embodiments of the invention are described below by way of example only
with reference to the accompanying drawings, in which:
Figures 1 to 3 depict prior art diagrams of different types of drillings rig operations
and Figure 4 shows a prior art normally unmanned offshore platform while Figures 5
to 7 illustrate different types of prior art rig-less operations.
Figures 8 to 9 illustrate prior art equipment usable to perform rig-less operations.
Figure 10 shows a typical prior art drilling rig well abandonment for comparison to
the rig-less abandonment issues and published conventional minimum industry requirements
shown in Figures 11-15.
Figure 16 depicts an embodiment of a testing space system usable with other embodiments
of the present invention.
Figure 17 shows an explanation of prior art piezoelectric and electromagnetic sensor
transducer arrangements for providing signals within well conduits or strings.
Figure 18 is a diagrammatic representation of a preferred embodiment of the present
invention.
Figure 19 and 19A illustrate embodiments usable to access annuli and/or well bore
cementation for the coupling of sensor transducers.
Figure 20 and Figure 21 depict abandonment of a subterranean well using methods for
concentric cementation, cement bonding and benchmarking, developing, testing and improving
new technology using various related methods.
Figures 22 to 25 illustrate an embodiment for concentric cementation and bond logging
said cementation, while Figures 26 and 27 depict the tool used.
Figures 28 to 30 illustrate an embodiment for concentric cementation and bond logging
within substantially differing well bore diameters.
Figures 31 and 32 to 34 illustrate coupling tools members using piezoelectric and
electromagnetic sensor transducer arrangements suitable for the embodiments of Figures
22 to 30.
Figure 35 shows the versatility of using various tooling embodiments to form an embodiment
for cementation and bond logging.
Figures 36 to 39 depict various method embodiments of the present invention for benchmarking,
developing, testing and improving cementation and bond logging in addition to other
new technology when using and/or abandoning substantially hydrocarbon or substantially
water wells.
Figures 40 to 41 and 41A depict prior art diagrams and a graph of a slickline cement
retainer's deployment and usable diameters of conventional inflatable packer downhole
devices.
Figures 42 and 43 illustrate an embodiment of a wireline, coiled string or jointed
pipe tool string embodiment for cementation, bond logging and access or passage through
horizontal or inclined subterranean well bore dissimilar contiguous passageway walls,
wherein removal of the debris is not necessary.
Figure 44 depicts a prior art flexible shaft and boring bit, while Figures 45 to 59
depict wireline, coiled string or jointed pipe tool string embodiments usable for
concentric cementation, bond logging and access or passage through subterranean well
bore dissimilar contiguous passageway walls.
Figures 60 and 61 show prior art shaped perforating charge downhole devices.
Figure 62 shows an embodiment of a shaped charge sculpting circumferential engagement
apparatus deployable on wireline, coiled string or jointed pipe to provide access
or passage through a subterranean well bore's dissimilar contiguous passageway walls
so as to provide concentric cementation and bond logging.
Figures 63 to 65 depict rotary cable operations apparatuses of the present inventor
usable with the present invention, wherein Figure 64 shows an embodiment usable with
said rotary cable tools.
Figures 66 to 72 illustrate various parts of axial displacement member embodiments
usable to form a placement tool of the present invention.
Figures 73 to 81 depict an embodiment of the present invention illustrating a substantial
expanded to deployment diameter ratio for tool embodiments.
Figure 82 shows a reduced friction embodiment of the present invention usable for
access or passage through subterranean well bore dissimilar contiguous passageway
walls to provide bonding of concentric cementation.
Figures 83 to 88 illustrate various wheeled skate embodiments of the present invention
usable with a placement tool.
Figure 89 shows a prior art shot gun and Figure 90 depicts an explosive compression
piston of the present inventor.
Figures 91 to 96 depict various tool string embodiments of the present invention usable
for access or passage through subterranean well bore dissimilar contiguous passageway
walls to provide cementation and cement bonding.
Figures 97 to 104 show a tool embodiment of the present invention usable for access
or passage through subterranean well bore dissimilar contiguous passageway walls as
a hydrodynamic fluid bearing cutting tool string.
Embodiments of the present invention are described below with reference to the listed
Figures.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0056] As well, it should be understood that the drawings are intended to illustrate and
plainly disclose presently preferred embodiments to one of skill in the art, but are
not intended to be manufacturing level drawings or renditions of final products and
may include simplified conceptual views as desired for easier and quicker understanding
or explanation.
[0057] Moreover, it will be understood that various directions such as "upper," "lower,"
"bottom," "top," "left," "right," and so forth are made only with respect to explanation
in conjunction with the drawings, and that the components may be oriented differently,
for instance, during transportation and manufacturing as well as operation. Because
many varying and different embodiments may be made within the scope of the concepts
herein taught, and because many modifications may be made in the embodiments described
herein, it is to be understood that the details herein are to be interpreted as illustrative
and non-limiting.
[0058] It is to be further understood that an interoperability exists between the various
described strings, downhole tools and downhole tool members that extends to the surface
systems comprising, e.g., rigs, wellheads, valve trees, control and signal processing
systems, wherein a string deployed assembly of tools can be selectively arrangeable
to provide actuation and a functional synergy between all engaged systems, tools and
elements of a well capable of signal conductance and the conversion of mechanical,
electrical, explosive and/or hydraulic energy into an associated force, or alternatively
to absorb a force and convert it into energy, which in an amalgamation, can be usable
to provide the interoperable apparatus (12) and method (1, 19, 42) of the present
invention. Actuation of any tool, or function within a string of tools (8), can comprise
any manner of interoperability between tools and/or connected surface systems. The
selectively arrangeable and selectively actuatable apparatus (12) of the present invention
can comprise,
e.g., any suitable downhole self-actuating or remotely actuated drive tool (3), a tool,
or a tool member that can be usable by the present invention. For example, any of
the following can be usable: i) a burst disc comprising,
e.g., glass, dissolvable salts, metals, ceramics or plastics; ii) timers comprising,
e.g., fuses, clocks or chemical reactions; iii) rotation, tension or compressive forces
comprising,
e.g., string tension, string weight, sinker bars, jars, string momentum or spudding, rotary
speed, rotary tourque and/or transducers; iv) fluid pressure comprising,
e.g., hydrostatic pressure, differential pressure and/or trapped atmospheric pressure at
a subterranean depth; v) temperature comprising,
e.g., heating, cooling, super-cooling and/or temperature differentials; vi) chemical reactions
comprising,,
e.g., reagents, swelling, shrinking, explosions, liquefaction, gasification, congealing,
and/or dispersing; vii) the transducers comprising, e.g., crystalline materials, ceramics,
magnets and/or coils; and viii) signals comprising the transmission of,
e.g., electricity, mechanical energy, kinetic energy and/or thermal energy. Interoperability
of various connections between apparatus (12), comprising various tools, tool members
and strings (8), provide selective arrangement and actuation which can further comprise
any type of connector, for example: i) rotary connectors, ii) snap connectors, iii)
slip and segmented slip connectors, iv) shear pins connectors, v) springs connectors,
vi) joint connectors comprising,
e.g., ball joints, knuckle joints, hinge joints and/or flexible material joints, vii) dog
or mandrel and their associated receptacle connectors, viii) coupled connectors comprising,
e.g., glues, welding and/or spikes, ix) membrane expandable or swellable connectors,
and/or x) segmented connectors comprising, e.g., fans, screens and/or baskets. Furthermore,
the apparatus (12) of the present invention may be selectively arranged to provide
interoperability between surface systems, strings and well elements capable of signal
conductance, which can comprise, e.g., i) drilling rig jointed pipe strings, ii) rig-less
jointed pipe strings, iii) preferred coiled strings comprising,
e.g., coiled tubing strings, electric line strings, slickline strings, iv) tubing, v) casing,
vi) cement within the strata, and/or vii)strata about the casing and cement.
[0059] It is to be understood that when explaining the various methods (1, 19, 42) embodiments
(1A-1A, 19A-19AT, 42A-42AT), an apparatus of at least one string (8) deployed tool
string embodiment (8A-8AT), comprising at least a placement tool (2) embodiment (2A-2AT),
can be used to place and axially displace (7A-7AT) or pilot tools, including cutting
or displacing tools, using a downhole drive tool (3, 3A-3T), wherein the apparatus
can be deployable with a string (8), comprising, e.g., slickline, electric line, coiled
tubing or jointed pipe, preferably by using a coiled string compatible connector (17).
The described arrangement and assembly of tools, which are selectively arrangeable
and combinable with any suitable downhole tool at the lower end of the connector (17),
can include an amalgamation of tool string embodiments (8A-8AE), with interoperability
between the tools, for being usable to urge access or passage through potentially
dissimilar (4, 5) contiguous passageway walls (9) of a subterranean wellbore to concentrically
place cement and to perform bond logging, both before and after cementation. The measurement
before and after placement can comprise disposing a sensor transducer downhole, about
cementation, for transmitting a signal through a conductance well element to measure
cement bonding or, alternatively, to perform conventional logging or proven cement
logging of the primary cementation without inner conduits interference and providing
(211-220) of Figure 15, to ensure cement bond bonding will occur during cementation.
Cleaning and cementing circulation to facilitate cement bonding can occur,
e.g., about the lower end of the inner bore (9) of a severed or perforated (129) innermost
conduit (90, 91, 92, 93) and returned through an intermediate annular passageway (110)
of the surrounding bore (10) conduit (91, 92, 93, 94).
[0060] Figure 1, is an isometric view of a prior art jack-up mobile offshore drilling unit
(163) with a crane (195), helideck (194) and large scale derrick (193A) over a normally
unmanned platform (170) usable to, e.g., support the day-to-day needs of a hundred
people while drilling a well kilometres into the subterranean strata. A wellhead (85)
would be situated on the normally unmanned platform (170) immediately under the derrick
(193A) that has been cantilevered over the platform, once the rig is jacked up. While
constructing a well and conducting drilling operations offshore or onshore requires
a significant level of resources and associated cost, the abandonment of the same
well can require significantly less resources if installed conduits are left within
the strata; however, because conventional rig-less methods for meeting various published
industry standards for a majority of wells are not suitable, drilling rigs are often
used to abandon wells despite their cost.
[0061] Embodiments of the present invention for benchmarking, developing, testing and improving
new technology are economically viable from a mobile offshore drilling unit (163)
and/or other rigs described herein despite their expense if, e.g., such expensive
units are being used as an accommodation and/or are idle and the marginal cost of
use is low. Additionally, as drilling rigs use electric line and slickline rigs for
various tasks, embodiments can be used from a drilling rig where time may be saved.
For example, during an abandonment, the embodiment (1AK, 12AK, 19AK) can be used to
abandon a subsea well quickly, so that a drilling rig may be demobilized. Thereafter,
a boat may be used to access the well, and explosives can be used to severe its upper-end
wellhead, thus saving the time of waiting on cement.
[0062] Figure 2 is an isometric view of prior art modular Drilling Rig Derrick, Rig Floor
and Pipe Rack arrangement (165) without supporting equipment, such as mud pits, pumps,
compressors and power generation, with a large hoisting capacity mast (193B) of comparable
lifting capacity to a derrick (193A of Figure 1), usable offshore or onshore. Figure
2 shows another example of a drilling capable rig, generally over specified for well
abandonment, that is difficult to move, erect and operate; hence, it is costly despite
a significantly smaller foot print compared full sized drilling rigs (e.g. 163 of
Figure 1 and 164 of Figure 3).
[0063] Figure 3 is an elevation view of prior art Semi-submersible floating Mobile Offshore
Drilling Unit (164), with a crane (195) and full size derrick (193A) floating at sea
level (122A) over pressure control equipment (168), comprising a subsea blow out preventer
(87) engaged to a subsea tree and wellhead (85) at the sea bed (122). Subsea well
operations, including abandonment, must account for the hazards and hydrostatic pressure
of the ocean fluid column between the seabed (122) and sea level (122A). Additionally,
pressure control and the difficulties of operating from a floating vessel and the
inherent cost implications may justify, e.g., placing a sacrificial cementing conduit
within the well and using an embodiment (e.g. 1AT, 12AT, 19AT of Figure 35) to abandon
a well to consecutively place cement plugs and to avoid waiting on cement or severance
of the wellhead, whereby a boat may return and retrieve data from memory tools to
determine cement bonding after cement has fully set. Alternatively, the apparatus
(12AK) of Figure 26 and (12T) of Figures 73 to 81 may be adapted to put rotary connectors
on upper and lower ends for placement between the jointed pipes of a cementing string,
wherein flow may occur past the shafts (6) of the axial placement piston members (7AK
of Figure 26) and skates (26T1-26T2 of Figures 73 to 81), and wherein membranes (15T
of Figures 73 to 80) may be sequentially inflated to support cement to allow circulation
and placement of cement.
[0064] Embodiments of the present invention for benchmarking, developing, testing and improving
rig-less subsea operations are possible with pressure control equipment (locatable
at 168A), significantly smaller than a drilling rig's subsea equipment (168), but
similar to surface equipment (168C and 168D of Figures 7 and 9, respectively) adapted
for use and deployment subsea, engaged to a subsea tree and wellhead (85), wherein
lubricators and wireline are deployed from a boat (201 of Figure 6) and engaged to
the subsea tree and wellhead (85). For rig-less abandonment operations, well barrier
elements can be rig-lessly placed through the lubricator (86 of Figures 7 and 9) on
the boat then lowered and engaged to the subsea tree to perform abandonment operations,
after which the wellhead (87) can be severed and recovered to the boat once the ocean
floor (122) was isolated from subterranean pressure sources using permanent well barrier
elements, e.g. cement.
[0065] Figure 4, a plan view of a prior art normally unmanned wellhead (85) offshore platform
(170A), optionally with a helideck (194), shown with dashed lines, for personnel access
and a crane (195) for lifting equipment off of a boat (201 of Figure 6), illustrates
the relatively small dimensions of the underlying platform jacket of 8.5 metres by
12 metres. Once various operational production apparatuses (196) and production manifolds
and pipework (197) are placed on the platform, there is little remaining room for
well intervention and abandonment equipment, hence drilling rigs, despite being over-specified
for various required operations as shown in Figure 1, are sometimes required to provide
the necessary space for personnel and equipment. Limited space on such facilities
may also prevent the use of rig-less arrangements, such as that shown in Figure 5,
wherein only the lower space requirements of rig-less operations shown in Figures
6, 8 and 9 may be possible. Embodiments of the present invention for benchmarking,
developing, testing and improving operations are usable with the rig-less operations
shown in Figures 6, 8 and 9 and, hence, generally economically viable on normally
unmanned offshore platforms (170A) during their final abandonment and/or when a well
is available and transportation and support costs are within budgetary restrictions.
[0066] Figure 5 is an isometric view of a prior art rig-less arrangement (166A), published
in
US Patent 7921918B2, the entirety of which is incorporated herein by reference, with a jib crane (195),
pressure control (168B), comprising, e.g., a packing element, and work string (199)
or pipe handling (198) equipment. Figure 5 illustrates a rig-less arrangement designed
for operating below ground level (121) or below sea level (122A) and mud line (122).
While methods of the present invention are usable with drilling rigs (163, 164 and
165 of Figures 1, 3 and 2, respectively) and this rig-less arrangement (166A), the
present invention can be usable with rig-less arrangements (166B and 166C of Figures
6 and 7, respectively) that are placeable and operable in space-limited environments,
wherein this arrangement (166A) may not be viable.
[0067] Figure 6, an isometric view of a prior art rig-less arrangement (166B) and offshore
access system (200) from a boat (201) floating on the ocean surface (122A), illustrates
a normally unmanned platform (170B) with a mast (169) for deploying wellhead (85)
engaged pressure control equipment (168D of Figure 9) and cable tool operations, usable
when benchmarking, developing, testing and improving new technology.
[0068] Figure 7 is an elevation view of an onshore prior art rig-less arrangement (166C)
usable with the embodiments of the present invention to lower the cost and space requirements
of abandonment. Figure 7 depicts a truck (202) with a wireline winch (203) deploying
a coiled string (187), comprised of, e.g., coiled wire or coiled tubing, passing through
various sheaves and entering a lubricator (86) engaged to blow out preventers (87)
further engaged to a valve tree (88) and wellhead (85). A work string (199) is deployed
with rotary (72) and/or snap (98) connections at its lower end usable with methods
and conventional apparatuses of the present invention when benchmarking, developing,
testing and improving new technology.
[0069] Figures 8 and 9, isometric and elevation views of a prior art mobile wireline mast
(169) wireline blow out preventers (BOPs) and lubricator arrangement (168D), respectively,
illustrate telescoping mast sections (205) above a base with sheaves (204) at the
upper end for cables from a winch is usable to hoist pressure control equipment (168D)
for engagement with a wellhead (85). The mast (169) serves a similar function to a
derrick (193A of Figures 1 and 3, and 193B of Figure 2), albeit with a significantly
reduced lifting capacity suited primarily for lifting pressure control equipment and
hoisting a lubricator (86) disconnected and reconnected to a blowout preventer (87)
and valve tree (88), so as to engage apparatuses to a coiled string (187) threaded
through the lubricator and operated with a winch (203). The pressure in a well is
controlled, during intervention or abandonment, by closing the valve tree (88) and
BOPs (87) when the lubricator is disconnected for placement and removal of apparatuses
from within, after which the lubricator is reconnected and the valve tree and BOPs
are opened for deployment on the coiled string (187), sealed at a stuffing box located
at the upper end of the lubricator (86), whereby the apparatus may be deployed through
the pressure controlled envelope of a well through the wellhead (85) and plurality
of installed conduits engaged to and extending downward from the wellhead.
[0070] Working within the pressure controlled well barrier envelope is advantageous during,
e.g., water shut-off, because a kill-weight fluid does not need to be placed within
the well to control subterranean pressures, as is typically the case when using the
rotary capabilities of drilling rigs. Conversely, embodiments of the present invention
enable data collection and improvement usable with associated abandonment methods
and conventional apparatuses when performing such rig-less abandonment to benchmark,
develop, test and improve new technology applicable to, e.g., electric wireline motors
or rotary cable tool methods and apparatuses, deployable through minimalistic pressure
control equipment (168D) on a coiled string (187), which consequently removes the
need for a kill weight fluid column and the associated equipment necessary to maintain
said fluid column holding back, or killing, subterranean pressures. Additionally,
skin damage to producible zones is not incurred if the well is not killed with heavy
fluids that invade the permeable pore spaces, or skin, of a reservoir during suspension,
intervention and abandonment work that is performed through pressure control equipment.
[0071] Figure 10, a diagrammatic elevation cross section view through the well and subterranean
strata of a prior art Drilling Rig Permanent Well Abandonment (172A), depicts the
production tubing removed from the conductor (94), intermediate (92), production (91)
and liner (95) well casings cemented to the various diameter cemented strata bores
(99), between the lower casing shoes (98) and various subterranean depths, within
which cement (107) plugs are placed across the casing (91, 92, 95) cemented (101)
within the various associated surrounding well bores (10) to isolate hydrocarbon (95B)
and water (95A) producible zones or formation layers within the strata. A portion
of the production casing (91) is shown, cut and removed for placement of two of the
plugs. As the gauge or diameter of the original strata bore (99) varies between and
axially along casing sections, the top of cement behind casing and above a casing
shoe (98) is often unknown when, for example, during construction, a casing bond log
was not performed and circulating pressures were used to estimate the top of cement.
Additionally, due to testing, thermal cycling, overburden stresses and pressures within
a well during its operating life cycle, the cement bond behind the casing may have
been lost even if it was initially present, thus providing a leak path for subterranean
pressurized fluids. Various methods of the present invention are usable to collect
data for the emulated removal of the innermost conduits by cutting and compressing
conduits and apparatuses for placement of well barrier elements above their compressed
remains; after which benchmarking, developing, testing and improving new technology
may safely occur with the data of successful work used to replace subsequent compressing
and placing of well barrier elements, and wherein any new technology failures may
be covered by subsequent compressing and placing of well barrier elements.
[0072] As shown in Figures 14 and 15, conduits may be left within a well during abandonment,
provided a permanent barrier element, e.g., cement, is placed across the entire strata
bore (99). In many cases, the subterranean depths and/or existence of a cement bond
behind the various casings is unknown, and a drilling rig must be used to first remove
the production tubing to access the production annulus to perform cement bond logging.
Conversely, various methods and apparatuses of the present invention can be usable
for benchmarking, developing, testing and improving new technology access to these
annuli in rig-less operations so that logging may occur to determine the extent of
cement bonding behind installed conduits, thus removing the need for a drilling rig.
[0073] Referring now to Figures 11 and 12, a diagrammatic elevation subterranean strata
sliced view of before (171A) and after (172B) conventional rig-less permanent abandonment
is shown, respectively, wherein the left portion of Figure 11 shows a half slice through
the subterranean strata and well casings, with a quarter section of the completion
removed, and the right side of Figure 11 showing a simplified diagrammatical depiction
of the left side, illustrating intermediate casing (92) cemented (101) to a casing
shoe (98) with the production casing (91) cemented (101) and penetrated (129) by perforating
guns to expose a producible zone (95C). The production conduit or tubing (90) with
nipple profiles or receptacles (134) above and below a production packer (40) is engaged
to the production casing (91) with a wireline entry guide (130) at its lower end to
allow coiled string intervention operations with the perforating gun penetrations
(129) within the producible zone (95C).
[0074] Conventional rig-less abandonment operations, using installed conduits (90) for placement
of cement (102, 103, 104) within the innermost passageway (114), production annulus
(110) and intermediate casing annulus (111) suffer from an inability to effectively
circulate or support placed cement, wherein cement contamination (105, 106) may occur.
In this example abandonment, shown in Figure 12, cement was bull-headed through the
penetrations (129) into the permeable producible zone (95C) until the forces of injection
were too high and the cement locked up leaving cement (102) within the tubing (90).
A plug (113) was then placed in the tubing (90) below the packer (40), and penetrations
(129A) were made to place cement (103) in the innermost bore (114) and production
annulus (110). A second plug (115) was set, using coiled string deployment, then the
tubing (90) and production (91) conduits were penetrated (129B) to allow cement (104)
to be placed in the innermost passageway (114), production annulus (110) and intermediate
annulus (111).
[0075] As logging of the cement bonds behind the casings (91, 92) is generally not conventionally
possible without removal of the tubing and/or other internal conduits, neither the
integrity of the cement behind casing or the top of the cement (206) could be confirmed,
as required by various published industry standards. While the bullheading of cement
to the producible zone (95C) may have been effectively placed, lighter hydrocarbons
may subsequently gravitate upwards and cause channels within the cement (102), thus
preventing it from being considered a permanent barrier. Cement below the packer (40)
and above the plug (113) is likely to have been contaminated (106), albeit such small
volumes are unlikely to have caused pressure bearing integrity issues, but placement
of cement (103) above the top of cement (206) behind the production casing (91) does
not constitute an industry acceptable permanent barrier, because the annuli (111)
is uncemented at that point (206). Also, cement (104) placed through penetrations
(129) may not have entered the intermediate casing annulus (111) and/or the volumes
of fluid below the unsupported cement (104) may be sufficient to cause contamination
of the cement (105) as it falls through a lighter fluid.
[0076] The inability to confirm the existence of cement, in the locations necessary to form
a permanent barrier capable of isolating subterranean pressures from the above ground,
ocean environments and/or subterranean water tables for an indefinite period of time
is a serious issue to which conventional rig-less abandonment often does not have
answers. Even when conventional coiled tubing is used to form a circulation pathway
for better placement of cement during prior art rig-less abandonment operations, in
conventional practice there are no means for rig-lessly placing logging tools to confirm
the existence of a cement bond nor are there any cable compatible prior art conduit
milling solutions capable of removing conduits and poor quality cement to expose the
subterranean strata, so as to place good quality cement.
[0077] Embodiments of the present invention are usable to address the issues of logging
cementation in a pressure controlled environment using coiled string operations in
an economic manner currently unavailable to practitioners, wherein wells may both
be abandoned using a minimum of new technology while using the same or associated
wells, e.g., in an abandonment campaign, for the benchmarking, developing, testing
and improving new technology in a risk controlled manner.
[0078] Figure 13, a plan view of a prior art concept of fluid flow within an eccentric offset
conduits arrangement (167C), illustrates, e.g., a production tubing conduit (90) within
a production casing conduit (91) within an intermediate casing conduit (92), with
a control line (79) within the production annulus (110), wherein the tubing (90) and
production casing (91) are eccentric to the centre of the intermediate casing (92).
If eccentric conduits are not separated when, e.g., penetrating the conduits and circulating
down the innermost production passageway (114) and returning through either the production
conduit annulus (110) or intermediate conduit annulus (111), a channel (207) of higher
velocity flow will occur through the lowest fluid friction areas that will reduce
to a near zero flow rate through the higher friction areas (208) where conduits touch
or are closely spaced. Because rig-less abandonment generally uses installed conduits
to circulate a permanent well barrier, e.g. cement, into a well, the effect of zero
flow in high frictional areas (208) may prevent cleaning of conduits to create a wettable
surface and/or placement and bonding of a fluidly circulatable and settable permanent
well barrier element, e.g. cement, which may result in a leak path over time, even
if the arrangement holds pressure from above initially, as lighter fluids and/or subterranean
pressures find their way to the surface, by eroding contaminated or poorly bonded
barriers. Another serious leak path issue for rig-less abandonment includes control
lines (79) and cables in conventionally inaccessible annuli that may not fill with
cement due to, e.g., capillary frictional resistance. As conventional rig-less approaches
are not capable of addressing either the eccentricity of conduits or the presence
of control lines, drilling rigs are often used to abandon wells.
[0079] Figure 14, a diagrammatic elevation view of the prior art concept of degradation
of a well barrier (167B), illustrates poor bonding resulting in a micro annulus (210A)
between cement and a conduit or missing (209) cement (101), providing a potential
leak path for fluids (210) of a producible zone (95D) that may corrode the casing
conduit (91) over time and make their way to the production annulus (110) or travel
upwards in the unfilled inner bore, or between the casing (91) and cement (101), if
a poor cement bond exists, where they may escape to pollute a surface or ocean environment,
potentially causing hazardous conditions for inhabitants. For this reason, conduits
and other apparatuses, e.g. mechanical packers and plugs, are not considered permanent
barriers as they will corrode over time. Additionally surfaces of conduits and equipment
must be clean and wettable to provide a good bond, thus preventing corrosion, and
providing a permanent well barrier element that retains its pressure bearing capacity
indefinitely.
[0080] As embodiments of the present invention can be usable to first collect data when
rig-lessly abandoning a lower portion of the well by using, e.g., conventional technology,
the upper sections of the well, with the problems described above with reference to
Figures 13 and 14, may be safely used for the benchmarking, developing, testing and
improving new technology associated with mitigating the described risks.
[0081] Figure 15 is a diagrammatic elevation view of conventional published industry acceptable
minimum rig-less abandonment requirements (167A), showing a paraphrased representation
of the Oil and Gas UK Issue 9, January 2009 Guidelines for Suspension and Abandonment
of Wells, Figure 1 entitled 'Permanent Barrier schematic "Restoring the Cap Rock"
used within the publication to describe "minimum industry best practices."
[0082] Published industry best practice for rig-less placement of a permanent barrier specifies
a minimum height of good cement (219), of at least 100 feet, that must be placed at
a depth (218) determined by formation impermeability and strength with primary cementation
behind casing in place. Pipe circumferential stand-off (211) is required to prevent
the channelling (207 of Figure 13) of high fluid frictional areas (208 of Figure 13)
resulting in poor cleaning, bonding and/or missing cement (209 of Figure 14). Axial
downward cement support (212) is required to prevent cement movement, slumping and
gas migration while setting, and with clean water wet surfaces to provide a good bond
(213), thus preventing poor bonding and micro annuli (210A of Figure 14) and leak
paths (210 of Figure 14). Once these minimum requirements are met, the published references
generally conclude that a rig-less operation will provide "well barrier elements"
of a permanent sealing abandonment plug (216), with the innermost conduits sealed
with cement in cement (217) and the casing and tubing embedded in cement (215). Provided
that both the existence and sealing bond of primary cementation (214) adjacent to
a formation that is impermeable and of adequate strength is present, the resulting
cement will contain future pressures (220). While "cement" is specified, the Oil and
Gas UK Guidelines also provide for alternative permanent well barrier elements provided
they provide an equivalent function to cement.
[0083] Meeting industry rig-less abandonment best practice therefore requires logging of
the primary well cementation behind casing to ensure its presence and bond followed
by cleaning of well conduits to ensure they have wettable surfaces for cement bonding
and embedding tubing and casings within cement, by providing offset where necessary
over a sufficient portion of the well, opposite an impermeable and strong formation
capable of replacing the cap rock.
[0084] Unfortunately, while current practice emphasizes the need to design for future abandonment
of a well, this was not always the case and few existing wells were designed with
rig-less abandonment in mind. For example, production packers may be placed where
future abandonment plugs should be placed and the primary cementation may never have
been logged. As a result, conventional rig-less abandonment practices are generally
unsuited for meeting industry well abandonment best practices, resulting in the use
of over specified drilling rigs.
[0085] However, embodiments of the present invention are usable to collect data and improve
rig-less abandonment of all of or a portion of a subterranean well's annuli and producible
zones while meeting published industry best practices such as those described in the
referenced Oil and Gas UK Guidelines, NORSOK and Texas Railroad Commission Standards.
Meeting industry best practices for abandoning wells requires accessing the annuli
of a well in a rig-less manner to perform logging of primary cementation, then remedying
any poor primary cementation and placing good cement plugs and/or other suitable permanent
abandonment seals within a well.
[0086] Referring now to Figures 16 to 21 and 36 to 39, these Figures depict a method (42)
for providing common initial benchmarking steps for the associated method (1) for
concentric cementation and cement bonding, wherein subsequent benchmarking, development,
testing and improvement of new technology may also occur, as shown in various diagrammatic
process illustrations and cross sectional slices through a well's components and subterranean
strata. The Figures illustrates methods (1AF-1AJ, 1AP-1AS, 42AF-42AJ, 42AF-42AJ) and
apparatus embodiments usable for concentric cementation and empirically measuring
the bonding of cementation about the surrounding bore (10), which are usable for benchmarking,
developing, testing and improving new technology during the rig-less abandonment of
a well's producible zones, subterranean bores, conduits and annuli through a wellhead
(85) engaged to a plurality of conduits comprising: conductor casings (94), intermediate
casings (92), a secondary intermediate casing (93) and production casing (91), cemented
(101) at their lower ends forming casing shoes (98) within various diameter subterranean
strata bores (99), with an innermost conduit or production tubing (90) engaged to
the wellhead within the production casing (91) and secured at its lower end with a
production packer (40). A liner (95) and liner top packer (40A) can be present in
various well configurations, with the liner or casings penetrated (129) by perforating
guns or other conventional apparatuses to allow production (34P) from a conduit lined
producible zone (95F). Embodiments of the present invention can be usable with a well
head (85) that is placeable, e.g., at the mudline (122) if below sea level (122A)
or at ground level (121), with production (34P) occurring through the production tubing
(90) from an open-hole producible zone (95E). Production (34P) can be controllable
with a valve tree (88, 89) using surface valves (64) and/or with a subsurface safety
valve (74) and control line (79) engaged to the tubing (90) with clamps below the
wellhead (85).
[0087] A circulatable (31C) fluid column (31) may be circulated axially downward or upward
through the tubing (90) and return or enter, respectively, e.g., through the annulus
between the production casing (91) and tubing (90), using, e.g., a sliding side door
(123), and through a lower end of the tubing and/or penetrations in the tubing (90)
to take fluid circulated returns or to pump a circulatable fluid via an annulus opening
(96), annulus opening valve (97) and/or valve tree (88). Circulation of the circulatable
fluid column (31C) in any of the annuli may also occur through openings between annuli
passageways entering and exiting wellhead annuli openings (96). The circulatable fluid
column (31C) may be stagnate, circulated through passageways, or injected into a permeable
reservoir (95E, 95F) or fractures (100) in the strata if the pressure exerted by the
fluid column is sufficient. The circulatable fluid column (31C) can be usable to place
well element barriers, e.g. cement or gradated particle mixtures, or to clean well
components to provide a wettable surface (213 of Figure 15) and/or place rheology
controllable and annuli placeable fluid members during rig-less abandonment operations.
[0088] Conventional logging generally occurs within the innermost passageway (114) and is
unable to determine the state of primary cementation about the casings (91, 92, 93
and 94) because logging tools within the production conduit (90) cannot contact the
casings or accurately pass signals through intermediate conduits and annuli to measure
cement bonding. Methods (1, 42) and interoperable apparatus (12) of a tool (2, 3,
83, 184, 185) string (8) assembly of the present invention are usable to couple sensor
transducers to casings and transmit signals or to remove intervening conduits to access
casings to determine whether cement bonding exists. Various embodiments of the present
invention use methods of the present inventor, e.g. an annular piston, that are usable
to access bores and annuli for placement of logging tool members to confirm primary
cementation adjacent to conduits (214 of Figure 15). Signals may, e.g., be broadcast
from the logging tool with reflected signals collected by a different portion of the
logging tool, or signals (84, 173A, 173B) may be passed between axially distal points
along a well bore using tools coupled to the surrounding bore of a signal conductance
well element or between the wellhead, surface or subsea location and a downhole point
in the well bore using transmitters and receivers. Using embodiments (1) of the present
invention, measurement signals can be coupled with the circumference of the conduit
walls to provide sonic, acoustic or various other signals forms or ultrasonic waves
for measuring, e.g., the response time of signals passing through bonded (216 of Figure
15) and un-bonded (209 of Figure 13, 210A of Figure 14) conduit cementation to measure
the degree of bonding and/or cementation. The process may be visualized as ringing
or pinging a glass and measuring the sound, vibration or mechanical wave transmitted
through a signal conductance well element, received and analysed against the original
signal to determine if the glass is free standing within a liquid or tightly cemented
in place.
[0089] The present method (42) for benchmarking, testing, developing and proving new technologies
is useful for cement bond logging because, e.g., conventional acoustic bond logs measure
the loss of acoustic energy, as it propagates through casing, or the impedance to
a logging signal's transmission, wherein a number of factors may affect the measurement,
including the aged geology about the surrounding bore. This loss of energy is related
to the fraction of the casing perimeter covered by, e.g., cement or a cement equivalent
material.
[0090] Conventionally, acoustic signal cement logs are used to evaluate cement-like bonding
behind casing, wherein various commercial materials and/or natural strata formations,
e.g. shale, may be suitable if they are bonded to the casing. Two general conventional
classes of sonic logging tools exist: i) sonic casing bond logs (CBLs) and variable-density
log (VDL) or segmented bond tool (SBT), and ii) ultrasonic imaging tool (USIT). Off-the-shelf
USIT logging tools generally provide a high-resolution 360 degree scan of the condition
of the casing-to-cement bond, while conventional CBLNDL logging tools generally provide
an average volumetric assessment of the cement in the casing-to-formation annular
space. SBT is a combination of CBL, VDL and pad sonic devices that provides a low-resolution
map of the cement condition behind casing, whereby the use of pads can be similar
to the present inventions spiked arrangements of Figures 22-34 and Figures 83 88,
wherein the impedance measurement of signals, passed between phased deployed spike
couplings, radially deployed knifed-edge couplings and/or skate couplings, can be
used to measure cement bonding. Alternatively, CBL/VDL or USIT arrangements can be
usable by the present invention in, e.g., the arrangement of Figure 35 or as part
of a skated arrangement like that of Figures 82 to 88.
[0091] While many factors may affect the response of cement-like bond-logging tool signals,
the factors are generally broken into three categories, comprising: i) factors that
are controllable during running the logging tool, ii) factors that are controllable
during cementation, and iii) factors that are constraints imposed by the wellbore
or formation about the outermost surrounding bore.
[0092] With regard to controllable factors during logging, a microannulus is conventionally
defined as a very small (approximately 0.01 to 0.1 mm) annular gap between a casing
and a cement sheath. All conventional cement logs are sensitive to microannuli to
varying degrees, wherein microannuli may be caused by temperature, drilling mud-cake
deposits, pipe coatings, and/or geologic constraining forces. A common practice is
to place approximately 1,000 to 1,500 psi pressure on a casing to close a microannulus
during conventional logging, wherein the gap forming microannuli affects ultrasonic
tools much less than the CBL/VDL and SBT (pads) when the gap contains liquid. The
opposite occurs when the gap is filled with gas.
[0093] Generally, conventional logging tools are run or moved along the surrounding bore
portion being measured and then removed from the wellbore without damage to the casing.
As the casing is of no further use and represents a risk of leakage about its walls,
whereby they may need to be perforated to be repaired during abandonment, there are
few issues with damaging the surrounding bore's casing wall. Hence, the present invention
may penetrate the surrounding bore wall without significant consequence, provided
that it is done so through, e.g., a slickline well control lubricator and BOP. Accordingly,
the present invention provides significant improvements over conventional and prior
art logging tools by cutting and coupling to conduits within the wellbore because
said coupling is less sensitive to a microannulus. Additionally, while microannuli
may not represent a risk during the initial phases of well life, said microannuli
can represent a leak path, and if they have not been closed over the life of a well
by a sealing material, e.g. barite sag of the drilling mud used to bore the well,
the microannuli can represent a serious concern, particularly if not sealed. Hence,
the present invention offers significant improvements by, e.g., permanently disposing
a logging tool downhole to measure cementation after placement to ensure microannuli
have been sealed.
[0094] With regard to controllable factors during logging and cementation, it is difficult
to predict the exact cement-like bond status behind casing if conduits are eccentralized,
as described in Figure 13. The most likely outcome is that there is no cement at the
low side where the distance between casing and formation face is small (208 of Figure
13). Direct casing contact with the formation is indicated by the presence of galaxy
patterns on the USIT log, and the CBL/VDL and SBT (pads) logs may detect fast formation
arrivals. Conventional practice can be adapted to, e.g., account for geologic persistent
sealing of shale formations about a conduit. Hence, benchmarking, testing, developing
and proving the present invention's logging tools, at an aged geology, through comparison
to conventional practice is important for proving the present invention.
[0095] The conventional practice is to centralize conventional USIT and CBLNDL tools, while
the SBT pads, with their articulated arms, are relatively unaffected by centralization,
albeit the CBL/VDL part of the tools is affected negatively. Additionally, centralizers
attached to the conventional logging tools must allow for smooth and even tool movement,
wherein as the number of centralizers increases, the risk of jerky, erratic tool movement
and acoustic noise, within the logging signal, increases.
[0096] Furthermore, while microannuli represent a risk to conventional logging tool cement
bond logging measurements, the existence of a large annulus and/or eccentric annulus
(110, 111 of Figure 13), filled with liquid or gas, prevents any meaningful data during
acoustic logging because tools cannot be centralized relative to the surrounding bore
and acoustic energy cannot be propagated through said large annuli, sufficiently,
to provide a reliable log measurement.
[0097] Accordingly, the present invention provides significant improvement over prior art
and conventional logging by, for example, centralizing a logging tool and at least
one inner conduit within the surrounding bore, and penetratingly coupling the logging
to the inner conduits and surrounding bore can provide a direct logging signal transmission
path with a measurable and/or controllable impedance, as a spike or a knife coupling
engagement may be designed to, e.g., minimize coupling to the inner conduits with
an arrowhead or spear-like penetrating shape, ahead of a smaller diameter shaft that
couples only to the bore that the arrowhead or spear point penetrates, with fluid
about the smaller diameter shaft that is within the larger penetration made by the
larger diameter arrowhead or spear point.
[0098] Formations with very high velocity and short transit time are called "fast formations."
Acoustic signals from anhydrites, low porosity limestone, and dolomites often reach
the conventional logging receiver ahead of the pipe signal. While signal amplitudes
may be high, they may not be as high as a free pipe value and conventional logs may
still be usable, but impaired. Fast formations affect the CBL/VDLs and SBT logs but
do not affect USIT interpretation because the measurement principle is different.
If there are fast-formation signals present, it is assumed that the CBL/VDL cannot
be interpreted, though the arrival of the fast-formation signals suggests that the
cement-to-formation bond is present.
[0099] The present invention provides significant benefit over prior art through the use
of benchmarking, testing, developing and improving in fast formation aged geologies,
wherein data may still be calibrated via conventional logging and penetrating couplers,
e.g. like the example spikes and knife blade arrangements illustrated herein, may
be used to penetrate casing conduits, cement, and strata with a wellbore to isolate
strata from the measurement by, e.g., using a cushioned arrowhead or a spear point
smaller than a defined length of shaft, wherein the signal wave, being transferred
between the spike or knife, physically arrives at the casing conduit before it arrives
at the cushioned arrowhead or spear within the strata.
[0100] Cement bond evaluation generally relies on a contrast in the acoustic properties
of the cement and liquid. The higher the contrast between liquid and hardened cement,
the easier the log is to interpret. The acoustic properties of set lightweight cement
are close to those of cement slurry, making them difficult to distinguish. Lightweight
slurries may also use hollow ceramic microspheres, nitrogen, and other low-specific-gravity
materials to achieve a light density while providing good compressive strength. These
cements are commonly expensive and used in areas of weak formations, which eliminates
them from use in many well abandonments, but may be useful in some instances. Additionally,
rheological fluid and cementation slurries of the cited inventions of the present
invention may, like some lighter weight cements, be acceptable for abandoning portions
of a well, albeit undetectably so using conventional logging tools. Accordingly benchmarking,
testing, developing and improving such rheological fluid cementing technologies may
provide further measurable significant improvements in well abandonment.
[0101] An important consideration in cement bond logging of abandonment cementation is the
length of time to wait for cement slurry solidification before running the bond log
across, e.g., squeezed cement perforations (Figure 19A) when cement has been cleared
from the well bore with a packer. If the bond log is run before the cement is fully
set, a pessimistic interpretation will result, possibly followed by an unnecessary
further squeeze operation.
[0102] The hardening time of cement slurries depends on their type and formulation, the
downhole temperature profile and pressure conditions, and the degree of contamination.
Increasing levels of contamination from, e.g. drilling mud or water, lengthen hardening
time, lower the ultimate compressive strength, and reduce cement impedance value,
hindering cement log interpretation.
[0103] During most drilling rig well abandonments, the cement near the top of the cement
column may not develop the same compressive strength as cement near the bottom of
the well. The U.S. Environmental Protection Agency (EPA), charged with protecting
potable-water sources in the U.S., recommends letting the cement cure for 72 hours
before logging; however, to reach maximum compressive strength, the curing of the
cement may require 7 to 10 days.
[0104] Accordingly, the present invention provides significant improvement upon rig abandonments
by using a substantially lower cost set of resources, which are substantially easier
and quicker to rig up and rig down, to provide sufficient hardening time and thus
eliminate the need for an expensive rig to unnecessarily sit idle while waiting on
cement (WOC).
[0105] Various industry tests have been carried out on the permanent sealing properties
of collapsed formations around a well casing. Presently, various successful tests
have been carried out on certain shale formations, wherein the collapse of said shale
was impermeable, long term, non-shrinking, ductile, chemically resistance and wettable,
i.e. equivalent to conventional cement. For a shale to qualify as a permanent barrier,
you must prove the formation has collapsed all around the casing over a sufficient
interval, e.g., 50m, and has a high enough formation strength to avoid upward fracture
propagation. Generally, logging signal measurements must correspond with the stiffness
of the annular material, wherein the acoustic impedance of annular material must be
"calibrated" for the response required for a shale annular barrier. The ability to
empirically measure and qualify a shale as a permanent barrier could significantly
affect well abandonment worldwide, especially with regard to shale gas deposits and
the risks of contaminating ground water formations or other permeable formations.
[0106] Accordingly, the method and apparatus of the present invention, usable for performing,
benchmarking, testing, developing and proving of both well abandonment apparatus,
logging tools and logging signals relative to an aging geology, may significantly
affect cement bond logging operations worldwide.
[0107] Dependent on the result of the logging measurements, various associated rig-less
abandonment members are usable to place temporary or permanent well barrier elements
within the well at the appropriate subterranean depths (218-219) to meet industry
best practices (211-220 of Figure 15) and to avoid potential future leak paths (210
of Figure 14, 208 of Figure 13) and/or to simulate a rig abandonment (172A of Figure
10) by placing cement plugs (107 of Figure 10) across casings (91, 92 and 95 of Figure
10). Additionally, embodiments described herein can be cable string compatible and
can be usable with either the rig-less arrangement of Figure 5 or the minimalistic
pressure controlled arrangements of Figures 6 to 9, to meet published best practices
(211-220 of Figure 15) for permanently abandoning a subterranean well in a rig-less
manner.
[0108] Various methods (1) and placement tools (2),
e.g. those shown in Figure 20, are usable with various associated methods and members,
e.g. those shown in Figure 21, comprising, e.g., rheology controllable and annuli
placeable fluids and swellable expandable mesh membrane members, which can be usable
to temporarily restore sufficient fluid pressure integrity by bridging across fluid
leaks to use the circulatable fluid column (31C) to provide sufficient cement (219
of Figure 15) at suitable permanent barrier depths (218 of Figure 15) to contain future
pressures (220 of Figure 15). Annular separating members can be usable to provide
circumferential stand-off (211 of Figure 15) for cleanable water wettable surfaces,
which provide good bonding (213 of Figure 15) during circulation of the fluid column
(31C) and embedding of the conduits in cement (215 and 217 of Figure 15), so as to
provide a sealing permanent abandonment plug (216 of Figure 15) according to published
industry guidelines.
[0109] Various associated methods and members,
e.g., axially slideable annular blockage bypass, annulus guiding, annulus boring access
and boring bit engagable conduit members, can be deployable with placement tools (2)
usable to embed casing (91, 92, 93, 94, 95) and tubing (90) in cement (215 of Figure
15) with the tubing and casings being filled and surrounded providing, cement in cement
(217 of Figure 15) conduits, using a bypassing arrangement around blockages in an
annular space, e.g. a production packer, and by boring into annuli to create a logging
space and fluid circulation path usable with logging tool members and the circulatable
fluid column in bores and annuli of the well, at selected depths (218 of Figure 15),
to provide sufficient cement (219 of Figure 15) adjacent to a primary cement barrier
bonded between the outer casings (91, 92, 93 and 94) and an impermeable formation
of sufficient strength to contain future pressures (220 of Figure 15), thus providing
a sealing permanent well barrier element (216 of Figure 15) according to published
industry guidelines.
[0110] Other various associated methods and members, e.g., annular piston, jarring, circumferential
shredding and milling and axial movable screw or tractor members, can be usable with
placement tool (2) strings (8) to simulate a rig abandonment (172A of Figure 10) by
compressing, milling and/or shredding of conduits within casings (91, 92 and 95 of
Figure 10) to remove the conduits within a barrier's height (219 of Figure 15) at
the necessary barrier depth (218 of Figure 15), across from a strong impermeable formation
(220 of Figure 15), to provide permanent abandonment cement plugs (216 of Figure 15)
across casings (91, 92 and 95 of Figure 10) according to published industry guidelines.
[0111] Still other various associated methods and members, e.g., rheology controllable and
annuli placeable fluids and annular piston members can be usable for supporting well
barrier elements, e.g. cement, to avoid settable barrier movement, slumping and/or
gas migration, while setting (212 of Figure 15), to provide a good bond and to ensure
sufficient cement (219 of Figure 15) at a depth (218 of Figure 15) adjacent to an
impermeable strong formation (220 of Figure 15) to provide permanent abandonment cement
plugs (216 of Figure 15) according to published industry guidelines.
[0112] Referring now to Figure 16, the Figure depicts a flow chart of an embodiment (42AF)
of a testing space system (42), usable with embodiments (IAF, 19AF) of method (1,
19) and embodiments (12AF) of apparatus (12) comprising a tool string deployed placement
tool (2) embodiment (2AF) of the present invention, showing the identification of
wells available for abandonment (41) and consummation of an agreement (43) representing,
for example, a contractual rental or sale agreement (44) between a technology (45)
and abandonment liability owner (46) for space usage rights (47), and optionally infrastructure
usage rights (48), for the purposes of forming a geologic testing space for proving
the operation of an unproven downhole apparatus (49, 50) and/or providing further
production (57) through, e.g., side-tracking within an aged geology, during the rig-less
abandonment of an aging well.
[0113] A space provision system can be usable to compress well apparatus and debris (76)
with a compression device (50) for forming a usable geologic space for placement of
an abandonment plug (51), to satisfy an abandonment liability and provide integrity
for developing new technology (49), for example further space formation devices (50),
to reduce the resources required for abandonment, or side-tracking drilling (52) and
milling assemblies (53) or hydrodynamic bearings (54) to, for example, more effectively
exploit Brownfields (55) and Greenfields (56) with less resources, to the benefit
an embodiment (227) of the regional and global private and public benefit (58).
[0114] Empirical measurements (60) may be taken with logging tools or a transponder may
be placed in a protective shock absorbent housing (66 of Figure 22) to provide empirical
data to design, redesign, test and field prove new technology (49) in the development
of Greenfield (56) and Brownfield (55) wells (59). Various technologies described
in the present invention and in the following: UK Patent numbers
GB2465478,
GB2466376,
GB2475626,
GB2471385,
GB2471760,
GB2476381,
GB2479432,
GB2486592; and UK patent application publication numbers
GB2479043 GB2483675,
GB2484166,
GB2486591,
GB2486592,
GB2487274; and UK patent application numbers
GB1116098.3,
GB1203649.7, entitled "High Pressure Large Bore Well Conduit System," filed 1 March 2012, and
GB 1212008.5, as well as the associated PCT patent applications , may be tested in part and further
developed with the present testing space provision system. While new technology of
the present invention is emphasised, virtually any downhole technology that will fit
through the bore of the well (59) may be tested and field proven, subject to the resources
available. Hence, the present testing space formation system can be further usable
to create a market for testing and field proving the new technology, wherein said
usable space becomes a tradable product.
[0115] The resource cost of drilling rig (193A of Figures 1 and 3 and 193B of Figure 2)
and even some rig-less operations (166A, 166B and 166C of Figures 5, 6 and 7, respectively)
is, generally, such that a usable space for testing and field proving of downhole
tools, deployable within the realistic environments provided during the abandonment
of wells (59) and with significantly less resource intensive rig-less jointed pipe
(166A of Figure 5) and coiled string operations, represents a significant improvement
in the development of new technology and hence is marketable. For example, a company
owning the usage right for the usable space formed during the abandonment may offer
to test and field prove technologies in exchange for a participating ownership in
such technologies or for monetary gain.
[0116] Given the relatively low capital investments required for rig-less abandonment, the
present space provision system represents a new technology requiring minimalistic
resources, and the lack of competitive forces in the present oligopolistic service
provider market. Well abandonment represents a significant resource cost to liability
owners and an opportunity for new technology companies to compete with the goliath
service providers who domination the market. Alternatively, the ownership of minimalistic
resources and the opportunity to test new technologies with one of said goliath service
providers will force competition in a relatively uncompetitive oligopolistic market,
compared to the 1970's and early 1980's. Particularly, 75% of said oligopolistic market
is controlled by four service providers, as reported by the Wall Street Journal on
the 19th of October 2010. According to economic theory, oligopolistic market places
produce until marginal revenue is equal to marginal cost to receive a portion of the
economic rent allocated to public's benefit within a purely competitive marketplace.
Oligopolistic service providers naturally seek to maintain high entry barriers into
a market place dominated by technology by controlling said technology development.
In all cases, the proving of new technology to increase competition and the use of
fewer resources provides significant benefit to all regions and our global society
(58) facing peak oil and dramatic liquid hydrocarbon price increases, because said
resources may be reallocated to Brownfield (55) and Greenfield (56) developments,
particularly new and/or side-tracked wells (59), needed to limit said dramatic liquid
hydrocarbon price increases associated with peak oil.
[0117] Referring now to Figures 17 and 18, the Figures show an isometric view and diagrammatic
view, respectively, of a comparison between piezoelectric (161) and electromagnetic
acoustic transducers (EMAT, 162) sensor transponders and the method (1, 19) embodiments
(1AG, 19AG) and apparatus (12) embodiments (12AG) of the present invention comprising
an embodiment (2AG) of a tool string deployed placement tool (2), usable with various
other embodiments of the present invention, for the coupling of a signal source to
at least one conductance well element, comprising a deployment string (8, 8AG) and
using at least one inner conduit (90) for deployment of a fluid column (31) that may
be circulated (31C), if severed or perforated, to concentrically cement within one
of the many surrounding bores (10), comprising a cement casing bore or strata bore
depending on the existence of cement bonding. A sensor (161, 162) may be coupled to
the surrounding bore (10), through the innermost bore (9), via a coupler tool (83,
83AG), to provide a repeatable signal (84) for empirically measuring cement bond logging
before and after placement about said surrounding bore and conduits within.
[0118] Generally, a gauge (161, 162), or gage (161, 162), is conventionally defined as a
device for determining or measuring a relative physical property which includes, for
example, a sensor device (161, 162) that senses either the absolute value or the relative
change in a physical quantity, wherein a transducer (161, 162) is a special form of
sensor that converts an input signal (84) into an output signal (84) of a different
form comprising, for example, a microphone which converts acoustic sound waves into
electrical signals. As any form of gauge, sensor, transducer or microphone (161, 162)
is usable with the present invention, the terms are used interchangeably, herein.
A member of a coupler tool (e.g. 83 of Figures 18 to 21), placeable with a placement
tool (2 of Figures 18 to 21), can be usable to couple the gauge/sensor/transducer/microphone
to a signal conductor or conductance well element (e.g. 8, 31 and 90 to 94 of Figures
36 to 39) to send a signal powered by a drive tool (3 of Figures 18 to 21), for operating
the placement tool (2) and coupler tool (83) during data collection.
[0119] Data collection may comprise placing a signal (84) through a conductance well element
(179) from a sensor (e.g. 161) to an associated sensor (162), which stores the signal
as a memory tool, wherein any form of downhole measurement can be usable for cement
bond logging, and/or using or providing a geologic testing space, and/or proving the
operation of an unproven downhole apparatus (49, 50 of Figure 16), and/or providing
further information for adaptation of method or apparatus to increase production (57
of Figure 16) through, e.g., side-tracking within an aged geology, during a rig-less
abandonment of an aging well.
[0120] Any form of sensor transponder can be usable with embodiments herein, with acoustic
sensors being conventionally prevalent for liquid and mechanical waves, including:
i) transducer or hydrophone pressure sensors or transducers; ii) capacitive condenser
transducers fabricated of silicon diaphragms that convert the acoustic pressure of
an acoustic waveform; iii) fibre-optic transducers, which are preferable where capacitive
measurements are impossible; iv) interferometer and reflective plate diaphragms; v)
piezoelectric transducers using a piezoelectric crystal as a direct converter of mechanical
stress to electric charge and/or piezoceramics, which may be preferred in various
instances for their higher frequencies; vii) electret transducer using a permanently
electrically polarized crystalline dielectric material; and viii) electromagnetic
acoustic transducers.
[0121] Any type of gauge, sensor transducer or microphone can be usable by the present invention
to measure and/or detect a huge variety of conditions including, for example: temperature,
pressure, level, humidity, speed, motion, distance, light and/or the presence/absence
of a condition or material, e.g. cement bonding. There are many versions of each type,
which may use different sensing principles and/or may be designed to operate within
different downhole environmental ranges.
[0122] Without restriction, any combination and/or type of gauge, sensor, transducer, or
microphone, which is suitable for receiving or transmitting a signal downhole and
made of any type of material suitable for downhole operations or engagement to an
above strata or below sea level signal conductance well element, within a well bore
and comprising, for example, a tool string, production tubing, casing, a column of
fluid contained and/or the strata within or about the well bore and associated strata
or fluid surrounding a well bore, can be usable by the present invention to transmit
and receive signal data that is analysed to empirically measure a feature or condition
within a well bore. All downhole data, which can affect past or future cement placement,
cement bonding, well bore abandonment, well bore suspension or well bore side-tracking
for efficiently using existing technology or proving the operation of new technology,
is preferable.
[0123] Sensors may comprise, for example, a piezoelectric sensor (161) comprising a device
that uses the piezoelectric effect to measure pressure, acceleration, strain or force
by converting them to an electrical charge. In addition, sensors can comprise a piezoelectric
transducer (161) comprising a device which transforms one type of energy to another
by taking advantage of the piezoelectric properties of certain crystals (177) or other
materials coupled via a couplant (178) or a conductance well element (179) to place
an ultrasonic wave (180) therein. An associated sensor or transponder (e.g. 162) can
receive the signal and empirically measure the received signal against the placed
signal to determine a control message that is being passed by the signal (84) and/or
the properties of the material being empirically measured, if said material properties
are not already known, e.g. when transmitting through a known string carrying a tool
assembly. When a piezoelectric material (177) is subjected to stress or force, transferred
from the conductance well element (179) by the couplant (178), it generates an electrical
potential or voltage proportional to the magnitude of the force, which makes a piezoelectric
sensor or transducer ideal as a converter between mechanical energy or force and an
electrical signal. The relatively high sensitivity of piezoelectric material (177)
makes it useful in applications requiring the precise sensing of motion or force.
[0124] Alternatively, an electromagnetic acoustic transducer (162), conventionally termed
EMAT, is a transducer for non-contact sound generation and reception using electromagnetic
mechanisms, generally used as an ultrasonic (180) non-destructive testing (NDT) method,
which does not require contact or a couplant (178). This is due to the sound being
directly generated within the material adjacent to the transducer, which generally
comprises a magnet (181) and EMAT coil circuit (182) that produce a magnetic field,
with eddy currents and a Lorentz force within the conductance well element (179).
Compared to a piezoelectric transducer, the electromagnetic acoustic transducer (162)
is more versatile and has a generally lower cost; however, its power requirements
are significant, whereby alternating current power is conventionally preferred, but
direct current types do exist.
[0125] A signal (84) generally comprises, for example, acoustic or longitudinal mechanical
waves created by alternate compression and expansion of solids, liquids or gases at
certain frequencies, wherein longitudinal mechanical waves oscillate in the direction
of wave propagation.
[0126] Any type or variation of signal type or wave form transmitted in any amplitude or
wave height, frequency or number of waves or cycles per period of time, wavelength
or length of the wave from crest to crest, phase or the starting point of each wave
cycle, can be usable with the present invention. Signals that have a time domain or
change with time or have a spectrum of frequencies and/or Fourier signals without
overlap in either the time-domain or the frequency-domain, using any signal processing
algorithms that use any number of mathematical operations to perform operations slowly
or quickly and repeatedly on a set of data, can be usable by the present invention.
Any signal (84) architecture and/or processor optimized specifically for jitter and
skew of a signal or a signal's spread spectrum and frequency domain, wherein time
and frequency domain measurements may not be compliments of each other in practice,
can be usable by the present invention. Signal (84) transmission and reception between
a plurality of sensors or transducers, which can occur in any order or sequence between
constant, random and/or sequenced sensor or transducer locations using various amplitudes,
frequencies, wavelengths or phasing , can be usable by the present invention.
[0127] Various technologies (183 of Figure 18) can be usable with the present invention
for generating, transmitting, collecting and processing downhole signals and associated
data using wired and/or wireless telemetry through various well conducive well elements
comprising, for example, an electric line cable, slickline cable, drill pipe, a fluid
column, tubing, casing and/or the strata. Wireless wellbore data communications and
sensing systems are usable to communicate signals through, e.g., a rotary string or
the production tubing using, e.g., signal stress waves transmitted and received between
downhole and surface (183) and/or a memory tool (184) which can be placed downhole
for subsequent transmissions or as a memory tool (185) ultimately retrieved to surface.
Information may be transmitted at any programmed interval, which may be programmed
before tools are placed downhole or programmed via command signals and internal logic
circuits.
[0128] A downhole wireless measurement and data collection system may comprise, for example,
tools used to place wireless transmissions into a conductor or receive a signal and
place it into, for example, a memory tool. They may also include a drive tool such
as a battery, power generation turbine, power management system and/or microprocessor
control system for operating the sending, receiving, measuring and storing of data.
An associated surface data collection system located proximally to the wellhead may
comprise a detection and transmission module and a surface supervisory control and
acquisition box engaged the string, well fluid column and/or well casings for data
acquisition and processing.
[0129] A drive tool (3) may drive a placement tool (2) for placing the sensor member (161,
162) of a coupling tool (83), coupled to a signal (84) conductor (179). For example,
a wired or wireless gauge hardware coupling tool, creating acoustic signals from electrical
pulses generated by the electronics drive tool system after the sensor member is placed
and coupled, can be usable to digitize information. The acoustic waves may be engaged,
for example, via a penetrating spike through the production tubing, used as a signal
conductor to surface, to minimize energy losses via its tight fit between the acoustic
generator placing tool and the production tubing. The mechanical waves traveling up
the tubing to the surface are, generally, immune to losses related to tubing couplings,
threads and fluids within the annulus, provided that the tubing is continuous and
concentric within the surrounding bore of the casing.
[0130] Various electronic members of a control or drive tool (3) can be usable for process
control, data acquisition, data processing, data encoding, command decoding and operational
interfaces, wherein power generation and/or power saver modes may be present to conserve
power while in the wellbore.
[0131] Various electronics members can be usable to sample and digitize information from
the gauge members of a signal placement tool at specific time intervals, which can
be programmed before a drive tool is deployed inside the wellbore. The data can be
processed and encoded for transmission to minimize the number of bits of data required
to be sent to the surface. A microprocessor may generate the electrical pulses used
to drive the acoustic generator member of the signal placement tool to produce the
information related cement bonding and other information, for example, pressure and
temperature data obtained inside the wellbore. Once information is transmitted to
memory or surface, the microprocessor member may place the tool in a power saver mode
until it is awoken to perform the data acquisition tasks, again using a timer or signal
commands from the surface, wherein, for example, an acoustic detector wakes the processor
for data acquisition and processing.
[0132] Using any manner of algorithms, signals may be converted from time or space domain
to the frequency domain, usually through the use of a Fourier transform, wherein the
Fourier transform(s), and its various derivatives form an important part of the art
and science of signal processing, which describe a decomposition of a function in
terms of a sum of sinusoidal functions (basis functions) of different frequencies
that can be recombined to obtain the original function.
[0133] Preferably, a surface system (183 of Figure 18) provides data acquisition, processing,
storage and display capabilities for the data received from inside the wellbore to
provide the ability to test, develop, improve and benchmark various methods and apparatuses
that are used. Surface data detection sensors may acquire or send transmissions through
a well element capable of signal conductance, for example, the string deploying a
tool assembly, tubing or casing gauge modules, attached at wellhead level, the fluid
within the surrounding bore, the ocean or strata to detect and transform an acoustic
wave into digital electrical pulses that can be transferred, e.g., via a surface cable
or a sensor placed in the ocean from a crane or walkaway VSP logging boat arrangement
to a data processing module. The sensors can also convert electrical pulses into acoustic
commands transmitted downhole. The surface processing module may provide data acquisition,
processing, display and interfaces to, for example, a pump controller or computer.
The data received from an acquisition module may be conditioned and pre-processed
to eliminate noise after which the data is processed in the time domain to obtain
the actual parameter values gathered by the sensors inside the wellbore. A computer
may interface with the surface-processing module to obtain the downhole information
and put it into graphical and/or tabulated form to, for example, determine cement
bonding if cement bonding is present.
[0134] The efficiency of the system may be affected by various factors including: i) the
strength of the data signal that can be produced, wherein the higher the energy applied
by a drive tool, the longer the distance will be between the transmitter and receiver
transducers; ii) the attenuation of a continuous transmission path, wherein an inner
conduit's contact with the surrounding bore of a casing or the casings bonding to
cement over extended lengths affect the wellbore signal path, and wherein, for example,
parted tubing prevents the signal from reaching surface; iii) allowable signal-to-noise
level for data acquisition, wherein downhole drive tool power level can be designed
to, for example, assure an acoustic signal will have a level high enough to be detected
by the surface or receiving downhole hardware, and wherein the noise environment of
the well or signal-to-noise ratio (SNR) can be maintained above a certain level for
signal packets to be correctly decoded by the surface system after any filtering.
The at least one tool string (8) of the present invention can be configured to consider
these factors. For example: i) a series of sensors placed within each cementation
may relay signals between coupler tools (83) to minimise the distances that signals
travel; ii) couplers may be driven like spikes through multiple casings to allow communication
through more than on signal conductance well element; iii) and electric line may be
used with a lower cost EMAT sensor (162) to supply sufficient power, after which an
electric wireline fusible link may be broken to retrieve a memory tool (185).
[0135] Additionally, two-way communications using asynchronization to request a sensor reading
from data stored in downhole memory (184) may significantly reduce power consumption,
since sensor readings are taken only when required. Various other possible surface
generated commands include changing communication parameters, such as transmission
frequency, which is useful because each well has a unique acoustic profile and ambient
noise environment or modifying the transmission frequency which may, in use, allow
communication, even in a dynamic noise environment, for example when crushing conduits
to create space for concentric cement placement. Selecting a transmission frequency
also allows multiple gauges to be deployed in a well with a single surface transceiver
for an entire gauge set.
[0136] A power generating downhole drive tool (3, 3AG) can be connected to a battery and
a wireless gauge member of a coupler tool (83, 83AG) to increase power and system
reliability, wherein a solid state generator may obtain energy from, for example,
fluid flows within the wellbore during circulation or movement of a packable piston
when crushing a conduit and/or wellbore vibration during an operation.
[0137] The at least one placement tool (2) embodiment (2AG), having a placement tool shaft
(6) and deployable through the innermost bore (9) using a string (8) embodiment (8AG),
can be usable to place a coupling tool through the walls of at least one inner conduit
(90) to engage the surrounding bore (10) of the production casing (91) and/or to axially
displace well bore components concentrically, using an axial displacement tool (7)
embodiment (7AG1) or axially downward,
e.g., the production packer (40) and tubing (91), using an axial displacement tool (7)
embodiment (7AG2).
[0138] Accordingly, without restriction any empirical measurement system usable downhole
with transmission conductance well elements, which may be implemented through preferred
methods (1, 19) or through associated testing methods (42), using other coupling means,
can be used by the present invention.
[0139] Figure 19 illustrates a diagrammatic elevation view of an embodiment (83AO) of a
coupling tool (83) usable with a pinning member arrangement (55), with only a portion
of the well (59) bore (10) elevation radial, cross-section shown below an upper right-hand,
transverse side-view, elevation cross-section of the diameters of the pinning shaft
member (55A, 55B, 55C), in differing left-hand side and right-hand pinning shaft configurations,
as shown in the upper right. A flexible shaft (55A) and boring bit (55D) may be used
to bore through various casing (56) conduits (56A, 56B, 56C),
e.g. corresponding to 90, 91, 92 of Figures 36 to 39, with the flexible shaft (55A) usable
as a spine for a linked pinning conduit (55C) arrangement (55), that may be combined
with a securing and/or stiffening partial conduit member (56B) to anchor conduits
(56A, 56B and 56C) together. Such coupling pinning member arrangements can be usable
in,
e.g., (2X) of Figure 82 or other placing sensors for concentric cementing and cement bond
logging operations, wherein,
e.g., sensor transducers may be engaged to (55B) or (55C) to transmit signals through (56A,
56B, 56C) in a manner similar to that depicted in Figure 19A.
[0140] Referring now to Figure 19A, the Figure shows a plan view of a cross-sectional slice
through a wellbore within a subterranean well (59) of a method (1) embodiment (1AH)
of an embodiment (2AH) of a tool string (8AH) placement tool (2). The depicted tool
string (8AH) can comprise a placement tool (2) that can be placed through an innermost
bore (9) and axially disposed via a shaft (6AH), and the tool string can further comprise
an axial displacement member (7AH) that is extendable and retractable form said shaft
(6AH). The axial displacement member (7AH) can be further usable to couple a coupling
tool (83), e.g. (83AO) of Figure 19 or (83AK) of Figures 22 to 27, 83AL1 or 83AL2
of Figure 28, to the surrounding bore (10) through a dissimilar contiguous passageway
(9) formed by any form of well conditions (4AH) that can inhibit penetration from
the innermost bore (9) to the desired bore (5AH), for which the surrounding bore (10)
can be used as a conductance well element. A drive tool (3AH) can be engaged to the
couplers (83) to pass a signal through the surrounding bore (10) to a receiver placed
axially above and within the wellbore or at the surface, which is analysed to determine
if concentric cement (101AH) bonding between the strata bore and casing is present.
In this instance, cement bonding is not present and radially extending perforations
(129) are placed through the wellbore to squeeze cement to repair the fractured or
otherwise porous cement (101AH). If the drive tool (3AH) and coupler tool (83, 83AH)
are disposed within or below the cement used to repair, then the signals may be passed
through the repair to determine its effectiveness.
[0141] Additionally, the drive and coupler tools may be permanently disposed of downhole
to pass signals from within or below cement placed about or within the surrounding
bore during or after the squeezing of the cement or other methods of repairing or
placing the cement bonds necessary for fluid isolation through the strata bore. Concentric
cementation may be placed by axially displacing the conduit of the innermost bore
(9) and any debris or interference (4AH) axially downward to provide a concentric
cement plug (108AJ1-108AJ6 of Figure 21) within the repaired bonded surrounding bore
or concentric cement (109AI1-109AI4 of Figure 20), about the innermost bore conduit
and intervening wellbore element (4AH) and within the surrounding bore (10), through
cleaning of the respective bores to provide a wettable surface for cement bonding
using,
e.g. the circulatable fluid column and/or rotary cable tools and brushes.
[0142] Figure 20 depicts a diagrammatic elevation view of a slice through the subterranean
strata with break lines representing removed portions and showing embodiments (1AI,
19AI, 42AI) of methods (1, 19, 42) and embodiments (12AI1-12AI4) of an apparatus (12)
using embodiments (2AI1-2AI4, 83AI1-83AI4) of tool string deployed placement (2) and
coupler (83) tools that can be usable to concentrically cement (109AI1-109AI4) and
empirically measure cement bonding within a hydrocarbon well completion during rig-less
abandonment (171B), associated with Figure 21 using alternative embodiments (2AJ1-2AJ7,
83AI1-83AI7) of the present invention to provide alternative concentric cementing
(108AJ1-108AJ7 shown in Figure 21) and associated cement bond empirical measurements
for the same well. Figure 20 depicts a valve tree (88) with production valves (64)
engaged to a wellhead (85) engaged with conductor (94), intermediate casing (92),
production casing (91), perforating gun penetrated (129) liner (95) and production
tubing (90) controlled by a safety valve (74) via a control line (79) extending axially
downward through pressure and fluid permeable strata formations (95G-95K) and relatively
impermeable strata formations (94A-94K). The primary factor affecting all abandonment
design of any subterranean well (171B) is the subterranean strata (94A-94K and 95G-95K),
which may vary significantly from one well to the next, even within the same producing
region, potentially causing the abandonment design and usable member embodiments to
vary. Various types of production packers (40, 40B, 40C) can be used to segregate
producible zones used, e.g., to control water production, wherein a bottom plug (116)
was used to isolate a water wet producible zone (95G) encountered during construction
of the well.
[0143] Placement tool embodiments (2AI1-2AI4) can be used to concentrically, axially and
radially displace or place at least one inner conduit (e.g. 90, 91, 92, 93), to allow
concentric cleaning and cementation, while a coupling tool (83AI1-83AI4) can be placed
in contact with a surrounding wall to empirically measure the bonding of cement (101)
behind casings (91-94), using,
e.g., (2AH, 83AH) of Figure 19, (2AK, 83AK) of Figures 22 to 26, (2AL1-2AL2, 83AL1-83AL2)
of Figures 28 to 30, 83AM of Figure 31 and 83AN of Figures 32 for production (34).
Signals carrying empirically measured downhole conditions may be passed between coupling
tools, wherein a memory portion can be retrieved to surface or passed through a conducive
well element (e.g. 91, 92, 93, 94) that is coupled to the wellhead (85) and a surface
system (183) and used to store and analyse received downhole data for comparing cement
bonding data to previously established benchmarks and to analyse other data useful
for proving unproven technology.
[0144] Figure 21 is a diagrammatic elevation cross section view through the strata with-break
lines representing removed portions and showing embodiments of a method (1, 19, 42)
embodiment (1AJ, 19AJ, 42AJ) for providing concentric cementation (108AJ1-108AJ6),
similar to that of a drilling rig (107 of Figure 10) and using tool string conveyed
placement tools (2AJ1-2AJ7) and deployed coupling tools (83AJ1-83AJ7) coupled with
well elements and cement and permanently disposed downhole to empirically measure
downhole conditions for the purpose of confirming cement bonding before and after
placement. In addition, Figure 21 depicts method (42) embodiments (42AI of Figure
20 and 42AJ) for benchmarking, developing, testing and improving new technology that
can be usable with a set (2AJ) of tool strings selectively arranged to pass any debris,
e.g. scale, or deformities of the innermost bore to place members, including axially slideable
annular blockage bypass (2AJ1, 2AJ5), axial conduit shredding (2AJ2), jarring (2AJ3),
annulus boring access (2AJ4), circumferential milling (2AJ6), annular piston (2AJ7)
and abrasive particle cutting (2AJ8) members, which can be usable for permanent rig-less
abandonment of the well, as shown in Figure 20, depicting suspension and marginal
production recovered prior to final well abandonment. The members of Figure 21 are
also usable in Figure 20 when,
e.g., cement bonding is not present behind casing and inner conduits, or placed tools (
e.g. 2AI1-2AI4 of Figure 20), need to be removed by,
e.g. crushing, to place concentric cement behind casing by,
e.g., perforating and squeezing cement or by,
e.g., milling and removing the casing and damaged cement, to place concentric cement bonded
to the strata bore. A coupling tool may be engaged to the surrounding bore and permanently
displaced downhole to provide a signal through signal conductive well elements or
strata to confirm bonding through empirical measurement of cementation prior to the
final removal of the wellhead.
[0145] An axially slideable annular blockage bypass member of a placement tool (2AJ1) and
associated coupler tool (83AJ1) are shown placed with,
e.g., an adaptation of 2V of Figure 93, used to bypass the lower packer (40C of Figure
20) and to place a cement well barrier element (108AJ1) to abandon the lower portion
by cementing within bonded cement (101AJ1), between casing opposite a strong impermeable
formation (94C of Figure 20). Thereafter, an axial conduit shredding member of a placement
tool (2AJ2),
e.g. an adaptation of 2X of Figure 82, can be used to remove conduits around the sliding
side door (123) which was allowed to fall downward and on top of which a cement barrier
(108AJ2) was placed by bullheading the circulatable fluid column into the permeable
producible zone (95H of Figure 20) to abandon the well, with concentric cementation
within a bonded cement portion (10raj2) of the well.
[0146] Because the liner (95 of Figure 20) top represents a potential leak path, a jarring
member placement tool (2AJ3),
e.g. an adaptation of 2Y of Figure 92, can be usable against a jarrable surface, such
as a piston or rheological controllable member, to compress equipment and place a
well element barrier (108AJ3) to further isolate and permanently abandon the lower
portion of bonded cement (101AJ2) behind the casing of the well, before suspending
the abandonment and side-tracking with an annulus boring access member placement tool
(2AJ4),
e.g. 2X of Figure 82, to provide marginal production from a formation (95J of Figure 20)
that may not have been initially completed, because it presented a risk to the more
favourable producible zones (95H and 95I of Figure 20). After producing the side-tracked
formation (95J of Figure 20), the side-tracked portions with bonded concentric cementation
(101AJ3) are abandoned by penetrating the conduits and placing an axially slideable
annular blockage bypass member with a placement (2AJ5) over the penetrations to further
place a well barrier element, comprising concentric bonded cement (108AJ4), using
circulation to place cement within the annulus and inner bore.
[0147] During the previous abandonment, suspension and side-tracking operations, hazardous
well substances, e.g. LSA scale, were injected and abandoned into a fracture (100),
formed for disposal purposes, that now comprise damaged cement (101AJ4) of the well
that must be abandoned to protect a permeable ground water producible zone (95K).
A circumferential milling member and placement tool (2AJ6) was usable to remove the
tubing (90) and production casing (91), leaving the intermediate casing (92) for conducting
a signal to surface so that a cement well barrier element (108AJ5) could be bull-headed
into the fractures (100), thus abandoning the portion of the well (101AJ5) adjacent
to the water table producible zone. Subsequently, an annular piston member and placement
tool (2AJ7), e.g. 2T of Figures 33 to 80, and methods were used to compress the conduits
and safety valve (74) downward so that a cement barrier (108AJ6) could be placed to
abandon the uppermost portion of bonded cement (101AJ6) of the well. Thereafter, a
boring pinning member (55 of Figure 19), deployed with a placement tool, e.g. 2X of
Figure 82, and an abrasive particle cutting member, deployed with a placement tool
(2AJ8), were used to remove the wellhead in one piece with a crane, so that the ground
surface (121) could be returned to its original state.
[0148] As a plurality of wireline rig-up and rig-downs of, e.g., (168C) of Figure 7 are
substantially faster than other well intervention methods (193A of Figures 1 and 3,
166A of Figure 5) empirical measurements using a surface system (183 of Figure 20)
may be taken between each cementation (108AJ1-108AJ7) over a period of time to allow
cement curing and bonding prior to removing the wellhead.
[0149] While the rig-less abandonment method (1) embodiments (1AI of Figure 20 and 1AJ)
comprised numerous steps and members and an increased time to implement, when compared
to a drilling rig abandonment, the overall cost of the abandonment is, in practice,
significantly less than that of a rig (163, 164, 165 of Figures 1, 2 and 3, respectively).
This is because the work involves a limited amount of equipment and personnel,
e.g. the rig-less abandonments (166A, 166B or 166C) of Figures 5, 6 and 7, respectively,
are generally available at a significantly lower cost per unit of time, and they are
usable with the present invention to meet the published minimum industry recommended
guidelines (211-220 of Figure 15).
[0150] Embodiments of the present invention thereby provide methods (1) and interoperable
apparatus (12) of a tool (2, 3, 83, 184, 185) string (8) for concentric cementation
and empirically measurable cement bonding and methods (42) for benchmarking, developing,
testing and improving new rig-less abandonment technology, as demonstrated in Figures
20 to 21 and Figures 36 to 39, to rig-lessly access annuli to use and/or abandon a
well with better economics than are possible with conventional drilling rig operations,
said system being usable with minimal supporting facilities and within a limited space
and/or within environmentally sensitive areas, such as offshore or the arctic, to
suspend, side-track and/or abandon wells rig-lessly placing a permanent barrier according
to published industry minimum requirements.
[0151] Figures 20 to 21 and 36 to 39 illustrate various cable (187) compatible tool string
tension and/or electric cable and fluid columns (31) that can be circulatable (31C)
to operatee cementation methods (1) and apparatus using various placement tool (2)
embodiments (2AI1-2AI4, 2AJ1-2AJ7), which can be usable for concentric cementation
(108AJ1-108AJ8, 109AI1-109AI4) and cement bonding empirical measurements using signals
and coupler tools (83AI1-83AI4, 83AJ1-83AJ8), also operable with conventional members,
said members usable with coiled tubing and/or jointed conduit strings, in various
other configurations of conventional rig and rig-less operable arrangements. Rig-less
abandonment and rotary cable tools of the present inventor can be usable as new technology
members. Additionally, rig-less arrangements for jointed pipe (166A of Figure 5) can
be usable to prove various unproven full size or scaled down well construction apparatus
within the geologic environment in which they are intended to operate.
[0152] In each of the method (42) embodiments (42AI-42AJ and 42AP-42AQ) of Figures 20 to
21 and 36 to 39, a common approach is used to establish the initial basis benchmark
data for subsequent benchmarking, development, testing and improvement of new technology
using a ten step process. The first step of the common approach process is to use
a placement tool (2), e.g. 2AK and 83AK of Figures 22 to 27, to concentrically place
the tubing through axial displacement, within the surrounding bore, and to place a
coupler tool (83) that can be usable to send acoustic signals within the production
casing between a lower end and an upper end using an associated coupling tool to receive
said signal and to analyse it for estimating whether the signal passed through solid
casing and cementation or whether it passed through solid casing and a surrounding
fluid pathway, thus indicating the absence of cement bonding.
[0153] The second step of the common approach process to establish the initial basis benchmark
data for subsequent benchmarking, development, testing and improvement of new technology,
comprises using conventional apparatus for separating tubing above the previously
placed coupler tool comprising without restriction any means of separating the tubing
at a desired depth, e.g. explosives, chemical, knives, abrasion, vibration, shock,
etc... that is used to provide a space for placement of a conventional expandable
or inflatable packer, or alternatively, for example, a conventional expandable or
inflatable packer can be used to expand within the tubing and to part it at a coupling
connection or a weakened section.
[0154] The third step of the common approach process comprises placing any conventional
expandable or inflatable packer that is capable of being sized to fit through the
tubing conduit, which was separated in the first step, and expanding said packer against
a surrounding and/or peripheral conduit to form a piston or packable downhole apparatus.
Any conventional packer, forming a piston, will have a pressure relief one-way valve
to release pressure from below to above the packer or, alternatively, any form of
pressure relief from below is usable without limitation.
[0155] The fourth step of the common approach process comprises ensuring a seal between
the packer and surrounding conduit by, e.g., placing any conventional viscous fluid,
conventional gradated particle mix, drilling mud, gunk, swellable particles, cross-linked
polymer, or without restriction, any other conventional means of forming a differential
pressure actuated piston packable downhole apparatus.
[0156] The fifth step of the common approach process comprises applying pressure above the
differential pressure actuated piston packer by using any fluid medium, e.g. weighted
drilling mud, pressurized sea water, gas, or other pressurized or weighted conventional
fluid medium, without restriction.
[0157] The sixth step of the common approach process comprises holding pressure, weight
or other forces exerted by the fluid medium on top of the conventional expandable
or inflatable packer, preferably with a pressure relief one-way valve upward or the
injection of fluids below into the surrounding strata with said differential pressure
actuated piston packable downhole apparatus, wherein the tubing and the previously
placed coupler tool moving downward with pressure relief upward or the fluid injection
downward and compression of well components downward to crush, to helical buckle or
to otherwise compress the separated tubing or conduit and associated compressible
well components below, thus forming a space above that is unobstructed by said tubing
or conduit and associated compressible well components.
[0158] The seventh step of the common approach process comprises conventionally logging
the space provided to empirically measure cement bonding behind the production casing.
[0159] The eighth step of the common approach process comprises comparing the conventional
empirical logging data with the empirical coupler tool (83) sent data, and any theoretical
data relating to the signal's well bore elements or strata, to benchmark cement bond
logging and/or other downhole data retrieved or commands sent downhole.
[0160] The ninth step of the common approach process comprises pumping a cement-like material,
preferably heavier than the fluid medium, through the upper end of the separated tubing
or conduit, allowing it to fall through the space and onto the differential pressure
actuated piston packable downhole apparatus used to crush, to helical buckle or to
otherwise compress the separated tubing or conduit and associated compressible well
components, which support said cement-like material for establishing a permanent well
barrier element to isolate,
e.g., the uppermost producible zone in the well.
[0161] The tenth step is of the common approach process comprises continuing to measure
signals sent from below the upper end of the cementation, as sent in step 9, to measure
the primary barriers about any surrounding conduits and the permanent well barrier
elements formed in the previous steps to provide isolation and improvements to method
or apparatus for subsequent benchmarking, development, testing and improvement of
new technology above the measured permanent well barrier element. Figures 21 and 36,
37, 38, 39, describe methods (1, 19, 42) and conventional members usable to access
and/or abandon an entire well during data collection and procedural improvement, which
are interchangeable with other associated methods and members described throughout
the specification, which demonstrate that the adaptable methods and conventional member
sets of the present invention, can be usable to address the variability of the subterranean
strata and design characteristics of substantially hydrocarbon and substantially waters
wells when accessing, using and/or abandoning at least a portion of a subterranean
well's producible zones and annuli, such that benchmarking, developing, testing and
improving of new technology can occur concurrently, wherein successful placement of
well barrier elements with rig-less abandonment new technology may be used and failed
placement of well barriers with rig-less abandonment new technology may be isolated
using the method embodiments.
[0162] Accordingly, common approach to establish the initial basis benchmark data for subsequent
benchmarking, development, testing and improvement of new technology of the present
method (42) also forms part of cementation and bond logging through empirical measurement,
both before and after said cementation recited in the claimed method (1).
[0163] Referring now to Figures 22, 23, 24, 25, 26 and 27, the Figures depict a plan view,
elevation view with detail line BB, magnified view within line BB, isometric of Figure
23, isometric view of only the tool string of Figure 25 with detail line BC and magnified
view within line BC, respectively, which shows a slice through a subterranean well
and a one-quarter slice removed from portions of the tool string for a method (1,
19) embodiment (1AK, 19AK) and apparatus (12) embodiment (12AK) for deployment through
the innermost passageway (9) using a tool string (8) embodiment (8AK) assembly. The
string tool (8) embodiment (8AK) assembly comprises a placement tool (2) embodiment
(2AK) shaft (6) that houses an axial displacement tool (7) embodiment (7AK), also
comprising a piston shaft (6) that drives a coupler tool (83) embodiment (83AK) through
the innermost bore (9) of the inner conduit coupled (188) tubing joints (90) to couple
the tool to the surrounding bore (10) of the coupled (188) casing joints (91), which
can be cemented (101, 101AK) within the strata bore (99) using circulation through
the innermost bore (9) of the inner conduit (90) and annular space between the inner
conduit and surrounding bore (10, 91),
e.g., hydraulic force and/or an explosive initiated by the drive tool (3) embodiment (3AK)
connected to the axial displacement tool (7AK) via associated connections (189) to
forcibly couple a spike like coupler tool (83AK) to the conductance well element (91).
[0164] A coiled string (187), comprising, e.g., electric wireline or slickline engaged to
the drive tool (3AK) to power a sensor transducer (
e.g. 162 of Figure 17) arranged,
e.g., like the coupling tool (83AM) of Figure 31, can be usable to transmit through the
coupling tool (83AK) and conductance well element (91 and/or 187), wherein power may
be supplied from the drive tool (3AK) for slickline or from surface through the controlling
drive tool for electric wireline operations, comprising,
e.g., a mono core or braided line arrangement.
[0165] The driving of the coupler (83AK) in a phasing arrangement similar to perforating
guns can maximise the length of the axial displacement tool (7AK) and coupling tool
(83AK), wherein operation of the axial displacement tool (7AK) and circumferential
deployment of the couplings tools (83AK) is used to displace the axis of and to concentrically
place the inner conduit (90) for concentric cementation. At the same time, the coupling
of the apparatus (12AK) to the surrounding wall can occur for signal transmissions
usable to empirically measure the cement bonding before cleaning and cementation of
the bores, within the surrounding bore, to provide a clean and wettable surface for
cement bonding. The tool is also usable for permanent disposal within the cementation
to send signals and to empirically measure the cementation of the wellbore for cement
bonding and its fluid isolation properties.
[0166] The coiled string connector (17) embodiment (17AK) may comprise various designs comprising,
e.g., a fusible link if electric wireline is used, wherein a memory member may be placed
above the fusible link for retrieval and electric wireline chargeable battery power,
provided within the drive tool (3AK), to send signals after fusing the connector for
retrieval. To minimise power drain on the battery a second tool string with receiving
couplings and memory may be placed axially above to shorten the transmission distance
through either the inner conduit (90) or casing (91), wherein command signals may
be passed between the two coupling tools to further increase the efficiency of the
empirical data collection.
[0167] A series of relatively low cost EMAT sensors (162 of Figure 17) may be placed downhole
and operated with,
e.g. electric monocore or braided wireline, using a series of apparatuses (12AK) placed
to allow perforation of the innermost bore (9) and fluid column circulation through
the wellhead innermost bore about or through ports or passageway within the apparatus
(12AK) and surrounding production annulus (110) to clean the well and to place cement-like
material for sealing it. Additionally,
e.g., a retrievable piezoelectric sensor transducer usable for more precise readings may
be placed on the wellhead as a primary or secondary reception data collection point.
Furthermore, the inner conduit (90) may be severed and the coupling tool (83AK) displaced
into a lower end of the wellbore (10) to allow conventional logging tools to calibrate
and/or confirm the empirical measurements received from the coupling tool or to repair
cementation (101AK) that lacks bonding to the casing (91). The coupling may be designed
to allow flexure in the coupling tool (83AK), so as to maintain contact during the
axial downward displacement and to provide further measurement signals after conventional
logging confirmation and/or repair of cementation is found to lack bonding with the
casing or strata bore (99).
[0168] Accordingly, perforating inner conduits with, for example, a spike (83AK) or cutting
blade (83AL1 of Figure 28), to couple a signal transmitting drive tool (3AK), and
EMAT sensor transducer to a surrounding bore (10), to generate an ultrasonic testing
wave through a conductance well bore element (8, 90, 91, 99, 101), can be usable to
empirically measure cement bonding and may also be economically usable to mitigate
the problems (207, 208, 209, 210, 210A), shown in Figures 13 and 14, and to provide
the properties (211-220) shown in Figure 15, without either removing or axially displacing
wellbore components axially downward to provide a space, but whereby it is still possible
to axially displace wellbore components axially downward (1T, 12AT, 19AT, 42AT of
Figure 35) to mitigate the problem of control lines (79 Figure 13) or to repair damaged
primary cementation (101) and/or to provide a method (42) embodiment (42AK) to benchmark,
develop, test and improve new technology through comparison to proven conventional
logging tool measurements.
[0169] Figures 28, 29 and 30 illustrate an elevation view with lines BD and BE, a magnified
detail view within line BD and a magnified detail view within line BE, respectively,
of a slice through the subterranean strata and well bore (59) and with a one-quarter
slice removed from portions of the tool string and showing method (1, 19) embodiments
(1AL1, 1AL2, 19AL1, 19AL2) tool string (8) embodiments (8AL1, 8AL2) and apparatus
(12) embodiments (12AL1, 12AL2) for deployment through the innermost bore (9, 9AL1-9AL3)
passageway for forming substantially differing dissimilar contiguous passageways (4,
4AL, 5, 5AL1, 5AL2) pilotable by a tool string (8) embodiment (8AL) assembly. The
tool string (8) embodiments (8AL1, 8AL2) assembly comprises a connector (17, 17AL1)
and placement tool (2) embodiments (2AL1, 2AL2) that are formed with shaft (6) housings
and an axial displacement tool (7) embodiments (7AK1, 7AK2) for placing coupler tool
(83) embodiments (83AL1, 83AL2) through the inner conduit (90), which can comprise
a larger diameter tubing (90AL1) swedged down to a substantially small diameter tubing
(90AL2) and which ends at a lower end to open to a substantially larger innermost
bore (9AL3), comprising casing and the surrounding bore (10) cemented (101, 101AL)
within the strata bore (99).
[0170] The upper apparatus (12AL1) can be similar to that of Figures 22 to 27. The lower
apparatus (12AL2) can comprise a placement tool (2AL2) with an upper axial displacement
tool (7AL2) within a small tubing, e.g. 2 3/8 inch outside diameter, that can be positioned
within a large casing, e.g. 9 5/8 inch outside diameter, leaving a large annular passageway
(110) to bridge between the innermost bore (9) and the surrounding bore (10). While
telescopic versions of the spike-like coupling tools of the above coupling tool (83AL1)
may have been used to bridge the gap, in this instance pivotal knife shaft coupler
tools (83AL2), shown placed with an axial displacement member (7AL) of the placement
tool (2AL2), similar to (83AN) of Figures 32 to 34, were operated to perforate the
small tubing innermost bore (9) to engage the surrounding bore (10). While a conventional
actuation drive tool, similar to that used in Figure 40, may have been used to displace
and concentrically place the axis of the tubing (90) and to couple the coupling tool
through penetration and engagement of the surrounding bore to, in use, facilitate
cleaning and cementation favourable to cement bonding, a spring drive tool (3AL2)
can be used to maintain engagement and centralization for cement to flow about the
apparatus (12AL1-12AL) and/or placement tool (2L1-2AL2) and/or cementing flows may
pass through ports and internal passageway within the tool (2AL1) about,
e.g., a piston axial placement member (7AL1). The lower coupling tool (83AL3) can be placed
with the axial displacement tool (7AL3) and drive tool (3AL3), and the placement tool
(2AL3) is usable with, e.g., a sensor transducer arrangement similar to (83AD) of
Figure 94.
[0171] Accordingly, the apparatus (12) and method (1, 19) are usable to place a coupler
tool (83AL1) which is usable to send a signal (84A) and/or receive signals (84B, 84C)
from other coupler tools (83AL2, 83AL3) or surface, while coupler tool (83AL2) is
usable to send a signal (84B) and/or receive signals (84A, 84C) from other coupler
tools (83AL1, 83AL3) or surface and coupler tool (83AL3) is usable to send a signal
(84C) and/or receive signals (84A, 84B) from other coupler tools (83AL1, 83AL2) or
surface, to provide a series of data collection points and empirical measurements
through a dissimilar contiguous passageway bore (9AL1, 9AL2, 9AL3) of substantially
differing diameters and axially frictional resistance for deployment to provide concentric
cementation and bonding of said cementation, to provide fluid isolation within the
strata bore (99) for a large spectrum of wells with a minimum of off-the-shelf tooling
requirements.
[0172] Referring to Figures 31 and 32, 33 and 34, the Figures depict an isometric view of
a coupler tool (83) embodiment (83AM1, 83AM2, 83AM3) and a plan view, elevation view
and isometric view from the back upward of a coupler tool (83) embodiment (83AN),
with a break line indicating a removed portion, respectively. The Figures illustrate
either the placement of a piezoelectric crystal (177), shown above and to the left
of a crystal coupling receptacle (192), or an EMAT coil circuit (182) and magnet (181)
arrangements, wherein an embodiment (83AM) comprises a piston (223) and spike (221,
83AM2 or 83AM3) shaft (6) and perforating (190) arrangement, shown to the right of
the piston. A solid spike (83AM1) can be disposable within a magnetic (181) housing
(226) or alternatively a magnet (181) shaped tuning fork (224) and embedded within
a spike (83AM3) to form a transducer coupler (83AM3) that can be actuated, via the
coil circuit, to transmit or receive an acoustic signal or mechanical wave transferred
to the solid shaft (83AM1) or hollow shaft (83AM3), coupled to the spike (221), which
through coupling with, e.g., the production casing (91 of Figures 20-21 and 36-39),
via actuation through a piston chamber (222) by using hydraulics and/or explosives
to transmit or receive command or logging signals via, e.g., the piezoelectric crystal
(177) embodiment (82AM2). An embodiment (83AN) can comprise a joint (75) pivotal embodiment
(75AN1, 75AN2) with a knife-like cutting blade (191) shaft (6) arrangement that can
be usable with a piezoelectric crystal (177) and/or EMAT coil circuit (182) connection
(189) to send and/or receive command or logging signals, wherein by varying the length
of the shaft (6) and including, e.g., the shown knife edge (191) or a cutting wheel,
which may be extended or retracted from a substantially larger well bore diameter
than the innermost diameter required to place the apparatus tool string (8) and coupler
(83AN).
[0173] Coupling spikes, or other couplers, may use functionally shaped controllably deformable
materials, e.g. a lead metallic or swellable material, on the outside of the coupler
to better pass on, e.g., acoustic signals, and springs, knuckle joints, hinges, ball
joints or any other flexural component aids can make and keep contact with a conductance
well element like the surrounding bore. Alternatively, e.g., couplers may be interoperable
with a drive tool and functionally arranged to aid in the creation of an acoustic
signal that can be similar to a door knocker, wherein a drive tool can transform energy
into a force to drive a jointed and levered object that creates an acoustic signal
on impact and returns to a pre-impact disposition using a spring.
[0174] Various other arrangements involving magnets, coils, firing heads, pistons, springs
and/or motors are also possible, wherein, e.g., the boring assembly of Figure 19 may
be interoperable with an explosive firing head usable to sever a spring retractable
flexible shaft (55A of Figure 19), which can be used to bore a hole, via a motor drive
tool and piston force of fluid pushing the boring bit, to leave a coupler (83AO) and
pinning assembly (55A-55C of Figure 19) assembly between conductance well elements
(56A-56C of Figure 19). The flexible shaft (55A) can be an electrifiable coil between
magnets (55B and/or 55C) to form an EMAT transducer that can be selectively actuated
by individual link to selectively transmit selected conduits (55A-55C of Figure 19);
wherein the coupler arrangement can use and convert mechanical, electrical, explosive
and hydraulic energies in the retrieval of the motor and operation of the coupler.
[0175] Piezoelectric crystal (161), EMAT (162) and/or tuning fork (224) transducer may transform
or convert electricity imparted to its crystal, electromagnetic energy imparted between
a coil and magnet and/or kinetic energy imparted to its fork, respectively, into a
force or a mechanical wave conductance well element, e.g. the surrounding bore, through
a coupling, e.g., an adhesive applied to the crystal, for engagement of the coil or
shaft of a spike (221) or tuning fork (224), or a knife edge or a cutting wheel, to
the surrounding bore and/or conductance wellbore element to transmit the force as
an acoustic signal. The acoustic signal can be used to, e.g., transmit data or a command
signal to or from a downhole tool, wherein the data may comprise any downhole measurement,
but preferably the measurement of the outer casing, to determine if the casing is
standing within a fluid, has a fluid path along its circumference, or is bonded to
cement by, e.g. measuring the acoustic impedance to the acoustic mechanical wave passing
through the casing, cement and strata comprising the surrounding. A spike or tuning
fork (224, 83AM3) arrangement may,
e.g., be vibrated, by a magnetic arrangement downhole, to pass an acoustic mechanical wave
to the shaft (225) and/or spike (221), which is coupled to the casing and/or cement
and /or strata, and which is in turn picked up by a second transducer downhole and/or
at surface for converting the mechanical wave into an electrical pattern that can
be storable within,
e.g. a computer's memory, for processing and analysis, to determine whether the electrical
pattern measurement stored in memory is consistent with bonding of the cement to,
e.g., the production casing (91 of Figures 20-21 and 36-39).
[0176] For example, a piezoelectric crystal (177), and/or magnet (181) and coil circuit
(182) or tuning fork (224) and coupling shaft (225) or any other signalling transducer
arrangement using any form of coupling arrangement, e.g. (83AA-83AC of Figures 83
to 88 or 83AD of Figure 94), can be connectable (189) to any signal generator to transmit
a logging signal, e.g. an acoustic mechanical wave, to the surrounding bore and/or
a conductance wellbore element that is received by another transducer at another point
or distal end of a well element capable of signal conductance, or conductance well
element. An acoustic wave may be converted into an electrical logging signal which
is analysed and/or stored for later analysis. The piezoelectric crystal (177) and
coil circuit (182) can be connectable (189) to the associated signal sending, receiving
and storing components forming part of a drive tool (3) and/or surface system (183)
via any manner of connector and processor, signal and/or signal command, wherein embodiments
(83AM) and (83AN) are examples of possible sensor transducer arrangements, and wherein
any suitable downhole sensor transducer arrangement is usable by the present invention.
[0177] Conventional practice is to use piezoelectric crystal (177), magnets (181) and coil
circuits (182), because of their non-destructive creation of acoustic waves, for testing
of the casing's cement bonding, because the pressure integrity of the casing is critical
to well life; however, at the end of well life, during well abandonment, damage to
inner conduits or tubing and casing is not necessarily a critical factor. Accordingly,
any type of coupler, any type of wave form, and/or type of cement bond testing arrangement
can be usable with the present invention.
[0178] Figure 35 is an elevation cross section view of a slice through a wellbore (59) with
a one-quarter section of portions of the apparatus (12) embodiments (12AT1-12AT3)
removed using signal method (1) embodiment (1AT) tool string (8) embodiments (8AT1-8AT3)
deploying placement tool (2) embodiments (2AT1-2AT3) using deployment method (19)
embodiments (19AT1-19AT3) and testing space method (42) embodiments (42AT) to provide
concentric cementation and cement bonding of said cementation, before and after placement
within the surrounding bore (10). A first tool string (8AT3) deployed a placement
tool (2AT3) to place and couple a coupler tool (83AT3), e.g. (2AK) of Figure 26, to
the surrounding bore (10) to measure cementation (101) behind casing; and then, the
inner conduit was severed, e.g., a conventional cutting tool and the tool string (8AT3)
was displaced axially downward using a placement tool (2AT2) deployed using a tool
string, e.g. (8T) of Figures 73-81, to provide a usable logging space, for conventionally
proven technology, also usable to benchmark the apparatus (12AT3) performance. The
performance of the displacing apparatus (12AT2) may also be measured and can comprise
a tool string (8AT2) and coupling tool (83AT2) piston-like hole opener usable to crush
the inner conduit axially below and to couple the placement tool (2AT2) to the surrounding
bore (10) to send signals from sensor transponders, which are engaged and radially
placed by the axial displacement tool (7AT2) to form a piston-like drive tool (3AT),
before, during and after said displacement. After displacement and conventional logging
of the space, a further apparatus (12AT1) tool string (8AT1) can be usable to concentrically
place the inner conduit for cleaning and concentric cementation and cement bonding
of said cementation through its drive (3AT1), placement (2AT1) and coupling (83AT1)
tools, thus minimising the necessary displacement and crushing of the severed tubing
by embedding the remaining tubing concentrically within a circulatable portion of
the well (59).
[0179] Interoperability of the apparatus (12AT) tools provide selectively arrangeable tool
strings (8AT1-8AT3) that provide, e.g., a placement tool (2AT2) using piloting (7AT2,
7AT4) and packer (7AT3) axial displacement members for guidance and coupling to surrounding
bore, which can operate as hydraulic piston drive tool (3AT2) for displacing an inner
conduit and a previous placement tool (2AT3). after which a second placing tool (2AT1)
may be used. Both tools (2AT1, 2AT3) can axially displace the inner conduit using
members (7AT1, 7AT5) to fire spikes and to cut the inner conduit to centralize for
cleaning and cementation about or through the upper placement tool (2AT1), with the
intermediate placement tool (2AT2) used for supporting cement circulated about the
severed upper end of the inner conduit innermost bore (9), while the coupling of a
logging device to the surrounding bore may be used to send signals (84A-84C), usable
to measure cement bonding, thus providing measurable cementation and cement bonding
above and below a usable testing space both before and after said cementation.
[0180] Interoperability of the apparatus (12AT1, 12AT2 or 12AT3) with various other apparatus
of the present invention to provide cementation and bonding of said cementation can
be usable with deformed or debris-filled inner conduits and/or surrounding bores ,
e.g. those shown in Figures 45-59, 74-76, 82, 91-93 and 96-102, wherein the need for
cementation and cement bonding may result from the age, deterioration, and/or forces
of well construction, well operation and/or the external forces on the well exerted
by the strata and/or fluid pressures from strata which have damaged the well and formed
a dissimilar contiguous passageway. Isolating the strata and pressures within the
strata through cementation and bonding of cementation is particularly critical within
a damaged bore to protect both downhole and surface environments, wherein appropriately
scaled variations of an apparatus (e.g. 12AT1, 12AT3 or 12AL of Figures 28-30) are
pilotable within passageways opened by various other embodiments while a packer apparatus
(12AT2) of a circumferential adaptable variation can be usable for both axially compressing
debris within the passageway to provide a bridge plug for supporting cementation,
with a second apparatus (12AT2) usable as a pilotable packer disposed axially above
placed cement and a bridge plug to squeeze cement into perforations and repair unbounded
cementation behind deformed conduits and/or the surrounding bore.
[0181] Accordingly, the apparatus (12) and methods (1, 19, 42) are usable to place coupler
tool (83AT1), which can be usable to send a signal (84A) and/or to receive signals
(84B, 84C) from other coupler tools (83AT2, 83AT3) or surface, while coupler tool
(83AT2) is usable to send a signal (84B) and/or receive signals (84A, 84C) from other
coupler tools (83AT1, 83AT3) or surface, and coupler tool (83AT3) is usable to send
a signal (84C) and/or receive signals (84A, 84B) from other coupler tools (83AT1,
83AT2) or surface. Conventional logging may be used to confirm the need for repairs
to the cementation (101) by,
e.g., squeezing cement before further cement placement to avoid complicating the problem
with cement placed within unbounded cementation, wherein sizing of the tooling is
consistent with minimizing the number of off-the-self tool string components by minimizing
the diameter of the tool string (8AT2) and maximizing its expandability. Spike-like
couplings tools strings (8AT1, 8AT3) may also be standardized for the various tubing
sizes, wherein smaller diameter alternatives (8AL2 of Figures 28 to 30) are usable
for wells with small tubing inside large casing. Small diameters of a coupling tool
(83AT1, 83AT3) can be placed through the pilotable diameter of a large deformed conduit
and a coupling tool (83AT2) can be used as a debris compression tool and a bridge
plug to provide and support cementation through a dissimilar continuous passageway,
while a second coupling tool (83AT2) can be used to squeeze and provide cementation
and to measure cement bonding both before and after cementation.
[0182] Figure 36 depicts an elevation cross section view of logging tool members method
(1, 19, 42) embodiments (1AP, 19AP, 42AP) for concentric cementation and cement bonding
before and after said cementation, wherein benchmarking, developing, testing and improving
new technology can be usable with apparatus (12) embodiments (12AP). The apparatus
embodiments can be associated with placement tool (2) embodiments (2AP1-2AP9) that
can be usable with an associated member set initially comprising conventional logging
tool signals (2AP1-2AP3), receivers (2AP4-2AP6), and severing (2AP7) and annular conduit
crushing piston packer (2AP8) members followed by apparatus of the present inventor
(2P9), shown in Figures 17 to 35 and Figures 40 to 104, e.g. with (2AP9) being similar
to (2AK) of Figures 22 to 27, within a plurality of passageways below a wellhead (85).
Figure 36 shows signals (84) deployed axially upward (173A) or downward (173B), e.g.,
through wires or acoustically through the walls of the conduits and/or through fluid
pulses within the fluids in the annuli, to measure the installed well barrier elements
comprising cementation without embedded conduits (108) or preferably circulated cementation
with embedded conduits (109AP1-109AP3) to determine the requirement for new well barrier
elements (109AP4-109AP6), within existing cementation (101AP1-101AP3) and behind casing
of the well axially below the wellhead (85). Signal transmitters (2AP1-2AP3 and 2AP7)
and/or receivers (2AP4-2AP6) are engagable with conduits or annulus fluids through
embodiment penetrations (2AP3, 2AP4) or through annulus wellhead openings (96). AP
signals may be sent from the wellhead (85) or from and an external transmitter (2AP7),
which functions in a similar manner to a VSP logging tool, and used to calibrate seismic
data, but also usable to see the existence of primary cementation adjacent to the
strata bore (99).
[0183] Various methods of the present invention are usable to place logging tool member
transmitters or receivers within a well with, e.g., the annulus conduit crushing piston
(2AP8) methods of the present inventor, usable to crush the tubing (90). A conventional
chemical, explosive, mechanical or other rig-less cable conveyable tool can be used
to severe the tubing (90) for placement of any conventional packer able to pass through
the tubing internal diameter and to expand to the production casing (91), e.g. an
inflatable, whereby a sensor or transponder may be placed in a housing or protection
provided, such as that described in patent applications
GB1015428.4,
GB1116098.3 and
GB1212008.5 of the present inventor. The sensor or transponder housing, comprising circular or
arched walls embedded within the wall and substantially coincidental to a diameter
of the packer (2AP8) and conduit (91) or apparatus, e.g., an annulus conduit crushing
piston disposed within and contacting the walls of casing extended upward to the wellhead,
may be used to receive and/or send signals between a downhole location subjected to,
e.g., compression and jarring forces similar to conductor driving and the wellhead
where data may be gathered for benchmarking. The sensor and/or transponder may be
separated from compression and jarring forces by at least one shock absorbing frame,
spring, movable bearing arrangement, gelatinous material or protective stabiliser
providing, in use, continuous ultrasonic or electrical contact with the conduit wall
extending to the wellhead conductor for transmission of a signal through said conduit
wall, while inhibiting stresses transmitted to said sensor or transponder, from, e.g.,
crushing of conduits below a annulus conduit crushing piston, which can be usable
to expose the production casing for logging of primary cementation behind, placement
of a well barrier element, and/or benchmarking, developing, testing and improving
new technology.
[0184] Figure 37 is an elevation cross section view, with break lines representing removed
portions of the subterranean well and strata, depicting embodiments of a method (1,
19, 42) embodiments (1AQ, 19AQ, 42AQ) for concentric cementation and cement bonding
before and after said cementation, wherein benchmarking, developing, testing and improving
new technology can be usable with apparatus (12) embodiments and associated placement
tools (2AQ) substitutable for various tools. These various tools can comprise,
e.g., conventional motorized annulus access apparatuses,
e.g., perforating guns or other conventional wall cutters, conventional explosive severance
or new technology circumferential shredding and milling (2AQ2, 2AQ5), conventional
perforating charges or new technology annulus boring access (2AQ3), conventional straddle
or a new technology axial slidable straddle (2AQ4) placed across perforations above
and below a packer (40), conventional abrasive particle cutting (2AQ6) and an conventional
annular piston (2AQ7) members comprising, e.g., inflatable packers capable of passing
through smaller tubing internal diameters and inflating against, e.g., the production
casing (91), which can be deployable within a pressure controlled rig-less well environment
(168E). The Figure shows members (2AQ1, 2AQ2) within the lubricator (86) engaged to
the BOPs (87) and valve tree (88), engaged to the wellhead (85), which can be deployable
axially downward within the well using a coiled string (187) preferably followed by
embodiments of the present invention, as shown in Figures 17 to 36 and Figures 40
to 104, e.g. with (2AP9) being similar to (2AK) of Figures 22 to 27 and usable to
place sensor transducers to empirically measure cement bonding and/or well operations
before and after cementation. Using methods of the present invention, conventional
apparatuses can be usable to perform the necessary rig-less abandonment and cement
bond logging before cementation, albeit in a less efficient manner, while benchmarking,
developing, testing and improving a new technology method and apparatus is progressed
until the technology is proven. Once one new technology method or apparatus has been
proven, the new one can be substituted for the less efficient, e.g., conventional
apparatus member.
[0185] Conventionally, cement may be bull-headed into the perforating gun penetrated producible
zone (95F) and open hole (95E) reservoirs by injecting fluid, of the circulatable
fluid column (31C), into the penetrations (129) of the liner (95) and open hole (95E)
to abandon place cementation as a plug (108) without embedded well components, Alternatively,
the circulatable fluid column can be used to clean and cement (109AQ1), with embedded
conduits of the well preventing further production (34P), wherein logging through
the innermost bore (114) can determine sufficient primary cement (101AQ1, 101) exists
behind the liner (95) to isolate the reservoirs.
[0186] However, there is a risk of losing injection when conventionally bullheading cement,
and an axially slideable annular blockage bypass member can be usable to bullhead
cement with a significantly reduced risk of losing injection with the tubing full
of cement. Additionally, the inability of conventional rig-less abandonment methods
and apparatuses to access annuli, to perform logging and to determine primary cement
existence and bonding behind casing, make it impossible to meet the published minimum
industry guidelines for rig-less abandonment after placement of the initial bull-headed
plug, thus forcing the use of an over specified drilling rig. The method (1AQ) can
be usable to collect data and improve the rig-less abandonment of all or a portion
of a well through a pressure controlled (8, 9, 10), coiled string (187) arrangement
onshore and below ground level (121) or offshore and below mudline (122), beneath
the ocean's surface (122A) on, e.g., a subsea wellhead (85 of Figure 3) or offshore
platform (170A and 170B of Figures 4 and 6), without resorting to conventional methods
requiring a drilling rig (163-165 of Figures 1-3).
[0187] As wells are, generally, permanently abandoned from the bottom up, prior to performing
operations at the upper end, an explosive severance (2AQ3) and a conventional inflatable
packer, with conventional cross linked polymers above it, should it puncture, can
be usable to crush compressible well components and form a space unobstructed by said
components to access the annulus. Alternatively, a new technology annulus boring member
(2AQ3) can be usable to access the annulus (111) and determine whether the well barrier
element (109AQ2) has insufficient height to provide permanent well integrity for permanently
and fluidly isolating the portion of primary cementation (101AQ2) of the well. An
conventional straddle or axial slideable straddle member (2AQ4), bridging the annulus
(110) production packer (40) bypass, can be usable to access the annuli (110, 111)
through the bore made by the previous member (2AQ3), and potentially the sliding sleeve
(123), to place cement above the well barrier element (109AQ2) within the annuli across
the intermediate casing (92) cemented (101) shoe (98) and strata bore (99) to abandon
the well primary cementation (101AQ2) using the circulatable fluid column (31C), circulated
through the innermost bore (114), annuli (110, 111) and wellhead (85) outlets (97).
[0188] Abandonment of the next upper section may be performed using conventional severance
or new technology comprising, e.g., a milling and shredding member (2AQ2) engaged
with the motorized member (2AQ1) or other milling and/or shredding members (2AQ5)
to remove the conduits (90, 91) and to place a permanent well barrier element across
the strata bore (99) to seal primary cementation (101AQ3) of the well across the existing
well barrier element (109AQ3) and casing (92), with logging of the primary barrier
(109AQ3) occurring once the milling is complete and the intermediate casing (92) exposed,
prior to placement of the barriers.
[0189] An upper well primary cementation (101AQ4) comprised of well components more difficult
to mill, such as, e.g., a subsurface safety valve (74) with associated control line
(79) and control line clamps within the production annulus (110), may be used and/or
abandoned by first cutting the production tubing (2AQ6) with, e.g., a coiled string
rotary cutter and, then, using a piston, to compress (2AQ7) or crush the well components
for placement of a well barrier element (109AQ4) across the conductor (94) primary
cement (101) and casing shoe (98) within the annuli (111, 112) through perforating
gun penetrations or through a boring bit engagable conduit. Thereafter, pressure control
(85, 86, 87, 88) is no longer needed, and the wellhead and upper end casing can be
cut and removed from the well by conventional abrasive cutting (2AQ6) of any remaining
conduits (94, 92), thus completing the rig-less abandonment. Given the relative depth
of wells, being on average around 6,000 feet in depth, and the relatively short lengths
associated with permanent well barrier elements, which are on average 100 to 500 feet,
various embodiments (1, 12, 19, 42) may be tested between the various well barrier
element placements without affecting the ultimate fluid isolation of the well, and
wherein with each abandonment, further tools may be proven until the more efficient
tools of the present invention are usable worldwide for a majority of wells.
[0190] Figure 38 is an elevation cross section view showing embodiments of a method (1,
19, 42) embodiment (1AR, 19AR, 42AR) for concentric cementation and cement bonding
before and after said cementation and usable for benchmarking, developing, testing
and improving new technology, usable with apparatus (12) embodiments (12AR) that can
be usable with an associated placement tool (2AR) for placing technologies comprising,
e.g., boring bit engagable conduit (2AR1) and axially slideable annular blockage bypass
(2AR2) members, further usable for rig-less operations on a solution mining subterranean
well. The Figure illustrates the use of a sealable boring bit engagable conduit (2AR1),
to bridge across the annulus between inner (90A) and outer (90B) leaching strings,
thus abandoning the cavern with some form of cementation (109AR1) comprising,
e.g., a packable and sealable soil or debris, of the outer leaching string, and allowing
fresh water to be applied to solution mining of a salt deposit (4) to expand (34A,
34B) the brine producible cavern (34), without using a drilling rig to first remove
the inner leaching string (90A); and then, adjust the outer leaching string (90B)
and subsequently replace the inner leaching string. After completing solution mining
to form the storage product producible cavern (34C), using conventional technologies,
the leaching strings (90A, 90B) can be removed and a production casing (90) can be
engaged to the final cemented production casing (91) with a packer (40), and with
a valve tree (89) and surface valves (64) installed at the upper end of the well,
used for storage operations. Thereafter, cementation (109AR2) of the storage producible
cavern (34C) can be used and/or abandoned in a rig-less operation by installing a
axially slideable annular blockage bypass (2AR2) to flow around the packer (40) to
circulate the cavern full of abandonment materials, e.g. solids debris, with the remaining
cementation (109AR3) within the primary barriers (101AR) riglessly abandoned by circulating
in a well barrier element, such as cement, using (2AR2), after which the wellhead
(85) can be removed with abrasive cutting or other rig-less operations. A salt cavern
may be fully emptied of hydrocarbons to remove risk and whereby benchmarking, developing,
testing and improving new technology may take place without risk, until no further
geologic space testing is possible or desired within the relatively shallow depths
of salt caverns, after which final abandonment may occur with the proven new technology.
[0191] Referring now to Figure 39, the Figure depicts an elevation view of subterranean
slice through a well and strata showing embodiments of a method (1, 19, 42) embodiment
(1AS, 19AS, 42AS) for benchmarking, developing, testing and improving new technology,
usable with apparatus (12) embodiments (12AS) comprising a set of cementation placement
tools (2) of axially slideable annular blockage bypass (2AS1) members, expandable
circumferential engagable (2AS2) tubing patch members, rotatable guiding members (2AS6),
boring bit engagable conduit (2AS3) members, and annular piston (2AS4, 2AS5) members,
The method shown in Figure 39 can be usable for rig-less operations on a manifold
string well of the present inventor, with a dual (90C, 90D) producing string arrangement
usable for underbalanced side-tracking operations.
[0192] Lower end penetrations (129A) and lateral passageway penetrations (129B) were placed
using a bore selector, after which expandable circumferential engagable (2D2) members
were placed across the lateral penetrations. Then, an axially slideable annular blockage
bypass (2AS1) member can be placeable to abandon the lower portions (101AS1) of the
penetrated (129) liner (95) to bypass lower production packer (40) and to circulate
cement and displace cement with a wiper plug (117) through the inner bore (114) and
annuli (110, 111), so as to abandon the previous side track portions (108AS2) of the
well's primary barrier (101AS1), thus suspending final abandonment for a further side-track.
A boring bit engagable conduit (2AS3) using, e.g., a flexible shaft and bit engagable
with a fluid conduit is, then, usable to access, via a rotatable whipstock guiding
member (2AS6), a different formation in the producible zone for production (34) above
the cemented lower section and below the wiper plug (117), through the existing production
conduit (90C) subsurface safety valves (74), valve tree (89) and production valves
(64) engaged to the wellhead (85).
[0193] After cessation of production, the internal conduits (90C, 90D) may be severed and
annular pistons (2AS4, 2AS5) can be usable to abandon the upper portions (108AS3)
across the primary barrier (101D2) at the production casing (91) shoe (98) and upper
portion (108AS4), across the primary barrier (101D3) of the conductor (94) casing,
by compressing severed well equipment downward, and potentially aiding said compression
with a jarring member. Thereafter, the upper portion of the wellhead (85), attached
conduits and valve tree (89) may be removed with, e.g. rig-less abrasive cutting,
to return the ground level (121) to its original condition.
[0194] Referring now to Figure 40, the Figure illustrates an elevation view of a prior art
pedal basket cement retainer (147) in various deployment stages (153-156), which is
representative of most related slickline prior art dealing primarily with the securing
of tools; and/or dumping, bailing or removing debris with a bailer; and/or placing
small tools through a circular and relatively constant diameter well bore, albeit
various nipple no-gos and planned restrictions or, for example, through the circular
circumferences of a tubing tail pipe (90) and into the production liner or casing
(91) of a significantly different diameter; as well as anchoring of tools (68) within
the tubing (90), liner or casing (91).
[0195] Furthermore, while prior art or conventional cement retainer pedal baskets (147)
are conventionally sizable to operate from,
e.g., a 2 3/8 inch outside diameter tubing to the inside diameter of a 9 5/8 inch outside
diameter casing, there are no apparatus or methods, other than those of the present
inventor, suited for such expansion or the axial displacement of conduits laterally
or vertically within a wellbore to provide concentric cementation and cement bond
logging, both before and after cement placement, wherein concentric cementation within
a wellbore requires either centralizing one conduit within another before placing
cement or removing the one conduit from within another before cementing as illustrated
herein.
[0196] In the illustrated example of a prior art deployment, the cement retainer (147) is
first deployed (153) in a collapsed state to below,
e.g., the tail pipe (90), shown as a dotted line, where the upper actuator (3, 150) is
used to actuate the slips (149) and anchoring the retainer (147) to the casing (91),
shown as a dotted line, in the second phase (154). The third phase of deployment (155)
uses the second downhole actuating device (3, 151) to actuate the pedal (22) basket
(148) within the casing (91), with an inner wall portion and outer wall portion shown
as (5) and (4), respectively. The final phase of deployment (156) is to remove the
upper actuator (151) and engagement shaft, leaving the central shaft (152) used to
actuate the slips (149) and pedal (22) basket (148), via axially actuated shafts displaced
along its length using a downhole actuator or drive tool (150, 151).
[0197] Numerous conventional actuators or drive tools are useable to perform these common
actuation tasks within embodiments of the present invention, wherein the cited references
provide various modifications to this conventional practice dating to the 1940's.
[0198] While prior art is not completely incapable of traversing substantially differing
circumferences formed between the tubing (5, 90) and casing (4, 91) or open hole (158
of Figure 41), it is important to emphasise that conventional technology presumes
that the tubing and casing are not,
e.g., clogged with debris or scale or crushed or collapsed, and wherein circular circumferences
provide relatively low friction factors and whereby,
e.g., a wireline entry guide is generally used at the lower end of a tailpipe (90) protruding
within a casing (91) bore to aid traversing the differing diameters. Hence, while
both the present invention and prior art are suited for a tail pipe, the present invention
provides significant benefit by, for example, not requiring a wireline entry guide
or circular circumferences, wherein the present invention also provides access or
passage past debris within wellbore walls in addition to concentric cementation and
cement bond logging that the prior art cannot provide.
[0199] Figures 41 and 41A show a diagrammatic elevation cross sectional view through a subterranean
wellbore of a prior art coiled string deployable inflatable packer or bridge plug,
and a chart showing the expansion capabilities of conventional inflatable packers
and bridge plugs, respectively. As shown in the Figure 41A chart, reproduced from
the cited brochure of an industry leader in the art of inflatable technology, TAM
International Inc., the deployment diameter of a conventional inflatable membrane
packer is 3.75 inches if you wish to inflate the packer to engage the sides of a 9
5/8" casing with an inside diameter of approximately 8.5 inches for the average North
Sea wall thickness production casing. The deployment diameter of an element (labelled
"el." in Figure 41A) of 3.75 inches, may be acceptable for a 4 ½ inch outside diameter
tubing weighing 12.6 pound per foot with a drift diameter of 3.833 inches, but it
will not fit through heavier wall 4 ½ inch outside diameter tubing or smaller diameter
API tubing and still engage or hold within the walls of said 9 5/8" casing. Generally,
this is not a significant issue because the primary purpose, as demonstrated by the
chart, is to hold differential pressure, wherein said 3.75 inch deployment diameter
inflatable packer is capable of holding between 3,000 and 4,000 pounds per square
inch or between 206.9 and 275.8 bar differential pressure. An inflatable packer capable
of passing through the 2.165 inch drift diameter of API 2.875 inch outside diameter
tubing weighing 8.44 pound per foot could have a deployment diameter of 2.125 inches,
with a maximum expandable conduit circumference engagement diameter of between 6 inches
and 7 inches according to said leading manufacturer's chart.
[0200] Accordingly, as shown in Figures 41 and 41A, if a conventional inflatable packer
(157) is capable of being deployed on as string (8) through the 2.165 inside drift
diameter of 2 7/8 inch outside diameter tubing (90), into an 8.5 inch inside diameter
casing (91) cemented (101) within an open strata bore (158), generally sized to a
minimum of 12 ¼ inch inside diameter, and referred to as "open hole," then said conventional
packer is not capable of either engaging the casing or the open hole with the slip
segments (160) secured to its membrane (159), at its maximum inflation.
[0201] Referring now to Figures 42 and 43, the Figures depict a diagrammatic elevation cross
section along a horizontal well bore (10), with line A-A associated with the Figure
43 cross section through line A-A of Figure 42, transverse to the well bore axis.
The Figures illustrate the embodiments (1A, 19A, 2A, 42A) of methods (1, 19, 42) and
apparatus (12) embodiments (12A) using a placement tool (2) embodiment (2A) for concentric
cement placement and bonding measurement and for accessing or passage through dissimilar
contiguous passageway walls (9), using a tool string (8) embodiment (8A) and downhole
drive tool (3) that can comprise an inflatable membrane that is usable as a drive
piston, which are usable when, e.g., removal of debris is not necessary. Additionally,
open hole surrounding bore (10) of the well depicts a portion of a well below casing
and the innermost deployment bore (9).
[0202] Traversing and/or plugging a horizontal well bore (10) without debris removal may
be necessary during, e.g., abandonment operations to provide concentric cementation
within a surrounding bore (10) by supporting a cement-like settable sealing material
and preventing the heavier cement-like fluid channelling on the lower end of the horizontal
bore, while lighter downhole fluid channels along the upper portion of the wellbore
and, contaminates the cement-like material to weaken it, thus preventing its setting
and/or sealing for said abandonment.
[0203] Accordingly, upper (83A) and lower (83B) transducing transponder coupling tools (83)
may form part of the tool string (8) and,
e.g., a subsequent tool string to place coupling tool (83A) on the tubing (9) or casing,
wherein a signal (84) passed through the strata (84A) between the transducer sensors
(83) is usable to determine if the cement has bonded to the open hole and casing,
or to the tubing (10A) surrounding bore (10). If the cement has not bonded and a fluid
passageway or leak exists, the signal passed between the two transducers (83) will
differ from a signal passed through solid cement and strata, wherein using the methods
of the present invention for benchmarking and testing with conventionally lower cost
wireline responses for the strata in question, may be developed and improved so as
to improve cement bond logging through repeated data collection in similarly aged
and stacked well bore stratigraphy and lithology.
[0204] The tool string (8) may be traversed through a pilotable passage between wall portions
(4) of open hole (4A) dissimilar to another open hole (5A) wall portion (5), further
complicated by debris (76) therein forming, in amalgamation with the innermost bore
(9A), and the dissimilar contiguous passageway walls (9A) of a well bore (10). The
tool string embodiment (8A) may comprise, e.g., slickline, electric line, coiled tubing
or jointed pipe with,
e.g., a lower end coiled string compatible connector (17), to minimise the number of different
off-the-shelf tools required to engage to the drive tool (3) circumferentially adaptable
placement tool (2A), comprising a plurality of shaft segments (6). Shaft segment embodiments
(6A1-6A3) may comprise an encompassing shaft (6A1) with rotor (6A2) and stator (6A3)
shafts that can be usable as a momentum vibrator (73) and positive displacement valve
(11) embodiments (73A and 11A, respectively) with orifices (28) for fluid intake (32)
and exhaust (33) from the vibrator and valve, with a spring-like joint (23) embodiment
(23A) interoperable with an axial displacement member (7) embodiment (7A), comprising
a downhole drive tool (3) embodiment (3A) and further comprising an inflatable membrane
(15) embodiment (15A).
[0205] The tool string (8A) may be urged, using surface applied fluid pressure (31) against
the drive tool (3), through the substantially differing diameters of the open hole
(9A) from,
e.g., a near vertical to near horizontal inclination using differential pressure across
drive tool (3A) member embodiments (118A, 35A) of a packer (118) or bridge plug (35),
when urged to a desired disposition along the wellbore (10), wherein a fluid passageway
(24) embodiment (24A) formed by the positive displacement valve (90A) cavity between,
e.g., a helical rotor (6A2) and stator (6A3) is fluidly routed between the left and
right orifices (28) to use the difference between surface (31) and bottom hole pressure
(32) to actuate the positive displacement valve (11A), which is fluidly exhausted
(33) past the packer with axial movement of the string (8A).
[0206] The passageway (A111) may also be selectively and fluidly connected via the placement
tool (2A) to provide both axial placement and fluid communication past the piston,
via,
e.g., a pressure activated valve, to fill and deplete the fluid filled deformable material
membrane (15) for selectively exhausting the fluid to collapse said membrane (15A),
when piloting a restricted effective diameter of the dissimilar contiguous passageway
walls (9A), and to intake fluid to expand said membrane when said effective diameter
increases, using said positive displacement valve interoperability between the differential
pressures of applied surface pressure (31) and bottom hole pressure (32) across the
packer (118).
[0207] Figure 44 depicts a diagrammatic elevation view of a prior art boring bit (13) and
the flexibility of its combined flexible and rigid shaft (36), which can be usable
within any present embodiment as a downhole drive tool (3) and/or hole finder. Various
other flexible shaft arrangements, described in application publication
GB2484166A of the present inventor, can be combinable with the method and apparatus of the present
invention.
[0208] Referring now to Figures 45 and 46, the Figures illustrate a diagrammatic elevation
view of a slice along the axis and a diagrammatic plan cross sectional view transverse
to the axis along two subterranean wellbore's (10) dissimilar contiguous passageway
walls (9E, 9F1, 9F2), respectively. The Figures show method (19) embodiments (19E,
19F, 19G) and apparatus (12) embodiments (12A) with placement tool (2) embodiments
(2E, 2F, 2G) usable with tool string (8) embodiments (8E, 8F, 8G) and a downhole drive
tool (3), which can be usable to access or provide passage through, e.g., collapsed
wellbore walls resulting from strata movement (38) and/or wall portions with scale
debris from production so as to first measure cement bonding and, then, provide concentric
cementation and cement bonding before and after placement.
[0209] A string (8), comprising a coiled string, but usable with, e.g., jointed pipe or
jointed shaft strings, forms part of the tool string (8) comprising circumferential
boring or expandable wedging (37) downhole drive tools (3E-3G), which can comprise
any mechanical cutting tool (13), e.g. a rotary drill bit for metal and/or rock, wedging
downhole drive tool (37) or axial displacement wedge, engagable with a placement tool
(2E-2G) that can comprise a plurality of shafts (6) and an axial displacement member
(7). A flexible shaft (36, 6E1) can be usable, when oriented by an axial displacement
member (7), to selectively pilot between wall portions (4E and 5E, 4G and 5G, 4F1-4F3
and 5F1, 4F4-4F6 and 5F2, 4F7-4F9 and 5F3) of substantially differing effective diameters,
thus forming dissimilar contiguous passageway walls (9), within a well bore (10).
An arrangement of a plurality of shafts (6), comprising a flexible shaft (6E1), may
be rotated or extended and retracted within or through encompassing housing shafts
(6E2, 6E3) with an intermediate flexible (75) knuckle or ball joint (75E) that can
be selectively alignable with an axial displacement member (7, 7E) to pilot and traverse
a tortuous path through, e.g., a collapsed subterranean wellbore. A series of various
proximally axially contiguous pilotable passages (4F1-4F3, 4F4-4F6, 4F7-4F9) may be
accessed and deformed to a larger effective diameter to provide passage wall portions
(5F1, 5F2, 5F3, respectively) to allow a still larger deformation of a wall portion
(4F) to a wall portion (5F) to provide an enlarged passageway for tool passage using
boring (13, 3F) and/or wedging (37, 3G) downhole drive tools (3) and/or axial displacement
members (7) of a placement tool (2).
[0210] Figures 47 and 48 depict diagrammatic isometric views of wellbore (10) walls (9)
before and after being deformed by subterranean strata movement (38), respectively,
while Figure 49 shows a diagrammatic isometric view of a prior art approach to gaining
access or passage to the Figure 48 well, which has resulted in a side-track of the
subterranean well bore (10) due to its dissimilar contiguous passageway walls (9).
The wellbore (10) walls (9) comprising, e.g., casing (9B2) and production tubing (9B1)
are deformed by moving strata forces (38) forming substantially differing circumferences
(4B, 5B) that cause the tubing to become conventionally unusable and effectively debris
(76) within the wellbore.
[0211] Side-tracking of a damaged portion of a wellbore without first abandoning the lower
section of a wellbore (10), which is fluidly connected with a reservoir, is particularly
risky, because once the side-track has occurred, it is virtually impossible to re-enter
the original dissimilar contiguous passageway since an axially deployed string always
favours the axially aligned side-track; however fluid from the reservoir is free to
follow through any passageway not restricted by fluid capillary friction. Hence, the
reservoir cannot be effectively abandoned because the heavier and more viscous kill
weight mud and/or cement like fluids cannot be injected through the same pore or passageway
spaces and/or become contaminated from percolation of buoyant lighter and more fluid
reservoir gases and liquids axially upward.
[0212] Killing of an intermediately collapsed wellbore is difficult because reservoir fluid
may continue to percolate through various permeable pore spaces or strata fractures
that are not fillable with kill weight fluid, typically referred to as kill weight
mud due to its composition and consistency. Hence, it may not be possible to kill
the well with heavy mud to allow replacement of the surface valve tree with a blowout
preventer. Accordingly, conventionally high risk snubbing and stripping operations
may be necessary when a well cannot be killed effectively and conventional hydraulic
workover units, drilling rig may be needed.
[0213] The boring capabilities of conventional and prior art boring arrangements (39), e.g.
coiled tubing arrangements and/or rotary cable tools of present inventor (
GB2471760), without the piloting capabilities of a placement tool (2), may be unsuited for
accessing and providing a passageway to allow abandonment of the damaged well, because
of their propensity to deflect off of the substantially differing effective circumferences
of deformed wall portions (4, 5) and side-track the well, thus losing access to the
wells lower fluid reservoir fluid connection.
[0214] Referring now to Figures 50 to 52, the Figures show diagrammatic isometric views
of the wellbore (10) walls (9) of Figure 48 and illustrate method (19) embodiments
(19B, 19C, 19D) and apparatus (12) embodiments (12B, 12C, 12D) with associated placement
tool (2) embodiments (2B, 2C, 2D), which can be usable with a tool string (8) embodiments
(8B, 8C, 8D) and downhole drive tool (3) to provide access or passage through dissimilar
contiguous passageway walls (9B1, 9B2), wherein flexible shaft arrangements can be
used to gradually increase the effective diameter, and wherein progressing to more
rigid shaft arrangements can be usable to proximally align the upper end of the wellbore
with the lower end so as to install an intermediate conduit, e.g. an expanded flexible
metal pipe encompassing shaft (15D) about an expander downhole drive tool (3D1) at
the lower end of an expander shaft (6D), to provide a more pilotable passageway for
deployment strings to traverse and through which sensor transponders and/or conventionally
logging tools may be placed to empirically measure cement bonding before cementation,
and disposing a sensor transponder downhole or providing (211-220) of Figure 15 to
ensure cement bonding during or after cementation.
[0215] A tool (8B, 8C) string (8) can comprise, e.g. slickline or other coiled string, deploying
a placement tool (2B, 2C) with a plurality of shafts (6) that can be usable with jointed
(75B) linkage and (14B) bow spring and/or skated anti-rotation rotational anchoring
of a motorized downhole drive tool (3B), engaged to a flexible rotatable shaft (6B2,
6C2) with a universal joint drive coupling (75B) and lower end mechanical cutter (13),
e.g. a rotary boring bit, with an upper end, e.g., positive fluid displacement motor
rotary cable tool of the present inventor, electric or coiled tubing motor, comprising
a substantially rigid shaft (6B1, 6C1), which can be held substantially stationary
by an axial displacement member (7B, 7C), comprising, e.g., 7T1 and 7T3 of Figures
72 to 80, 14AC-14AA of Figures 82 to 87 and 7AE1-7AE2 of Figures 96-102 and usable
to further deform and provide access or passage through the dissimilar contiguous
passageway walls through deformation of the wall portions (4B, 5B) of substantially
differing circumferences. Various mechanical cutters (13), e.g. the boring cutter
(13) of Figure 44 to 46; the abrasive lateral cutters (13AE) of Figures 96 to 103;
a wedging (3D, 3C), explosive (3M1-3M3) and/or sculpting (18M1-18M3) downhole drive
tool (3) oriented with a mechanical linkage (14C) according to the diameter of the
tool assembly relative to the innermost passageway, or axial displacement members
may be used and oriented with the tool string (8). Once assess or passage has been
provided, it may be improved by, e.g., engaging a straddle conduit to reconnect the
tubing (9B1) or expandable conduit (15D) using a placement tool (2D) to place and
orient a wedging downhole drive tool (3D2), via an axial displacement tool (7D), to
wedge the expandable conduit radially outward with an expander (3D1) and further deform
debris from, e.g., boring to further improve access and passage through frictionally
obstructive debris (76).
[0216] Figures 53 to 59 illustrate the proportions of a collapsed 6 5/8" conduit with a
1 inch wall thickness made of very hard 125,000 psi yield strength material, which
was described by a major producer who has a significant number of similarly damaged
wells and has exhausted the obvious conventional practice and prior art in search
of a solution. As shown, the wells are in fluid connection with a reservoir and are
losing access to the lower end of a wellbore due to side-tracking as a major risk.
[0217] Figures 53, 54 and 55 illustrate a plan view where Figure 54 depicts an elevation
view with break lines, and Figure 55 depicts an isometric view with the Figure 54
break line portion of the subterranean well bore's (10) walls (9) removed, with dashed
lines showing hidden surfaces. The Figures show a method (19) embodiment (19H) and
apparatus (12) embodiments (12H) with a plurality of placement tool (2) embodiments
(2H) that can be usable with a plurality of tool strings (8) embodiments (8H) and
downhole drive tools (3) to provide access or passage through dissimilar contiguous
passageway walls (9H), which can be usable with, e.g.,: tool strings deploying image
logging downhole drive tools (3) usable to empirically measure, e.g., three dimensional
space disposition, orientation, inclination, temperature, pressure and orientation
of various walls, as well as look ahead with continuation imaging to determine a most
likely axial orientation between wall portions (4H and 5H), necessary for the planning
and selective configuration of a tool string embodiment for access and passage to
the lower end of the well bore (10), below the substantially differing circumferential
deformations and/or debris caused by strata movement (38).
[0218] Logging of the maximum force (38H1) plane and minimum force (38H2) plane of strata
movement, as well as strata bonding to the collapsed conduit, and strata properties
above and possibly below the moved strata, may be possible using an imaging logging
downhole drive tool (3), with the string (8) oriented by a placement tool's (2H) plurality
of shafts (6) and axial displacement member (7) engagement with various wall portions.
[0219] The plurality of tool strings (8), downhole drive tools (3H) and associated placement
tools (2H) can comprise various coiled strings comprising, e.g., slickline, electric
line or coiled tubing or jointed shafts or pipes used within the dissimilar passageway
walls (9) for their various properties. These various properties can include: (1)
the ability of coiled strings to be deployed and retrieved relatively quickly compared
to jointed pipe to allow more runs in and out of the well bore (10); (2) the ability
to more easily rig-up pressure control equipment above an existing valve tree, or
Xmas tree, and wellhead as well as seal around a continuous coiled string using, e.g.,
a stuffing box or grease injector head compared to jointed pipe, snubbing and/or stripping
operations; (3) the ability to quickly change logging tools and provide real-time
image logging information using, e.g. electric line or memory data using, e.g. slickline
compared to pulse communicating logging tools at the lower end of a jointed string;
(4) the ability for logging information transmitted through the casing and using embodiments
of the present invention; and (5) the associated ability to make a plurality of tool
string runs into and out of the well with various tools, as wells as the ability to
make smaller and more controllable deformations of damaged downhole well components,
to reduce the risk of side-tracking a well when providing access and passage compared
to the jointed pipe operations; whereby the advantage of jointed pipe is, e.g., its
ability to more effectively rotate and mill damaged well components into small pieces,
once the well can be killed and/or the reservoir fluid connection with surface or
sensitive strata formations becomes controllable.
[0220] Additionally, the plurality of tool strings (8H) and associated deployments may include,
e.g.: the above image logging downhole drive tool (3H) electric line deployment; followed
by a slickline deployment of an explosive sculpting downhole drive tool (3H) similar
to, e.g., (4I, 4J, 3Y and 3M1-3M3) wall portions and downhole drive tools of Figures
56-57 and 58 and Figures 62 and 70, respectively; followed by a slickline deployment
of an abrasive milling downhole drive tool (3H) similar to, e.g., the fluid turbine
downhole drive tool (3AE1-3AE2) of Figures 96 to 103; followed by slickline deployment
of a wedging downhole drive tools (3H) similar to, e.g., wedging devices (3W, 3Z)
of Figures 91 and 95, respectively; followed by a small diameter relatively flexible
jointed pipe deployment using a conventional carbide encrusted milling downhole drive
tools (3H) oriented with a placement tool (2H) usable to pilot the conventional mill
into position; followed by a relatively flexible jointed pipe deployment of an expandable
conduit downhole drive tool (3H) piloted through the dissimilar passageway walls (9)
with a placement tool (2H). Thereafter, the conduit can be expanded to provide access
and passage through frictionally obstructive debris (76) within, or at least a partially
restricted circular or deformed circumference of, said dissimilar passageway walls
(9).
[0221] Referring now to Figures 56 and 57, the Figures depict a plan view and the upper
end of an elevation view above a break line, with dashed lines showing hidden surfaces,
which illustrates a method (19) embodiment (19I) and apparatus (12) embodiment (12I)
with placement tool (2) embodiment (2I), usable with a tool string (8) embodiment
(8I) and downhole drive tool (3) to provide access or passage through dissimilar contiguous
passageway walls (9I). Previous deformation of a wall portion (4) has resulted in
a new wall portion (41) providing an axially deeper dissimilar passageway wall (9I)
formed by and/or usable with a downhole drive tool (31) comprising, e.g., explosive
sculpting downhole drive tool (18) embodiment (18I) using, e.g., oriented shape charge
downhole drive tools (3, 3M1-3M3) of Figure 62 or axially downward perforating downhole
drive tool (20) embodiments (20J) of Figure 58, oriented by a placement tool (2I)
plurality of shafts (6) and an axial displacement member (7) to further deform the
wall portions (4I, 5I) and further provide access or passage through the dissimilar
passageway walls (9).
[0222] Alternatively, the downhole drive tool (3H) may comprise a boring bit with an upper-end
motor (21), e.g., (21L1) and (21L2) with associated upper-end coiled string compatible
connectors (17L1) and (17I2) of Figures 64 and 65, respectively, comprising said plurality
of shafts (6). Perforations (20I) may be placed to allow fluid circulation if fluids
cannot be injected into the reservoir through the well bore's dissimilar passageway
walls (9). Sensor transponders and/or conventionally logging tools can be placed to
empirically measure cement bonding before cementation and disposing a sensor transponder
downhole or providing (211-220) of Figure 15 to ensure cement bonding during or after
cementation.
[0223] Figure 58 shows a plan view, with dashed lines showing hidden surfaces, depicting
a method (19) embodiment (19J) and apparatus (12) embodiment (12J) with placement
tool (2) embodiment (2J), which can be usable with a tool string (8) and downhole
drive tool (3) to provide access or passage through dissimilar contiguous passageway
walls (9J). Axially explosive cutting perforation (20) downhole drive tools (20J)
can be used to weaken a wall portion (4J) and to disturb supporting strata behind
said wall portion to aid a wedging (37J) or boring downhole drive tool (3J) that is
engaged to the circumferential apparatus (2J), which was deployed with a string (8)
embodiment (8J), and to further deform said wall portion (4J) and provide access or
passage through dissimilar passageway walls (9) to provide concentric cementation
and cement bonding before and after said cementation, as described in various embodiments.
[0224] Figure 59 illustrates a diagrammatic elevation view, with dashed lines showing the
well bore prior to deformation, depicting a method (19) embodiment (19K) and apparatus
(12) embodiment (12K) with placement tool (2) embodiment (2K), which can be usable
with a tool string (8) embodiment (8K) and drive tool (3) to provide access or passage
through dissimilar contiguous passageway walls (9K). This access or passage can be
provided by, e.g., using a plurality of coiled string tool string (8) deployments
(8K), using a plurality of explosive sculpting cutting downhole drive tools (18K),
and/or perforating downhole drive tools (20K), and alternating deployment of image
logging downhole drive tools (3K) operating sensors to measure deformation of the
explosively deformed dissimilar passageway walls (9), including any wall portions
(4K, 5K) as shown Figure 59. Any shaped charges (119 of Figures 60 and 61) can be
arranged according to the previous image log data in, e.g., the oriented arrangement
(2M) of Figure 62, to provide passage between the upper and lower ends of the wellbore
(10) in selectively controllable tool string runs and method steps, whereby after
gaining access to the lower end of the well bore, it may be, e.g., abandoned or suspended
to allow repair of the dissimilar passageway walls (9) without a fluid connection
to the reservoir, during said repair or abandonment.
[0225] Referring now to Figures 60 and 61, the Figures illustrate an isometric view and
cross section along the explosive cutting axis of prior art shaped charge (119) technology,
wherein any shape and size of shaped charge is available to provide selective control
of explosive perforating and sculpting operations. Generally, a shaped charge is comprised
of a liner (126), explosive (131) and case (128). The case (128) defines an interior
volume in which the liner (126) is positioned, wherein the liner (126) defines an
interior volume (125) and has an opening thereto. The opening is surrounded by a rim
portion (127) of the liner (126), whereby the ignition system (124) ignites the explosive
(48), which explodes in a pattern associated with the deflector (127), interior volume
(125) and casing (128) shape to exit through the rim portion (127) in an explosive
cutting force jet (133 of Figure 23), that can be selectively controllable by the
various components of the shaped charge (119), and which is usable within the present
invention to perforate and/or sculpt wall portions (4, 5) in a controllable manner,
according to the orientation of any shaped charge or other explosive and/or associated
chemicals forming a chemical cutter that can be piloted through a deformed passageway
of substantially differing circumferences along a wellbore's walls (9), using the
present invention.
[0226] Figure 62 shows a diagrammatic cross section view through the explosive cutting axis,
with dashed lines showing the wellbore walls being further deformed by a method (19)
embodiment (19M) and an apparatus (12) embodiment (12M) with a placement tool (2)
embodiment (2M) usable with a tool string (8) embodiment (8M) and a downhole drive
tool (3) to provide access or passage through dissimilar contiguous passageway walls
(9M). Using image logging tool string empirical data, a placement tool's (2M) engagement
and orientation with the dissimilar contiguous passageway (9M) wall portion can be
arranged and carried out to provide a selective deployment and sculpting or perforating
of a wall portion (4M) to form a larger wall portion (5M) proximally axially contiguous
with the desired access and passage of tools using (18M1-18M3) shaped charges (119)
or perforating (20M) shaped charges (119) oriented within the apparatus (2M) piloted
by its shaft (6) and axial displacement member (7) at the lower end of the tool string
(8). As explosives may form relatively sharp debris and/or sharp edges on deformed
walls, various other embodiments can be usable to pilot the traversable dissimilar
passageway to further deform explosive debris.
[0227] Additionally, the axial firing of explosives presents the problem of transmitting
a fluid hammer effect axially within the wellbore, whereby the objective is generally
to focus or funnel such a fluid hammer away from the surface and toward the walls
being deformed. Various tool embodiments, e.g., 2X, 2Y, 2W and 2Z of Figures 81, 90,
91 and 94, are usable to absorb and/or focus/direct a fluid hammer effect associated
with and similar to axially oriented explosive jets (133).
[0228] Referring now to Figures 63, 64 and 65 which depict rotary cable tools of the present
inventor. Figure 63 shows an elevation view of a slice through the well bore's (10)
walls (9L1, 9L2) usable with the Figure 64, which depicts an isometric view of an
embodiment using a rotary cable tool motor and a reactive torque tractor. Figure 65
shows an isometric view of a cable conveyable positive displacement fluid motor rotary
cable tool, also usable with the embodiments (19L) of the methods (19) and the embodiments
(12L) of the apparatus (12) shown in Figure 64, with placement tool (2) embodiments
(2L) comprising a tool string (8) embodiment (8L) for using a downhole drive tool
(3) to access or to pass through dissimilar contiguous passageway walls (9L), wherein
the various functions of (6L2-6L7, 7L2-7L10, 17L2-17L7 and 21L1-21L3) are further
described by the present inventor in application publication
GB2484166A.
[0229] Various elements of a tool string (8L1) may represent both members of a placement
tool (2L) and a downhole drive tool, e.g., a plurality of shafts segments (6L2, 6L3,
6L4) may also comprise motor downhole drive tools (3L2, 3L3, 3L4, respectively). The
shafts or motors may be those of the present inventor or, e.g., conventional electric
or hydraulic downhole motor devices. Similarly, axial displacement members (7L2-7L10)
may represent various coiled string compatible and pilotable members that extend from
the axis of the tool string via a flexible hinge, e.g., the drive wheels of a reactive
torque motor tractor (7L2-7L3, 7L9) can flexibly extend and retract from a shaft (6L2,
6L4, respectively) via the torque caused by rotation. Sealing cup seals (7L4, 7L7,
7L9) can flexibly expand and contract from between a shaft (6L2, 6L3, 6L4, respectively)
to direct fluid through orifices (28) past the kelly (3L5), swivel (3L6), emergency
disconnect (3L7) and anti-rotation (3L8) to a positive displacement fluid motor (21L1-21L3)
device (3L2, 3L3, 3L4, respectively), and anti-rotation devices (7L5-7L6, 7L10) for
motor devices (3L3, 3L4, respectively) can be flexibly hinged to shafts (6L3-6L4,
6L8, respectively).
[0230] Alternatively the motor downhole drive tools, for example (3L2, 3L3, 3L4), can comprise
electric motors or pneumatic motors, which can be piloted through and/or used to deform
restricted passageways via the methods (19L) and/or apparatus (2L) of the present
invention. A downhole motor (21) device (3L2-3L4) or plurality of shaft segments (6L2-6L4)
of a placement tool (2L) can be used to, e.g., rotate a shaft (6L1) and lower end
boring bit downhole drive tool (3L1), which can be piloted by an axial displacement
member (7L1).
[0231] Accordingly, while the present apparatus (2L) is preferred, the present method (19L)
may use various other apparatuses assembled in an interoperable combination to form
a tool string (8L) to, in use, traverse a pilotable passageway between, or to further
deform a well bore's (10) lower end dissimilar contiguous passageway walls (9) formed
by first wall portion (4L) and at least a second wall portion (5L) of substantially
differing effective circumferences.
[0232] Figures 66 and 67 depict isometric views of an embodiment (220) of a pedal (22) usable
for a pedal basket and an embodiment (14S) of a mechanical linkage arm (14) that can
be usable together with various other embodiments (e.g. 70) of an axial displacement
member (7) of the present invention. The flexible hinge (250, 25S) can be formed with,
e.g., a deformable material (3001) engagable to a shaft of a placement tool (2). The
pedal (70) can be deployed between, e.g., wedging shafts, wherein an engagement wedge
shaft (37O1) can be forced against a wedging shaft (3702) to deform the material (3001)
of the flexible hinge (250). A sealing deformable material (3002), e.g. elastomeric
material or coatings, can be used and placed at the wall engagement to provide a seal
to the well bore wall (9).
[0233] The pedal (70) may be deployed in any arrangement, e.g. like that of Figures 68 to
70, to provide engagement with a well borewall (9), wherein an orifice (28) for a
mechanical arm (14S) engagement may be used to extend and/or retract the pedal (70).
The mechanical arm (14S) can be engaged to multiple axial displacement members (70)
and/or member components, e.g. (7T) of Figure 73, wherein the arm (14S) is connected
between upper (22T1 of Figure 73) and lower (22T2 of Figure 73) pedals (70).
[0234] Referring now to Figure 68 which shows a collapsed plan view of an embodiment (22P)
usable with the Figures 69 and 70, which depict an expanded plan view and elevation
view embodiment (22N, 22P) of a pedal basket (22), respectively, that can be usable
with various other embodiments of an axial displacement member (7) of the present
invention. Axial displacement member pedals (7P), e.g. (70 of Figure 66), may be overlapped
and deformed around a shaft to form a collapsed pedal basket (22P), which can be expanded
by any means, e.g. by wedging shafts (3701-3702 of Figure 66) or mechanical arms (14S
of Figure A67) and/or a linkage with an inflatable membrane, to form an expanded pedal
(7N) basket (22N). The pedal basket (22N) may focus, support and/or protect, e.g.,
an elastomeric funnel, bladder and/or fluid inflatable packer/bag or cement like material
or, e.g., the forces of a fluid hammer axially transmitted through a well bore by,
e.g., an explosive or hydraulic jar.
[0235] An axial displacement member (e.g. 2P/2N) can be interoperable with, e.g., shafts
(6), passageways in shafts (24), springs, shock absorbers and any other downhole drive
tool usable to automatically expand and collapse said axial pivot member so as to
retain engagement with or pilot varying substantially differing circumferences as
it is traversed through a well bore to, in use, pilot other engaged downhole drive
tools (3), as shown, e.g., in Figures 73 to 82 embodiment (2T). Any material, e.g.
carbide to abrade debris during passage or rotation and/or elastomers to seal against
a wall portion during passage, can be engaged to a pedal (e.g. 220 of Figure 66) to
provide various downhole functions, wherein recovery of debris is not necessarily
the objective, but possibly tool string deployment or displacement and associated
intervention with wall portions necessary for piloting or further deforming of a passageway
with the deployed tool string or another subsequent tool string.
[0236] Figures 71 and 72 depict collapsed plan view slices across a plane transverse to
the shafts axis, usable during, e.g., deployment and prior to expansion downhole or
during retrieval of the axial displacement member (7) embodiments (7R, 7Q, respectively)
and membrane (15) embodiments (15R, 15Q, respectively), which can be usable with various
other embodiments of the present invention. Various combinations of axial displacement
members, e.g., a pedal basket (22N of Figures 69 and 70) with the membranes (15R,
15Q), can be usable to form an axial displacement member, e.g. similar to (7T) of
Figures 73 to 80. Mechanical arms (14Q) can be incorporated with hinges (25Q) engaged
to a membrane (15Q) for support around the membrane's circumference to aid engagement
with an irregular circumference of a wall portion (4, 5) and to aid urging the expansion
or collapse of a membrane.
[0237] The folding of the membrane (15Q, 15R), which can be made of elastic material that
can expand, provides increased enlargement capabilities compared to conventionally
wrapping a single elastically expandable layer about a shaft. Shafts (6Q, 6R) may
be solid or, as shown, may have an internal passage usable for an internal pass through
shaft and/or fluid communication to operate a membrane (15Q, 15R), valve, motor, or
other fluid device. An axial displacement member can have a deployment diameter (58)
and associated circumference, which may be irregular as shown, and an effective diameter
or circumference after expansions that may or may not (15A of Figure 43) be proximally
circular.
[0238] A membrane (15Q, 15R) can be arranged to form a bag or packer-like shape similar
to (15A), (15T), (15U) of Figures 42, 73-80 and 95, respectively, or a conical shaped
single continuous pedal basket (22Q, 22R), or a conical wrap similar to (22N) of Figures
69 and 70. The folding or overlapping of material or pedals can lessen with the axial
distance from the plan view slices, as shown in Figures 68, 71 and 72, until a single
layer without folding or overlap exists in a conical shape. For bag or packer shaped
membranes, the progression from folding to single layer about the associated shaft
occurs on both ends of the Figure 71 and 72 plan slice views. For conical shapes,
similar to (22N) of Figures 69 and 70, the transition from folding or overlapping
occurs on only one axial side of said plan view slices.
[0239] Accordingly, any form of cellular, envelope, bag or packer shapes may be formed to
hold fluids within and to separate cells forming a packer or single cell forming a
packer. Conical shapes may be formed to hold fluids or debris in one axial direction
with significantly less fluid or debris holding capacity in the other.
[0240] Various membrane embodiments of the present invention need not be made of conventional
inflatable elastomeric material, designed to hold a stationary position across a large
differential pressure, but rather, in various instances, embodiments may be formed
with relatively thin material capable of being folded. The present invention is capable
of a larger expansion diameter to deployment diameter (58) ratio, compared to conventional
apparatuses. For example (e.g.), a conventional 2.125 inch deployment diameter inflatable
is capable of expanding to a 6.5 inch diameter, as shown in Figure A41A, which results
in a ratio of approximately 6.5/2.125 = +/-3.1. The folded membranes (15R, 15Q), having
a similar 2.125 inch deployment diameter, may be unfolded to a circumference equal
to a diameter of 8.5 inches, hence the ratio before any expansion occurs is 8.5/2.125
= 4. With similar materials to those used in conventional inflatables, the expansion
diameter to deployment diameter ratio will always be greater for the present invention,
because the purpose of the present invention is different to that of a conventional
inflatable, which is placed in an unsupported stationary position using slips against
the wellbore to hold large differential pressures across the membrane. The present
invention can traverse along the erratic axis of a wellbore, where a desirable function
is to deform according to the circumferential shape of the wellbore. Conventional
inflatables seek to cause friction with the wellbore, whereas the present invention
can seek to place a lower differential pressure membrane across the wellbore and reduce
frictional constraints to allow it to move through substantially differing circumferences
using, e.g., fluid drive, engaged selective pressure valves and/or wheels to facilitate
piloting of the tool string.
[0241] While radial folding is shown and explained relative to an expanded to deployment
diameter ratio, folding may not be used in various embodiments while other embodiments
may fold axially. A long axial length membrane, folded in two to, e.g. minimize the
effective deployment diameter, may extend radially outward significantly beyond the
deployment diameter, dependent upon the axial length of a fold. Hence, the expansion
to deployment ratio capabilities, using folding, are capable of expanding from the
conventional coiled string smallest deployment diameter to the inside diameter of
the largest casing, simply for making the axial length of the membrane longer.
[0242] Indeed, the present invention differs significantly from much of the prior art where
maintaining station with a pressure differential is the primary desired feature. The
present invention can be usable for access and passage through a well bores walls,
whereby differentiating interoperability with a wellbore, in comparison to existing
methods, may be illustrated by, e.g., an ability to increase the efficiency of crushing
pistons traversing a tortuous wellbore to deform tubing using differential pressure
and the elements of a geologic time frame to abandon a wellbore. The present invention
is able to focus more on crushing, with less focus on the frictional forces for a
crushing piston passing through a wellbore. One of the various objectives of the present
invention is to reduce friction and to improve movement, and, e.g., improve crushing
above what might otherwise be expected through a tortuous passageway, by adding the
interoperability of, e.g. skates or fluid lubrication from permeable membranes (27T
of Figures 73 to 78), after which the expanded membrane (15Q, 15R) may be used to
support cement, wherein the expanded membrane is supported by the debris that it has
crushed. In instances where support is desired, e.g. when placing a settable cement
like material to seal a well bore, the present invention may, e.g., be rested upon
debris within the wellbore. Additionally interoperability may be added with inclusion
of positive displacement valves (11A of Figure 43) used within a shaft and membrane
to fill said membrane and to further provide fluid lubrication (27T of Figures 73
to 78), while maintaining its expansion, and/or bleeding-off trapped pressure for
passing through restrictions or trapped pressure resisting the crushing of well components,
whereby bleeding off to reduce friction operates a momentum vibrator (12A of Figure
43). As objects in motion tend to stay in motion, momentum vibrators may significantly
increase the crushing ability of an embodiment.
[0243] Operability between, e.g., wheeled mechanical linkages or skates (7T1 and 7T3 or
26T1 and 26T2 of Figure 73), membranes (15R, 15Q), pedal baskets (22P, 22N of Figures
68 to 70) and an associated plurality of shafts and/or other axial displacement members
usable to pilot, orient, place, retrieve, dispose, initiate, connect and/or other
provide functions associated with access or passage through a well bore using any
type of connector, preferably a coiled string compatible connector, may simply be
referred to as interoperability between a axial displacement member (7) circumferential
adaptable apparatus (2) or placement tool (2), an associated downhole drive tools
(3), and the associated tool string (8) when traversing substantially differing well
bore circumferences.
[0244] Figure 73 shows an elevation view while Figures 74 to 81 show various other views
of embodiments (19T) of a method (19) and embodiments (12T) of an apparatus (12) of
the present inventor, with embodiments (2T) of placement tools (2) usable with a tool
string (8) embodiment (8T) and downhole drive tool (3).
[0245] The tool string may be deployed before or after actuation of springs (23T1-23T4)
used to store energy within the tool string, which may occur at surface or within
a well bore. Any downhole actuator device (120), e.g. an electric mechanism, timer
mechanism, slickline pump, hydrostatic pressure actuator or small explosive charge
actuator between the coiled string compatible connector (17) and placement tool (2T),
at the lower end of the string (8), can be usable to actuate the tool string (8T)
by axially compressing shafts (6T1-6T9) disposed about and along a central shaft (6T10),
against said springs (23T1-23T4), to selectively trap energy within the apparatus
(2T) for axial displacement member (7T1-7T3) expansion. Any form of slips or other
positional device may be used to retain the selective axial combined length of shafts
(6T1-6T9) and springs (23T1-23T4) to store energy along the central shaft (6T10),
associated with the level of stored energy usable for initiating expansion and resisting
collapse of the axial displacement members (7T1-7T3).
[0246] Interoperability between a plurality of shafts (6T1-6T10), with intermediate springs
(23T1-23T4) operable between upper (26T1) and lower (26T3) skates, and use of an intermediate
axial displacement packer (7T2) to pilot between the substantially differing circumferences
of the, e.g., 2 7/8 inch outside diameter, 8.6 pounds per foot production tubing with
an inside drift diameter of 2.165 inches within a casing bore (5T) of, e.g., 8.535
inches inside diameter of an outside diameter of 9 5/8 inch casing, associated with
53.5 pound per foot density, wherein the inside diameter and associated circumference
of the casing (9T2) is deformed (4T). An embodiment (2T) of the apparatus can comprise,
e.g., a 2.1 inch collapsed deployment diameter, to traverse the expandable packer
(7T2) between the 2.165 inch and 8.535 inch diameters, as well as the casing deformities
by using the skates (7T1, 7T3 or 26T1, 26T2) to pilot the packer (7T2), with string
tension and/or pressure applied (31) to the packer from the tubing against any pressure
underneath the packer. The apparatus (2T) deployed with, e.g., the coiled string connector
at its upper end and/or pressure applied through the tubing to the upper end of the
packer (7T2), carries a downhole drive tool (3T) at is lower end for access and passage
through the substantially differing circumferences (19T).
[0247] The lower end downhole drive tool (3T) may be any usable downhole device that is
deployable with a shaft (6T9) connector and/or upper end coiled string connector,
for example (e.g.) a perforating or explosive sculpting charge, logging tool, actuating
tool or motor, boring bit or abrasive device, or a wedge. Various arrangements may
be used, e.g., the central shaft (6T10) may rotate with bearings within encompassing
housing shafts (6T1-6T9) to turn a boring bit (e.g. 3T) that can be operated with,
e.g., a 1.68 inch outside diameter fluid motor above the apparatus (2T), held substantially
stationary by the skates (26T1, 26T2) and also used to orient a hole finding device
(e.g. 3T) and lower end boring bit. If a rotary cable tool positive displace hydraulic
motor of the present inventor is used, the packer (7T2) can be used to route circulated
fluids upward through the annulus after exiting the lower end of the 2 7/8 inch tubing.
[0248] Interoperability may be enhanced with orifices (28) permeable membranes (27T) portions
and/or valves (11, 11T1, 11T2) that can be operable with the primary membrane (15T)
to allow fluid to be pumped into and exhausted from the well or to allow the membrane
to lubricate the traversing engagement between the axial displacement member (7T2)
and the dissimilar passageway walls (9T1, 9T2, 4T, 5T). The upper (22T1) and lower
(22T2) end pedal baskets may be used to flexibly protect the membrane when traversing
through the wellbore (10). The primary membrane (15T) and associated pedal baskets
(22T1, 22T2) may be further reinforced by hinged arms (14T3) about their engagement
circumference, wherein fluid pressure against the membrane, axial movement of the
internal shaft (6T10), and/or wedging of the upper inverted pedal basket (22T1) against,
e.g., the 2 7/8" tubing or wall portion (4T) may be used to wedge and/or inflate or
deflate the membrane (15T).
[0249] The apparatus (2T) and lower end downhole drive tool (3T) may be deployed and retrieved
with a coiled or jointed pipe string, but the apparatus (2T) and lower end downhole
drive tool (3T) may also be dropped from a string or surface to, e.g., use fluid pressure
above the packer (7T2), with a wedging device (3T) comprising, e.g. another pedal
basket or other expandable device, suitable for urging or wedging at the lower end,
to, in use, attempt to push and deform walls and/or debris radially outward and/or
axially downward independently of a string connection. Thereafter, the tools (2T,
3T) could be retrieved with a coiled string via a fishing neck. The present invention
provides significant benefits by centralizing the tool string to improve the probability
of fishing the dropped tool string.
[0250] Referring now to Figures 74, 75 and 76, the Figures show a plan view with line AM-AM
and an elevation cross section view along line AN-AN with break lines showing removed
portions associated with Figure 76, which depicts an isometric view of Figure 75 with
portions removed, where detail line AT is associated with Figure 77. Figures 74, 75
and 76 illustrate methods (19T) and an embodiment (12T) of an apparatus (12), with
placement tools (2T) usable with a tool string (8) and downhole drive tool (3) for
accessing or passing through a wellbore's (10) dissimilar contiguous passageway walls
(9T1, 9T2, 4T, 5T). The placement tool (2T) is shown with its lower end having passed
a damaged wall (4T) and large diameter change of, e.g. a 2 7/8 inch tail pipe (9T1)
axially centralized within a casing (9T2) by, e.g., a production packer.
[0251] Alternatively, the tubing could be laying on the low side of an inclined or horizontal
bore, e.g. see Figures 42, whereby the spring (23T4) activated lower skate (7T3) may
lift and pilot the tool string over the deformation (4T) until the springs cause the
packer (7T2) to further pilot and orient the tool string towards the proximal axis
of the wellbore until the tool string exits the tubing and both skates (7T1, 7T3)
and packer (7T2), assisted by springs, string tension and fluid that is axially pumped
within the wellbore to pilot the entire assembly within the proximal centre of the
wellbore. The coiled string interacts with the tubing to lift the tubing and/or to
form a catenary curve with the trailing string as the tool string traverses through
the wellbore, past the deformation (4T) to the well's lower end.
[0252] Figures 77 and 77A show magnified detail views within the detail line AN of Figure
76 and the detail line AT of Figure 77, respectively, of the embodiments (19T, 12T,
2T) of Figure 74. The upper end pedal basket (22T1) has orifices (28) to allow fluid
pressure from surface to enter the membrane (15T) through the upper one-way valve
(11T1), usable with, e.g., shaft mounted springs, to fluidly inflate the membrane
(15T) and to pump fluids through permeable pores (27T shown in Figure 78) in the membrane
(15T) to lubricate its circumferential connection with the wellbore when pumping and
traversing through various circumferences within, thus allowing it to inflate and
deflate according to the restriction, yet retain the function of a sealed compression
piston or movable packer.
[0253] Deforming around restrictions and debris when piloting and traversing through the
wellbore is aided by mechanical linkages (14T13) and hinge (25T3) engagements to individual
pedals of the basket (22T1 shown in Fig. 78). For various embodiments a momentum vibrator
(73A of Figure 42) or positive displacement valve (11A of Figure 42) can be added
to the arrangement to further enhance interoperability between the tools and the dissimilar
passageway walls by controlling fluid pressure with the membrane (15T) and/or increasing
lubrication about its circumference. In various other embodiments, e.g. one similar
to (19X) and (2X) of Figure 82, a small diameter fluid motor, which are conventionally
available in, e.g., 1.68 inch outside diameter plurality of shaft arrangements, that
may be incorporated with or at an end of the membrane (15T) to power, e.g., a reactive
torque tractor to move the tool string along the dissimilar passageway walls using,
e.g. the gripping and/or cutting wheel of the skate (26T1, 26T2) arrangements shown
in Figures 78 to 80.
[0254] Referring now to Figures 78, 79 and 80, the Figures show an isometric view of Figure
73 with detail lines AR and AP and magnified detail views within lines AR and AP of
Figure 78, respectively, illustrating the embodiments (19T, 12T, 2T) of Figure 73.
The axial length of mechanical linkages (14T1 and 14T2, 14T4 and 14T5) may be varied
between the shaft connection and hinged (25T2 and 25T3, 25T10 and 25T11, respectively)
connection to the skates (26T1, 26T2, respectively) to accommodate varying diameter
ranges and, where sufficient space exists, within a placement tool (2) independent
springs can be engaged to each skate to selectively pilot the tool string. A series
of springs surrounding the central shaft can be individually engaged to each skate
or smaller diameter springs, placeable within the radial distances between, e.g.,
a central shaft and encompassing or surrounding shaft.
[0255] A deformable packer and wedging axial displacement member (7T2) is formable with
an upper pedal basket (22T1) flexibly hinged (25T5, 25T6) to a shaft (6T4) and mechanical
linkage (14T3) supporting and flexibly hinged (25T13) to the upper end of a deformable
membrane (15T), engagable with the wall portions (9T1, 9T2). Permeable pores (27,
27T) can allow fluid lubrication of the engagement when traversing the dissimilar
contiguous passageway (9T, 9T1, 9T2). The membrane's (15T) lower end can be flexibly
hinged (25T7) with a mechanical linkage (14T3) to the lower end pedal basket (22T2),
flexibly hinged (25T8) to the shaft (6T5).
[0256] Upper and lower springs (23T2, 23T3) can act against associated upper and lower wedge
(37T1, 37T2) shafts, encompassing the central shaft (6T10), to urge the expansion
of the upper and lower pedal baskets (22T1, 22T2) to initiate a fluid filling of the
membrane (15T) through the one-way valve (11T1) and orifices (28) in the upper inverted
basket (22T1). Pores (27T) in the membrane may be of a one-way flow variety using,
e.g., the flap and orifice (28) example valve (11), as shown, or open to allow initial
filling of the membrane (15T). After initial spring actuated expansion and fluid filling
of the membrane (15T, further fluid filling can be possible by surface fluid injection
(31) through the orifices (28) in the upper basket (22T1) and upper one-way valve
(11T1), wherein fluid exiting the lower one-way valve (11T2) can act against the lower
basket (22T2) to further expand the membrane (15T) by acting against and expanding
the lower basket (22T2). An internal passageway (24T4) may be added to the shaft to
facilitate filling from any lower point along the shaft, wherein a swivel joint (6T8)
may be used to allow rotation of the central shaft for any displacement valve and/or
momentum vibrator using the internal passageway (24T4) and membrane (15T).
[0257] Collapse of the axial pivot member (7T2) can be accomplished by, e.g,, stopping injection
of fluid (31) and tensioning the string to pull the upper basket (22T1) into the lower
end of the tubing (9T1) so as to compress the springs and force fluid from the membrane
(15T). Fluid may be expelled from the membrane through the pores (27T) and between
pedals as the lower basket (22T2) is collapsed. If fluid filling from the lower end
is not a concern, orifices can be used instead of a one-way valve (11T2).
[0258] Any variation of wheel(s) can be engaged to a skate (26) or an axial displacement
member (7) to, e.g., reduce friction, pilot the tool, prevent rotation of a shaft,
and/or cut a wellbore's walls (9), for example (26AA, 26AB, 26AC) of Figures 83 to
88. As the type and diameter of the wheels will affect the placement tool (2T) deployment
diameter, as shown in Figure 79, the purpose and associated shape of the wheels should
be considered, wherein selective adjustment of a mechanical arm (14) length and an
actuator, e.g. spring force, may be matched to the wheel and purpose.
[0259] Figure 81 shows an elevation view of an embodiment (29T1) of a shaped (29) mechanical
linkage arm (14) that can be usable with various embodiments including that of Figures
73 to 80, wherein a lower-end cam-like shape (29T1) can be used to support the arm
against a central shaft (e.g. 6T10 of Figures 73 to 80). Interoperability between
tools of the tool string (8T) may be enhanced by selectively placing shaped (29) linkages,
like the cam embodiment (29T1), wherein by placing a cam shape, e.g., at the upper
hinges (25T1, 25T4) or lower hinges (25T9, 25T12), tends to aid retraction of arms
(14) with string/shaft tension and to aid extension with shaft compression. Placing
the cam shape on the lower hinges (25T2, 25T5) tends to aid extension of the arms
(14) with string/shaft tension and to aid retraction with shaft compression. The shape
may also be used to limit expansion and retraction of the arms (14).
[0260] The apparatus (12T) may be selectively arranged to provide interoperability between
a downhole signal drive and coupling tools, usable to couple the an associated transducer(s)
to the surrounding bore (10) via the deformable membrane (15T) and/or skates (26T1
and/or 26T2) extension beyond the lower end of the wall portions (9T1, 9T2), thus
forming a placement tool (2T) for the tool string (8T) and a coupler tool, which can
be usable to transmit signals between conductance well bore elements to a surface
system (183 of Figure 18) or memory tool carried with the tool string (8T). The interoperability
of the apparatus (12T) is usable to, for example, provide a cement bond logging tool
usable to pilot an innermost bore (9) of differing diameters or frictionally resistant
walls (4, 5) before and after compressing wellbore components axially downward to
avoid the associated acoustic disturbances cause by the crushing of well components
or the microannulus formed by lubrication (27T) of the membrane (15T). Alternatively,
a conventional USIT logging tool can be incorporated with, e.g., the central shaft
(6T) above the membrane (15T), wherein the apparatus (12T) is usable as a packer membrane
during axial movement, a bridge plug supported by pedal basket support upon, e.g.
debris below or selectively actuatable slips segments incorporated below the lower
skates, wherein the USIT logging tool can be retrievable via electric wireline that
can be used to actuate the tool and a fusable link or slick wireline with timer and
battery drive tools and/or a memory tool or transmission of signal through the slickline
string conductance well element.
[0261] As illustrated in the example tool string (8T), various embodiments of methods (19)
and a placement tool (2) that can be interoperable with a drive tool (3) to form a
string (8) apparatus (12) of the present invention, which can be combinable in a variety
of ways to meet the needs of access and passage through damaged and/or restricted
portions of a well bore. Various forms of pedal baskets, membranes, skates, valves,
hinges, springs or any other downhole coiled string compatible mechanism oriented
and arranged at surface and downhole can be usable to selectively pilot any suitable
downhole drive tool (3T), selectively actuatable by any suitable actuation means.
[0262] Figures 82, 91 to 93 and 95 to 96 are diagrammatic illustrations of various methods
of the present invention, wherein the associated apparatuses of each Figure may include
any apparatus embodiment of the present invention in addition to the depicted apparatuses,
wherein Figures 73-82, 91 to 93 and 95 to 103 may use sensor transponders of the present
invention and/or conventionally logging tools placed to empirically measure cement
bonding before cementation and disposing a sensor transponder downhole or providing
(211-220) of Figure 15 to ensure cement bonding during or after cementation.
[0263] Referring now to Figure 82, the Figure depicts a diagrammatic elevation view, of
a slice through a well bore (10), illustrating a method (19) embodiment (19X) and
apparatus (12) embodiment (12X) with placement tool (2) embodiment (2X) usable with
a tool string (8) embodiment (8X) and downhole drive tool (3X) for access or passage
through a well bore's dissimilar contiguous passageway walls (9X) comprising wall
portions (4X, 5X). The tool string (8X) is usable to, e.g. mill the dissimilar wall
portion (4X) by placing any variation of cutting wheel arrangement, e.g. (26AC) and
(26AB) of Figures 83-84 and Figures 85-86, respectively, and using a hydrodynamic
fluid bearing milling motor described in
GB2486591 of the present inventor to rotate the axial displacement member (7X2) comprising,
e.g., carbide encrusted basket pedals with overlapping pedals arranged for the direction
of rotation and operated by power fluid passing through the top inverted pedal basket
orifices (28) to turn a rotating stator motor shaft (6X3) secured to the cutting carbide
encrusted baskets (7X2) rotated about a central shaft (6X5) held substantially stationary
by the axial displacement cutting skate members (7X1, 7X3).
[0264] As fluid is pumped (31) through the orifices (28) and between the rotatable stator
shaft's (6X3) hydrodynamic surface and the central substantially stationary shaft
(6X5), the power fluid (31) rotates the carbide baskets (7X2) to mill the dissimilar
wall portion (4X) which may also be axially cut by the skates (7X1, 7X3) when the
tool string (8X) is raised and lowered with string (8) tension. The shape of the opposing
baskets, their flexible pedal nature and string tension when moving the rotating baskets
across the dissimilar wall portion (4X) gradually grinds and/or smooth's the disfigured
or restricted well bore (10) to allow passage of other tools and strings. The lower
end downhole drive tool (3X) may, e.g., be a calliper tool used to measure the well
bore's (10) walls (9).
[0265] The tool string (8X) is also useable with a conventional electric or fluid motor
forming the shaft (6X3) instead of a hydrodynamic fluid bearing motor with a lower
end rotary downhole drive tool (3X), wherein the upper and lower skate axial displacement
members (7X1, 7X3) hold the upper wireline connector (6X1), central (6X2) and the
conventional motor's housing (6X3) shafts substantially stationary, while the central
shaft (6X5) and lower shaft (6X4) rotate the bit, brush, grinder, jetting tool (3X)
using fluid funnelled through the orifice (28) from the axial displacement member
(7X2), or any other suitable rotary tool.
[0266] Figures 83 and 84, Figures 85 and 86, and Figures 87 and 88, illustrate mechanical
linkage (14) embodiments (14AC, 14AB, 14AA, respectively) and coupler tool (83) embodiments
(83AC, 83AB, 83AA, respectively) with wheeled (26) embodiments (26AC, 26AB1 and 26AB2,
26AA, respectively) and hinged (25) embodiments (25AC1 and 25AC2, 25AB1 and 25AB2,
25AA1 and 25AA2, respectively) usable with various other embodiments of the present
invention. Wheel skates (26) may be engaged to shafts (6X1-6X4 of Figure 82), which
may encompass or surround central shaft (6X5) which may be substantially stationary
or rotatable during deployment, wherein tensioning and relaxing of tension within
the shaft (6X5 of Figure 82) extends and retracts the axial displacement members (7X1-7X3
of Figure 82) by disposing the shafts (6X1-6X4 of Figure 82) along the central shaft
to urge expansion and retraction of the members. Various actuators may be used to
both extend and retract the members by tensioning and removing tension from the central
shaft (6X5 of Figure 82). Skate (26) wheel configuration profiles, including the number
and orientation of wheels and skates, are usable to cut and/or couple (83AA-83AC)
and/or function as an anti-rotation device to prevent axial rotation of a connected
shaft. Depending upon the application, a variety of axial cutting wheel configures
may be used to deform a well bore wall through a relatively low frictional cutting
action, wherein repeated axial movement of the tool string (8) within the well bore
tends to progressively weaken and/or shred the affected wall portion and/or further
couple the skate (26) to a conductance wellbore element for the transmission of a
logging signal during, e.g., the crushing or compression of well components for subsequent
cementation and/or formation of a geologic testing space.
[0267] The shape of the wheeled components and associated linkage arms for extension and
retraction are generally configurable to fit within the minimum diameters of a well
bore, wherein a single skate may be used with the deployment to urge shaft engagement
with the well bore, or two skates may be used to cause helical turning about, e.g.
a ball joint shaft or other anti-rotation mechanism, or three or more skates may be
used to provide, e.g., anti-rotation and/or centralization of the tool string and/or
an inner conduit and/or coupling of a logging signal, wherein the cutting profile
may be adapted for the degree of coupling desired.
[0268] Any embodiment of the present invention may use bearings, races, greases or other
friction reducing devices to, e.g., improve hinged connections (25), rotating connections,
radially disposed connections, axially disposed connections, and/or any other configuration
of wheeled (26) mechanical linkages to provide, e.g., anti-rotation, centralization
and/or coupling of a tool string to a conductance well bore element. Referring now
to Figures 89 and 90, the Figures depict a diagrammatic isometric view of a prior
art shot gun and a diagrammatic isometric view of apparatus for explosively crushing
downhole well bore components, respectively, of the present inventor as described
in
GB2486591, whereby the present invention provides significant improvement over the explosive
deformation of downhole conduit walls by providing pilotable tool strings embodiments
with shock absorbing and focusing capabilities. Similar to a prior art shot gun (135)
which uses an explosive chamber (136) to propel objects from a barrel (137), a well
bore's (10) walls (9) may be used as a barrel from which an explosive arrangement
(139) may be used to axially propel at least part of various wall portions (4, 5)
using an apparatus similar to a shotgun shell wad (140) with a pressure relief orifice
(141). Axial displacement pedal baskets are similar to a shotgun shell wad for propelling
and/or wedging open of wall portions (4, 5), wherein an inverted pedal basket is usable
to absorb the axial fluid hammer effect of using explosives within a well bore as
well as focusing an explosive fluid hammer in a particular axial direction like a
shaped charge (119 of Figure 61).
[0269] Figures 91 and 92 show diagrammatic elevation views of slices through a wellbore
(10), illustrating method (19) embodiments (19Y, 19W, respectively) and apparatus
(12) embodiments (12Y, 12W, respectively) with placement tool (2) embodiments (2Y,
2W, respectively) usable with a tool string (8) embodiment (8Y, 8W, respectively)
and downhole drive tool (3) comprising an explosive (3Y, 3W) for cutting, sculpting
and/or wedging open a dissimilar passageway wall portion (4Y, 4W) to provide access
or passage through a well bore's dissimilar contiguous passageway walls (9Y, 9W),
wherein an axial displacement conical members (7Y), e.g. a pedal basket or cone wrap,
is used to act against the axially above fluid column to limit lifting of the tool
string (8Y) when an explosive (3Y) is fired and inverted axial displacement conical
components (7Y3, 7W1-7W2), e.g. pedal baskets or conical wraps, used to focus a lower
end fired explosive (3Y, 3W) from the shafts (6Y5, 6W4) axially downward to act on
the frictional innermost bore walls (4Y, 4W) protruding radially inward from the larger
diameter (5Y, 5W) innermost passageway (9, 9Y, 9W).
[0270] Slips engaged to the axial displacement members (7Y2, 7W3) can engage the tools strings
(8Y, 8W) to the wellbore walls; hence, they may function as a bridge plug (35Y1, 35Y2)
during firing of the explosives. For tool string (8Y) the opposing conical axial displacement
members (7Y1, 7Y3) secured to shafts (6Y3, 6Y4) can be mechanically linked to extend
the slips to reduce the probability of upward moment of the tools string (8Y) and
avoid application of a fluid hammer effect to well equipment above the tool string
or bird nesting of, e.g., a slickline string, wherein axial tension on the string
to a shaft (6Y1) passing through a housing shaft (6Y2) and the upper conical funnel
member (7Y1) may be used to release both the slips (7Y2) and lower conical funnel
member (7Y3) and retract the upper conical funnel member (7Y1) with, e.g., retraction
of an extending wedge (37T1 and 37T2 of Figures 74 to 80).
[0271] Upward movement of the tool string (8W) can be limited by, e.g., placing slip like
profiles on the pedals of the inverted conical pedal basket or surface of the conical
membrane that are expanded by the fluid hammer associated with igniting the explosive
(3W) to engage the conical forms (7W1, 7W2) and associated securing slips to the well
bore (10) walls (9), wherein orifices (28) are provided to release excessive explosive
pressures that may damage the axial displacement members (7W1, 7W2). Initially the
lower slips may be set and the cones expanded with upward axial movement of the central
shaft (6W1), wherein after firing of the explosive charge (3W), the conical funnel
slip members (7W1, 7W2) may be retracted by tensioning upon the surrounding shaft
(6W2) engaged via a flexible hinge to the members (7W1, 7W2) and associated shaft
(6W3) to release the lower slips member (7W3).
[0272] Additionally, to remove the possibility of creating a birds nest of wire with, e.g.,
a slickline or electric line tool strings (8Y, 8W), the apparatuses (2Y, 2W) may be
deployed with the deployment strings (8) detached and a timer used for firing the
explosives (3Y) charges, 3W), after which a retrieval string may be deployed to engage
the upper end shaft and/or connection to pull the shock absorbing and focusing apparatuses
(2Y, 2W). Removing the deployment string also allows placement of, e.g., an inflatable
packer or packer embodiment of the present invention above the apparatuses (2Y, 2W)
to provide a backstop or secondary assurance that they will not be propelled uphole
by an explosion downhole.
[0273] To provide passage through the restricted wall portion (4Y), an explosive device
(3Y) can be usable to cut or sculpt the wall with, e.g. (19H, 19I, 19J) and (19M)
of Figures 53-58 and Figure 62, to provide additional space between the restricted
circumferential walls. The method (19W) may use a conical axial displacement member
(7W4) to wedge the deformation and/or debris wall portion (4W) open to create more
space between the restricted circumferential walls for access or passage, wherein
the conical funnel wedge (7W4) is separable from the tool string (8W) to move axially
downward and focus the explosion caused fluid hammer radially outward as the cone
expands. A fishing engagement may be provided with the detachable wedge or it may
be speared for retrieval. Alternatively it may be explosively perforated, milled and/or
pushed downhole or destroyed. Additionally, method (19W) may follow method (19Y) and
be followed by method (19Y) or any other method embodiment to cut, sculpt and/or wedge
open a wall portion, debris and/or debris from cutting, sculpting or wedging wall
portions radially outward to form an larger effective pass through diameter.
[0274] Referring now to Figure 93, the Figure illustrates a diagrammatic elevation view
of a slice through a well bore (10) method (19) embodiment (19V) with apparatus (12)
embodiment (12V) with placement tool (2) embodiment (2V), and Figure 94, which shows
an isometric view of a logging tool embodiment (19AD) sensor/transmitter (186) coupling
tool (83) embodiment (83AD) in a shock absorbing housing mechanical linkage (14) embodiment
(14AD) using springs (23AD) to provide shock absorbing cushion to movements from,
e.g., explosive fluid hammers, wherein the embodiments are usable for providing a
logging well bore image to provide empirical measurement data for access or passage
through a well bore's dissimilar contiguous passageway walls (9V) during various operations
including passage and cutting or explosive operations that may cause significant shock
or vibration.
[0275] A tool string (8) embodiment (8V) can use various mechanical arm deployed axial displacement
members (7V1-7V3), wherein a logging (186) coupling (83AD) and downhole drive tool
(3V) may be engaged to an expandable pivotal component (7V2) to axially place the
sliding transducer (186) skate mechanical linkage (14AD) to provide, e.g., inclination
logging information associated with tool string (8V) data collection transmitted through
sonic pulses within, e.g., the casing wall, where it may be collected from the wellhead
in a similar manner described by the present inventor in
GB2483675. An axial displacement member can be usable to place the transmitter sensor on the
casing while piloting a tool string (8V) through the well bores walls. As the axis
within dissimilar passageway walls (9) may be erratic, the tool string (8V) may have
a ball joint, knuckle joint or flexible joint (6V) to provide inclination logging
data between upper (6V3) and lower (6V4) shafts, as well as piloting of the tool string
around restrictions or through wall portion enlargements (4V).
[0276] Data may be transmitted through electric line or fluid pulses within the fluid column
within the well bore (10) in various embodiments. Data transmittal is, however, complicated
during slickline rotary cable tool positive fluid displacement motor operations, wherein
transmittal through the wellbore's walls (9) provides an alternative, since slickline
has not electrical core and upward pulses with small diameter wireline tools are more
difficult.
[0277] Accordingly, a logging downhole tool (3V, 3AD) formed with, e.g., a mechanical linkage
(14AD) can be engaged to arms (14V), via flexible hinged connections (25AD1, 25AD2),
and deployed via, e.g., tool string weight, string tension, springs and/or hydraulic
actuator interoperability with shafts (6V3), (6V7) and (6V8) to maintain contact with
the wellbore walls (9V) to, e.g., provide anti-rotation functionality and perform
logging operations to, in use, collect/transmit data through a sensor/transponder
(186), which can collect or transmit data through the wellbore walls (9V), more or
less on a continuous basis via battery power supplemented by a fluid turbine electrical
generation tool within a tool string. For example, the circumferential adaptable logging
apparatus (2V) can be combined with the boring apparatus (19X of Figure 82) to allow
continual monitoring of slickline boring data, such as stick slip and vibrational
information that could limit the life of the tool string (8X, 8V).
[0278] Alternatively, axial displacement member (7V1) can be a combined anti-rotation conical
funnel for directing fluids shaft (6V7) comprising, e.g., a batter with supplemental
fluid turbine generator with fluid continuing through shaft (6V8) and (6V3), which
can comprise, e.g., logging apparatus connected with the sensor (3V1), connected via
a directional control joint (75V) to a fluid motor shaft (6V4) driving shaft (6V5)
and through anti-rotation skates (7V3) to a rotary bit stick/slip inhibitor shaft
(6V6) for turning a rotary bit (3V2). The efficiency of the vibration of the entire
tool string (8V), as well as directional control, can be monitored continuously from
the surface wellhead through pulses sent through the casing via a transmitter's (186)
engagement with the casing (9V).
[0279] Figure 95 depicts a diagrammatic elevation view of a slice through a well bore (10),
illustrating a method (19) embodiment (19U) and apparatus (12) embodiment (12U) with
placement tool (2) embodiment (2U) usable with a tool string (8) embodiment (8U) and
downhole drive tool (3) embodiment (3U1) for access or passage through a wellbore's
dissimilar contiguous passageway walls (9U), and including portions of the walls (4U,
5U). The movement of fluid filled single cell or multi-cell membrane balloons, bags
or packers may be subject to significant frictional forces across substantially differing
circumferences as the membrane conforms to the dissimilar walls (9U) and/or debris
(76).
[0280] A membrane (7U1) can be usable as a packer (118U) and/or bridge plug (35U) and may
be inflated in various conventional ways similar to those used to fill inflatable
packers, which can include, e.g., a slickline pump to axially displace, orient and
align the assembly. Once filled, a fluid filled membrane may be traversed through
dissimilar walls (9U) using a hole finder comprising, e.g., a tapered bull nose (3U2)
engaged to a shaft (6U5) with a flexible skate (7U2), allowing fluctuations between
fully expanded and less than fully expanded to facilitate angular variation (142)
of the shaft (6U5) and bullnose (3U2) from the proximal axis of the passageway (9U).
The inflated membrane can, e.g., be pushed with surface fluid pressure (31) and vibrated
through the passageway, using a momentum vibrator (73) embodiment (73U). Alternatively,
the method (1U) of providing a logging tool carried by the membrane and hydraulic
pressure can be applicable, wherein after movement progressed through pressure and
vibration stops, a logging signal may be passed through,
e.g., the fluid column and/or surrounding bore (10).
[0281] The upper valve (11U1) may be omitted to allow higher fluid differential pressure
to follow its own chosen path, or to allow higher differential pressure trapped below
to dominate with (11U1) placed as shown above upper orifice (28) in shaft (6U1) or
to allow higher differential pressure from above to dominate with the one-way valve
(11U1), placed immediately above lower orifice (28) in shaft (6U4). The fluid passing
between the upper, lower and intermediate (28 in shaft 6U1) orifices can operate the
positive displacement fluid relief valve (11U2) and momentum vibrator (73U) comprising,
e.g., a helical rotor shaft (6U2) and stator shaft (6U3). Interoperability between
the membrane (15U), valves (11U1 and/or 11U2) and momentum valve (73U) allow higher
pressure to move to lower pressures, for example, pressure from orifice (28) in shaft
(6U4) may fill the membrane through the intermediate orifice (28) in shaft (6U1) or
exit the upper orifice (28) in shaft (6U1) above valve (11U1).
[0282] If pressure from above (31) overpressures the membrane (15U) by either forcing it
downward against a restraining force, or by filling it if the valve (11U1) is absent,
fluid pressure may exit the membrane (15U) and exit below or above the membrane. Any
transfer of fluid due to a differential pressure difference can operate the momentum
vibrator to cause vibration and angular variation (142) to vibrate the membrane and
shaft, while increasing and decreasing the membrane internal pressure to cause it
to move in the desired direction (31).
[0283] Vibration of a piston packer is especially useful in the crushing of conduits and
other well equipment downhole, as described in patent
GB2471760B and priority patent application
GB2484166A of the present inventor, wherein the downhole drive tool (3U) may be, e.g., a connector
to the conduit being crushed.
[0284] Accordingly, the present invention provides significant benefit over
GB2471760B and
GB2484166A by providing a means of reducing the resistance to crushing through, e.g., vibration
and piloting of a packer used as a piston to crush downhole well components through
dissimilar piston passageway's walls of substantially differing circumference, thereby
improving the ability to enable or provide cap rock restoration using the method (19)
and apparatus (2) embodiments of the present invention.
[0285] Figure 96 depicts a diagrammatic elevation view of a slice through a wellbore (10),
illustrating an embodiment (19Z) of a method (19) and an embodiment (12Z) of an apparatus
(12) with a placement tool (2) embodiment (2Z) usable with a tool string (8) embodiment
(8Z) and downhole drive tool (3Z) for access or passage through a wellbore's dissimilar
contiguous passageway walls (9Z1). A restriction (4Z) can prevent passage of a prior
art crushing piston, unsuited for piloting the substantially differing circumferences
of the wellbore's (10) walls (9Z1), and the apparatus (2Z) with lower end hole finder
(3Z) rigid or flexible bullnose suited to crushing tubing (9Z2) debris (76) within
the casing (9Z1).
[0286] The placement tool uses offsetting conical axial displacement members (7Z1, 7Z3)
to form two pistons with an intermediate skate stabilizer (7Z2) and intermediate spring
like devices (23Z1, 23Z2) usable to transfer energy between the pistons as the apparatus
(2Z) passes through the restriction (4Z), wherein the crushing force associated with
the larger diameter of the passage (9Z1) is maintained. Maintenance of the pressure
against the larger diameter and associated force associated with the area of the larger
circumference as the tool passes through the smaller diameter is maintained is provided
by a passageway (24) through shafts which opens the nearest orifice (28) when a axial
displacement piston member is collapsed and closes the orifice when the piston expands.
[0287] Collapsing the lower piston (7Z3) against the restriction (4Z) opens the lower orifice
(28) valve (11Z2) and bleeds off any trapped pressure between the pistons through
the intermediate orifice that remains open and the upper pistons area controls the
force applied. As the lower piston exits the restriction (4Z) into the larger internal
diameter (5Z) and expands, the lower orifice (28) closes and crushing continues until
the upper piston (7Z1) encounters the restriction and opens its valve (11Z1) to allow
pressure against the lower piston to pull the apparatus (2Z) through the restriction
(4Z).
[0288] Valves (e.g. 11Z1-11Z2) that selectively open and close according to the state of
an expandable and collapsible axial displacement member (7) may be formed within the
various embodiments of the present invention by the disposition of various shafts
within the plurality of shafts used by an apparatus (2) for placing the string (8)
or various tools carried by the deployment string through the innermost passageway.
Spring like mechanisms (e.g. 23Z1, 23Z2) may be used to trap energy within an apparatus
(e.g. 2Z) using their spring like their nature and the disposition of a plurality
of shafts (e.g. 6Z1-6Z5) relative to the spring like mechanism, wherein energy may
be placed within the shaft and spring like arrangement at surface or within a subterranean
well bore using a downhole actuating device.
[0289] Axial and/or radial movement of a pivotal axial member (e.g. 7Z1-7Z3) may act against
the plurality of shafts and spring like arrangement to, e.g., align orifices (e.g.
28 of Figure 96) with a central fluid passageway through a central shaft (e.g. 6Z1)
and form valves (e.g. 11Z1, 11Z2) to transmit fluid between pressure differentials
through, about and between sealing axial displacement members (e.g. 7Z1, 7Z3) to,
e.g., selectively apply pressure to the plurality of crushing pistons (7Z1, 7Z3) to
maximize the crushing force against debris (76, 9Z2) by selectively applying a pressure
differential across the largest area (1Z).
[0290] While the restriction shown (4Z) is substantial, it also represents frictionally
obstructive resistance to crushing from, e.g., a relatively consistent well bore wall
with regular internal gaps associated with, e.g., conventional buttress casing couplings,
upon which a piston might catch hold of or lose its seal, thus reducing the crushing
force. Providing pistons energised by spring like mechanisms (23Z1, 23Z2) with valves
(11Z1, 11Z2, 11U1-11U2 of Figure 95), momentum vibrators (73U of Figure 95), flexible
joints (75V of Figure 93), skates (26T1-26T2 of Figures 73-80) and/or other embodiments
arranged to expand, seal and contract selectively according to well bore walls (9Z1)
provides significant benefit over prior art by maximizing the forces and compression
of downhole debris (76, 9Z2) when forming spaces for placement of a settable sealing
material.
[0291] Additionally, the ability to place fluids through a central passage within a shaft
or between shafts provides both momentum vibrate during crushing and forms a motor
to provide, e.g., a reactive torque tractor within shaft (6Z2) to aid crushing of,
e.g., production tubing (9Z2) to form debris (76) upon which a settable sealing material
can be placed to abandon a well, and wherein axial displacement member cutting wheel
skates (26AC, 26AB, 26AA of Figures 83 to 88) and spring like mechanisms may be used
with said pivotal tractor to aid crushing. The addition of vibration and/or the pull
of a reactive torque tractor operated by, e.g., a positive displacement valve (11U2
of Figure 93) may provide significant benefit to crushing when combined with differential
pressure from the fluid column because, according to the laws of physics, objects
that are at rest tend to stay at rest and objects in motion tend to stay in motion,
hence providing a significant benefit over prior art.
[0292] Referring now to Figures 97 to 104, the Figures illustrate various views of embodiments
(19AE) of a method (19) and embodiments (12AE) of an apparatus (12), with placement
tool (2) embodiments (2AE) usable with a tool string (8) embodiment (8AE) and a downhole
drive tool (3) for access or passage through a wellbore's dissimilar contiguous passageway
walls (9AE1, 9AE2), wherein turbine blade (143) driven cutting (13AE) downhole drive
tools (3AE) oriented with mechanical linkages (14AE1-14AE4) can be usable to deform
through cutting, milling or abrading a deformed wall portion (4AE) with a substantially
differing circumference form an adjacent wall portion (5AE).
[0293] A series of shafts (6AE2-6AE11) surround and encompass various lengths of a central
shaft (6AE1) with intermediate axial displacement members (7AE1-7AE3) usable to operate
the tool string (8AE) and downhole drive tools (3AE) comprising, e.g., cutting, brushing,
milling or other abrasive outer circumference rings with offsetting turbine blade
profiles (143) on the inside circumference of the rotating downhole drive tool (3AE)
cutters (13), wherein fluid (31) pumped from surface through the dissimilar passageway
walls (9AE) is funnelled by a conical pedal basket (22AE) in between turbine profiles
(143) and central shaft (6AE1) to rotate the cutting (13) tools and mill or abrade
a wall portion (4AE) with a substantially differing circumference than adjoining wall
portions (5AE) of the well bore's (10) dissimilar passageway walls (9AE1, 9AE2).
[0294] Upper (26AE1) and lower (26AE2) anti-rotational skates (26) are deployed via flexible
hinge (25AE1-25AE10) engagement to associated shafts (6AE2-6AE3, 6AE8-6AE9) actuated
with springs (23AE1, 23AE2) to substantially prevent rotation of the central shaft
(6AE1) at shafts (6AE3, 6AE9) opposite sliding spring actuation shafts (6AE2, 6AE8),
wherein said anti-rotation skates are usable across substantially differing circumferences.
While opposing turbine blades (143) are shown between cutting ring (3AE1) and an adjacent
cutting ring (3AE2) in Figure 104 to illustrate the need to direct fluid (31) in one
direction to turn a turbine blade shaped to direct fluid flow in a different direction,
which is usable for various purposes, the torque and speed capability of the turbine
blades may be increased significantly by fixing turbine blades to the central shaft
held substantially stationary by anti-rotation skates (26) to direct fluid flow (31)
necessary to rotate the cutting rings (3AE1. 3AE2) by fluid force exerted against
their associated rotatable turbine blades, wherein the stalling of a single ring does
not stop fluid flow past nor rotation of another ring. Additionally, to improve the
anti-rotation properties of the tool string (8AE) the profiles place don the central
shaft (6AE1) may be used to direct the rotation of one ring (6AE1) in an opposite
rotational direction to another ring (6AE2), wherein the fluid profiles of the central
shaft would occur through passageways of an intervening enlarged shaft portion acting
as a thrust bearing between cutting rings (3AE1, 3AE2) or turbine profiles covered
by an thrust bearing shaft (6AE11) between the cutting ring (3AE1, 3AE2) downhole
tools (3) and/or shafts they may thrust against.
[0295] Figures 97 and 98 show a plan view with line AU-AU and an elevation slice through
line AU-AU of Figure 97 with detail line AV associated with Figure 99, depicting method
(19AE) and apparatus (2AE) within dissimilar contiguous passageway walls (9AE) with
a break line illustrating a removed section, wherein other embodiments may be placed
within the removed section, above and/or below the tool string (8AE). The fluid driven
tool string (8AE) can be deployable and operable using, e.g., slickline which does
have the capacity to circulate fluid, since it lacks a central fluid passageway, wherein
fluid (31) may be pumped through the tubing (9AE2), e.g. 5 1/2 inch outside diameter,
within casing (9AE1), e.g. 9 5/8 inch casing, and captured by a conical funnel (22AE)
axial displacement member (7AE2) to operate a series of rotatable cutting profile
downhole drive tools (3AE).
[0296] Fluid flow (31) through the upper end of the wellbore (10) walls (9AE1, 9AE2) will
pass the non-sealing anti-rotation axial displacement member (7AE1) and be captured
by the packer (118AE) sealing conical funnel (22AE) axial displacement member (7AE2)
to exit orifices (28) at its lower end and to enter the space between the central
shaft (6AE1) and the turbine blade (143) rotated cutting (13) rings (3AE1, 3AE2),
or any other axial length or shape of rotatable downhole drive tool (3AE) with an
internal circumferential turbine blade arrangement (143). Fluid can exit the orifices
(28) in the lower end shaft (6AE6) to progress down the wellbore walls (5AE, 9AE2).
[0297] Figures 99 and 100 show magnified detail views within line AV of Figure 98 and within
line AW of Figure 99, respectively, showing the fluid flow (31) through the conical
funnel's (22AE) lower end orifices (28), between the thrust bearing flexible hinge
shaft (6AE5) and central shaft (6AE1), which can connect to the turbine blade (143
of Figure 104) passageway, between the turbine blade rotatable downhole tool (3AE)
and the central shaft. Expansion of the conical funnel (22AE) comprises, e.g., placing
a flexible hinge (25AE6) on the shaft (6AE5) axially above the adjacent shaft (6AE11)
bearing any upward thrust from the rotatable rings (3AE) and engaging the funnel (22AE)
flexible hinge (25AE5) to the central shaft (6AE1). Axially disposing the hinged (25AE6)
shaft (6AE5) relative to the hinge (25AE5) on the central shaft (6AE1) can expand
and collapse the funnel (22AE). Actuation of one shaft relative to the other may occur
from various means, whereby a spring like mechanism, e.g. a spring operated expansion
joint or hydraulic piston with trapped pressure, may be placed between the hinged
shaft (6AE5) and thrust bearing shaft (6AE11). Tension on one of a possible plurality
of shafts can collapse the funnel (22AE) when the tool string (8AE) is retrieved to
surface for repair or replacement.
[0298] Referring now to Figures 101, 102 and 103, depicting an isometric cross section projection
along line AV of Figure 98, wherein the tool string (8AE) is unsliced by the cross
section, with detail lines AY and BA associated with Figures 102 and 103, respectively,
depicting magnified detail views within lines AY and BA of Figure 101. As visually
illustrated by Figure 101, the present invention is pilotable through and usable to
engage substantially differing circumferences on either side of a drastic frictionally
obstructive restricted circular or deformed circumference of a well bore (10), whereby
prior art is primarily concerned with reopening a restricted passageway, keeping an
ever increasing circular diameter from the lower end of a well bore (10) to the upper
end. Figure 102 illustrates that the rotatable rings may comprise an rotatable downhole
material used in conventional practice, such as brush bristles, carbide impregnated
surfaces, polycrystalline inserts, hard metals, or knife like profiles arranged in
radial, axial, helical or any other pattern corresponding to the direction of rotation,
while Figure 103 illustrates how low profile (146) cutting (13) or frictional surfaces
may be placed on wheels to enhance the anti-rotation capabilities of a skate (26AE1).
[0299] Additionally, prior art does not exist for performing the tasks described herein.
For example, a slickline string may be used to deploy the tool string (8AE) adapted
by removing the fluid exhaust orifice shaft (6AE6), placing ports and a passageway
through the central shaft (6AE1) to the lower end of the apparatus (2AE) to operate
a fluid motor, replacing shaft (6AE10), to operate a rotary drill bit to first bore
through the restriction (4AE) and then polish or brush it with the rotatable turbine
rings (3AE), which may be arranged to allow counter rotation to offset the torque
of the lower end motor to, in use, provide a significant improvement to rotary cable
tool operations.
[0300] Figure 104 shows isometric views of separated cutting surfaces (13) variation of
a hydrodynamic fluid bearing shaft arrangement comprising a downhole drive tool of
a cutting placement tool (2AE) embodiment associated with Figure 102, illustrating
how turbine blades (143) may be arranged to rotate one ring (3AE1) relative to another
(3AE2) as fluid (31) passes past the turbine blades (143). Profiles to direct fluids
in the appropriate direction to cause opposite rotation (144, 145) may be placed between
the cutting rings (3AE1, 3AE2) or rotation of the cutting rings via their turbine
blades (143) may occur as friction causes one rings rotation to direct fluid in a
direction to rotate an adjacent ring in the same or opposite direction. As turbine
blades are an art unto themselves, the present invention does not seek to define their
rotation various other aspects of their blade shapes and positioning with the various
arrangements that may occur, but rather specifies that any arrangement of turbine
suitable for the shafts and apparatus in question, may be piloted and operated by
the present invention.
[0301] As demonstrated by the description and drawings provided herein, any combination
or permeation of the described components of apparatus embodiment (12) and associated
placement tool embodiment (2) may be used with the various method embodiments (1,
19, 42), which are also applicable to place adaptations of conventional and prior
art apparatus to provide concentric cementation and cement bonding before and after
cementation despite any dissimilar contiguous passageways by urge access or passage
through a subterranean well bore's (10) innermost bore (9) past any frictionally obstructive
debris (76) within or at least a partially restricted circular or deformed circumferences
(4, 5) thereof, during the operation, benchmarking, development, testing and improvement
of proven and/or new technology.
[0302] Additionally, while various embodiments of the present invention have been described
with emphasis, it should be understood that within the scope of the appended claims,
the present invention might be practiced other than as specifically described herein.
[0303] Reference numerals have been incorporated in the claims purely to assist understanding
during prosecution.