Automatic cleaner

Abstract

 Provided is an automatic cleaner (10). The automatic cleaner (10) includes a casing (110) having a suction hole (112), a main brush (120) disposed on a side of the suction hole (112) within the casing (110), a first driving part (150) arranged to rotate the main brush (120), an operable member (210) movably disposed on the casing (110), a second driving part (230) arranged to generate power for moving the operable member (210), a side brush (220) rotatably disposed on the operable member (210) to receive power of the first driving part (150), and a control part (170) arranged to control the first and second driving parts (150, 230).

Description

BACKGROUND

[0001] In general, cleaner are home appliances that suction foreign substances on the floor surface to remove the foreign substances from the floor surface. In recent years, cleaners for automatically performing cleaning among the cleaners are called automatic cleaners. Such an automatic cleaner may suction foreign substances on the floor surface to remove the foreign substances while moving by driving force of a motor that operates by a rechargeable battery.

[0002] A moving device is installed on a casing that defines an exterior of a general automatic cleaner. Also, the automatic cleaner suctions foreign substances on the floor surface while moving in a predetermined direction by the moving device. For this, a suction hole for suctioning the foreign substances on the floor surface is formed in a bottom surface of the casing. Also, a main brush that directly contacts the foreign substances to suction the foreign substances through the suction hole may be disposed on the suction hole.

[0003] However, the automatic cleaner may suction only foreign substances existing in a region that corresponds to a lower side of the casing, substantially, a region that corresponds to a lower side of the suction hole. Thus, in case of a region corresponding to the outside of the suction hole, the cleaning may not be completely performed.

[0004] To prevent this phenomenon from occurring, a side brush may be disposed on the bottom surface of the casing. At least one portion of the side brush extends to the outside of the casing.

[0005] Also, the side brush may rotate with respect to the casing to sweep foreign substances in a region corresponding to the outside of the casing, substantially, the suction hole toward the suction hole.

[0006] However, the automatic cleaner according to the related art may have following limitations.

[0007] As described above, the side brush may rotate to suction the foreign substances in the region corresponding to the outside of the suction hole through the suction hole. Thus, as the side brush increases in length, a region to be cleaned by the automatic cleaner may substantially increase. However, if the side brush increases in length, the side brush may be damaged during the cleaning or the storage of the side brush. Also, if the side brush increase in length, a region occupied by the automatic cleaner may increase. As a result, the automatic cleaner may be inconvenient in storage.

SUMMARY

Embodiments provide an automatic cleaner.

[0008] In one embodiment, an automatic cleaner includes: a casing having a suction hole; a main brush disposed on a side of the suction hole within the casing; and a first driving part arranged to rotate the main brush; characterized in that the automatic cleaner further comprising: an operable member movably disposed on the casing; a second driving part arranged to generate power for moving the operable member; a side brush rotatably disposed on the operable member to receive power of the first driving part; and a control part arranged to control the first and second driving parts.

[0009] The control part turns the second driving part after turning the second driving part on.

[0010] The control part turns the first driving part on in a normal mode, and when an obstacle is sensed, the control part additionally turns the second driving part on.

[0011] The automatic cleaner further comprises a sensing part arranged to sense the movement of the operable member, wherein the control part controls the second driving part so that the operable member moves in one direction when the obstacle is sensed, and when an abnormal operation of the operable member is sensed by the sensing part after the second driving part is turned on, the control part controls the second driving part so that the operable member moves in the other direction.

[0012] The automatic cleaner further comprises a moving unit disposed on the casing to move the casing; and a sensing part arranged to sense the movement of the operable member, wherein the control part controls the second driving part so that the operable member moves in one direction when the obstacle is sensed, and when an abnormal operation of the operable member is sensed by the sensing part after the second driving part is turned on, the control part controls the moving unit so that the automatic cleaner evades the obstacle.

[0013] The automatic cleaner further comprises a first power transmission part arranged to transmit the power of the first driving part into the main brush; a second power transmission part arranged to transmit the power of the second driving part into the operable member; and a third power transmission part arranged to transmit the rotation force of the main brush into the side brush.

[0014] The automatic cleaner further comprises a first power transmission part arranged to transmit the power of the first driving part into the main brush; a second power transmission part arranged to transmit the power of the second driving part into the operable member; and a third power transmission part arranged to transmit the power of the first driving part into the side brush.

[0015] The automatic cleaner further comprises an additional side brush rotatably disposed on the casing; and a fourth power transmission part arranged to transmit the power of the first driving part into the additional side brush.

[0016] The automatic cleaner further comprises an additional side brush rotatably disposed on the casing; and a fourth power transmission part arranged to transmit the rotation force of the main brush into the additional side brush.

[0017] The automatic cleaner further comprises a rotation range restriction part arranged to restrict a rotation range of the operable member.

[0018] The rotation range restriction part comprises a portion of components of the second power transmission part or a sensing part arranged to sense the rotation of the operable member.

[0019] The operable member moves from a first position to a second position and then is stopped by the rotation range restriction part.

[0020] The operable member is reciprocated between a first position and a second position by the rotation range restriction part.

[0021] The operable member moves within a range of a first position to a second position and be stopped at a predetermined position between the first and second positions by the rotation range restriction part.

[0022] When the operable member moves, a rotation shaft of the side brush moves in a horizontal direction.

[0023] In another embodiment, an automatic cleaner includes: a casing having a suction hole; a moving unit disposed on the casing to move the casing; an operable member movably disposed on the casing; a side brush rotatably disposed on the operable member; a first driving part arranged to generate power for moving the side brush; a second driving part arranged to generate power for moving the operable member; a sensing part arranged to sense the movement of the operable member; and a control part arranged to control the second driving part on the basis of information sensed by the sensing part.

[0024] The control part may control the second driving part so that the operable member moves in one direction when the corner is sensed, and when an abnormal operation of the operable member is sensed by the sensing part after the second driving part is turned on, the control part may control the second driving part so that the operable member moves in the other direction.

[0025] The control part may control the second driving part so that the operable member moves in one direction when the corner is sensed, and when an abnormal operation of the operable member is sensed by the sensing part after the second driving part is turned on, the control part may control the moving unit so that the automatic cleaner evades the corner.

[0026] The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features will be apparent from the description and drawings, and from the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] 

Fig. 1 is a bottom surface of an automatic cleaner according to an embodiment.

Fig. 2 is a view of a state in which a cover of the automatic cleaner is separated according to an embodiment.

Fig. 3 is a block diagram of the automatic cleaner according to an embodiment.

Fig. 4 is a view of a first power transmission part and a fourth power transmission part according to an embodiment.

Fig. 5 is a view of a second power transmission part and a third power transmission part according to an embodiment.

Fig. 6 is an exploded perspective view of the second power transmission part and the third power transmission part according to an embodiment.

Fig. 7 is a perspective view of a state in which the second power transmission part is connected to an operable member according to an embodiment.

Fig. 8 is a flowchart illustrating a method for controlling the automatic cleaner according to an embodiment.

Figs. 9 and 10 are views illustrating an operation state of a first side brush assembly, wherein Fig. 9A and 10A are views illustrating a state in which a first side brush assembly operates in a normal mode, and Figs. 9B and 10B are views illustrating a state in which the first side brush assembly operates in a corner cleaning mode.

Fig. 11 is a flowchart illustrating a method for controlling an automatic cleaner according to whether the first side brush normally rotates according to an embodiment.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Reference will now be made in detail to the embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings.

[0029] In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific preferred embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the invention, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense.

[0030] Fig. 1 is a bottom surface of an automatic cleaner according to an embodiment, Fig. 2 is a view of a state in which a cover of the automatic cleaner is separated according to an embodiment, and Fig. 3 is a block diagram of the automatic cleaner according to an embodiment.

[0031] Referring to Figs. 1 to 3, an automatic cleaner 10 according to an embodiment includes a casing 110 defining an exterior thereof. Although the casing 110 has a flat polyhedral shape, the present disclosure is not limited to the shape of the casing 110.

[0032] Various parts constituting the automatic cleaner 10 may be installed within the casing 110. For example, a suction unit 180 for suctioning foreign substances and a dust collection unit (not shown) for collecting the suctioned foreign substances may be disposed within the casing 110. The casing 110 may include a base 111 and a cover (not shown) coupled to an upper portion of the base 111.

[0033] Also, a suction hole 112 is defined in a bottom surface of the casing 110. The suction hole 112 may serve as an inlet for suctioning foreign substances into the casing 110, substantially, the dust collection unit by using the suction unit 180. The suction hole 112 may be formed by cutting a portion of the bottom surface of the casing 110.

[0034] A main brush 120 is disposed at a position corresponding to the suction hole 112 within the casing 110. The main brush 120 may pass through the suction hole 112 to contact the foreign substances on the floor surface, thereby removing the foreign substances. The main brush 120 is rotatably disposed on the casing 110.

[0035] A first driving part 150 generating driving force for rotating the main brush 120 is disposed on the casing 110. The power of the first driving part 150 may be transmitted into the main brush 120 by a first power transmission part 160.

[0036] Also, a moving unit for moving the casing 110 may be disposed on the casing 110. The moving unit may include a wheel driving part 142 disposed within the casing 110 and a plurality of wheels that rotate by the wheel driving part 142. In the current embodiment, the driving part 142 may include a motor having the same number as that of the wheels 140.

[0037] One or more side brush assembles 200 and 300 may be disposed on a lower portion of the casing 110. In the current embodiment, a structure in which the plurality of side brush assembles 200 and 300 are disposed on the casing 110 will be described as an example.

[0038] The side brush assembles 200 and 300 may include a first side brush assembly 200 disposed on one side of a front portion of the casing 110 and a second side brush assembly 300 disposed on the other side of the front portion of the casing 110. However, the second side brush assembly 300 may be omitted in the current embodiment.

[0039] The first side brush assembly 200 may include a first side brush 220 rotated (revolved) with respect to a first rotation shaft 223. The first side brush 220 may be rotatably disposed on an operable member 210.

[0040] The second side brush assembly 300 may include a second side brush 310 rotated (revolved) with respect to a second rotation shaft 313.

[0041] The first side brush 220 may include a first brush holder 221 and a plurality of first brush bristles 222 disposed on the first brush holder 221. The second side brush 310 may include a second brush holder 311 and a plurality of second brush bristles 312 disposed on the second brush holder 311.

[0042] The first side brush assembly 200 may be disposed on the lower portion of the casing 110. Alternatively, at least one portion of the first side brush assembly 200 may be disposed within the casing 110, and the other portion of the first side brush assembly 200 may be disposed on the outside of the casing 110. For example, the first side brush assembly 200 may rotatably operate.

[0043] Each of the side brush assembles 200 and 300 may suction foreign substances existing in a region corresponding to the outside of the suction hole 112 through the suction hole 112.

[0044] The casing 110 may further include a second driving part 230 generating power for moving the operable member 210 and a second power transmission part 240 for transmitting the power of the second driving part 230 into the operable member 210.

[0045] Also, the casing 110 may further include a third power transmission part 250 for transmitting the rotation force of the main brush 120 into the first side brush 220.

[0046] That is, the first side brush 220 receives the power generated in the first driving part 150 to rotate, and the operable member 210 receives the power generated in the second driving part 230 to rotate.

[0047] Also, the casing 11 may further include a fourth power transmission part 350 for transmitting the rotation force of the main brush 120 into the second side brush 310. However, when the second side brush assembly 300 is omitted, the fourth power transmission part 350 may also be omitted.

[0048] The first power transmission part 160 and the fourth power transmission part 350 may be connected to a rotation shaft 121 of the main brush 120. Also, the third power transmission part 350 may be connected to the rotation shaft 121 of the main brush 120.

[0049] Thus, when the first driving part 150 is turned on, the first and second side brushes 220 and 310 rotate together with the main brush 120. Also, when the second driving part 230 is turned on, the operable member 210 may move.

[0050] Although the power of the first driving part 150 is transmitted into the first side brush 220 by the main brush 120 and the third power transmission part 250 in Fig. 2, the present disclosure is not limited thereto. For example, the power of the first driving part 150 may be transmitted into the first side brush 220 through only the third power transmission part 250.

[0051] Also, although the power of the first driving part 150 is transmitted into the second side brush 310 by the main brush 120 and the fourth power transmission part 350 in Fig. 2, the present disclosure is not limited thereto. For example, the power of the first driving part 150 may be transmitted into the second side brush 310 through only the fourth power transmission part 350.

[0052] The automatic cleaner 10 may further include a control part 170 for controlling an overall operation thereof and an obstacle sensor 190 for sensing an obstacle. The control part 170 may control the wheel driving part 142 and the second driving part 230 on the basis of information sensed by the obstacle sensor 190.

[0053] Particularly, the control part 170 may recognize an obstacle, e.g. a corner on the basis of the information sensed by the obstacle sensor 190. When the control part 170 recognizes the obstacle, the control part 170 may control an operation of the second driving part 230.

[0054] An infrared sensor, an ultrasonic sensor, an optical sensor, and the like may be used as the obstacle sensor 190. The current embodiment is not limited to a kind or number of obstacle sensor. Also, since the obstacle sensor may be realized by known technologies, detailed descriptions thereof will be omitted.

[0055] FIG. 4 is a view of the first power transmission part and the fourth power transmission part according to an embodiment.

[0056] Referring to Fig. 4, the first power transmission part 160 may include a plurality of gears 161, 162, 163, and 164.

[0057] In this specification, a gear, which initially receives the power, of the plurality of gears may be referred to as a driving gear, at least one gear connected to the driving gear may be referred to as an intermediate gear, and a gear, which finally receives the power, of the plurality of gears may be referred to as a driven gear. Here, in this specification, the intermediate gear may be omitted. Also, in this specification, the gears for transmitting the power are not limited to kind thereof.

[0058] The driven gear 164 of the plurality of gears 161 to 164 may be connected to the rotation shaft 121 of the main brush 160. Thus, when the first driving part 150 operates, the power of the first driving part 150 may be transmitted into the rotation shaft 121 of the main brush 120 by the plurality of gears 161 to 164 to rotate the main brush 120.

[0059] The fourth power transmission part 350 may include a plurality of gears 351, 352, 353, and 354. The driven gear 351 of the plurality of gears 351 to 354 may be connected to the rotation shaft 121 of the main brush 120. For another example, the driving gear 351 may be directly connected to a rotation shaft of the first driving part 151 or may be connected to one of the plurality of gears 161 to 164 constituting the first power transmission part 160.

[0060] Fig. 5 is a view of the second power transmission part and the third power transmission part according to an embodiment, Fig. 6 is an exploded perspective view of the second power transmission part and the third power transmission part according to an embodiment, and Fig. 7 is a perspective view of a state in which the second power transmission part is connected to the operable member according to an embodiment.

[0061] Referring to Figs. 5 to 7, the second driving part 230 may be disposed on the casing 110. The second power transmission part 240 may include a first transmission member 241 connected to a rotation shaft 231 of the second driving part 230 and a second transmission member 248 connected to the first transmission member 241 and the operable member 210. The second transmission member 248 may be directly connected to the first transmission member 241 or indirectly connected to the first transmission member 241 by the other transmission member.

[0062] A shaft connection part 243 connected to the rotation shaft 231 of the second driving part 230 may be disposed on the first transmission member 241. Also, a first connection hinge 242 may be disposed on the first transmission member 241. The second transmission member 248 may be rotatably connected to the first connection hinge 242. For another example, the first connection hinge 242 may be disposed on the second transmission member 248, and the first transmission member 241 may be rotatably connected to the first connection hinge 242.

[0063] A second connection hinge 211 may be disposed on the outside of the operable member 210. Also, the second transmission member 248 may be rotatably connected to the second connection hinge 211. For another example, the second connection hinge 211 may be disposed on the second transmission member 248, and the operable member 210 may be rotatably connected to the second connection hinge 211.

[0064] A protrusion 245 may be disposed on the first transmission member 241. A plurality of slits 246A, 246B, and 246C may be disposed spaced apart from each other on the protrusion 245. When the second driving part 230 is turned on, the first transmission member 241 may rotate in one direction. As the first transmission member 241 rotates, the protrusion 245 may also rotate together with the first transmission member 241. The rotation of the protrusion 245 may be sensed by the sensing part 400. For example, a photo interrupter sensor may be used as the sensing part 400. However, the current embodiment is not limited to a kind of sensing part 400. For example, various sensors such as a micro switch and the like may be applied to the current embodiment.

[0065] The control part 170 may control the second driving part 230 on the basis of an output signal of the sensing part 400 according to the rotation of the protrusion 245. As the control part 170 controls the second driving part 230, the operable member 210 may be limited in rotation range. That is, in the current embodiment, the sensing part 400 and the protrusion 245 may be referred to as rotation range restriction parts for restricting the rotation range of the operable member 210. Here, the protrusion 245 may be disposed on the operable member 210. In this case, the operable member may be limited in rotation range on the basis of an output signal of the sensing part 400 according to the rotation of the operable member 210.

[0066] For example, in the current embodiment, the plurality of slits may include a first slit 246A, a second slit 246B, and at least one third slit 246C between the first and second slits 246A and 246B.

[0067] Thus, an angle between the first and second slits 246A and 246B may be greater than that between the first and third slits 246A and 246C.

[0068] Also, when the sensing part 400 senses each of the slits 246A, 246B, and 246C, a signal A is outputted from. On the other hand, when the sensing part 400 senses the protrusion 245, a signal B different from the signal A may be outputted.

[0069] Also, when the second driving part 230 is turned on, and then the sensing part 400 senses one of the slits 246A, 246B, and 246C, the second driving unit 230 may be turned off.

[0070] For example, the sensing part 400 may be in a state of sensing the first slit 246A before the second driving part 230 is turned on. When the second driving part 230 is turned on, the protrusion 245 may rotate together with the first transmission member 241. When the sensing part 400 senses the second slit 246B after sensing the third slit 246C during the rotation of the protrusion 245, the second driving part 230 may be turned off.

[0071] For another example, when the sensing part 400 senses the third slit 246c, the second driving part 230 may be turned off according to whether an obstacle exists at a corner, or a shape of the corner.

[0072] Thus, a rotatable angle of the protrusion 245 may vary according to the number of slits 246A to 246C. That is, if a portion of the operable member 210 is referred to as a first position when the sensing part 400 senses the first slit 246A, and a position of the operable member 210 is referred to as a second position when the sensing part 400 senses the second slit 246B, the operable member 210 may move between the first position and the second position. Alternatively, the operable member 210 may be stopped at a point between the first and second positions. That is, the operable member 210 may be adjusted in rotation angle.

[0073] For another example, the slits 246A to 246C may not be defined in the protrusion 245. In this case, when the sensing part 400 does not sense the protrusion 245, a signal A may be outputted. Also, when the sensing part 400 senses the protrusion 245, a signal B may be outputted. For example, a state before the second driving part 230 operates may be a state in which the sensing part 400 does not sense the protrusion 245.

[0074] Also, when the second driving part 230 is turned on, the protrusion 245 may rotate together with the first transmission member 241. Also, the operable member 210 rotates in one direction (a first direction, i.e., a direction in which the operable member 210 is withdrawn from the casing) by the rotation of the first transmission member 241. When the protrusion 245 rotates, the sensing part 400 senses the protrusion 245. Also, when the protrusion 245 is not sensed by the sensing part 400 while the sensing part 400 senses the protrusion 245, the second driving part 230 may be turned off.

[0075] Whether the operable member normally rotates may be determined by the protrusion 245 and the sensing part 400. This will be described later with reference to the accompanying drawings.

[0076] The third power transmission part 250 may include a plurality of gears 251, 252, 253, 254, 255, 260, and 261. The driving gear 251 of the plurality of gears 251 to 261 may be connected to the rotation shaft 121 of the main brush 120. For another example, the driving gear 251 may be connected to the rotation shaft of the first driving part 150.

[0077] In the current embodiment, a plurality of belts 256 and 262 may be further provided to reduce the number of gears.

[0078] In detail, the driving gear 251 may be connected to a first intermediate gear 252, and the first intermediate gear 252 may be connected to a second intermediate gear 253. The second intermediate gear 253 may be connected to a third intermediate gear 254. The first belt 256 may connect the third intermediate gear 254 to the fourth intermediate gear 255. Also, the driving gear 251, the first to fourth intermediate gears 252 to 255, and the first belt 256 may be disposed within gear housings 257 and 258.

[0079] The fourth intermediate gear 255 may be coaxially connected to a fifth intermediate gear 260. Also, the fifth intermediate gear 260 and the driven gear 261 may be connected to each other by the second belt 262. Also, the driven gear 261 may be connected to the second side brush 220. Here, the gear shaft of the driven gear 261 may serve as a rotation shaft of the second side brush 220, or the rotation shaft 223 of the second side brush 220 may be coupled to the driven gear 261.

[0080] The fifth intermediate gear 260, the driven gear 261, and the second belt 262 may be disposed within the operable member 210. Also, the operable member 210 may further include a cover 212.

[0081] A hole through which the fourth intermediate gear 255 passes may be defined in the cover 212. Also, a connection part 213 rotatably connected to the gear housings 257 and 258 may be disposed around the hole 214 on the cover 212. Thus, the connection part 213 may serve as a rotation shaft of the operable member 210.

[0082] The current embodiment is not limited to the number and shape of gears constituting the third power transmission part 250. Also, the plurality of belts 256 and 262 may be omitted in the third power transmission part 250.

[0083] Fig. 8 is a flowchart illustrating a method for controlling the automatic cleaner according to an embodiment, and Fig. 9 is a view illustrating an operation state of a first side brush assembly. Here, Fig. 9A and 10A are views illustrating a state in which a first side brush assembly operates in a normal mode, and Figs. 9B and 10B are views illustrating a state in which the first side brush assembly operates in a corner cleaning mode.

[0084] Referring to Figs. 8 to 10, the automatic cleaner is turned on to clean a surface to be cleaned (for example, a floor surface) by using the automatic cleaner (S1).

[0085] After the automatic cleaner is turned on, the automatic cleaner may automatically operate in a normal mode or operate in the normal mode by an input of a starting command (S2).

[0086] In the normal mode of the automatic cleaner, the automatic cleaner performs cleaning while moving by the moving unit.

[0087] In the normal mode, the first driving part 150 is turned on. When the first driving part 150 is turned on, the power of the first driving part 150 may be transmitted into the main brush 120 by the first power transmission part 160. Thus, the main brush 120 may rotate.

[0088] Also, the power of the first driving part 150 may be transmitted into the first side brush 220 by the third power transmission part 250 and transmitted into the second side brush 310 by the fourth power transmission part 350. Thus, the first and second side brushes 220 and 310 may rotate. For example, in Figs. 9A and 10B, the first side brush 220 rotates in a direction A.

[0089] While the automatic cleaner 10 operates in the normal mode, the control part 170 determines whether a corner is recognized (S3 and S4). In detail, the control part 170 determines whether the automatic cleaner 10 performs a wall following traveling (senses a wall) or whether a side obstacle is sensed (S3). The wall following traveling may represent that the automatic cleaner travels along the wall.

[0090] Whether the wall following traveling is performed, or the side obstacle is sensed may be determined on the basis of information sensed by the obstacle sensor 190.

[0091] After it is determined that the automatic cleaner 10 performs the wall following traveling, or the side obstacle (or a sidewall) is sensed, the control part 170 may determine whether a front obstacle (or a front wall) is sensed (S4). In general, since the corner may correspond to a portion at which a plurality of planes (that is not limited thereto) meet each other, the control part 150 determines that the corner is sensed in the case where the wall or the side and front surfaces are sensed.

[0092] When it is determined that the corner is sensed in the operations S3 and S4, the control part 170 controls the automatic cleaner 10 so that the automatic cleaner 10 performs a corner cleaning mode (S5).

[0093] In the corner cleaning mode, the control part 170 turns the second driving part 230 on. When the second driving part 230 is turned on, the operable member 210 may move from the state (the first position) of Fig. 9A to the state (the second position) of Fig. 9B (may rotate). When the operable member 210 rotates, the rotation shaft 223 of the first side brush 220 may move in a horizontal direction. Also, the second driving part 230 is turned off in a state where the operable member 210 rotates at a predetermined angle.

[0094] If an operation type of the first side brush assembly (or the operable member) in the normal mode according to the current embodiment is referred to as a first type, an operation type (including a position and operation pattern) of the first side brush assembly (or the operable member) in the corner cleaning mode may be referred to as a second type. Also, the first side brush assembly may be changed from the first type into the second type in the corner cleaning mode.

[0095] In detail, when the second driving part 230 is turned on, the first transmission member 241 rotates. When the first transmission member 241 rotates, the first connection hinge 242 disposed on the first transmission member 241 may move. When the first connection hinge 242 moves, the second transmission member 248 may move, and thus, the second connection hinge 211 may move by the moving of the second transmission member 248. Therefore, the operable member 210 may rotate by the second connection hinge 211.

[0096] As described above, the first type of the first side brush assembly may be in a state in which the operable member 210 is not withdrawn (i.e., the operable member 210 is disposed at the first position), and the second type of the first side brush assembly may be in a state in which the operable member 210 is withdrawn and then stopped (i.e., the operable member 210 is disposed at the second position).

[0097] For example, a portion of the operable member 210 may be disposed within the casing 110, and then, the operable member 210 may protrude to the outside of the casing 110 by the rotation thereof. That is, the operable member 210 may protrude to the outside of the case 110 by the rotation thereof from a state in which the operable member 210 overlaps the casing 110 as shown in Fig. 9A. When the operable member 210 protrudes to the outside of the casing 110 by the rotation thereof, a vertically overlapping area between the operable member 210 and the casing 110 may be reduced when compared to a state before the operable member 210 protrudes to the outside of the casing 110.

[0098] When the operable member 210 rotates to protrude to the outside of the casing 110 in the corner cleaning mode, since the first side brush 220 disposed on the operable member 210 is adjacent to the corner, the corner cleaning may be effectively performed.

[0099] For another example, in the corner cleaning mode, the second type of the first side brush assembly 200 may include a process in which the operable member 210 is repeatedly changed from the first position into the second position and from the second position into the first position. That is, the operable member 210 may repeatedly move between the first position and the second position. In this case, the second driving part 230 is turned on to operate in one direction and then is turned off. Then, the second driving part 230 is turned again on to operate in the other direction and then is turned off. Here, the above-described processes may be repeatedly performed.

[0100] The process in which the operable member 210 moves from the first position to the second position and then is stopped or moves from the second position to the first position may be achieved by the above-described sensing part 400 and the protrusion 245.

[0101] Also, the stopped state of the moving unit may be maintained in the corner cleaning mode.

[0102] Then, the control part 170 determines whether the corner is completely cleaned (S6). For example, it is determined that the corner is completely cleaned when a time at which the operation time of the first side brush assembly 200 is changed exceeds a reference time, the rotation number of the first side brush (or the second driving part) exceeds a reference number after the operation type of the first side brush assembly 200 is changed, an operation time of the second driving part exceeds a reference time, or the changed number of operation type exceeds a reference number.

[0103] Alternatively, whether corner is completely cleaned may be determined on the basis of a sensor for sensing the cleaning state. For example, whether the corner is completely cleaned may be determined on the basis of images of the corner photographed by a camera or determined through an amount of dusts suctioned through the suction hole by using the sensor. The present disclosure is not limited to the methods for determining whether the corner is completely cleaned.

[0104] In the result determined in the operation S6, when it is determined that the corner is completely cleaned, the automatic cleaner 10 operates again in the normal mode. That is, the operation type of the first side brush assembly may be changed in the second type into the first type.

[0105] According to the embodiments, as the operation type of the first side brush assembly is changed during the cleaning of the corner, the corner may be effectively cleaned by the first side brush assembly. In addition, damage of the first side brush and inconvenience in storage of the first side brush assembly may be prevented.

[0106] Fig. 11 is a flowchart illustrating a method for controlling the automatic cleaner according to whether the first side brush normally rotates according to an embodiment.

[0107] Referring to Fig. 11, the automatic cleaner is turned on to clean a surface to be cleaned (for example, a floor surface) by using the automatic cleaner (S11). After the automatic cleaner is turned on, the automatic cleaner may automatically operate in a normal mode or operate in the normal mode by an input of a starting command (S12). In the normal mode of the automatic cleaner, the automatic cleaner performs cleaning while moving by the moving unit.

[0108] Since the first driving part 150 is turned on in the normal mode, the main brush 120 and the first and second side brushes 220 and 310 rotate.

[0109] While the automatic cleaner 10 operates in the normal mode, the control part 170 determines whether a corner is recognized (S13 and S14). In detail, the control part 170 determines whether the automatic cleaner 10 performs a wall following traveling (senses a wall surface) or whether a side obstacle is sensed (S13). The wall following traveling may represent that the automatic cleaner travels along the wall.

[0110] Whether the wall following traveling is performed, or the side obstacle is sensed may be determined on the basis of information sensed by the obstacle sensor 190.

[0111] After it is determined that the automatic cleaner 10 performs the wall following traveling, or the side obstacle (or a sidewall) is sensed, the control part 170 may determine whether a front obstacle (or a front wall) is sensed (S14). In general, since the corner may correspond to a portion at which a plurality of planes (that is not limited thereto) meet each other, the control part 150 determines that the corner is sensed in the case where the wall or the side and front surfaces are sensed.

[0112] When it is determined that the corner is sensed in the operations S13 and S14, the control part 170 turns the second driving part 230 on (S15).

[0113] When the second driving part 230 is turned on, the fist transmission member connected to the second driving part 230 may rotate. When the first transmission member 241 rotates, since the protrusion 245 may rotate together with the first transmission member 241. Thus, the sensing part 400 may sense the rotation of the protrusion 245. When the protrusion 245 rotates, the operable member 210 may also rotate.

[0114] Thus, the control part 170 determines whether the operable member 210 normally operates on the basis of information with respect to the protrusion 245 sensed by the sensing part 400 (S16).

[0115] In detail, the sensing part 400 may sense a first slit 246A of the protrusion 245. This is done because the second driving part 230 is turned off in the state where the first slit 246A of the protrusion 245 is sensed. Then, when the second driving part 230 is turned on, since the protrusion 245 rotates, the sensing part 400 may not sense the first slit 246A. When the first slit 246A is continuously sensed, or the third or second slit 246C or 246B is not sensed until a predetermined time elapses after the second driving part 230 is turned on, the control part 170 may determine that the operable member 210 does not normally operate. On the other hand, when the second driving part 230 is turned on, and then the third or second slit 246C or 246C is sensed until a predetermined time elapses, the control part 170 may determine that the operable member 210 normally operates.

[0116] In the current embodiment, the case in which the operable member 210 does not normally operate may be a case in which the power of the second driving part 230 is not smoothly transmitted into the operable member 210 through the second power transmission part 240 (an internal factor) or a case in which the operable member 210 does not rotate by an obstacle outside the automatic cleaner 10 even though the power of the second driving part 230 is smoothly transmitted into the operable member 210 through the second power transmission part 240.

[0117] For another example, when the slit is not provided in the protrusion 245, a state before the second driving part 230 is turned on may be a state in which the sensing part 40 does not sense the protrusion 245. Also, when the second driving part 230 is turned on, the sensing part 245 may rotate and also sense the protrusion 245. When the second driving part 230 is turned on, and then the sensing part 400 does not sense the protrusion 245, or the protrusion 245 is continuously sensed until a predetermined time elapses, the control part 170 may determine that the operable member 210 does not normally operate.

[0118] In the result determined in the operation S16, when the operable member 210 normally operates, the automatic cleaner 10 performs a corner cleaning mode (S17).

[0119] In the corner cleaning mode, the automatic cleaner 10 cleans a corner in a state where the automatic cleaner 10 is stopped.

[0120] Then, the control part 170 determines whether the corner is completely cleaned (S18). For example, it is determined that the corner is completely cleaned when a time at which the operation time of the first side brush assembly 200 is changed exceeds a reference time, the rotation number of the first side brush (or the second driving part) exceeds a reference number after the operation type of the first side brush assembly 200 is changed, an operation time of the second driving part exceeds a reference time, or the changed number of operation type exceeds a reference number.

[0121] Alternatively, whether corner is completely cleaned may be determined on the basis of a sensor for sensing the cleaning state. For example, whether the corner is completely cleaned may be determined on the basis of images of the corner photographed by a camera or determined through an amount of dusts suctioned through the suction hole by using the sensor. The present disclosure is not limited to the methods for determining whether the corner is completely cleaned.

[0122] In the result determined in the operation S18, when it is determined that the corner is completely cleaned, the automatic cleaner 10 operates again in the normal mode. That is, the operation type of the first side brush assembly may be changed in the second type into the first type.

[0123] On the other hand, in the result determined in the operation S16, when the operable member 210 does not normally operate, the control part 170 performs a restriction evasion control (S19). That is, the control part 170 primarily controls the second driving part 230 so that the operable member 210 rotates in the other direction (the second direction in which the casing is inserted). For example, when the operable member 210 is not withdrawn up to a desired position, the operable member 210 is inserted. Then, the control part 170 controls the second driving part 230 again so that the operable member 210 rotates in one direction (the first direction).

[0124] Then, the control part 170 determines again whether the operable member normally operates (S20). If the operable member 210 normally operates, the process proceeds to the operation S17 to perform corner cleaning.

[0125] On the other hand, in the result determined in the operation S20, when the operable member 210 does not normally operate, the control part 170 controls the wheel driving part 142 (the moving unit) so that the automatic cleaner 10 evades the corner (S21). For example, the automatic cleaner 10 may go into reverse from the present position and then be changed in direction to move away from the corner. Also, the control part 170 controls the second driving part 230 so that the operable member 210 is in the inserted state. Here, in the result determined in the operation S20, when the operable member 210 does not normally operate, error information may be displayed on a display unit (not shown). Also, information with respect to the position (the corner) at which an error occurs may be stored in a map of a memory (not shown).

[0126] Then, the automatic cleaner 10 operates again in the normal mode. The automatic cleaner 10 may move to the error occurrence position stored in the map when the cleaning is performed in the normal mode to perform the corner cleaning mode again.

[0127] In the current embodiment, since the restriction evasion control is performed when the operable member 210 does not normally operate during the corner cleaning, the corner cleaning performance may be improved. In addition, since the error information is displayed when the corner cleaning is not performed, the user may confirm the state of the automatic cleaner or the corner state.

[0128] Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.

Claims

1. An automatic cleaner (10) comprising:

a casing (110) having a suction hole (112);

a main brush (120) disposed on a side of the suction hole (112) within the casing; and

a first driving part (150) arranged to rotate the main brush (120),

characterized in that the automatic cleaner further comprises:

an operable member (210) movably disposed on the casing (110);

a second driving part (230) arranged to generate power for moving the operable member;

a side brush (220) rotatably disposed on the operable member (210) and arranged to receive power of the first driving part (150); and

a control part (170) arranged to control the first and second driving parts (150, 230).

2. The automatic cleaner according to claim 1, wherein the control part (170) is arranged to turn the second driving part (230) after turning the first driving part (150) on.

3. The automatic cleaner according to claim 1 or 2, wherein the control part (170) is arranged to turn the first driving part (150) on in a normal mode, and when an obstacle is sensed, the control part (170) is arranged to additionally turn the second driving part (230) on.

4. The automatic cleaner according to claim 3, further comprising a sensing part (400) arranged to sense the movement of the operable member (210),
wherein the control part (170) is arranged to control the second driving part (230) so that the operable member (210) moves in one direction when the obstacle is sensed, and
when an abnormal operation of the operable member (210) is sensed by the sensing part (400) after the second driving part (230) is turned on, the control part (170) is arranged to control the second driving part (230) so that the operable member (210) moves in the other direction.

5. The automatic cleaner according to claim 3 or 4, further comprising:

a moving unit disposed on the casing (110) arranged to move the casing (110); and

a sensing part (400) arranged to sense the movement of the operable member (210),

wherein the control part (170) arranged to control the second driving part (230) so that the operable member (210) moves in one direction when the obstacle is sensed, and

when an abnormal operation of the operable member (210) is sensed by the sensing part (400) after the second driving part (230) is turned on, the control part (170) is arranged to control the moving unit so that the automatic cleaner (10) evades the obstacle.

6. The automatic cleaner according to any preceding claim, further comprising:

a first power transmission part (160) arranged to transmit the power of the first driving part (150) into the main brush (120);

a second power transmission part (240) arranged to transmit the power of the second driving part (230) into the operable member (210); and

a third power transmission part (250) arranged to transmit the rotation force of the main brush (120) into the side brush (220).

7. The automatic cleaner according to any preceding claim, further comprising:

a first power transmission part (160) arranged to transmit the power of the first driving part (150) into the main brush (120);

a second power transmission part (240) arranged to transmit the power of the second driving part (230) into the operable member (210); and

a third power transmission part (250) arranged to transmit the power of the first driving part (150) into the side brush (220).

8. The automatic cleaner according to claim 6 or 7, further comprising:

an additional side brush (310) rotatably disposed on the casing (110); and

a fourth power transmission part (350) arranged to transmit the power of the first driving part (150) into the additional side brush (310).

9. The automatic cleaner according to claim 6 or 7, further comprising:

an additional side brush (310) rotatably disposed on the casing (110); and

a fourth power transmission part (350) arranged to transmit the rotation force of the main brush (120) into the additional side brush (310).

10. The automatic cleaner according to claim 6 or 7, further comprising a rotation range restriction part arranged to restrict a rotation range of the operable member (210).

11. The automatic cleaner according to claim 10, wherein the rotation range restriction part comprises a portion of components of the second power transmission part (240) or a sensing part (400) arranged to sense the rotation of the operable member (210).

12. The automatic cleaner according to claim 11, wherein the operable member (210) is arranged to move from a first position to a second position and then be stopped by the rotation range restriction part.

13. The automatic cleaner according to claim 11 or 12, wherein the operable member (210) is arranged to be reciprocated between a first position and a second position by the rotation range restriction part.

14. The automatic cleaner according to any one of claims 11 to 13, wherein the operable member (210) arranged to move within a range of a first position to a second position and be stopped at a predetermined position between the first and second positions by the rotation range restriction part.

15. The automatic cleaner according to any preceding claim, wherein, when the operable member (210) moves, the rotation shaft (223) of the side brush (220) is arranged to move in a horizontal direction.

Drawing